Modicon Premium PLCs

TSX 57/PCX 57
Analog and Weighing
Installation Manual Volume 5
07/2008 eng
35009581.01

www.schneider-electric.com
2
 Document Set

Document Set

At a Glance This manual consists of 5 Volumes :

z Volume 1
z Racks / Power supplies / Processors
z Start-up / Diagnostics / Maintenance
z Standards and conditions of service
z Process power supply
z Volume 2
z Discrete Interfaces
z Safety
z Volume 3
z Counting
z Movement control
z Volume 4
z Communication
z Bus and network interfaces
z Volume 5
z Analog
z Weighing

35009581.01 07/2008 3
Document Set

4 35009581.01 07/2008
 Table of Contents

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Part I Implementation of analog modules . . . . . . . . . . . . . . . . 11

This Part at a Glance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 1 General introduction to analog modules . . . . . . . . . . . . . . . . . 13

This Chapter at a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General description of analog modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Physical description of analog modules with Sub-D connector(s). . . . . . . . . . . . 15
Physical description of the analog modules with terminal block TSX BLY 01. . . 16
Catalog of Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Catalog of Analog Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 2 General Rules for Analog Module Implementation . . . . . . . . . 19

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installing Analog Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Labeling Analog Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Wiring Precautions for Analog Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Wiring the TSX BLY 01 Screw Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . 28
TELEFAST 2 Wiring Accessories for Analog Modules . . . . . . . . . . . . . . . . . . . . 30

Chapter 3 Analog Module Fault Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 33

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Display of Analog Module Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Analog module diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Chapter 4 Analog Input Module TSX AEY 414. . . . . . . . . . . . . . . . . . . . . . 41

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Introducing the TSX AEY 414 module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Characteristics of the TSX AEY 414 Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Detailed Characteristics of TSX AEY 414 Module Inputs . . . . . . . . . . . . . . . . . . 46
Characteristics of the Thermowell Ranges for the TSX AEY 414 . . . . . . . . . . . . 53
Characteristics of the TSX AEY 414 Thermocouple Range in Degrees Celsius. 55
Characteristics of the TSX AEY 414 Thermocouple Range in Degrees Fahrenheit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

35009581.01 07/2008 5
 TSX AEY 414 Screw Terminal Block TSX BLY 01 . . . . . . . . . . . . . . . . . . . . . . . 64
Connecting Sensors on the TSX AEY 414 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Recommendations for installing the thermocouples for TSX AEY 414 . . . . . . . . 67

Chapter 5 Analog Input Module TSX AEY 420 . . . . . . . . . . . . . . . . . . . . . 69

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Introducing the TSX AEY 420 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Characteristics of the TSX AEY 420 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
TSX AEY 420 Connector Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
TELEFAST 2 Pin Assignment for the TSX AEY 420 Module. . . . . . . . . . . . . . . . 74

Chapter 6 Analog Input Module TSX AEY 800 . . . . . . . . . . . . . . . . . . . . . 79

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Introduction to the TSX AEY 800 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Characteristics of the TSX AEY 800 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Pin Assignment for the TSX AEY 800 Connector . . . . . . . . . . . . . . . . . . . . . . . . 83
TELEFAST 2 Pin Assignment for the TSX AEY 800 Module. . . . . . . . . . . . . . . . 84

Chapter 7 Analog Input Module TSX AEY 810 . . . . . . . . . . . . . . . . . . . . . 89

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Introducing the TSX AEY 810 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Characteristics of the TSX AEY 810 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Pin Assignment for the TSX AEY 810 Connector . . . . . . . . . . . . . . . . . . . . . . . . 93
TELEFAST 2 Pin Assignment for the TSX AEY 810 Module. . . . . . . . . . . . . . . . 94

Chapter 8 Analog Input Module TSX AEY 1600 . . . . . . . . . . . . . . . . . . . . 99

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Introducing the TSX AEY 1600 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Characteristics of the TSX AEY 1600 Module . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Pin Assignment for the TSX AEY 1600 Connector . . . . . . . . . . . . . . . . . . . . . . 103
TELEFAST 2 Pin Assignment for the TSX AEY 1600 Module. . . . . . . . . . . . . . 104

Chapter 9 Analog Input Module TSX AEY 1614 . . . . . . . . . . . . . . . . . . . 109

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Introducing the TSX AEY 1614 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Characteristics of the TSX AEY 1614 Module . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Characteristics of the Thermocouple Ranges for the TSX AEY 1614 . . . . . . . . 113
Characteristics of the +/-80 mV Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Pin Assignment for the TSX AEY 1614 Connector . . . . . . . . . . . . . . . . . . . . . . 121
Connecting the TSX AEY 1614 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
TELEFAST 2 Pin Assignment for the TSX AEY 1614 Module. . . . . . . . . . . . . . 124

Chapter 10 Analog Output Module TSX ASY 410 . . . . . . . . . . . . . . . . . . . 127

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Introducing the TSX ASY 410 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Characteristics of the TSX ASY 410 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
TSX ASY 410 Screw Terminal Block TSX BLY 01 . . . . . . . . . . . . . . . . . . . . . . 131

6 35009581.01 07/2008
 TELEFAST 2 Pin Assignment for the TSX ASY 410 Module . . . . . . . . . . . . . . 132

Chapter 11 Analog Output Module TSX ASY 800 . . . . . . . . . . . . . . . . . . . 135

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Introducing the TSX ASY 800 module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Characteristics of the TSX ASY 800 Module. . . . . . . . . . . . . . . . . . . . . . . . . . . 137
The TSX ASY 800 Connector and External Power Supply Terminal Block Pins140
TELEFAST 2 Pin Assignment for the TSX ASY 800 Module . . . . . . . . . . . . . . 142

Part II Implementation of the weighing module . . . . . . . . . . . 145

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Chapter 12 General introduction to the weighing module . . . . . . . . . . . . 147

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Presentation of the weighing range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
General description of the weighing module . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Physical description of the weighing module. . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Chapter 13 Protecting the adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Protection of the Adjustments to Weighing Parameters . . . . . . . . . . . . . . . . . . 152
How to protect the adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Legal metrology and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Chapter 14 General rules for implementation of the weighing module . 157

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Recommendations on how to install a measurement system . . . . . . . . . . . . . . 158
Installation of the weighing module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Cabling precautions on the weighing module . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Weighing module fault display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Weighing module diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Chapter 15 Description of the weighing module connections. . . . . . . . . 167

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Measurement connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Connection of the weighing module discrete outputs . . . . . . . . . . . . . . . . . . . . 171
Pins of the serial link for the display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
The TSX XBT N410 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Chapter 16 Module TSX ISP Y100/101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

General characteristics of the module TSX ISP Y100/101 . . . . . . . . . . . . . . . . 177

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

35009581.01 07/2008 7
8 35009581.01 07/2008
 About the Book

At a Glance

Document Scope This manual describes the hardware installation of the Premium analog and
weighing modules.

Validity Note This updated version of the manual acknowledges the recent functionality of the
analog and weighing modules

Related
Documents
Title of Documentation Reference Number
Premium PLCs – Hardware installation manual TSX DM 57 4X E
PL7 Junior / Pro – Premium PLCs Application TLX DS 57 PL7 4X E

User Comments We welcome your comments about this document. You can reach us by e-mail at
[email protected]

35009581.01 07/2008 9
About the Book

10 35009581.01 07/2008
 Implementation of analog
modules
I
This Part at a Glance

Aim of this Part This part introduces the implementation of the range of Premium PLC analog input
and output modules, as well as the dedicated TELEFAST 2 pre-cabling accessories.

What's in this This part contains the following chapters:

Part?
Chapter Chapter Name Page
1 General introduction to analog modules 13
2 General Rules for Analog Module Implementation 19
3 Analog Module Fault Diagnostics 33
4 Analog Input Module TSX AEY 414 41
5 Analog Input Module TSX AEY 420 69
6 Analog Input Module TSX AEY 800 79
7 Analog Input Module TSX AEY 810 89
8 Analog Input Module TSX AEY 1600 99
9 Analog Input Module TSX AEY 1614 109
10 Analog Output Module TSX ASY 410 127
11 Analog Output Module TSX ASY 800 135

35009581.01 07/2008 11
implementation

12 35009581.01 07/2008
 General introduction to analog
modules
1
This Chapter at a Glance

Aim of this This chapter gives a general introduction to analog input/output modules.
Chapter

What's in this This chapter contains the following topics:

Chapter?
Topic Page
General description of analog modules 14
Physical description of analog modules with Sub-D connector(s) 15
Physical description of the analog modules with terminal block TSX BLY 01 16
Catalog of Analog Input Modules 17
Catalog of Analog Output Modules 18

35009581.01 07/2008 13
General introduction

General description of analog modules

General There are two types of Premium analog modules available:

z high level voltage/current, thermocouple and thermowell input. The input
modules offer :
z 16 channels for the TSX AEY 16••,
z 8 channels for the TSX AEY 8••,
z 4 channels for the TSX AEY 4••.
z high level voltage/current outputs on individual or shared channels. The output
modules offer :
z 8 channels for the TSX ASY 800,
z 4 channels for the TSX ASY 410.

They are equipped with a 25 pin Sub-D connector (TSX AEY 420/800/810 and
TSX ASY 800), and two 25 pin Sub-D connectors (TSX AEY 1600/1614) or a screw
terminal block (TSX AEY 414 and TSX ASY 410).
They are standard format modules, which occupy a single position in the
TSX RKY••• racks. They can be installed in all positions on the rack except for the
first two (PS and 00) which are reserved for the rack power supply module
(TSX PSY•••) and the processor module (TSX 57•••) respectively.

14 35009581.01 07/2008
 General introduction

Physical description of analog modules with Sub-D connector(s)

At a Glance The physical description of the analog modules with connector(s) is given below.
These modules include the references:TSX AEY 16••/8••/420 and TSX ASY 800.

Illustration The following diagrams show the different modules with Sub-D connector(s) :
TSX AEY 16•• TSX AEY 8••/420 TSX ASY 800

1 1 1
2 2 2
3 3 3

4 4 4

2 2 2

4 5

Elements The following table describes the different elements of the analog modules with Sub-
D connector(s):
Number Description
1 Rigid body supports and protects the electronic card.
2 Reference label for the module (visible on the front and right-hand side of the
module).
3 Display panel showing operating modes and faults.
4 25 pin Sub-D connector, for connecting sensors or pre-actuators.
5 24 VDC external power supply terminal block.

35009581.01 07/2008 15
General introduction

Physical description of the analog modules with terminal block TSX BLY 01

At a Glance The physical description of the terminal block analog modules is given below. These
modules include the references: TSX AEY 414 and TSX ASY 410.

Illustration The diagram below shows the different screw terminal block modules :
TSX AEY 414 et TSX ASY 410

1
2
3

TSX BLY 01

4
2

6
5
7
8

Elements The following table describes the different elements of the screw terminal block
analog modules :
Number Description
1 Rigid body supports and protects the electronic card.
2 Reference label for the module (visible on the front and right-hand side of the
module).
3 Display panel showing operating modes and faults.
4 Connector receiving the TSX BLY 01 screw terminal block.
5 Module encoder.
6 Pull-out screw terminal block (TSX BLY 01), for connecting sensors or pre-
actuators.
7 Screw terminal block access panel; also where you will find the terminal block
cabling label and channel label.
8 Terminal block encoder.

16 35009581.01 07/2008
 General introduction

Catalog of Analog Input Modules

Analog Input The following table shows the catalog of analog input modules:
Modules
Module type Inputs

Number of 16 8 4 16 4
channels
Range +/- 10 V +/- 80 mV +/- 10 V
0..10 V Thermocouple 0..10 V
0..5 V +/- 5 V
1..5 V 0..5 V
0..20 mA 1..5 V
4..20 mA 0..20 mA
4..20 mA
-13..+63 mV
0..400 Ohms
0..3850 Ohms
Thermowell
Thermocouple
Current 0 mA
consumed at
24 VR
Current 270 mA (typ.) 475 mA (typ.) 500 mA (typ.) 300 mA (typ.) 660 mA (typ.)
consumed at 5 V 380 mA (max.) 630 mA (max.) 800 mA (max.) 400 mA (max.) 940 mA (max.)
Voltage shared Shared +/- 200 VDC Shared +/- 100 VDC +/- 200 VDC
channel mode
Resolution 12 bits 16 bits
Connections 2 x Sub-D 1 x Sub-D 2 x Sub-D 20 pin screw
25 pin 25 pin 25 pin terminal block
Dedicated ABE-7CPA 02 ABE-7CPA 02 ABE-7CPA 02 ABE-7CPA 02 ABE-7CPA 12 -
TELEFAST 2 ABE-7CPA 03 ABE-7CPA 03 ABE-7CPA 31 ABE-7CPA 03
ABE-7CPA 21
TSX•• reference AEY 1600 AEY 800 AEY 810 AEY 420 AEY 1614 AEY 414

35009581.01 07/2008 17
General introduction

Catalog of Analog Output Modules

Analog Output The following table shows the catalog of analog output modules:
Modules
Module type Analog outputs

Number of 8 4
channels
Range +/- 10 V
0..20 mA
4..20 mA
Current consumed 300 mA (typ.) (1) 0 mA
at 24 VR 455 mA (max.)
Current consumed 200 mA (typ.) 990 mA (typ.) (2)
at 5 V 300 mA (max.) 1220 mA (max.) (2)
Voltage shared Shared 1500 Vrms insulation
channel mode
Resolution 14 bits in voltage 11 bits + sign
13 bits in current
Connections 1 x 25 pin Sub-D 20 pin screw terminal block
2 pin screw terminal block
Dedicated ABE-7CPA 02 ABE-7CPA 21
TELEFAST 2
TSX•• reference ASY 800 ASY 410

Key:
(1) Only when internal 24 V is used (0 mA if an external power supply is used).
(2) +20 mA per active channel.

18 35009581.01 07/2008
 General Rules for Analog Module
Implementation
2
At a Glance

Aim of this This chapter presents the general rules for implementation of analog input/output
Chapter modules.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Installing Analog Modules 20
Labeling Analog Modules 24
Wiring Precautions for Analog Modules 26
Wiring the TSX BLY 01 Screw Terminal Block 28
TELEFAST 2 Wiring Accessories for Analog Modules 30

35009581.01 07/2008 19
General Rules for Implementation

Installing Analog Modules

Introduction The method and precautions relating to the installation analog modules are detailed
below.

Installation All Premium input/output analog modules are standard format and therefore occupy
a single position on the TSX RKY••• racks.
They can be installed in all positions on the rack except for the first two (PS and 00)
which are reserved for the power supply module of the rack (TSX PSY•••) and the
processor module (TSX 57•••) respectively. They are powered by the rack back
bus, and can be positioned equally on the standard rack or on an extendable rack.

Rack standard Extension module

Connector modules

Block modules

20 35009581.01 07/2008
 General Rules for Implementation

Installation The modules can be handled without danger or risk of damage or disruption to the
Precaution PLC, without cutting the rack’s power supply by the rack.
When detecting terminal block presence using a shunt placed in the upper part of
the terminal block, the shunt must always be screwed as tightly as possible. The
terminal block must always be dismantled before dismantling the module. This
avoids restoring the potential for inputs on the terminal block (up to 1700 V) during
a module insulation fault.

CAUTION

Installation and dismantling of modules must be done with terminal

block TSX BLY 01 disconnected. Similarly, the external 24 V terminal
block of module TSX ASY 800 must be disconnected.
Failure to follow these instructions can result in injury or
equipment damage.

Installing the Intallation of the analog input/output modules is done on the rack in the following
Module on the way :
Rack

Step Action
1 Position the two lugs at the rear of the module (the lower part of the module) in
the centring holes located on the lower part of the rack.
2 Pivot the module upwards so as to pin it to the back connector of the rack.
3 Fix the module to the rack by tightening the screw located on the upper part of
the module.

35009581.01 07/2008 21
General Rules for Implementation

Note: If this screw is not tightened, the module will not stay in the position of the
rack.

Installing the The TSX AEY 414 and TSX ASY 410 modules are completed with a screw terminal
Screw Terminal block referenced TSX BLY 01. Installing the screw terminal blocks in the
Block corresponding analog modules is done in the following way:

Step Action
1 Once the module is in place on the rack, install the terminal block by inserting
the encoder of the terminal block (lower rear part) into that of the module (lower
front part) as shown below.
2 Pivot the terminal block to bring it into position to pin it on the module.
3 Fix the terminal block to the module by tightening the screw located on the upper
part of the terminal block on the module.

Note: If this screw is not tightened, the terminal block will not stay in the position of
the module.

22 35009581.01 07/2008
 General Rules for Implementation

Coding the The first installation of a screw terminal block on a module, dedicated to this type of
Screw Terminal connectivity involves coding the terminal block. This coding is done by transferring
Block 2 contacts from the module to the terminal block. These contacts are indexors. They
are designed to stop the terminal block being installed on another module This
avoids manipulation errors during replacement of a module and guarantees electric
compatibility by module type.

35009581.01 07/2008 23
General Rules for Implementation

Labeling Analog Modules

At a Glance Modules are labeled with marks on the front cover and on the right-hand side of the
module.

Illustration The following diagram shows the different elements for labeling analog modules :

1 1

2 2

Y414
T SXAE
0
1
2
3

Elements The following table describes the different labels on analog modules:
Number Description
1 Badge engraved with the module reference.
2 Mark showing the module reference and type.
3 Terminal block label. This label is positioned inside the panel, and repeats the
reference and type of the module which provides terminal block cabling. It can
be supplemented with user information on the front and back.

24 35009581.01 07/2008
 General Rules for Implementation

Terminal block The following diagram shows the different labels of the screw terminal block analog
label modules TSX AEY 414 and TSX ASY 410 :

1 1 +QV 0
TSX AEY 414 2 Com 0 TSX ASY 410 2 Com 0
4 Multirange 4 Voltage &
isolated 3 IN 0 Current isolated +QC 0
3
Analog Inputs Analog outputs
4 LC 0 4
0 0
5 IS 0 5
1 1
6 6 +QV 1
2 2
7 Com 1 7 Com 1
3 3
8 IN 1 8 +QC 1

9 LC 1 9
10 IS 1 10
11 11 +QV 2

12 Com 2 12 Com 2

13 IN 2 13 +QC 2

14 LC 2 14
15 IS 2 15
16 16 +QV 3

17 Com 3 17 Com 3

18 IN 3 18 +QC 3

19 LC 3 19
20 IS 3 20

35009581.01 07/2008 25
General Rules for Implementation

Wiring Precautions for Analog Modules

Introduction In order to protect the signal from outside noises induced in series mode and noises
in common mode, we recommend you take the following precautions.

Type of Use twisted shielded pairs with a minimum diameter of 0.28 mm2 (AWG24 gage).
Conductors

Cable Shielding z For modules fitted with a screw terminal block (TSX AEY 414 and TSX ASY 410):
Connect the each end of the cable shields to the shield continuation terminals
(ground terminals).
z For modules fitted with Sub-D connector(s) (TSX AEY 16••/8••/420 and
TSX ASY 800):
z Connection at the Sub-D connectors:
Given that there are a large number of channels, a cable of at least 13 twisted
pairs is used, with general shielding (outside diameter 15 mm maximum),
fitted with a male 25 pin Sub-D connector for direct connection to the module.
Connect the cable shielding to the cover of the male Sub-D connector. The
controller is then grounded by the small tightening columns of the Sub-D
connector. For this reason, it is required to screw the male Sub-D connector
to its female base-plate.
z TELEFAST connection:
Connect the cable shielding to the terminals provided and the whole assembly
to the cabinet ground.

Cable Connector Multiple pairs of cables can be grouped for signals of the same type and with the
Association same reference in relation to the ground.

Routing Cables Separate as far apart as possible the measuring wires of the discrete input / output
cables (especially relay outputs) and cables that transmit "power" signals.

Reference of In order for the acquisition system to operate correctly, we recommend you follow
Sensors in the following precautions:
Relation to the z the sensors must be close together (a few meters),
Ground z all sensors must be referenced for a single point, which is connected to the
ground of the module.

26 35009581.01 07/2008
 General Rules for Implementation

Using the The sensors are connected according to the following diagram:
Sensors
+ input, channel 0
Referenced in
- input, channel 0
Relation to the
Ground V Shield

+ input, channel 1
- input, channel 1

+ input, channel n
- input, channel n

If the sensors are referenced in relation to the ground, this may in some cases return
a remote ground potential to the terminal or the Sub-D connector(s). It is therefore
necessary to follow the following rules:
z this potential must be less than the safety voltage: for example, 48 V peak for
France,
z setting a sensor point to a reference potential generates a leakage current. You
must therefore check that all leakage currents generated do not disturb the
system.

Using Pre- There are no specific technical constraints for referencing pre-actuators to the
Actuators ground. For safety reasons, it is nevertheless preferable to avoid returning a remote
Referenced in ground potential to the terminal; this may be very different to the ground potential
Relation to the close by.
Ground

35009581.01 07/2008 27
General Rules for Implementation

Wiring the TSX BLY 01 Screw Terminal Block

General Screw connecting terminal blocks are fitted with captive screws. They are supplied
with the screws unscrewed.
The diagram below shows the screw terminal block TSX BLY 01:

Screw terminal block TSX BLY 01

Closed ports Open ports

28 35009581.01 07/2008
 General Rules for Implementation

The Wire-End Each terminal block may receive bare wires, fitted with wire-end ferrules and open
Ferrules and terminals.
Terminals The capacity of each terminal is:
z minimum: 1 wire of 0.2 mm2 (AWG 24) with no wire-end ferrule;
z maximum: 1 wire of 2 mm2 with no wire-end ferrule or 1 wire of 1.5 mm2 with a
wire-end ferrule.
Illustration of the wire-end ferrule and the open terminal:

(1) 5.5 mm maximum.

The maximum capacity of the terminal block is 16 wires of 1 mm2 (AWG) + 4 wires
of 1.5 mm2 (AWG).
The U-shaped screws are molded at the end to accept screwdrivers :
z cross-shape Pozidriv N° 1,
z flat, with a diameter = 5 mm.

Note: The maximum tightening torque for the connecting terminal block screws is
0.8 N.m

35009581.01 07/2008 29
General Rules for Implementation

TELEFAST 2 Wiring Accessories for Analog Modules

Introduction The use of TELEFAST 2 wiring accessories simplifies installation of the

TSX AEY 420/800/810/1600/1614 and TSX ASY 800 analog modules by providing
access to inputs / outputs via screw terminal blocks.

The analog module is connected to TELEFAST 2 accessories via a 3-meter

shielded cable, with the reference TSX CAP 030 and fitted at both ends with Sub-D
25 pin connectors.
TSX CAP 030
TSX CAP 030

TELEFAST 2

to sensors
TELEFAST 2

Connection strip of the

shielding (ABE-7BV10/20 optional)

to sensors

30 35009581.01 07/2008
 General Rules for Implementation

The Different There are four TELEFAST 2 wiring accessories for analog modules:
Accessories z ABE-7CPA02 distributes 8 channels from a Sub-D 25 pin connector to screw
terminal blocks,
z ABE-7CPA03 distributes 8 channels from a Sub-D 25 pin connector to screw
terminal blocks, and is also used for:
z channel by channel supply of the 2 and 4 wire sensors with 24 V protected and
restricted current voltage (to 30 mA),
z continuity for current loops to be ensured when the Sub-D 25 pin connector is
unplugged,
z protection of current shunts in the modules against over-voltage.
z ABE-7CPA21 distributes 4 channels from a Sub-D 25 pin connector to screw
terminal blocks.
z ABE-7CPA31 distributes 8 channels from a Sub-D 25 pin connector to screw
terminal blocks, and is also used for:
z channel by channel supply of the 2 and 4 wire sensors with 24 V protected and
restricted current voltage (to 25 mA per channel), while retaining insulation
between module channels.
z protection of current shunts in the modules against over-voltage.
z ABE-7CPA12 distributes 16 channels from two Sub-D 25 pin connectors to
screw terminal blocks for thermocouple connection. This unit, which is equipped
with a built-in silicon temperature probe, enables cold junction compensation to
be performed at the connection terminal block level. It is possible to connect:
z 16 thermocouple channels in internal cold junction compensation mode via
TELEFAST 2,
z analog module TSX ASY 410 is connected to the TELEFAST accessory using
one of the following cables:
z - ABF-Y25S150: 1.5m long
z - ABF-Y25S200: 2m long
z - ABF-Y25S300: 3m long
z - ABF-Y25S500: 5m long
These cables include the TSX BLY 01 terminal block.

35009581.01 07/2008 31
General Rules for Implementation

The following table lists which TELEFAST 2s can be used for each module:
Module ABE-7CPA02 ABE-7CPA03 ABE-7CPA31 ABE-7CPA12 ABE-7CPA21
TSX AEY 420 X (1) X (1) X
TSX AEY 800 X X
TSX AEY 810 X X
TSX AEY 1600 X X
TSX AEY 1614 X
TSX ASY 410 X (2)
TSX ASY 800 X

Legend
(1) Only the first 4 channels are used
(2) Requires an ABF Y25S••• connection cable including a TSX BLY 01 terminal block

Note: The ABE-7BV10 or ABE-7BV20 accessories facilitate the connection of

shields.

32 35009581.01 07/2008
 Analog Module Fault Diagnostics

3
At a Glance

Aim of this This chapter introduces the processing of hardware faults linked to analog input/
Chapter output modules.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Display of Analog Module Faults 34
Analog module diagnostics 36

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Fault Diagnostics

Display of Analog Module Faults

At a Glance Analog modules have LEDs which show the module’s status and the status of the
channels. There are:
z Module status LEDs: RUN, ERR and I/O,
z Channels status LEDs: CH•.

Illustration The following diagram shows the analog modules display screen:

34 35009581.01 07/2008
 Fault Diagnostics

Description Three LEDs situated on each module indicate, according to their status (indicator
on, flashing or off), the operating status of the module:
z The green RUN indicator: indicates the operating status of the module
z The red ERR indicator: indicates an internal fault in the module or a fault between
the module and the remainder of the configuration.
z The red I/O indicator: indicates an external fault.

Note: The CH• status LEDs are not used on analog modules.

The various possible faults are listed together in the following table:
Indicato On Flashing Off
r
RUN Operating normally - Module is faulty or off
(green)
ERR Internal fault, module Communication fault No internal fault
(red) unserviceable
I/O (red) External faults: Terminal block fault No external fault
z Overload or underload
fault during calibration
z Range under/overflow
fault.
CH• No channel status LED

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Fault Diagnostics

Analog module diagnostics

At a Glance A faulty module makes itself evident by means of lit or flashing RUN, ERR and I/O
LEDs.
Faults are classed in three groups : external errors, internal errors and other faults.

External errors There are two types of external errors which make the I/O LED light up:
z Measurement range overrun fault
This fault occurs when the measurement taken on the input line is outside the
user-defined limits.
z Sensor link fault (only on TSX AEY 414/1614)
This occurs when there is a connectivity problem between the module and one or
more sensors.

36 35009581.01 07/2008
 Fault Diagnostics

Internal errors Each module carries out a series of self-tests (watchdog, memory, analog/digital
conversion string, etc.).
When an error occurs during these tests, an internal error is signaled. The ERR LED
lights up.
The table below shows the various self-tests performed by the modules and whether
the processor sees a possible error :
Self-test performed Status of LED ERR Fault returned to the
when an error processor
occurs
Watchdog test Permanently lit no
EPROM memory checksum
X Bus interface test
External RAM test
EEPROM memory test
Converters test (1) yes
Internal references test (2)

Key :
(1) for the modules TSX AEY 414/1614
(2) for the modules TSX AEY 800/810/1600

If a module is inoperative and can no longer communicate with the processor, the
latter is still informed about it by detection :
z either by the absence of the module,
z or by the fact that the module is switched off.

35009581.01 07/2008 37
Fault Diagnostics

Other faults The other faults include :

z Terminal block fault
The terminal block fault occurs when at least one channel is used whilst the
corresponding Sub-D connector or terminal block is missing.
z External supply fault of the outputs (only with the TSX ASY 800)
The output supply fault occurs when an external supply is used to supply the
module TSX ASY 800 and when this supply is detected as missing.
z Communication fault
It can be caused by a hardware fault at rack back bus level, by a processor fault
or extension cable fault.

Note: When there is a communication fault with the processor, the channel value
images (at PLC processor level) are frozen at the last value present prior to the
fault.

38 35009581.01 07/2008
 Fault Diagnostics

Fault diagnostics The following table can be used to diagnose faults relating to the three LEDs: RUN,
ERR and I/O :
Module status Status LEDs
RUN ERR I/O
Normal operation
Module faulty or switched off
External errors:
z range under/overshoot
z external 24 V power supply fault

Internal error (module broken down):

z communication with CPU possible
z communication with CPU impossible

Other faults:
z communication fault
z terminal block fault

Key :
LED unlit

LED flashing:
LED lit:

Note: When a range under/overshoot fault occurs at the same time as a terminal
block fault, the LEDs behave in the same way as for range under/overshoot (the I/
O is lit).

35009581.01 07/2008 39
Fault Diagnostics

40 35009581.01 07/2008
 Analog Input Module TSX AEY 414

4
At a Glance

Aim of this This chapter introduces the TSX AEY 414 module, its characteristics and its
Chapter connection to different sensors.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Introducing the TSX AEY 414 module 42
Characteristics of the TSX AEY 414 Module 43
Detailed Characteristics of TSX AEY 414 Module Inputs 46
Characteristics of the Thermowell Ranges for the TSX AEY 414 53
Characteristics of the TSX AEY 414 Thermocouple Range in Degrees Celsius 55
Characteristics of the TSX AEY 414 Thermocouple Range in Degrees 60
Fahrenheit
TSX AEY 414 Screw Terminal Block TSX BLY 01 64
Connecting Sensors on the TSX AEY 414 65
Recommendations for installing the thermocouples for TSX AEY 414 67

35009581.01 07/2008 41
TSX AEY 414

Introducing the TSX AEY 414 module

At a Glance The TSX AEY 414 module is a multi-range acquisition device with four inputs
isolated from each other. This module offers the following ranges for each of its
inputs according to the selection made at configuration :
z thermocouple B, E, J, K, L, N, R, S, T, U or electrical range -13..63 mV,
z thermowell Pt100, Pt1000, Ni1000 in 2- or 4-wire or ohmic range: 0..400 Ohms
and 0..3850 Ohms,
z high level +/- 10 V, 0..10 V, +/- 5 V, 0..5 V (0..20 mA with external shunt), or
1..5 V (4..20 mA with external shunt). It should be noted that the external shunts
are supplied with the product.

Illustration The following diagram shows the analog input module TSX AEY 414 :
TSX AEY 414

Note: The terminal block is supplied separately under the reference TSX BLY 01.

42 35009581.01 07/2008
 TSX AEY 414

Characteristics of the TSX AEY 414 Module

Introduction This part presents general characteristics for the TSX AEY 414 module.

General This table presents the general characteristics for the TSX AEY 414 module:
Characteristics
Type of inputs Isolated inputs, low and high level,
thermocouples and thermoprobes
Type of inputs Multi-range
Number of channels 4
Acquisition cycle time 550 ms for the 4 channels
Analog / Digital converter 16 bits (0..65535 pulses)
Digital filtering 1st order (Time constant = 0 to 68.5 s)
Insulation:
z between channels 2830 V rms
z between channels and bus 1780 V rms
z between channels and ground 1780 V rms
Isolation resistance under 500VDC > 10 mOhms
between channel and ground
Maximum over-voltage in differential +/- 30 VDC (switched on, without 250 Ω
mode authorized for inputs external shunt)
+/-15 VDC (switched off, without 250 Ω
external shunt)
Maximum over-voltage authorized for +/-25 mA (switched on/off, with 250 Ω external
inputs shunt)
Linearization Automatic
Common mode voltage acceptable in
operation:
z between channels 200 VDC or 415 VAC
z between channels and ground 100 VDC or 240 VAC
Cold junction compensation
z internal Automatic
z external class A Pt100 on channel 0 Between -5 and +85°C
Thermoprobe current 2.5 mA DC at 100 Ω
0.559 mA DC at 1000 Ω
Maximum power dissipation 4.7 W
PLC Standards IEC1131, IEC801, IEC68, UL508, UL94
Sensor Standards IEC584, IEC751, DIN43760, DIN43710,
NFC42-330

35009581.01 07/2008 43
TSX AEY 414

Input This table presents the general characteristics for the current / voltage inputs of the
Characteristics TSX AEY 414 module:
Measurement range Input impedance) Full scale (FS) Maximum error at Maximum error from
25°C (2) 0 to 60°C (2)
+/- 10 V 10 MΩ 10 V 0.27 % of FS 0.50 % of FS
0..10 V 10 MΩ 10 V 0.16 % of FS 0.39 % of FS
+/- 5 V 10 MΩ 5V 0.27 % of FS 0.50 % of FS
0..5 V (1) 10 MΩ 5V 0.22 % of FS 0.45 % of FS
1..5 V (1) 10 MΩ 5V 0.27 % of FS 0.56 % of FS
0..20 mA (1) 250 Ω 20 mA 0.36 % of FS 0.69 % of FS
4..20 mA (1) 250 Ω 20 mA 0.45 % of FS 0.86 % of FS
-13.+63 mV 10 MΩ 63 mV 0.19 % of FS 0.44 % of FS
0..400 Ω 400 Ω 0.13 % of FS 0.27 % of FS
0..3850 Ω 3850 Ω 0.22 % of FS 0.48 % of FS

Legend:
(1) The 0..5 V and 0..20 mA or 1..5 V and 4..20 mA ranges are
configured in the same manner, with the only difference being
whether or not a 250 Ω shunt is installed.
(2) For electric ranges, the precision values encompass the entire
input dynamic.

Thermoprobe This table presents the general characteristics for the thermoprobe inputs of the
Input TSX AEY 414 module:
Characteristics
Measurement range Maximum error at 25°C Maximum error from 0 to
60°C
Pt100 according to IEC 1.2°C 2.4°C
Pt100 according to IEC 2.5°C 5.0°C
Ni1000 according to DIN 1.1°C 2.0°C

Note: For thermoprobe ranges, precision values are taken from the middle of the
standardized range with a 2 or 4-wire configuration. These values comply with the
connection requirements described in the chapter Connecting the TSX AEY 414
sensors (see Connecting Sensors on the TSX AEY 414, p. 65).

44 35009581.01 07/2008
 TSX AEY 414

Thermocouple This table presents the general characteristics for the thermocouple inputs of the
Input TSX AEY 414 module:
Characteristics
Measurement range Maximum error at 25°C Maximum error from 0 to
60°C
IC EC IC EC
B 3.5°C / 8.1°C /
E 6.1°C 1.5°C 8.1°C 3.2°C
J 7.3°C 1.9°C 9.5°C 4.0°C
K 7.8°C 2.3°C 10.5°C 4.7°C
L 7.5°C 2.0°C 9.8°C 4.2°C
N 6.0°C 2.0°C 8.7°C 4.3°C
R 6.0°C 3.2°C 11.0°C 7.7°C
S 6.6°C 3.4°C 12.0°C 8.5°C
T 6.6°C 1.5°C 8.8°C 3.3°C
U 5.4°C 1.5°C 7.3°C 3.1°C

Legend:
IC With internal cold junction compensation:
EC With internal cold junction compensation: Values in this
column were obtained from across channel 0 using a
class A Pt100 probe.

Note: Precision values include internal or external cold junction compensation

after a 30-minute stabilization period, and are taken from the middle of the
standardized range.

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TSX AEY 414

Detailed Characteristics of TSX AEY 414 Module Inputs

At a Glance The TSX AEY 414 module proposes 23 ranges for each of its inputs, which can be
configured channel by channel.

Precision Precision for each input is shown by the formula:

Precision = C + K × M

Equation parameters:
Parameter Meaning
C Constant for the range in question
K Coefficient of proportionality
M Absolute value of the measurement

A measurement error is therefore made up of a constant value C and a value

proportional to the measurement K, which can be different depending on
measurement polarity.
For thermocouple ranges, measurement error also takes into account cold junction
compensation and linearization errors, and for current ranges, external resistance
error (shunt).

Diaphony Diaphony is expressed in dB and is shown in the formula:

Diaphony = 20 × Log 10 ( V M ⁄ V m )

Equation parameters:
Parameter Meaning
VM Full scale voltage in the least sensitive range
Vm Voltage error on the following channel, configured in the most sensitive range
(due to the presence of VM)

In the example, VM equals +10 V and Vm is the error due to the presence of +10 V
on the following channel configured in +/- 20 mV.

46 35009581.01 07/2008
 TSX AEY 414

Common Mode Common mode rejection between channel and ground is expressed in dB and is
Rejection shown in the formula:

CM Rejection = 20 × Log10 ( V MC ⁄ V em )

Equation parameters:
Parameter Meaning
VMC Common mode voltage expressed in VDC or VAC (50 / 60 Hz)
Vem Voltage error on the measurement (reduced by the conversion resolution)
expressed in VDC

For a current range, common mode rejection can naturally be deduced from this
formula.
For thermoprobe or thermocouple ranges, common mode rejection is not applicable.

Series Mode Series mode rejection at 50 / 60 Hz is expressed in dB and is shown in the formula:
Rejection at 50 / SM Rejection = 20 × Log 10 ( V MS ⁄ V em )
60 Hz
Equation parameters:
Parameter Meaning
VMS Series mode voltage expressed in peak to peak volts
Vem Voltage error on the measurement (reduced by the conversion resolution)
expressed in VDC

For a current range, series mode rejection can naturally be deduced from this
formula.
For thermoprobe or thermocouple ranges, series mode rejection is not applicable.

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TSX AEY 414

Characteristics The following table presents the characteristics of the +/- 10 V range:
of the +/- 10 V
Full scale (FS) 10 V
Range
Conversion resolution 0.570 mV
View resolution 1 mV 0.01 % of FS
Maximum error at 25°C
z For the 0..10 V range + 2 mV + 0.0014 x M 0.27 % of FS
z For the -10..0 V range -2 mV +0.0025 x M
Maximum error from 0 to 60°C 0.50 % of FS
Input dynamic +/-10 V +/- 10000
Range overrun +/-10.5 V +/- 10500
CM rejection channel / ground
z with VDC voltage 95 dB
z with VAC 50 / 60 Hz voltage 105 dB
SM rejection at 50 / 60 Hz 35 dB

Characteristics The following table presents the characteristics of the 0..10 V range:
of the 0..10 V
Full scale (FS) 10 V
Range
Conversion resolution 0.570 mV
View resolution 1 mV 0.01 % of FS
Maximum error at 25°C + 2 mV + 0.0014 x M 0.16 % of FS
Maximum error from 0 to 60°C 0.39 % of FS
Input dynamic 0..10 V 0..10000
Range overrun -0.5..10.5 V -500..10500
CM rejection channel / ground
z with VDC voltage 95 dB
z with VAC 50 / 60 Hz voltage 105 dB
SM rejection at 50 / 60 Hz 35 dB

An error at a given temperature T can be deduced by linear extrapolation of the

errors defined at 25 and 60°C according to the formula:
ε T = ε 25 + T – 25 × [ ε 60 – ε 25 ] ⁄ 35

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 TSX AEY 414

Characteristics The following table presents the characteristics of the +/- 5 V range:
of the +/- 5 V
Full scale (FS) 5V
Range
Conversion resolution 0.570 mV
View resolution 0.5 mV 0.01 % of FS
Maximum error at 25°C
z For the 0..5 V range +1.5 mV +0.0019 x M 0.27 % of FS
z For the -5..0 V range -1.5 mV +0.0024 x M
Maximum error from 0 to 60°C 0.50 % of FS
Input dynamic +/- 5 V +/- 10000
Range overrun +/-5.25 V +/- 10500
CM rejection channel / ground
z with VDC voltage 100 dB
z with VAC 50 / 60 Hz voltage 110 dB
SM rejection at 50 / 60 Hz 35 dB

Characteristics The following table presents the characteristics of the 0..5 V range:
of the 0.. 5 V
Full scale (FS) 5V
Range
Conversion resolution 0.570 mV
View resolution 0.5 mV 0.01 % of FS
Maximum error at 25°C +1.5 mV +0.0019 x M 0.22 % of FS
Maximum error from 0 to 60°C 0.45 % of FS
Input dynamic 0..5 V 0..10000
Range overrun -0.25..5.25 V -500..10500
CM rejection channel / ground
z with VDC voltage 100 dB
z with VAC 50 / 60 Hz voltage 110 dB
SM rejection at 50 / 60 Hz 35 dB

An error at a given temperature T can be deduced by linear extrapolation of the

errors defined at 25 and 60°C according to the formula:
ε T = ε 25 + T – 25 × [ ε 60 – ε 25 ] ⁄ 35

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TSX AEY 414

Characteristics The following table presents the characteristics of the 1..5 V range:
of the 1.. 5 V
Scale range (FSR) 4V
Range
Conversion resolution 0.570 mV
View resolution 0.4 mV 0.01 % of FSR
Maximum error at 25°C +3.2 mV +0.0019 x M 0.27 % of FSR
Maximum error from 0 to 60°C 0.56 % of FSR
Input dynamic 1..5 V 0..10000
Range overrun 0.8..5.2 V -500..10500
CM rejection channel / ground
z with VDC voltage 100 dB
z with VAC 50 / 60 Hz voltage 110 dB
SM rejection at 50 / 60 Hz 35 dB

Characteristics The following table presents the characteristics of the 0..20 mA range:
of the 0.. 20 mA
Full scale (FS) 20 mA
Range
Conversion resolution 2.28 microA
View resolution 0.002 mA 0.01 % of FS
Maximum error at 25°C + 0.006 mA + 0.0033 x M 0.36 % of FS
Maximum error from 0 to 60°C 0.69 % of FS
Input dynamic 0..20 mA 0..10000
Range overrun -1..21 mA -500..10500
CM rejection channel / ground
z with VDC voltage 100 dB
z with VAC 50 / 60 Hz voltage 110 dB
SM rejection at 50 / 60 Hz 35 dB

An error at a given temperature T can be deduced by linear extrapolation of the

errors defined at 25 and 60°C according to the formula:
ε T = ε 25 + T – 25 × [ ε 60 – ε 25 ] ⁄ 35

The value includes the shunt (250 Ω - 0.1% - 25 ppm/°C). Influence of the shunt on
precision can be reduced by using a more precise resistance (0.01% - 10 ppm/°C).

50 35009581.01 07/2008
 TSX AEY 414

Characteristics The following table presents the characteristics of the 4..20 mA range:
of the 4.. 20 mA
Scale range (FSR) 16 mA
Range
Conversion resolution 2.28 microA
View resolution 1.6 microA 0.01 % of FSR
Maximum error at 25°C +0.0192 mA + 0.0033 x M 0.45 % of FSR
Maximum error from 0 to 60°C 0.86 % of FSR
Input dynamic 4..20 mA 0..10000
Range overrun 3.2..20.8 mA -500..10500
CM rejection channel / ground
z with VDC voltage 100 dB
z with VAC 50 / 60 Hz voltage 110 dB
SM rejection at 50 / 60 Hz 35 dB

Characteristics The following table presents the characteristics of the -13..63 mA range:
of the -13..63 mV
Range -13...63V
Range
Full scale (FS) 63 mV
Conversion resolution 0.00202 mV
View resolution 0.0063 mV 0.01 % of FS
Maximum error at 25°C 0.19 % of FS
z For the 0..63 mV range +0.018 mV +0.001581 x M
z For the -13..0 mV range -0.018 mV +0.004581 x M
Maximum error from 0 to 60°C 0.45 % of FS
Input dynamic -13..63 mV -2064..10000
Range overrun -13..63 mV -2064..10000
CM rejection channel / ground
z with VDC voltage > 140 dB
z with VAC 50 / 60 Hz voltage > 150 dB
SM rejection at 50 / 60 Hz > 35 dB

An error at a given temperature T can be deduced by linear extrapolation of the

errors defined at 25 and 60°C according to the formula:
ε T = ε 25 + T – 25 × [ ε 60 – ε 25 ] ⁄ 35

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TSX AEY 414

Characteristics The following table presents the characteristics of the 0..400 Ohms range:
of the
Full scale (FS) 400 Ohms
0..400 Ohms
Range Conversion resolution 31 mOhms
View resolution 40 mOhms (1) 0.01 % of FS
Maximum error at 25°C 63 mOhms + 0.001180 x M 0.13 % of FS
Maximum error from 0 to 60°C 0.27 % of FS
Input dynamic 0..400 Ohms 0..10000
Range overrun 0..400 Ohms 0..10000
CM rejection channel / ground
z with VDC voltage > 110 dB
z with VAC 50 / 60 Hz voltage
> 120 dB
SM rejection at 50 / 60 Hz > 35 dB

Characteristics The following table presents the characteristics of the 0..3,850 Ohms range:
of the
Full scale (FS) 3,850 Ohms
0..3,850 Ohms
Range Conversion resolution 139 mOhms
View resolution 385 mOhms (1) 0.01 % of FS
Maximum error at 25°C 2.114 mOhms +0.001647 x 0.22 % of FS
M
Maximum error from 0 to 60°C 0.48 % of FS
Input dynamic 0..3850 Ohms 0..10000
Range overrun 0..3850 Ohms 0..10000
CM rejection channel / ground
z with VDC voltage > 110 dB
z with VAC 50 / 60 Hz voltage
> 120 dB
SM rejection at 50 / 60 Hz > 35 dB

An error at a given temperature T can be deduced by linear extrapolation of the

errors defined at 25 and 60°C according to the formula:
ε T = ε 25 + T – 25 × [ ε 60 – ε 25 ] ⁄ 35
(1) Redefine the terminals with the User scale to obtain the converter resolution.

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 TSX AEY 414

Characteristics of the Thermowell Ranges for the TSX AEY 414

At a Glance The table below shows the maximum error of accuracy values, at 25°C, of the
thermowell ranges Pt100, Pt1000 and Ni1000 :
Temperature Thermowell Pt100 Thermowell Pt1000 Thermowell Ni1000
Conversion resolution (1) 0.09°C 0.04°C 0.02°C
Display resolution 0.1°C 0.1°C 0.1°C
Max. error at 25°C (2)
-200°C 0.3°C 0.4°C
-100°C 0.5°C 0.8°C
0°C 0.6°C 1.2°C 0.9°C
100°C 0.8°C 1.6°C 1.1°C
200°C 1.0°C 2.1°C 1.2°C
300°C 1.2°C 2.5°C
400°C 1.4°C 3.0°C
Operating point

500°C 1.7°C 3.4°C

600°C 1.8°C 4.0°C
700°C 2.1°C 4.5°C
800°C 2.3°C 5.1°C
Input dynamic -200..850°C -200..800°C -60..250°C
-328..1562°F -328..1472°F -76..482°F

Key:
(1) These values are given in the middle of the thermowell range.
(2) Ambient temperature of TSX AEY 414

Note: Accuracies are given for 4-wire connections and include the errors and drifts
of the source of the current, 2.5 mA (Pt100) or 0.55903 mA (Pt1000 or Ni1000).
The self-heating effect introduces no significant error to the measurement, whether
the probe is in the air or in the water.

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TSX AEY 414

The table below shows the maximum error of accuracy values, from 0 to 60°C, of
the thermowell ranges Pt100, Pt1000 and Ni1000 :
Temperature Thermowell Pt100 Thermowell Pt1000 Thermowell Ni1000
Conversion resolution (1) 0.09°C 0.04°C 0.02°C
Display resolution 0.1°C 0.1°C 0.1°C
Max. error of 0 to 60°C
-200°C 0.5°C 0.5°C
-100°C 0.8°C 1.4°C
0°C 1.2°C 2.2°C 1.6°C
100°C 1.6°C 3.1°C 2.0°C
200°C 2.0°C 4.0°C 2.3°C
300°C 2.4°C 4.9°C
400°C 2.9°C 5.9°C
Operating point

500°C 3.3°C 7.0°C

600°C 3.8°C 8.0°C
700°C 4.4°C 9.1°C
800°C 5.0°C 10.3°C
Input dynamic -200..850°C -200..800°C -60..250°C
-328..1562°F -328..1472°F -76..482°F

Key:
(1) These values are given in the middle of the thermowell range.

Note: Accuracies are given for 4-wire connections and include the errors and drifts
of the source of the current, 2.5 mA (Pt100) or 0.55903 mA (Pt1000 or Ni1000).
The self-heating effect introduces no significant error to the measurement, whether
the probe is in the air or in the water.

The error at any temperature T can be deduced by linear extrapolation of the errors
defined at 25 and 60°C following the formula :
ε T = ε 25 + T – 25 × [ ε 60 – ε 25 ] ⁄ 35

Reference standards:
z thermowell Pt100/Pt1000: NF C 42–330 June 1983 and IEC 751, 2nd edition
1986,
z thermowell Ni1000: DIN 43760 September 1987.

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 TSX AEY 414

Characteristics of the TSX AEY 414 Thermocouple Range in Degrees Celsius

At a Glance The following tables show the measuring chain errors for the different
thermocouples B, E, J, K, N, R, S and T in degrees Celsius. These values take into
account:
z The values given below are valid regardless of the type of cold junction
compensation: TELEFAST or Pt100 class A.
z The cold junction temperature considered in the precision calculation is 25°C.
z The resolution is given with a mid-range operating point.
z The values include: electrical errors on the acquisition system for input channels
and cold junction compensation, software errors and interchangeability errors on
the cold junction compensation sensors. Thermocouple sensor errors are not
taken into account.

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TSX AEY 414

Thermocouples The table below shows the maximum precision error values for thermocouples B, E,
B, E, J and K J and K at 25°C.
Temperature Thermocouple B Thermocouple E Thermocouple J Thermocouple K
Conversion resolution (1) 0.24°C 0.026°C 0.037°C 0.048°C
View resolution 0.1°C 0.1°C 0.1°C 0.1°C
Maximum error at 25°C (2) IC / EC (3) IC EC IC EC IC EC
-200°C 16.8°C 2.7°C 18.7°C 3.3°C
-100°C 9.5°C 1.7°C 9.5°C 1.8°C
0°C 7.5°C 1.5°C 7.4°C 1.5°C 7.5°C 1.6°C
100°C 6.7°C 1.4°C 7.1°C 1.5°C 7.4°C 1.7°C
200°C 6.2°C 1.5°C 7.1°C 1.7°C 7.8°C 1.9°C
300°C 6.1°C 1.5°C 7.3°C 1.8°C 7.6°C 2.0°C
400°C 6.1°C 1.7°C 7.4°C 2.0°C 7.6°C 2.1°C
500°C 6.2°C 1.8°C 7.5°C 2.1°C 7.8°C 2.3°C
600°C 4.7°C 6.4°C 2.0°C 7.3°C 2.2°C 7.9°C 2.4°C
700°C 4.0°C 6.6°C 2.1°C 7.0°C 2.2°C 8.2°C 2.6°C
800°C 4.0°C 6.8°C 2.3°C 8.6°C 2.8°C
900°C 3.8°C 8.9°C 3.1°C
1,000°C 3.6°C 9.3°C 3.3°C
1,100°C 3.5°C 9.8°C 3.6°C
1,200°C 3.6°C 10.3°C 3.8°C
1,300°C 3.6°C
Operating point

1,400°C 3.5°C
1,500°C 3.5°C
1,600°C 3.7°C
1,700°C 3.9°C
Input dynamic (4) 0..1802°C -270..812°C -210..1065°C -270..1372°C

Legend:
(1) These values appear in the middle of the thermocouple range.
(2) IC: ambient temperature of the TSX AEY 414 (20°C) and automatic internal compensation.
EC: ambient temperature of the TSX AEY 414 (30°C) and class A Pt100 automatic external compensation.
(3) With thermocouple B, the type of cold junction compensation (internal or external) is not taken into account, as this
has no effect on precision.
(4) Internal compensation: ambient temperature = 20 °C
External compensation: ambient temperature = 30 °C.

Reference standards: IEC 584-1, 1st edition 1977 and IEC 584-2, 2nd edition 1989.

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 TSX AEY 414

Thermocouple L, The table below shows the maximum precision error values for thermocouples L, N,
N, R and S R and S at 25°C.
Temperature Thermocouple L Thermocouple N Thermocouple R Thermocouple S
Conversion resolution (1) 0.036°C 0.05°C 0.16°C 0.19°C
View resolution 0.1°C 0.1°C 0.1°C 0.1°C
Maximum error at 25°C (2) IC EC IC EC IC EC IC EC
-200°C 19.6°C 4.0°C
-100°C 9.5°C 2.1°C
0°C 7.5°C 1.5°C 7.8°C 1.8°C 11.4°C 4.8°C 11.2°C 4.7°C
100°C 7.1°C 1.5°C 7.0°C 1.8°C 8.1°C 3.5°C 8.3°C 3.5°C
200°C 7.2°C 1.7°C 6.5°C 1.7°C 7.1°C 3.2°C 7.4°C 3.3°C
300°C 7.3°C 1.9°C 6.2°C 1.8°C 6.5°C 2.9°C 6.9°C 3.1°C
400°C 7.5°C 2.0°C 6.0°C 1.9°C 6.3°C 3.0°C 6.8°C 3.2°C
500°C 7.4°C 2.1°C 6.0°C 2.0°C 6.2°C 3.0°C 6.8°C 3.3°C
600°C 7.4°C 2.2°C 6.1°C 2.1°C 6.1°C 3.1°C 6.8°C 3.4°C
700°C 7.1°C 2.2°C 6.2°C 2.2°C 6.1°C 3.1°C 6.6°C 3.3°C
800°C 6.8°C 2.3°C 6.3°C 2.4°C 6.0°C 3.2°C 6.6°C 3.4°C
900°C 6.7°C 2.3°C 6.5°C 2.6°C 6.0°C 3.2°C 6.6°C 3.5°C
1,000°C 6.8°C 2.7°C 5.9°C 3.3°C 6.6°C 3.6°C
1,100°C 7.0°C 2.9°C 5.9°C 3.3°C 6.6°C 3.7°C
1,200°C 7.4°C 3.2°C 5.9°C 3.4°C 6.7°C 3.8°C
Operating point

1,300°C 6.0°C 3.5°C 6.8°C 3.9°C

1,400°C 6.1°C 3.7°C 6.9°C 4.1°C
1,500°C 6.3°C 3.8°C 7.2°C 4.3°C
1,600°C 6.5°C 4.0°C 7.5°C 4.5°C
Input dynamic (3) -200..900°C -270..1300°C -50..1769°C -50..1769°C

Legend:
(1) These values appear in the middle of the thermocouple range.
(2) IC: ambient temperature of the TSX AEY 414 (20°C) and automatic internal compensation.
EC: ambient temperature of the TSX AEY 414 (30°C) and class A Pt100 automatic external compensation.
(3) Internal compensation: ambient temperature = 20 °C,
External compensation: ambient temperature = 30 °C.

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TSX AEY 414

Reference standards:
z Thermocouple L: DIN 43710, December 1985 edition
z Thermocouple N: IEC 584-1, 2nd edition 1989 and IEC 584-2, 2nd edition 1989,
z Thermocouple R: IEC 584-1, 1st edition 1977 and IEC 584-2, 2nd edition 1989,
z Thermocouple S: IEC 584-1, 1st edition 1977 and IEC 584-2, 2nd edition 1989.

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 TSX AEY 414

Thermocouple T The table below shows the maximum precision error values for thermocouples T and
and U U at 25°C.
Temperature Thermocouple T Thermocouple U
Conversion resolution (1) 0.046°C 0.038°C
View resolution 0.1°C 0.1°C
Maximum error at 25°C (2) IC EC IC EC
-200°C 18.3°C 3.2°C
-150°C 13.0°C 2.4°C
-100°C 10.3°C 2.0°C
-50°C 8.7°C 1.7°C
0°C 7.7°C 1.6°C 7.7°C 1.6°C
50°C 7.1°C 1.5°C
100°C 6.6°C 1.5°C 6.7°C 1.5°C
150°C 6.2°C 1.5°C
200°C 5.9°C 1.5°C 5.8°C 1.5°C
250°C 5.7°C 1.5°C
300°C 5.6°C 1.5°C 5.4°C 1.5°C
Operating point

350°C 5.5°C 1.6°C

400°C 5.4°C 1.6°C
500°C 5.2°C 1.6°C
600°C 5.0°C 1.7°C
Input dynamic (3) -270..400°C -200..600°C

Legend:
(1) These values appear in the middle of the thermocouple range.
(2) IC: ambient temperature of the TSX AEY 414 (20°C) and automatic internal compensation.
EC: ambient temperature of the TSX AEY 414 (30°C) and class A Pt100 automatic external
compensation.
(3) Internal compensation: ambient temperature = 20 °C,
External compensation: ambient temperature = 30 °C.

Reference standards:
z Thermocouple U: DIN 43710, December 1985 edition,
z Thermocouple T: IEC 584-1, 1st edition 1977 and IEC 584-2, 2nd edition 1989.

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TSX AEY 414

Characteristics of the TSX AEY 414 Thermocouple Range in Degrees Fahrenheit

At a Glance The following tables show the errors of the measuring chain for the different
thermocouples B, E, J, K, N, R, S and T in degrees Fahrenheit. These values take
into account:
z The precision values given below are valid regardless of the type of cold junction
compensation: TELEFAST or Pt100 class A.
z The cold junction temperature considered in the precision calculation is 77°F.
z The resolution is given with a mid-range operating point.
z The precision values include: electrical errors on the acquisition system for input
channels and cold junction compensation, software errors and interchangeability
errors on the cold junction compensation sensors. Thermocouple sensor errors
are not taken into account.

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 TSX AEY 414

Thermocouples The table below shows the maximum precision error values for thermocouples B, E,
B, E, J and K J and K at 77°F:
Temperature Thermocouple B Thermocouple E Thermocouple J Thermocouple K
Maximum error at IC / EC (2) IC EC IC EC IC EC
77°F (1)
-300°F 26.4°F 4.3°F 28.5°F 5.1°F
-100°F 15.8°F 2.9°F 15.7°F 3.1°F
0°F 13.6°F 2.7°F
100°F 12.8°F 2.6°F 13.2°F 2.9°F
200°F 12.7°F 2.8°F
300°F 11.6°F 2.6°F 13.7°F 3.2°F
400°F 12.8°F 3.0°F
500°F 11.0°F 2.7°F 13.8°F 3.5°F
600°F 13.1°F 3.3°F
700°F 10.9°F 2.9°F 13.8°F 3.7°F
800°F 13.4°F 3.6°F
900°F 11.1°F 3.2°F 13.9°F 4.0°F
1000°F 13.4°F 3.9°F
1100°F 8.5°F 11.4°F 3.5°F 14.3°F 4.3°F
1200°F 12.9°F 4.0°F
1300°F 7.3°F 11.8°C 3.9°F 14.7°F 4.7°F
1400°F 12.5°F 4.0°F
1500°F 7.0°F 12.4°F 4.3°F 15.5°F 5.1°F
1700°F 6.8°F 16.3°F 5.6°F
1900°F 6.6°F 17.1°F 6.1°F
2100°F 6.2°F 18.0°F 6.6°F
2300°F 6.2°F 19.1°F 7.2°F
Operating point

2500°F 6.3°F
2700°F 6.4°F
2900°F 6.6°F
3100°F 7.0°F
Input dynamic 32..3276°F -454..1493°F -346..1949°F -454..2502°F

Legend:
(1) IC: ambient temperature of the TSX AEY 414 (68°F) and automatic internal compensation.
EC: ambient temperature of the TSX AEY 414 (86°F) and class A Pt100 automatic external
compensation.
(2) With thermocouple B, the type of cold junction compensation (internal or external) is not taken into
account, as this has no effect on precision.
(3) Internal compensation: Ambient temperature = 68°F
External compensation: Ambient temperature = 86°F

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TSX AEY 414

Thermocouple L, The table below shows the maximum precision error values for thermocouples L, N,
N, R and S R and S at 77°F:
Temperature Thermocouple L Thermocouple N Thermocouple R Thermocouple S
Maximum error at IC EC IC EC IC EC IC EC
77°F (1)
-300°F 29.4°F 6.0°F
-100°F 15.7°F 3.4°F
0°F 14.9°F 2.8°F 21.9°F 8.8°F 21.2°F 8.6°F
100°F 13.5°F 3.3°F
200°F 13.1°F 2.7°F 14.8°F 6.4°F 15.1°F 6.5°F
300°F 12.0°F 3.1°F
400°F 12.7°F 2.9°F 12.8°F 5.7°F 13.3°F 6.0°F
500°F 11.2°F 3.2°F
600°F 13.0°F 3.2°F 11.9°F 5.6°F 12.3°F 5.5°F
700°F 10.9°F 3.3°F
800°F 13.3°F 3.5°F 11.2°F 5.3°F 12.1°F 5.7°F
900°F 10.9°F 3.5°F
1000°F 12.4°F 3.8°F 11.0°F 5.3°F 12.1°F 5.9°F
1100°F 10.9°F 3.8°F
1200°F 12.3°F 4.0°F 10.8°F 5.4°F 12.1°F 6.0°F
1300°F 11.1°F 4.0°F
1400°F 12.8°F 4.0°F 10.7°F 5.5°F 12.0°F 6.2°F
1500°F 12.2°F 4.0°F 11.5°F 4.3°F
1600°F 10.5°F 5.6°F 11.9°F 6.3°F
1700°F 11.9°F 4.7°F
1800°F 10.7°F 5.7°F 11.9°F 6.4°F
1900°F 12.3°F 5.1°F
2000°F 10.6°F 6.0°F 3.9°F 2.3°F
2100°F 13.0°F 5.5°F
2200°F 10.5°F 6.1°F 3.9°F 2.3°F
2300°F 13.7°F 6.0°F
Operating point

2400°F 10.5°F 6.2°F 4.0°F 2.4°F

2600°F 10.4°F 6.3°F 4.1°F 2.5°F
2800°F 10.4°F 6.4°F 4.2°F 2.6°F
3000°F 10.7°F 6.7°F 4.4°F 2.8°F
Input dynamic (2) -328..1652°F -454..2372°F -58..3216°F -58..3216°F
Legend:
(1) IC: ambient temperature of the TSX AEY 414 (68°F) and automatic internal compensation.
EC: ambient temperature of the TSX AEY 414 (86°F) and class A Pt100 automatic external compensation.
(2) Internal compensation: Ambient temperature = 68°F
External compensation: Ambient temperature = 86°F

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 TSX AEY 414

Thermocouple T The table below shows the maximum precision error values for thermocouples T and
and U U at 77°F:
Temperature Thermocouple T Thermocouple U
Maximum error at 77°F (1) IC EC IC EC
-300°F 29.2°F 5.3°F
-200°F 21.1°F 4.0°F
-100°F 16.9°F 3.3°F
0°F 14.4°F 3.0°F 14.3°F 2.9°F
100°F 13.0°F 2.8°F
200°F 11.9°F 2.7°F 12.3°F 2.8°F
300°F 11.2°F 2.7°F
400°F 10.6°F 2.7°F 10.5°F 2.6°F
500°F 10.3°F 2.7°F
Operating point

600°F 10.0°F 2.7°F 9.8°F 2.7°F

700°F 9.8°F 2.8°F
800°F 9.7°F 2.9°F
1000°F 9.2°F 3.0°F
Input dynamic (2) -454..752°F -328..1112°F

Legend:
(1) IC: ambient temperature of the TSX AEY 414 (68°F) and automatic internal compensation.
EC: ambient temperature of the TSX AEY 414 (86°F) and class A Pt100 automatic external
compensation.
(2) Internal compensation: Ambient temperature = 68°F
External compensation: Ambient temperature = 86°F

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TSX AEY 414

TSX AEY 414 Screw Terminal Block TSX BLY 01

At a Glance The module TSX AEY 414 is connected using the screw terminal block TSX BLY 01.

Terminal Block The connections of theTSX BLY 01 screw terminal block are shown below:
Pins TSX BLY 01 terminal block

Restart
shielding

Restart
shielding

Restart
shielding

Restart
shielding

INx + Pole input of channel x

COMx - Pole input of channel x
ISx + Pole supply of the probe
LCx Line compensation

64 35009581.01 07/2008
 TSX AEY 414

Connecting Sensors on the TSX AEY 414

General General recommendations:

z use shielded cables and link their shields to the terminals provided for this
(Restart shielding),
z for high-level inputs and thermocouples, the "power source + wiring" resistance
must be less than 100 Ohms so that the module performance is not impaired,
z for thermowell inputs (four threads installed), each of the threads must have a
resistance less than 50 Ohms, which matches a brass wire of 0.6 mm diameter2
and a maximum run, total length, of 3000 m,
z for Pt100 thermowell inputs, cabled as two wires, each of the wires must have a
resistance lower than 50 mOhms (so that a measurement error due to Ohms loss
in the cables is not introduced).

High-Level Wiring example for a high-level voltage and current sensor on channel 0:
Sensors
High-level voltage High-level current

Shielding restart Shielding restart

(1) Using range 0.20 mA or 4.20 mA requires the recording of an external shunt of
250 Ohms – 0.1 % - 1/2 W - 25 ppm/°C, parallel on the input limits. This shunt
provided with the module in the form of a batch of four, which can also be separately
supplied under the reference TSX AAK2.

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TSX AEY 414

2 Thread Wiring example for a 2 thread thermowell and a 2 thread thermocouple on

Thermowell and channel 0:
2 Thread
Thermocouple
Two thread thermowell Two thread thermocouple

Shielding restart Shielding restart

M Measurement

3 and 4 Thread Wiring example for 3 and 4 thread thermowells on channel 0:

Thermowells

Three thread thermowell Four thread thermowell

Shielding restart Shielding restart

M M

M Measurement

Note: The module TSX AEY 414 was not designed to interface with the three
thread Pt100 probes (no compensation effect), but it is nevertheless possible to
connect this type of probe according to the diagram above. The precision obtained
is therefore the same as in a 2 thread installment.

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 TSX AEY 414

Recommendations for installing the thermocouples for TSX AEY 414

At a Glance Described here you will find the recommendations for using a thermocouple with
internal and external cold junction compensation.

Use of internal When measurements are made by thermocouple with cold junction compensation
cold junction (and only in this case), it is advisable to follow the installation rules below :
compensation z the PLC must not be directly ventilated, as there must be natural convection,
z variations in ambient temperature must be less than 5°C per hour,
z the immediately neighboring modules must dissipate between 2.2 W and 3.3 W,
which corresponds to the most commonly used modules (TSX P57,
TSX DEY 16D2, TSX DEY 32DK, TSX DEY 16FK, TSX DSY 16R5,
TSX AEY 414, etc),
z module TSX AEY 414 must be installed in a PLC with a height clearance D, of a
minimum of 150 mm, and a width clearance d, of 100 mm.

If these recommendations are followed, it can be installed in the open, in a cabinet

or a case.
Not following the installation rules described above will not stop the module
functioning. However, the accuracy of the measurements on the parameterized
inputs in the thermocouple range will be altered. In conditions of stable ventilation
and for a fixed configuration, the measurement will simply be offset to a stable value,
for which you will be able to compensate, by proceeding to a "sensor alignment".
(Sensor alignment for the TSX AEY 414 module)

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TSX AEY 414

Note: Because the thermocouple B is not affected by the cold junction

compensation of 0 to 70°C, these installation constraints do not concern it.

Use of external The use of a thermocouple with external cold junction compensation requires that
cold junction the temperature of the cold junction compensation is acquired with a Pt100 class A
compensation probe on channel 0 (probe not provided). Channels 1, 2 and 3 of the module can
then be used for thermocouple measurement.
When used in this way, there are no particular installation constraints for module
TSX AEY 414. However, the Pt100 probe must be placed near the terminal block.

68 35009581.01 07/2008
 Analog Input Module TSX AEY 420

5
At a Glance

Aim of this This chapter introduces the TSX AEY 420 module, its characteristics and its
Chapter connection to different sensors.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Introducing the TSX AEY 420 Module 70
Characteristics of the TSX AEY 420 Module 71
TSX AEY 420 Connector Pins 73
TELEFAST 2 Pin Assignment for the TSX AEY 420 Module 74

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TSX AEY 420

Introducing the TSX AEY 420 Module

At a Glance The TSX AEY 420 module is a high level 4-input industrial measurement device.
Used in conjunction with sensors or transmitters, it performs monitoring,
measurement and continuous process control functions.
For each input, the TSX AEY 420 module provides a range of +/-10 V, 0..10 V,
0..5 V, 1..5 V, 0..20 mA or 4..20 mA, depending on selections made during
configuration.

Illustration The diagram below shows the TSX AEY 420 analog input module:
TSX AEY 420

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 TSX AEY 420

Characteristics of the TSX AEY 420 Module

Introduction This part presents general characteristics for the TSX AEY 420 module and
characteristics of its analog inputs.

General This table presents the general characteristics for the TSX AEY 420 module:
characteristics
Type of inputs High level inputs with common pulse
Type of inputs Voltage / Current
Number of channels 4
Acquisition cycle time 1 ms for the 4 channels
Analog / Digital converter 16 bits (52,400 voltage pulses / 13,100 current
pulses)
Monotonicity Yes (for 15 bits)
Input filter 2nd order (Over-voltage coefficient = 0.5 V /
Outage frequency at -6 dB = 3.4 kHz)
Insulation:
z between channels Common pulse
500 V rms
z between channels and bus
500 V rms
z between channels and ground

Isolation resistance under 500VDC > 10 mOhms

between channel and ground
Maximum over-voltage authorized for +/- 30 V in voltage
inputs +/- 30 mA in current
Common mode voltage between the 240 VAC rms
channels and ground that is acceptable 150 VDC
in operation
Rejection of common mode channel / 80 dB
ground (DC, 50 Hz, 60 Hz)
Diaphony between channels 80 dB
Detection of cut wire No (except for 4..20 mA range)
Maximum power dissipation 4W
Standards IEC 1131, CSA22.2, UL508

35009581.01 07/2008 71
TSX AEY 420

Input This table presents the general characteristics for the analog inputs of the TSX AEY
characteristics 420 module:
Electric range +/- 10 V and 0..10 V +/0.5 V and 1..5 V 0..20 mA and 4..20
mA
Full scale (FS) 10 V 5V 20 mA
Resolution (1) 0.4 mV 0.4 mV 0.0015 mA
Input impedance:
z switched on 2.2 MOhms 2.2 MOhms 250 Ohms +/-0.1%
10 kOhms 10 kOhms 250 Ohms +/-0.1%
z switched off

Maximum error at 25 0.1 % of FS 0.2 % of FS 0.2 % of FS

°C
Maximum error from 0 0.2 % of FS 0.4 % of FS 0.4 % of FS
to 60 °C
Temperature drift 30 ppm/°C 30 ppm/°C 60 ppm/°C
Range overrun +/- 12.5V (+/-10V 0..6.25V (0..5V 0..25mA (0..20mA
range) range) range)
-2.5V..12.5V 0..6V (1..5V range) 0..24mA (4..20mA
(0...10V range) range)
Precision of the - - 0.1 % -25 ppm/°C
conversion internal
resistance

Legend
(1) Pulse resolution:
z 52,400 pulses for the +/- 10 V range,
z 26,200 pulses for the 0..10 V range,
z 13,100 pulses for the 0..5 V and 0..20 mA ranges,
z 10,400 pulses for the 1..5 V and 4..20 mA ranges

72 35009581.01 07/2008
 TSX AEY 420

TSX AEY 420 Connector Pins

At a Glance The TSX AEY 420 input module consists of a 25-pin Sub-D connector.

Connector Pins The connector pins are shown below:

SubD Connector

NC Pin not connected

+IVx + Pole voltage input of channel x
+ICx + Pole current input of channel x
COMx - Pole current or voltage input of channel x
STD The "strap" between pins 3 and 13 detects the unplugging of the connector.

Note: The COM0, COM1, COM2, and COM3 pins are linked internally in the
module.

35009581.01 07/2008 73
TSX AEY 420

TELEFAST 2 Pin Assignment for the TSX AEY 420 Module

At a Glance The TSX AEY 420 analog module is connected to a TELEFAST 2 accessory using
the TSX CAP 030 cable, which guarantees continuous shielding. There are several
types of connection base:
z ABE-7CPA02 for connecting current or voltage inputs to a screw connector
terminal block,
z ABE-7CPA03 with a 4-20 mA sensor loop power supply and a 25 mA limiter per
channel,
z ABE-7CPA21 for connecting 4-channel analog modules to a screw connector
terminal block.

TSX AEY
420

TSX CAP 030

ABE-7CPA••

74 35009581.01 07/2008
 TSX AEY 420

ABE-7CPA02 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA02 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal connector terminal connector pin
block number pin number block number number
1 / Ground Supp 1 / Ground
2 / STD (1) Supp 2 / Ground
3 / STD (1) Supp 3 / Ground
4 / STD (2) Supp 4 / Ground
100 1 +IV0 200 14 COM0
101 2 +IC0 201 / Ground
102 15 +IV1 202 3 COM1
103 16 +IC1 203 / Ground
104 4 +IV2 204 17 COM2
105 5 +IC2 205 / Ground
106 18 +IV3 206 6 COM3
107 19 +IC3 207 / Ground
108 7 NC 208 20 NC
109 8 NC 209 / Ground
110 21 NC 210 9 NC
111 22 NC 211 / Ground
112 10 NC 212 23 NC
113 11 NC 213 / Ground
114 24 NC 214 12 NC
115 25 NC 215 / Ground

Legend
NC Terminal not connected
+IVx + pole voltage input for channel x
+ICx + pole current input for channel x
COMx - pole voltage or current input for channel x

Note: Removal of the connector is detected by a strap linking terminal blocks STD
(1) and STD (2).

35009581.01 07/2008 75
TSX AEY 420

Note: For the ground connection use the additional terminal block ABE-7BV20.

76 35009581.01 07/2008
 TSX AEY 420

ABE-7CPA03 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA03 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal connector pin terminal block connector pin
block number number number number
1 / 0V Supp 1 / 24 V (sensor supply)
2 / 0V Supp 2 / 24 V (sensor supply)
3 / 0V Supp 3 / 0 V (sensor supply)
4 / 0V Supp 4 / 0 V (sensor supply)
100 / IS1 200 / IS0
101 15 +IV1 201 1 +IV0
102 16 +IC1 202 2 +IC0
103 / Ground 203 14/3 COM0 / COM1
104 / IS3 204 / IS2
105 18 +IV3 205 4 +IV2
106 19 +IC3 206 5 +IC2
107 / Ground 207 17/6 COM2 / COM3
108 / NC 208 / IS4 or IS12
109 21 NC 209 7 NC
110 22 NC 210 8 NC
111 / Ground 211 20/9 NC
112 / NC 212 / NC
113 24 NC 213 10 NC
114 25 NC 214 11 NC
115 / Ground 215 23/12 NC

Legend
NC Terminal not connected
ISx 24 V power supply for channel x
+IVx + pole voltage input for channel x
+ICx + pole current input for channel x
COMx - pole voltage or current input for channel x

Note: For the ground connection use the additional terminal block ABE-7BV10.

35009581.01 07/2008 77
TSX AEY 420

ABE-7CPA21 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA21 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal connector pin terminal block connector pin
block number number number
number
1 / Ground Supp 1 / Ground
2 / STD (1) Supp 2 / Ground
3 / STD (1) Supp 3 / Ground
4 / STD (2) Supp 4 / Ground
100 1 +IV0 200 14 COM0
101 2 +IC0 201 / Ground
102 15 +IV1 202 3 COM1
103 16 +IC1 203 / Ground
104 4 +IV2 204 17 COM2
105 5 +IC2 205 / Ground
106 18 +IV3 206 6 COM3
107 19 +IC3 207 / Ground

Legend
+IVx + pole voltage input for channel x
+ICx + pole current input for channel x
COMx - pole voltage or current input for channel x

Note: Removal of the connector is detected by a strap linking terminal blocks STD
(1) and STD (2).

Note: For the ground connection use the additional terminal block ABE-7BV10.

78 35009581.01 07/2008
 Analog Input Module TSX AEY 800

6
At a Glance

Aim of this This chapter introduces the TSX AEY 800 module, its characteristics and its
Chapter connection to different sensors.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Introduction to the TSX AEY 800 module 80
Characteristics of the TSX AEY 800 Module 81
Pin Assignment for the TSX AEY 800 Connector 83
TELEFAST 2 Pin Assignment for the TSX AEY 800 Module 84

35009581.01 07/2008 79
TSX AEY 800

Introduction to the TSX AEY 800 module

At a Glance The TSX AEY 800 module is a high level 8 input industrial measurement device.
Associated with sensors or transmitters.
It performs monitoring, measurement and continuous processes control functions.
For each of its inputs, the TSX AEY 800 module offers the range +/-10 V, 0..10 V,
0..5 V, 1..5 V, 0..20 mA or 4..20 mA, according to the selection made at
configuration.

Illustration The following diagram shows the analog input module TSX AEY 800 :
TSX AEY 800

80 35009581.01 07/2008
 TSX AEY 800

Characteristics of the TSX AEY 800 Module

Introduction This part presents general characteristics for the TSX AEY 800 module and
characteristics of its analog inputs.

General This table presents the general characteristics for the TSX AEY 800 module:
Characteristics
Type of inputs High level inputs with common pulse
Type of inputs Voltage / Current
Number of channels 8
Acquisition cycle time:
z Fast (periodic acquisition for the (Number of channels used + 1) x 3 ms)
declared channels used)
27 ms
z Normal (periodic acquisition for all
channels)
Analog / Digital converter 12 bits (3719 voltage pulses / 3836 current
pulses)
Digital filtering 1st order (time constant from 0 to 3.44s)
Insulation:
z between channels Common pulse
z between channels and bus
1000 V rms
1000 V rms
z between channels and ground

Isolation resistance under 500VDC > 10 mOhms

between channel and ground
Maximum over-voltage authorized for +/- 30 V in voltage
inputs +/- 30 mA in current
Maximum power dissipation 1.9 W
Standards IEC 1131

35009581.01 07/2008 81
TSX AEY 800

Measurement This table shows the measurement range processed by the TSX AEY 800 module
Range analog inputs:
Measurement range +/- 10 V and 0..10 V +/0.5 V and 1..5 V 0..20 mA and 4..20
mA
Full scale (FS) 10 V 5V 20 mA
Resolution 5.38 mV 1.34 mV 0.00521 mA
Voltage input 10 MOhms 10 MOhms 250 Ohms
impedance
Maximum error at 25 0.19 % of FS 0.15 % of FS 0.25 % of FS
°C
Maximum error from 0 0.22 % of FS 0.22 % of FS 0.41 % of FS
to 60 °C
Temperature drift 20 ppm/°C 20 ppm/°C 45 ppm/°C

82 35009581.01 07/2008
 TSX AEY 800

Pin Assignment for the TSX AEY 800 Connector

At a Glance The TSX AEY 800 input module is composed of a Sub-D 25 pin connector.

Connector Pin The pin assignment of the connector is shown below:

Assignment Sub-D connector

(*)

+IVx + pole voltage input for channel x

+ICx + pole current input for channel x
COMx - pole voltage or current input for channel x
(*) STD The strap between pins 3 and 13 enables any removal of the connector to be detected.

Note: The COMx pins are connected internally in the module.

35009581.01 07/2008 83
TSX AEY 800

TELEFAST 2 Pin Assignment for the TSX AEY 800 Module

At a Glance The TSX AEY 800 analog module is connected to a TELEFAST 2 accessory
through the TSX CAP030 cable which guarantees continuous shielding. There are
several types of connection base:
z ABE-7CPA02 for connecting current and voltage inputs to a screw connector
terminal block,
z ABE-7CPA03 with a 4-20 mA sensor loop power supply and a 25 mA limiter per
channel.

TSX AEY
800

TSX CAP 030

ABE-7CPA0••

84 35009581.01 07/2008
 TSX AEY 800

ABE-7CPA02 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA02 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal connector pin terminal connector pin
block number number block number number
1 / Ground Supp 1 / Ground
2 / STD (1) Supp 2 / Ground
3 / STD (1) Supp 3 / Ground
4 / STD (2) Supp 4 / Ground
100 1 +IV0 200 14 COM0
101 2 +IC0 201 / Ground
102 15 +IV1 202 3 COM1
103 16 +IC1 203 / Ground
104 4 +IV2 204 17 COM2
105 5 +IC2 205 / Ground
106 18 +IV3 206 6 COM3
107 19 +IC3 207 / Ground
108 7 +IV4 208 20 COM4
109 8 +IC4 209 / Ground
110 21 +IV5 210 9 COM5
111 22 +IC5 211 / Ground
112 10 +IV6 212 23 COM6
113 11 +IC6 213 / Ground
114 24 +IV7 214 12 COM7
115 25 +IC7 215 / Ground

Legend
+IVx + pole voltage input for channel x
+ICx + pole current input for channel x
COMx - pole voltage or current input for channel x

Note: Removal of the connector is detected by a strap linking terminal blocks STD
(1) and STD (2).

35009581.01 07/2008 85
TSX AEY 800

Note: For the ground connection use the additional terminal block ABE-7BV20.

86 35009581.01 07/2008
 TSX AEY 800

ABE-7CPA03 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA03 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal connector pin terminal connector pin
block number number block number number
1 / 0V Supp 1 / 24 V (sensor supply)
2 / 0V Supp 2 / 24 V (sensor supply)
3 / 0V Supp 3 / 0 V (sensor supply)
4 / 0V Supp 4 / 0 V (sensor supply)
100 / IS1 200 / IS0
101 15 +IV1 201 1 +IV0
102 16 +IC1 202 2 +IC0
103 / Ground 203 14/3 COM0 / COM1
104 / IS3 204 / IS2
105 18 +IV3 205 4 +IV2
106 19 +IC3 206 5 +IC2
107 / Ground 207 17/6 COM2 / COM3
108 / IS5 208 / IS4
109 21 +IV5 209 7 +IV4
110 22 +IC5 210 8 +IC4
111 / Ground 211 20/9 COM4 / COM5
112 / IS7 212 / IS6
113 24 +IV7 213 10 +IV6
114 25 +IC7 214 11 +IC6
115 / Ground 215 23/12 COM6 / COM7

Legend
ISx 24 V channel power supply
+IVx + pole voltage input for channel x
+ICx + pole current input for channel x
COMx - pole voltage or current input for channel x

Note: For the ground connection use the additional terminal block ABE-7BV10.

35009581.01 07/2008 87
TSX AEY 800

88 35009581.01 07/2008
 Analog Input Module TSX AEY 810

7
At a Glance

Aim of this This chapter introduces the TSX AEY 810 module, its characteristics and its
Chapter connection to different sensors.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Introducing the TSX AEY 810 module 90
Characteristics of the TSX AEY 810 Module 91
Pin Assignment for the TSX AEY 810 Connector 93
TELEFAST 2 Pin Assignment for the TSX AEY 810 Module 94

35009581.01 07/2008 89
TSX AEY 810

Introducing the TSX AEY 810 module

At a Glance The TSX AEY 810 module is a high level 8 isolated input industrial measurement
device.
It is associated with sensors or transmitters, and performs monitoring, measurement
and continuous process functions.
For each of its inputs, the TSX AEY 810 module offers the ranges +/-10 V, 0..10 V,
0..5 V, 1..5 V, 0..20 mA or 4..20 mA, according to the selection made in
configuration.

Illustration The following diagram shows the analog input module TSX AEY 810 :
TSX AEY 810

90 35009581.01 07/2008
 TSX AEY 810

Characteristics of the TSX AEY 810 Module

Introduction This part presents general characteristics for the TSX AEY 810 module and
characteristics of its analog inputs.

General This table presents the general characteristics for the TSX AEY 810 module:
Characteristics
Type of inputs High level isolated inputs
Type of inputs Voltage / Current
Number of channels 8
Acquisition cycle time:
z Fast (periodic acquisition for the (Number of channels used + 1) x 3.3 ms)
declared channels used)
29.7 ms
z Normal (periodic acquisition for all
channels)
Analog / Digital converter 16 bits (49090 voltage pulses / 24545 current
pulses)
Digital filtering 1st order (time constant from 0 to 3.82s)
Insulation:
z between channels +/- 200 VDC
z between channels and bus
1000 V rms
1000 V rms
z between channels and ground

Isolation resistance under 500VDC > 10 mOhms

between channel and ground
Maximum over-voltage authorized for +/- 30 V in voltage
inputs +/- 30 mA in current
Maximum power dissipation 3.15 W
Standards IEC1131, CSA222, UL508

35009581.01 07/2008 91
TSX AEY 810

Measurement This table shows the measurement range processed by the TSX AEY 810 module
Range analog inputs:
Measurement range +/- 10 V and 0..10 V +/0.5 V and 1..5 V 0..20 mA and 4..20
mA
Full scale (FS) 10 V 5V 20 mA
Resolution 0.406 mV 0.203 mV 812 mA
Voltage input 10 MOhms 10 MOhms 250 Ohms
impedance
Maximum error at 25 0.244 % of FS 0.13 % of FS 0.142 % of FS
°C
Maximum error from 0 0.305 % of FS 0.191 % of FS 0.212 % of FS
to 60 °C
Temperature drift 15.3 ppm/°C 15.3 ppm/°C 17.5 ppm/°C

92 35009581.01 07/2008
 TSX AEY 810

Pin Assignment for the TSX AEY 810 Connector

At a Glance The TSX AEY 810 input module consists of a 25-pin Sub-D connector.

Connector Pins The connector pins are shown below:

Sub-D Connector

+IVx + Pole voltage input of channel x

+ICx + Pole current input of channel x
COMx - Pole current or voltage input of channel x
STD The "strap" between pin 13 and the ground (using a cover) is used to detect connector
unpinning.

35009581.01 07/2008 93
TSX AEY 810

TELEFAST 2 Pin Assignment for the TSX AEY 810 Module

At a Glance The TSX AEY 810 analog module is connected to a TELEFAST 2 accessory through
the TSX CAP 030 which guarantees continuous shielding. There are several types
of connection base:
z ABE-7CPA02 for connecting current, voltage inputs to a screw connector
terminal block,
z ABE-7CPA31 with isolated power supply for 4..20 mA sensor loops for 8 isolated
input channels.

TSX AEY
810

TSX CAP 030

ABE-7CPA0••

94 35009581.01 07/2008
 TSX AEY 810

ABE-7CPA02 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA02 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal block connector pin terminal block connector pin
number number number number
1 / Ground Supp 1 / Ground
2 / STD (1) Supp 2 / Ground
3 / STD (1) Supp 3 / Ground
4 / STD Supp 4 / Ground
100 1 +IV0 200 14 COM0
101 2 +IC0 201 / Ground
102 15 +IV1 202 3 COM1
103 16 +IC1 203 / Ground
104 4 +IV2 204 17 COM2
105 5 +IC2 205 / Ground
106 18 +IV3 206 6 COM3
107 19 +IC3 207 / Ground
108 7 +IV4 208 20 COM4
109 8 +IC4 209 / Ground
110 21 +IV5 210 9 COM5
111 22 +IC5 211 / Ground
112 10 +IV6 212 23 COM6
113 11 +IC6 213 / Ground
114 24 +IV7 214 12 COM7
115 25 +IC7 215 / Ground

Legend
+IVx + pole voltage input for channel x
+ICx + pole current input for channel x
COMx - pole voltage or current input for channel x

Note: Removal of the connector pin is detected by a strap linking terminal block
STD (1) and the ground (TELEFAST 2 terminal block No. 1).

35009581.01 07/2008 95
TSX AEY 810

Note: For the ground connection use the additional terminal block ABE-7BV20.

96 35009581.01 07/2008
 TSX AEY 810

ABE-7CPA31 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA31 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal connector pin terminal connector pin
block number number block number number
1 / Ground Supp 1 / 24 V (sensor supply)
2 / Ground Supp 2 / 24 V (sensor supply)
3 / Ground Supp 3 / 0 V (sensor supply)
4 / Ground Supp 4 / 0 V (sensor supply)
100 / IS0 116 / IS4
101 1 +IV0 117 7 +IV4
102 2 +IC0 118 8 +IC4
103 14 0V 119 20 0V
104 / IS1 120 / IS5
105 15 +IV1 121 21 +IV5
106 16 +IC1 122 22 +IC5
107 3 0V 123 9 0V
108 / IS2 124 / IS6
109 4 +IV2 125 10 +IV6
110 5 +IC2 126 11 +IC6
111 17 0V 127 23 0V
112 / IS3 128 / IS7
113 18 +IV3 129 24 +IV7
114 19 +IC3 130 25 +IC7
115 6 0V 131 12 0V

Legend
ISx 24 V channel power supply
+IVx + pole voltage input for channel x
+ICx + pole current input for channel x
COMx - pole voltage or current input for channel x

Note: The TELEFAST 2 ABE-7CPA31 is pre-equipped with the strap necessary

for detecting the terminal block.

35009581.01 07/2008 97
TSX AEY 810

Note: For the ground connection use the additional terminal block ABE-7BV10.

98 35009581.01 07/2008
 Analog Input Module
TSX AEY 1600
8
At a Glance

Aim of this This chapter introduces the TSX AEY 1600 module, its characteristics and its
Chapter connection to different sensors.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Introducing the TSX AEY 1600 module 100
Characteristics of the TSX AEY 1600 Module 101
Pin Assignment for the TSX AEY 1600 Connector 103
TELEFAST 2 Pin Assignment for the TSX AEY 1600 Module 104

35009581.01 07/2008 99
TSX AEY 1600

Introducing the TSX AEY 1600 module

At a Glance The TSX AEY 1600 module is a high level 16 input industrial measurement device.
It is associated with sensors or transmitters, and performs monitoring, measurement
and continuous process functions.
For each of its inputs, the TSX AEY 1600 module offers the range +/-10 V, 0..10 V,
0..5 V, 1..5 V, 0..20 mA or 4..20 mA, according to the selection made in
configuration.

Illustration The following diagram shows the analog input module TSX AEY 1600 :
TSX AEY 1600

100 35009581.01 07/2008

 TSX AEY 1600

Characteristics of the TSX AEY 1600 Module

Introduction This part presents general characteristics for the TSX AEY 1600 module and
characteristics of its analog inputs.

General This table presents the general characteristics for the TSX AEY 1600 module:
Characteristics
Type of inputs High level inputs with common pulse
Type of inputs Voltage / Current
Number of channels 16
Acquisition cycle time:
z Fast (periodic acquisition for the (Number of channels used + 1) x 3 ms)
declared channels used)
51 ms
z Normal (periodic acquisition for all
channels)
Analog / Digital converter 12 bits (3719 voltage pulses / 3836 current
pulses)
Digital filtering 1st order (time constant from 0 to 6.5s)
Insulation:
z between channels Common pulse
z between channels and bus
1000 V rms
1000 V rms
z between channels and ground

Isolation resistance under 500VDC > 10 mOhms

between channel and ground
Maximum over-voltage authorized for +/- 30 V in voltage
inputs +/- 30 mA in current
Maximum power dissipation 1.9 W
Standards IEC 1131

35009581.01 07/2008 101

TSX AEY 1600

Measurement This table shows the measurement range processed by the TSX AEY 1600 module
Range analog inputs:
Measurement range +/- 10 V and 0..10 V +/0.5 V and 1..5 V 0..20 mA and 4..20
mA
Full scale (FS) 10 V 5V 20 mA
Resolution 5.38 mV 1.34 mV 0.00521 mA
Voltage input 10 MOhms 10 MOhms 250 Ohms
impedance
Maximum error at 25 0.1 % of FS 0.1 % of FS 0.16 % of FS
°C
Maximum error from 0 0.13 % of FS 0.13 % of FS 0.32 % of FS
to 60 °C
Temperature drift 20 ppm/°C 20 ppm/°C 45 ppm/°C

102 35009581.01 07/2008

 TSX AEY 1600

Pin Assignment for the TSX AEY 1600 Connector

At a Glance The TSX AEY 1600 input module consists of two 25-pin Sub-D connectors.

Connector Pins The connector pins are shown below:

High Sub-D connector Low Sub-D connector

+IVx + Pole voltage input of channel x

+ICx + Pole current input of channel x
COMx - Pole current or voltage input of channel x
STD The "strap" between pins 3 and 13 detects the unplugging of the connector.

Note: The COMx pins are linked internally in the module.

35009581.01 07/2008 103

TSX AEY 1600

TELEFAST 2 Pin Assignment for the TSX AEY 1600 Module

At a Glance The TSX AEY 1600 analog module is connected to a TELEFAST 2 accessory
through the TSX CAP 030 which guarantees continuous shielding. There are
several types of connection base:
z ABE-7CPA02 for connecting current or voltage to a screw connector terminal
block,
z ABE-7CPA03 with a 4-20 mA sensor loop power supply and a 25 mA limiter per
channel.

TSX AEY
1600
TSX CAP 030

TSX CAP 030

ABE-7CPA0•

ABE-7CPA0•

104 35009581.01 07/2008

 TSX AEY 1600

ABE-7CPA02 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA02 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal connector pin terminal connector pin
block number number block number number
1 / Ground Supp 1 / Ground
2 / STD (1) Supp 2 / Ground
3 / STD (1) Supp 3 / Ground
4 / STD (2) Supp 4 / Ground
100 1 +IV0 or +IV8 200 14 COM0 or COM8
101 2 +IC0 or +IC8 201 / Ground
102 15 +IV1 or +IV9 202 3 COM1 or COM9
103 16 +IC1 or +IC9 203 / Ground
104 4 +IV2 or +IV10 204 17 COM2 or COM10
105 5 +IC2 or +IC10 205 / Ground
106 18 +IV3 or +IV11 206 6 COM3 or COM11
107 19 +IC3 or +IC11 207 / Ground
108 7 +IV4 or +IV12 208 20 COM4 or COM12
109 8 +IC4 or +IC12 209 / Ground
110 21 +IV5 or +IV13 210 9 COM5 or COM13
111 22 +IC5 or +IC13 211 / Ground
112 10 +IV6 or +IV14 212 23 COM6 or COM14
113 11 +IC6 or +IC14 213 / Ground
114 24 +IV7 or +IV15 214 12 COM7 or COM15
115 25 +IC7 or +IC15 215 / Ground

Legend
+IVx + pole voltage input for channel x
+ICx + pole current input for channel x
COMx - pole voltage or current input for channel x

Note: Removal of the connector is detected by a strap linking terminal blocks STD
(1) and STD (2).

35009581.01 07/2008 105

TSX AEY 1600

Note: For the ground connection use the additional terminal block ABE-7BV20.

106 35009581.01 07/2008

 TSX AEY 1600

ABE-7CPA03 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA03 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal block connector pin terminal connector pin
number number block number number
1 / 0V Supp 1 / 24 V (sensor supply)
2 / 0V Supp 2 / 24 V (sensor supply)
3 / 0V Supp 3 / 0 V (sensor supply)
4 / 0V Supp 4 / 0 V (sensor supply)
100 / IS1 or IS9 200 / IS0 or IS8
101 15 +IV1 or +IV9 201 1 +IV0 or +IV8
102 16 +IC1 or +IC9 202 2 +IC0 or +IC8
103 / Ground 203 14/3 COM0 / COM1 or
COM8 / COM9
104 / IS3 or IS11 204 / IS2 or IS10
105 18 +IV3 or +IV11 205 4 +IV2 or +IV10
106 19 +IC3 or +IC11 206 5 +IC2 or +IC10
107 / Ground 207 17/6 COM2 / COM3 or
COM10 / COM11
108 / IS5 or IS13 208 / IS4 or IS12
109 21 +IV5 or +IV13 209 7 +IV4 or +IV12
110 22 +IC5 or +IC13 210 8 +IC4 or +IV12
111 / Ground 211 20/9 COM4 / COM5 or
COM12 / COM13
112 / IS7 or IS15 212 / IS6 or IS14
113 24 +IV7 or +IC15 213 10 +IV6 or +IV14
114 25 +IC7 or +IC15 214 11 +IC6 or +IC14
115 / Ground 215 23/12 COM6 / COM7 or
COM14 / COM15

Legend
ISx 24 V channel power supply
+IVx + pole voltage input for channel x
+ICx + pole current input for channel x
COMx - pole voltage or current input for channel x

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TSX AEY 1600

Note: For the ground connection use the additional terminal block ABE-7BV10.

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 Analog Input Module
TSX AEY 1614
9
At a Glance

Aim of this This chapter introduces the TSX AEY 1614 module, its characteristics and its
Chapter connection to different sensors.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Introducing the TSX AEY 1614 module 110
Characteristics of the TSX AEY 1614 Module 111
Characteristics of the Thermocouple Ranges for the TSX AEY 1614 113
Characteristics of the +/-80 mV Range 120
Pin Assignment for the TSX AEY 1614 Connector 121
Connecting the TSX AEY 1614 Sensors 122
TELEFAST 2 Pin Assignment for the TSX AEY 1614 Module 124

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TSX AEY 1614

Introducing the TSX AEY 1614 module

At a Glance The TSX AEY 1614 module is a 16 thermocouple input industrial measurement
device.
This module offers the following range for each of its inputs according to the
selection made at configuration :
z thermocouple B, E, J, K, L, N, R, S, T or U,
z voltage +/-80 mV.

Illustration The following diagram shows the analog input module TSX AEY 1614 :
TSX AEY 1614

Note: The TELEFAST 2 accessory referenced ABE-7CPA12 facilitates connection

and provides an integrated cold junction compensation device.

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 TSX AEY 1614

Characteristics of the TSX AEY 1614 Module

Introduction This part presents general characteristics for the TSX AEY 1614 module.

General This table presents the general characteristics for the TSX AEY 1614 module:
Characteristics
Type of inputs Thermocouple inputs
Type of inputs Multi-range
Number of channels 16
Acquisition cycle time:
z Fast (periodic acquisition for the Number of dual channels used x 70 ms (1)
declared channels used)
z Normal (periodic acquisition for all
1120 ms
channels)
Analog / Digital converter 16 bits (0..65535 pulses)
Wiring test 8 ms
Digital filtering 1st order (Time constant = 0 to 128 x module
cycle time)
Insulation:
z between channels 100 V rms
z between channels and bus 1000 V rms
z between channels and ground 1000 V rms
Isolation resistance under 500VDC > 10 mOhms
between channel and ground
Input impedance > 10 mOhms
Linearization Automatic
Maximum over-voltage in differential +/- 30 VDC
mode authorized for inputs
Common mode voltage acceptable in
operation:
z between channels 250 VDC or 280 VAC
z between channels and ground 240 VAC
Series mode rejection at 50/60 Hz 100 dB
Rejection channel / ground 110 dB (VDC-VAC 50 / 60Hz

Legend
(1) This calculation does not take any test into consideration. For more details, please
consult the manual (Timing of measurements)

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TSX AEY 1614

Cold junction compensation

z on TELEFAST 2 between -5 and +60°C
z external class A Pt100 on channel 0 between -5 and +85°C
Maximum line resistance for wiring test 500 Ohms
Maximum power dissipation 2W
PLC Standards IEC1131, IEC801, IEC68, UL508, UL94
Electric ranges -/+ 80 mV
Sensor Standards IEC584, IEC751, DIN43760, DIN43710,
NFC42-330

Legend
(1) This calculation does not take any test into consideration. For more details, please
consult the manual (Timing of measurements)

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 TSX AEY 1614

Characteristics of the Thermocouple Ranges for the TSX AEY 1614

At a Glance The following tables show the measurement string errors for the different
thermocouples B, E, J, K, N, R, S and T. These values take into account the
following :
z The accuracies below are valid regardless of the type of cold junction
compensation: TELEFAST 2 or Class A Pt100.
z The cold junction temperature is taken as 25°C in the accuracy calculations.
z Resolution is given with an operating point in the middle of the range.
z The accuracies include : electrical errors on the input channels and cold junction
compensation acquisition string, software errors, interchangeability errors on the
cold junction compensation sensors. The thermocouple sensor error is not taken
into account.
To convert to degrees Fahrenheit, use the formula:
9
T Farenheit = --- × T Celcius + 32
5

Thermocouple B Dynamic: 42.20°C to 1819.70°C

Resolution 0.088°C
Temperature Error at 60°C Error at 60°C Error at 25°C
High precision mode Normal mode
600°C 5.7°C 24.8°C 3.6°C
700°C 5.1°C 21.7°C 3.2°C
800°C 4.7°C 19.6°C 3.0°C
900°C 4.4°C 17.9°C 2.7°C
1000°C 4.2°C 16.6°C 2.6°C
1100°C 4.0°C 15.6°C 2.5°C
1200°C 3.9°C 14.8°C 2.4°C
1300°C 3.8°C 14.2°C 2.3°C
Operating point

1400°C 3.7°C 13.8°C 2.2°C

1500°C 3.7°C 13.5°C 2.2°C
1600°C 3.8°C 13.5°C 2.2°C
1700°C 3.8°C 13.6°C 2.2°C

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Thermocouple E Dynamic: -260.60°C to 990.90°C

Resolution 0.031°C
Temperature Error at 60°C Error at 60°C Error at 25°C
High precision mode Normal mode
-200°C 2.1°C 6.6°C 1.3°C
-100°C 1.4°C 3.9°C 1.0°C
0°C 1.1°C 3.1°C 0.9°C
100°C 1.1°C 2.8°C 0.9°C
200°C 1.2°C 2.7°C 0.8°C
300°C 1.2°C 2.6°C 0.8°C
400°C 1.2°C 2.7°C 0.8°C
Operating point

500°C 1.3°C 2.7°C 0.8°C

600°C 1.4°C 2.8°C 0.8°C
700°C 1.5°C 2.9°C 0.9°C
1000°C 1.7°C 3.2°C 0.9°C

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 TSX AEY 1614

Thermocouple J Dynamic: -270.70°C to 1199.40°C

Resolution: 0.044°C
Temperature Error at 60°C Error at 60°C Error at 25°C
High precision mode Normal mode
-200°C 2.3°C 7.5°C 1.4°C
-100°C 1.5°C 4.2°C 1.0°C
0°C 1.2°C 3.5°C 0.9°C
100°C 1.3°C 3.3°C 0.9°C
200°C 1.3°C 3.4°C 0.9°C
300°C 1.6°C 3.4°C 0.9°C
400°C 1.4°C 3.5°C 0.9°C
500°C 1.5°C 3.5°C 0.9°C
600°C 1.5°C 3.5°C 0.9°C
Operating point

700°C 1.5°C 3.4°C 0.9°C

1000°C 1.8°C 3.7°C 0.9°C
1100°C 1.9°C 3.9°C 1.0°C
1200°C 2.0°C 4.0°C 1.0°C

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TSX AEY 1614

Thermocouple K Dynamic: -263.90°C to 1371.30°C

Resolution: 0.036°C
Temperature Error at 60°C Error at 60°C Error at 25°C
High precision mode Normal mode
-200°C 2.9°C 10.3°C 1.8°C
-100°C 1.7°C 5.4°C 1.2°C
0°C 1.4°C 4.1°C 1.0°C
100°C 1.4°C 4.1°C 1.0°C
100°C 1.5°C 4.3°C 1.0°C
300°C 1.5°C 4.3°C 1.0°C
400°C 1.6°C 4.3°C 1.0°C
500°C 1.6°C 4.3°C 1.0°C
600°C 1.7°C 4.4°C 1.0°C
700°C 1.8°C 4.5°C 1.1°C
800°C 1.9°C 4.7°C 1.1°C
Operating point

900°C 2.0°C 4.8°C 1.1°C

1000°C 2.1°C 5.0°C 1.1°C
1100°C 2.2°C 5.2°C 1.1°C
1200°C 2.4°C 5.5°C 1.2°C

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 TSX AEY 1614

Thermocouple N Dynamic: -245.90°C to 1298.60°C

Resolution: 0.04°C
Temperature Error at 60°C Error at 60°C Error at 25°C
High precision mode Normal mode
-200°C 4.0°C 15.4°C 2.4°C
-100°C 2.1°C 7.6°C 1.4°C
0°C 1.8°C 6.1°C 1.3°C
100°C 1.7°C 5.5°C 1.2°C
100°C 1.6°C 5.1°C 1.1°C
300°C 1.6°C 4.8°C 1.1°C
400°C 1.7°C 4.7°C 1.1°C
500°C 1.7°C 4.7°C 1.1°C
600°C 1.7°C 4.7°C 1.1°C
700°C 1.8°C 4.7°C 1.1°C
800°C 1.9°C 4.8°C 1.1°C
Operating point

900°C 2.0°C 4.9°C 1.1°C

1000°C 2.0°C 5.0°C 1.1°C
1100°C 2.1°C 5.1°C 1.1°C
1200°C 2.1°C 5.3°C 1.1°C

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TSX AEY 1614

Thermocouple R Dynamic: -48.30°C to 1768.90°C

Resolution: 0.061°C
Temperature Error at 60°C Error at 60°C Error at 25°C
High precision mode Normal mode
0°C 6.1°C 27.6°C 4.0°C
100°C 4.6°C 19.7°C 3.0°C
100°C 4.0°C 16.8°C 2.6°C
300°C 3.8°C 15.4°C 2.4°C
400°C 3.6°C 14.6°C 2.3°C
500°C 3.6°C 14.0°C 2.3°C
600°C 3.5°C 13.5°C 2.2°C
700°C 3.5°C 13.0°C 2.1°C
800°C 3.4°C 12.6°C 2.1°C
900°C 3.4°C 12.3°C 2.0°C
1000°C 3.4°C 11.9°C 2.0°C
1100°C 3.3°C 11.7°C 2.0°C
1200°C 3.4°C 11.5°C 1.9°C
Operating point

1300°C 3.4°C 11.4°C 1.9°C

1400°C 3.4°C 11.5°C 1.9°C
1500°C 3.5°C 11.6°C 1.9°C
1600°C 3.6°C 11.8°C 2.0°C

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 TSX AEY 1614

Thermocouple S Dynamic: -48.60°C to 1768.10°C

Resolution: 0.069°C
Temperature Error at 60°C Error at 60°C Error at 25°C
High precision mode Normal mode
0°C 6.0°C 27.0°C 3.9°C
100°C 4.6°C 20.1°C 3.0°C
200°C 4.2°C 17.6°C 2.7°C
300°C 4.0°C 16.4°C 2.6°C
400°C 3.9°C 15.7°C 2.5°C
500°C 3.8°C 15.3°C 2.4°C
600°C 3.8°C 14.9°C 2.4°C
700°C 3.8°C 14.5°C 2.3°C
800°C 3.7°C 14.2°C 2.3°C
900°C 3.7°C 13.9°C 2.2°C
1000°C 3.7°C 13.5°C 2.2°C
1100°C 3.7°C 13.3°C 2.2°C
1200°C 3.7°C 13.1°C 2.1°C
Operating point

1300°C 3.8°C 13.1°C 2.1°C

1400°C 3.8°C 13.2°C 2.1°C
1500°C 3.9°C 13.3°C 2.2°C
1600°C 4.0°C 13.6°C 2.2°C

Thermocouple T Dynamic: -265.70°C to 399.70°C

Resolution: 0.017°C
Temperature Error at 60°C Error at 60°C Error at 25°C
High precision mode Normal mode
-200°C 2.7°C 9.9°C 1.7°C
-100°C 1.7°C 5.7°C 1.2°C
0°C 1.3°C 4.3°C 1.0°C
Operating point

100°C 1.3°C 3.7°C 1.0°C

200°C 1.3°C 3.4°C 0.9°C
300°C 1.3°C 3.2°C 0.9°C
400°C 1.3°C 3.1°C 0.9°C

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TSX AEY 1614

Characteristics of the +/-80 mV Range

At a Glance The following table gives the measurement string errors for the +/-80 mV range.

Table of Dynamic: -265.70°C to 399.70°C

Measurement Resolution: 0.017°C
String Errors
Voltage Error at 60°C Error at 60°C Error at 25°C in micro V
High precision mode High precision mode in
micro V
0 mV 30,637 144,037 19,262
1 mV 31,331 144,731 19,324
2 mV 32,025 145,425 19,386
3 mV 32,719 146,119 19,448
4 mV 33,413 146,813 19,510
5 mV 34,107 147,507 19,572
6 mV 34,801 148,201 19,634
7 mV 35,495 148,895 19,696
8 mV 36,189 149,589 19,758
9 mV 36,883 150,283 19,820
10 mV 37,577 150,977 19,882
11 mV 38,271 151,671 19,944
12 mV 38,965 152,365 20,006
13 mV 39,659 153,059 20,068
14 mV 40,353 153,753 20,130
15 mV 41,047 154,447 20,192
16 mV 41,741 155,141 20,254
17 mV 42,435 155,835 20,316
18 mV 43,129 156,529 20,378
19 mV 43,823 157,223 20,440
20 mV 44,517 157,917 20,502
21 mV 45,211 158,611 20,564
22 mV 45,905 159,305 20,626
23 mV 46,599 159,999 20,688
24 mV 47,293 160,693 20,750
25 mV 47,987 161,387 20,812

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 TSX AEY 1614

Pin Assignment for the TSX AEY 1614 Connector

At a Glance The TSX AEY 1614 input module is composed of 2 x 25 point Sub-D connectors, the
pin assignment of which is shown below:

Connector Pin The connector pins are shown below:

Assignment Sub-D connector 1 Sub-D connector 0

NC Pin not connected

+IThcx + input of the thermocouple for channel x
-IThcx - input of the thermocouple for channel x
SOCJC Power supply output for internal cold junction compensation by TELEFAST
MOCJC Input for internal cold junction compensation measurement by TELEFAST
STD The strap between pins 13 and 25 enables any removal of the connector to be detected.
* For internal cold junction compensation

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TSX AEY 1614

Connecting the TSX AEY 1614 Sensors

General We recommend that shielded cables be used. The shielding is connected on one
side, as close as possible to the terminal. Preferably, use terminal ABE-7BV10 or
ABE-7BV20 to connect the shielding.

Use with
TELEFAST
Note: For use with TELEFAST, reference number ABE-7CPA12, the terminal
block detection strap is built in as standard in the TELEFAST.
Internal cold junction compensation:
is performed in the TELEFAST by a temperature probe (silicon).
If this compensation mode is chosen, no specific wiring has to be performed.
Simply connect the TELEFAST to the module using lead TSX CAP 030. In this
case, the 16 channels can be wired as thermocouples.

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 TSX AEY 1614

Use Without External cold junction compensation using an external Pt 100 probe:
TELEFAST when connecting directly to the SUB-D connectors, it is the user's responsibility to
connect a Pt 100 probe (4 wires) to measure the terminal block temperature. In this
case, the "external cold junction compensation" mode must be selected and
channels 0 and 8 dedicated to this measurement. Channel 0 delivers the current to
the Pt100 probe, and channel 8 performs the high impedance measurement.
In this case, only 14 thermocouple channels can be wired. The wiring should be
carried out as follows:

Channel
2 (Sub-D 0)

Channel
2 (Sub-D 1)

Pt100

Channel
3 (Sub-D 1)

Channel
3 (Sub-D 0)

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TSX AEY 1614

TELEFAST 2 Pin Assignment for the TSX AEY 1614 Module

At a Glance The TSX AEY 1614 analog module is connected to a TELEFAST 2 ABE-7CPA12
using a TSX CAP 030 cable which guarantees continuous shielding. This accessory
is a connection base used for connecting 16 thermocouples.

TSX AEY
1614
TSX CAP 030

TSX CAP 030

ABE-7CPA12

ABE-7BV10/20 accessory optional

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 TSX AEY 1614

Description of The diagram below describes how the cable shielding is linked to the terminal
Cabling the ABE-
7BV••

ABE-7CPA12

ABE-7BV10/20

shield
Cabinet ground
to sensors

Note: If you do not have the ABE-7BV10/20 connecting strip, the shielding must
be connected to the TELEFAST ground terminals, and one of the terminals to the
cabinet ground.

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TSX AEY 1614

ABE-7CPA12 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA12 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal block connector pin terminal block connector pin
number number number number
1 / Ground 11 / Ground
2 / Ground 12 / Ground
3 / Ground 13 / Ground
4 / Ground 14 / Ground
100 2 (Sub D0) IThc+ V0 / 200 10 (Sub D0) IThc+ V4
PT100_+supply
101 3 (Sub D0) IThc- V0 / PT100_- 201 11 (Sub D0) IThc- V4
supply
102 4 (Sub D0) IThc+ V1 202 14 (Sub D0) IThc+ V5
103 5 (Sub D0) IThc- V1 203 15 (Sub D0) IThc- V5
104 6 (Sub D0) IThc+ V2 204 16 (Sub D0) IThc+ V6
105 7 (Sub D0) IThc- V2 205 17 (Sub D0) IThc- V6
106 8 (Sub D0) IThc+ V3 206 18 (Sub D0) IThc+ V7
107 9 (Sub D0) IThc- V3 207 19 (Sub D0) IThc- V7
108 2 (Sub D1) IThc+ V8 / 208 10 (Sub D1) IThc+ V12
PT100_+measurement
109 3 (Sub D1) IThc- V8 / PT100_- 209 11 (Sub D1) IThc- V12
measurement
110 4 (Sub D1) IThc+ V9 210 14 (Sub D1) IThc+ V13
111 5 (Sub D1) IThc- V9 211 15 (Sub D1) IThc- V13
112 6 (Sub D1) IThc+ V10 212 16 (Sub D1) IThc+ V14
113 7 (Sub D1) IThc- V10 213 17 (Sub D1) IThc- V14
114 8 (Sub D1) IThc+ V11 214 18 (Sub D1) IThc+ V15
115 9 (Sub D1) IThc- V11 215 19 (Sub D1) IThc- V15

Legend
+IThcx + input of the thermocouple for channel x
-IThcx - input of the thermocouple for channel x

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 Analog Output Module
TSX ASY 410
10
At a Glance

Aim of this This chapter introduces the TSX ASY 410 module, its characteristics and its
Chapter connection to different pre-actuators and actuators.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Introducing the TSX ASY 410 module 128
Characteristics of the TSX ASY 410 Module 129
TSX ASY 410 Screw Terminal Block TSX BLY 01 131
TELEFAST 2 Pin Assignment for the TSX ASY 410 Module 132

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TSX ASY 410

Introducing the TSX ASY 410 module

At a Glance The TSX ASY 410 module is a module with 4 outputs isolated from each other. The
following ranges are offered for each output:
z voltage +/- 10 V
z current 0..20 mA and 4.. 20 mA

Illustration The following diagram shows the analog input module TSX ASY 410 :
TSX ASY 410

Note: The terminal block is supplied separately under the reference TSX BLY 01.

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 TSX ASY 410

Characteristics of the TSX ASY 410 Module

Introduction This part presents general characteristics for the TSX AEY 410 module and
characteristics of its analog outputs.

General This table presents the general characteristics for the TSX AEY 410 module:
Characteristics
Type of outputs Isolated inputs between channels
Nature of outputs Voltage / Current
Number of channels 4
Output refresh time 2.5 ms
Power supply for outputs by the PLC
Types of protection Short circuits and overloads
Insulation:
z between channels 1500 V rms
z between channels and bus 1500 V rms
z between channels and ground 500 VDC
Isolation resistance under 500VDC > 10 mOhms
between channel and ground
Diaphony between channels -80 dB
Monotonicity Yes
Non linearity <= 1 LSB
RC network ground connection R = 50 MOhms, C = 4.7 nF
Dissipated power:
z typical 8.2 W
z maximum 12.2 W

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TSX ASY 410

Voltage Outputs This table presents the general characteristics for the TSX AEY 410 module voltage
outputs:
Variation range +/- 10 V
Full scale (FS) 10 V
Max voltage without damaging the +/- 30 V
voltage outputs
Load impedance 1 KOhm minimum
Capacitative load < 100 nF
Maximum resolution:
z software version Sv or VL > 1.0 5.12 mV to +/- 10 V
z software version Sv or VL = 1.0 4.88 mV to +/- 10 V
Measuring error:
z at 25°C 0.45 % of FS
z from 0 to 60°C 0.75 % of FS (35 ppm/°C)

Current Outputs This table presents the general characteristics for the TSX AEY 410 module current
outputs:
Variation range 20 mA
Full scale (FS) 20 mA
Max voltage without damaging the +/- 30 V
voltage outputs
Load impedance 600 Ohms maximum
Inductance load < 0.3 mH
Maximum resolution:
z software version Sv or VL > 1.0 0.01025 mA
z software version Sv or VL = 1.0 0.00977 mA
Measuring error:
z at 25°C 0.52 % of FS
z from 0 to 60°C 0.98 % of FS (70 ppm/°C)
Maximum leakage current 0.05 mA

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 TSX ASY 410

TSX ASY 410 Screw Terminal Block TSX BLY 01

At a Glance The module TSX ASY 410 is connected using the screw terminal block
TSX BLY 01.

Connector Pins The connections of the TSX BLY 01 screw terminal block are shown below:
TSX BLY 01 terminal block

Output voltage channel 0

Common channel 0
Current output channel 0
Shielding restart
Shielding restart
Output voltage channel 1
Common channel 1
Current output channel 1
Shielding restart
Shielding restart
Voltage output channel 2
Common channel 2
Current output channel 2
Shielding restart
Shielding restart
Voltage output channel 3
Common channel 3
Current output channel 3
Shielding restart
Shielding restart

Note: Shielded cables should be used and their shields should be linked to the
terminals provided for this (Restart shielding).

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TSX ASY 410

TELEFAST 2 Pin Assignment for the TSX ASY 410 Module

At a Glance The TSX ASY 410 analog module is connected to a TELEFAST 2 accessory using
the TSX ABF-Y25S••• cable, which guarantees continuous shielding. The accessory
ABE-7CPA21 is a connection base for connecting 4-channel analog modules to a
screw connector terminal block
ABE-7CPA21

ABF-Y25S•••

TSX
ASY 410

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 TSX ASY 410

ABE-7CPA21 The distribution of analog channels on TELEFAST 2 terminal blocks with the
reference ABE-7CPA21 is as follows:
TELEFAST 2 25 pin SubD Signal type TELEFAST 2 25 pin SubD Signal type
terminal block connector pin terminal connector pin
number number block number number
1 / Ground Supp 1 / Ground
2 / STD (1) Supp 2 / Ground
3 / STD (1) Supp 3 / Ground
4 / STD (2) Supp 4 / Ground
100 1 Voltage output 0 200 14 Common channel 0
101 2 Current output 0 201 / Ground
102 15 Voltage output 1 202 3 Common channel 1
103 16 Current output 1 203 / Ground
104 4 Voltage output 2 204 17 Common channel 2
105 5 Current output 2 205 / Ground
106 18 Voltage output 3 206 6 Common channel 3
107 19 Current output 3 207 / Ground

Connecting via Connection of the TSX ASY 410 analog module to the TELEFAST 2 ABE-7CPA21
the TSX ABF- accessory is carried out using one of the following cables:
Y25S••• Cable z ABF-Y25S150: length 1.5m,
z ABF-Y25S200: length 2m,
z ABF-Y25S300: length 3m,
z ABF-Y25S500: length 5m.
These cables include the TSX BLY 01 terminal block.

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TSX ASY 410

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 Analog Output Module
TSX ASY 800
11
At a Glance

Aim of this This chapter introduces the TSX ASY 800 module, its characteristics and its
Chapter connection to different pre-actuators and actuators.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Introducing the TSX ASY 800 module 136
Characteristics of the TSX ASY 800 Module 137
The TSX ASY 800 Connector and External Power Supply Terminal Block Pins 140
TELEFAST 2 Pin Assignment for the TSX ASY 800 Module 142

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TSX ASY 800

Introducing the TSX ASY 800 module

At a Glance The TSX module ASY 800 is a module with 8 shared outputs. The following ranges
are offered for each output:
z voltage +/- 10 V
z current 0..20 mA and 4.. 20 mA

Illustration The following diagram shows the analog input module TSX ASY 800 :
TSX ASY 800

Note: if the modules TSX ASY 800 are supplied by internal 24 V (TSX PSY •••),
the number of modules is reduced to :
z 1 per rack with simple format or standard supply,
z 2 per rack with double format supply.

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 TSX ASY 800

Characteristics of the TSX ASY 800 Module

Introduction This part presents general characteristics for the TSX ASY 800 module and
characteristics of its analog outputs.

General This table presents the general characteristics for the TSX ASY 800 module:
Characteristics
Type of outputs Common pulse outputs
Nature of outputs Voltage / Current
Number of channels 8
Output refresh time 5 ms
Power supply for outputs provided by the PLC or external 24 V supply
Types of protection Short circuits and overloads
Insulation:
z between channels Common pulse
z between channels and bus 1000 V rms
z between channels and ground 1000 V rms
Isolation resistance under 500VDC > 10 mOhms
between channel and ground
Diaphony between channels -80 dB
Monotonicity Yes
Non linearity <= 1 LSB
RC network ground connection R = 50 MOhms, C = 4.7 nF
Dissipated power:
z typical 5W
z maximum 6.1 W

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TSX ASY 800

Voltage Outputs This table presents the general characteristics for the TSX ASY 800 module voltage
outputs:
Voltage output dynamic +/- 10.5 V
Full scale (FS) 10 V
Max voltage without damaging the +/- 30 V
voltage outputs
Load impedance 1 KOhm minimum
Capacitative load < 100 nF
Maximum resolution: 1.28 mV to +/- 10 V
Measuring error:
z at 25°C +/- 0.14 % of FS
z from 0 to 60°C +/- 0.28 % of FS (26 ppm/°C)

Current Outputs This table presents the general characteristics for the TSX ASY 800 module current
outputs:
Current output dynamic 21 mA
Full scale (FS) 20 mA
Max voltage without damaging the +/- 30 V
voltage outputs
Load impedance 600 Ohms maximum
Inductance load < 0.3 mH
Maximum resolution: 0.00256 mA
Measuring error:
z at 25°C +/- 0.21 % of FS (1)
z from 0 to 60°C +/- 0.52 % of FS (64 ppm/°C)
Maximum leakage current 0.033 mA

Legend
(1) Precision calculated in a ventilated cabinet (in a non-ventilated cabinet, the precision is:
0.32 % of FS.

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 TSX ASY 800

External Supply This table shows the characteristics needed for calculating an external supply:
Characteristics 24 V +/- 5 %
ripple of 1 V maximum
Cable Shielded cable
Power consumption:
z typical 300 mA
z maximum 455 mA
Connection Removable screw terminal block

Note: Important:
z If the ambient temperature is greater than 50°C, the TSX ASY 800 module must
be ventilated.
z If an external power supply is used, it must be VLSV (very low safety voltage).
Examples of VLSV power supply: TSX SUP 1011/1021/1051/1101 and
TSX SUP A05.

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TSX ASY 800

The TSX ASY 800 Connector and External Power Supply Terminal Block Pins

At a Glance The TSX ASY 800 output module consists of a 25 pin Sub-D connector and an
external supply terminal block.

25 Pin Sub-D The Sub-D connection is shown below:

Connector Sub-D Connector

Voltage output channel 0

Common channel 0
Current output channel 0
Voltage output channel 1
Common channel 1
Current output channel 1
Voltage output channel 2
Common channel 2
Current output channel 2
Voltage output channel 3
Common channel 3
Current output channel 3
Voltage output channel 4
Common channel 4
Current output channel 4
Voltage output channel 5
Common channel 5
Current output channel 5
Voltage output channel 6
Common channel 6
Current output channel 6
Voltage output channel 7
Common channel 7
Current output channel 7
STD

STD: The "strap" between pins 3 and 13 detects disconnection.

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 TSX ASY 800

External Supply The connection of the external supply terminal block is shown below:
Terminal Block External supply terminal block

24 V
0V

Some recommendations:
z External supply must be of the type VLVS (very low voltage for safety) 24 V +/-
5 %, ripple < 1 V.
z The connection lead must be a shielded cable (it is advised to connect the
shielding braid on the supply side and as close as possible to the module, using
ground clips).
Supplies that are suitable: TSX SUP 1011/1021/1051/1101 and TSX SUP A05.

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TSX ASY 800

TELEFAST 2 Pin Assignment for the TSX ASY 800 Module

At a Glance Connecting the analog module TSX ASY 800 to a TELEFAST 2 ABE-7CPA02 is
done using the cable TSX CAP 030, which guarantees shield continuity. This
accessory is a connection base for the connection of current and voltage outputs to
a screw terminal block.

TSX ASY
800

TSX CAP 030

ABE-7CPA02

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ABE-7CPA02 The distribution of the analog channels to the terminals of the TELEFAST 2 ABE-
7CPA02 is as follows:
TELEFAST 2 Nature of the signals TELEFAST 2 Nature of the signals
terminal number terminal number
1 Ground Supply 1 Ground
2 STD (1) Supply 2 Ground
3 STD (1) Supply 3 Ground
4 STD (2) Supply 4 Ground
100 Output voltage 0 200 Common channel 0
101 Current output 0 201 Ground
102 Voltage output 1 202 Common channel 1
103 Current output 1 203 Ground
104 Voltage output 2 204 Common channel 2
105 Current output 2 205 Ground
106 Voltage output 3 206 Common channel 3
107 Current output 3 207 Ground
108 Voltage output 4 208 Common channel 4
109 Current output 4 209 Ground
110 Voltage channel 5 210 Common channel 5
111 Current channel 5 211 Ground
112 Voltage output 6 212 Common channel 6
113 Current channel 6 213 Ground
114 Voltage channel 7 214 Common channel 7
115 Current channel 7 215 Ground

Note: Disconnections are detected by a link via a "strap" between terminals STD
(1) and STD (2).

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TSX ASY 800

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 Implementation of the weighing
module
II
At a Glance

Aim of this Part This part introduces the hardware implementation of the weighing module of the
Premium PLC range, as well as the dedicated display accessory.

What's in this This part contains the following chapters:

Part?
Chapter Chapter Name Page
12 General introduction to the weighing module 147
13 Protecting the adjustments 151
14 General rules for implementation of the weighing module 157
15 Description of the weighing module connections 167
16 Module TSX ISP Y100/101 177

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Implementation

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 General introduction to the
weighing module
12
At a Glance

Aim of this This chapter is a general introduction to the weighing module.

Chapter

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Presentation of the weighing range 148
General description of the weighing module 149
Physical description of the weighing module 150

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General introduction

Presentation of the weighing range

General The Premium weighing range includes:

z a specific TSX ISP Y100/101 module
z a TSX XBT N410 display unit with weighing protocol,
z automation applications: weighted dosing unit, multi-product dosing, throughput
regulator, weighted sorting unit, continuous/non-continuous totaliser,
z weighing sensors,
z connection units.
The following diagram shows the different elements that may form a complete
configuration of the weighing range.

Supervision

Ethway / Fipway

View report
Weighing
application
TSX / PCX 57

Weighing
module

Application-
operator
dialogue Connection unit

Printer Sensors

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 General introduction

General description of the weighing module

At a Glance The TSX ISP Y100/101 weighing module features the following:
z a measurement input channel,
z 2 fast discrete outputs,
z a sealable digital link for viewing the weight of the manual tare on an external
TSX XBT N410 display.
In order to guarantee the integrity of the measurements made, the assembly
consisting of the measurement input, weighing module and display can be sealed to
meet legal metrology requirements concerning weighing instruments used in
commercial transactions.

Maximum The application-specific TSX ISP Y100/101 module, despite having only one
number of measuring channel, is assimilated to a module with 2 application-specific
TSX ISP Y100/ channels.
101 modules per The maximum number of TSX ISP Y100/101 modules in a PLC station depends on:
station
z the type of processor installed (see table below),
z the number of application-specific channels already used: see documentation
Premium PLCs, Part III - Chapter 25 (Defining and counting application-specific
channels).
Reminder of the number of application-specific channels managed by each
processor type
Processor Number of application-specific channels
TSX P57 102 8
TSX P57 2•2 24
TSX P57 3•2 32
TSX P57 4•2 48

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General introduction

Physical description of the weighing module

General The following is a physical description of the weighing module TSX ISP Y100/101.

Illustration Module TSX ISP Y100/101 look like this :

TSX ISP Y100/101

Elements The following table describes the different elements of the weighing module :
Number Description
1 A plastic case equipped with shielding plates protecting the electronic circuits
and providing protection against radiant interference.
2 Display panel
3 A female 9 pin Sub-D connector for connecting the remote display (TSX XBT
N410),
4 A 5 pin screw terminal block for connecting discrete outputs
5 A female 15 pin Sub-D connector for connecting weighing sensors.

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 Protecting the adjustments

13
At a Glance

Subject of this This chapter describes how to protect the adjustments done during the previous
Chapter phases.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Protection of the Adjustments to Weighing Parameters 152
How to protect the adjustments 154
Legal metrology and regulations 155

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Protecting the adjustments

Protection of the Adjustments to Weighing Parameters

General Any weighing instrument which can be used for commercial transactions must be
approved. The parameters associated with the measurement must therefore be
protected. It should not be possible to introduce into an instrument, via the interface,
instructions or data likely to:
z falsify the weighing results displayed,
z change an adjustment factor.

Note: Protection by sealing aims to guarantee measurement conformity, so that

the parameters accessible only apply to the exploitation aspects of the module
information by the mechanism.

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 Protecting the adjustments

Effect of There are two types of information. Information, which can be protected (if a module
Protecting the is sealed, this type of information will be available in read only) and information with
Configuration free access (Read and Write)
Parameters The table below identifies the characteristics of this information according to the
protection put in place.
Functions Without sealing With sealing
Task Modifiable Modifiable
Flow/ Calculation on n measurements Modifiable Modifiable
Tare/ Predefined Modifiable Modifiable
Threshold checking/ Active Modifiable Modifiable
Threshold checking/ Direction Modifiable Modifiable
Threshold checking/ Active outputs Modifiable Modifiable
Threshold Checking/ Cut-off points Modifiable Modifiable
Threshold checking/ LV Mask Time Modifiable Modifiable
Unit Modifiable Non modifiable
Max Range (MR) Modifiable Non modifiable
Scale Division Modifiable Non modifiable
Overload Threshold Modifiable Non modifiable
Filtering/ Coefficient Modifiable Modifiable
Data format Modifiable Non modifiable
Stability/ Extent of Range Modifiable Non modifiable
Stability/ Time Modifiable Non modifiable
Zero/ Zero tracking Modifiable Non modifiable
Zero/ Recalibration range Modifiable Non modifiable

The information word %IWxy.0.4:X4 (to 1) tells you if the measurement is protected.

Consequences z A sealed module that receives a different configuration to the one memorized
of Protection (before being switched off prior to the movement of the rider) is refused.
z In this case the module is seen as missing in the PLC diagnostics, but sends a
weight to the display.
z A sealed module will not accept a new calibration request

Note: Using the file lets you keep a paper record for the configuration

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Protecting the adjustments

How to protect the adjustments

Necessary The calibration and adjustment operations must be completed.

conditions

Illustration The following illustration shows how to position the jumpers in order to protect the
adjustments.

Display block
Backpanel
connector
1
2
3

Procedure The following table describes the operation of protecting the adjustments (leading).
Step Action
1 Take the module out of the PLC rack (the rack can remain switched on).
2 Remove the module’s casing (use a TORX type screwdriver for this).
3 Place the jumper in position 2-3 as shown in the illustration.
4 Put the module back into its casing.
5 Replace the module in the rack in its previous position.

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Legal metrology and regulations

EU approval The set consisting of: load holder + sensors + module can be considered as an
IPFNA (non automatic weighing instrument).
As such, and to be able to use it for commercial transitions, it has been approved by
the EU.
If it is only used for internal processes, the displayt must have an identification plate
mentioning:

Trademark Max =
Type of instrument e=
Serial number
‘All transitions prohibited’

If it is used for regulated uses (e.g. commercial transitions), the display must have a
identification plate, showing:

Trademark Max =
Type of instrument Min =
Serial Number e=
Number and date of EU approval of typeNumber 97.00.620.016.0
29th September 1997

Moreover, it must receive a first check on leaving the factory, as well as regular on-
site monitoring by a licensed body. Generally, monitoring takes place once a year,
and this is the responsibility of the owner.

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Protecting the adjustments

Approval of the Measurement and control device for filling machine and a discontinuous
model counter
This IPFNA can be supplemented by the specific software applications ’Filling
Machine’ or ’Discontinuous counter’. As such, it has passed national approvals, as
a measurement and automatic control device for filling machines and discontinuous
counters.
It is therefore up to the manufacturer of the measurer or discontinuous counter to get
a complete approval of any automatic weighing instruments made up in this way, in
the most straightforward conditions possible.
It is also up to the manufacturer of the machine to install the identification plate and
to present the machine for its first check, when necessary.
Approval of a continuous counter model
Associated with a weighing table, it is authorized as a continuous counter device.
Except for when used for commercial transitions, the identification plate shows:

- Mark QMax =
- Type dt =
- Serial number
‘All transitions prohibited’

When used for commercial transitions, the identification plate shows:

- Mark QMax =
- Type dt =
- Serial number
Weighed products:
- Max= L=
- v= d=

It must be checked. The first phase of the first check is done in the factory on the
complete instrument uncoupled from its conveyor, by means of a movement
simulator; the other phases are carried out on the complete instrument.

Class of With average precision, the appliance covers the range from the minimum (500
appliance scale divisions) up to 6000 scale divisions. These instruments can be authorized or
unauthorized to carry out commercial transitions. If it is unauthorized, ’PROHIBITED
FOR ALL TRANSACTIONS’ must be written on the appliance’s front panel.

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 General rules for implementation
of the weighing module
14
At a Glance

Aim of this This chapter presents the general rules for implementation of the weighing module.
Chapter

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Recommendations on how to install a measurement system 158
Installation of the weighing module 160
Cabling precautions on the weighing module 162
Weighing module fault display 163
Weighing module diagnostics 165

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General rules for implementation

Recommendations on how to install a measurement system

General The quality of the measurement provided by the module may be reduced
considerably if the sensor set-up and installation precautions have not been
observed. Thus in place of exhaustive information, these few lines should make you
aware of some of the precautions which need to be taken.

Dividing up the In a measurement system, the weighing sensors support the following weights :
loads z the maximum weight to be weighed,
z the weight of the loading receiver and its structures (or metrological tare).
This total weight is divided up between 1, 2, 3, 4, 6, even 8 sensors. The design of
the mechanical structures, the shape of the loading receiver and the dividing of the
load on or within the receiver, means that the total weight is not always equally
divided between all the sensors (except of course in the case of a single sensor).
It is therefore a good idea to make sure that the dimensions of the weighing sensors
are calculated in such a way as to be able to support the total weight (maximum
weight + tare) to which they will be subjected

Inhibiting As a weighing sensor deflection is very weak (a few tenths of a millimeter), all
interference on interference on the load receiver or any friction on the permanent framework will
the load receiver cause an invalid weight measurement and make correct adjustment of the module
impossible.

Mechanical The sensors in traction or compression must be used vertically respecting their
installation of the action direction (traction or compression). The maximum admissible tolerance on
weighing the installation’s verticality is in the region of the degree according to the installation
sensors and the required precision.

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Protecting the It is recommended that each sensor be provided with a mass flex which plays the
sensors from role of the electric " shunt " with the aim of protecting sensors from currents capable
interference of circulating in the metallic framework (ground currents, from the terminal to be
currents connected, and electrostatic discharges…).
This flex will be of a sufficient length to not result in mechanical constraints and it will
be placed directly next to the sensors, between the permanent framework and the
load receiver.

Contact with Weighing sensors are manufactured as waterproof. It is recommended, however,

water and that they be prevented from coming into contact with water, corrosive products and
corrosive direct sunlight.
products

Preventive The weighing module requires no special maintenance. The weighing sensors,
maintenance of however, should be cleaned periodically if used in a difficult environment.
the installation It is advisable to periodically test and service the mechanical state of the load
and accessories receiver.
z Cleaning the receiver and its structures because of a product deposit or various
material deposits may result in a noticeable variation of the tare.
z Checking the verticality of the weighing sensors.
z Checking the sensor and actuator states according to their period of use.
z Etc...

Note: Statistics show that 90% of breakdowns occurring on a weighing/dosing

installation are not attributable to the electric command device, but to the
installation itself (defective limit switches, mechanical faults…).

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Installation of the weighing module

At a Glance The method and precautions relating to the installation of the weighing module are
detailed below :

Installation The weighing module TSX ISP Y100/101 is standard format and therefore occupies
a single position in the TSX RKY••• racks. It can be installed in all positions on the
rack except for the first two (PS and 00) which are reserved for the rack power
supply module (TSX PSY•••) and the processor module (TSX 57•••) respectively.
They are powered by the rack back bus, and can be positioned either in the standard
rack or in an extendable rack.

Installation The installation and removal of the weighing module can be done with the PLC
precaution switched on (without risk of damage to the module or disruption to the PLC).

Installing the Installation of the weighing module on the rack is done in the following way :
module on the
rack

Step Action
1 Position the two lugs at the rear of the module (the lower part of the module) in
the centering holes located on the lower part of the rack.
2 Pivot the module upwards so as to plug it into the rack’s back connector.
3 Fix the module to the rack by tightening the fixing screw located on the upper
part of the module.

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 General rules for implementation

Note: If this screw is not tightened, the module will not stay in the rack position.

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Cabling precautions on the weighing module

At a Glance To protect the signal from external noises induced in serial mode and from noises in
common mode, you are advised to take the following precautions.

Kind of Use shielded twisted pairs of a minimum section of 0.28 mm2 (AWG24 gage).
conductors

Cable shielding The measurement cable shielding should only be connected to the ground on the
module side. If problems arise, if the grounds on either side of the connection are of
good quality, then both ends of the shield can be connected to the ground.
On the Sub-D connectors connect the cable shield to the cover of the connector, the
PLC ground being connected by the tightening screws of the Sub-D connector. For
this reason, the male Sub-D connector must be screwed onto its female connection
base.

Cable routing Keep the measurement wires as far as possible from the discrete input/output
cables (particularly relay outputs) and the cables which transmit "power" signals.
Avoid :
z parallel routing (maintain a distance of at least 20 cm between the cables),
z and cross them at right-angles.

Note: The measurement input is grounded via the module.

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 General rules for implementation

Weighing module fault display

At a Glance The weighing module is fitted with LEDs which display the status of the module and
the status of the channels. We distinguish between :
z the module status LEDs : RUN, ERR and I/O,
z the channel status LEDs : CH•.

Illustration The following diagram shows the weighing module display screen :

CH2 CH0 RUN ERR

CH3 CH1 I/O

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General rules for implementation

Description Three LEDs located on the display panel of each module indicate the operational
status of the module (LED on, flashing and off) :
z The green LED RUN : indicates the module’s operational status
z The red LED ERR : indicates an internal fault in the module or a fault between the
module and the rest of the configuration
z The red LED I/O : indicates an external fault.

Note: The CH• status LEDs are not used in analog modules.

The various possible faults are grouped in the following table :

LED On Flashing Off

RUN Normal operation - Module faulty or

(green) switched off
ERR Internal error, module faulty Communication error, No internal error
(red) missing, invalid or faulty
application.
I/O (red) External errors: No connector to the No external error
z overload or underload weighing sensors.
error during calibration,
z range overshoot error,
z measurement error,
z sealed module
(configuration refused).
CH• No channel status LEDs

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 General rules for implementation

Weighing module diagnostics

At a Glance A faulty module is makes itself evident be means of lit or flashing RUN, ERR and I/
O LEDs.
There are three groups of faults: external errors, internal errors and other faults.

Fault diagnostics The following table can be used to diagnose faults relating to the three LEDs: RUN,
ERR and I/O :
Module status Status of LEDs
RUN ERR I/O
Normal operation
Module faulty or switched off
Internal errors (module broken down):
z communication with CPU possible
z communication with CPU impossible

External errors :
z overload or underload error during
calibration,
z range overshoot error,
z measurement error,
z sealed module (configuration refused)

Other faults :
z communication error (absent, invalid or
faulty application)

Key :
LED unlit
LED flashing
LED lit

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 Description of the weighing
module connections
15
At a Glance

Aim of this This chapter introduces the weighing module connections.

Chapter

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Measurement connections 168
Connection of the weighing module discrete outputs 171
Pins of the serial link for the display panel 173
The TSX XBT N410 Display 174

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Description of the connections

Measurement connections

General The measurement sensors are connected using a female 15 pin Sub-D connector
on the module side.
TSX ISP Y100/101

Case
Cable for
SF3-PY32•• connection
SF2-PY35••

Sensors

The module and the Sub-Ds can be plugged-in and unplugged with the power on.
The type of cable to be used is a 6 conductor with a 15 pin Sub-D connector.
Sensor supply is exclusively assured by the module.

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 Description of the connections

Sub-D The Sub-D connector 15 pins are shown below :

Connector 15 Sub-D Connector 15

Measurement input – (Ve -)

Supply output – (V -)
Direction input – (Vr -)
Supply output + (V +)
Direction input + (Vr +)

Measurement input + (Ve +)

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Description of the connections

Cabling of Depending on the accuracy desired, there are two ways to cable the sensor input.
sensor input In each caseit is essential to cable them in order to obtain a measurement.

High accuracy cabling or where the length of the cable between the module and the
sensor connection unit is important :
Sub-D Connector 15 Recording case
Measurement – (Ve -)
Supply – (V -)
Direction input – (Vr -)
Supply + (V +)
Direction input + (Vr +)

Measurement + (Ve +)

Average accuracy cabling or where the length of the cable between the module and
the sensors connection is unimportant :
Sub-D Connector 15 Recording case
Measurement - (Ve -)
Direction input - (Vr -) Supply - (V -)

Supply + (V +)
Direction input + (Vr +)

Measurement + (Ve +)

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 Description of the connections

Connection of the weighing module discrete outputs

General Weighing module discrete outputs are used to trigger actions on threshold crossing.
This functionality is used in the "filling machine" application.
Discrete outputs are connected using a screw terminal block :
S0 (Discrete Out 0)
Charge
S1 (Discrete Out 1)
Charge

Common

Common

The common 2 and 3 are linked by the card.

Characteristics The following table shows the characteristics of the discrete outputs of the module
of the discrete TSX ISP Y100/101 :
outputs
Discrete output Characteristics
Number of channels 2
Type A transistors
Response time 1 ms discrimination. The point where the threshold
between two measurements is crossed is
calculated by millisecond interpolation
Nominal supply voltage 24 V
Insulation voltage 1500 Veff
Maximum current 500 mA
Protection Polarity and short-circuit inversion
Provide a fuse on the pre-actuators +24 V

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Description of the connections

Protection The outputs are galvanically protected by the ground.

Each of the two output channels is protected against:
z short-circuits and overloads
z polarity inversions

Note: In order to best protect against polarity inversions, it is essential to place a

fast-acting fuse on the supply, upstream of the load (shown as Fu in the diagram
above).

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 Description of the connections

Pins of the serial link for the display panel

General The serial link is used to carry over the weight to an external display panel.
The connection to the terminal is via a female 9 pin Sub-D connector on the module
side, the link is RS485, the connections are described below :

Polarization L-

Terminal block
Polarization L+
presence

The line on the module side is polarized using straps 6-5 and 8-9.

Characteristics The following table shows the characteristics of output display panel :
Output display panel Characteristics
Physical interface non-isolated RS 485
Bit rate 9,6 Kbits/s
Format 1 start bit, 8 data bits and 1 stop bit
Remote distance Maximum 30 m

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Description of the connections

The TSX XBT N410 Display

General The TSX XBT N410 should be attached to the weighing module, to provide weight
information on the main display.
The display should be connected to the module by a 2-conductor shielded cable. It
is equipped with a female 15 point Sub-D 15 connector.

Characteristics The following table gives the electrical characteristics of the display:
Type of screen Backlit liquid crystal (123 x 32 pixels)
Display 2 lines of 20 characters
Refresh period 100 ms
Serial connection RS 485
Transmission speed 9.6 Kbits/s
Connection By sealable Sub-D socket
Power supply Exterior 24 VDC source on a 3-point
detachable terminal strip
Voltage limits 18 to 30 V, DC
Ripple rate 25% maximum
Consumption 10 W
Temperatures
z operating 0...55°C
z storage -20...60°C
Level of protection
z front panel IP65 according to IEC 60529 standards, Nema
z rear panel 4x (outdoor use)
IP20 according to IEC 60529 standards
Standards followed IEC 61131-2, IEC 60068-2-6, IEC 60068-2-27,
UL 508 and CSA C22-2 no.14

Note: For more details, see the User Manual for the Magelis Range.

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 Description of the connections

Connecting the The diagram below shows the TSX ISP Y100/101 Weighing module with the
Display TSX XBT N410 display:

Solder side display

The cable, a shielded twisted pair, the weighing module with the XBT N410 cannot
exceed 100 meters in length.
On the module side the shielding must be connected to the metallic part of the Sub-
D connector.

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 Module TSX ISP Y100/101

16
General characteristics of the module TSX ISP Y100/101

At a Glance This part introduces the general characteristics of the module TSX ISP Y100/101,
the general characteristics of the measurement device and the consumption table.

The Table showing the general characteristics of the module TSX ISP Y100/101
measurement
Electrical range 0 to 25 mV
device
Minimum dynamic 4,5 mV
Maximum dynamic 25 mV
Converter resolution 20 bits (1 048 576 pulses)
Limitations of use 50 000 pulses
Conversion speed 50 measurements/second
Zero drift < 200 nV/°C
Gain drift < 10 ppm/°C
Non linearity < 20 ppm (FS)
50 Hz series mode rejection > 120 dB
Maximum length of the measurement 100 m for cable at 0.4 mm2
cable
200 m for cable at 0.6 mm2
For 1 to 8 sensors

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Module TSX ISP Y100/101

Consumption The following table shows the consumption values of the module TSX ISP Y100/
101 :
Consumption Typical Maximum
On 5 VDC 150 mA 330 mA
On 24 VR (1) 7 mA + 17 mA x N 14 mA + 17 mA x N

Dissipated power Typical Maximum

0,75 W 1,65 W

Key:
(1) Consumption depends on the number of sensors (N) present
on the measurement input

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 Index
B
AC
A P
ABE-7CPA02, 75, 85, 95, 105, 143 protection, 151
General, 31 weighing adjustment, 152
ABE-7CPA03, 77, 87, 107
General, 31
ABE-7CPA12 R
General, 31 RTD ranges
ABE-7CPA12 connection TSXAEY414, 53
TSXAEY1614, 126
ABE-7CPA21, 78, 133
General, 31 S
ABE-7CPA31, 97 sensor connection
General, 31 TSXAEY1614, 122
ABF-Y25Sxxx, 133 TSXAEY414, 65

C T
cold junction compensation, 122 TELEFAST 2
connecting, 167 TSXAEY1600, 104
connectors TSXAEY1614, 124
external power supply, 141 TSXAEY420, 74
TSXAEY800, 84
TSXAEY810, 94
D TSXASY410, 132
diagnostics for analog inputs, 33 TSXASY800, 142
diagnostics for analog outputs, 33 terminal blocks
coding, 23
installing, 22
I TSXBLY01, 28, 64, 131
installing, 157 thermocouple ranges
TSX AEY 1614, 113
TSXAEY414, 55

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Index

TSXAEY1600, 99
TSXAEY1614, 109
TSXAEY414, 41
TSXAEY420, 69
TSXAEY800, 79
TSXAEY810, 89
TSXASY410, 127
TSXASY800, 135
TSXBLY01, 28

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