Durag Manual
Durag Manual
D-LE 103
Flame Scanner
Table of Contents
1. Flame Monitors / Burner Management Systems ..................................................................................1
2. D-LE 103 UA/UAF ................................................................................................................................1
2.1 General Information .....................................................................................................................1
2.2 Functional Description..................................................................................................................1
2.3 Setting the Amplification...............................................................................................................2
2.4 Block Diagram..............................................................................................................................3
3. D-LE 103 IG/IS .....................................................................................................................................4
3.1 General Information .....................................................................................................................4
3.2 Functional Description..................................................................................................................4
3.3 Setting the Amplification...............................................................................................................5
3.4 Block Diagram..............................................................................................................................6
4. D-LE 103 UL.........................................................................................................................................7
4.1 General Information .....................................................................................................................7
4.2 Functional Description..................................................................................................................7
4.3 Block Diagram..............................................................................................................................8
4.4 Exchanging the UV Photocell.......................................................................................................9
4.5 Mechanical Construction............................................................................................................10
5. Mounting the Flame Scanner .............................................................................................................11
6. Mechanical Fastening System............................................................................................................11
7. Installing the Flame Scanner ..............................................................................................................12
8. Safety Notes .......................................................................................................................................12
9. Maintenance / Service ........................................................................................................................13
10. Technical Data..................................................................................................................................13
11. Wiring Diagram.................................................................................................................................14
12. Available Models...............................................................................................................................14
13. Available Accessories.......................................................................................................................15
14. Dimensional Drawing: D-LE 103 Housing ........................................................................................16
15. Dimensional Drawing: D-ZS 033-I Ball Type Adjustment Flange .....................................................17
Illustrations
(Fig. 1) Changing the amplification of the D-LE 103 UA/UAF ..................................................................2
(Fig. 2) D-LE 103 UA/UAF block diagram ................................................................................................3
(Fig. 3) Switching the amplification on the D-LE 103 IG/IS ......................................................................5
(Fig. 4) D-LE 103 IG/IS block diagram .....................................................................................................6
(Fig. 5) D-LE 103 UL block diagram .........................................................................................................8
(Fig. 6) Mechanical construction of the D-LE 103 UL.............................................................................10
(Fig. 7) D-LE 103 wiring diagram............................................................................................................14
(Fig. 8) Dimensional drawing of D-LE 103 housing ................................................................................16
(Fig. 9) Dimensional drawing: D-ZS 033-I ball type adjustment flange ..................................................17
Tables
(Table 1) Flame scanner cable diameters (copper cable)......................................................................12
(Table 2) Available models .....................................................................................................................14
D-LE 103 UA/UAF flame scanners are delivered with the amplification set to level V2 (high
amplification), unless otherwise requested by the customer.
To remove the front portion of the scanner, remove the 4 screws with a 4 mm Allen wrench. The
desired hook switch must then be closed and the other one opened (fig. 3).
For safety reasons, only one of the hook switches may be hooked in at any
! given time.
The front portion of the scanner must be put back on and the four screws tightened. When doing so,
one must make certain that the nut in the housing and the gasket are correctly in place.
4. D-LE 103 UL
DC
DC
+ 20 VDC
UV-radiation DC/DC converter
UV-photocell
Shutter
Output signal
Shutter
If flame scanners are to be mounted to sighting tubes in high-temperature environments, the purge air
also provides cooling. In some cases it is advisable to mount a DURAG D-ZS 117 I heat insulator
between the scanner and sighting tube. One must always observe that the flame scanner never
exceeds the maximum operating temperature.
If a D-LE 103 is used to replace another DURAG flame scanner, e.g., D-LE
! 100/101 or D-LE 600/601, the front part of the old scanner and coupling ring
may not be used. Only the coupling ring with the safety screw may be
employed.
Before loosening the coupling ring, one must be certain to unscrew the
! safety screw far enough. The threads on the housing may otherwise be
damaged. It is not possible to remove the safety screw from the coupling
ring, so it cannot be lost.
There are practically no limits in terms of the length of the connection between the controller and the
flame scanner, assuming that the internal resistance of the cable does not drop below 10Ω per
conductor. The appropriate cable diameter must be chosen according to the cable length.
8. Safety Notes
To avoid possible interference from transient currents in the grounded conductor of the flame scanner
(e.g., currents against ground potential from an ignition device), DURAG D-ZS 117-I insulators can be
placed between the sighting tube and flame scanner for potential isolation. One must be sure,
however, that the pipe or hose connection for the purge air is made of non-conductive material.
When laying the cable and connecting the flame scanners and controllers,
! one must observe all applicable local guidelines.
The flame scanners are approved and certified devices. Any tampering or
! modifications will lead to a loss of certification, etc. Repairs may only be
performed by the manufacturer or its authorised servicers.
When starting up the flame scanners, the operations manual for the appropriate controller (D-UG
110/120/660 or D-GF 100/200) must also be followed.
9. Maintenance / Service
The flame scanners should be checked routinely for deposits on the optics and to ensure that the
scanner is firmly mounted to the sighting tube.
When cleaning the optics, be certain to follow the steps in section 6 (Mechanical Fastening System).
The flame scanners in the D-LE 103 IG/IS/UA/UAF series use a semiconductor and an electronic
shutter. These scanners are therefore maintenance-free.
There are components in the D-LE 103 UL flame scanners which are subject to natural wear and tear,
and which must be replaced according to time in operation and ambient temperature.
At ambient temperatures of up to +60°C, the guaranteed service life of the UV cell will be a minimum of
10.000 hours of operation. That of the electromagnetic shutter will be 25.000 hours. Ambient
temperatures above +60°C can seriously reduce the guaranteed service life of these components. A
failure in these components will trigger a flame OFF signal or a shutdown.
After a longer period in operation, the frequent movement of the mechanical shutter will create a
certain amount of wear. It is recommended that the flame scanner be checked on an annual basis for
wear, and if necessary, be cleaned. Only purified, dry and oil-free compressed air may be used to
blow out any dust particles.
The flame scanner must be returned to the manufacturer if the shutter system requires replacement.
The UV photocell may be replaced according to the instructions in this manual (section 4.4).
The contact inserts for the plug connection inserted in fitting position B.
Spectral Sensitivity Cable Connection via Cable Connection via Cable Connection via
PG 13.5 Cable Gland Axial Plug Connection Angled Plug Connection
300 - 1100 nm D-LE 103 IS-CG D-LE 103 IS-P D-LE 103 IS-AP
780 - 1800 nm D-LE 103 IG-CG D-LE 103 IG-P D-LE 103 IG-AP
190 - 520 nm D-LE 103 UA-CG D-LE 103 UA-P D-LE 103 UA-AP
280 - 410 nm D-LE 103 UAF-CG D-LE 103 UAF-P D-LE 103 UAF-AP
185 - 260 nm D-LE 103 UL-CG D-LE 103 UL-P D-LE 103 UL-AP
EG-Konformitätserklärung
EC Declaration of Conformity
Das bezeichnete Produkt stimmt mit den Vorschriften folgender Europäischer Richtlinie überein,
vorausgesetzt, daß es installiert, gewartet und entsprechend seiner Bestimmung eingesetzt wird. Die
einschlägigen Vorschriften und Hinweise aus der Bedienungsanleitung sind zu beachten.
The described product complies with the following provisions of Council Directive, provided that it is
installed, maintained and used in applications for which it was made, in accordance with relevant
installation standards and manufacturer’s instructions.
Wir bestätigen die Konformität des oben bezeichneten Produktes entsprechend den Normen:
We confirm the conformity of the above mentioned product according to the standards:
EN 298 (94)
EN 230 (91)
EN 50 081-2 (93)
EN 50 082-2 (94)
Rechtsverbindliche
Unterschrift
Legally binding
Signature
(Prof. Dr.-Ing. Martin)