pr1ma series

Catalogue of special m/cs for Wood-craft

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Index
Redefining Panel Process Technology Panel Process Machines & Solutions Solid Wood-Working Machinery HDHQ Double Side Surface Planer ......2-3
Four Side Moulder................................4
Straight Line Rip Saw............................5
Oscillation Mortiser..............................6
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manav media

Round End Tenoner..............................6

Dovetailers............................................7
Jai Industries Gujarat, India.
Rev. 01 02 19 Wide Belt Sander..................................8
+91 79 2291 1400 \ 1900 \ 1990 • [email protected] • www.JAIindustries.com
Clamp Carriers......................................9
Other useful machines.........................10-11
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pr1ma series
HDHQ Double Side Surface Planer High
Speed
J-4630 (S) Heavy Duty, High Quality with Spiral Cutter Roll

Feed Unit It can be

Motorized conveniently
pulled out on
Powerful m/c with good a support for
stability & shock easy replacing
or setting the
absorbing capacity, cutting blades
improved cutting quality
& variable feed speed

Equipped with High quality

pressure plate hard chrome
that guarantees plating process
smooth gives smooth
machining of surface to
short workpiece, table. Such
increasing wear resistance
production output gives smooth
level forever

The feeding unit Provided with

can be adjusted drive feed roller
up-wards and structure,
down-wards. The ensuring a
elevating range stronger and
reaches 10 mm, smoother
and thus the feeding
processing equipped with
precision can be overloading
enhanced with protection
Sr. Specifications Unit J-4430 (S) J-4630 (S) powerful feeding mechanism
Salient Features : 1 Working width mm 430 630
• Powerful cutting capacity 2 Working thickness mm 200 200
• Good shock-absorb and stable Cast Iron quality 3 Min. working length mm 260 260
• Independent heavy duty motors for both Spiral 4 Max. cutting depth
cutter rolls (Top cutter roll) mm 8 8 Auto lubrication Equipped with
• Spiral cutter rolls improve cutting quality & speed 5 Max. cutting depth system circularly imported
• Variable feed speed (Bottom cutter roll) mm 5 5 lubricate the numerical display
• Numerical display unit for thickness setting 6 Cutter roll diameter mm 101Φ 101Φ entire machine, unit. The thickness
• Auto lubrication device keeps the machine always 7 Spindle speed rpm 5000 5000
ensures efficient processing can be
lubricated during working 8 Variable feed speed m/min 0 - 16 0 - 16
operation and controlled directly
9 Feed motor hp 3 4
increases service on control panel.
10 Top cutter roll motor hp 10 15
life of m/c The precision can
11 Bottom cutter roll motor hp 10 10
be up to 0.1 mm
12 Feeding unit up-down motor hp 0.5 0.5
and the feed speed
13 Total power hp 23.5 29.5
can be adjusted
Note : S = Spiral Roll
Model J-4430 & J-4630 without spiral roll also available
Top & Bottom 6 line spiral steel cutter roll as standard accessory Use Dust Collector with m/c for superior performance
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pr1ma series
Four Side Moulder • J-4423 Straight Line Rip Saw • J-1163
Various models available
A unique m/c, much safer than
upper ripsaw due to its patented
engineering design & parts

Anti-kickback device, avoids kick- backing

of wood, ensure safe cutting

Automatic lubrication system circularly lubricated the entire

machine, insure efficient operation and increase service life.

Width, Thickness &

Shape in one pass.
Thus Cost Effectively
enhancing productivity

All spindles are adjustables and their key Feed rollers are driven through gearbox to Special material conveyor chain blocks with User friendly Control Panel. Feeding speed Machine is equipped with Laser Light as
devices are positioned on front of the machine give smooth feeding. Power drives for all teeth for better friction and resistance, make of conveyor can be regulated from panel standard feature
for convenience. spindles for heavy duty cutting requirements. workpiece feeding smoother.
Salient Features :
Salient Features : • Conveyor chain blocks and guide rails of high
• Sturdy built heavy-duty machine to suit Indian working condition Sr. Specifications Unit J-4423 quality special materials, auto lubri-cation,
for precise application of four side operation in one pass. Sr. Specifications Unit J-1153 J-1163 J-1164
1 Working width min / max mm 25 / 230 high precision and long service life.
• Use for mass production of door frames, window frames, 2 Working thickness min / max mm 8 / 120 Top Cutter Bottom Cutter
• Electrical lifting feed table, for frequently
wooden floors etc. 3 Feeding speed m/min 6 to 12 1 Max. working thickness mm 5 ~ 85 5 ~ 75 5 ~ 115
adjusting the height, reduce labour intensity
• Separate motors for each spindle to ensure efficent power 4 Top & bottom spindle cutter dia mm 120Φ and improve efficiency. 2 Min. working length mm 230 200 200
transmission. 5 LH & RH spindle cutter dia min / max mm 100Φ / 180Φ 3 Max. saw size mm 305Φ 355Φ 455
• Variable (frequency converter controls) 4 Spindle diameter mm 25.4Φ 50.8Φ 50.8
• Power full drives for the cutter blocks delivers high torque for 6 Spindle shaft dia mm 40Φ feeding speed, much more suitable for
heavy duty cutting requirements. 7 Top & bottom spindle cutter motor hp 7.5 / 5.0 5 Feeding speed m/min 13.3 - 23.3 10 - 30 5 - 22
processing various wood.
• Top feed rollers for easy feeding of work piece with variation in 8 LH & RH spindle cutter motor hp 5.0 / 5.0 6 Spindle speed rpm 3750 3200 2920
• Patented unique splitting cutter prevents 7 Size of dust collection port-Dia. mm 100Φ 125Φ 125Φ
thickness. 9 Feeding motor hp 3
saw blade seizing during process.
• Bed lubrication to reduce friction and improve feeding of 10 Feed beam up-down motor hp 0.5 8 Feeding motor hp 1 2 3
11 Air pressure required kg/cm² 5 to 7
• Patented tooth design on side of conveyor 9 Lifting motor hp 0.33 0.33 0.33
timbers.
chain block, cut off the wood pieces jammed 10 Main spindle motor hp 10 15 20
• Sealed safety enclose to reduce noise levels, improve extraction 12 Total power hp 26
beside saw blade, minimizing probability of 11 Total power hp 11 17.33 23.33
and operator safety. blade stuck. Helps avoid injuries.
Use Dust Collector with m/c for superior performance
Model J-1153 (Top Cutter) also available
• It is much safer than upper ripsaw due to
saw shaft rotating in different direction. Use Dust Collector with m/c for superior performance
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pr1ma series
Oscillation Mortiser • J-1940 Dovetailer Auto
J-1950 (A)
Efficient & economical, with high spindle speed

Highly reliable workability.

A m/c with more features,
better engineering

Tenoning head feeds on hard chrome plated

guide rod, for maximum stability of tenoning
operation and maximum wear resistance

Pneumatic Clamping for better gripping

Sr. Specifications Unit J-1940

1 Mortise width - maximum mm 115
2 Mortise depth - maximum mm 90
3 Table stroke mm 80
4 Tilting of table degree ± 20°
5 Spindle speed rpm 9500 Continuous auto tenoning motion cycle
6 Total power hp 3 provides effeciency & economy
All the machine controls are centralized on one
control panel for convenience
Round End Tenoner • J-1941 Dovetailer Manual
Various tenon axis angles : J-1950
General Features :
• Process dovetailed tenons/mortises
simultaneously for accurate jointing
• Width and depth of dovetailed
45 tenon/mortise are adjustable
• Pneumatic clamps provided for convenient
Heavy duty & high-tech m/c work piece clamping
• High Spindle speed
for high productivity. • Simple to operate, simple to maintain
Gives horizontal, vertical &
45° tenon axis angles

Sr. Specifications Unit J-1941

1 Tenon width - maximum mm 100
2 Tenon thickness - maximum mm 25
3 Tenon depth - maximum mm 70
4 Tenon diameter - maximum mm 25 Φ
5 Spindle diameter mm 30 Φ
Sr. Specifications Unit J-1950 (A) J-1950
6 Adjusting angle of
work table (Front) degree 10° 1 Max. working width mm 480 550
7 Adjusting angle of 2 Max. working thickness mm 25 25
work table (Left & Right) degree ± 10° 3 Feed stroke mm 50 50
8 Spindle speed rpm 7500 4 Shaft diameter mm 12.7 12.7
9 Main motor power hp 3 5 Spindle speed rpm 18000 18000
10 Feeding motor power hp 1 6 Motor power hp 2 2
11 Total power hp 4

6 Use Dust Collector with m/c for superior performance 7

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pr1ma series
Wide Belt Sander • J-1300 R-RP Clamp Carrier - Hydraulic
Various models available J-1408 (H)

Fine sanding of wood & veneer for Heavy duty clamps provide
quality finish. With high-end electric powerful, uniform & fast
control system & engineering features clamping. Minimize operator
fatigue & maximize productivity
RP R-RP

The machine equipped with

hydraulically operated clamp tighteners,
providing extermely powerful,uniform
and fast clamping performance.

Clamp Carrier - Pneumatic

J-1408 (P)

Sr. Model No. Unit J-1300 RP J-1300 R-RP Model J-1300 R-RP : This
wide belt sander is designed The machine equipped with
1 Working width mm 40 - 1300 40 - 1300
for three functions: pneumatically operated clamp
2 Min. working length mm 580 580
thickness calibration, tighteners, providing extermely
3 Working thickness mm 2.5 - 150 2.5 - 150 Sr. Specifications Unit J-1408 P J-1408 H J-2008 P J-2008 H
surface sanding and fine uniform and fast clamping
4 Sanding belt speed (Front) m/s 18 24 1 Max. pressing length mm 2600 2600 2600 2600
surface polishing. The two performance.
5 Sanding belt speed (Rear) m/s n/a 18 2 Max. pressing width mm 1250 1250 1250 1250
sanding belt can be used at
6 Feeding speed m/min 0 - 19 0 - 19 3 Pressing thickness mm 10 - 90 10 - 90 10 - 90 10 - 90
7 Front roller diameter mm 210 240
the same time, or you can
only use the 1st sanding belt 4 No of sections no 14 Rows 14 Rows 20 Rows 20 Rows
8 Rear roller diameter mm n/a 210 5 No of clamps per each section no 8 8 8 8
9 Main motor power kw 18.5 22 + 15
or only used the 2nd
sanding belt separately. 6 No hold down bar No 1 1 1 1
10 Feed belt motor power kw 3 3 7 No of pneumatic motor gun Set 1 1 1 1
11 Working table motor power kw 0.37 0.37 Besides, the polishing pad
8 Voltage & rotary power hp 415V / 50Hz / 1.5 415V / 50Hz / 1.5
12 Brush motor power kw 0.25 0.25 can be adjusted up-and-
1.5 hp 1.5 hp
13 Air pressure required kg/cm² 5 to 7 5 to 7 down to change the
9 Hydraulic pump motor power hp - 5 - 5
14 Total power kw 22.12 40.62 pressure according to
10 Approx. machine net weight kg 4600 4800 5800 6000
different work piece. P = Pneumatic
11 Overall dimension mm 4500 x 3800 x 4500 x 3800 x 5000 x 3800 x 5000 x 3800 x
Use Dust Collector with m/c for superior performance
3650 3650 3650 3650 H = Hydraulic
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Other useful Four Side Moulder • J-4230 HDHQ Spindle Moulder • J-1504 (ST) 112

machines
Width, thickness & (Heavy Duty, High Quality with Sliding Table)
shape in one pass

Four Side Moulder

Model J-4230
Working width - min / max 40 -225 / 1½” - 9"
Working thickness - min / max 6 - 150 / ¼” - 6"
Feeding speed - feet per min 12
HDHQ
Spindle shaft diameter 40 / 1.575" Model J-1504 (ST)
Spindle electric motor - No x HP / RPM 4 x 5 / 2800
Spindle diameter / 30 mm / 6000 & 8000
Modula Auto Feeder
Feeding electric motor - No x HP / RPM 3 x 0.5 / 1440 Speed RPM Model : AF-38 : 3 Roller, 8 speed, 1 HP 3Ø
Total power required - HP 21.5 Power reqd HP / RPM 5 / 2800 motor for J-1504 (ST)
It can be ordered any time separately

Two side Thickness Planer • J-2318 TWO

SIDE Tilting Arbour Circular Saw • J-634 (ST)
(Heavy duty with Anti kick-back mechanism) 400
710

(With Sliding Table)

Specially
designed spiral, HDHQ Tilting Arbour Tilting Arbour
serrated 2 in-feed Circular Saw Circular Saw
Model J-1634 J-634 (ST)
rolls for positive
feeding Circular dia. / 14" x 4½" x 4000 14" x 4½" x 4000
Cut depth / speed - RPM
Power reqd HP / RPM 5 / 1440 3 / 1440

Two side Thickness

Thickness Planer Planers
Models J-2318 J-603 J-624 (H)
Machine size 18" x 7" 24" x 8" 24" x 9"
Upper, bottom 5 / 1440, 3 / 1440 5 / 1440 5 / 1440
Power reqd HP / RPM HDHQ Tilting Arbour Circular Saw • J-1634 535
760

(Heavy Duty, High Quality with Sliding Table)

Thickness Planers • J-603 J-624(H) (With Anti kick-back mechanism )

(With Anti kick-back

mechanism )

Angular & Cross cutting with easy sliding

Panel Saw • J-3200.in +

5
4000 / 5000
45°
415 Ø 355 x 30 mm
0
320 Ø 120 x 20 mm

TILT RPM 7.5 hp 1 hp Years

* 5 Years warranty on sliding table

®
Surfo Max-S • J-3018 Model No. Unit J-3200.in +
Sliding table length mm 3200
Sliding table width mm 415
Max. diameter / bore - saw blade mm 355 x 30
Max. diameter / bore - scoring blade mm 120 x 20
Saw blade speed rpm 4000 / 5000 Salient Features :
Surfomax-S Scoring blade speed rpm 8500 • Sturdily built heavy duty m/c. Precise
Model J-3018 Tilting of saw unit - manual degree 90° - 45° (manual) burr free cutting
Machine size 18" x 78" with electronic • Electronic Digital readout of saw unit tilt
Power reqd HP / RPM 5 / 1440
Prima Max Master digital read out
• Rip fence with fine setting for precise « Ask for detailed
Motor for saw blade / scoring blade hp 7.5 / 1 catalogue of
« Various models & sizes available in these range positioning these machine
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