(B.Tech. Sem - I New) S) Exa mi na ti on.

MECHANICAL ENGINEERING
Tool Engineering (BTN02515)
Day & Date: Friday, 17-05-2024 Max. Marks: 70
Time: 10:00 AM To 01:00 PM
Instructions: 1) Q. No. 1 is compulsory. It should be solved in the first 30 minutes in
answer book Page no 03 (Starting page of the Answer Book).
2) Don't forget to Mentionquestion paper set (P/Q/R/S) on top of page
3) Figures to the right indicates full marks

MCQ/Objective Type Questions

Duration: 30 Minutes Marks: 14

Q.l A) Attemptthe following single correct answer type questions. (Each 06

question carries one mark)
I) Elements in press tool which strip out material
a) Die b) Punch
c) Stripper d) Back Plate
2) In metal cutting operation, minimumheat is generated in
a) the shear zone b) the chip-tool interface zone
c) the tool-workinterfacezone d) none of the above
3) Tool signature consists of seven elements of geometry.
a) True b) False
4) Break - even analysis it is necessary for deciding
a) Profitand loss b) Economic Order
c) Inventorycarry cost d) All the above
5) For blanking operationclearance is not provided on
a) Die b) Punch
c) Die & Punch d) None of the above
6) A device, in which a component is held and located for tapping operation
and bushes are integratedthatguide the tool, is called as
a) Jig b) Fixture
c) both a and b d) none of the above

page lof 16

SLR-JE-107
Set p
B) Attemptthe following multiplechoice correct answer type questions. 08
(Each question carries two marks)
7) In metal cutting while drawing merchant circle numberof assumptions
as follows
a) The cuttingvelocity remains constant
b) Continuous chip withoutbuilt up edge
c) No constant cutting velocity
d) Continuous chip with built up edge
8) In jig or fixturepin locater is used for
a) Clamping roundjob b) Locate the flat job
c) Locating roundjob d) No use of pin locater
9) In press tool the main purpose of stripper
a) to guide punch b) to guide strip
c) to strip out the material d) to hold the punch
10) In Jig or fixturediamond pin locateris used when
a) There is two already machined parallel holes in work piece
b) Two or more than two parallel holes in work piece
c) One hole is already machined in work piece
d) No hole is exist in the work piece
 SLR-JE-107
Seat
No. Set p
T. Y. (B.Tech.) (Sem - l) (New) (CBCS) Examination: March/April-2024
MECHANICAL ENGINEERING
Tool Engineering (BTN02515)
Day & Date: Friday, 17-05-2024 Max. Marks: 56
Time: 10:00AM To 01:00 PM
Instructions: I ) Question no. 2 is compulsory in section l, and solve any two questions
from the remaining. (Q No. 3, 4 & 5)
2) Question no. 6 is compulsory in section Il, and solve any two questions
from the remaining. (Q. No. 7. 8 & 9)
3) Figures to the right indicate full marks.

Section —I

Q.2 a) Design a press tool for the componentshown in Fig-I giving followingdetails. 14
i) Cutting force
ii) Clearance between punch and die
iii) Stripping force and no of bolts and bolt size need for die clamping
iv) Strip layout and % material utilization

Material: - M.S.
Thickness = 6mm
Shear strength = 46 kg/ mm2
Fig -1
Also draw one sectional view Of assembly Of press tool and part name.
OR
b) Design a draw tool for given component Fig-Il also calculate the following 14
(draw one sectional view of assembly)
i) Blank size
ii) No of draws
iii) draw ratio
drawing force
v) Blank force
vi) die and punch clearance

Material - M.S.
MaterialThickness - 0.2
Yield strength = 40 kg/ mm2
Fig -11
Page 3 of16
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Q.3 a) The following observations were made during on orthogonalcutting 04
i) rakeangle- 150
ii) shear angle - 300
iii) cutting force - 300N
iv) feedforce- 120N
v) cutting velocity = 100 mimin
Determine
i) shear strain
ii) work done in shear
b) Sketch and explain in brief about types of chips in metal cutting. 03
Q.4 a) While turning die 20 mm bar at 400 rpm.With H.S.S. tool a tool life of 9 min. 03
when same bar was Turned at 250 rpm. What will be tool life at same
speed? Where n = 0.108
b) Explain in brief difference between carbide and HSS tool material. 04
Q.5 Writes a short note on (Any Two) 07
a) Bending die
b) Merchant circle
c) Draw tool and press tool
Section — Il

Q.6 a) Design drill jig for drilling die 10-hole draw one view of sectional assembly 14
with parts name.

1.

OR
b) Design milling fixturefor milling 110 x 12 face draws one view of sectional 14
assembly with parts name.

Q.7 a) Explain in brief about EOQ. 04

b) Explain in brief about geometry of single point cutting tool. 03
a) With neat sketch explain in brief about any two clamping devices used in jig 04
or fixture.
b) Explain with neat sketch extended and slip bush used in jig. 03

Q.9 Writeshort notes on (Any Two) 07

a) Types of fixture & its application
b) Effect of tool geometry on tool life
c) Difference betweenjig and fixture

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