Ener X 0.5P CATL User Manual

EnerX-0.
5P Battery Container
Operating Instruction and Maintenance Manual
Responsible agency: Confidential level: Confidential
Drafted by: WPX Created time: 2024.08.01
Due date of Until the product is

Protocol number:
confidential: eliminated
- CATL Confidential -
地址：福建省宁德市蕉城区漳湾镇新港路 2 号 ADD: No.2 Xin'gang Road, Zhangwan Town, Jiaocheng District, Ningde City, Fujian, PRC 352100
http://www.CATLbattery.com
1
- CATL Confidential -
Revision History
Revision Chapter Description Date
1.0 All Draft revision 2024/8/01
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Contents
1 Important Safety Instructions...................................................................................................... 5
1.1 Electrically Safe Working Condition .............................................................................. 5
1.2 Qualified Person ............................................................................................................ 5
1.3 Safety Symbols ............................................................................................................. 5
1.4 Primary Risks Associated With BESS .......................................................................... 7
1.4.1 Hazardous Voltage ........................................................................................................ 7
1.4.2 Arc Fault ........................................................................................................................ 8
1.5 Arc Flash Hazard Boundary .......................................................................................... 8
1.6 Arc Flash Label ............................................................................................................. 9
1.7 Personal Protective Equipment (PPE) ........................................................................ 10
1.8 LOTO Procedure ......................................................................................................... 11
2 Manual Overview ........................................................................................................................ 11
2.1 Applicable Scope ........................................................................................................ 11
2.2 General ........................................................................................................................ 11
2.3 Manual Updates .......................................................................................................... 12
2.4 Abbreviation ................................................................................................................ 13
3 Product Introduction .................................................................................................................. 14
3.1 Product Overview ........................................................................................................ 14
3.2 Product Specification .................................................................................................. 31
3.3 BMS introduction ......................................................................................................... 32
3.3.1 BMS system overview ................................................................................................. 32
3.3.2 BMS power on and off................................................................................................. 33
3.3.3 Battery status monitoring ............................................................................................ 33
3.3.4 Charging/discharging management ............................................................................ 34
3.3.5 Thermal management ................................................................................................. 34
3.3.6 Program update .......................................................................................................... 34
3.3.7 High voltage safety monitoring.................................................................................... 34
3.3.8 Fault diagnosis management ...................................................................................... 34
3.3.10 BMS system for four container parallel application ......................... 错误!未定义书签。
4 Transportation and Storage....................................................................................................... 35
4.1 Transportation process and requirements .................................................................. 35
4.2 Hoisting & lifting equipment ........................................................................................ 36
4.2.1 Container hoisting parameters of single-point crane .................................................. 36
4.2.2 Container hoisting parameters of four points vertical crane ....................................... 38
4.2.3 Precautions for hoisting............................................................................................... 38
4.2.4 Risk identification for hoisting ..................................................................................... 39
4.2.5 Measures of hoisting safety ........................................................................................ 40
4.3 Storage ........................................................................................................................ 41
4.4 Ambient thermal insulation .......................................................................................... 41
5 Product Installation .................................................................................................................... 41
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5.1 Site and environment requirements ............................................................................ 41
5.2 Foundation requirements ............................................................................................ 42
5.3 Installation procedure .................................................................................................. 45
5.4 Anti-vibration and anti-collision requirement for installation ....................................... 45
5.5 Locking the container .................................................................................................. 45
5.6 Wiring .......................................................................................................................... 46
5.6.1 Connection interface ................................................................................................... 46
5.6.2 Removal and installation of metal covers between electrical compartment and copper
busbar compartment .................................................................................................................. 46
6 CATL Monitor Software .............................................................................................................. 54
6.1 Commissioning Tool.................................................................................................... 54
6.2 Commissioning system hardware setup ..................................................................... 54
6.3 Commissioning system software setup ...................................................................... 55
6.4 Software configuration ................................................................................................ 56
6.5 CATL Real–time Monitoring System ........................................................................... 59
7 Commissioning flow chart ......................................................................................................... 67
7.1 Commissioning flow chart ....................................................................................... 67
7.2 System inspection before commissioning............................................................. 67
7.3 Switch on auxiliary power supply ........................................................................... 68
7.4 Switch on HV relays of battery control box ........................................................... 70
7.5 Startup PCS and Precharge DC capacitors ........................................................... 71
7.6 Switch on the connection between PCS and Container ....................................... 71
7.7 EMS send command to PCS to start charge/discharge ....................................... 71
7.8 E-Stop procedure ...................................................................................................... 72
8 Diagnosis of common abnormal problems ............................................................................. 72
8.1 System status word .................................................................................................. 72
8.2 Countermeasures of system alarm ......................................................................... 73
8.3 Countermeasures of abnormal conditions ............................................................ 74
8.4 After-sales Service .................................................................................................... 77
9 Product Maintenance ................................................................................................................. 77
9.1 Battery System Maintenance ................................................................................... 83
9.1.1 Maintenance instructions for normal operating system ...................................... 83
9.1.2 Maintenance instructions for long duration idle mode after COD date .............. 83
9.1.3 Battery system inspection ....................................................................................... 85
9.2 Container enclosure maintenance .......................................................................... 85
9.3 Maintenance requirements for Thermal Management System ............................ 87
9.3.1 Instructions of Chiller Maintenance:....................................................................... 87
9.3.2 Instructions of Coolant Maintenance: .................................................................... 87
9.4 Spare parts................................................................................................................. 88
9.5 Fastener type and torque requirement ................................................................... 89
10 System Decommissioning & Removal .............................................................................. 91
11 Emergency Plan................................................................................................................... 91
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1 Important Safety Instructions
SAVE THESE IMPORTANT SAFETY INSTRUCTIONS
Installation and service of the EnerX battery container requires knowledge of high voltage electricity and
should only be performed by qualified persons. CATL assumes no liability for injury or property damage
resulting from repairs attempted by unqualified individuals or a failure to properly follow these
instructions. These warnings and cautions must be followed when using the EnerX product.
1.1 Electrically Safe Working Condition

A condition in which an electrical conductor or circuit component has been disconnected from BESS
energized parts, LOTO procedures must be implemented, the isolation switches in this product must be
locked and tagged, and the absence of voltage must be verified. If necessary, temporarily ground to
protect personnel.
1.2 Qualified Person

A person who has demonstrated skills and knowledge related to the design, operation, and installation of
BESS products and has received safety training to identify hazards and reduce associated risks.
Qualified persons shall be trained and knowledgeable in the operation of the battery system and specific
work practices, and shall be trained to avoid the electrical hazards that are present. Such persons must be
familiar with the proper use of precautionary techniques and PPE. Qualified person training shall include
the following:
1. Skills and techniques to avoid the risk of electric shock:
a) Between exposed energized surfaces, which may include temporarily insulating or guarding
parts to allow the worker to work on exposed energized parts.
b) Between exposed energized surfaces and grounded equipment, other grounded objects, or the
earth itself, which may include temporarily insulating or guarding parts to allow the worker to
work on exposed energized parts.
2. The method of determining the working limits of the battery system.
1.3 Safety Symbols

The following are some basic safety symbols and descriptions that apply to all BESS equipment.
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DANGER
When energized, this equipment presents a potential hazard of electric shock,
burn or death. Only authorized personnel who are thoroughly familiar with the
equipment and adequately trained may install, operate or maintain this
equipment.
To prevent death, personal injury, or damage to equipment, follow all site safety
procedures as indicated by HSE Plan. To minimize hazard of electrical shock, death
and burns, approved grounding practices must be strictly followed.
WARNING
To prevent personal injury or damage to equipment, personnel shall adhere to site
protocol regarding working at heights.
To prevent personal injury or equipment damage by equipment malfunction, only
adequately trained personnel should modify any programmable machine.
Always ensure applicable standards and regulations are followed and only properly
certified equipment is used as a critical component of the safety system. Never
assume that critical-safety control loop is closed.
WARNING — Shock Hazard

Do not come into contact with system connectors or terminals. Do not open the
enclosure doors unless appropriate LOTO procedures are followed, PPE and related
training as required by local codes and regulations are part of the maintenance plan.
WARNING — Arc Flash Hazard

There is an arc flash hazard associated with all electrical equipment. There is an
increased risk of arc flash with any equipment modification (e.g., open doors). Serious
injuries can occur in arc flash incidents. Appropriate PPE and training as per local
codes and regulations is required.
WARNING — Fire Hazard
Fire is possible under certain, extreme fault conditions.
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CAUTION
Indicates a procedure, condition, or statement that, if not strictly observed, could
result in damage to or destruction of equipment.
The following directives must be followed when working with or near the BESS equipment.
1. Safety parameters and procedures are site-specific, and therefore, must be developed by the
customer.
2. Review and refer to all safety warnings contained in this manual before beginning operations. Follow
all the safety procedures as prescribed be the supplier manufacturer published safety procedures for
each equipment.
3. Establish a clear, permanent, restricted access around the system. Fire extinguishers must be readily
available on-site.
4. The system requires a clean, mechanically stable operating environment, free from conductive
contaminates, combustibles, moisture, liquids and gases and corrosive substances. The system may
be operated only when the ambient temperature is between -35°C to 55°C. Do not tap, drill puncture
or attach anything to the equipment enclosures. Ensure there is enough clearance on all sides of the
enclosures to allow access to the system. Remove watches, jewelry, rings and other metallic objects
and always use tools with insulated handles.
5. Follow all applicable Lock Out/Tag Out (LOTO) procedures always. If proper LOTO procedures are not
followed, serious injury or death could result. With power applied to the equipment, hazardous
voltages will be present on some components. To prevent accidental death or injury, do not touch
any components within the enclosure unless specifically directed to do so. To reduce risk of electrical
shock, verify that all equipment is properly grounded.
6. Strobes and alarms within the system for evacuation are activated by the FSS system.
WARNING
Only authorized, adequately trained energy storage personnel with proper Personal
Protective Equipment (PPE) can access the system. Do not open the equipment
access doors unless qualified person.
1.4 Primary Risks Associated With BESS

The primary risks associated with the BESS system are:
1.4.1 Hazardous Voltage

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Hazardous Voltage
• High AC at MV Switchgear, Isolation transformer and Auxiliary Transformer.
• High AC at PCS input, aux transformer input.
• 1500 VDC at PCS output, Battery container.
Consequence
• Electrocution, Fire, Explosion.
Avoidance
• Only qualified and authorized person should only be allowed restricted access.
• Equipment barriers must remain in place.
• PPE must be appropriate for the task and equipment
1.4.2 Arc Fault

Arc fault
• When insulation breakdown or accidental contact between high voltage conductors, an arc fault
will be happen through the air gap between conductors.

Consequence
• Arc fault creates an electrical explosion.
• Light and heat emitted from the explosion is known as arc flash.
• Pressure wave caused by the tremendous temperatures of the arc flash is known as arc blast.
Avoidance
• Only qualified and authorized person should only be allowed restricted access.
• Restricted access.
• Equipment barriers must remain in place.
• PPE must be appropriate for the task and equipment.
1.5 Arc Flash Hazard Boundary

The US National Fire Protection Association (NFPA) has developed specific approach boundaries designed
to protect employees while working on or near energized equipment. These boundaries are:
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Figure 1-1 Arc Flash Boundaries
• Flash Protection boundary (outer boundary) – this is the furthest established boundary from the energy
source. If an arc flash occurred, this boundary is where an employee exposed to a curable second-degree
burn. The issue here is the heat generated from a flash that results in burn.
• Limited approach – An approach limit at a distance from an exposed live part where a shock hazard exists.
• Restricted approach – An approach limit at a distance from an exposed live part which there is an increased
risk of shock.
• Prohibited approach (inner boundary) – A distance from an exposed part which is considered the same as
making contact with the live part.
1.6 Arc Flash Label

According to “Maximum Power Method” in NFPA 70E, the estimated DC arc flash incident energy at the
maximum power point can be calculated, and then the hazard boundary is defined as following figure.
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Figure 1-2 Arc Flash Label
1.7 Personal Protective Equipment (PPE)

The PPE is determined by the incident energy which is the temperature produced (in cal/cm²) at a distance
(usually eighteen inches) from an arc flash.
PPE requirement for EnerX battery container operational precautions is category 2
Figure 1-3 PPE Category
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1.8 LOTO Procedure
1. The battery container needs to be powered off first. Check the status of PCS and battery containers
from EMS, make sure that the circuit breakers/contactors of PCS DC side are all disconnected, and the HV
contactors of all racks in the battery containers are disconnected.
2. PPE 2 is required for operator.
3. Turn off the AC circuit breaker QF1, QF2,QF3, QF4 , QF5, QF6(or QS),QF7 and QF8 inside the container
distribution box that connect the external auxiliary power. Hang a LOTO warning sign on the door of the
distribution box to prevent it from being turned back on.
4. Turn off the on-site AC circuit breaker which supplies the external auxiliary power of the battery
containers. Apply a LOTO adapter and LOTO lock and tag to the circuit breaker handle to prevent it from
being turned back on.
5. Check, with a multi-meter, that the 1,500 VDC bus bar reads 0 V.
6. Switch off the isolation switch of the rack to “OFF” state. Pull out the LOTO ring of the isolation switch
handle and apply LOTO lock and tag to the LOTO ring to prevent it from being turned back on.
8. Install a safety ground clamp from the positive 1,500 VDC bus bar to the ground bar. Use a shotgun stick
to make the initial contact between the positive 1,500 VDC bus bar and ground.
9. Install a safety ground clamp from the negative 1,500 VDC bus bar to the ground bar. Use a shotgun
stick to make initial contact between the negative 1,500 VDC bus bar and ground.
2 Manual Overview
2.1 Applicable Scope
This manual is applicable to the EnerX battery container.
All references to “battery container” in this manual, unless specifically indicated here in, refer to the
product series mentioned above.
2.2 General
This manual has been prepared primarily for Battery Energy Storage System (BESS) operators and service
personnel and provides three essentials: operation, maintenance and parts information for the BESS. A
distribution of text revisions when necessary will be made to all recipients of the Operations and
Maintenance manual.
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Personnel who practice good operating and maintenance procedures ensure BESS reliability. It is of vital
importance that station personnel, trained or untrained in BESS operation, become thoroughly familiar
with the information contained in this manual. Prior to BESS operation, a sound program of maintenance
should be developed and instituted. Adherence to such a program will result in reduced operating costs,
fewer outages, and shorter periods of downtime.
2.3 Manual Updates

An experienced staff from the best information available has compiled the manuals provided for this BESS
equipment prior to the time of shipment. Due to your shipping requirements and our desire to meet
manual delivery commitments, manuals may be shipped with missing information. All manuals in your
hands should be updated as material is received from CATL Company. To assist you in revising and
updating your manuals, we offer the following suggestions:
1. Identify those individuals or functions who will be using the sets of manuals.
2. Assign the manuals to each individual or function and number each set.
3. Maintain a log of manual sets and the associated owners.
4. If possible, assign a librarian to ensure all controlled (or numbered) sets of manuals are updated
as material is received from CATL. If this is not possible, each owner must keep their set of
manuals current.
5. Retain shortage/revision instructions sheet at the front of the appropriate volume. This acts as
a log of updates received.
6. Follow instructions for insertion of new material exactly. If the material is not filed properly, it
cannot be easily found.
7. Insert shortage/revision material in manuals as soon as received. Some updates are small and
can be misplaced.
8. All other manuals left from installations, etc., should be clearly labelled as extras, spares, or not
controlled copies.
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2.4 Abbreviation
CATL Contemporary Amperex Technology Limited
BMU Battery Management Unit
BMS Battery Management System
BESS Battery Energy Storage System
EMS Energy Management System
PCS Power Conversion System
CSC Cell Supervision Circuit
CSU Current Sample Unit
ETH Ethernet Module
FSS Fire Suppression System
HV High Voltage
LV Low Voltage
LOTO Lockout/Tagout
MBMU Master battery management unit
SBMU Slave Battery Management Unit
IMM Insulation monitoring Module
CAN Controller Area Network
ACAN CAN between BMU and PCS
CCAN AN between BMU and CSC
SCAN CAN between BMU and CSU
DCAN CAN for calibration
BOL Begin of Life
EOL End of Life
SOC State of Charge
SOE State Of Energy
SOH State of Health
SOP State Of Power
TMS Thermal Management System
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3 Product Introduction
3.1 Product Overview
EnerX-0.5P battery container is the core unit in the energy storage system and acts as the equipment for
storing electrical energy. It can be applied to many applications including renewable energy integration,
frequency regulation, and voltage regulation of the grid.
Battery container consists of battery system, battery management system (BMS), fire suppression system
(FSS), thermal management system (TMS) and auxiliary distribution system.
Figure 3-1 EnerX-battery container
The basic units for whole system is listed as following:

Table 3-1 Components of battery container
Number of
System Sub Components Remark
Unit
6058mm(W)*2438mm(D)*2896mm(H)
Battery 20 Feet Container 1 (one cooling unit is on the side of the container：575mm(W)*
Racks 1260mm(D)*2750mm(H)*)
Battery Module 32 With CSC
Master Control Box 1 Including IMM, MBMU, ETH, fiber optic module
BMS
Sub Control Box 4 Including SBMU, fuse, isolation switch and so on
Liquid Cooling
TMS 1 Including compressor, pump, fan, heater and others
Unit(Chiller)
FSS Fire Suppression 1 Including fire control panel, smoke detectors, gas detectors,
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System heat detectors, explosion-proof fan, aerosol(optional), dry
pipe(optional), fiber optic networking card(optional)
Auxiliary Including transformer, circuit breaker, UPS/24V power module,
Power Distribution Box 1 E-stop circuit, circuit protection and power supply on-off
Supply control circuit, type II SPD for AC power supply
3.1.1 Battery rack system overview

The battery system consists of 8 battery racks connected in parallel.
Figure 3-3 EnerX liquid cooling containerized BESS-overview
The battery system consists of 8 battery racks connected in parallel, each battery rack contains 4 battery
modules, each battery module consists of 104S(1P104S) battery cells connected in series, so the battery system
contains 3328 battery cells.
Figure 2-4 Circuit diagram of battery racks
3.1.2 Battery module overview
A total of 104 (1P104S) lithium-iron cells (530Ah/3.2V) are used in series connection for each battery
module. An internal high speed DC fuse is included for safety protection.
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Figure 3-5 Battery module -- exterior overview
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3.1.3 Master Control Box
The MBMU, IMM, ETH, fiber optic module are integrated to master control box together.
3.1.3.1 Functional Description of the Master Control Box

Table 3-2 Module Function of the Master Control Box
Module Function
MBMU 1. Controlling system power on and off

MBMU detects the state of system power button to switch state. When receive
system power on command from EMS, MBMU can turn itself on from off; When
receive system power off command, MBMU can turn itself off from on.
2. Synchronize time
⚫ MBMU synchronizes the time via CAN communication.
3. CAN communication
⚫ MBMU consists of 3 channels of CAN communication including MCAN,
DCAN and ACAN：
1) MBMU communicates with SBMU, ETH, PC monitor via MCAN.
2) MBMU communicates with TMS (Thermal Management System) via
DCAN.
3) MBMU communicates with ETH via ACAN.
4. Environment temperature detection
⚫ MBMU contains 2 temperature detection inputs: - 40℃~85℃ range, ±3℃
accuracy.
⚫ One temperature sensor is located on the fire control panel and one
temperature sensor is located on the transformer T1 in the distribution box.
⚫ MBMU gives a Level 1 alarm when the environment temperature exceeds
60 °C.
5. Addressing
⚫ MBMU can address CAN and RS485.
6. System status upload
⚫ MBMU can upload SOC, SOH, SOP and operation status of the system.
7. Contactor driver and auxiliary equipment power supply
⚫ MBMU controls the rack HV relays to turn on or off when a PCS or EMS
command is received via the SBMU.
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Module Function
⚫ MBMU has high-side outputs that can be used to drive a power supply relay
for external devices or to supply power directly to auxiliary devices. High-
side output also has fault diagnosis function.
8. Dry contact detection
⚫ MBMU has dry contact detection, which is used for identifying the working
states of SPD, UPS, FSS, auxiliary power supply and so on.
9. Insulation status judgment
⚫ MBMU can calculate and determine the current insulation status of the
system based on the insulation value provided by the current IMM test
board, and send it by means of communication.
10. Relay split and combine commands
⚫ MBMU can control SBMU to turn on and off the relay of single or all
electrical cabinets according to control commands from PCS and EMS.
11. Ventilation fan status detection
⚫ MBMU can detect the status of the ventilation fan, whether the fan is open
or closed.
IMM 1. Insulation testing

⚫ Support insulation detection function to measure insulation resistance
between HV+ and case and between HV- and case.
2. CAN communication
⚫ It has a CAN communication function to communicate with MBMU.
ETH 1. Ethernet communication:

⚫ ETH communicates with PCS and EMS externally via RJ45 interface. Based
on TCP/IP, the IP address allocation method can be configured as fixed IP or
DHCP according to requirements. The Modbus protocol is now supported.
2. Remote update:
⚫ ETH supports to remote update of the BMS system from client via Ethernet.
3. CAN communication:
⚫ ETH has two CAN interfaces, which receive the status information of the
BMS system through MCAN, and can also receive and send PCS information
through ACAN.
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Module Function
4. The ETH has an Ethernet interface
Fiber optic
Convert Ethernet to optical signal.
module
3.1.3.2 Interface description of Master Control Box
Figure 3-6 Master Control box---Outside view

◆ JX1: A-CAN bus. The A-CAN bus can be connected to the PCS.
◆ JX2: RS485 bus. The RS485 bus can be connected to the PCS.
◆ JX3: Debug. This is an internal CAN bus for debugging.
◆ JX4: JX4 is an internal communication port.
◆ JX5: Emergency dry contact. Includes emergency dry contact to PCS and emergency dry contact from
EMS.
◆ JX6: M-CAN bus. JX6 pin1 and 2 are the M-CAN bus for parallel containers communication. If you choose
CAN bridge in the container, the M-CAN bus for parallel containers communication is the CAN bridge.
The definition for communication terminal JX1, JX2, JX3, JX4, JX5,JX6 see Table 3-3
Table 3-3 connector information of master control box
No. Connector Definition Connector information Remark
1 JX1-1 A-CAN-H Communicate with the

A-CAN Bus
2 JX1-2 A-CAN-L PCS through CAN port
19
3 JX1-3 GND_ACAN
4 JX1-4 Reserve
5 JX2-1 RS485A
Communication with the
6 JX2-2 RS485B 485 Bus
PCS through 485 port
7 JX2-3 GND
8 JX3-1 D-CAN-H
9 JX3-2 D-CAN-L
10 JX3-3 A-CAN-H
Internal CAN bus for
11 JX3-4 A-CAN-L Debugging
debugging
12 JX3-5 M-CAN-H
13 JX3-6 M-CAN-L
14 JX3-7…10 Reserve
15 JX4-1 M-CAN-H
16 JX4-2 M-CAN-L
17 JX4-3 SBMU_Code_Out Internal communication. Communication between
18 JX4-4…6 Reserve Installed by CATL in factory SBMU and MBMU
19 JX4-7 M-CAN-H
20 JX4-8 M-CAN-L
21 JX5-1 E_Stop_to_PCS+ Emergency dry contact to
22 JX5-2 E_Stop_to_PCS- PCS.
Emergency dry contact
23 JX5-3 E_Stop_to_BMS+ Emergency dry contact to
24 JX5-4 E_Stop_to_BMS- BMS
25 JX6-1 M-CAN-H
26 JX6-2 M-CAN-L
27 JX6-3 MCAN_GND
M-CAN bus for parallel
28 JX6-4 Reserve M-CAN is used for parallel
containers
29 JX6-5 CAN bridge_24V+ containers.
communication.
30 JX6-6 CAN bridge_24V-
31 JX6-7 M-CAN-H
32 JX6_8 M-CAN-L
20
3.1.4 Sub control box
Sub control box integrates SBMU, HV contactors, precharge circuit, high breaking capacity and high speed
DC fuses, which can control battery rack by SBMU and send battery status data to MBMU via CAN bus. A
total of four sub control boxes are contained in one container, the panel diagram of which is shown in
Figure 3-7.
Figure 3-7 Sub Control box

Table 3-4 connector information of sub control box
No. Connector Definition Remark
1 JX1-1 M-CAN-H_OUT
2 JX1-2 M-CAN-L_OUT Connect to the next sub control box
3 JX1-3 SBMU _Code _OUT
4 JX1-4 Reserve
5 JX2-1 M-CAN-H_IN
6 JX2-2 M-CAN-L_IN
Connect to the previous sub control box
7 JX2-3 SBMU _Code _IN
8 JX2-4 Reserve
The physical connection of the 8 battery modules in
9 JX3 C-CAN
the rack
10 JX4-1 M-CAN-H
11 JX4-2 M-CAN-L
Debug for commissioning
12 JX4-3 C-CAN-H
13 JX4-4 C-CAN-L
14 JXH1-1 C_Box_24V+_OUT
Auxiliary power supply for the next sub control box
15 JXH1-2 C_Box_24V-_OUT
16 JXH1-3 C_Box_24V+_IN Auxiliary power supply for the previous sub control
17 JXH1-4 C_Box_24V-_IN box
18 HV+ Positive output
Connect to high voltage
19 HV- Negative output
20 B+ Positive input
Connect to the battery module
21 B- Negative input
21
Table 3-5 Information of switch
No. Switch Name of switch Function
To turn the output of the battery system on and off.
1 QS1 Isolating switch
(Cannot operate under load)
3.1.5 FSS overview

As an outdoor non-walk-in battery energy storage system, EnerX provides a complete set of fire
suppression system solutions with detection, explosion control and fire suppression functions. The fire
suppression control strategy is divided into four levels:
➢ The first level: Alarm warning;
➢ The second level: Smoke exhaust ventilation system to prevent deflagration;
➢ The third level: Aerosol is released to extinguish the initial fire;
➢ The fourth level: Water spraying to control the spread of the fire.
The fire suppression system is divided into three parts: detection system, exhaust ventilation system and
fire suppression system.
The main components are listed as follows.
Table 3-6 Main components of FSS

NO. Category Product name Quantity Configuration Remark
Receives detector signals and
control fire suppression and
Fire control panel
1 1 Standard smoke exhaust ventilation
（ARC-100）
system, in the electrical
compartment
Converts the signal from the fire
suppression control panel to a
Fiber optic
fiber optic signal.
networking card 1 Optional
It is used for the signal between
（NCF-1000）
two network cards and the
Detection terminal host AFC-1000
and alarm Detection of hydrogen, in the
2 H2 detector 1 Standard
system battery compartment
Detection of CO, in the battery
CO detector 1 Standard
compartment
Detection of temperature, in the
3 Heat detector 2 Standard
battery compartment
Detection of smoke particles,
two in the battery
4 Smoke detector 3 Standard
compartment, and one in the
electrical compartment
Releasing circuit
5 1 Standard In the electrical compartment
disable switch
22
On the electrical compartment
6 Horn and strobe 1 Standard
door
Two relay two input
7 4 Standard In the electrical compartment
module
Explosion-proof Adjacent to the thermal
8 1 Standard
Smoke exhaust fan management system
exhaust and Explosion-proof On the battery compartment
9 2 Standard
ventilation ventilation louver door
system Fan emergency On the electrical compartment
10 1 Standard
switch door
11 Fire Aerosol 12 Optional In the battery compartment
suppression Fire alarm pull On the electrical compartment
12 1 Standard
system station door
Nozzle with rubber
13 8 In the battery compartment
Dry pipe plug
Optional
system Adjacent to the thermal
14 Flange 1
management system
23
The information of the interactive interface of FSS is shown in the following Figure 3-8.
Figure 3-8 The interactive interface of FSS
The detection system has three types of detectors, the number and installation position of which are
shown in Table 3-6 and Figure 3-9. All detection signals are received and processed by the fire suppression
control panel.
Figure 3-9 Type and location of detectors（Top view）
24
Figure 3-10 FSS control logic overview
3.1.5.1 Smoke exhaust ventilation system
Using Smoke exhaust ventilation system to meet NFPA69 standard. As shown in Figure 3-11.
Outlet
Inlet
Figure 3-11 The design of smoke exhaust ventilation system

The smoke exhaust ventilation system receives the alarm signal from the FCP after the FCP receives the
alarm signal sent by the H2 detector or CO detector, then turns on the air electric louver and the explosion-
proof fan, and discharges the combustible gas in the battery compartment. The explosion-proof exhaust
fan doesn’t turn off automatically after opening. The parameters of the smoke exhaust fan are shown in
25
Table 3-8.
Table 3-8 The paraments of the smoke exhaust fan
Item Specification
Rated power 128W
Supply voltage 230V AC
Maximum air volume 820±15%CFM
3.1.5.2 Fire extinguisher system

1) Aerosol fire extinguisher system (optional)
In the event of an initial fire in the battery compartment, a fire alarm signal will be emitted, and the fire
extinguisher system will automatically control the release of the aerosol, which can also be triggered manually.
The fixed position of the aerosol is shown in Figure 3-9.
2) Dry pipe system (optional)
The dry pipe system can effectively control the spread of the fire. As shown in Figure 3-12.
Figure 3-12 The design of dry pipe
The flange is installed at the entrance of the water fire protection system, for the connection between the
pipes. The parameters of the flange are shown in Table 3-9.
Table 3-9 The paraments of the flange
Item Specification
Model NPS 2”
Standard ASME B16.5
Material ASTM A105
26
Class Class 150
Flange type Thread
Certificate Integrate into rack
The Water Spray Nozzles are open type (non-automatic) nozzles with rubber plug, designed for directional
spray application in fixed fire protection system. The parameters of the nozzle are shown in Table 3-10.
Table 3-10 The paraments of the nozzle

Item Specification
Model V2709
Type Standard horizontal sidewall
Maximum working pressure 250 psi/1725 kPa
End connection ½ NPT
3.1.5.3 Instruction of UPS for FSS
In order to keep the FSS working normally for at least 24 hours standby and 2 hours alarm without external
auxiliary power supply, an internal UPS has been incorporated into the FSS control panel, and two DC 12V
batteries have been connected in series. For safety reasons, the battery connection must be disconnected
during transportation process. The power supply of the explosion-proof system requires additional backup
power from the customer.
27
Figure 3-13 The UPS for Fire Control Panel
CAUTION
Note that overdischarge risk of UPS battery for FSS operation if long period without
auxiliary power. If lost AC auxiliary power 24 hours above, please energize in
external backup power to continuously enable FSS, or disconnect the battery
connection to stop FSS operation to prevent over discharge.
3.1.6 TMS overview
The TMS is a liquid cooling system whose primary function is to maintain the temperature of the battery system
within an acceptable operating temperature range. The following is the layout of the coolant pipes.
28
Figure 3-14 Pipe layout of TMS（Top view）
Table 3-11 Main feature of TMS
✓ Coolant: 50% ethylene glycol+50% DI water

✓ Max. ambient temperature: 55 o C
✓ Power supply: 3AC 380…480V (external)
✓ 70kW cooling capacity for 0.5P system
✓ One unit of TMS (chiller) per container
✓ Cooling capacity is auto-adjustable according to
ambient temperature & discharge/charge status
✓ The working status of the TMS system
components depends on the target battery cell
temperature controlled by BMS. In total, there
are four operating states for TMS, which can be
read by the bit 0- bit 1 via register address 0 x
0060
Table 3-12 Status of TMS components

Cooling Heating Self-circulation Sleeping
Status
(bit 0 = 0, bit 1=1) (bit 0 = 1, bit 1=0) (bit 0 = 1, bit 1=1) (bit 0 = 0, bit 1=0)
Compressor Run Stop Stop Stop
Pump Run Run Run Stop
Fan Run Stop Stop Stop
PTC Heater Stop Run Stop Stop
Type of EnerX 0.5 P System
Quantity of Cooling Unit 1
Refrigerating Capacity 1 x 70 kW
Maximum Heating Power 16 kW
Maximum Cooling Power 70 kW
Maximum Cooling current 50.1A
29
Maximum Heating current 31A
≥2.8
EER
(18℃ TMS liquid , @35℃ ambient)
3.1.7 Auxiliary distribution box overview
The auxiliary distribution box is for providing the auxiliary power for whole control system and liquid cooling
system.
Figure 3-15 Single line graph for auxiliary power
Table 3-14 main feature of distribution box
✓ Auxiliary power supply input :
30
3AC + N+PE 480V(380…480V)±10%, 50/60Hz & 1AC 230V(L+N+PE) ±10%, 50/60Hz
✓ Include DC24V power supply output & DC24V UPS for BMS system，
✓ Include 230V power supply output for FSS and Explosion-proof system,
✓ Include 380V power supply output for Chiller system ,
✓ Include E-stop circuit,
✓ Include circuit protection and power supply on-off control circuit,
✓ Include Type II SPD for AC Power supply.
3.2 Product Specification
EnerX liquid-cooled energy storage container

Product Type LFP battery bank
NO. Item Specification Remark
1 Configuration 8P4S(1P104S)
2 Rated Energy 5644.29kWh
3 Rated Voltage 1331.2VDC
4 Voltage Range 1040~1500VDC
System
Charging Current Rated 2120A

5
(0.5 P) Maximum 2714A /1 minute
Charging Power
6 Rated 2822.14kW
(0.5P)
Discharging Rated 2120A
7 Current
(0.5P) Maximum 2714A/1 minute
Discharging
8 Power Rated 2822.14kW
(0.5P)
3AC+N+PE 480V(380…480V) ±10%，
Auxiliary Power Voltage range 50/60HZ
9 Supply 1AC230V(L+N) or 2AC480V(380…480V)
(0.5P) Max. 73.7kW
Power
Max. 0.5kW (Continuous)
Operating Charge -35 ℃…+55℃
10 Ambient
Temperature Discharge -35 ℃…+55 ℃
11 Storage temperature -35 ℃…+60℃
31
Environment Relative Humidity 0 ~ 95 % (non-condensing)
condition Application altitude ≤4000m
6058mm(W) *2438mm(D)*2896mm(H)
(one cooling unit is on the side of the
Size
container：575mm(W)*
1260mm(D)*2750mm(H)*)
Weight ~47.0t (Metric Ton)
IP55（Battery Room）
IP Level
IP55（Electrical Room）
General
12 Cooling mode Liquid Cooling
Parameters
Communication
CAN, RS485, TCP/IP
agreement
Power connection Cable lug: 8 x M12
Communication
Fast plug
connection
Aux power connection Terminal
Coolant 50% Ethylene glycol+50% DI water
UN38.3
UL1973
Cell
IEC62619
UL9540A
UL1973
NFPA855
13 Fulfill standard UL9540A
UL9540
Container IEC 62477
IEC 62619
IEC 62933-5-2
IEC 63056
IEC 61000-6-2/ IEC 61000-6-4
3.3 BMS introduction

3.3.1 BMS system overview
BMS is used in conjunction with the energy storage system, which can monitor the battery voltage, current,
temperature, manage energy absorption and release, thermal management, low voltage power supply,
32
high voltage safety monitoring, fault diagnosis and management, external communication with PCS and
EMS, ensure the stable operation of the energy storage system.
The BMS system is composed of 1 unit of MBMU, 2unit of IMM, 1 unit of ETH, 4 units of SBMU, 32 units
of CSC.
CAUTION
Note that over discharge risk of UPS battery operating if long period without
auxiliary power. please recharge the UPS within one week after the auxiliary power
supply is cut off. For long-term storage, please recharge the UPS battery every three
months.
FSS
Liquid
PCS TCP/IP EMS TCP/IP Fire protection
cooling unit
system
TCP/IP
BMS Fiber
TCP/IP
ETH
ACAN MCAN
Dry contact
IMM1 MBMU
DCAN
IMM2
MCAN
Control Control
box_1 box_4
SBMU_1 SCAN SBMU_2 SBMU_7 SCAN SBMU_8
CSU_1 CSU_2 CSU_1 CSU_2
CCAN Pack1 CCAN Pack5 CCAN Pack1 CCAN Pack5

CSC_1 CSC_2 CSC_1 CSC_2 CSC_1 CSC_2 CSC_1 CSC_2
Pack2 Pack6 ······ Pack2 Pack6

Pack3 Pack7 Pack3 Pack7

Pack4 Pack8 Pack4 Pack8

Figure 3-16 Three-level BMS architecture
3.3.2 BMS power on and off

The BMS does not have on/off button. Turn on the power supply to the BMS, then the BMS is turned on
and operates normally; turn off the power supply to the BMS, then the BMS shut down.
3.3.3 Battery status monitoring
33
1. The BMS monitors battery parameters including cell voltage, module temperature, battery current
and total battery voltage.
2. The BMS detects the battery status, including State of Charge (SOC) , SOH and SOP calculation, with
a precision of 5%.
3. The BMS functions as a safety management system in cases such as under-voltage, over-discharge,
over-voltage, over-temperature, and over-current of the battery. In the event of a fault, the system
alarms the supervisory equipment, limits the charge and discharge current or power, and delays the
disconnection of all HV relays. This can protect the battery while maintaining the safety of the
systems.
4. The BMS provides battery information including data recording and fault information recording to
the EMS.
3.3.4 Charging/discharging management
1. The BMS controls and monitors HV relays, including the low voltage coils of the contactor and the high-
voltage contact (auxiliary contact).
2. The BMS has precharge control within the parallel connection between racks.
3. The BMS works in charge and discharge management. It will calculate the charge and discharge power
limit according to the existing status of the battery (temperature, SOC) and the actual performance of
electrical components and then report to the EMS which has the function of controlling to these limits;
4. The BMS has the function of balance management to extend the operability of the battery system.
3.3.5 Thermal management
1. The BMS has the function of sampling the battery cell temperature and the chiller operating status.
2. The BMS controls the liquid cooled TMS based on the battery cell and the coolant temperature.
3.3.6 Program update
The BMS can flash programs on site, which supports flashing of MBMU, SBMU, IMM, CSC and ETH by using
the host computer through MCAN.
3.3.7 High voltage safety monitoring
1. The BMS has the function of high voltage sampling (collecting data of the main positive voltage)
2. The BMS supports the detection of the dry contact of the fuse and switch, as well as the auxiliary contact
of the primary loop relay.
3.3.8 Fault diagnosis management
1. The BMS stores information such as operating parameters and historical alarms, which can be viewed by
the ESS monitoring tool.
2. The BMS allows storage of recent alarms.
34
3.3.9 BMS data recovery function after abnormal power off
1) Real-time sampling signals, such as voltage, temperature, current, etc., are first initialized after the BMS
is turned on. Then the signal value will be updated in real time with the sampled values.
2) Signals that need to be stored, such as SOC, SOH, SOE, etc., are also initialized when the BMS is turned on.
These signals then read the stored value from the BMS once. After that, these data are updated in real
time according to their update strategies, and their corresponding stored values will be updated
synchronously.
3) Other types of signals are updated by the above two types of signals according to certain logical processing.
4 Transportation and Storage

4.1 Transportation process and requirements
Transportation methods: sea freight and land freight.
35
During loading and unloading, it should be handled with care to prevent throwing, rolling, and heavy
pressure; during transportation, external mechanical impact should be avoided.
➢ Battery container transportation requirements for land freight
1) The transportation scheme for bulky cargo must be evaluated in advance;
2) The high-speed driving speed of the vehicle (truck) shall not exceed 100 km / hour & domestic
legal requirement;
3) It is forbidden to make sudden braking and sharp turns while driving;
4) Keep the vehicle in good condition, check the vehicle's carrying status frequently, find and solve
the problems in time.
➢ Battery container transportation requirement for sea freight
Keep the vehicle in good condition, check the vehicle's carrying status frequently, find and solve the
problems in a timely manner.
Requirements for Battery Container Transport
Based on battery features and with the purpose of maximizing battery performance, the transportation and
storage of battery container should meet the following requirements:
➢ Allowable transport temperature: -35~+60℃.
➢ Humidity: ≤95% (no condensation).

➢ Take appropriate protective measures to keep the SOC level at about 23%, and make sure that no
short circuit occurs, or no liquid is allowed to enter the battery container, or the battery container
is soaked in liquids (e.g. water, oil, etc.).
4.2 Hoisting & lifting equipment

Equipment requirement
1) According to the site conditions and mechanical equipment, the selection of good performance of
lifting equipment, rigging, shackle calculation selection; Ensure that the crane and rope meet the
load-bearing requirements.
2) All kinds of lifting equipment, including sling, shackle, etc. should be checked in good condition before
entering the site; before formal lifting, it should be reconfirmed that the specifications and quality
meet the requirements of this lifting.
3) The lifting point is located at the top of the four terminal corners of the container.
4) When installing or removing a lifting device, do not drag the container. Otherwise, the container may
be damaged.
4.2.1 Container hoisting parameters of single-point crane

36
Table 4-1 single point lifting
Preloaded weight Cable length Cable quantity Acceleration
~45t(Metric Ton) ＞ 6.3m 4 ≤0.5g
Figure 4-1 Single-point lifting

Note：Lifting equipment is provided by customer
37
CAUTION
The gravity center of the battery container must be kept stable during lifting
process.
Figure 4-2 Gravity center of the battery container
4.2.2 Container hoisting parameters of four points vertical crane
Figure 4-3 Top lifting by four points vertical crane
4.2.3 Precautions for hoisting
38
Hoisting Precaution
process
Before lifting The lifting capacity and working radius of the crane meet the requirements. If the
onsite working conditions do not meet the requirements, seek professional
evaluation.
For outdoor use, you are advised to lift containers when the weather is clear and there
is no wind & rain.
Ensure that the crane and steel cable meet the requirements before hoisting.
The doors of the container are all closed and locked.
Ensure the cable connection is safe and reliable.

During lifting
It is strictly forbidden for irrelevant personnel to enter the lifting area, and it is strictly
prohibited to stand under the lifting arm.
Ensure that the crane is in a proper position, not long distance hoisting.
Keep the container steady, and the diagonal inclination of the container is less than or
equal to 5°.
Hoisting gently, the box body should be slow and steady when falling, to avoid impact
on internal equipment.
When the container is in contact with the base, remove the steel hoisting cable after
the base is evenly stressed.
Containers can be hoisted only after they are secured.
4.2.4 Risk identification for hoisting

WARNING
To prevent personal injury or equipment damage, the risk identification must
be done before hoisting
1) The crane in the operation of the human body caused by extrusion or impact;
2) The crane hook overloading fracture, lifting when the sling slip out of the hook;
3) Heavy objects fall in the lifting cause striking, heavy objects fall from the air to the ground and
rebound wounding;
4) Accidental contact of spreader or sling with conductive slip line;
5) Truck crane working site ground is not smooth, support unstable, weight imbalance, heavy
weight exceeds the rated lifting weight caused by crane overturning;
6) Excessive wind, illegal operation caused the crane overturned;
7) People standing under the boom and other dangerous areas;
8) A person standing or sitting on a hook;
39
9) When lifting, there is no command, there are people staying in the working area, and the spares
and heavy objects of the crane in operation swing and strike pedestrians;
10) The crane and other operators do not wear safety helmet and other personal protective
equipment;
11) The driver's cab glass is not cleaned, resulting in unclear vision;
12) The driver has poor communication with the commanding personnel, or misunderstands the
hoisting signal;
13) The hanging method is not correct, causing heavy objects to fall out from the hook;
14) The sling used exceeds the safety factor;
15) The wire rope jumps out of the pulley groove;
16) Brake crack, friction gasket wear too much.
4.2.5 Measures of hoisting safety

WARNING
To prevent personal injury or equipment damage, the safety measure must be

followed
1) Strengthen the management of the construction site, set up a warning area on the hoisting site,
send full-time safety personnel to supervise and alert, non-operation personnel are strictly
prohibited to enter;
2) Carefully do the preparatory work before lifting, according to the requirements of the plan to
prepare machinery and heavy lifting rigging. Strictly implement the lifting equipment
performance inspection, lifting rigging inspection, pre-lifting detection and lifting procedures to
ensure the safe and reliable lifting operation;
3) Detailed technical disclosure shall be made to all personnel participating in the construction
operation in advance, so that they must understand the essentials, procedures and
requirements of the operation. After the crane enters the site, the crane driver will be
introduced to the hoisting scheme in detail, and the unified command signal will be made clear.
4) Crane position operation and walking route should be carried out according to the requirements
of the scheme, the outrigger pad must be safe and reliable. Special subgrade box cushion is used
under the leg to expand the unit force surface. Crane lifting operation should be smooth, slow
action, lifting operation should pay close attention to the settlement of the crane leg;
5) The contact between the site commander and the crane driver should be timely and reliable,
and the command signal, flag language and gesture should be clear. If abnormal conditions are
40
found, the commander in chief of the lifting site should be reported in time, so as to take
effective measures as soon as possible;
6) When the wind is level 5 or above, it is strictly prohibited to lift in thunder, rain and fog days;
7) Construction personnel entering the hoisting operation site must strictly implement the safety
rules and regulations of the site, wear labor protection clothing and safety helmet according to
the provisions;
8) Hoisting operation should be unified command, operation personnel should do their duty,
closely cooperate, so as to complete the hoisting operation safely and smoothly.
4.3 Storage
The battery container should be stored in a place without harmful gases, flammable or explosive
products and corrosive chemicals nearby. Keep away from mechanical impact, heavy pressure and
strong magnetic field. The distance to heat source should be far away.
4.4 Ambient thermal insulation

The battery system must operate within the range of optimum operating temperature, so that the service
life of a battery can be extended, and the safety performance of a battery can be improved. The limitation
of temperature should completely comply with various definitions in the specification, the installation
space of the battery system should be well-ventilated and be designed with the function of thermal
insulation.
5 Product Installation
5.1 Site and environment requirements
EnerX battery container applies to general outdoor scenarios. In accordance with local laws and
regulations, the site selection requirements are as follows:
1 The installation position of the node cannot be in a low-lying area, and the site level is higher than the
highest historical water level in the area.
2 The soil condition is good and the ground is solid. No bad geological conditions such as rubber soil and
soft soil layer are allowed. The ground that is easy to accumulate water and sink should be avoided.
3 Invest in a well-ventilated place.
4 Keep away from strong vibration, noise sources, and electromagnetic interference areas. Try to avoid
places with existing underground facilities.
5 Keep away from places that produce dust, fume, harmful gases, and produce or store corrosive, flammable,
and explosive materials. The distance from the airport, landfill, river bank, shore or dam should not be less
41
than 500m.
6 Choose an open location according to the requirement of Figure 5-1, and ensure that there are no
obstacles from the surrounding area.
7 Keep at least 50m away from residential areas to avoid noise pollution.
Figure 5-1 Clearance requirement

To prevent the transfer of heat between two containers and to maintain optimal performance of the
containers, a minimum distance between containers must be maintained as follows:
L1 : 4m L2 : 4m L3 : 4m L4 : 4m L5：4m L6：1m L7：0.9m
L8 : 4m L9 : 4m L10 : 7m L11 : 3m L12：3m L13：74.6m L4：61.6m
PCS size (W*H*D) : 9000mm*3250mm*3000mmNote that back-to-back two containers have opposite
wiring direction and need to control the length of the high-voltage cable to the PCS. The distance here
refers to the road width, mainly considering the pass ability of maintenance tools. (Excluding mounting
base dimensions)
5.2 Foundation requirements
42
Before installing this container, build the foundation and trench on the selected ground. The
requirements for foundation construction are as follows:
1) The size of foundation meets the requirements of container installation and bearing capacity as
following shown.
Table 5-1 Installation site requirement
Ground type Condition requirements Note
Support at least six points in the Figure
Concrete floor
5-2.
The ground needs to be able to bear a Ground should fulfill:
static load of 45 tons, considering the ◆ Flatness deviation
Plain land
seismic conditions, it should meet the ≤5mm/6 foundations
surface
requirements of the support reaction in
the drawing
2) Foundation requirement:
⚫ At least six foundation points must be in place to support the container as shown in Figure 5-2.
⚫ It is mandatory to fix four corner foundation points as shown in Figure 5-3
⚫ Refer to Figure 5-4 for the spacing of the bottom foundation points of a container.
⚫ Diameter for each foundation point is 500mm, the recommended height is 200mm （at least
50mm for bottom module maintenance）
Fixed with bolts or welded
43
Figure 5-2 Installation site overview
Figure 5-3 Bottom foundation points of a container
Figure 5-4 Spacing of the bottom foundation points of a container

1) Bury the ground grid and install a ground bar at the designated position of the container. Connect
one end of the ground grid to the embedded ground grid and the other end to the container’s ground
point. When embedding the ground network, ensure you reserve enough length for the ground lug
to connect to the container’s ground point.
2) The grounding resistance of the container is less than or equal to 0.1Ω.
3) The containerized energy storage system uses underside cabling, so the cables must be buried under
the power cabin in advance.
4) The inner diameter of the protective pipe should not be less than 1.5 times the outer diameter
(including the protective layer) of the cable.
5) Foundation construction should meet the local historical maximum rainfall drainage requirements.
The discharged water must be treated in accordance with local laws and regulations.
44
5.3 Installation procedure
Table 5-2 Installation procedure
Step Procedure
1 Determine the position for installing containers based on the foundation design diagram;
2 Measure the support points of foundation containers fulfilling the requirement of chapter 5.2
3 Use a crane to lift containers according to chapter 4.2
Adjust the container and level the container using washers to ensure that the support points
4 at the bottom are evenly supported. Note: The washer has been packed with the box and
placed at the protective cover of the water pipe in the electrical cabin
Open and close all side doors and the electrical cabin doors. There is no lag in operation and
5 no rigid contact between the side door and the cabin body. If there is interference between
the door and cabin, washer should be added in the corresponding position
Remove the lifting rope and release the crane after the side door and electrical cabin door
6
meet requirements
7 Secure the container.
5.4 Anti-vibration and anti-collision requirement for installation

Inside the battery container, battery racks are connected in parallel, the management system and a variety
of sensors are installed. The entire battery system must be installed firmly and reliably without loosening
or shaking. An anti-collision device with sufficient strength must be installed at the periphery of the
installation space of battery system so as to ensure that no safety accident (e.g. direct short circuit,
overheating and combustion) will be caused by general collision which will not directly harm the battery
system and batteries.
5.5 Locking the container

After securing the container, it is recommended that the side and end doors of the container be locked
by padlock (as shown in the figure below) to prevent unauthorized access.
45
Figure 5-5 Lock of battery container
The regular maintenance and inspection of the padlock should be conducted regularly.
5.6 Wiring
5.6.1 Connection interface
The battery container has four main connection interfaces: DC power cable connection, AC auxiliary power
connection, communication interface, and FSS communication interface.
5.6.2 Removal and installation of metal covers between electrical compartment and copper busbar
compartment
There are two metal covers between the electrical compartment and the copper busbar compartment to
reduce the effects of condensation in the electrical compartment.
Each metal cover is fastened with 12 M6*16 bolts
Before connecting the high-voltage wiring harness, auxiliary power wiring harness, and other external
wiring in the field, you must use tools to remove the bolts and open the metal covers.
After the external wiring is completed, the metal covers must be installed before the container is officially
commissioned.
Bolts：M6*16
Torque：10±0.5N.m
46
Figure 5-6 Photos of Metal Covers
5.6.2.1 DC power cable connection

As Figure 5-6 shown, The DC power cable connection of the battery container is located in the busbar of the
electrical room. The positive and negative copper bar each have 4 x double M12 holes for connection.
Figure 5-7 DC power cable connection interface
It is recommended to use a dual hole cable lug as shown in Figure 5-7 for the external HV cable connection,
and the bolt assembly should follow the scheme shown in Figure 5-8 .
47
Figure 5-8 External DC power cable lug
Figure 5-9 External DC power cable connection
Table 5-3 Description of DC power cable connection interface
Pole Connection Requirement

HV+ ➢ Cable type: copper 1. The terminal is a double-hole terminal, the center-
➢ Cable lug :4 *M12, line distance between the two holes is about
➢ Recommend cable cross- 45mm;
section(copper conductor): 2. The connecting cables should meet the following
4 *150 mm² or 4 *AWG 300 service requirements: the rated voltage is 1500V
➢ Screw: M12 * 35 DC and the continuous current is 1220A, the
➢ Torque: 50 N·m
maximum current is 1560A;
HV- ➢ Cable type: Copper
3. Route as shown in Figure 5-6 DC power cable
➢ Cable lug :4 *M12,
connection interface.
➢ Recommend cable cross-
4. After the external wiring of the container is
section(copper conductor):
completed, it is necessary to fill the gap between
4 x 150 mm² or 4x AWG 300
the threading opening and the wiring harness with
48
➢ Screw: M12 x 35 fireproof mud and other materials for sealing. It is
➢ Torque: 50 N·m required that the filling be uniform, tight, seamless,
and the beautiful in appearance.
5.6.2.2 Auxiliary power cable connection

Auxiliary Power：3AC+N+PE，1AC+N+PE
As shown in Figure 5-9, the auxiliary power cable connection can be accessed at the bottom of
electrical room.
Auxiliary power cable connection (3AC 380~480V)
The connection requirements of auxiliary power supply (3AC+N+PE):
1) The 3AC 380V…480V , 50/60 Hz power supply can be connected to the XT8 terminals;
2) Be sure to connect the U/V/W/N/PE (A/B/C/N/PE) terminals in the correct order;
3) Use flexible or hard wires with cold-pressed tube terminals: Locking torque requirement：
3.2~3.7N·m;
4) 25mm² is recommended for single wire.
Auxiliary power cable connection (Ventilation Fan AC230V)
The connection requirements of auxiliary power supply (L+N+PE):
1) The AC230V 50/60Hz power supply can be connected to the XT10 terminals;
2) Be sure to connect the L/N/PE terminals in the correct order;
3) Use flexible or hard wires with cold-pressed tube terminals. Locking torque requirement:
1.5~1.8 N·m;
4) Continuous current 5A（AC 120/230V). 2.5mm² for single wire is recommended.
49
Figure 5-10 AC auxiliary power cable connection interface
Table 5-4 Auxiliary power cable connection interface
XT1 Terminal For 3AC 380~480V Power capacity requirement Cross-section

XT8-1 U/A Type: Copper
XT8-2 V/B
Max: 73.7kW Recommend: 25mm²
XT8-3 W/C
XT8-4 N
Torque： 3.2-3.7N·m
XT8-5 PE
XT10 Terminal For AC230V Power capacity requirement Cross-section
XT10-1 L Type: Copper,

XT10-2 N
XT10-3 Max: 0.5kW Recommend: 2.5mm²
PE
Torque： 1.5-1.8N·m
5.6.2.3 Grounding connection

As shown in Figure 3-2 and Figure 3-3, there are two grounding connection points for the EnerX container.
The minimum cross-section of the earthing conductors must meet the following requirement.
Figure 5-11 Grounding connection point
Table 5-4 Earthing cable requirement
Cross-section S of line phase conductor Minimum cross-section of earthing conductors

S ≤ 16 mm2 ≥S
16 mm2 < S ≤ 35 mm2 ≥ 16 mm2
S > 35 mm2 ≥ 0.5 * S
Recommend earthing cable cross-section for 0.5P system: 3x 150mm2 or 3 x AWG 300
Using M12x35 combination hexagon bolt. The torque is 50N·m .
The resistance of grounding connection point should be ≤0.1Ω.
50
5.6.2.4 Communication cable connection
For optic fiber connection, the optic fiber conversion module is contained in the electrical room, which can
convert TCP/IP to fiber signal, and the single mode ST port is used
Figure 5-12 Interface of optic fiber conversion module
Figure 5-13 Type of fiber optic connector: ST
Table 5-1 Fiber optic conversion module connector information
No. Item Connector information
1 Led indicator Power/Alarm/Working indicator

2 ST port Two ST (single mode) ports
3 ETH port Six RJ45 ports.
51
Figure 5-14 Schematic diagram of fiber optic routing
5.6.2.5 The configuration instructions of the terminal resistance

The configuration instructions of the terminal resistance:
➢ The MCAN terminal resistors are installed on the ETH and MBMU boards, and the terminal resistors
can be accessed by shorting the corresponding ports on the board.
➢ In the MCAN communication circuit, use one of MBMU or ETH as a communication terminal
resistance.
➢ The SBMU board and IMM board are not equipped with MCAN terminal resistance. Generally, the
terminal resistance is configured on the MCAN interface of the electrical cabinet where the last SBMU
is located.
➢ The whole MCAN loop has two 120Ω terminal resistors in parallel, equivalent to 60Ω resistance. Use
multi-meter to measure the resistance of any MCAN loop interface.
5.6.2.6 FSS dry contact interface

➢ There are five dry contact interfaces in FSS.
• Fire system fault level 1
• Fire system fault level 2
• Exhaust ventilation state
• Exhaust ventilation body warning
• Fire system failure warning
➢ FSS dry contact
52
Dry
Fault name Function contact External FSS or EMS action
status
Close No action
Fire system fault To indicate that any one sensor of
level 1 FSS is in alarm. Cut off PCS power by EMS and check
Open
the detail fault information on the FCP.
Close No action
To indicate that one heat detector
Fire system fault and one smoke detector in battery
level 2 room give an alarm or two heat Cut off PCS power by EMS and check
Open
detectors give an alarm the detail fault information on the FCP.
Close No action
Exhaust To indicate that the ventilation fan is
ventilation state open Cut off PCS power by EMS and check
Open
the detail fault information on the FCP.
Exhaust To indicate that fan or louver can’t Close No action

ventilation body operate when exhaust ventilation
warning fan is turned on Check the detail fault information on
Open
the FCP
No action
Close
Fire system To indicate the fault of FSS in battery
failure warning container. Check the detail fault information on
Open
the FCP
5.6.3 Wiring quality requirements

1. Inspect whether the polarity of DC cables is correct, nuts are installed properly, and cable signs are
correct.
2. Inspect whether the phase sequence of AC cables is correct, wiring terminals are secured properly,
and cable signs are correct.
3. Inspect whether the insulation impedance of all racks meet the requirements.
4. Inspect whether the positive and negative poles of DC racks are short-circuited, and terminals U, V,
W, N and PE of AC cables are short-circuited.
5. Inspect whether grounding conduction of grounding wires is good.
6. Before power on, check the connection cable of the whole system, and make sure that the cable
connection is reliable without aging fracture and insulation damage.
7. Check whether all communication wires and cables and sub connections at the connection end
are tight and reliable;
53
6 CATL Monitor Software
As the LFP battery energy storage running monitor, CATL Real–time Monitoring System can realize
following fundamental functions, and the installation process and instruction can refer to follow chapters
1) Data monitoring and recording
2) Rack numbering
3) CSC numbering
4) Rack on-off controlling
5) Fault Alarm checking and analyzing
6.1 Commissioning Tool

For LFP Battery Energy Storage Running Monitor System Installation, following commissioning tools need
be installed.
Table 6-1 Commissioning tool
Tool Description Overview
ZLGCAN II /ValueCAN4 ZLGCAN tools and ValueCAN4 tools provide
connections between CATL BESS and the real
time monitoring system (computer).
Flashing and configuring are both done by
these tools.
DB9 connector DB9 connector and rack connectors are used

for connection between CAN tools and BESS.
6.2 Commissioning system hardware setup

As the debug interface, JX3 terminal in EnerX Master Control box can be used for external commissioning
54
6.3 Commissioning system software setup
1) ZLGCAN Ⅱ driver installation
Step Solution 1 Solution 2

1 Extract the diver Extract the diver
. .
→ →
→ →
2 Install the driver. Rename the document as ‘USBCAN.exe’ and save

it to the folder ‘user’ in Disk C
3 End Open CMD command in folder ‘user’
4 Input ‘USBCAN /NCRC’ and press ‘enter’ to start

the installation of the driver.
5 End
2) CANTEST Usage
Step Solution
55
1 Extract CANTEST software in any folder of the computer.
2 After connecting the ZLG, open CANTEST.EXE.
3 Choose 500kbps，click ‘ok and start CAN’.
6.4 Software configuration

Switch on aux power supply, if the green indicator of master control box lights up, it means the 24V power
supply of MBMU, ETH and fiber conversion module is ok, then, use CANTest software to verify the MCAN log.
After getting normal log, start verification and flashing MBMU and ETH software, and then configuring ETH IP
according to following steps:
1) MBMU software flashing
56
Step Description
1 Open MBMU/ETH flash tool
2 Select ‘setting’, ‘ZLGCANⅡ’, and click ’save’
3 Select driver path in source file configuration

\CATL_BMS_Flash_Tool 1.25 For ESS MBMU
201208\Configuration\ESS_MBMU_201028\FlashDriver
4 Select ‘APP path’, and select MBMU hex file (configured project by project)
Such as:
5 Select ‘system’, click ‘run’.

6 Click ‘flash’ and wait until 100% done.
2) ETH software flashing

Step Description
1 Open MBMU/ETH flash tool
2 Select ‘setting’, ‘ZLGCANⅡ’, and click ’save’
57
3 Select driver path in source file configuration
\CATL_BMS_Flash_Tool 1.25 For ESS ETH 201208\Configuration\ESS ETH 201208\FlashDriver
e4 Select ‘APP path’, and select MBMU hex file (configured project by project)
Such as:
5 Select ‘system’, click ‘run’.

6 Click ‘flash’ and wait until 100% done.
3) ETH status verification

a) Open ETH IP setting tool, select ZLGCAN, press open CAN, type in the IP address at ETH IP, press set
IP, and then it should show ‘successful’ after completion. If failed, please check CAN loop and retry.
After ‘successful’ notification appears, Ping IP address and check the connection.
If not able to set IP:
58
i. Use CANtest to read the log
ii. Check ETH power supply and CAN_H/CAN_L loop connection.
iii. Only turn on the ETH power supply and configure IP.
b) After verifying the version, configure IP using setting tools (if the version is wrong, flash the ETH
software first.)
6.5 CATL Real–time Monitoring System

Table 6-2 CATL Real–time Monitoring System Overview
Step Description
CATL Real–time Monitoring System installation
⚫ After connecting CAN tools to the computer, open the real-time monitoring system
1
Data Store file path setting

⚫ Set up the real-time monitoring system by choosing the data storage place, check the Store
2 option below, after that, all shown data on the monitoring system will be stored on the
path.
59
10, For One Container
20, For Two Container Parallel
MBMU Setting:

⚫ SBMU number: the number of racks on the same CAN circuit, for single container, SBMU
number is 4 for two container parallel connection, the number must be updated to 8;
⚫ CSC number: 8, the number of modules in a single rack;
⚫ Cell voltage number: 52, the number of cell in a single module 104 (2P52S);
⚫ Cell temperature number: 11, the number of temperature test points in a single module.
60
Interface setting:
⚫ Regarding device type, usually, choose USBCAN1 if using ZLGCAN (ZLGCAN has two
interface, CAN1 and CAN2). If using ValueCAN tool, then choose ValueCAN.
⚫ Regarding Baud Rate and data type, leave them as the default value. Click ‘save’, and the
monitoring system will restart automatically. If others Baud Rate setting is required, the
definition is according to the type of CAN, the value of ACAN is 250k, CCAN, MCAN, SCAN
need chose 500K.

User login interface setting

⚫ Click the menu SysUser，the user login interface will pop up.
The User Name is sysadmin, the password is 1234567890111. Then click the OK.
61
MBMU Encoding
⚫ Click the menu ‘Control’, enter encoding interface. When encoding the first MBMU, the
MBMU address must be set to ‘1’. If have two container parallel connection, the second
MBMU address must be set to ‘2’.
SBMU&CSC Encoding
⚫ When encoding the first SBMU, set the Tank NO. to “1”, and then click the “SBMU Address
7 Set”, after that, click “CSC address set”. If encoding successful, following message “SBMU
No.1 encoding successful” will be got.
⚫ Others SBMU&CSC encoding follow same process
62
SBMU NO.1 Encoding Successful
Rack on-off controlling

⚫ After confirming that the condition for closing High Voltage relays is fulfilled, click ‘ON’.
Then all the racks will be powered on.
internal voltage calibration

⚫ After closing high voltage relay, BMS will measure system voltage and accumulative
9 voltage of single cell. For limiting these two voltage difference smaller than 2V, the internal
voltage calibration need be done.
⚫ Firstly, choose the Tank No. correctly, and then click the ‘set’ in voltage adjust.
63
SOC calibration
⚫ Firstly, choose the Tank No. correctly, and then set the “Display SOC State” to the value
you want.
10
Operating status Monitor

11 ⚫ Select “monitor”，check if all the batteries are on closed state, and check VTVOL to see if
there is voltage data.
64
⚫ Check if allowable charging/discharging current appears. If so, it means that the system
can charge and discharge normally.
Warning status Monitor

12 ⚫ Select ‘warn’. Alarm status can be found here. Based on the alarm status, figure out the
corresponding problems and do the analysis.
65
66
7 Commissioning flow chart
7.1 Commissioning flow chart
Power On process Power Off process
7.2 System inspection before commissioning

In accordance with the requirements in the system instructions, patrol inspection should be
performed for the system and execution and recording should be carried out as per the following
table.
Table 7-1 Checklist of system inspection
No Test item Description Result
The appearance of product has no damage and OK□ NG□

Appearance
1 deformation; paint coating has no raise and OK□ NG□
Inspection
damage OK□ NG□
2 Check bolts Whether bolts get damaged or loosed OK□ NG□
Check HV Use the multimeter to test open voltage = 0V; OK□ NG□
3
disconnection Use the multimeter to test the resistance OK□ NG□
67
between positive and negative poles is = ∞.
Check LV cable Whether cable connection is correct according to
4 OK□ NG□
connection chapter 5.6
Check AC voltage Be sure the primary terminals of transformer

level of 3AC inside of LV box can match the voltage level
5 OK□ NG□
Auxiliary power 380V…480V of 3AC Auxiliary power supply.
supply Default setting: 3AC 480V.
WARNING
In the battery system, all power connections must ensure that a sufficient number
of protective measures for insulation will be taken, the positive and negative
poles of a battery will in no way contact the outer box to lead to leakage of
electricity and a short circuit, and the positive and negative poles of the battery
system will not be short-circuited in any case; otherwise, a major safety accident
and an electric shock might be caused.
7.3 Switch on auxiliary power supply

Connect 3AC 380…480V and 1AC 120…230V auxiliary power and power on according to the
following table, make sure the U/V/W/N/PE terminals connection correctly, then check that the
green indicator light is on.
Table 7-2 Auxiliary distribution box(UPS configuration)
Auxiliary distribution box Operating
68
1. Switch on the external 3AC
380V~480V auxiliary power supply
and 1AC 120~230V FSS power supply.
2. Close the main circuit breaker QF1 in
the 3AC480V power supply.
3. Close the circuit breaker QF2and QF3
in the power supply of the Fire system
and Explosion proof .
4. Close the circuit breaker QF4 in the
power supply of the cooling unit
system.
5. Close the circuit breaker QF5,QF7 &
QF8
6. Close the circuit breaker QF6in the
UPS battery..
7. Check the indicator of K1 K2 K3 K5 &
K6 relay: Lighting
Table 7-2 Auxiliary distribution box(24V power module configuration)

Auxiliary distribution box Operating
69
1. Switch on the external 3AC 380V~480V
auxiliary power supply and 1AC 120~230V
FSS power supply.
2. Close the main circuit breaker QF1 in the
3AC480V power supply.
3. Close the circuit breaker QF2and QF3 in
the power supply of the Fire system and
Explosion proof .
4. Close the circuit breaker QF4 in the power
supply of the cooling unit system.
5. Close the circuit breaker QF5,QF7 & QF8
6. Turn on the QS in the 24V power module.
7. Check the indicator of K1 K2 K3 K5 & K6
relay: Lighting
Table 7-3 Definition of indication lights

Indicators status for the Indicators status for the
System state Alarm indicator light ●
HV circuit ● LV circuit ●
Power OFF Green light is OFF Red light is OFF Yellow light is OFF
Failure Green light is ON Red light is OFF Yellow light is ON
Power ON Green light is ON Red light is OFF Yellow light is OFF
Power up of Primary
Green light is ON Red light is ON Yellow light is OFF
Circuit
Charge/Discharge Green light is ON Red light is ON Yellow light is OFF
7.4 Switch on HV relays of battery control box
70
Switch on insolation switches of four control box.
Table 7-4 Sub control box overview
Sub control box
Switch on HV relays
After the auxiliary power supply is switching on, use the close HV relays command to close the HV
relays according to communication protocol. At this moment, the positive and negative output ends
of the battery racks will generate about 1040V~1500V DC high voltage. The light will correspond to
the following state:
Table 7-5 Indicator light: High voltage power supply
System state Indicator light for the LV circuit●
low voltage power supply Green light is on
7.5 Startup PCS and Precharge DC capacitors

Due to PCS include DC capacitors for filter function, the precharging process is always mandatory, it’s
recommend that PCS precharging is realized by PCS itself instead of DC battery system.
7.6 Switch on the connection between PCS and Container

For EnerX container, high current will be conducted to PCS during charge/discharge process, for line
protection and controlling function, a DC breaker with motorized controlling need be used for
switching on/off the connection between PCS and EnerX container.
After startup PCS and prechaging of DC capacitors, then switch on DC connection.
7.7 EMS send command to PCS to start charge/discharge

7.7.1 Charging of Battery System
When the connection is closed between PCS and EnerX container, enable PCS (EMS) working in
constant power control model and start charging, the BMS detects the charging current, and the
battery system is charged, at this time, the combination of the on and off of each indicator will
correspond to the state as Table 7-5.
71
7.7.2 Discharging of Battery System
When the battery system is charged at high voltage, if the battery system detects the discharging
current, the battery system will enter the discharging state and the battery system will start
discharging. At this moment, the combination of lights on and off will correspond to the state as Table
7-5.
7.8 E-Stop procedure

There is an E-stop button on the door, which is used for power off in case of Emergency.
Figure 7-1 E-stop button
Horn and strobe
E-stop button
Pull station (aerosol
manual release)
Ventilation emergency switch
Figure 7-2 E-stop by push button
8 Diagnosis of common abnormal problems

8.1 System status word
The system status can be read by BMS via register address.
Table 6-1 System level fault message
(Value =0, normal;

Level Fault Register
Value ≠0, abnormal)
MBMU Single cell overvoltage warning Bit0-Bit2
MBMU Single cell under voltage warning Bit3-Bit5
MBMU Cell extreme over voltage warning 0x0000 Bit6
MBMU Cell extreme under voltage warning Bit7
MBMU Single cabinet over voltage warning Bit8-Bit9
72
MBMU Single cabinet under voltage warning Bit10-Bit11
MBMU Warning for big voltage difference of single cell Bit12
MBMU Cell voltage Invalid warning Bit13
MBMU Single cell under voltage Report for exchange warning Bit14
MBMU Single cell over voltage Report for exchange warning Bit15
MBMU Platform Reserved signal Bit0-Bit1
MBMU Discharge over current warning Bit2-Bit5
MBMU Charge over current warning Bit6-Bit9
0x0001
MBMU Current sensor warning Bit10
MBMU Single cell over temperature warning Bit14-Bit15
MBMU Single cell over temperature warning Bit0-Bit1
MBMU Single cell Under temperature warning Bit2-Bit4
MBMU Big voltage difference of single cell Warning Bit5-Bit7
0x0002
MBMU SBMU master control box Over temperature warning Bit8-Bit11
MBMU SBMU master control box under temperature warning Bit12-Bit14
MBMU Single temperature sampling abnormal warning Bit15
MBMU Multiple temperature sampling abnormal warning Bit0
MBMU Main positive relay drive Short power supply warning Bit5
MBMU Main positive relay drive Short Ground warning Bit6
MBMU Main negative relay drive Short power supply warning Bit7
MBMU Main negative relay drive Short Ground warning Bit8
MBMU Pre-charge relay drive Short power supply warning 0x0003 Bit9
MBMU Pre-charge relay drive Short Ground warning Bit10
MBMU CSC Power Supply Drive Short Power Supply warning Bit11
MBMU CSC Power Supply Drive Short Ground warning Bit12
MBMU CSC Coded Drive Short Power Supply warning Bit13
MBMU Platform Reserved signal Bit14
MBMU SBMU Coded Drive Short Power Supply warning Bit15
MBMU SBMU Coded Drive Short Ground warning 0x0004
8.2 Countermeasures of system alarm

If system failure mode is detected, the abnormal status will be divided into 5 level to distinguish the
severity of failure, and then the system will automatically switching to a safety operating model according
to following definition.
Table 8 2 Treatment measures of failure at different levels
BMS failure dry

Failure level Severity degree Alarm to EMS HV Contactor response
contact
CAT 1 Very Low Report close No action
73
CAT 2 Low Report close No action
CAT 3 Low Report close No action
Outage of failure single rack
CAT 4 Medium Report close
after 10s
Outage of failure single rack
CAT 5 High Report close
immediately
Outage of all battery racks
CAT 6 High Report open
after 10s
Outage of all battery racks
CAT 7 Very High Report open
immediately
8.3 Countermeasures of abnormal conditions

When enable the battery rack, if it cannot work normally, please check the potential cause according to
错误!未找到引用源。 8-3. At the same time, pay attention to check whether it is caused by external
environment, such as temperature, noncompliant humidity or load overload. If the maintenance or
replacement of spare parts is involved, the after-sales service procedure should be followed. Meanwhile,
the disassembly and installation are not allowed without authorization.
This chapter contains only a few simple failure diagnosis procedures. If the answer to the diagnosis is not
very unequivocal, or the information obtained is not enough to settle the problem, please contact the
local office or distributor of the CATL.
Table 8-3 List of Failure diagnosis procedures

S/N Failure or alarm phenomena Possible cause of failure Troubleshooting scheme
1. Poor contact of wiring Check indicator light
harness wiring harness
The green indicator light of
1 2. SBMU failure Replacement of SBMU
the battery rack is not on
Replacement of indicator
3. Breakdown of indicator
light
The yellow indicator light of 2. SBMU failure Replacement of SBMU
2
the battery rack is not on
light
The red indicator light of the
3 2. SBMU failure Replacement of SBMU
battery rack is not on
light
4 Pre-charge relay cannot be 1. Poor connection of relay Check wiring harness
74
closed wiring harness connection
Replacement of pre-
2. Relay failure
charge relay
3. SBMU failure Replacement of SBMU
1.Poor connection of main
Check wiring harness
positive DC-contactor wiring
connection
Main positive DC-contactor harness
5 Replacement of main
cannot be closed 2. Main DC-contactor failure
DC-contactor
1. Poor connection of main
negative DC-contactor wiring
connection
Main negative DC-contactor harness
6 2. Main negative DC-contactor Replacement of main
cannot be closed
failure negative DC-contactor
Adhesion of main positive 1. Damage of main positive Replacement of main
7
DC-contactor DC-contactor positive DC-contactor
Adhesion of main negative 1. Damage of main negative Replacement of main
8
DC-contactor DC-contactor negative DC-contactor
1. Abnormal CSC power supply Check CSC power supply
Abnormal power down of wiring harness wiring harness
9
CSC
2. CSC failure Replacement of CSC
1. Poor connection of voltage Check wiring harness
Abnormal cell voltage detection wiring harness connection
10
detection
1. Poor connection of
temperature detection wiring
connection
Abnormal NTC temperature harness
11 Replacement of
detection 2. Temperature sensor failure
temperature sensor
1. Poor connection of total
Abnormal total voltage voltage detection wiring
12 connection
detection harness
Check CAN connecting
Internal communication 1. Poor connection of internal
13 wires by pluck and
anomaly CAN wires
insertion
Anomaly caused by
1. Unconfigured battery Configure system
14 unconfigured system
system parameters parameters
parameters
75
1. Poor connection of 12V
power harness wiring
15 Current sensor anomaly 2. Poor connection of SCAN Check wiring harness

communication wires
3. SBMU power generation
Replacement of SBMU
anomaly
1. Poor connection of MBMU
16 SBMU automatic shutdown wake-up signal wires
2. MBMU failure Replacement of MBMU
Stop charging and
1. Poor equalization
17 cell over-voltage alarm standby equalization
2. System overcharge Stop charging
Stop discharge and
1. Poor equalization
18 cell under-voltage alarm standby equalization
2. System over-discharge Stop discharge
Check whether the air
1. Excessive temperature of
conditioner is in
individual NTC
operation
19 NTC over-temperature alarm
Appropriately reduce
Excessive charging-discharge
charging and discharge
current
current
Check whether the
1. Lower temperature of heating function is on (if
NTC under-temperature individual cores the equipment cabinet
20
alarm has heating function)
2. Lower ambient temperature No charging
1. Excessive current of system
21 Charging over-current alarm Reduce charging power
charging
1.Excessive current of system
22 Discharge over-current alarm Reduce system load
discharge
1.The system power is full
23 Alarm of higher SOC Stop system charging
(overcharged)
1.The system power is too low
24 Alarm of lower SOC Stop system discharge
(over-discharge)
1.Non-uniform heat
Check whether the air
dissipation of equipment
Alarm of higher monomer conditioner is on
25 cabinet
temperature difference
Replacement of
2. Temperature sensor failure
temperature sensor
Battery system can be
Alarm of higher monomer 1.Excessive difference of cell charged to over 80%
26
voltage difference capacity SOC, with standby
equalization
1. The electric quantity ——
27 SOC difference alarm
difference of different battery ——
76
racks is too large
Abnormal alarm of 1. Equalization abnormal CSC Replacement of CSC

28
equalization circuit board board
8.4 After-sales Service

CATL will provide clients with a full range of technical support and after-sales service. Users can gain
services by dialing our service number. Service Number: 86 400-918-0889
Please refer to the contract for the free warranty service information.
➢ The following circumstances are not within the scope of our free warranty service:
1. System damage or failure caused by not following the user manual.
2. Damage or failure caused by not following the relevant electrical safety specifications for wiring and
power supply or caused by poor site environment.
3. System damage or failure caused by users' private modification.
4. System damage or failure caused by irresistible natural factors, such as typhoon, earthquake, flood, fire
or harsh environment (high temperature, low temperature, high humidity, acid rain, etc.).
After the failure occurs, the user fails to maintain the initial failure state, fails to timely notify the
manufacturer and handles without authorization, thus causing it is unable to make a practical fault
identification of the failure causes.
9 Product Maintenance
During whole product lifecycle, abnormal operating must be avoid, regular maintenance in Table 8-1 is
mandatory to ensure safe and reliable operation and acquire an optimal performance for system.
Table 8-1 Product maintenance category
No. Components Checking items Description Frequency
1 Container Coating （*） Check whether the surface coating of Annual

the container is warped, cracked,
peeled, rusted, etc.
77
2 Label & nameplate Check whether the labels and Annual
nameplates have abnormal
phenomena such as falling off,
blurring and tilting.
3 Water traces Check whether there is obvious water Semi-
ingress or water ingress in the Annual
container.
4 Biological invasion Check whether there are any living Semi-
things (rodents) in the air Annual
conditioner, water-cooled unit
compartment, electrical
compartment, and battery
compartment.
5 Battery compartment Check the dust situation inside the Semi-
container. If the pollution is Annual
particularly serious, it is necessary to
find the location from where the dust
enters.
6 Abnormal odor （*） Check whether there is a pungent Semi-
odor or burning paste odor in the Annual
container (short cycle inspection
does not require opening the
container door).
7 Battery compartment Check whether the battery Annual
door compartment door limit lever
functions normally and whether
there is any deformation damage.
8 Corrosion of parts Check whether there is corrosion of Semi-
structural parts, frames, etc. caused Annual
by water accumulation inside the
container.
9 Floor drain Check whether the floor drain Semi-
function is normal. Annual
78
10 Abnormal sounds （*） Check whether there is a crackling Semi-
sound during system operation (short Annual
cycle inspection does not require
opening the container door).
11 Internal identification Check whether labels such as master Annual
control box, subcontrol box,
ditribution box have any abnormal
phenomena such as falling off, not
being able to see clearly, and cocking.
12 Door seals Check whether the sealing strip of Annual
each door of the container is dirty,
broken, falling off, or not installed in
place.
13 Ambient temperature Check whether the ambient Semi-
and humidity temperature and humidity record Annual
and check whether the temperature
and humidity is within the allowable
range.
14 Indicator （*） Check whether the indicators are Semi-
normal or not. Annual
15 Fire suppression Gas detector Check whether the gas detectors are Annual
system normal or not. (or refer to
local rules)
16 Smoke detector Check whether the smoke detectors Annual
are normal or not. (or refer to
local rules)
17 Temperature detector Check whether the temperature Annual
detectors are normal or not. (or refer to
local rules)
18 Smoke&gas trigger Check whether the alarm function is Annual
normal when the smoke and gas (or refer to
detector triggered at the same time. local rules)
79
19 Temperature&smoke Check whether the alarm function is Annual
trigger normal when the temperature and (or refer to
smoke detector triggered at the same local rules)
time.
20 Connectors Check whether the smoke and Annual
temperature sense are installed and (or refer to
tightened, and the wiring harness local rules)
connection is normal.
21 Aerosol Check whether the aerosol starting Annual
line is damaged, the aerosol is (or refer to
installed firmly, the appearance is local rules)
damaged, the aerosol reaches the
service life.
22 Chiller Filter Check whether the air inlet filter is Semi-
blocked Annual
23 Ventilation hood Check whether there is dust in the Semi-
ventilation hood. Annual
24 Heating mode function Check whether the heating mode Semi-
25 Cooling mode function Check whether the cooling mode Semi-
26 Sleeping mode function Check whether the sleeping mode Semi-
27 Interface Check whether there are obvious Semi-
liquid leakage marks at each interface Annual
position of the unit and water cooling
pipe.
28 Abnormal sounds （*） Check whether the chiller has Semi-
abnormal noise during operation Annual
(mechanical impact sound/whistle
sound).
80
29 Operational status 1. Check the operation process. Semi-
monitoring Judged by the operation status Annual
TMS_RunState in the Cooling
interface of the BMS monitor, Cooling
is refrigeration, Hot is heating,
Cycling is self-circulation, and Stop is
shutdown.
2. Check the TMS outlet pressure and
return pressure in Cooling interface
when the unit is running for 5
minutes without shutdown, and
meet the pressure value ≥x bar.
30 Fault monitoring Check the chiller's working condition Semi-
based on BMS. Annual
31 Water pressure and The BMS monitor reads the inlet and Semi-
temperature monitoring outlet temperature and water Annual
pressure to check whether it is within
the normal range.
32 High and low Harness appearance Check whether the wiring harness is Semi-
voltage wiring damaged, ablated or aged. Annual
harnesses
33 High and low Connector appearance Check whether the connector is Semi-
voltage yellowing, blacking or even ablated. Annual
34 connectors Connector connection Shake the connector plug to see if the Semi-
reliability connector interface is loose. Annual
35 Energy storage Common-mode voltage The waveforms of DC-to GND and DC Annual
system troubleshooting--spot +to GND under five working
check, one for each conditions (standby/shutdown, zero-
project power floating charge, full-power
charge, full-power discharge,
standby-to-charge) were collected
and analyzed by oscilloscope. PCS
terminal AC A-to-ground, B-to-
81
ground waveform.
36 Equipotential connecting Check whether the equipotential Semi-

wire connecting wire of the electric Annual
cabinet is complete.
37 Equipotential detection Measure the resistance of the electric Semi-
box shell to the equipotential site of Annual
the electric cabinet.
38 Insulation test Insulation detection with a Semi-
multimeter. Annual
39 BMS monitor inspection Read voltage difference by BMS Semi-

monitor. Annual
40 Historical data collection Collect local 6-month operation data Semi-

for analysis. Annual
41 SOH statue analysis Refer to the collected data, analyze Semi-
the SOC consistency, historical Annual
failure, voltage difference and other
information of the battery.
Note:
1.This is a general about CATL preventive maintenance services, for details, please contact CATL service
email: [email protected]
2.CATL provide paid preventive maintenance services during warranty period.
3.Service call center：[email protected]
3.Maintenance items with asterisks (*）mean that the customer can perform them themselves and will
not be counted into the preventive maintenance hours.
4.It is the minimum requirement that an overall annual preventive maintenance shall be carried out to the
ESS.
5.It is recommended that ESS preventive maintenance be conducted twice a year, one basic semi-annual
inspection and one overall annual checklist.
82
6.Preventive Maintenance shall be scheduled and carried out as required by CATL ESS User Manuals.
Where laws and regulations provide otherwise provisions on the preventive maintenance, such provisions
shall prevail.
9.1 Battery System Maintenance
9.1.1 Maintenance instructions for normal operating system

Perform battery maintenance according to following plan on the system every twelve months to
prevent battery damage.
1) Plan 1 (This plan is applicable when SOC of the battery system is low）
◼ Discharge the battery system to the cut-off condition (the lowest voltage<2.5V), then stop
discharging, standing for 1 hour.
◼ Full charging automatically to the battery system (The highest voltage>3.65V), after charging,
standing for 1 hour.
◼ Discharge the battery system to 23% and stop.
2) Plan 2 （This plan is applicable when SOC of the battery system is high）
◼ Full charging automatically to the battery system (The highest voltage>3.65V), after charging,
standing for 1 hour.
◼ Discharge the battery system to the cut-off condition (the lowest voltage<2.5V), then stop
discharging, standing for 1 hour.
◼ Charge the battery system to 23% and stop.
CAUTION
1. Check to ensure environmental safety, system safety, no alarm, no fault
before performing maintenance operations.
2. After the battery maintenance of ESS is completed, it’s suggested to notify
CATL after-sales engineer to perform data analysis for free.
9.1.2 Maintenance instructions for long duration idle mode after COD date
• Suggested SOC range of battery storage: 30%~60%.
• If the battery system keep on idle mode more than 90 days, the battery is suggested to have SOC
equal or above 50%. 3.2V shall in any case be considered as a minimum voltage level for per cell,
in case that this voltage level is reached, battery system must be recharged immediately.
83
• Battery capacity test about 100% SOC charge and 0% SOC discharge must be conducted every 12
months.
• When recover the system from idle mode over 90 days to discharge/charge mode, the battery
system must perform SOC calibration applying one of the possible methods, including:
◼ Static Calibration
◼ Dynamic Calibration
◼ High Voltage Calibration
CAUTION
If the energy storage system keep on idle mode for a long time, it will cause
irreversible damage to the battery. Please perform regular maintenance.
1. The minimum cell voltage (Static voltage) should not be less than 3.2 V for
a long idle state;
2. The minimum cell voltage (Static voltage) should not be less than 2.5 V in
any case; otherwise, the warranty will be invalid.
3. The minimum cell voltage (Static voltage)should not be less than 2.0 V in
any case; otherwise, the battery will be over-discharged and may not be
able to be repaired.
Spare Batteries are shipped out from CATL at SOC=23%

• The initial maintenance of the spare battery needs to be conducted after 12 months period.
Charge the battery to 50% SOC ( Equipment used: Pack-level charge and discharge machine)
• After the initial recharge, charge the battery once a year. Charge the battery to 50% SOC.
( Equipment used: Pack-level charge and discharge machine)
• The spare parts should be maintained as follows before use.
First discharge the battery until the minimum cell voltage is 2.5V; evaluate the battery consistency
according to the OCV curve table, if the SOC imbalance (that is, the SOC corresponded to average
voltage – the SOC corresponded to the lowest cell voltage)> 5%, you need to perform balanced
maintenance first. (Equipment used: Pack-level charge and discharge machine、Equalization
equipment)
Remark:
Charging duration (h) = (target SOC - current SOC)*nominated capacity (Ah)/machine constant
charging current (A)
84
Discharging duration (h) = (current SOC - target SOC)*nominated capacity (Ah)/machine constant
discharging current (A)
9.1.3 Battery system inspection

Conduct an inspection of ESS every 12 months and make inspection record.
9.2 Container enclosure maintenance
CAUTION
The enclosure is not allowed to have rust, bend structure during whole product
lifecycle
Conduct an inspection of Container every twelve months and make inspection record, if the paint on the
surface have following damage scenarios, repaint it according to the following steps.
◼ Shallow scratch (not exposed steel substrate)
◼ A stain or rust that cannot be wiped
◼ Deep scratch (damage of primer, exposure of steel substrate)
➢ Precondition
◼ In the outdoor environment without shelter, it is strictly forbidden to repaint in bad weather。
◼ Prepare the corresponding paint with the same color of the container surface.
◼ Visually inspect the severity of the surface paint damage of the container, prepare corresponding
tools and materials, and evaluate the quantity of materials on site based on the repainting situation.
◼ Paint that meets requirements has been prepared based on the paint surface color number RAL7042
of containers.
◼ The exterior of the container should be intact. If the paint on the surface of the container is damaged
or broken, repaint it immediately.
◼ Tools and Materials: Hand spray paint or paint, brush (for painting a small area), fine sand paper,
anhydrous ethanol, cotton cloth, and spray gun
➢ Procedure
Step Procedure
1 Gently polish the damaged area with fine sandpaper to remove dirt or rust.
85
2 Moisten the cotton cloth with anhydrous ethanol, wipe the polished area or area to be
repaired, remove dirt and dust, and wipe dry with a clean cotton cloth.
4 According to the damage degree of the paint, evenly apply paint to the damaged coating by
using one of the following methods until no damage is visible:
1. A small number of scratches and small area of stains, rust recommended to use hand
spray paint or brush paint.
2. A large number of scratches and large areas of stains and rust should be sprayed with a
paint spray gun.
5 Leave the paint on for 30 minutes, and then observe whether the repainting area meets
requirements.
CAUTION
If the substrate is exposed in the area to be repaired, paint primer until the substrate
is not exposed after the paint dries, and then apply middle layer paint and
polyurethane topcoat. Use primer or polyurethane top coat of the corresponding
color.
CAUTION
86
Note that the paint film should be as thin and even as possible. The paint film should
not be droplet shape and the surface should be smooth.
If there are different colors on the box body pattern, use adhesive tape and white
paper to cover the parts of other colors except the damaged paint before painting, so
as to avoid contamination of the parts of other colors during painting repair.
CAUTION
The paint patch area should be consistent with the color of the surrounding area,
without obvious boundaries, obvious bumps, damage marks, and paint peeling
phenomenon.
If the user want to spray paint, it’s advised to spray it three times and then check
whether it meets the requirements. If not, repeat until the requirements are met.
9.3 Maintenance requirements for Thermal Management System
9.3.1 Instructions of Chiller Maintenance:

➢ It is strictly forbidden to let the unit work when there is no coolant in the waterway;
➢ It is strictly forbidden to operate the unit under the condition of soaking in water;
➢ It is strictly forbidden for personnel to touch the unit while the unit is running;
➢ It is strictly forbidden to disassemble by non-professionals
➢ It is strictly forbidden for the unit to be squeezed by heavy objects
➢ Use a vacuum cleaner to clean the condenser, radiator and air inlet and outlet of the unit every three
months (no water).
9.3.2 Instructions of Coolant Maintenance:

Replace the coolant every five years or the coolant is degraded below any of the following levels.
➢ PH value＜6.5 or PH value＞9.5
➢ Chloride concentration＞60ppm
➢ Appearance: turbid coolant with impurities such as precipitated particles or flocculent impurities that
are easily seen as shown below:
Turbid coolant: Normal coolant:
87
If coolant has not degraded below any of the conditions described above by YAE, existing coolant can be
used until the next scheduled inspection (every 5 years).
The coolant element is EC-45, only following approved supplier & type can be used
Table 8-2 Coolant element
Coolant Supplier Supplier type Mark
BASF G30-45
EC-45 SINOPEC CNSH OEVC-45
Lopal Tech JSLP L70-45 Default type
CAUTION
Mixed coolant from different supplier or type is not allowed, otherwise, the
cooling capacity will be lost.
CAUTION
Any damage to the relevant parts of the battery compartment caused by using
other coolants which are not recommended or approved by CATL is not covered
by the warranty.
9.4 Spare parts

The detail spare parts list can be provided order by order, the range of spare parts is pre-defined as
following：
◼ Master control box and its sub components
◼ Sub control box and its sub components
◼ Battery module and CSC module
◼ Fire Suppression System components
88
◼ Thermal Management System components
◼ LV components of distribution box
◼ Enclosure
9.5 Fastener type and torque requirement

Any assembly and disassembly maintenance, following fastener type and torque requirement must be
followed.
Table 8-3 Fastener type and torque requirement
Module Screw type Torque Fixed point
Sub M6x16, 8N.m
control box Hexagon bolt
with flange
Cover M5x17, 5N.m

plate of Hexagon bolt
Sub with flange
control
box
Cover M5x17, 5N.m

Plate of Hexagon bolt
air with flange
tightness
test in sub
control
box
89
Module Screw type Torque Fixed point
Battery M8x20, 25N.m
module Hexagon bolt
with flange
HV M12x35, 50N.m
Connectio Combination
n of DC Hexagon bolt
Combiner
Earthing M12x35, 50N.m

point Combination
Hexagon bolt
Cover M4x12, 2N.m

Plate of Cross recessed
Master hexagon bolt
control box
90
10 System Decommissioning & Removal
Contact CATL Service before attempting to decommission or remove a system. CATL equipment is
designed for end-of-life management through recycling and materials reclamation, tasks which are
normally handled by CATL-qualified partners. CATL Energy Storage can supply a list of qualified partners
in your area to help ensure proper disposal of retired equipment.
11 Emergency Plan
After anomalies and accidents occur in battery system, correct and effective treatment measures shall
be taken in time to deal with the problems in order to eliminate further damage and enlarged losses.
The detail emergency plan can be separated provided.
Appendix 1：Inspection Checklist
Inspection Type of Inspection

No. Inspection Methods and Criteria Tools
Items Inspection Results
Collect the DC- to GND and DC+ to GND
waveforms under five operating
Oscillosc
conditions (standby/shutdown, zero-
Common- ope/isol
power floating charge, full power charge,
mode ating First
1 full power discharge, and standby to
voltage probe/m maintenance
charge) with an oscilloscope for analysis.
check ultimete
Refer to the SOP for Common-Mode
r, etc.
Voltage Check Oscilloscope for ESS
Products.
Collect local operating data in the last one
Historical USB
month and upload it to the cloud storage; First
2 data flash
name the folder as assembly PN + maintenance
collection drive
collection time.
Rack
Visually check whether the sealing strip of Visual Routine
3 tightness
the rack door comes off or is damaged. check inspection
check
Inspection
of the labels Visually check whether the label and the Visual Routine
4
and nameplate come off and take photos. check inspection
nameplates
Check whether there are traces of
Condensate condensate and water flow on the inner Visual Routine
5
check wall, the top and other visible areas of the check inspection
container, and take photos if any.
Check whether the surface of the electrical
Cabinet Visual Routine
6 cabinet is deformed, rusted, damaged or
body check check inspection
peeling off.
91
Test the insulation resistance of the DC
Cabinet terminal with PCS, ≥10MΩ;
Insulatin In-depth
7 insulation Test condition: test the insulation under
g meter inspection
test 1,500V DC voltage and check whether the
stable insulation resistance is ≥20MΩ.
Confirmatio
1. Visually check whether the
n of
equipotential bonding wire and grounding
equipotenti Visual
wire of the system are intact.
al bonding check/m Routine
8 2. In the container/cabinet, measure the
and ultimete inspection
resistance of the pack housing to the
grounding r
equipotential point of the cabinet, with
of the
the value <0.1 Ω as the acceptable one;
system
Visual
Fixing bolts Check whether the bolts are loose or fall Routine
9 check/w
of the pack off, and tighten or reinstall them if yes. inspection
rench
Check whether there is any irritating smell Routine
10 Spill check Smelling
in the cabinet. inspection
1. No missing parts, interference, damage
or dirt
Harness (HV
2. No looseness, with reliable connection
connector/H
and installation Visual Routine
11 V harness in
3. No ablation or damages caused by check inspection
the control
squeezing
cabinet)
4. Consistency of the line markings,
without damage or falling off.
With the system in operation, use a
handheld thermal imaging camera to
Harness (HV
measure the temperature of the first three
connector/H
cabinets of the system and take photos; Thermal In-depth
12 V harness in
check whether the temperature rise images inspection
the control
exceeds 50°C (temperature measured by
cabinet)
the thermal imaging camera minus the
room temperature);
Visual
Check whether there is any crackle or
Electrical check/s Routine
13 burning smell during the operation of the
parts check melling/l inspection
system
istening
Water
Whether the water cooling pipes are Visual Routine
14 cooling
damaged. check inspection
pipes
1. Read the software version
2. Check whether there is any alarm in the
system.
BMS
3. Check whether the cell voltage BMS Routine
15 monitor
difference is ≤300 mV (dynamic, full monitor inspection
inspection
range) or the cell voltage difference is
≤100 mV (dynamic, 30%-80% SOC)
4. Read the net outlet temperature and
92
pressure with the BMS monitor to
confirm whether they are within the
normal ranges.
5. Check whether the disk space of the
IPC is full, and back up the data of the
past year.
Collect local operating data in the last.
USB
Historical Upload the data to the cloud storage if no
flash
data portable servicer is available; name the In-depth
16 drive,
collection folder as assembly PN + collection time. inspection
portable
and analysis Carry out the local analysis with a portable
servicer
servicer if it is available.
By project, perform the capacity testing
Capacity using the capacity test method provided In-depth
17 /
testing by SC (capacity test requirements in the inspection
acceptance report).
Ambient 1. Ensure the channels/pipes are not
Visual Routine
18 environmen blocked2. Check whether the plant and
check inspection
t the container leak and check the humidity
1. Obtain a list of firefighting facilities
from the energy storage power station
Fire
and confirm whether the firefighting Visual Routine
19 protection
facilities are complete check inspection
system
2. Confirm whether there is a third-party
fire safety inspection record
Check whether a third party has
Fire
performed a professional inspection over In-depth
20 protection /
the fire protection system and maintained inspection
system
an inspection record.
UPS power Check whether the UPS indicator and the Visual Routine
21
supply UPS battery work. check inspection
Appendix 2：Maintenance Tools and Equipment List
Numbe Recommen
Name Photo Specification d
r
Brand
Insulated Tianjin
1 Insulation grade ≥1500V
gloves ShuangAn
2 Insulated shoes Insulation grade ≥1500V Shida
Protective mask
3 S200A-普通型 L ordinary Honeywell
or glasses typeL
93
（GB14866-2006）
Insulation grade ≥1500V

Insulated 09267-20 pieces 12.5MM
4 Shida
socket wrench series VDE Insulating
sleeve kit
Auto repair full
120+1 pieces
5 set of special Shida
6.3*10*12.5MM series
tools
6 ZLG ZLG-USBCAN-II ZLG
2Can FD channel
64 bit timestamp
7 ValueCAN4 Intrepid
accuracy reaches 25
nanoseconds
8 Lifting forklift TBD TBD TBD
examination range
数显扭力扳手
1.5N.M-30N.M
9 Digital torque accuracy 4% WIZTANK
Recommended model：
wrench
WE2-030
DC voltage range can
reach 1500V
10 Multimeter Fluke
HD-160C
Insulation
test voltage
Insulation level
11 meter/megge Fluke
r 2500V
F1535
94
DC current range 600A
Clamp flow Accuracy 1%+4
12 Fluke
meter Recommended model：
Fluke-317
Detecting pressure：0～
500Kpa
Balance time：0～
999.9s
Differential pressure
Portable measurement range：-
13 Gu Heng
airtight tester 990Pa～+990Pa
testing time：0～
999.9s
Leakage measurement
range：0～999.9mL/h
Resolution：1Pa
Charge/discharge voltage:
Pack-level
2-260V
charge and Charge/discharge
14 current: 0~80A Fu Guang
discharge
Recommended model:FCF-
machine
651CT
Balanced
constant
current：0~5A;
Current
control
accuracy：
Equalization ±0.1A;
15 Current Fu Guang
equipment
acquisition
accuracy：±3mA;
2 channels and
12 channels
Recommended model:
ACTM-5201
95
It consists of control
Air-
Coolant panel，air exhaust
internat
16 injection and tool ,coolant injection ional
discharge tool tool and coolant discharge Schlemmer
tool.
96

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EnerX-0.

Responsible agency: Confidential level: Confidential

Drafted by: WPX Created time: 2024.08.01

Due date of Until the product is

1.1 Electrically Safe Working Condition

1.2 Qualified Person

1.3 Safety Symbols

WARNING — Shock Hazard

WARNING — Arc Flash Hazard

WARNING — Fire Hazard

Fire is possible under certain, extreme fault conditions.

1.4 Primary Risks Associated With BESS

1.4.1 Hazardous Voltage

1.4.2 Arc Fault

will be happen through the air gap between conductors.

1.5 Arc Flash Hazard Boundary

1.6 Arc Flash Label

1.7 Personal Protective Equipment (PPE)

Figure 1-3 PPE Category

2.3 Manual Updates

Figure 3-1 EnerX-battery container

The basic units for whole system is listed as following:

3.1.1 Battery rack system overview

Figure 3-3 EnerX liquid cooling containerized BESS-overview

Figure 2-4 Circuit diagram of battery racks

3.1.2 Battery module overview

3.1.3.1 Functional Description of the Master Control Box

MBMU 1. Controlling system power on and off

⚫ MBMU contains 2 temperature detection inputs: - 40℃~85℃ range, ±3℃

IMM 1. Insulation testing

ETH 1. Ethernet communication:

3.1.3.2 Interface description of Master Control Box

Figure 3-6 Master Control box---Outside view

No. Connector Definition Connector information Remark

1 JX1-1 A-CAN-H Communicate with the

Figure 3-7 Sub Control box

3.1.5 FSS overview

Table 3-6 Main components of FSS

Figure 3-8 The interactive interface of FSS

Figure 3-9 Type and location of detectors（Top view）

3.1.5.1 Smoke exhaust ventilation system

Figure 3-11 The design of smoke exhaust ventilation system

3.1.5.2 Fire extinguisher system

Figure 3-12 The design of dry pipe

Table 3-9 The paraments of the flange

Flange type Thread

Certificate Integrate into rack

Table 3-10 The paraments of the nozzle

3.1.5.3 Instruction of UPS for FSS

3.1.6 TMS overview

✓ Coolant: 50% ethylene glycol+50% DI water

Table 3-12 Status of TMS components

Pump Run Run Run Stop

Fan Run Stop Stop Stop

PTC Heater Stop Run Stop Stop

Type of EnerX 0.5 P System

Quantity of Cooling Unit 1

Maximum Heating Power 16 kW

Maximum Cooling Power 70 kW