Experiment No: - 07

Report On
Design and stress analysis of mechanical component

By

Mr. Jha Gopi Chandradeo 04A

Mr. Kudmate Chetan Dilip 07A

Mr. Lade Dhruv Jayant 08A

Summary

Ansys Mechanical is a finite element analysis (FEA) software used to perform structural analysis using
advanced solver options, including linear dynamics, nonlinearities, thermal analysis, materials, composites,
hydrodynamic, explicit, and more.

In this set of tutorials, we will introduce basic functionalities of Ansys Mechanical through the Ansys
Workbench interface. Ansys Workbench is the integration and workflow platform that connects Ansys
products.

This tutorial will cover how to create or import geometry, creating a basic mesh, applying boundary
conditions and loads, solving your first FEA simulations, and changing the material of your model.

This tutorial is #1 of a four-part tutorial series that serves as an introduction to Ansys Mechanical. Details
of the topics covered and the order can be found int he table below. These tutorials build on one another,
so it is recommended that they are followed in order. Other tutorials can be found on the Ansys Education
Resources site.

Tutorial Order Tutorial Topic

1 Basics of FEA

2 Bar Elements and Meshing

3 Truss Elements and Mesh Quality

4 Loading of Structures and Irregular Sections

*This tutorial was created using the 2022R2 Student Version of Ansys Workbench. Some screens may look
different, depending on your version. Check the Ansys Learning Forum if you have any questions.

Table of Contents

Starting a Project in Workbench ............................................................................................................. 3

Exercise 1: Bending of a simply supported beam ................................................................................... 4
Starting a Project in Workbench

Begin by opening Ansys Workbench.

One the left-hand side of the window in the “Analysis Systems” drop down menu you can see Ansys has a
wide range of tools that can be used to analyze input geometry. For this exercise a static structural, finite
element analysis will be used. To select “Static Structural” drag the list option into the workspace denoted
by the green dotted lines – dragging the option into the space will cause the box to change into a message
that reads “Create standalone system”.

One the left-hand side of the window in the “Analysis Systems” drop down menu you can see Ansys has a
wide range of tools that can be used to analyze input geometry. For this exercise a static structural, finite
element analysis will be used. To select “Static Structural” drag the list option into the workspace denoted
by the green dotted lines – dragging the option into the space will cause the box to change into a message
that reads “Create standalone system”.
To complete a static structural solve, you will need to provide the following:
1. Engineering data (a material allocation)
2. Geometry
3. Modeling information (a mesh dividing the geometry into a finite number of elements)
4. Setup information (such as boundary conditions and loads)

After solving, information such as stresses, displacements, elongations, etc. are provided by the program,
both graphically and numerically

It is important to remember that the accuracy of the simulation is dependent on your understanding of
the finite element method, including its limitations and applicability for each individual case that you
have setup.

Exercise 1: Bending of a simply supported beam

After dragging static structural into the workspace, each cell within it will contain one of the following
symbols:
 Filled question mark: data is required before continuing

Unfilled question mark: this section is unfilled, however upstream data is required before this
can be resolved

Tick: the required minimum data has been input

Refresh: section requires review or modification

Lightning bolt: section requires an update due to changes in upstream data

Lightning bolt with pause: solution was interrupted and needs to be rerun

Tick with arrow: changes pending, project schematic may require further inputs

After dragging “Static Structural” into the workspace note that “Engineering Data” will show a tick, opposed
to the other cells displaying a question mark. Ansys automatically selects structural steel for use in analysis.
This can be changed but for this example we will leave the material as structural steel.

Geometry can either be made using one of the inbuilt programs or imported from an external CAD
program. Right click on the “Geometry Cell” and select “New SpaceClaim Geometry”.

Ansys SpaceClaim is a non-parametric modeling program, which can be used to construct new or alter
externally constructed models. Being a non-parametric program makes it quick and easy to adjust complex
geometry.

NOTE:
 This tutorial was made using the 22R2 Student Version of Ansys Workbench. After the 2023R1
release, Ansys SpaceClaim became a legacy product and Ansys Discovery (a simulation-driven design
tool that combines instant physics simulation, high fidelity simulation and interactive geometry
modeling in a single easy-to-use experience) became the primary built-in Geometry tool. An example
of what the screen will look like if using 23R1 or later is shown below.

If you want to learn more about specifically modeling in Ansys Discovery, check out this Ansys
Innovation Course “Learn Solid Modeling with Ansys Discovery”.
After navigating to the SpaceClaim window, select the sketch plane you wish to work in by clicking on the
corresponding arrow in the bottom left corner. Alternatively, you can select the arrow located on the
coordinate system in the center of the window.
For this example, create a sketch on the Y plane by clicking on the green arrow beside “Y” on the coordinate
system.

Select the “Rectangle” tool from the sketch tab.

Draw a rectangle with the dimensions shown below. The dimension tool can be used by clicking on the
line of interest, typing the required dimensions in, and pressing enter.

To create dimensions between the coordinate system or between two lines, hold Ctrl and select the line/s
of interest. Selecting non-parallel lines will allow you to dictate the angle that is made between them.

Select the rectangle by drawing a box around it using the “Select” tool (located on the right hand side of
the sketch tab).

After the rectangle is selected press the “Fill” button (located to the right of select). This will convert the
selection of lines into a surface once the sketch is complete.

Once you have completed the sketch you will need to click the “End Sketch Editing” button. This will take
you to the design page/menu.

You can rotate the sketch/part in the window by holding the mouse scroll button down and moving the
mouse. Use this to orient the rectangle in such a way where the Y coordinate at the center of the rectangle
can be seen.

Select the “Pull” tool from the design menu and hover over the Y-coordinate (green arrow) at the center
of the rectangle until a yellow arrow appears over it as shown below.
You can now drag the mouse upwards to extrude the surface into a solid. Type in 40 and press enter to
create a beam that is 1000 mm x 40 mm x 40mm.

You can see in the structure tree on the left-hand side SpaceClaim that the surface has become a solid.

The dimensions of the beam can be checked by selecting the measure tool from the measure tab at the
top of the page and selecting the dimension of interest.

For this example, we are required to load the beam in the center. Ansys does not allow for a “point loading”
scenario, where loads can be applied through a single point (as this is not realistic). To account for this we
will split one face to enable loading across an area of the geometry.

Use the “Split” tool from the intersect menu under the design tab. Select the top face of the beam, the
selected face will turn blue.
Run the mouse along the edge of the face and split the face at 490 mm.

The percentage is automatically selected, allowing you to split the face as a ratio of its length. Pressing
tab will change the selection to the dimension, allowing you to type the required dimension before
pressing enter.

Perform a second split at the other end of the beam, so that a 20 mm section of the beam has been split
along one face.

Use the “Measure” tool to ensure that your beam is split on one face into two sections of 490 mm x 40
mm, with a piece of 20 mm x 40 mm at the center.

Upon completion of splitting your beam, close SpaceClaim. Saving is not required unless you wish to reuse
this geometry in future projects. Ansys will import the geometry into Workbench automatically.

A green tick should now be seen in the geometry cell, shown to the right.

Double click on “Model”, this will open Ansys Mechanical and allow you
to progress to the first stage of the simulation setup.

The basic controls for Ansys Mechanical are the same as SpaceClaim;
you can zoom in and out using the mouse scroll wheel, rotate by
pressing the scroll wheel and moving the mouse, and you can pan by
holding Ctrl, while pressing the scroll wheel and moving the mouse.
The next step is to create a mesh for the beam.

If opening Ansys mechanical for the first time, the window may open with an instructional worksheet. To
navigate out of this and to view the geometry imported select “Geometry” in the project tree on the left-
hand side of the window.

In the “Outline” window on the left-hand side, click on “Mesh”. This will open the meshing options in the
“Details” menu beneath the “Outline” window.

Create a mesh sizing feature by selecting “Sizing” from the “Mesh” tab at the top of the program menu.

After selecting the sizing feature the “Geometry” and “Type” cells will become highlighted in the details
window.
Select the body selection tool and click on the beam.

Within the details window, select the highlighted cell next to Geometry. If the body has been selected
correctly, the “No Selection” message should change to an “Apply” or “Cancel” option. Select apply.

This will dictate to Ansys that the selected body is the one that the sizing details will be applied to.

In the cell next to “Element Size” create a 10 mm sizing by enter 0.01 (as the units are in meters) and hitting
enter.

Press the “Generate” button in the mesh menu at the top of the screen to implement the sizing.

After generating a mesh, supports and a load are required before we can solve the simulation.

Click on “Static Structural” in the project tree to change the context menu.

Select “Fixed” from the supports menu at the top of the page.
Rotate the geometry and click one of the square ends of the beam. Within the details menu click apply to
allocate the constraint to the end of the beam. Repeat this process for the other end of the beam.
We now have a simply supported beam.
The load is applied in the same fashion as the supports.

Rotate the beam so the split face is facing up.

From the “Loads” menu at the top of the page, select “Force” and click on the split made in SpaceClaim.

Forces can be applied as a vector or in constituent components. In the details window of the force click on
the “Define By” drop down and select “Components”.

Beside the Y-component, apply a 2 kN force acting downwards by entering -2000 and hitting enter. You
now have everything required to solve your first FEA simulation.

Click the “Solve” button under the Environment tab.

Click on the “Solution” drop down under the Outline tree.

This will change the tab (Context menu) at the top of the program. Here you will find the analysis options
provided by the simulation.

Select “Total” from the deformation drop down and “Equivalent (Von-Mises)” from the stress drop down.
Press the “Solve” button again to populate these analyses.

Note that the deflection of the beam is exaggerated. You can change this by selecting the drop down
depicted and changing it to show a greater/lesser exaggeration or selecting “True Scale” to show the
precise amount of deflection displayed on the beam.