Setting Up and Processing
Setting Up and Processing
Error Cause
Porosity a. Insufficient dough
b. Packed at sticky stage.
c. Rapid rise in temperature.
d. Lack of metal to metal contact.
Crazing a. Contaminated with organic solvent,
tin foil substitute, water or dust.
b. Rapid rise in temperature
c. Rapid cooling
Sandy appearance a. Dry mix.
b. Evaporation of monomer
c. Delayed curing.
Denture base with nodules Stone not properly spatulated
Air bubbles within the stone
Cracked or fractured teeth a. Improper flasking or deflasking.
b. Rapid curing or cooling
c. Too much monomer.
Tooth movement a. Plaster was used instead of stone.
b. Not enough time for plaster setting.
c. Late packing of already mixed
acrylic resin.
d. Over packing of acrylic.
e. Incomplete flask closure.
f. Rapid pressure
g. Teeth not retained within the stone.
Causes of fracture:
1. Insufficient relief in the midline.
2. Alveolar bone resorption
3. Upper single denture opposed by lower
natural teeth
4. Upper teeth set outside the ridge
5. Accidental.
The broken parts are assembled using
sticky wax on the polished surface
Block the undercut with wax or plasticine
Stone is poured in the fitting surface after
application of separating medium.
The cast removed and the fractured line
is widened to2-3mm of the acrylic resin.
Alternate monomer and polymer to fill
the space
Finishing and polishing
Remounting is done for correct occlusal
discrepancies results due to wax elimination,
investing & packing of denture base resin.
1- Laboratory remounting: using the original
mounting
2- Clinical remounting: using face bow index
New centric occluding relation to mount the
lower cast
Boxing the lower
mounting ring.
Lubricate the occlusal
surfaces of upper
teeth
Fill the boxed area
with stone
Close the articulator
to indent the teeth
Relining:is resurfacing of a denture base
with new material to make it fit the tissues
accurately.