8 7 6 5 4 3 2 1

F F

Optional Start/Stop Control wiring A-C1 A-C9

3E5179
C-C1
1552252
A-C9 INJECTOR HARNESS
J2 2274002
1 T957-A16 PU-18-XLPE 1 A701-C1 GY-16 HARNESS 222-5917 INTERFACE
J61 P61 2 T958-A17 YL-18-XLPE 2 A702-C3 PU-16
9X1343 8T9834 3 T959-A18 BR-18-XLPE 3
1 A703-C5 BR-16
150/OR(48) 1 +BAT. (UNSWITCHED) 150(48) OR-14 4 T960-A19 BU-18-XLPE 4 A704-C7 GN-16
M909/GN 2 2
INTAKE AIR HEATER 5 C987-A99 RD-18 T961-A28 GN-18-XLPE 5 A705-C9 BU-16
T936/GN 3 P520 INLET AIR SHUTOFF INLET AIR SHUTOFF 6 T962-A29 WH-18-XLPE 6 A706-C11 GY-16
G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY 7 T860-A90 OR-18-XLPE 7 L985-C12 YL-16
G969/YL 5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1 (NOTE V) 8 T860-A89 OR-18-XLPE 8 L985-C10 YL-16 A-C7 INTAKE MANIFOLD
892/WH 6 SOLENOID COMMON G969 YL-16 2 9 T859-A88 WH-18-XLPE 9 L984-C8 OR-16
893/PK 7 P800 IAPCV RETURN 10 G855-A91 PU-18 T859-A87 WH-18-XLPE 10 L984-C6 OR-16
AIR TEMPERATURE SENSOR
167/OR 8 DIG SNSR PWR (+8V) 167 0R-16 1552267 11 T858-A86 GY-18-XLPE 11 L983-C4 WH-16
A274/BK 9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COOLANT 12 T858-A85 GY-18-XLPE 12 L983-C2 WH-16
A307/GY 10 COOLANT LEVEL SNSR E452 WH-16 C SIGNAL LEVEL ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 C-C2 C-C3 C-C4 C-C5 C-C6 C-C7
INJECTOR HARNESS 1539693 1539693 1539693 1539693 1539693 1539693
G488/GN 11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR 14 INTERFACE CONNECTOR NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X

A
B

A
B

A
B

A
B

A
B

A
B
F426/BU 12 BOOST 15 R746-A20 PK-18
F424/YL 13 P649 J649 16
125/OR 14 1552252 3E5179 PRESSURE SENSOR COMMON 17 G829-A93 GN-18
T993/BR 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552264
18
A234/BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2 1 REMOTE STOP 19 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
K900/YL 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT IAPCV 20 G854-A100 PK-18 994-A10 GY-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
K990/GN 18 PTO RAMP DOWN/RESUME SW G967 WH-16 4 3 REMOTE START 21 995-A12 BU-18
M904/OR 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN 22 A751-A13 YL-18 A-S1
20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT 23 C967-A15 BU-18
E798/PK 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6 24 C987-A99 RD-18
NOTE D
382/PK 22 041 BK-16 041 BK-16 8 PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 C991-A33 PK-18
23 WARNING LAMP F420 GN-16 9 TIMING CALIBRATION PROBE + 26 G856-A22 WH-18 E963-A27 BK-18
F404/RD 24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10 27 E964-A26 WH-18 A-C16
F420/GN 25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11
WARNING RD ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18 E965-A48 BU-18 1552264
N-C1
3E3388
FUEL HARNESS 272-5869 A-C13 RAIL PRESSURE
120/YL 26 +BAT. (SWITCHED) 120 YL-14 12 BATTERY A751-A13 YL-18 1
F716/WH 27 REMOTE SHUTDOWN SW F716 WH-16
DIAGNOSTIC
ENGINE COOLANT TEMPERATURE SENSOR COMMON
29
30 G833-A47 PK-18
E966-A49 YL-18
G833-A46 PK-18 2 FUEL (INJECTION ACTUATION PRESSURE) A-C11
YL 266E793 A-S8 PRESSURE
G968/WH
381/PU
28
29 PTO ENABLE SW 381 PU-16 756E168 CB1 15A
31 G826-A1 BR-18 G826-A38 BR-18 T725-A32 WH-18 3 N-C4 SENSOR SENSOR ATMOSPHERIC PRESSURE
1275485 1275486 32 G826-A35 BR-18 N707-A31 PU-18 4 3E3370 1946725
G955/GN 30 PTO RAMP UP/SET SW G955 GN-16 1 33
A-S7
G826-A35 BR-18 5 G828-N5 WH-18 A OR-18 V+ ANALOG SENSOR
150/OR(52) 31 +BAT. (UNSWITCHED) 150(52) OR-14 34 G827-A2 BU-18 G827-A43 BU-18 G827-A36 BU-18 6 G829-N6 GR-18 B YL-18 RETURN
150/OR(53) 32 +BAT. (UNSWITCHED) 150(53) OR-14 PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G827-A36 BU-18 C991-A33 PK-18 7 C991-N7 PK-18 C GN-18 SIGNAL
E E

266E957
G469/BU 33 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 8
UP G S
H407/YL 34 37 G829-A94 GN-18
A-S6 FUEL HARNESS A-S2
H406/GY 35 38 G829-A93 GN-18 G829-A42 GN-18 INTERFACE CONNECTOR
36 E452 WH-16 R MTR BAT.
E452/WH COOLANT LEVEL SNSR DN 39 G829-A41 GN-18 994-A10 GY-18
H405/BU 37 + C991-A33 PK-18
SPEED NOTE D FUEL PRESSURE SENSOR 40 995-A12 BU-18 A-C10 A-C14
38 C OFF
M910/OR RAISE/LOWER STARTING 41 G828-A95 WH-18 A751-A13 YL-18 1552269 3E3364
39 SWITCH S ON A-S5
G967/WH PTO RAMP DOWN/RESUME SW G967 WH-16 G856-A22 WH-18 1
387/PK 40
HOURMETER START B ST
MOTOR 42
43
G828-A92 WH-18 G828-A40
G828-A39
WH-18
WH-18
C967-A15
C987-A99
BU-18
RD-18 G857-A30 YL-18 2
TIMING CALIBRATION
(TC)PROBE CONNECTOR
A-C3
RELAY
041 BK-16 (SMMS) START/STOP
KEY SWITCH
44 C991-A33 PK-18 INJECTION
45 G833-A46 PK-18 E963-A27 BK-18 A-C4
1
1275486 1275485
ALTERNATOR SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 G833-A47 PK-18
A-S4
G833-A44 PK-18 E964-A26 WH-18 1003320 ACTUATION PRESSURE
GROUND STUD SECONDARY ENGINE SPEED/TIMING 47 E965-A48 BU-18 G833-A45 PK-18 E965-A48 BU-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE A-S5
BK-18 1
1552269
48 E966-A49 YL-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP) CONTROL VALVE (IAPCV) A-S3
Wire Number Code BK-18 2 49
50
G849-A96
G850-A98
BR-18
BU-18
G826-A35
G826-A38
BR-18
BR-18
A-C16 FUEL HARNESS
A-C5 (245-4630)
Code Component Terminal
ENGINE STOP SWITCH CONTROL PANEL 51 G854-A100 PK-18 G827-A36 BU-18 1112416 INTERFACE
52 G855-A91 PU-18 G827-A43 BU-18 E965-A48 BU-18 A SIGNAL SECONDARY ENGINE
53 G856-A22 WH-18 G828-A39 WH-18 E966-A49 YL-18 B SPEED/TIMING SENSOR(BOTTOM)
A-S6
050 Starter Motor (RH) +Battery RETURN

051 Starter Motor (RH) -Battery

264 Alternator Breaker (RH) +Battery In ANALOG RETURN 54
55
G827-A2 BU-18 G857-A30
N707-A31
YL-18
PU-18
G828-A40
G828-A95
WH-18
WH-18
A-C6 COOLANT A-C2 INTAKE AIR
A-C6
052 Starter Motor (RH) Start
265 Alternator Breaker (RH) +Battery Out INTAKE MANIFOLD AIR TEMPERATURE SENSOR 56 C967-A15 BU-18 R746-A20 PK-18 G829-A41 GN-18 1552269 TEMPERATURE HEATER RELAY
351 Alternator (LH) -Battery ATMOSPHERIC PRESSURE SENSOR 57 R747-A6 GY-18 R747-A6 GY-18 G829-A94 GN-18 995-A12 BU-18 1 SIGNAL ENGINE COOLANT
056 Start Relay (RH) +Battery Out 58 T725-A32 WH-18 G829-A42 GN-18 G833-A44 PK-18 2 RETURN
TEMPERATURE SENSOR SENSOR A-C12 BOOST
352 Alternator (LH) +Battery (264-4297)
150 Starter Motor (LH) +Battery 59 G833-A44 PK-18 PRESSURE
353 Alternator (LH) -Battery 60 T957-A16 PU-18-XLPE G833-A46 PK-18
151 Starter Motor (LH) -Battery A-C7
152 Starter Motor (LH) Start
355 Alternator (LH) -Battery 61 T958-A17 YL-18-XLPE G833-A45 PK-18 1552269
INTAKE MANIFOLD
SENSOR
FUEL TEMPERATURE SENSOR 62 A751-A13 YL-18 T959-A18 BR-18-XLPE G849-A96 BR-18 C967-A15 BU-18 1 SIGNAL
356 Alternator (LH) +Battery AIR TEMPERATURE SENSOR A-C14 CAP
156 Start Relay (LH) +Battery Out 63 T960-A19 BU-18-XLPE G850-A98 BU-18 G833-A45 PK-18 2 RETURN (264-4297)
358 Alernatror (LH) +Battery 64 T961-A28 GN-18-XLPE G854-A100 PK-18
159 Start Relay (LH) +Battery In T725-A32 WH-18
364 Alternator Breaker (LH) +Battery In DIFFERENTIAL FUEL PRESSURE SW 65 T962-A29 WH-18-XLPE G855-A91 PU-18
163 Engine Stop Switch N.O. In 66 G856-A22 WH-18
A-C12
1698670
A-C10 TIMING CALIBRATION
365 Alternator Breaker (LH) +Battery Out 67 G857-A30 YL-18
165 Engine Stop Switch N.O. Out G828-A39 WH-18 A V+ ANALOG BOOST PRESSURE (TC) PROBE CONNECTOR
366 Circuit Breaker 2 Battery 68 T860-A90 OR-18-XLPE N707-A31 PU-18 G829-A41 GN-18 B RETURN SENSOR
168 Start/Stop Key Switch S 69 R746-A20 PK-18
367 Circuit Breaker 2 Load A-S3 R746-A20 PK-18 C SIGNAL (161-1704)
169 Start/Stop Key Switch B 70 T860-A89 OR-18-XLPE R747-A6 GY-18
408 Raise/Lower Switch Common 71 T860-A34 OR-18-XLPE T725-A32 WH-18
169 Engine Stop Switch N.C. In A-C15
409 Raise/Lower Switch Down PRESSURE SENSOR +5V 72 G828-A92 WH-18 1698670
172 Engine Stop Switch N.C. Out 73 A-S2
410 Raise/Lower Switch Up T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE G826-A38 BR-18 A V+ ANALOG ENGINE OIL
251 Alternator (RH) -Battery 74
T859-A88 WH-18-XLPE G827-A43 BU-18 B RETURN PRESSURE SENSOR
756 Hourmeter +Battery 75 994-A10 GY-18 C SIGNAL (161-1705) A-S8 A-S7
252 Alternator (RH) +Battery A-S4
757 Hourmeter -Battery 76
253 Alternator (RH) -Battery A-S1
77 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE
793 Warning Lamp + Red+ A-C11
255 Alternator (RH) -Battery 78 T858-A86 GY-18-XLPE 1698670
794 Warning Lamp - Red- INTAKE AIR HEATER RETURN 79 G850-A98 BU-18 G828-A40 WH-18 A V+ ANALOG
256 Alternator (RH) +Battery ANALOG POWER +5V 80 G826-A1 BR-18
ATMOSPHERIC
795 Diagnostic Lamp + Yellow+ G829-A42 GN-18 B RETURN PRESSURE SENSOR
258 Alternator (RH) +Battery 81 R747-A6 GY-18 C SIGNAL (161-1703)
796 Diagnostic Lamp - Yellow- 82
TYPICAL WIRE NUMBER: 050 E 365
957 Start/Stop Key Switch R or IGN FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18
A-C13
84
D D
Right Hand Starter Motor +Battery Connection 3E3370
C9 Engine 4201 - 4212 12 Pin Connector J94 RAIL PRESS SENSOR 85 G849-A96 BR-18
Left Hand Alternator Breaker Power Out Connection G828-A95 WH-18 A OR-18 V+ ANALOG RAIL PRESSURE (INJECTION ACTUATION
This wire routes from the Right Hand Starter Motor +Battery Connection to
4601 - 4606 6 Pin Connector J95 86 G829-A94 GN-18 B YL-18 RETURN PRESSURE) SENSOR A-C1
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine. 87 G849-A96 BR-18 C GN-18 SIGNAL (224-4536)
88 ELECTRONIC
89
90
A-C3
1552269
CONTROL
91 G854-A100 PK-18 1 INJECTION ACTUATION MODULE (ECM) J2
92 G855-A91 PU-18 2 PRESSURE CONTROL VALVE(IAPCV)
93
94 A-C2
95 1552269 3E3364
ENGINE COOLANT
FUEL
PRESSURE
ENGINE OIL
PRESSURE TEMPERATURE VOLTMETER TACHOMETER OPTIONAL CONTROL PANEL 96 C987-A99 RD-18 1 BK-18
207-2823 207-2822 207-2825 97 G850-A98 BU-18 2 BK-18 INTAKE AIR
211-0745 207-2824 HEATER
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

98
INJECTOR 5 &6 HS 99 T860-A34 OR-18-XLPE A-C5 SECONDARY A-C4 PRIMARY A-C15 ENGINE
OR-2
100 INTAKE AIR ENGINE ENGINE OIL PRESSURE
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

101 HEATER RELAY

SPEED/TIMING SPEED/TIMING
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

102 SENSOR
103
INJECTOR 1 &2 HS 104 T858-A23 GY-18-XLPE SENSOR SENSOR
INJECTOR 5 LS 105 T962-A29 WH-18-XLPE
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

G-C2 G-C3 G-C4 G-C5 G-C6

INJECTOR 3 LS
INJECTOR 6 LS
106
107
T959-A18
T961-A28
BR-18-XLPE
GN-18-XLPE CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 198-2713
WH-18
WH-18

WH-18

WH-18
WH-18

GN-18
GN-18

GN-18

GN-18
GN-18

BU-18

BU-18

1552273 1552273 1552273 1552273 1552273

BU-18

BU-18

BU-18

BU-18

BU-18

BU-18
BU-18

BU-18

INJECTOR 4 LS 108 T960-A19 BU-18-XLPE

109
110 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)
N782-G30
N783-G31
N784-G32
N785-G33
N782-G13
N783-G14
N784-G15
N785-G16

N782-G21
N783-G22
N784-G23
N785-G24

N782-G34
N783-G35
N784-G36
N785-G29
N782-G5
N783-G6
N784-G7
N785-G8

111
112
E-C7 CONTROL MODULE G-C1 1
113 INLET AIR SHUTOFF
1552273 210-4309 1552273 2
114 SOLENOID RELAY
120-E34 YL-18 1 +BATTERY 1
G-S1 INJECTOR 3 &4 HS 115 T859-A37 WH-18-XLPE
G-S5 G-S9 G-S13 INLET AIR SHUTOFF (NOTE V)
K900-E47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G9 BU-18 N782-G17 BU-18 N782-G25 BU-18 N782-G30 BU-18 INJECTOR 1 LS 116 T957-A16 PU-18-XLPE SOLENOID (NOTE V)
K990-E48 GN-16 3 J1939 DATA- RS485B 3
G-S2 G-S6 G-S10 G-S14 117
4 J1939 SHIELD GAUGE GROUND 4 N783-G2 GN-18 N783-G10 GN-18 N783-G18 GN-18 N783-G26 GN-18 N783-G31 GN-18
(Dimensions: 39 inches x 28 inches)

INJECTOR 2 LS 118 T958-A17 YL-18-XLPE

5 GAUGE V+ 5
G-S3 G-S7 G-S11 G-S15 119 P142/J142
229-E50 BK-18 6 GROUND 6 N784-G3 WH-18 N784-G11 WH-18 N784-G19 WH-18 N784-G27 WH-18 N784-G32 WH-18 AUXILIARY
120 1 SIGNAL
G-S4 G-S8 G-S12 G-S16 TEMPERATURE
N785-G4 BU-18 N785-G12 BU-18 N785-G20 BU-18 N785-G28 BU-18 N785-G33 BU-18 2 RETURN
SENSOR
145-7028
P1
J1 1607689 P800/J800
1 BATTERY A +8V COOLANT LEVEL
ANALOG SENSOR POWER (+5V) 2 125/OR C SIGNAL SENSOR
BATTERY OFF ENGINE
RENR7933-02

ANALOG SENSOR RETURN 3 T993/BR B RETURN

4 NOTE D DISCONNECT 165-6634/239-9957 WIRE GROUP COLOR DESCRIPTIONS
DIGITAL SENSOR POWER (+8V) 167/OR
DIGITAL SENSOR RETURN 5 A274/BK SWITCH
TERMINATION (+) BATTERY
MAINTENANCE DUE RESET SWITCH 6 F426/BU 120
BATTERY RESISTOR P220/J220
TORQUE LIMIT SWITCH 7 M909/GN (134-2540) J63 A +5V AUXILIARY (+) BATTERY SWITCHED
CAT DATA LINK (+) 8 893/PK (NOTE B&C) ENGINE SERVICE OPTIONAL C SIGNAL PRESSURE STARTING CIRCUIT
V-C3 V-C1 H-C5 CAT DATA LINK (-) 9 892/WH TOOL CONNECTOR SENSOR
WIRING B RETURN
C 1297163 1297164
1
3E3364 1552269
101-V1 RD-14 1
2
101-H31 RD-14
229-H32 BK-14
ETHER START VALVE RELAY
INLET AIR SHUTOFF SOLENOID RELAY
10
11
382/PK
G971/BR
A B C
P154 120/YL
8T8736
A (+)BATTERY
BATTERY 161-9932 (-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
C
1740502

1297163
12 229/BK B (-)BATTERY
1297163 V-C2 1297164 1297163 1297164 J403/P403 SIGNAL PLUS TO ECM
13 A234/BK C J1939 SHIELD THROTTLE DESIRED
1 200-V2 BK-14 C SIG
14 893/PK D CAT DATA LINK(+) 1 POSITION SPEED SIGNAL MINUS TO ECM
A + BAT. SENSOR 1
H-C3 AUXILIARY PRESSURE SENSOR 15 G469/BU 892/WH E CAT DATA LINK(-) NOTE D CONTROL
CONTROL PLUS FROM ECM

1
B - BAT. (pwm)
1275486 1275485 AUXILIARY TEMPERATURE SENSOR 16 G488/GN K990/GN F J1939(-) (NOTE W)

1297164
C-S6
G S
1 101-H20 RD-10 1 2

101-H33 RD-14 17 K900/YL G J1939(+) CONTROL MINUS FROM ECM

BATTERY(-)
101-H34 RD-14 18 H G S
ETHER START VALVE RELAY CAT DATA LINK
H-C4 101-H35 RD-14 19 J
MTR BAT. 1275485 1275486 C-S5 20 MTR BAT. J1939 DATA LINK
1 101-H10 RD-10 1 2

101-H36 RD-14 ETHER

21 RS-232/RS-485 DATA LINK
101-H37 RD-14 ETHER START ETHER START VALVE 1 START
STARTING 101-H38 RD-14 START AID OVERRIDE SWITCH 22 M910/OR ST B
STARTING VALVE RELAY ETHER BATTERY(-) 2 VALVE
MOTOR NOT USED 23 H407/YL 229/BK(63) ON S
MOTOR NOTE D NOTE D (NOTE V) 1 START (NOTE V)
NOTE D 24 229/BK(61) C
OFF 2 VALVE
25 229/BK(65) ALTERNATE ETHER VALVE WIRING
26 (NOTE V)
R
27 ELECTRONICS START RELAY
BATTERY E-S5 (SMMS)
GROUND STUD SYMBOL DESCRIPTION
101-E8 RD-14 101-E20 RD-10 DIAGNOSTIC LAMP 28 F404/RD KEYSTART
ABBREV COLOR
2 1

ALTERNATOR BATTERY 101-E18 RD-14 WARNING LAMP 29 F420/GN NOTE A SWITCH

START RELAY
DISCONNECT 101-E41 RD-14 2095582 MAINTENANCE DUE LAMP 30 F424/YL 120/YL 120/YL CIRCUIT CONNECTED
SWITCH E-S4 NOT USED 31 T936/GN A234/BK A234/BK ALTERNATOR
P515
1552269
RD RED
101-E14 RD-14 2 1

101-E10 RD-10 1 1

E-T2
E-T1 32 K900/YL K900/YL BK-18 1
101-E17 RD-14 1311497 1311497 E-C5
1552269 33 K990/GN K990/GN BK-18 2 CIRCUIT NOT CONNECTED WH WHITE
101-E2 RD-14 STARTING AID OVERRIDE SW
BK-18 391-E43 PK-18 J1939 DATA (-) 34 K990/GN 892/WH 892/WH
OPTIONAL
BK-18
1
2 229-E30 BK-18 NOT USED 35 SPARE 1 893/PK 893/PK
ELECTRICAL CONNECTION TO OR ORANGE
WIRING MACHINE STRUCTURE
36
1 37 M909/GN INTERNAL ELECTRICAL CONNECTION YL YELLOW
H-C2 E-C1 E-S1 MAINTENANCE DUE RESET SW
ANALOG SENSOR POWER (+5V) 2 7X6222 9X0145
1

K900-E27 YL-16
2

38 T936/GN TO SURFACE OF COMPONENT

ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-E12 GN-18 K900-E26 YL-16 E-C13 39 G971/BR
PK PINK
DIGITAL SENSOR POWER (+8V) 4 2 K900-E22 YL-16 1552269
892-H2 BR-18 892-E11 BR-18 NOT USED 40 H406/GY G969/YL CONNECTOR
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-E13 YL-16 E-S2
391-E46 PK-18 1
PTO INTERRUPT SWITCH 41 M904/OR 167/OR J61 +BAT. (UNSWITCHED) 14 AWG BK BLACK
K900-E13 YL-16 1 2

K900-E22 YL-16 229-E54 BK-18 2 14 AWG TORQUE LIMIT SW

MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-E1 OR-14 J1939 SHIELD 42 A234/BK A274/BK 9X1343 P61 +BAT. (UNSWITCHED)
TORQUE LIMIT SWITCH 7 101-H36 RD-14 5 101-E2 RD-14 K900-E47 YL-16 DIODE
43 A307/GY 150/OR(48) 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED) 14 AWG
H# CIRCUIT GROUPING DESIGNATION GY GRAY
CAT DATA LINK (+) 8 893-H1 GN-18 101-H31 RD-14 6 101-E5 RD-14 E-S3 1893158
REMOTE SHUTDOWN 44 M909/GN 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
CAT DATA LINK (-) 9 892-H2 BR-18 150-H23 0R-18 H-S7 7 K990-E15 GN-16 1 2

K990-E48 GN-16 120-E34 YL-18

45
F716/WH G488/GN
T936/GN 3 NOT USED SOLENOID COMMON ATCH WIRE, CABLE, COMPONENT PU PURPLE
ETHER SOLENOID CONTROL 10 150-H12 OR-18 1 2

150-H24 OR-14 8 105-E6 RD-18 K990-E23 GN-16 K900-E47 YL-16 INTERMEDIATE ENGINE SPEED SWITCH G968/WH F426/BU REMOTE SHUTDOWN SW (NOTE K)
46 G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
AIR SHUTOFF SOLENOID 9 K990-E15 GN-16 K990-E48 GN-16 F424/YL BR BROWN
30 Page,

11 150-H13 0R-18 K990-H30 GN-16 K990-E23 GN-16

229-E50 BK-18 NOT USED 47 H405/BU 125/OR G969/YL 5 SOLENOID COMMON COOLANT LEVEL SNSR SPLICE
12 G955-H15 GN-18 10 G955-E3 GN-18
E-S11 48 892/WH 6 CAT DATA LINK - DIG SNSR PWR (+8V)
13
H-S1 101-H34 RD-14 11 101-E8 RD-14 1

K990-E25 GN-16
2

WARNING DIAGNOSTIC MAINTENANCE DUE

+BATTERY (UNSWITCHED)
49
150/OR(48) T993/BR
893/PK 7 CAT DATA LINK + DIG SNSR RETURN
GN GREEN
14 229-H17 BK-18 1 2

229-H21 BK-14 101-H37 RD-14 12 101-E14 RD-14 K990-E24 GN-16 COOLANT LEVEL SENSOR E452/WH M904/OR INTERMEDIATE ENGINE SPEED SW BLADE, SPADE, RING OR SCREW
LAMP LAMP LAMP
167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-E7 YL-18 120-E45 YL-18 7N5876 7N5876 7N5876 J1939 DATA (+) 50 K900/YL E798/PK
A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SENSOR 1 (pwm)
TERMINAL BU BLUE
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-E52 BU-18 51 382/PK
E-S7
17 F716-H9 WH-18 15 F716-E9 WH-18 120-E7 YL-18 1 2

120-E21 YL-18 +BATTERY (UNSWITCHED) 52 150/OR(52) F404/RD A307/GY 10 THROTTLE POSITION SENSOR 1 (pwm) ANLG SNSR PWR (+5V)
1 1 1 1 1 1

18 H-S8 G967-H16 WH-18 16 G967-E4 WH-18 53 F420/GN G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN
229-H14 BK-18 1 2
+BATTERY (UNSWITCHED) 150/OR(53) OVERSPEED VERIFY SW
19 101-H38 RD-14 17 101-E17 RD-14 75% OVERSPEED VERIFY SWITCH 54 387/PK F716/WH F426/BU 12 MAINTENANCE DUE RESET SW ETHER START VALVE RELAY
229-H19 BK-18 120-E35 YL-18
20 101-H33 RD-14 18 101-E18 RD-14 55 G968/WH F424/YL 13 MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW
E-S6 F420-E32 GN-18
21 F404-H4 RD-18 19 F404-E29 RD-18 120-E37 YL-18 1 2

120-E19 YL-18 PTO ENABLE SWITCH 56 381/PU 381/PU 125/OR 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW
893-H1 GN-18 120-E21 YL-18
START AID OVERRIDE 22 F420-H5 GN-18 20 F420-E32 GN-18 120-E34 YL-18 57 T993/BR 15 ANLG SNSR RETURN TORQUE LIMIT SW
892-H2 BR-18 F404-E29 RD-18 G955/GN PTO INTERRUPT SW
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-E39 YL-18 120-E36 YL-18 A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW
F426-H3 BU-18 120-E36 YL-18 PTO RAMP UP/SET SWITCH 58 G955/GN G469/BU
22 MAINTENANCE
B 229-E40 BK-14
B
24 229-H21 BK-14 120-E35 YL-18
F404-H4 RD-18 F424-E39 YL-18 CLEAR SWITCH NOT USED 59 E798/PK H407/YL K900/YL 17 J1939 DATA + INTERMEDIATE ENGINE SPEED SW
25 101-H35 RD-14 23 101-E41 RD-14 E-S9
F420-H5 GN-18 1 2

391-E43 PK-18 E-C19 3N-5716 PTO RAMP DOWN / RESUME SWITCH 60 G967/WH H406/GY K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW
26 229-H32 BK-14 24 229-E16 BK-14
F424-H6 YL-18 391-E46 PK-18 1552267 BATTERY (-) 61 229/BK(61) E452/WH M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW
27 PTO ENABLE SW
F716-H9 WH-18 391-E31 PK-18 A 62 H405/BU C912/GN 20 THROTTLE POSITION SENSOR 2 (pwm) PTO ENABLE SW
DIAGNOSTIC LAMP
1 1

28 F404-H4 RD-18
G955-H15 GN-18 F426-E52 BU-18 B BATTERY (-) 63 229/BK(63) M910/OR E798/PK 21 NOT USED
WARNING LAMP 29 F420-H5 GN-18
G967-H16 WH-18 CIRCUIT BREAKER 229-E53 BK-18 C 64 G967/WH 382/PK 22 ETHER START VALVE RELAY PTO RAMP UP/SET SW ABBREVIATIONS
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18
120-H22 YL-18 6T-3643 65 387/PK SPARE 1 23 NOT USED PTO RAMP DOWN/RESUME SW
RETARDER LAMP 31
E-C18 BATTERY (-) 229/BK(65) ALT ALTERNATOR
E-T20 E-T15 HI/LO IDLE F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP
32 101-E5 RD-14 150-E1 OR-14 1552267 2591107 THROTTLE POSITION SENSOR 1 (pwm) 66 A307/GY 150/OR(48)
33
15A
150/OR(52) F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP
ATA AMERICAN TRUCKING ASSOCIATION
E-T17 G955-E3 GN-18 A SOLENOID COMMON 67 G969/YL
J1939 DATA LINK (-) 34 K990-H7 GN-16 150-E38 OR-14 229-E51 BK-18 B
2 1
68 150/OR(53) 120/YL 26 +BAT. (SWITCHED) WARNING LAMP CB CIRCUIT BREAKER
THROTTLE POSITION SENSOR 2 (pwm) C912/GN
35
G967-E4 WH-18 C KEYSWITCH 69 SPARE 1 F716/WH 27 REMOTE SHUTDOWN SW PTO RAMP
CIS CUSTOMER IGNITION SWITCH
3
36 105-E6 RD-18 3E0156
+BATTERY (SWITCHED) 70 120/YL C912/GN G968/WH 28 INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) 14 AWG UP/DOWN SWITCH DIG DIGITAL
37 STOP SWITCH
G955-E3 GN-18 111-1325 OFF 381/PU 29 PTO ENABLE SW CAT DATA LINK - ECM ELECTRONIC CONTROL MODULE
38 F426-E52 BU-18 ON ELECTRONIC CONTROL MODULE (ECM)
E-M8 2 1 E-M9 ST
G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK + N/C NO CONNECTION
39 F716-E9 WH-18 MAINTENANCE
391-E31 PK-18 1
1
391-E33 PK-18 391-E33 PK-18 1

150/OR(52) 31 +BAT. (UNSWITCHED) PWM PULSE WIDTH MODULATION

RETARDER SOLENOID MED/HI 40 G967-E4 WH-18 F716-E9 WH-18E-M10 CB DUE LAMP
150/OR(53) 32
1

4 3 E-M7 +BAT. (UNSWITCHED) SM STARTING MOTOR

PTO INTERRUPT 41 F420-E32 GN-18
H-S3 IGN G469/BU 33 AUXILIARY PRESS. SNSR 1A SMMS START MOTOR MAG SWITCH
J1939 DATA LINK SHIELD 42 K990-H7 GN-16 1 2

K990-H30 GN-16 F404-E29 RD-18 229-E44 BK-18 120-E45 YL-18 1

43 K990-H29 GN-16 H407/YL 34 NOT USED

F424-E39 YL-18 150-E38 OR-14
REMOTE SHUTDOWN 44 F716-H9 WH-18 H-C6 IL H406/GY 35 NOT USED
893-E12 GN-18 120-E45 YL-18 105-E6 RD-18 1

INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-E11 BR-18 E452/WH 36 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
105-E6 RD-18 CB
46 K900-H11 YL-16 1 2

K900-H27 YL-16 A TERMINATION 229-E16 BK-14 E-S8 229-E30 BK-18 1 GND H405/BU 37 NOT USED NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
H-S2
47 K990-H29 GN-16 B RESISTOR 229-E40 BK-14 229-E54 1 2

BK-18 150-E38 OR-14 1

BAT M910/OR 38 STARTING AID OVERRIDE SW J1939 SHIELD 1A CONNECTION TO BATTERY (-).
BATTERY (+) - UNSWITCHED 48 150-H23 OR-18 C 174-3016 229-E42 BK-18 E-S10 E-C6 ENGINE SERVICE G967/WH 39 PTO RAMP DOWN/RESUME SW J1939 DATA +
TOOL CONNECTOR
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
COOLANT LEVEL SWITCH 49
(NOTE B & C) 229-E50 1 2

BK-18 387/PK 40 75% OVERSPEED VERIFY SW J1939 DATA -

J1939 DATA LINK (+) 50 K900-H11 YL-16 9W1951 NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
229-E28 BK-18 WARNING LAMP
51 229-E53 BK-18 120-E19 YL-18 A (+)BATTERY (153-2707)
CB TERMINATION RESISTOR) IS 40 METERS
BATTERY (+) - UNSWITCHED 52 150-H12 OR-18 229-E51 BK-18 229-E28 BK-18 B (-)BATTERY (NOTES B & E) 1A
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
BATTERY (+) - UNSWITCHED 53 150-H13 OR-18 C B A
229-E44 BK-18 C NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
OVERSPEED VERIFY SWITCH 54 893-E12 GN-18 D CAT DATA LINK(+)
55
FOR ALL J1939 DATA LINK CONNECTIONS
892-E11 BR-18 E CAT DATA LINK(-)
PTO ENABLE SWITCH 56 229-H14 BK-18 K990-E25 GN-16 F J1939(-) NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
57 K900-E27 YL-16 G J1939(+) THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
PTO RAMP UP SWITCH 58 G955-H15 GN-18 H WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
59 J NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18
BATTERY (-) 61 C B A B A C ON RELAY COILS AND SOLENOID COILS.
229-H17 BK-18 E-C20
62 1330973 A + BAT. NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
BATTERY (-) 63 229-H18 BK-18 K900-E26 YL-16 A TERMINATION B - BAT. FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
64 K990-E24 GN-16 B RESISTOR C INSTALLATION GUIDE.
MAX LENGTH 30 METERS
BATTERY (-) 65 229-H19 BK-18 C 174-3016 120 D CAT DATA LINK + NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
THROTTLE POSITION 1 (PWM) 66 E CAT DATA LINK -
SOLENOID COMMON 67
(NOTE B & C) (165-0200) REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
TERMINATION F
THROTTLE POSITION 2 (PWM) 68 DEVICE MAX LENGTH 1 METER
RESISTOR G
69 (NOTE B)
(174-3016) H NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 (NOTE B & C) J
ELECTRONIC CONTROL MODULE 1607689 WITHOUT CATERPILLAR ENGINEERING APPROVAL
J1 H-C1
(J66)
CUSTOMER INSTALLED
UNLESS OTHERWISE SPECIFIED:
SERVICE TOOL CONN ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708

A ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN

ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
A
CONSIDERING COMPONENT REMOVAL

IDENT HARNESS CHG

FOR: C9 ACERT
A 198-2713 05 (EXTERNAL) ENGINE MASTER HARNESS
C 222-5917 05 (INTERNAL) INJECTOR HARNESS
N 272-5869 00 FUEL HARNESS (LEFT FRONT FILTER)

THIS SCHEMATIC IS FOR THE C7 INDUSTRIAL ENGINE ELECTRICAL SYSTEM

Components are shown installed on a fully operable engine the key and engine off.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1