Rxyq My1b SM
Rxyq My1b SM
Rxyq My1b SM
RXYQ5MY1B RXYQ28MY1B
RXYQ8MY1B RXYQ30MY1B
RXYQ10MY1B RXYQ32MY1B
RXYQ12MY1B RXYQ34MY1B
RXYQ14MY1B RXYQ36MY1B
RXYQ16MY1B RXYQ38MY1B
RXYQ18MY1B RXYQ40MY1B
RXYQ20MY1B RXYQ42MY1B
RXYQ22MY1B RXYQ44MY1B
RXYQ24MY1B RXYQ46MY1B
RXYQ26MY1B RXYQ48MY1B
Preface
This system is a modular zone controllable air conditioning system of great sophistication which is capable of assembly in a
variety of different configurations. It would, however, be no exaggeration to say that the full potential of the systemÕs functions
can only be achieved in combination with the skills of those involved in the design of the equipment itself and those
responsible for the installation work.
As the move towards intelligent buildings has gathered momentum, so we have also been seeing ever more a growing
demand for a wider range of independently controllable building related functions.
Against this background there have also quite naturally been calls for the development of more distributed types of air
conditioning systems while at the same time taking full account of the need to use energy economically by demand matching
in view of the huge annual increases in the demand for electric power seen in recent years.
We have therefore prepared this installation manual to enable installation work to be handled confidently on the basis of a
clear understanding of the special features of this system. We have paid particular attention to points of difference in
installation procedure between this system and the more traditional package and room air conditioning system.
The manual is designed specifically to cater for those supervising installation work and concentrates on those products which
are currently on the market. Essential points which need to be taken into consideration when designing an appropriate
configuration for the system and in each of the separate installation processes have also been included.
We have also added a section covering problems which have arisen in connection with installation work undertaken to date in
an attempt to prevent the recurrence of the same problems.
Please be sure to read this manual thoroughly before starting installation work in order to ensure that all such work is carried
out with maximum efficiency and to maximum effect.
The following technical documents are also available from Daikin. Please use these documents together with this manual to
conduct efficient servicing.
Service Manual VRVII R410A Heat Pump 50Hz Series Si39-303 April. 2003.
July, 2003
System
R410A PLUS Series
Table of Contents i
Si39-303
8.5 The Fan Direction does not Correspond to the Setting ........................215
8.6 White Mist comes out of a Unit.............................................................216
8.7 Noise of Air Conditioners......................................................................216
8.8 Dust comes out of the Unit ...................................................................216
8.9 The Units can Give off Odours .............................................................216
8.10 The Outdoor Unit Fan does not Spin....................................................216
8.11 The Display Shows "88" .......................................................................217
8.12 The Compressor in the Outdoor Unit does not
Stop after a Short Heating Operation ...................................................217
8.13 The Inside of an Outdoor Unit is
Warm even when the Unit has stopped ...............................................217
9. Troubleshooting ..................................................................................218
iv Table of Contents
Si39-303
Part 1
General Information
1. Product Outline .......................................................................................2
1.1 Model Names of Indoor/Outdoor Units.....................................................2
1.2 External Appearance................................................................................3
1.3 Combination of Outdoor Units ..................................................................5
1.4 Model Selection........................................................................................6
2. Points to Bear in Mind at the System Design..........................................8
2.1 Points Relating to the Performance of the Air Conditioning Units ............8
2.2 The Installation is of Vital Importance ......................................................9
2.3 Striking a Balance between System Installation
and General Construction Work (Comprehensive Flow Chart) ..............10
2.4 Points to Bear in Mind when Preparing the Contract Drawings .............11
3. Installation .............................................................................................14
3.1 Step by Step Installation Procedure .......................................................14
3.2 Work Involved in Individual Operations
and Points to be Borne in Mind ..............................................................15
4. Test Operation ......................................................................................62
4.1 Procedure and Outline ...........................................................................62
4.2 Operation When Power is Turned On ....................................................65
4.3 Outdoor Unit PC Board Layout...............................................................66
4.4 Field Setting ...........................................................................................67
5. Caution for Refrigerant Leaks .............................................................102
5.1 Caution for Refrigerant Leaks ..............................................................102
6. Hand Over to Customer ......................................................................105
6.1 Operational Steps.................................................................................105
7. Appendix .............................................................................................106
7.1 Operating Noise of Indoor Units ...........................................................106
7.2 Piping Installation Point ........................................................................108
7.3 Allowable Piping Length .......................................................................110
7.4 Refrigerant branch kit selection............................................................113
7.5 Pipe size selection................................................................................115
7.6 How to calculate the additional refrigerant to be charged ....................117
7.7 Outdoor Unit Multi Connection Piping Kit .............................................119
7.8 REFNET Pipe Connections for VRV II R410A Series ..........................126
7.9 VRV Inspection Sheet ..........................................................................129
7.10 Piping System Diagrams ......................................................................134
7.11 Wiring Diagrams...................................................................................138
7.12 Bad Examples and Good Examples in Installation...............................144
General Infomation 1
Product Outline Si39-303
1. Product Outline
1.1 Model Names of Indoor/Outdoor Units
Indoor Units
Type Model Name Power Supply
Ceiling mounted
cassette type FXCQ 20M 25M 32M 40M 50M 63M 80M — 125M — —
(Double flow)
Ceiling mounted
cassette type
(Multi flow) FXZQ 20M 25M 32M 40M 50M — — — — — —
600×600
Ceiling mounted
cassette type FXFQ — 25M 32M 40M 50M 63M 80M 100M 125M — —
(Multi flow)
Ceiling mounted FXKQ — 25M 32M 40M — 63M — — — — —
cassette corner
Ceiling mounted VE
built-in type
FXSQ 20M 25M 32M 40M 50M 63M 80M 100M 125M — —
Ceiling mounted FXMQ — — — 40M 50M 63M 80M 100M 125M 200M 250M
duct type
Ceiling FXHQ — — 32M — — 63M — 100M — — —
suspended type
Wall mounted FXAQ 20M 25M 32M 40M 50M 63M — — — — —
type
Floor standing FXLQ 20M 25M 32M 40M 50M 63M — — — — —
type
Concealed Floor FXNQ 20M 25M 32M 40M 50M 63M — — — — —
standing type
2 General Information
Si39-303 Product Outline
FXCQ20M FXMQ40M
FXCQ25M FXMQ50M
FXCQ32M FXMQ63M
FXCQ40M FXMQ80M
FXCQ50M FXMQ100M
FXCQ63M FXMQ125M FXMQ40~125M
FXCQ80M FXMQ200M
FXCQ125M FXMQ250M
FXMQ200 · 250M
Ceiling mounted cassette type Ceiling suspended type
(Multi flow) 600×600
FXHQ32M
FXZQ20M FXHQ63M
FXZQ25M FXHQ100M
FXZQ32M
FXZQ40M
FXZQ50M
FXFQ25M FXAQ20M
FXFQ32M FXAQ25M
FXFQ40M FXAQ32M
FXFQ50M FXAQ40M
FXFQ63M FXAQ50M
FXFQ80M FXAQ63M
FXFQ100M
FXFQ125M
Ceiling mounted cassette corner type Floor standing type
FXKQ25M FXLQ20M
FXKQ32M FXLQ25M
FXKQ40M FXLQ32M
FXKQ63M FXLQ40M
FXLQ50M
FXLQ63M
FXSQ20M FXNQ20M
FXSQ25M FXNQ25M
FXSQ32M FXNQ32M
FXSQ40M FXNQ40M
FXSQ50M FXNQ50M
FXSQ63M FXNQ63M
FXSQ80M
FXSQ100M
FXSQ125M
General Information 3
Product Outline Si39-303
4 General Information
Si39-303 Product Outline
General Information 5
Product Outline Si39-303
6 General Information
Si39-303 Product Outline
Use the above tables to determine the capacities of indoor units to be connected. Make sure the
total capacity of indoor units connected to each outdoor unit is within the specified value (kW).
! The total capacity of connected indoor units must be within a range of 50 to 130% of the
rated capacity of the outdoor unit.
! In some models, it is not possible to connect the maximum number of connectable indoor
units. Select models so the total capacity of connected indoor units conforms to the
specification.
General Information 7
Points to Bear in Mind at the System Design Si39-303
8 General Information
Si39-303 Points to Bear in Mind at the System Design
General Information 9
Points to Bear in Mind at the System Design Si39-303
Note: 1. The division of the work should be thoroughly clarified. (This applies particularly to work relating to the
connection of control wiring, fitting of remote controller and central control panel, boundary work on
areas such as connection of drain piping and humidification supply piping, inspection and foundation)
2. Keep a constant check on the progress of the construction work to avoid deviations from the air
conditioning work schedule.
3. For sleeve and insert work the positions of ceiling girders should be confirmed and sleeve and insert
requirement, hole diameters, positioning and numbers decided. This is particularly important in the case
of sleeves for drain piping.
10 General Information
Si39-303 Points to Bear in Mind at the System Design
The following is a list of the main points to be considered when preparing contract drawings for the II
System and should be used as a reference during this stage of the work:
2.4.1 At the Contract Drawing Stage the Following Points are Critical!!
Check points
Arrangement of units 1. Have you left the access passages clear and allowed sufficient room for servicing?
2. Have you taken full account of the possibility of short circuits? (Both indoor and outdoor units)
3. Can the air filters be replaced easily?
4. Have you indicated the size and location of the ceiling inspection ports? (Make sure there no other installations in
the area above)
5. Have you taken into account the depth of the installation area? (In case of ceiling built-in type)
6. Have you specified the position of the indoor unit clearly? (Have you taken full account of relevant features of the
local ventilation, humidity and lighting?)
Refrigerant piping 1. Is the piping system correctly connected?
2. Are the rise and fall pipes correctly connected?
3. Are the lengths and height differences of the pipes within the
recommended limits?
Operational control 1. Are the interconnections between the piping and wiring of the
indoor and outdoor units clearly shown?
2. Are the numbers of the local setting switches clearly shown?
(Group No. and Unit No.)
3. Are the wiring connections between the remote controller and the
centralized and remote controls clearly shown?
Refer to the notes relating to the preparation of the control
wiring system diagrams (see next page)
4. Are the different types of wires clearly marked?
5. Are the any problems with the way the power supply cables and
control wiring have been separated or bound together?
6. Are the inter-floor connections of the control wiring correct?
7. Is the position of the remote controller clearly marked?
Miscellaneous 1. Have you checked the gradient of the drain piping? (Must be at
least 1/100)
General Information 11
Points to Bear in Mind at the System Design Si39-303
Note: With the VRV II R410A Heat Pump Series, unit No. is determined through automatic addressing, therefore
readout unit Nos. after activating the power.
For details on field settings and centralized control group No., refer to the installation manual and system
reference materials.
12 General Information
Si39-303 Points to Bear in Mind at the System Design
Step 2: The following sequence should be followed in order to prepare control circuit diagrams in accordance with
Preparation of the the system list which has already been completed:
Control Circuit Diagrams should be prepared for each individual outdoor unit. The outdoor unit model number should
Diagrams be inserted into the diagram. (RXYQ16M)
Insert name of refrigerant system. (PAC1, PAC2)
Insert name of indoor unit. (FXCQ32M→CQ32M)
Insert system name of indoor unit.
Insert installation position. (Do this when demarcation is possible)
Insert remote controller control wiring. (Group) Indicated by solid line. ........Solid line.
Insert centralized control wiring. ........Dotted line
Insert Group No. (G No. for each indoor unit with U No. 0)
The control circuit diagrams are now complete.
General Information 13
Installation Si39-303
3. Installation
3.1 Step by Step Installation Procedure
The above list indicates the order in which the individual work operations are normally carried out but this
order may be varied where local conditions warrant such a change
14 General Information
Si39-303 Installation
Positioning of the a) The through holes for the drain piping should be positioned such that the pipes have a downward
Pipe Holes gradient. (The gradient must be at least 1/100. The thickness of the insulating materials must also be
taken into consideration.)
b) The diameter of the through holes for the refrigerant piping should include an allowance for the
thickness of the heat insulation materials. (It is a good idea to think of the liquid and gas pipes as pairs.)
c) Attention should be paid to the construction of the beam themselves since there are sometimes parts of
the beam which cannot be used to accommodate through holes.
Positioning the a) An insert is a metal tool which is inserted into a floor or a beam before the concrete is set such that
Insert fittings such as ducts, pipes or suspension bolts for hanging units can be fitted into place later. The
positions of the inserts must be decided early.
Important point:
1. The weight of the fitting to be suspended must be taken into account when choosing the insert.
General Information 15
Installation Si39-303
Determine
Mark installation Fit suspension
installation Fit indoor unit
position bolts
position
(V0960)
1. Height: Take care to account for final ceiling facing surface level
2. Level: Level fitting is essential. (within ±1 degree of horizontal)
3. Direction: The unit must be fitted in line with the ultimately visible ceiling joints
Important points
1. The suspension bolts must be strong enough to support the weight of the indoor unit.
2. Optional features must be added to the indoor unit prior to installation.
3. The model name should be checked prior to installation.
4. Take care to align the main unit correctly. (Bearing in mind piping layout and direction of blow out)
5. Leave sufficient space for servicing to be carried out.
6. Make inspection holes for model which need them.
7. Fit the unit to ensure proper drainage.
16 General Information
Si39-303 Installation
Fit pipes
Install indoor unit Cut pipes to size Replace nitrogen
provisionally
Flushing
l Dirt, dust or other
extraneous material gets Pipe covering
into pipes from outside
l Leak from soldered area Use the proper materials (copper pipe,
solder, etc.)
Adhere strictly to standard soldering
work practice
Air tight
(V0964)
General Information 17
Installation Si39-303
Method for If brazing work is carried out without passing nitrogen gas through the pipes which are being brazed then
Replacing this allows the formation of oxidation bubbles on the inside surface of the pipes. These oxidation bubbles
Nitrogen are then carried along inside the pipes to cause damage to various members of the system such as valves
(Brazing) or compressors and the system ceases to function properly.
In order to avoid this problem nitrogen is passed through the pipes while the soldering work is being
carried out. This operation is known as nitrogen replacement. (Air is replaced by nitrogen)
Important points:
1. The gas used must be nitrogen (oxygen, carbon dioxide and flon should not be used.)
2. A pressure regulator must be used.
18 General Information
Si39-303 Installation
Covering of Covering is an extremely important operation as it prevents water, dirt or dust from getting inside
Refrigerant Pipes the pipes. Moisture inside the pipes was a constant source of trouble in the past. The utmost care is
required to nip this problem in the bud.
The end of each pieces of pipe must be covered. “Pinching” is the most effective method but “taping” is
an simple alternative which may be used according to the work area and term of work.
1. Pinching method
The end of the copper pipe is squeezed together and the gap brazed.
2. Taping method
The end of the copper pipe is covered with PVC tape (vinyl tape).
<Taping method>
General Information 19
Installation Si39-303
Refrigerant Pipe
Flushing Flushing is a method of cleaning extraneous matter out of pipes using pressurized gas.
[3 major effects]
1. Removal of oxidation bubbles formed inside copper pipes when “nitrogen replacement is insufficient”
during soldering work
2. Removal of extraneous material and moisture from pipes when covering has been insufficient
3. Checks connections in pipes linking outdoor and indoor units (Both liquid and gas pipes)
[Example of procedure]
1. Set pressure regulator on nitrogen cylinder.
∗The gas used must be nitrogen.
(There is a danger of condensation if fleon or carbon dioxide are used and oxygen carries the risk of
explosions.)
2. Connect the charge hose from the pressure regulator to the service port on the liquid pipe side of the
outdoor unit.
3. Fit blanking plugs to all indoor units (B) other than unit A.
4. Open the main valve on the nitrogen cylinder and set the pressure regulator to 0.5MPa.
5. Check that the nitrogen is passing through the unit A liquid pipe.
6. Flushing.
! Block the end of the pipe with the insulation of your hand.
↓
! When the gas pressure becomes too great to contain remove insulation quickly. (First flush)
↓
! Block the end of the pipe with insulation again.
↓
(Carry out second flushing)
20 General Information
Si39-303 Installation
(The nature and amount of the extraneous material inside the pipe can be checked during flushing by
placing a rag lightly over the end of the pipe. In the unlikely case that even a small quantity of moisture is
found then the inside of the pipe should be dried out thoroughly.)
Action:
1. Flush the inside of the pipe with nitrogen gas. (Until such time as the moisture disappears.)
2. Carry out a thorough vacuum drying operation. (See page 31)
Close the main valve on the nitrogen cylinder.
Repeat the above operation for unit B.
When the liquid pipe operations have been completed then do the same with the gas pipes.
Refer detail of DAIKIN REFNET joint and REFNET header on page 126.
General Information 21
Installation Si39-303
c) Brazing
The Multi-System requires only copper/copper jointing and the jointing method is explained below.
! The use of “hard solder” is essential.
The R410A Heat Pump RXYQ-M Series uses a wide range of piping sizes. You should therefore be careful
when selecting the nozzle tip. If a small nozzle tip is used for brazing piping of large diameters such as
φ38.1 and φ44.5, brazing flow becomes poor.
19.1
22.2
25.4
28.6
31.8
34.9
38.1
41.3
(V0977)
Note: The values in the table above are for type B torch (French).
22 General Information
Si39-303 Installation
Brazing a) Brazing work should be carried out such that the final result is directed either downwards or sideways.
An upward direction should be avoided wherever possible. (to prevent leakage)
b) Liquid and gas pipe branches should always be dealt with in the specified way with attention being paid
to the direction of the fitting and its angle. (to prevent oil return or drift) For example see page 148.
c) It is standard working practice to use the nitrogen replacement method when brazing.
Important points
1. Every effort must be made to avoid fire. (Clean area where brazing is to be performed and make sure
that fire fighting equipment and water are ready to hand.)
2. Be careful of burns.
3. Make sure that the gap between the pipe and the joint is correct. (To prevent leaks)
4. Is the pipe adequately supported?
! As a rule the gaps between supports for horizontal piping (copper pipe) are as follows:
General Information 23
Installation Si39-303
Flare Connection (a) Stiffened pipe must always be annealed at least once prior to the flaring work.
(b) A pipe cutter must be used to cut the pipe. (A large pipe cutter must be used where the pipe has a large
diameter. When cutting a pipe which is too big for the pipe cutter a metal saw may be used but care
must be taken to ensure that the debris from sawing does not get into the pipe.)
(c) Set the flaring tool to make sure the flare size remains within the prescribed limits.
Flare gauge
Size from the dice surface to the copper tip (in mm)
Previous refrigerant (R22, R407C etc.) R410A
Outer Wall
Name diameter thickness The conventional flare tool The conventional flare tool
Clutch type Clutch type
1/4 6.35 0.8 0~0.5 1.0~1.5
3/8 9.52 0.8 0~0.5 1.0~1.5
1/2 12.70 0.8 0~0.5 1.0~1.5
5/8 15.88 1.0 0~0.5 1.0~1.5
(d) Coat the inner and outer surface of the flare with refrigerator oil (Ester or ether oil). (this ensures that the
flare nut passes smoothly, preventing the pipe from twisting.)
Do not use SUNISO-4GS oil.
Important points
1. Burrs should be carefully removed.
2. 2 spanners should be used to grip the flare nuts.
3. The flare nut must be inserted before starting the flaring operation.
4. The appropriate amount of torque should be used to tighten the flare nut.
Torque
Size
(kgf-cm) (N-cm)
1/4(6.4φ) 144~176 1420~1720
3/8(9.5φ) 333~407 3270~3990
1/2(12.7φ) 504~616 4950~6030
5/8(15.9φ) 630~770 6180~7540
3/4(19.1φ) 990~1210 9270~11860
24 General Information
Si39-303 Installation
Flaring Procedure
General Information 25
Installation Si39-303
Not You must use a torque wrench but if you are obliged to install the unit without a torque wrench, you may
recommendable follow the installation method mentioned below.
but in case of
emergency After the work is finished, make sure to check that is no gas leak.
When you keep on tightening the flare nut with a spanner, there is a point where the tightening torque
suddenly increases. From that position, further tighten the flare nut the angle shown below:
Pipe size Further tightening angle Recommended arm length of tool
6.4 (1/4”) 60 to 90 degrees Approx. 150mm
9.5 (3/8”) 60 to 90 degrees Approx. 200mm
12.7 (1/2”) 30 to 60 degrees Approx. 250mm
15.9 (5/8”) 30 to 60 degrees Approx. 300mm
19.1 (3/4”) 20 to 35 degrees Approx. 450mm
26 General Information
Si39-303 Installation
Flange a) The flange sheet surface should be clean and undamaged. (Clean any dirt away with a cloth and check
Connection that there has been no damage.)
b) Coat the flange sheet surface with refrigeration oil (Ester or ether oil) and then insert the packing. (Do
not use SUNISO oil.)
c) Tighten the bolts in opposite corners first to ensure that the connection is true.
[Example]
Order:A→C→B→D The bolts should be tightened little by
little in the above order such that the
same degree of torque is applied
evenly to each corner.
Important points
1. Only clean refrigeration/oil should be used to coat the flange. (i.e. free from dirt or water)
2. The correct amount of torque should be applied when tightening the flange bolts.
General Information 27
Installation Si39-303
Insulation (with
Refrigerant pipe the exception of Insulation
the jointed Air tight test
work (jointed areas)
areas)
(V0985)
Materials The thermal insulation materials which are used must be well able to withstand the heat from the pipes.
Example:
Heat pump type: Heat resistant polyethylene foam (heat resistance of at least 120°C)
Cooling only: Polyethylene foam (heat resistance of 100°C or more)
Essential Points The insulation of jointed areas such as the soldered, flared or flanged sections should only be carried out
of Thermal after the successful completion of the air tight test.
Insulation Attention should be paid to the unit model and its operating conditions since there are occasions when the
gas and liquid pipes also need to be thermally insulated.
! Important points
1. The thickness of the thermal insulation material must be determined in the light of the pipe sizes.
Pipe size Thickness of insulation material
6.4mm~25.4mm 10mm or more
28.6mm~38.1mm 15mm or more
2. It will be necessary to increase the values in the above table for top floors or where conditions are hot
and humid.
3. Where a customer supplies his own specifications then these must be adhered to.
4. Where it is anticipated that the air conditioning unit will be operated at external air temperatures of 10°C
or less then thermal insulation will also be required for the liquid pipes.
28 General Information
Si39-303 Installation
Essential Points The key to successful testing is strict adherence to the following procedure:
of Testing a) The liquid and gas piping in each refrigerant system should be pressurized in turn in accordance with
(Maintaining the following steps. (Nitrogen gas must be used.)
Pressure Over a ! Step 1: increase pressure to 0.3MPa for 3
minutes or more
Period)
Indicates existence of major leaks
! Step 2: increase pressure to 1.5MPa for 3
minutes or more
Indicates existence of minor leaks
! Step 3: increase pressure to 3.80MPa for
approx. 24 hours
∗Increasing the system pressure to 3.80MPa does not guarantee the identification of minor leaks if
pressure is maintained for only a short time. It is therefore recommended that the system remain
pressurized in accordance with Step 3 above for at least 24 hours.
General Information 29
Installation Si39-303
Checking for [Check 1] (Where pressure falls while carrying out Steps 1 to 3 described on previous page)
Leaks ! Check by ear......Listen for the sound of a major leak.
! Check by hand......Check for leak by feeling around jointed sections with hand.
! Soap and water check (∗Snoop)......Bubbles will reveal the presence of a leak.
[Check 2] (When searching for a minor leak or when there has been a fall in pressure while the system has
been fully pressurized but the source of the leak cannot be traced.)
1. Release the nitrogen until the pressure reaches 0.3MPa.
2. Increase pressure to 1.5MPa using gaseous flon gas (R410A). (Nitrogen and flon gas mixed)
3. Search for the source of the leak using a leak detector.
4. If the source of the leak still cannot be traced then repressurize with nitrogen up to 3.80MPa and check
again. (The pressure must not be increased to more than 3.80MPa.)
In order to conduct the air-tight test, with stop valves of 8.Gas side, 10.liquid side and 15.Oil
equalization piping and those of the refrigerant and vacuum pump all closed, then open the
nitrogen gas stop valve, 7.Valve A, and 16.Valve B while adjusting the nitrogen gas pressure
regulating valve, thus increasing the pressure.
! Important points
1. Where the lengths of piping involved are particularly long then the air tight test should be carried out
block by block.
Example:
1. Indoor side
2. Indoor side + vertical pipes
3. Indoor side + vertical pipes + outdoor side
30 General Information
Si39-303 Installation
Key points
Lower the degree of vacuum to below –755mmHg
(V1216)
General Information 31
Installation Si39-303
Choosing a General
Vacuum Pump Refrigerant piping content volume of the VRVII R410A Series is larger than the VRV Inverter Series, and
consequently takes more time for vacuum drying. If you have time to spare, you may use the same vacuum
pump, but if you want to save time, you will have to use a pump with higher exhaust velocity (exhaust
volume).
When selecting a vacuum, you should select one which is capable of achieving 0.2 Torr of ultimate
vacuum.
Degree of vacuum is expressed in Torr, micron, nnHg, and Pascal (Pa). The units correlate as follows:
32 General Information
Si39-303 Installation
4. Calibration method
1. Connect a Pirani vacuum gauge and the gauge manifold vacuum gauge (0 - 760 mmHg) to the vacuum
pump at the same time, and run the pump for about 3 minutes.
2. Make sure the reading of the Pirani vacuum gauge is 5 Torr (667 Pa) or less. The reading of
conventional vacuum pumps lowers to about 0.2 Torr.
If the reading is not 5 Torr or less, check the vacuum pump oil. (Oil is low in many cases.)
3. Check the attached gauge on the gauge manifold. Adjust the gauge if the reading is not exactly correct.
4. Adjust the gauge manifold valve so that the Pirani vacuum gauge reads 5 Torr.
5. Mark the position indicated by the gauge manifold gauge with an oil based ink pen.
6. Use the mark of the gauge manifold as a target when vacuuming in the field.
10 mmHg
50 l/min Unsuitable Suitable
Oilless Rotary
(No Need of Oil)
0.02 mmHg Suitable Suitable
40 l/min ←Many handy
pumps fall into this
category
General Information 33
Installation Si39-303
Vacuum Drying There are two vacuum drying methods and the appropriate one should always be chosen to conform with
Procedure individual local conditions.
[Normal vacuum drying]........The standard method
[Operational steps]
1. Vacuum drying (1st time): Connect a manifold gauge to the service port of the liquid or gas pipe and
operate the vacuum pump for at least 2 hours.
(The degree of vacuum produced should be in excess of 5 mmHg)
If after 2 hours the vacuum produced has not exceeded 5 mmHg then either there is moisture in the
pipe or there is a leak. Operate the vacuum pump for a further hour.
If, even after 3 hours, the vacuum has not reached 5 mmHg then check the system for a leak.
2. Carry out maintained vacuum test.
Produce a vacuum in excess of –755 mmHg and do not release it for an hour or more. Check the
vacuum gauge to make sure that it has not risen. (If the gauge does rise then there is still moisture in
the pipe or there is a leak somewhere.)
3. Additional charge of refrigerant.
Connect the charging cylinder to the liquid pipe service port and charge with the required amount of
refrigerant.
4. Open stop valve to the full.
Open the stop valves on the liquid and the gas pipes to the full.
Note: Vacuums should be produced in both the liquid and the gas pipes.
(Because there are a large number of functional components in the indoor unit which cut off the vacuum
mid–way through)
34 General Information
Si39-303 Installation
This vacuum drying method is selected when there is a suspicion that there may be moisture in the pipes.
For example:
! When moisture was discovered during the refrigerant pipe flushing operation
! When there is a risk of condensation forming inside the pipes during periods of heavy rainfall
! When there is a risk of condensation forming inside the pipes due to a long term of works
! When there is a risk that rainwater may have entered the pipes during installation
The special vacuum drying method is the same as the standard method except that nitrogen is introduced
into the pipes to break the vacuum on one or more occasions during the course of the operation.
[Operational steps]
1. Vacuum drying (1st time): 2 hours
2. Vacuum breaking (1st time): Use nitrogen to raise pressure to +0.05MPa.
(Since the nitrogen gas used to break the vacuum is dry nitrogen this process serves only to enhance
the overall drying effect of the vacuum drying operation itself.
However, since the effectiveness of this process is severely impaired by a high moisture level inside the
pipes, the utmost care is required during installation to see that water does not enter or form inside the
refrigerant pipes.)
3. Vacuum drying (2nd time): Operate the vacuum pump for at least 1 hour.
(Observations: Degree of vacuum has reached 5 mmHg. If the degree of vacuum has not reached 5
mmHg after 2 hours or more then repeat the operations at 2 (vacuum breaking) and 3 (vacuum drying)
above.)
4. Carry out maintained vacuum test: 1 hour
5. Additional charge of refrigerant
6. Open stop valve to the full
∗ The gas used for the vacuum breaking operation must be nitrogen.
(The use of oxygen brings a serious risk of explosions)
General Information 35
Installation Si39-303
Important points
1. The results of all calculations must be recorded. (Make a list.)
2. The refrigerant will need to be additionally charged whenever the distance between the outdoor unit and
the most distant indoor unit is more than 10m.
3. The additional charging operation should be carried out by input of liquid from Service port at liquid stop
valve following completion of the vacuum drying operation.
4. When the additional charging operation cannot be satisfactorily completed use the action of the
compressor to complete the additional charging during the test run.
Refrigerant HFC401A are Quasi-azeotropic* refrigerants. Therefore, these refrigerants must be charged in the liquid
Charging state. When charging the refrigerant into equipment from the refrigerant cylinder, turn the refrigerant
Instructions cylinder upside down.
Important: Make sure that the refrigerant (liquid) is taken out from the bottom part of the refrigerant cylinder.
Do not take out the refrigerant (gas) at the upper part of the refrigerant cylinder for charging.
Caution Since some refrigerant cylinders differ in the internal mechanism, it is necessary to examine the cylinder
carefully. (Some cylinders have a siphon tube to eliminate the need for turning it upside down.)
Siphon tube
36 General Information
Si39-303 Installation
*Quasi-azeotropic mixture refrigerant: mixture of two or more refrigerants having similar boiling points.
Caution items
The following devices designed for R-22 cannot be used to charge the new refrigerants. Be sure to use the
devices specifically designed for the new refrigerants.
1. Charging cylinder...(Pressure resisting specification is different.)
2. Gauge manifold (including hose)...(same as above)
General Information 37
Installation Si39-303
Drain Pipe a) The drain pipe must be fitted at a gradient of at least 1/100.
Gradient and The drain pipe should be as short as possible and free from airlocks.
Support
b) Suspension bolts should be used to support long stretches of drain pipe in order to ensure that a
gradient of 1/100 is maintained. (PVC pipes should not be bent)
Drain Trap Fit any indoor unit whose drain pipe connection is subjected to negative pressure, with a drain trap.
(FXYMP40~125 only)
b) Provide one trap per unit. A single trap for converging units will prove ineffective.
38 General Information
Si39-303 Installation
Grouped Drain 1. It is standard work practice to make connections to the main pipe from above. The pipe down from the
Piping combination should be as large as possible.
2. The pipework should be kept as short as possible and the number of indoor units per group kept to a
minimum.
Use of an If a drain pan made of polystyrene foam is used then an auxiliary drain hose (flexible) is also essential. A
Auxiliary Drain flexible drain hose permits the drain socket and drain pipe to be connected without difficulty and prevents
Hose (Flexible) any undue strain being placed on the drain pan.
Important points
1. The drain pipe should be at least equal in size to that of the indoor unit.
2. The drain pipe is thermally insulated to prevent the formation of condensation inside the pipe.
3. The drain up mechanism should be fitted before the indoor unit is installed and when the electricity has
been connected some water should be added to the drain pan and the drain pump checked to see that
it is functioning correctly.
4. All connections should be secure. (Special care is needed with PVC pipe)
The use of a colored adhesive with PVC pipes will help you to remember to connect them up.)
General Information 39
Installation Si39-303
Piping Diameter ! Select piping diameter from the below table in accordance with the amount of condensation drained by
for Grouped all units with a common drain pipe.
Drain Pipes ! Consider 2 l/hr of drainage for every 1 HP. For example, drainage from 3 units running at 2 HP and 2
units running at 3 HP is calculated as follows.
2 (l/hr) × 2 (HP) × 3 (units) + { 2 (l/hr) × 3 (HP) × 2 (units) = 24 l/hr
1. Relationship between horizontal pipe diameter and allowable drainage (for extended ventilation system)
Notes: ! Calculations have been made with water area inside the pipe as 10%.
! Allowable flow rate figures below the decimal have been discarded.
! Use VP30 or larger pipe after the convergence point.
2. Relationship between riser diameter and allowable drainage (for extended ventilation system)
Notes: ! Allowed flow rate figures below the decimal have been discarded.
! Use VP30 or larger pipe in risers.
! Use the same drain pipe for the humidifier as the indoor unit.
40 General Information
Si39-303 Installation
! If converging multiple drain pipes, install according to the procedure shown below.
Select converging drain pipes whose gauge is suitable for the operating capacity of the unit.
General Information 41
Installation Si39-303
! You can check whether drainage is satisfactory or not by removing the access opening lid and checking
the water level of the drain pan through the access opening.
! Be careful when doing so because the fan is turning at the same time.
42 General Information
Si39-303 Installation
GOOD WRONG
Fig. 18 Fig. 19
Fig. 22
Note: n To ensure no excessive pressure is applied to the included drain hose (1), do not bend or twist when install-
ing. (This may cause leakage.)
n If converging multiple drain pipes, install according to the procedure shown below.
≥ 100 mm
General Information 43
Installation Si39-303
Drain pipe
Remote
controller wiring
Power supply
terminal board
R(L) S(N)
44 General Information
Si39-303 Installation
Caution Setting the unit at an angle opposite to the drain piping might cause leaks.
Note: Use the drain outlet for maintenance to drain water from the drain pan.
General Information 45
Installation Si39-303
46 General Information
Si39-303 Installation
No Good Good
Caution Setting the unit at an angle opposite to the drain piping might cause leaks.
• Use the attached drain hose and clamp metal. Tighten the clamp firmly. Insert
the drain hose into the drain socket, up to the white tape. Tighten the clamp
until the screw head is less than 4 mm from the hose.
• Wrap the attached sealing pad over the clamp and drain hose to insulate.
• Insulate the drain hose inside the building.
Clamp metal Large sealing pad
Clamp metal
(attached) (attached)
Hanging bar
A
1 – 1.5m
300 or When canvas duct is
less 350 – 530
Adjustable range installed
(0 – 250mm)
When air inlet panel is
275
directly installed
A
Select converging drain pipes whose gauge is suitable for the operating capacity
of the unit.
General Information 47
Installation Si39-303
Note: Use this outlet to drain water from the drain pan.
remote controller. The unit will engage the test operation mode. L N
You can check whether drainage is satisfactory or not by removing the access opening lid and checking the
water level of the drain pan through the access opening.
Be careful when doing so because the fan is turning at the same time.
3P086156-3A-10
48 General Information
Si39-303 Installation
Ceiling Mounted
Duct Type
(FXMQ-M)
Note: If installing central drain piping, install according to the following right figure.
(Install a drain trap for each indoor unit.)
General Information 49
Installation Si39-303
Ceiling Rig the drain pipe as shown below and take measures against condensation. Improperly rigged piping could
Suspended Type lead to leaks and eventually wet furniture and belongings.
(FXHQ-M) (1) Rig drain piping
n For drain work, rig the pipes so that they drain reliably.
n The drain pipe outlet direction can be chosen from the right rear, right, left rear, and left. Refer to
“REFRIGERANT PIPING WORK” for right rear and right direction, and refer to Fig. 20 for left rear and
left direction.
Fig. 20
n For left drain pipe outlet, remove the rubber plug and the insulation on the drain pipe connecting opening
on the left side of the unit and change the position to the right side.
3PN01417-5K-1C
n Insert the rubber stopper securely, all the way to the base, in order to prevent water leakage.
n The diameter of the drain pipe should be greater than or equal to the diameter of the connecting pipe.
(Vinyl tube; pipe size: 20 mm; outer dimension: 26 mm)
n Keep the drain pipe short and sloping downwards at a gradient of at least 1/100 to prevent air pockets
from forming. (Refer to Fig. 21)
n Use the attached drain hose (1) and clamp (2).
Insert the drain hose into the drain socket, up to the gray tape.(Refer to Fig. 22)
Tighten the clamp until the screw head is less than 4 mm from the hose. (Refer to Fig. 23)
(Be careful of the installation direction. Install so that the clamp metal does not contact the intake grill.)
n Wrap the attached sealing pad (8) over the clamp and drain hose to insulate. (Refer to Fig. 23)
n No folding of drain hose inside the indoor unit. (Refer to Fig. 24)
(If there is slack in the drain hose, it may cause damage to the intake grill.)
(When drain hose is connected) Clamp metal (2) (attached)
Fig. 21
Clamp metal (2)
(attached)
≤4
Sealing
pad (8) Wrong
(attached)
≤4
< Facing rear right or right > < Facing rear left or left >
Fig. 23
50 General Information
Si39-303 Installation
(2) Confirm that smooth drainage is achieved after the piping work.
n Add 600 cc of water in the drain pan from the air outlet for confirming drainage. (Refer to Fig. 25)
Air outlet
Bucket
Fig. 25
3PN01417-5K-11
Wall Mounted
Type (FXAQ-M)
General Information 51
Installation Si39-303
Floor Standing/
Concealed Floor
Standing Type
(FXLQ-M, FXNQ-
M)
Notes: 1. Sheathed wire may be used for transmission wirings, but they do not comply with EMI (Electromagnetic
lnterference) (EN55014). When using sheathed wire. EMI must conform to Japanese standards
stipulated in the Electric Appliance Regulatory Act. (If using a sheathed wire, the grounding shown in
the figure on the left is unnecessary.)
2. For FXYAP indoor unit, use sheathed wire.
52 General Information
Si39-303 Installation
d) In the case of a remote controller with a three way selector for cooling, heating and ventilation, twin core
cable should be used when the ventilation mode is not required and three core cable should be used
when three way selection is required.
e) Since there is a considerable risk of mixing high (220 to 240V) and low voltage in the case of, for
example, a PCB for remote control, multiple core cable must not be used.
(Internal wiring regulations and dielectric strengths of cables are relevant here.)
When using high static pressure indoor units the fan motors must have a large capacity. Single phase
220~240V branch circuits are therefore required for each indoor unit.
Example: Up to 10 × 2.5HP indoor units or 5 × 5HP indoor units can be wired together.
With respect to the calculation of load for motors with special applications such as elevator, air conditioner
and refrigerator motors, not only must the rated current be shown on the name plate of the said motor or
piece of apparatus but it must also included all special characteristics or applications.
General Information 53
Installation Si39-303
Note: The rated current for package air conditioners which use special purpose built-in compressor motors in
their compressors in 1.2 times the operating current shown on the name plate.
2. Cable size
The thickness of the cables in the circuits (branch circuits) providing the main power supply to each item of
apparatus must satisfy the following conditions:
1. To have a current tolerance of 40% or more of the rated current of the overcurrent circuit breaker (wiring
circuit breaker, etc.).
2. To have a current tolerance of 125% or more of the rated current in cases where the rated current of the
apparatus is 50A or less.
3. To have a current tolerance of 110% or more of the rated current in cases where the rated current of the
apparatus is more than 50A.
4. To satisfy voltage drop standards.
Notes: 1. The figures are based on an assumed length of parallel cabling up to 100m. For lengths in excess of
100m the figures will have to be recalculated in direct proportion to the additional length of cable
involved.
2. If the power supply waveform continues to exhibit some distortion the recommended spacing in the
table should be increased.
If the cables are laid inside conduits then the following points must also be taken into account when
grouping various cables together for introduction into the conduits.
1. Power cables (including power supply to the air conditioner) and signal cables must not be laid inside
the same conduit. (Power cables and signal cables must each have their own individual conduits.)
2. In the same way, when grouping the cables, power and signal cables should not be bunched together.
! Important points
1. Earthing
54 General Information
Si39-303 Installation
Taking Account a) Canvas joints must be used between the main unit and the air suction and discharge ducts. These
of Noise and fittings are designed to inhibit secondary noise resulting from the transmission of vibrations and
Vibration operating noise from the main unit to the ducts or to the rest of the building.
b) The speed of the airflow should be taken into account when choosing air suction and distribution grills in
order to keep wind noise to minimum.
! Important points
1. The air discharge duct must be thermally insulated.
2. The canvas duct on the inlet side must be set in a metal framework.
3. The air suction and distribution grills should be positioned to take into account the possibility of short
circuits.
4. Static pressure should be checked to ensure that the airflow is within the specified range.
5. The air filter must be easily detachable.
General Information 55
Installation Si39-303
h2
2
h1
(Pattern 3) ≥300 2 (Pattern 3) ≥300
1500
1 3
500
≥10 1 ≥200 ≥400 1 ≥400
Caution 1. An inverter air conditioner may cause electronic noise generated from AM broadcasting. Examine
where to install the main air conditioner and electric wires, keeping proper distances away from stereo
equipment, personal computers, etc.
indoor unit
Branch switch,
Branch switch, remote overcurrent breaker
≥1500
cool/heat
selector
≥1000
0
00
≥1 ≥1500
≥1500
personal computer ≥1500
or radio
(mm)
If the electric wave of AM broadcasting is particularly weak, keep distances of 3m or more and use
conduit tubes for power and transmission lines.
2. In heavy snowfall areas, select an installation site where snow will not affect operation of the unit.
3. The refrigerant R410A itself is nontoxic, nonflammable and is safe. If the refrigerant should leak
however, its concentration may exceed the allowable limit depending on room size. Due to this it could
be necessary to take measures against leakage. Refer to the chapter “Caution for refrigerant leaks”.
4. Do not install in the following locations.
•Locations such as kitchens which contain a lot of mineral oil or steam in the atmosphere or where oil
may splatter on the unit.
Resin parts may deteriorate, causing the unit to fall or leak.
•Locations where sulfurous acids and other corrosive gases may be present in the atmosphere.
Copper piping and soldered joints may corrode, causing refrigerant to leak.
•Locations where equipment that produces electromagnetic waves is found.
The electromagnetic waves may cause the control system to malfunction, preventing normal operation.
•Locations where flammable gases may leak, where thinner, gasoline, and other volatile substances
are handled, or where carbon dust and other incendiary substances are found in the atmosphere.
Leaked gas may accumulate around the unit, causing an explosion.
56 General Information
Si39-303 Installation
Service Space It is extremely important that enough space is left when installing the equipment to allow routine servicing
and maintenance to be carried out without undue hindrance. It is particularly important to bear in mind the
work which will be required if the compressor needs to be replaced. (The layout of the pipework can
sometimes cause considerable difficulties if the compressor needs to be changed.)
General Information 57
Installation Si39-303
2 3
5
2 3
1.Packaging material
2.Forklift
3.Opening (Large)
4.Belt sling
5.Opening (Small) (40×30)
6.Wear plate
7.Removal of shipping brackets
8.Shipping bracket (Remove the screws.)
58 General Information
Si39-303 Installation
3D040102A
Notes: 1. The proportions of cement : sand : gravel for the concrete shall be 1 : 2 : 4, and ten
reinforcement bars that their diameter are 10mm, (approx. 300mm intervals) shall be placed.
2. The surface shall be finished with mortar. The corner edges shall be chamfered.
3. When the foundation is built on a concrete floor, rubble is not necessary. However, the
surface of the section on which the foundation is built shall have rough finish.
4. A drain ditch shall be made around the foundation to thoroughly drain water from the
equipment installation area.
5. When installing the equipment on a roof, the floor strength shall be checked, and water-
proofing measures shall be taken.
6. Y groove unnecessary for 5HP Models.
! Bolt pitch
General Information 59
Installation Si39-303
! Caution in installation
1. Execute the installation work by checking the foundation strength and levelness to avoid any
occurrence of vibration and noise.
Fix the unit tightly with foundation bolts. (Prepare 4 sets of M12 foundation bolts with proper nuts and
washers.)
The proper length of the foundation bolts form the surface of the base is 20mm.
Caution Install the unit securely in case of earthquake an typhoon, cyclone, hurricane or other strong wind. The unit
may topple or cause another accident if improperly set up.
Unpacking and ! Make sure the unit is installed level on a sufficiently strong base to prevent vibration and noise.
Placing the Unit ! Secure the unit to its base using foundation bolts. (Use four commercially available M12-type
foundation bolts, nuts, and washers.)
! The foundation bolts should be inserted 20 mm.
20
! Make sure the base under the unit extended more than 765mm behind the unit.
! The height of the base should be at least 150mm from the floor.
! The unit must be installed on a solid longitudinal foundation (steel beam frame or concrete) as indicated
in figure below.
A 1
B
722-737
80 80
765
2
3
1.Foundation bolt point (φ15 dia. : 4 positions)
2.Depth of product
3.Shape of indoor unit’s support leg and foundation bolt positions
Model A B
Q5 type 635 497
Q8 · 10 type 930 792
Q12 · 14 · 16 type 1240 1102
Caution 1. Prepare a water drainage channel around the foundation to drain waste water from around the unit.
2. If the unit is to be installed on a roof, check the strength of the roof and its drainage facilities first.
3. If the unit is to be installed on a frame, install the waterproofing board within a distance of 150mm under
the unit in order to prevent infiltration of water coming from under the unit.
[Precaution]
! When installing on a roof, make sure the roof floor is strong enough and be sure to water-proof all work.
! Make sure the area around the machine drains properly by setting up drainage grooves around the
foundation.
(Drain water is sometimes discharged from the outdoor unit when it is running.)
! Block all gaps in the holes for passing out piping and wiring using sealing material (locally procured).
(Small animals may enter the machine.)
60 General Information
Si39-303 Installation
3P115922
4P115178
General Information 61
Test Operation Si39-303
4. Test Operation
4.1 Procedure and Outline
Follow the following procedure to conduct the initial test operation after installation.
Carry out field setting on ¡ For field settings, refer to “Field Settings” on and after P95.
outdoor PC board After the completion of field settings, set to “Setting mode 1”.
62 General Information
Si39-303 Test Operation
Press and hold the TEST ¡ The test operation is started automatically.
OPERATION button (BS4) on The following judgements are conducted within 15 minutes.
outdoor unit PC board for 5 2“Check for wrong wiring”
seconds. 2“Check refrigerant for over charge”
2“Check stop valve for not open”
2Pipe length automatic judgement”
The following indications are conducted while in test operation.
2LED lamp on outdoor unit PC board H2P flickers (test operation)
2Remote controller Indicates “On Centralized Control” on upper
right.
Indicates “Test Operation” on lower left
Check on operation (V3057)
On completion of test operation, LED on outdoor unit PC board displays the following.
H3P ON: Normal completion
H2P and H3P ON: Abnormal completion →Check the indoor unit remote controller for
abnormal display and correct it.
In the case of multi-outdoor-unit system, make setting on the master unit PC board. (Setting
with the slave unit is disabled.)
[LED display in the case of multi-outdoor-unit system] (Same as that in emergency operation)
* Discriminate the operating status of the master unit/slave units through the following LED
display.
LED display (7:ON 7:OFF 9:Blink)
H1P---H7P H8P
Master: 77
7777777
7777 7
Slave 1: 7777777 9
Slave 2: 7777777 7
(Factory set)
Malfunction code
In case of an alarm code displayed on remote controller:
Cause of trouble due to faulty Alarm
Countermeasure
installation work code
Closed stop valve of outdoor unit E3 In case of RXYQ5 to 16M (Single outdoor installation)
E4 Liquid side stop valve : Open
F3 Gas side stop valve : Open
UF Oil equalizing pipe stop valve : Close
In case of RXYQ18 to 48M (Multi outdoor installation)
Liquid side stop valve : Open
Gas side stop valve : Open
Oil equalizing pipe stop valve : Open
Reversed phase in power cable U1 Change connection of two wires among three for correct phasing.
connection for outdoor unit
Electric power for outdoor or indoor unit U4 Check that the power cable for outdoor unit is connected properly.
is not supplied. (Including open phase)
Incorrect wiring between units UF Check that the wiring between units corresponds correctly to
refrigerant piping system.
Refrigerant overcharge E3 Compute again optimum amount of refrigerant to be added based on
F6 the piping length, then, collect the excessive amount by using
UF refrigerant collector to make the refrigerant amount proper.
Insufficient refrigerant E4 - Check that additional charging has been carried out.
F3 - Compute again the refrigerant amount to be added based on the
piping length, and charge proper amount of refrigerant additionally.
General Information 63
Test Operation Si39-303
64 General Information
Si39-303 Test Operation
Indoor unit If ON button is pushed during operation described above, the “UH”
malfunction indicator blinks.
(Returns to normal when automatic setting is complete.)
Indoor unit If ON button is pushed during operation described above, the operation lamp
lights but the compressor does not operate. (Returns to normal when
automatic setting is complete.)
4.2.3 When an Indoor Unit or Outdoor unit Has Been Added, or Indoor or
Outdoor Unit PC Board Has Been Changed
Be sure to push and hold the RESET button for 5 seconds. If not, the addition cannot be
recognized. In this case, the unit cannot be run for up to 12 minutes to automatically set the
address (indoor-outdoor address, etc.)
Status
Outdoor unit Test lamp H2P .... ON
Can also be set during operation described above.
Indoor unit If ON button is pushed during operation described above, the “UH” or “U4”
malfunction indicator blinks. (Returns to normal when automatic setting is
complete.)
Caution When the 400 volt power supply is applyed to "N" phase by mistake,
replace Inverter P.C.B (A2P) and control transformer (T1R, T2R) in
switch box together.
(V0847)
General Information 65
Test Operation Si39-303
(3) Mode setting switch H1P H2P H3P H4P H5P H6P H7P H8P
BS1 BS2 BS3 BS4 BS5
A B C F1 F2 F1 F2 Q1 Q2
Indoor − Outdoor −
Switch cool/heat Outdoor Outdoor Multi outdoor
(V3054)
(1) Microcomputer normal monitor
This monitor blinks while in normal operation, and turns on or off when a malfunction occurs.
66 General Information
Si39-303 Test Operation
1. When in the normal mode, push the button for 4 seconds or more, and operation then
enters the “field set mode.”
2. Select the desired “mode No.” with the button.
3. During group control and you want to set by each individual indoor unit (when mode No. 20,
21, 22, 23, 25 has been selected), push the time mode button and select the “indoor
unit No.” to be set.
Note: This operation is not required when setting as a group.
4. Push the button and select the first code No.
5. Push the button and select the second code No.
6. Push the timer button one time and “define” the currently set contents.
7. Push the button to return to the normal mode.
(Example)
When setting the filter sign time to “Filter Dirtiness-High” in all group unit setting, set the Mode
No. to “10”, Mode setting No. to “0” and setting position No. to “02”.
General Information 67
Test Operation Si39-303
1. When in the normal mode, push the button for 4 seconds or more, and operation
then enters the “field set mode.”
2. Select the desired “mode No.” with the button.
3. Pushing the button, select the first code No.
4. Pushing the button, select the second code No.
5. Push the timer button and check the settings.
6. Push the button to return to the normal mode.
(Example)
When setting the filter sign time to “Filter Dirtiness-High” in all group unit setting, set the Mode
No. to “10”, Mode setting No. to “0” and setting position No. to “02”.
68 General Information
Si39-303 Test Operation
General Information 69
Test Operation Si39-303
Notes: 1. Settings are made simultaneously for the entire group, however, if you select the mode No.
inside parentheses, you can also set by each individual unit. Setting changes however
cannot be checked except in the individual mode for those in parentheses.
2. The mode numbers inside parentheses cannot be used by wireless remote controllers, so
they cannot be set individually. Setting changes also cannot be checked.
3. Marked are factory set.
4. Do not make settings other than those described above. Nothing is displayed for functions
the indoor unit is not equipped with.
5. “88” may be displayed to indicate the remote controller is resetting when returning to the
normal mode.
6. If the setting mode to “Equipped”, heat reclaim ventilation fan conducts the fan residual
operation by linking to indoor unit.
70 General Information
Si39-303 Test Operation
Ceiling mounted cassette type Ceiling Ceiling Ceiling Wall Floor Concealed
mounted mounted suspended mounted standing Floor
Multi Double flow Corner type built-in type duct type type type type standing
flow type
FXFQ FXCQ FXKQ FXSQ FXMQ FXHQ FXAQ FXLQ FXNQ
Filter sign " " " " " " " " "
Remote controller " " " " " " " " "
thermostat sensor
Set fan speed when " " " " " " " " "
thermostat OFF
Air flow adjustment " — — — — " — — —
Ceiling height
General Information 71
Test Operation Si39-303
Ultra-Long-Life When a Ultra-long-life filter is installed, the filter sign timer setting must be changed.
Filter Sign Setting
Setting Table
Mode No. Setting Switch No. Setting Position No. Setting
10 (20) 1 01 Long-Life Filter
02 Ultra-Long-Life Filter (1)
03 —
Fan Speed By setting to “Set Fan Speed,” you can switch the fan speed to the set fan speed when the
Changeover heating thermostat is OFF.
When Thermostat ∗ Since there is concern about draft if using “fan speed up when thermostat is OFF,” you should
is OFF take the setup location into consideration.
Setting Table
Mode No. First Code No. Second Code No. Setting
12(22) 3 01 LL Fan Speed
02 Set Fan Speed
Auto Restart after For the air conditioners with no setting for the function (same as factory setting), the units will be
Power Failure left in the stop condition when the power supply is reset automatically after power failure reset
Reset or the main power supply is turned on again after once turned off. However, for the air
conditioners with the setting, the units may start automatically after power failure reset or the
main power supply turned on again (return to the same operation condition as that of before
power failure).
For the above reasons, when the unit is set enabling to utilize “Auto restart function after power
failure reset”, utmost care should be paid for the occurrence of the following situation.
Caution 1. The air conditioner starts operation suddenly after power failure reset or
the main power supply turned on again. Consequently, the user might be
surprised (with question for the reason why).
2. In the service work, for example, turning off the main power switch during
the unit is in operation, and turning on the switch again after the work is
completed start the unit operation (the fan rotates).
72 General Information
Si39-303 Test Operation
Air Flow Make the following setting according to the ceiling height. The setting position No. is set to “01”
Adjustment - at the factory.
Ceiling Height ! In the Case of FXAQ, FXHQ
Air Flow Direction Set the air flow direction of indoor units as given in the table below. (Set when optional air outlet
Setting blocking pad has been installed.) The second code No. is factory set to “01.”
Setting Table
Mode No. First Code No. Second Code Setting
No.
13 (23) 1 01 F : 4-direction air flow
02 T : 3-direction air flow
03 W : 2-direction air flow
General Information 73
Test Operation Si39-303
Setting of Air Make the following air flow direction setting according to the respective purpose.
Flow Direction
Adjustment
Range
Setting Table
Mode No. First Code No. Second Code No. Setting
13 (23) 4 01 Upward (Draft prevention)
02 Standard
03 Downward (Ceiling soiling
prevention)
Air Flow Rate When the optional parts (high performance filter, etc.) is installed, sets to change fan speed for
Switching at securing air flow rate.
Discharge Grille Follow the instruction manual for the optional parts to enter the setting numbers.
for Field Air Flow
Rate Switching
74 General Information
Si39-303 Test Operation
BRC1A Type ! If carrying out centralized control by central remote controller or unified ON/OFF
controller, group No. must be set for each group individually by remote controller.
! Group No. setting by remote controller for centralized control
1. When in the normal mode, push the button for 4 seconds or more, and operation
then enters the “field setting mode.”
2. Set mode No. “00” with the button. ∗
3. Push the button to inspect the group No. display.
4. Set the group No. for each group with the button (The group No. increases in the
manner of 1-00, 1-01, ...,1-15, 2-00,...4-15. However, the unified ON/OFF controller
displays only the group No. within the range selected by the switch for setting each address.)
5. Push the timer button to define the selected group No.
6. Push the button to return to the normal mode.
! Even if not using a remote controller, connect the remote controller when setting the group
No., set the group No. for centralized control, and disconnect after making the setting.
! Set the group No. after turning on the power supply for the central remote controller, unified
ON/OFF controller, and indoor unit.
BRC7C Type ! Group No. setting by wireless remote controller for centralized control
1. When in the normal mode, push button for 4 seconds or more, and operation then
enters the “field set mode.”
2. Set mode No. “00” with button.
3. Set the group No. for each group with button (advance/backward).
4. Enter the selected group numbers by pushing button.
5. Push button and return to the normal mode.
BRC7C Type
General Information 75
Test Operation Si39-303
Centoral Remote
Controller
Indoor/Outdoor Outdoor/Outdoor Indoor/Outdoor Outdoor/Outdoor
F1 F2
F1 F2 F1 F2 F1 F2 F1 F2
F1 F2 P1 P2 F1 F2 P1 P2 F1 F2 P1 P2 F1 F2 P1 P2
RC
Group Control by Remote Contoller
1-00 Main RC RC Sub RC
(autmatic unit address)
1-01 1-02
F1 F2 P1 P2 F1 F2 P1 P2 F1 F2 P1 P2 F1 F2 P1 P2
No Remote Controller
RC
1-03 (V0917)
1-04
Caution When turning the power supply on, the unit may often not accept any operation while "88" is
displaying after all indications were displayed once for about 1 minute on the liquid crystal
display. This is not an operative fault.
76 General Information
Si39-303 Test Operation
General Information 77
Test Operation Si39-303
How to Select Whether operation by remote controller will be possible or not for turning on/off, controlling
Operation Mode temperature or setting operation mode is selected and decided by the operation mode given on
the right edge of the table below.
Example
ON by remote OFF by remote
Temperature Operation mode Control
controller controller OFF by control by setting by mode is "1."
(Unified ON by (Unified OFF by remote remote controller remote controller
central remote central remote controller
controller) controller)
↓ ↓ ↓ ↓ ↓
Rejection Rejection Rejection Acceptance Acceptance (VL069)
78 General Information
Si39-303 Test Operation
DS1-2 ON
Not used Do not change the factory settings.
~DS1-4 OFF (Factory set)
DS2-1 ON
Not used Do not change the factory settings.
~4 OFF (Factory set)
DS3-1, ON
2 Not used Do not change the factory settings.
OFF (Factory set)
General Information 79
Test Operation Si39-303
Push and hold the BS1 (Normal) Push the BS1(MODE button)
(MODE button) for 5 seconds. one time.
Setting mode 2 Setting mode 1 Monitor mode
On Off Blinking
(Set): Select mode with BS2 (SET button) in each selection step.
Press BS1 (MODE button) for more than 5 sec. Setting mode 1 Press BS1(MODE button).
(Initial condition)
Press BS1
(MODE button).
(V2762)
80 General Information
Si39-303 Test Operation
a. “Setting mode 1”
8 : ON
7 : OFF
9 : Blinking
General Information 81
Test Operation Si39-303
b. “Setting mode 2”
Push and hold the MODE button No. Setting item Description
(BS1) for 5 seconds and set to Operates by Standard compressor only when inverter
“Setting mode 2”. compressor malfunctions. Temporary operation until the
0 EMG (Emergency compressor is replaced. Since the comfortability is
operation 1) extremely deteriorated, immediately replace the
compressor. (This setting is not applicable to RXYQ5M.)
Push the SET button (BS2) and set 5 Indoor unit forced Allows forced operation of indoor unit fan while unit is
the LED display to a setting item fan H stopped. (H tap)
shown in the table on the right. Indoor unit forced
↓ 6 operation Allows forced operation of indoor unit.
Push the RETURN button (BS3) and
8 Te setting Target evaporation temperature for cooling
decide the item. (The present setting
condition is blinked.) 9 Tc setting Target condensation temperature for heating
10 Defrost changeover Changes the temperature condition for defrost and sets to
setting quick defrost or slow defrost.
Sequential
11 operation setting Sets sequential operation
82 General Information
Si39-303 Test Operation
General Information 83
Test Operation Si39-303
84 General Information
Si39-303 Test Operation
8777778 ∗
Emergency
operation OFF
39 (Slave
unit 1 with
multi-outdoor-unit 8 8 7 7 8 8 8
system is inhibited to
operate.)
Slave unit 1 operation: Inhibited 8777787
Emergency
operation OFF 8777778 ∗
40 (Slave
unit 2 with
multi-outdoor-unit 8 8 7 8 7 7 7
system is inhibited to
operate.)
Slave unit 2 operation: Inhibited 8777787
General Information 85
Test Operation Si39-303
c. Monitor mode
LED display
To enter the monitor mode, push the No. Setting item Data display
MODE button (BS1) when in H1P H2P H3P H4P H5P H6P H7P
“Setting mode 1”. 0 Number of units for sequential
9 7 7 7 7 7 7 See below
starting, and others
86 General Information
Si39-303 Test Operation
Push the SET button and match with the LEDs No. 1 - 15, push the RETURN button, and
enter the data for each setting.
★ Data such as addresses and number of units is expressed as binary numbers; the two
ways of expressing are as follows:
977 7979
The number of terminal blocks for No. 12 and 13 is expressed as
64 16
No.12 128 32 an 8-digit binary number, which is the combination of four upper,
and four lower digits for No. 12 and 13 respectively. (0 - 128)
977 7997 In % the address for No. 12 is 0101, the address for No. 13 is
4 1 0110, and the combination of the two is 01010110 (binary
No.13 8 2 number), which translates to 64 + 16 + 4 + 2 = 86 (base 10
number). In other words, the number of terminal block is 86.
★ See the preceding page for a list of data, etc. for No. 0 - 22.
General Information 87
Test Operation Si39-303
$ Set Cool/Heat Separately for Each Outdoor System by Indoor Unit Remote Controller
# It does not matter whether or not there is outdoor - outdoor unit wiring.
# Set outdoor unit PC board DS1-1 to “indoor” (factory set).
# Set cool/heat switching to “individual” for “Setting mode 1” (factory set).
88 General Information
Si39-303 Test Operation
% Set Cool / Heat Separately for Each Outdoor Unit System by Cool/Heat Switching
Remote Controller
# It does not matter whether or not there is outdoor - outdoor unit wiring.
# Set outdoor unit PC board DS1-1 to “outdoor” (factory set).
# Set cool/heat switching to “individual” for “Setting mode 1” (factory set).
General Information 89
Test Operation Si39-303
& Set Cool / Heat for More Than One Outdoor Unit System Simultaneously in
Accordance with Unified Master Outdoor Unit by Indoor Unit Remote Controller
# Install the outdoor unit external control adapter on either the outdoor-outdoor, indoor-
outdoor, or transmission line.
# Set outdoor unit PC board DS1-1 to “Indoor” (factory set).
# In setting mode 1, set the outdoor unit you want to give cool/heat selection permission to as
the group master, and set the other outdoor units as group slave units.
# Set the outdoor unit external control adapter SS1 to Unified (factory set) or Cool, and SS2 to
No (factory set).
90 General Information
Si39-303 Test Operation
' Set Cool / Heat for More Than One Outdoor Unit System Simultaneously in
Accordance with Unified Master Outdoor Unit by Cool/Heat Switching Remote Controller
# Add and change the following items to &.
★ Install cool/heat switching remote controller on the group master outdoor unit.
★ Set SS1 on the group master outdoor unit PC board.
General Information 91
Test Operation Si39-303
Address setting for & and ' (Set lower 5 digits with binary number.) [No.0 to No.31]
No 0 87 77777
0 0
No 1 87 77778
1 1
No 2 87 77787
2 2
No 3 87 77788
3 3
No 4 87 77877
4 4
~
~
No 30 87 88887
30 30
No 31 87 88888
31 31
(V2724)
92 General Information
Si39-303 Test Operation
A. When the low noise operation is carried out by external instructions (with the use
of the outdoor unit external control adapter)
1. Set “External low noise / Demand YES/NO setting” to “External low noise / Demand YES”.
(Set by Setting Mode 2)
2. Set “External low noise level setting” on the outdoor unit PC board, as the need arises.
(Lower noise operation can be carried out by “Mode 2” than by “Mode 1”, and by “Mode 3”
than by “Mode 2”.)
3. Set “Capacity precedence setting” on the outdoor unit PC board, as the need arises.
(If set to “ON”, when air conditioning load gets higher, the low noise instructions are
neglected to switch to normal operation.) (Set by Setting Mode 2)
B. When the low noise operation is carried out automatically at night (The outdoor unit
external control adapter is not required)
1. Set “Night-time low noise setting” on the outdoor unit PC board. (Set by Setting Mode 2)
(Lower noise operation can be carried out by “Mode 2” than by “Mode 1”, and by “Mode 3”
than by “Mode 2”.)
2. Set “Night-time low noise start setting” on the outdoor unit PC board, as the need arises.
(Set by Setting Mode 2)
(Since the time is presumed in accordance with the outdoor temperature, the starting time is
a target only.)
3. Set “Night-time low noise end setting” on the outdoor unit PC board, as the need arises.
(Set by Setting Mode 2)
(Since the time is presumed in accordance with the outdoor temperature, the ending time is
a target only.)
4. Set “Capacity precedence setting” on the outdoor unit PC board, as the need arises.
(Set by Setting Mode 2)
(If set to “ON”, when air conditioning load gets higher, the status is switched to normal
operation even at night.)
General Information 93
Test Operation Si39-303
94 General Information
Si39-303 Test Operation
Setting of By connecting the external contact input to the demand input of the outdoor unit external control
Demand adapter (optional), the power consumption of unit operation can be saved suppressing the
Operation compressor operating condition.
A. When the demand operation is carried out by external instructions (with the use of the
outdoor unit external control adapter).
! Set the "External low noise/Demand YES/NO setting" switch on the outdoor unit PCB to the
"External low noise/Demand YES".
(Set by Setting Mode 2)
! Set the "Demand 1 level setting" on the outdoor unit PCB, as the need arises.
(During the demand level 1 instruction, the power consumption can be saved to 80%, 70%
or 60% of the rated value respectively.)
B. When the continuous demand operation is carried out. (Use of the outdoor unit
external control adapter is not required.)
! Set the "Continuous demand setting" on the outdoor unit PCB.
! If the "Continuous demand setting" is set to the "Continuous demand 1 fixing", set the
"Demand 1 setting" on the outdoor unit PCB, as the need arises.
(During the continuous demand level 1 operation, the power consumption can be saved to
80%, 70% or 60% of the rated value respectively.)
General Information 95
Test Operation Si39-303
96 General Information
Si39-303 Test Operation
General Information 97
Test Operation Si39-303
$ % &
Setting Setting Setting No. indication Setting No. indication Setting Setting contents indication (Initial setting)
No. contents contents
H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
22 Night-time OFF
low noise " ) ) ) ) ) ) " ) " ) " " ) (Factory " ) ) ) ) ) )
setting setting)
Mode 1 " ) ) ) ) ) *
Mode 2 " ) ) ) ) * *
Mode 3 " ) ) ) ) * *
25 External " ) " " ) ) " Mode 1 " ) ) ) ) ) *
low noise
setting Mode 2
(Factory " ) ) ) ) * )
setting)
Mode 3 " ) ) ) ) ) *
26 Night-time " ) " " ) " ) PM 8:00 " ) ) ) ) * )
low noise
start setting PM 10:00
(Factory " ) ) ) * ) )
setting)
PM 0:00 " ) ) ) ) ) *
27 Night-time " ) " " ) " " AM 6:00 " ) ) ) ) * )
low noise
end setting AM 7:00 " ) ) ) * ) )
AM 8:00
(Factory " ) ) ) ) ) *
setting)
29 Capacity Low noise
precedence precedence
setting " ) " " " ) " (Factory " ) ) ) ) ) )
setting)
Capacity
precedence " ) ) ) ) * )
30 Demand 60% of
setting 1 " ) " " " " ) rated power " ) ) ) ) ) *
consumption
70% of
rated power
consumption " ) ) ) ) * )
(Factory
setting)
80% of
rated power " ) ) ) * ) )
consumption
32 Continuous OFF
demand " ) ) ) ) ) ) (Factory " ) ) ) ) ) *
setting setting)
Continuous
demand 1 " ) ) ) ) * )
fixed
12 External NO
low noise / " ) ) " " ) ) (Factory " ) ) ) ) ) "
Demand set)
setting
YES " ) ) ) ) " )
Setting mode indication section Setting No. indication section Set contents indication section
98 General Information
Si39-303 Test Operation
Additional
charge Turn off the power.
without
Compressor
operation Charge through Service port of
LIQ. Stop valve.
YES
Is all refrigerant charged?
YES
Is all refrigerant charged? Open LIQUID Stop valve.
NO
(V2892)
General Information 99
Test Operation Si39-303
[Operation state]
• Compressor frequency : 210Hz
• Y1S, Y2S, Y3S Solenoid valve : Open
• Outdoor unit fan : High pressure control
• Indoor unit expansion valve (All unit) : 1024 pulse
• Indoor unit fan : H tap
[Operation procedure]
$ In setting mode 2 with units in stop mode, set “B Refrigerant Recovery / Vacuuming mode”
to ON. The respective expansion valve of indoor and outdoor units are fully opened. (H2P
turns to display “TEST OPERATION” (blinks), “TEST OPERATION” and “IN CENTRALIZED
CONTROL” are displayed on the remote controller, and the operation is prohibited.
% Collect the refrigerant using a refrigerant recovery unit. (See the instruction attached to the
refrigerant recovery unit for more detal.)
& Press Mode button “BS1” once and reset “Setting Mode 2”.
[Operating procedure]
$ With Setting Mode 2 while the unit stops, set (B) Refrigerant recovery / Vacuuming mode to
ON. The expansion valves of indoor and outdoor units fully open and some of solenoid
valves open.
(H2P blinks to indicate the test operation, and the remote controller displays "Test
Operation" and "In Centralized control", thus prohibiting operation.)
After setting, do not cancel “Setting Mode 2” until completion of Vacuuming operation.
% Use the vacuum pump to perform vacuuming operation.
& Press Mode button “BS1” once and reset “Setting Mode 2”.
Completion
O tdoor nit
Direction of refrigerant flow
Room where
refrigerant leak has
Indoor nit occurred (Outflow
of all the refrigerant
in system).
Pay special attention to the place, such as a basement, etc, where refrigerant can stay, since
refrigerant is heavier than air.
Step1: Calculate the amount of refrigerant (kg) charged to each system separately.
(Amount of refrigerant (Additional charging Total amount of
in a single indoor + amount) = refrigerant (kg) in
unit system) the system
Notes: Where a single refrigerant facility is divided onto 2 entirely independent refrigerant systems then
use the amounts of refrigerant with which each separate system of charged.
O tdoor nit
Indoor nit
(b) Where there is a room division but there is an opening between the rooms sufficiently large
to permit a free flow of air back and forth.
O tdoor nit
Indoor nit
Partition
(Where there is an opening without a door or where there are openings above and below the
door which are each equivalent in size to 0.15% or more of the floor area.)
(c) Where there is a gas leak detection alarm device linked to a mechanical ventilator in the
smallest room then the next smallest room will become the measurement target.
O tdoor nit
Step 3: Calculate the refrigerant density using the results of the calculations in Step (1) and (2)
above.
Total volume of refrigerant
in the refrigerant system
<= Dangerous concentration (kg/m3)
Size (m3) of the smallest room in
which there is an indoor unit
installed
in the case of: R407C = 0.35kg/m3, R410A = 0.44kg/m3
If the result of the above calculation exceeds the dangerous concentration level then make
similar calculations for the second then third smallest room and so on until the result falls short
of the concentration level.
Step 4: Dealing with situations where the result exceeds the dangerous concentration level.
Where the installation of a facility results in a concentration in excess of the dangerous
concentration level then it may be necessary to revise the system design to dome extent or else
take one of the following courses of action.
Action 1: Making openings which will allow the air to flow freely into the room.
Make openings above and below the door which are each equivalent in size to 0.15%
or more of the floor area or make a doorless opening.
Action 2: Fit a mechanical ventilator linked to a gas leak detection alarm device.
Important Points a) The measurements taken during the test run should be recorded and kept on a test run inspection
sheet.
b) Do not forget to record the length of the refrigerant piping and the refrigerant additional charging
volume on the plate on the back of the outdoor unit external notice board, as this information will be
required for servicing the system.
c) Explain to the customer how to operate the equipment and let him try it.
d) Assemble all the relevant diagrams and other printed matter which is required to operate the system
and hand it all over to the customer (on the spot) and tell him to keep it.
7. Appendix
7.1 Operating Noise of Indoor Units
7.1.1 Difference between Catalogue Data and Actual Noise
Operating noise differs depending on the place of measurement (room) because of the various degrees
with which the room reverberates the sound. To determine the amount of reverberation under uniform
conditions, the unit has been measured in a dead room with results having been compiled in the below
table. The actual sound produced in unit operation can be determined from Table 1.
Sound pressure rise due to room reverberation (Higher than catalogue data)
Table 1
A B C
Floor Mortar Linoleum tile Carpet
Fiberglass +
Room Interior Walls Mortar Plaster Saroncross finish
Detection
Ceiling Mortar mineral wool tile Fiberglass +
Saroncross finish
Average Absorbed Sound (Room with 0.05 0.12 0.25
Approx. 50 m² Floor Area) Typical office
Estimated value to be added to
catalogue value 11~12 8~8.5 5~6
1 Non-active places requiring silence Reception rooms, libraries, sitting rooms, ~35 ~40
hospitals (examining rooms) (NOTE 1)
Sedate business activities that do not Quiet offices, classrooms, small
2 disturb people even over time conference rooms, lobbies ~40 ~45
4 Somewhat loud settings that permit Large offices, typical stores, cafeterias ~50 ~55
regular conversation, brisk activity
Loud places that permit conversation Loud large-side offices, large cafeterias,
5 in a loud voice, highly active place ~55 ~60
with many people loud stores
7.1.2 Faint Noises and Correcting Operating Noise with Respect to Faint
Noises
Faint noises are defined as peripheral sounds existing while the unit is not running, which are picked up
when measuring operating noise. If these faint noises are 10 dB or more than the noise produced by the
unit, the measured value can be taken as the operating noise of the unit. But, the difference must be
corrected if less than 10 dB, because of the effect these noises have on the actual measured value. Also,
when the sound meter remains unchanged even while the unit is stopped, we can determine the
operational noise to be at least 10 dB less than the faint noises, but we cannot pinpoint the operating noise
exactly.
For example, if the faint noises are some 65 dB and the noise produced by the unit in operation is 70 dB,
the indicated difference comes to 5 dB. Using Table 3, we recommend you correct the operating noise by
about 2 dB to 68 dB.
Sample calculation 1
L1 and L2 are given as compounded sounds of 50 and 49 dB respectively. Since L1 – L2 = 50 – 49 = 1, the
corrective value is 2.5, therefore 50 + 2.5 = 52.5 dB.
Sample calculation 2
When sounds of 40 dB, 38 dB, 37 dB and 40 dB are placed in order of magnitude, we obtain the following:
To start, the difference between 40 dB and 40 dB is 0, therefore we take a corrective value of 3dB and
obtain 40 + 3 = 43 dB. The compounded sound of 43 dB and 38 dB has a 5.0 dB difference, thus a
corrective value of 1.2 dB, which gives us 44.2 dB from 43 + 1.2. In the same manner, the corrective value
for 44.2 dB and 37 dB is approximately 0.7 dB, or in other words, 44.2 + 0.7 = 44.9 dB.
Max. 5m
Since there is a possibility that oil may be collected on a stop machine side, install piping
between outdoor units to go to level or go up to an outdoor unit, and to make a slope.
(V3084)
When the piping length between the multi connection kits or between multi connection kit and
outdoor unit is 2m or more, prepare a vertical projection part (200mm or more as shown below) only
on the gas pipe line location less than 2m from multi connection kit.
In the case of 2m or less
Vertical
Projection
200~
300mm
Less than 2m
2m or more
Vertical Vertical
Projection Projection
200~300mm 200~300mm
Wrong
×
Oil is collected to the outdoor
unit at the time of a stop,
because of bottom omission of
piping.
V3039
Wrong
×
Oil is collected to the low level outdoor
unit at the time of a stop, because of
downward slope of piping.
¡ ¡
The example of installation on which oil is not collected.
Good Good
Vertical projector
is required if this
distance is
2m or more.
Vertical
Projection
200~
300mm
(V3086)
Outdoor Unit - Multi Connection Piping Kit Actual piping length 10m or less, equivalent length 13m or less
Max.allowable Multi Connection Piping Kit - Indoor Unit Actual piping length 150m or less, equivalent length 175m or
Piping Length less, the total extension 300m or less
REFNET Joint - Indoor Unit Actual piping length 40m or less
Outdoor Unit - Outdoor Unit 5m or less
Allowable 50m or less
Level Outdoor Unit - Indoor Unit (when an outdoor unit is lower than indoor units : 40m or less)
Difference
Indoor Unit - Indoor Unit 15m or less
One outdoor
unit installed a b c d e f g H1
(RXYQ5 ~ 16) A B C D E F G
h i j k l m n
1 2 3 4 5 6 7 H2
8
Indoor units (1-8)
Outdoor unit
REFNET joint (A-G)
First outdoor H3
When multiple
outdoor units branch
a b c d e f g H1
installed A B C D E F G P
(RXYQ18 ~) h i j k l m n
1 2 3 4 5 6 7 H2
8
Indoor units (1-8)
Outdoor unit
H3
REFNET joint (A • B)
When multiple i
a
outdoor units A B
H1 k
installed Refnet header b j
(RXYQ18 ~ ) 7 8
H2
c d e f g h
1 2 3 4 5 6
Indoor units (1-8)
One outdoor a
unit installed
(RXYQ5 ~16) H1
b c d e f g h
1 2 3 4 5 6 7 H2
8
Indoor units (1-8)
Outdoor unit
Refnet header
H3
When multiple
outdoor units a
installed H1
(RXYQ18 ~ )
b c d e f g h
1 2 3 4 5 6 7 H2
Indoor units (1-8) 8
a b c d e f g H1
A B C D E F G
h i j k l m n
1 2 3 4 5 6 7 H2
8
Indoor units (1-8)
2. example in case of refnet joint B indoor units 7 + 8
example in case of refnet joint header; indoor units 1 + 2 + 3 + 4 + 5 + 6
Outdoor unit REFNET joint (B)
i
a
A B
k
H1 b j
Refnet header 7 8
H2
c d e f g h
1 2 3 4 5 6
Indoor units (1-8)
3. example in the case of refnet header; indoor units 1 + 2 + 3 + 4 + 5 + 6 + 7 + 8
H1
b c d e f g h
1 2 3 4 5 6 7 H2
8
Indoor units (1-8)
a b c d e f g
A B C D E F G
h i j k l m n
1 2 3 4 5 6 7 H2
8
Indoor units (1-8)
2. example in case of refnet joint B indoor units 7 + 8,
example in case of refnet header;indoor units 1 + 2 + 3 + 4 + 5 + 6
Outdoor unit REFNET joint (B)
i
a
A B
k
H1 b j
Refnet header 7 8
H2
c d e f g h
1 2 3 4 5 6
Indoor units (1-8)
3. example in the case of refnet header; indoor units 1 + 2 + 3 + 4 + 5 + 6 + 7 + 8
H1
b c d e f g h
1 2 3 4 5 6 7 H2
8
Indoor units (1-8)
7.4.3 How to choose an outdoor branch kit (needed if the outdoor unit
capacity type is RXYQ18 or more.)
! Choose from the following table in accordance with the number of outdoor units.
Number of outdoor units Branch kit name
2 unit BHFP22M90 + BHFP22M90P
3 unit BHFP22M135 + BHFP22M135P
Note: If a negative result is gotten for R from the formula at right, no refrigerant needs to be added.
Total length (m) Total length (m) Total length (m) Total length (m)
R= of liquid piping ×0.35 + of liquid piping ×0.25 + of liquid piping ×0.17 + of liquid piping ×0.11
size at ø22.2 size at ø19.1 size at ø15.9 size at ø12.7
Total length (m) Total length (m) Model name Amount of refrigerant
+ of liquid piping ×0.054 + of liquid piping ×0.022 - RXYQ5 ~ 16MY1B 0 kg
size at ø9.5 size at ø6.4 RXYQ18 ~ 32MY1B 3 kg
RXYQ34 ~ 48MY1B 6 kg
*Example for refrigerant branch using refnet joint and refnet header for RXYQ34MY1B
Outdoor unit
H3
REFNET joint (A • B)
i
a
A B
H1 b k
Refnet header j
7 8
H2
c d e f g h
1 2 3 4 5 6
Indoor units (1-8)
If the outdoor unit is a: ø19.1 × 30m d: ø 9.5 × 10m g: ø 6.4 × 10m j : ø6.4 × 10m
RXYQ34MY1B and the b: ø15.9 × 10m e: ø 9.5 × 10m h: ø 6.4 × 20m k: ø6.4 × 9m
piping lengths are as at c: ø 9.5 × 10m f : ø 9.5 × 10m i : ø12.7 × 10m
right
Note: The amount of refrigerant to be added to the unit should be written on the included “Added Refrigerant”
plate and attached to the rear side of the front cover. Refer next page.
3P114237A
) BHFP22M135
) Gas side (1 pcs.) ) Liquid side (1 pcs.)
) Reducing socket (1 pcs.) ) T - joint for oil pressure equalizing pipe (1 pcs.)
! Selection procedure
Caution: Outdoor units multi connection piping connect right according to the INSTALLATION MANUAL
of outdoor unit.
! Pipe size selection and cutting position of JOINT
According to the following table cut the joint or reducer with a pipe cutter for use.
) BHFP22M90
) BHFP22M135
) BHFP22M135
) BHFP22M90
) BHFP22M135
Installation of ! Cutting the Reducer (1) and Gas Side Attached Pipe (3)
Gas Side Pipes
! Connection Piping
) BHFP22M90
) BHFP22M135
Installation of ) BHFP22M90
liquid side pipes
and oil pipe
) BHFP22M135
After connection
piping
Caution Be sure to secure space for brazing and piping work under the outdoor unit.
) BHFP22M90
! Cutting the joint and reducer
According to table 4 and 5 cut the joint and reducer for use.
! Connection piping
Connect pipes with joint (Refer to fig.7)
) BHFP22M135
• Be sure to secure space for brazing and piping work under the outdoor unit.
V3041
KHRP26M33T
V3042
KHRP26M72T
Insulation • Liquid Side
• Gas Side
Insulation
V3043
KHRP26M73T
• Gas Side • Liquid Side
V3044
KHRP26M73TP
×2
V3045
V3046
KHRP26M33H
• Gas Side
• Liquid Side Insulation
Insulation
V3047
KHRP26M72H
• Gas Side
Insulation • Liquid Side Insulation
V3048
KHRP26M73H
• Gas Side Insulation • Liquid Side Insulation
V3049
KHRP26M73HP
34.9 41.3
31.8 38.1
• Reducing Socket
V3050
! If the selected building pipe differs form the branch pipe in size, cut the connection with a pipe cutter as
shown below.
2. REFNET header
! If the selected field pipe differs from the branch pipe in size, cut the connection with a pipe cutter as
shown below.
! Fit a stop end on all open branch pipe connections not in use.
Note: ! Install the REFNET joint horizontally or vertically, keeping it within a 30 angle when installed
horizontally.
! Install the REFNET header so that it branches horizontally.
! Do not used a T-joint for the branch pipe.
Outdoor units
Indoor units
No. Installation Model Unit No. Group No. No. Installation Model Unit No. Group No.
1 21
2 22
3 23
4 24
5 25
6 26
7 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
Field settings
C/H SELECT (setting mode 1) C/H SELECT setting (DS1-1) Low noise operation Sequential start
H M L H M L H M L kg
During operation
System name
Inspection item Inspection method Standard (guideline) Measurement values Decision
Main power supply voltage Tester Rated voltage ±10% R-S V S-T V R-T V
Operation circuit voltage Tester Rated voltage ±10% V
Fan rotation direction Visual inspection Forward rotation G NG
Fan noise/vibration Listening No noise or vibration
RED WHITE BLACK
Fan operation current Clamp meter
A A A
Suction air temperature Thermometer Temperature differential °C
Outdoor unit 1
During operation
System name
Inspection item Inspection method Standard (guideline) Measurement values Decision
Room 1 V Room 2 V Room 3 V Room 4 V
Room 5 V Room 6 V Room 7 V Room 8 V
Room 9 V Room10 V Room11 V Room12 V
Room13 V Room14 V Room15 V Room16 V
RXYQ8MY1B
RXYQ10MY1B
RXYQ12MY1B
4D040338A
RXYQ14MY1B
RXYQ16MY1B
4D040339A
R3T
R1T
Fan
R2T
DU220-602D
(mm)
Capacity GAS Liquid
20 / 25 / 32 / 40 / 50M φ12.7 φ6.4
63 / 80 / 100 / 125M φ15.9 φ9.5
200M φ19.1 φ9.5
250M φ22.2 φ9.5
RXYQ8MY1B
RXYQ10MY1B
RXYQ12MY1B
3D038582
RXYQ14MY1B
RXYQ16MY1B
3D038058
3D040746
RXYQ18~32MY1B
3D040747
RXYQ34~48MY1B
3D040748
Source of Multiple core cable has been used for at least part of the interconnecting wiring between the remote
Problem and controller and the indoor units.
Remedial Action This has resulted in signal interference leading to a transmission malfunction.
The multiple core cable was replaced by twin core cable and the fault disappeared.
Main Points ! Although twin core cable had been run from each unit, multiple core cable was used on the way.
! In schools, etc., because remote controllers are often installed in a single first floor control room, it is
easier to use a multi-core cable.
! Signal interference can result in non-existent addresses appearing on the display.
Source of The connecting cables and the corresponding piping were not correctly matched.
Problem and Recabling was carried out and the fault disappeared.
Remedial Action
Main Points ! Special care must be taken when the pipework and cabling are carried out by different people.
! Run each indoor unit in turn to check that the system is correctly matched.
Source of The trap was not properly shaped thus preventing it from functioning effectively as a trap and resulting in
Problem and drain leakage. The trap was reshaped and the fault disappeared.
Remedial Action
7.12.4 Example 4: Pressure down despite absence of leaks during air tight
test (all model)
Situation In order to carry out local air tight tests on the refrigerant piping the system was pressurized via the liquid
pipe service port and after 24 hours the pressure was found to have fallen. The local refrigerant piping
alone does not lose any pressure. Maybe the gas leak is supposed to be located in the indoor unit itself.
Source of The system was pressurized from the liquid pipe side and the gas pipes were therefore not pressurized.
Problem and The system was then left under pressure for 24 hours but during that time gas leaked through into the gas
Remedial Action pipes due to internal leaks within electronic expansion valves and the gas pressure inside the liquid pipes
consequently dropped.
Indoor unit
Heat exchanger
Fan
Electronic
Filter expansion valve Filter
Main Points When carrying out air tight tests on local pipework it is essential that the system be pressurized via
both the liquid pipes and the gas pipes.
Source of The angle of the fittings was incorrect and needed to be rectified as shown in the following figure.
Problem and
Remedial Action 1. REFNET joints
The REFNET joints should be installed such that branches meet the main pipe either horizontally or
vertically at an angle of exactly 90 degrees.
2. REFNET header
The REFNET header is a lateral flow pipe and should be fitted so as to allow horizontal branch fittings.
(Vertical or sloping fitting is not permissible.)
Cause Both ends of the pipe have been tightly fixed in place.
↓
Starting and stopping the compressor has caused temperature to vary, thus the pipes have expanded and
contracted which places stress on soldered parts.
↓
Cracks have formed because of repeated expansion and contraction.
Remedial Action Fit the pipe with a loop as shown in the below drawing.
Main Points ! Take thermal expansion and contraction along the spline into consideration when installing pipe
supports.
For Your Expansion (m) = Full length × Coefficient of thermal expansion × Rise in temperature
Reference Coefficient of thermal expansion for copper: 16.5 × 10-6
Example For a pipe length of 10 m and a rise in temperature of 50°C, expansion reaches 8.2 mm.
Cause and The transmission wiring between the cool/heat selector and the outdoor unit is too close to a high voltage
Remedial Action wire. An induced voltage is, therefore, being impressed on the transmission wiring which is causing a
heating/cooling malfunction in the outdoor unit PC board.
Bypassing the transmission wiring will allow the unit to function normally.
Main Points ! Keep low and high voltage wiring away from each another.
Remedial Action Supply power to either the central remote controller or unified ON/OFF controller.
Wire the central remote controller or unified ON/OFF controller, or indoor unit to the centralized control
line.
Main Points ! When communications with the central remote controller are down, “00” cannot be selected in the field
setting mode.
! Activate power to the central remote controller, unified ON/OFF controller and indoor unit before setting
the centralized control group number.
Cause 1. None of the indoor units connected to the central remote controller have been given a group No.
2. The connector for setting the master controller inside the central remote controller is disconnected.
Remedial Action ! Set a centralized control group No. for each indoor unit with the respective remote controllers.
! Connect the connector for setting the master controller in one of the central remote controller.
Main Points ! If the setting for master controller has been changed, reset the power to the unit at the ON/OFF switch
or the forced reset switch of the controller.
! Activate power to the central remote controller, unified ON/OFF controller and indoor unit before setting
the centralized control group No.
! For details on how to set the centralized control group number, refer to the installation manual.
Part 2
Installation Manual
1. Introduction .........................................................................................155
1.1 Combination .........................................................................................155
1.2 Standard Operation Limit .....................................................................156
1.3 Standard Supplied Accessories ...........................................................156
1.4 Option Accessory .................................................................................157
1.5 Technical Specifications ......................................................................158
1.6 Electrical Specifications........................................................................160
2. Main Components ...............................................................................161
3. Selection of Location...........................................................................162
4. Inspecting and Handling the Unit ........................................................164
5. Unpacking and Placing the Unit ..........................................................165
6. Refrigerant Piping ...............................................................................167
6.1 Selection of Piping Material..................................................................167
6.2 Connecting the Refrigerant Piping .......................................................168
6.3 Example of Connection ........................................................................173
6.4 Leak test and Vacuum Drying ..............................................................175
6.5 Pipe Insulation......................................................................................177
6.6 Additional refrigerant charge ................................................................178
7. Field Wiring .........................................................................................180
7.1 Optional Parts Cool / Heat Selector .....................................................180
7.2 Power Circuit and Cable Requirements ...............................................181
7.3 General.................................................................................................182
7.4 Examples..............................................................................................183
8. Before Operation.................................................................................191
8.1 Checks Before Initial Start-up...............................................................191
8.2 Test Run...............................................................................................192
9. Caution for Refrigerant Leaks .............................................................194
9.1 Caution for Refrigerant Leaks ..............................................................194
[Applicable models]
RXYQ5MY1B RXYQ28MY1B
RXYQ8MY1B RXYQ30MY1B
RXYQ10MY1B RXYQ32MY1B
RXYQ12MY1B RXYQ34MY1B
RXYQ14MY1B RXYQ36MY1B
RXYQ16MY1B RXYQ38MY1B
RXYQ18MY1B RXYQ40MY1B
RXYQ20MY1B RXYQ42MY1B
RXYQ22MY1B RXYQ44MY1B
RXYQ24MY1B RXYQ46MY1B
RXYQ26MY1B RXYQ48MY1B
Caution ! Read this manual attentively before starting up the unit. Do not throw it away. Keep it in your
files for future reference.
Caution ! The refrigerant R410A requires strict cautions for keeping the system clean, dry and tight.
! A.Clean and dry
Foreign materials (including mineral oils such as SUNISO oil or moisture) should be
prevented from getting mixed into the system.
! B.Tight
R410A does not contain any chlorine, does not destroy the ozone layer, and does not
reduce the earth’s protection against harmful ultraviolet radiation.
R410A can contribute slightly to the greenhouse effect if it is released. Therefore we should
take special attention to check the tightness of the installation.
! Read the chapter “Refrigerant piping work” carefully and follow these procedures correctly.
Caution ! Since design pressure is 3.8MPa or 38bar (for R407C units: 3.3MPa or 33bar), pipes of
larger wall thickness may be required.
! Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its
liquid state. (If the refrigerant is charged in a state of gas, its composition changes and the
system will not work properly.)
! The indoor unit is for R410A. See the catalog for indoor unit models which can be
connected.
(Normal operation is not possible when connected to other units.)
Caution ! Do not allow children to mount on the outdoor unit, or avoid placing any object on it. Falling
or tumble may result in injury.
1. Introduction
This installation manual concerns VRV inverters of the Daikin
RXYQ-M series. These units are designed for outdoor installation and used for cooling and
heatpump applications. The units are available in 3 standard sizes with nominal cooling
capacities ranging from 14.0 to 133.5kW and nominal heating capacities ranging from 16.0 to
150.0kW.
The RXYQ-M units can be combined with Daikin VRV series indoor units for air conditioning
purposes.
The present installation manual describes the procedures for unpacking, installing and
connecting the RXYQ-M units. Installation of the indoor units is not described in this manual.
Always refer to the installation manual supplied with these units for their installation.
1.1 Combination
The indoor units can be installed in the following range.
! Always use appropriate indoor units compatible with R410A.
To lean which models of indoor units are compatible with R410A, refer to the product
catalogs.
! Total capacity/quantity of indoor units
〈Outdoor unit〉 〈Total capacity of indoor units〉 〈Total quantity of indoor units〉
RXYQ5MY1B....................... 62.5 ~ 162.5 8 units
RXYQ8MY1B......................... 100 ~ 260 13 units
RXYQ10MY1B...................... 125 ~ 325 16 units
RXYQ12MY1B....................... 150 ~ 390 19 units
RXYQ14MY1B....................... 175 ~ 455 20 units
RXYQ16MY1B....................... 200 ~ 520 20 units
RXYQ18MY1B....................... 225 ~ 585 20 units
RXYQ20MY1B....................... 250 ~ 650 20 units
RXYQ22MY1B....................... 275 ~ 715 22 units
RXYQ24MY1B....................... 300 ~ 780 32 units
RXYQ26MY1B....................... 325 ~ 845 32 units
RXYQ28MY1B....................... 350 ~ 910 32 units
RXYQ30MY1B....................... 375 ~ 975 32 units
RXYQ32MY1B....................... 400 ~ 1040 32 units
RXYQ34MY1B....................... 425 ~ 1105 34 units
RXYQ36MY1B....................... 450 ~ 1170 36 units
RXYQ38MY1B....................... 475 ~ 1235 38 units
RXYQ40MY1B....................... 500 ~ 1300 40 units
RXYQ42MY1B....................... 525 ~ 1365 40 units
RXYQ44MY1B....................... 550 ~ 1430 40 units
RXYQ46MY1B....................... 575 ~ 1495 40 units
RXYQ48MY1B....................... 600 ~ 1560 40 units
15.5
30 15
25 10
20 5
15 0
10
-10
0
-5
-10 -20
10 14 15 20 25 27 30 B 5 10 15 20 25 27 30 D
RXYQ8 · 10 · 14 · 16 type
Gas line
piping
Name Clamp (1) Clamp (2) Clamp (3) attached to
unit (1)
Quantit 9 pcs. 2 pcs. 1 pc. 1 pc.
y
Shape
Small Large
1 1
2 2
1. Operation manual
Installation manual
Clamp
2. Attached pipe
! Outdoor unit multi connection piping kit (For R410A only: Always use an appropriate
kit dedicated for your system.)
Number of outdoor units connected 2 units 3 units
Kit name BHFP22M90 BHFP22M135
! Pipe size reducer (For R410A only: Always use an appropriate kit dedicated for your
system.)
Kit name KHRP26M73TP KHRP26M73HP BHFP22M90P BHFP22M135P
Type of outdoor unit
used RXYQ24~48MY1B RXYQ24~32MY1B RXYQ34~48MY1B
∗ To select an optimum refrigerant branching kit, refer to “6. Refrigerant Piping Work”.
2. Main Components
For main components and function of the main components, refer to the Engineering Data Book
and the Service Manual Si39-302.
3. Selection of Location
This unit, both indoor and outdoor, is suitable for installation in a commercial and light industrial
environment. If installed as a household appliance it could cause electromagnetic interference.
The VRV OUTDOOR units should be installed in a location that meets the following
requirements:
1. The foundation is strong enough to support the weight of the unit and the floor is flat to
prevent vibration and noise generation.
2. The space around the unit is adequate for servicing and the minimum space for air inlet and
air outlet is available.
(refer to figure below and choose one of both possibilities)
< If installed as a single unit > < When installed in serial >
(Pattern 1) ≥300 (Pattern 1) ≥300
h2
2
h1
(Pattern 3) ≥300 2 (Pattern 3) ≥300
1500
1 3
500
≥10 1 ≥200 ≥400 1 ≥400
Caution 1. An inverter air conditioner may cause electronic noise generated from AM broadcasting.
Examine where to install the main air conditioner and electric wires, keeping proper
distances away from stereo equipment, personal computers, etc.
indoor unit
Branch switch,
Branch switch, remote overcurrent breaker
≥1500
cool/heat
selector
≥1000
0
00
≥1 ≥1500
≥1500
personal computer ≥1500
or radio
(mm)
• Locations where sulfurous acids and other corrosive gases may be present in the
atmosphere.
Copper piping and soldered joints may corrode, causing refrigerant to leak.
• Locations where equipment that produces electromagnetic waves is found.
The electromagnetic waves may cause the control system to malfunction, preventing
normal operation.
• Locations where flammable gases may leak, where thinner, gasoline, and other volatile
substances are handled, or where carbon dust and other incendiary substances are found
in the atmosphere.
Leaked gas may accumulate around the unit, causing an explosion.
2 3
5
2 3
1.Packaging material
2.Forklift
3.Opening (Large)
4.Belt sling
5.Opening (Small) (40×30)
6.Wear plate
7.Removal of shipping brackets
8.Shipping bracket (Remove the screws.)
20
! The unit must be installed on a solid longitudinal foundation (steel beam frame
or concrete) as indicated in figure below.
A 1
B
722-737
80 80
765
2
Caution 1. Prepare a water drainage channel around the foundation to drain waste water from around
the unit.
2. If the unit is to be installed on a roof, check the strength of the roof and its drainage facilities
first.
3. If the unit is to be installed on a frame, install the waterproofing board within a distance of
150mm under the unit in order to prevent infiltration of water coming from under the unit.
[Precaution]
! When installing on a roof, make sure the roof floor is strong enough and be sure to water-
proof all work.
! Make sure the area around the machine drains properly by setting up drainage grooves
around the foundation.
(Drain water is sometimes discharged from the outdoor unit when it is running.)
! Block all gaps in the holes for passing out piping and wiring using sealing material (locally
procured). (Small animals may enter the machine.)
6. Refrigerant Piping
Caution After completing installation, be sure to open the valve.
(See 6-6 Additional refrigerant charge for details) (Operating the unit with the valve shut will
break the compressor.)
Use R410A to add refrigerant. (The R410A refrigerant cylinder has a pink stripe painted around
it.)
All field piping must be installed by a licensed refrigeration technician and must comply with
relevant local and national regulations.
1.Left-side connection
2.Front connection
3.Right-side connection
1 2 3
! Front connection:
Remove the shutoff valve cover to connect.
! Side (bottom) connection:
Remove the knock holes on the bottom frame and route the piping under the bottom frame.
! Front connection:
Remove the shutoff valve cover to connect.
! Side (bottom) connection:
Remove the knock holes on the bottom frame and route the piping under the bottom frame.
RXYQ5-16 type (1) 2 7 ( 12 ) 13 7
3
3 8 8 9
9 4
4 10 5 (1)(3)(2)
14
5 (1)(2)(3) 6
11 15
6 10
11
16
1.Front connection:
2.Remove the shutoff valve cover to connect.
3.Flange:
4.(or flare nut in case of models Q5 type)
5.Gas side accessory pipe (1) (2) (3)
6.(In case of Q5 type, field supply.)
7.Oil-equalizing piping shutoff valve (Except Q5)
8.No piping work is needed.
9.Flare nut
10.Brazing
11.Liquid side piping (field supply)
12.Side (bottom) connection:
13.Remove the knock holes on the bottom frame and route the piping under the bottom
frame.
14.Knockout hole
15.Punch the knock holes.
16.Liquid side piping (field supply)
17.Oil-equalizing piping (field supply)
Caution Be sure to use the attached pipe when carrying out piping work in the field.
Be sure that the local piping does not touch other pipes, the bottom panel or side panel.
Especially for the bottom and side connection, be sure to protect the local piping with the
provided insulation, to prevent it from coming into contact with the casing.
Concave section
2. Make sure to perform the piping installation within the range of the maximum allowable pipe
length, allowable level difference and allowable length after branching as indicated in
chapter “Example of connection”
3. For installation of the refrigerant branching kit, refer to the installation manual delivered with
the kit.
Mount the REFNET joint so that it branches either horizontally or vertically.
1. Horizontal wires
2. Up to ±30× or vertically.
1 2
A A-arrow diagram
3. Horizontal wires
3
B
B-arrow diagram
4. Pipe connection
• Only use the flare nuts included with the unit.
Using different flare nuts may cause the refrigerant to leak.
• Be sure to perform a nitrogen blow when brazing.
(Brazing without performing nitrogen replacement or releasing nitrogen into the piping will
create large quantities of oxidized film on the inside of the pipes, adversely affecting
valves and compressors in the refrigerating system and preventing normal operation.)
• Do not use a flux when brazing the refrigerant pipe joints.
Use phosphor copper brazing (BCup) which does not require flux.
(Using a chlorine flux may cause the pipes to corrode, and if it contains fluoride it may
cause the refrigerant lubricant to deteriorate, adversely affecting the refrigerant piping
system.)
Notes: ! The pressure regulator for the nitrogen released when doing the brazing should be set to
0.02 MPa(0.2kg/cm2) or less.
1.Refrigerant piping
2.Location to be brazed
1 4 5 6 3.Nitrogen
2
4.Taping
3
5.Manual valve
7 6.Regulator
7.Nitrogen
[Gas side]
RXYQ5MY1B type: ........... φ15.9 → φ19.1 (Minimum thickness φ1.00mm)
RXYQ8MY1B type: ........... φ19.1 → φ22.2 (Minimum thickness φ1.00mm)
RXYQ10MY1B type: ......... φ22.2 → φ25.4 (Minimum thickness φ1.00mm)
RXYQ12-14MY1B type: ... φ28.6 → Not Increased
RXYQ16-22MY1B type: ... φ28.6 → φ31.8 (Minimum thickness φ1.10mm)
RXYQ24MY1B type: ......... φ34.9 → Not Increased
RXYQ26-34MY1B type: ... φ34.9 → φ38.1 (Minimum thickness φ1.10mm)
RXYQ36-48MY1B type: ... φ41.3 → Not Increased
[Liquid side]
RXYQ5MY1B type: ........... φ9.5 → Not Increased
RXYQ8-10MY1B type: ..... φ9.5 → φ12.7 (Minimum thickness φ0.80mm)
RXYQ12-16MY1B type: ... φ12.7 → φ15.9 (Minimum thickness φ1.00mm)
RXYQ18-24MY1B type: ... φ15.9 → φ19.1 (Minimum thickness φ1.00mm)
RXYQ26-48MY1B type: ... φ19.1 → φ22.2 (Minimum thickness φ1.00mm)
to indoor unit
Piping between outdoor units
to indoor unit
Piping between outdoor units
Pattern 2
to indoor unit
to indoor unit
Downward inclination
to indoor unit
to indoor unit
Downward inclination
Oil remains in piping
2. To avoid the risk of oil retention to the stopping unit side, always connect the shutoff valve
and the piping between outdoor units as shown in the figure A or figure B.
A
A
B
Prohibited pattern
to indoor unit
to indoor unit
Unit C Unit C
to indoor unit
to indoor unit
3. If the piping length between the outdoor unit-connecting pipe kits or between the outdoor
units exceeds 2 m, create a rise of 200 mm or more in the gas line within a length of 2 m
from the kit.
If 2 m or less
Piping between outdoor units
to indoor unit
2m or less
2m or less 2m
or more
to indoor
unit 2m or less 2m or less
H1 b k
installed A B C D E F G P Refnet header j H1
h i j k l m n 7 8 i
1 2 3 4 5 6 7 H2 H2
∗ If the system capacity is RXYQ18 or more, re-read to (RXYQ18~) c d e f g h b c d e f g h
8 1 2 3 4 5 6 1 2 3 4 5 6 7 H2
the first outdoor branch as seen from the indoor unit. Indoor units (1-8)
Indoor units (1-8) Indoor units (1-8) 8
Allowable Between outdoor and indoor units Difference in height Difference in height between outdoor and indoor units (H1) ≤ 50m (Max 40m if the outdoor unit is below) Outdoor unit
height Between indoor and indoor units Difference in height Difference in height between adjacent indoor units (H2) ≤ 15m r ≤ 10m (Approximately length: max 13m)
length Between outdoor and outdoor units Difference in height Difference in height between outdoor unit (main) and outdoor unit (sub) (H3) ≤ 5m s ≤ 10m (Approximately length: max 13m)
s
Pipe length from first refrigerant branch kit (either refnet joint or refnet header ) to indoor unit ≤ 40m r t ≤ 10m (Approximately length: max 13m)
Allowable length after the branch Actual pipe length
Example unit 8: b + c + d + e + f + g + p ≤ 40m Example unit 6: b + h ≤ 40m, unit 8:i + k ≤ 40m Example unit 8: i ≤ 40m t
Refrigerant branch kit selection How to select the refnet joint How to select the refnet header
• When using refnet joints at the first branch counted from the outdoor unit side. • Choose from the following table in accordance with the total capacity of all the indoor units connected below the REFNET header.
Choose from the following table in accordance with the capacity of the outdoor unit. • Note: 250 type cannot be connected below the REFNET header.
Refrigerant branch kits can only be
used with R410A. Outdoor unit capacity type Refrigerant branch kit name indoor capacity index Refrigerant branch kit name
RXYQ5 type KHRP26M22T < 200 KHRP26M22H (Max. 4 kit)
RXYQ8, 10 type KHRP26M33T < 290 KHRP26M33H (Max. 8 kit)
RXYQ12~22 type KHRP26M72T 290 ≤ x< 640 KHRP26M72H (Max. 8 kit)
RXYQ24 type~ KHRP26M73T + KHRP73TP 640 < KHRP26M73H (Max. 8 kit) + KHRP26M73HP
• For refnet joints other than the first branch, select the proper branch kit model based on the total capacity index. How to choose an outdoor branch kit (needed if the outdoor unit capacity type is RXYQ18 or more.)
indoor capacity index Refrigerant branch kit name • Choose from the following table in accordance with the number of outdoor units.
< 200 KHRP26M22T Number of outdoor units Branch kit name
200 ≤ x< 290 KHRP26M33T 2 unit BHFP22M90 + BHFP22M90P
290 ≤ x< 640 KHRP26M72T 3 unit BHFP22M135 + BHFP22M135P
640 < KHRP26M73T + KHRP73TP
Pipe size selection Piping between outdoor unit and refrigerant branch kit (part A) Piping between refrigerant branch kits Between refrigerant branch kit and indoor unit
• Match to the size of the connection piping on the outdoor unit. • Choose from the following table in accordance with the total capacity of all the • Pipe size for direct connection to indoor unit must be the same as the
For an outdoor unit multi installation (RXYQ18~48MY1B), make the Outdoor unit connection piping size (Unit:mm) indoor units connected below this. connection size of indoor unit.
settings in accordance with the following figure. • Do not let the connection piping exceed the refrigerant piping size chosen by (Unit:mm)
Piping size (outer diameter x minimum thickness)
Outdoor unit capacity type general system model name. (Unit:mm)
Gas pipe Liquid pipe Piping size (outer diameter x minimum thickness)
Piping size (outer diameter x minimum thickness) indoor capacity type
RXYQ5 type φ15.9 × 0.99 indoor capacity index Gas pipe Liquid pipe
RXYQ8 type φ19.1 × 0.80 φ9.5 × 0.80 Gas pipe Liquid pipe 20, 25, 32, 40, 50 type φ12.7 × 0.80 φ6.4 × 0.80
< 200 φ15.9 × 0.99 63, 80, 100, 125 type φ15.9 × 0.99
RXYQ10 type φ22.2 × 0.80 φ9.5 × 0.80
RXYQ12, 14, 16 type φ12.7 × 0.80 200 ≤ x< 290 φ22.2 × 0.80 200 type φ19.1 × 0.80 φ9.5 × 0.80
φ28.6 × 0.99 290 ≤ x< 420 φ12.7 × 0.80
RXYQ18~22 type φ28.6 × 0.99 250 type φ22.2 × 0.80
φ15.9 × 0.99 420 ≤ x< 640 φ15.9 × 0.99
Oil-equalizing line (part D) RXYQ24 type
φ34.9 × 1.21 640 ≤ x< 920 φ34.9 × 1.21 Piping between outdoor branch and indoor unit (part C) (Unit:mm)
RXYQ26~34 type φ19.1 × 0.80
φ19.1 × 0.80 920 < φ41.3 × 1.43 Piping size (outer diameter x minimum thickness)
Piping between outdoor branch RXYQ36~48 type φ41.3 × 1.43 outdoor capacity type
Gas pipe Liquid pipe
and indoor unit (part C) Piping between outdoor branches (part B)
• Choose from the following table in accordance with the total capacity of all the RXYQ8 type φ19.1 × 0.80
φ9.5 × 0.80
Piping between outdoor branches (part B) outdoor units connected above this. (Unit:mm) RXYQ10 type φ22.2 × 0.80
Piping size (outer diameter x minimum thickness) RXYQ12, 14, 16 type φ28.6 × 0.99 φ12.7 × 0.80
Piping between outdoor unit and refrigerant outdoor capacity index
branch kit (part A) Gas pipe Liquid pipe
Oil-equalizing line (Only for RXYQ18 or more) (part D)
< 22HP φ28.6 × 0.99
φ15.9 × 0.99 Piping size (outer diameter x minimum thickness) φ6.4 × 0.80
24HP
φ34.9 × 1.21 (Unit:mm)
26HP < φ19.1 × 0.80
How to calculate the additional refrigerant Example for refrigerant branch using refnet joint and refnet header for RXYQ34MY1B
Total length (m) Total length (m) Total length (m) Total length (m)
to be charged R= of liquid piping ×0.35 + of liquid piping ×0.25 + of liquid piping ×0.17 + of liquid piping ×0.11 If the outdoor unit is a: φ19.1 × 30m d: φ9.5 × 10m g: φ16.4 × 10m j : φ16.4 × 10m
size at φ22.2 size at φ19.1 size at φ15.9 size at φ12.7 RXYQ34MY1B and the
b: φ15.9 × 10m e: φ9.5 × 10m h: φ16.4 × 20m k: φ16.4 × 19m
Additional referigerant to be charged R (Kg) piping lengths are as at
R should be rounded off in units of 0.1Kg. right c: φ09.5 × 10m f : φ9.5 × 10m i : φ12.7 × 10m
Model name Amount of refrigerant
Total length (m) Total length (m) RXYQ5~16MY1B 0 kg
NOTE: + of liquid piping ×0.054 + of liquid piping ×0.022 _ R= 30 0.25 + 10 0.17 + 10 0.11 + 40 0.054 + 49 0.022 - 6 =7.538
If a negative result is gotten for R from the formula at right, no refrigerant size at φ9.5 size at φ6.4 RXYQ18~32MY1B 3 kg
needs to be added. RXYQ34~48MY1B 6 kg a b i c+d+e+f g+h+j+k 7.5
Pressurize the liquid and gas pipes to 3.8MPa (38bar) (do not pressurize more than 3.8MPa
(38bar)). If the pressure does not drop within 24 hours, the system passes the test. If the
pressure drops, check where the nitrogen leaks from.
! Vacuum drying: Use a vacuum pump which can evacuate to –100.7kPa (5Torr, –
755mmHg).
1. Evacuate the system from the liquid and gas pipes by using a vacuum pump for more
than 2 hours and bring the system to
–100.7kPa. After keeping the system under that condition for more than 1 hour, check if
the vacuum gauge rises or not. If it rises, the system may either contain moisture inside or
have leaks.
2. Following should be executed if there is a possibility of moisture remaining inside the pipe
(if piping work is carried out during the raining season or over a long period of time
rainwater may enter the pipe during work).
After evacuating the system for 2 hours, pressurize the system to 0.05MPa (vacuum
break) with nitrogen gas and evacuate the system again using the vacuum pump for 1
hour to
–100.7kPa (vacuum drying). If the system cannot be evacuated to –100.7kPa within 2
hours, repeat the operation of vacuum break and vacuum drying.
Then, after leaving the system in vacuum for 1 hour, confirm that the vacuum gauge does
not rise.
Notes: Make sure to perform airtightness test and vacuum drying using the service ports of the shutoff
valve shown in the table on the bellow.
One outdoor unit installed: In case of Liquid line shutoff valve
RXYQ5-16MY1B Gas line shutoff valve
Q5 type Q8 type Q10 type Q12 type Q14 type Q16 type
Liquid line
shutoff valve φ 9.5 φ 12.7
Tightening torque
Tightening torque N-m (Turn clockwise to close)
Shutoff Gas line
valve size piping
Shaft (valve body) Cap (valve lid) Service port Flare nut attached to
unit (1)
φ6.4 Hexagonal 14-17
5.4-6.6 13.5-16.5
φ9.5 wrench 33-39
4 mm
φ12.7 8.1-9.9 18-22 50-60 _
Hexagonal
φ15.9 13.5-16.5 wrench 23-27 11.5-13.9 62-75
6 mm
φ22.2 Hexagonal
27-33 wrench 36-44 _ 22-28
φ25.4 10 mm
1
2
1.Service port
2.Cap
3.Hexagon hole
4.Shaft
5.Seal
5 3
4
! After all the piping has been connected, use nitrogen to perform a gas leak check.
pipe size tightening A (mm) flare shape
torque (Ncm)
φ9.5 3270 - 3990 12.8 - 13.2 90 ±2
45 ±
2
A
φ12.7 4950 - 6030 16.2 - 16.6
R=0.4~0.8
φ15.9 6180 - 7540 19.3 - 19.7
After the work is finished, make sure to check that there is no gas leak.
When you keep on tightening the flare nut with a spanner, there is a point where the tightening
torque suddenly increases. From that position, further tighten the flare nut the angle shown
below:
Pipe size Further tightening angle Recommended arm length of tool
9.5 (3/8”) 60 to 90 degrees Approx. 200 mm
12.7 (1/2”) 30 to 60 degrees Approx. 250 mm
19.1 (5/8”) 30 to 60 degrees Approx. 300 mm
Disposal requirements
Dismantling of the unit, treatment of the refrigerant, oil and eventual other parts, should be done
in accordance with the relevant local and national regulations.
6
6
Caution Be sure to insulate local pipes, as touching them can cause burns.
To avoid compressor breakdown. Do not charge the refrigerant more than the specified amount
to raise the condensing pressure.
! This outdoor unit is factory charged with refrigerant and depending on pipe sizes and pipe
lengths some systems require additional charging of refrigerant.
! Charge the refrigerant to the liquid pipe in its liquid state. Since R410A is a mixed refrigerant,
its composition changes if charged in a state of gas and normal system operation would no
longer be assured.
! Before filling, check whether the tank has a siphon attached or not.
! Determine the amount of refrigerant to be added by referring to the table, write it down on
the included “Added Refrigerant” plate and attach it to the rear side of the front cover.
Note: refer to the example of connection for the amount to be added.
! After the vacuum drying is finished, charge the additional refrigerant in its liquid state
through the liquid stop valve service port. Taking into account following instructions:
1.Check that gas and liquid stop valves are closed.
2.Stop the compressor and charge the specified weight of refrigerant.
! If the outdoor unit is not in operation and the total amount cannot be charged, follow the
procedures for additional refrigerant charge shown below.
! Make sure to use installation tools you exclusively use on R410A installations to withstand
the pressure and to prevent foreign materials from mixing into the system.
Caution If the refrigerant cylinder is siphonal, set it upright while charging additional refrigerant.
7. Field Wiring
Caution All field wiring and components must be installed by a licensed electrician and must comply with
relevant local and national regulations.
The field wiring must be carried out in accordance with the wiring diagrams and the instructions
given below.
Be sure to use a dedicated power circuit. Never use a power supply shared by another
appliance.
This product’s reversed phase protection detector only works when the product started up.
The reversed phase protection detector is designed to stop the product in the event of an
abnormalities when the product is started up.
Replace two of the three phases (L1, L2, and L3) during reverse-phase protection circuit
operation.
Reversed phase detection is not performed while the product is operating.
If there exists the possibility of reversed phase after an momentary black out and the power
goes on and off while the product is operating, attach a reversed phase protection circuit locally.
Running the product in reversed phase can break the compressor and other parts.
When using residual current operated circuit breakers, be sure to use a high-speed type 200mA
rated residual operating current.
Notes: ! Select the power supply cable in accordance with relevant local and national regulations.
! Wire size must comply with the applicable local and national code.
! Specifications for local wiring power cord and branch wiring are in compliance with
IEC60245.
! WIRE TYPE H05VV(*)
*Only in protected pipes, use H07RN-F when protected pipes are not used.
7.3 General
! Up to 3 units can be connected by crossover power source wiring between outdoor units.
However, units of smaller capacity must be connected downstream. For details, refer to the
equipment design data and technical data.
! Make sure to connect the power source wire to the power source terminal block and to
clamp it as shown in figure 14, chapter “Field line connection”.
! As this unit is equipped with an inverter, installing a phase advancing capacitor not only will
deteriorate power factor improvement effect, but also may cause capacitor abnormal heating
accident due to high-frequency waves. Therefore, never install a phase advancing capacitor.
! Follow the “electrical wiring diagram” when carrying out any electrical wiring.
! Only proceed with wiring work after blocking off all power.
! Always ground wires. (In accordance with national regulations of the pertinent country.)
! Do not connect the ground wire to gas pipes, sewage pipes, lightning rods, or telephone
ground wires.
• Gas pipes: can explode or catch fire if there is a gas leak.
• Sewage pipes: no grounding effect is possible if hard plastic piping is used.
• Telephone ground wires and lightning rods: dangerous when struck by lightning due to
abnormal rise in electrical potential in the grounding.
! This unit uses an inverter, and therefore generates noise, which will have to be reduced to
avoid interfering with other devices. The outer casing of the product may take on an
electrical charge due to leaked electrical current, which will have to be discharged with the
grounding.
! Be sure to install an earth leak detector. (One that can handle higher harmonics.)
(This unit uses an inverter, which means that an earth leak detector capable handling high
harmonics in order to prevent malfunctioning of the earth leak detector itself.)
! Earth leak detector which are especially for protecting ground-faults should be used in
conjunction with main switch or fuse for use with wiring.
! This unit has a negative phase protection circuit. (If it operates, only operate the unit after
correcting the wiring.)
7.4 Examples
System example
1. Field power supply
1 2. Main switch
3. Earth leak detector
2
4. Fuse
3 4 5. Cool / heat selector
6. Remote controller
power supply wiring (sheathed cable)
transmission wiring (sheathed cable)
L1, L2, L3, N-phase of the power cord should be clamped to the safety catch using the included
clamp material.
The green and yellow striped wrapped wires should be used for grounding.
5
1 14 16
15
13 17
2
3 18
6 L1 L2 L3 N
7
4
9
11
10
12
1. Power supply
(200 V, Three-phase)
2. Branch switch, overcurrent breaker
3. Grounding wire
4. Earth leakage breaker
5. Section A
6. Attach insulation sleeves.
7. Power supply terminal block
8. Grounding wire
9. Retain the ground wires along with the power wires using the accessory clamps (1).
10. Retain the respective power wires - L1, L2, L3 and N phases - to the bracket individually using the
accessory clamps (1).
11. Grounding wire
12. When wiring, do not allow the ground wires to contact the compressor lead wires. If the wires contact each
other, adverse effects may occur to other units.
13. When connecting two wires to one terminal, ensure that the crimp-style terminals face with each other
back to back.
Moreover, make sure that the wire of the smaller gauge is located above.
At the same time, retain the power wires to the plastic bracket using the accessory clamps (1).
14. Terminal block
15. Crimp-style terminal
16. Wire gauge: Small
17. Wire gauge: Large
18. Plastic bracket
In the case
RXYQ5 type
4
4
1
In the case 3
7 3
RXYQ8 . 10 type 2
5 2
11
6 11
5
10
7 7
10
12
8
9 8 8
13
8
[ RXYQ5 . 8 . 10 type ]
14 15 9
16 [ RXYQ12 . 14 . 16 type ]
17
18
19
20 21 22
! For wiring, use the designated power wire and connect firmly, then secure to prevent outside
pressure being exerted on the terminal board.
! Use an appropriate screwdriver for tightening the terminal screws. A screwdriver with a small
head will strip the head and make proper tightening impossible.
! Over-tightening the terminal screws may break them.
! See the table below for tightening torque for the terminal screws.
Tightening torque (N · m)
M8 (Power terminal block)
5.5-7.3
M8 (Ground)
M3 (Inter-unit wiring terminal block) 0.8-0.97
A1P
A B C F1 F2 F1 F2 Q1 Q2 A B C F1 F2 F1 F2 Q1 Q2
ABC
1 2
1.Cool/heat selector
F1 F2 F1 F2 F1 F2 2.Outdoor unit P.C. board (A1P)
4 3.Take care of the polarity
4.Use the conductor of sheathed
wire (2 wire) (nopolarity)
5
5.Terminal board (field supply)
F1 F2 F1 F2 F1 F2 6.Indoor unit
6 F1 F2 F1 F2 F1 F2
A1P
1. Unit A (Base unit)
4 5 6 6 6 2. Unit B
A B C F1 F2 F1 F2 Q1 Q2 Q1 Q2 Q1 Q2 3. Unit C
4. TO IN/D UNIT
5. TO OUT/D UNIT
6. TO MULTI UNIT
7. To cooler/heater selector
8. To indoor unit
9. To other systems
7 9
Heating/cooling switching
remote control
X1M
A B C F1 F2 F1 F2
(Indoor –Outdoor) (Outdoor –Outdoor)
1. Heating/cooling switching remote control cord
(when a heating/cooling switch remote
comtrol (sold separately) is connected)
2. Secure to the lock plate using the included
clamping material.
3. Wiring between the units (Outdoor - outdoor)
4. Wiring between the units (Indoor - outdoor)
1
2
Caution Be sure to follow the limits below. If the unit-to-unit cables are beyond these limits, it may result
in malfunction of transmission.
Maximum wiring length: 1000m
Total wiring length: 2000m
Max branches No. of branches: 16
Max. number of outdoor units connectable: 10 or less
Up to 16 branches are possible for unit-to unit cabling. No branching is allowed after branching.
Max. number of outdoor units connectable: 10 or less
Never connect the power supply to unit-to-unit cabling terminal block. Otherwise the entire
system may break down.
2
1. Branch
2. Subbranch
Sequential start
Make the outdoor unit cable connections shown below.
The outdoor unit PC board (A1P) is factory set at “Sequential start available“.
F1 F2 F1 F2 F1 F2
Remote controller
Caution For low-noise operation, it is necessary to get the optional “External control adaptor for outdoor
unit”.
For details, see the installation manual attached to the adaptor.
Knockout hole
Never connect 200V to the terminal block of the interconnecting wiring. Doing so will break the
entire system.
! The wiring from the indoor units must be connected to the F1/F2 (In-Out) terminals on the
PC board in the outdoor unit.
! After installing the interconnecting wires inside the unit, wrap them along with the onsite
refrigerant pipes using finishing tape, as shown below.
2
1. Liquid pipe
2. Gas pipe
3 3. Interconnecting wiring
1 4. Insulator
5. Finishing tape
5 4
For the above wiring, always use vinyl cords with 0.75 to 1.25 mm2 sheath or cables (2 core
wires). (3 core wire cables are allowable for the cooler/heater changeover remote controller
only.)
Electric box
(A1P)
Caution Be sure to keep the power line and transmission line apart from each other.
Be careful about polarity of the transmission line.
Make sure that the transmission line is clamped as shown in the figure in chapter “Field line
connection”.
Check that wiring lines do not make contact with refrigerant piping.
Firmly close the lid and arrange the electrical wires so as to prevent the lid or other parts from
coming loose.
When you don’t use a wire conduit, be sure to protect the wires with vinyl tubes etc., to prevent
the edge of the knock-out hole from cutting the wires.
8. Before Operation
8.1 Checks Before Initial Start-up
Caution Make sure that the circuit breaker on the power supply panel of the installation is switched off.
Attach the power wire securely.
Introducing power with a missing N-phase or with a mistaken N-phase will break the equipment.
After the installation, check the following before switching on the circuit breaker:
1. The position of the switches that require an initial setting
Make sure that switches are set according to your application needs before turning the
power supply on.
2. Power supply wiring and transmission wiring
Use a designated power supply and transmission wiring and make sure that it has been
carried out according to the instructions described in this manual, according to the wiring
diagrams and according to local and national regulations.
3. Pipe sizes and pipe insulation
Make sure that correct pipe sizes are installed and that the insulation work is properly
executed.
4. Additional refrigerant charge
The amount of refrigerant to be added to the unit should be written on the included “Added
Refrigerant” plate and attached to the rear side of the front cover.
5. Insulation test of the main power circuit
Using a megatester for 500V, check that the insulation resistance of 2MΩ or more is attained
by applying a voltage of 500V DC between power terminals and earth. Never use the
megatester for the transmission wiring.
6. Installation date
Be sure to keep record of the installation date on the sticker on the electric box lid according
to EN60335-2-40.
O tdoor nit
Direction of refrigerant flow
Room where
refrigerant leak has
Indoor nit occurred (Outflow
of all the refrigerant
in system).
Pay special attention to the place, such as a basement, etc., where refrigerant can stay, since
refrigerant is heavier than air.
Step1: Calculate the amount of refrigerant (kg) charged to each system separately.
(Amount of refrigerant (Additional charging Total amount of
in a single indoor + amount) = refrigerant (kg) in
unit system) the system
Notes: Where a single refrigerant facility is divided onto 2 entirely independent refrigerant systems then
use the amounts of refrigerant with which each separate system of charged.
O tdoor nit
Indoor nit
(b) Where there is a room division but there is an opening between the rooms sufficiently large
to permit a free flow of air back and forth.
O tdoor nit
Indoor nit
Partition
(Where there is an opening without a door or where there are openings above and below the
door which are each equivalent in size to 0.15% or more of the floor area.)
(c) Where there is a gas leak detection alarm device linked to a mechanical ventilator in the
smallest room then the next smallest room will become the measurement target.
O tdoor nit
Step 3: Calculate the refrigerant density using the results of the calculations in Step (1) and (2)
above.
Total volume of refrigerant
in the refrigerant system
<= Dangerous concentration (kg/m3)
Size (m3) of the smallest room in
which there is an indoor unit
installed
in the case of: R407C = 0.35kg/m3, R410A = 0.44kg/m3
If the result of the above calculation exceeds the dangerous concentration level then make
similar calculations for the second then third smallest room and so on until the result falls short
of the concentration level.
Step 4: Dealing with situations where the result exceeds the dangerous concentration level.
Where the installation of a facility results in a concentration in excess of the dangerous
concentration level then it may be necessary to revise the system design to dome extent or else
take one of the following courses of action.
Action 1: Making openings which will allow the air to flow freely into the room.
Make openings above and below the door which are each equivalent in size to 0.15%
or more of the floor area or make a doorless opening.
Action 2: Fit a mechanical ventilator linked to a gas leak detection alarm device.
Part 3
Operation Manual
1. Safety Cautions...................................................................................199
2. What to Do Before Operation..............................................................202
3. Remote Controller and Changeover Switch:
Name and Function of Each Switch and Display ................................203
4. Warning...............................................................................................205
4.1 Never Do the Following ........................................................................205
5. Operation Range.................................................................................206
6. Operation Procedure...........................................................................207
6.1 Cooling, Heating and Fan Only Operation ...........................................207
6.2 Program Dry Operation ........................................................................209
6.3 Adjusting the Air Flow Direction (Only for Double-flow,
Multi-flow, Corner, Ceiling-suspended and Wall-mounted) ..................210
6.4 Programming Start and Stop of the System with Timer .......................211
6.5 Setting the Master Remote Controller ..................................................212
6.6 Precautions for group control system or
two remote controller control system....................................................213
7. Optimum Operation.............................................................................214
8. Following Symptoms are not Air Conditioner Troubles .......................215
8.1 The System does not operate ..............................................................215
8.2 Cool/Heat cannot be Changed Over ....................................................215
8.3 Fan Operation is Possible, but Cooling and Heating do not Work .......215
8.4 The Fan Strength does not Correspond to the Setting.........................215
8.5 The Fan Direction does not Correspond to the Setting ........................215
8.6 White Mist comes out of a Unit.............................................................216
8.7 Noise of Air Conditioners......................................................................216
8.8 Dust comes out of the Unit ...................................................................216
8.9 The Units can Give off Odours .............................................................216
8.10 The Outdoor Unit Fan does not Spin....................................................216
8.11 The Display Shows "88" .......................................................................217
8.12 The Compressor in the Outdoor Unit does not
Stop after a Short Heating Operation ...................................................217
8.13 The Inside of an Outdoor Unit is
Warm even when the Unit has stopped ...............................................217
9. Troubleshooting ..................................................................................218
Thank you for purchasing this Daikin air conditioner. Carefully read this operation
manual before using the air conditioner. It will tell you how to use the unit properly
and help you if any trouble occurs. After reading the manual, file it away for future
reference.
[Applicable model]
RXYQ5MY1B REYQ8MY1B
RXYQ8MY1B REYQ10MY1B
RXYQ10MY1B REYQ12MY1B
RXYQ12MY1B REYQ14MY1B
RXYQ14MY1B REYQ16MY1B
RXYQ16MY1B REYQ18MY1B
RXYQ18MY1B REYQ20MY1B
RXYQ20MY1B REYQ22MY1B
RXYQ22MY1B REYQ24MY1B
RXYQ24MY1B REYQ26MY1B
RXYQ26MY1B REYQ28MY1B
RXYQ28MY1B REYQ30MY1B
RXYQ30MY1B REYQ32MY1B
RXYQ32MY1B REYQ34MY1B
RXYQ34MY1B REYQ36MY1B
RXYQ36MY1B REYQ38MY1B
RXYQ38MY1B REYQ40MY1B
RXYQ40MY1B REYQ42MY1B
RXYQ42MY1B REYQ44MY1B
RXYQ44MY1B REYQ46MY1B
RXYQ46MY1B REYQ48MY1B
RXYQ48MY1B
1. Safety Cautions
Read the following cautions carefully and use your equipment properly.
There are three kinds of safety cautions and tips listed here as follows:
CAUTION.....Improper handling can lead to injury or damage. It could also have serious
consequences under certain conditions.
Warning ! It is not good for your health to expose your body to the air flow for a long time.
! In order to avoid electric shock, fire or injury, or if you detect any abnormality such as
smell of fire, turn off power and call your dealer for instructions.
! Do not put a finger, a rod or other objects into the air inlet or outlet. As the fan is
rotating at high speed, it will cause injury.
! The refrigerant in the air conditioner is safe and normally does not leak. If the
refrigerant leaks inside the room, the contact with a fire of a burner, a heater or a
cooker may result in a harmful gas.
Do not use the air conditioner until when a service person confirms to finish repairing the
portion where the refrigerant leaks.
! To avoid oxygen deficiency, ventilate the room sufficiently if equipment with burner is
used together with the air conditioner.
! After a long use, check the unit stand and fitting for damage.
If they are left in a damaged condition, the unit may fall and result in injury.
! Neither place a flammable spray bottle near the air conditioner nor perform spraying.
Doing so may result in a fire.
! Before cleaning, be sure to stop the operation, turn the breaker off or pull out the
supply cord.
Otherwise, an electric shock and injury may result.
! In order to avoid electric shock, fire, injury or damaging the unit, do not use improper
ampere fuses or do not use copper nor steel wires instead.
! Do not place appliances which produce open fire in places exposed to the air flow
from the unit or under the indoor unit. It may cause incomplete combustion or
deformation of the unit due to the heat.
! Do not allow a child to mount on the outdoor unit or avoid placing any object on it.
Falling or tumbling may result in injury.
! Never expose little children, plants or animals directly to the air flow.
Adverse influence to little children, animals and plants may result.
! Do not install the air conditioner at any place where flammable gas may leak out.
If the gas leaks out and stays around the air conditioner, a fire may break out.
! In order to avoid electric shock or fire, make sure that an earth leakage breaker is
installed.
! Arrange the drain hose to ensure smooth drainage. Incomplete drainage may cause
wetting of the building, furniture etc.
! Do not wipe the controller operation panel with benzine, thinner, chemical dust cloth,
etc.
The panel may get discolored or the coating peeled off. If it is heavily dirty, soak a cloth in
water-diluted neutral detergent, squeeze it well and wipe the panel clean. And wipe it with
another dry cloth.
! Never press the button of the remote controller with a hard, pointed object.
The remote controller may be damaged.
! Do not operate the air conditioner when using a room fumigation - type insecticide.
Failure to observe could cause the chemicals to become deposited in the unit, which could
endanger the health of those who are hypersensitive to chemicals.
If your installation has a customized control system, ask your Daikin dealer for the operation that
corresponds to your system.
Outdoor units
Cool/heat
changeover remote
control switch Operation modes
Inverter series
heat pumps RXYQ yes no
series
Heat recovery series
heat pumps REYQ series yes no
RXYQ series
REYQ series
1. Outdoor unit
2. Indoor unit
3. Remote controller
4. Inlet air
5. Outlet air
6. BS (Branch selection) unit
7. Cool/heat changeover remote control switch
(Left figure shows systems with changeover
remote control switches)
REYQ series
1. On/off button
Press the button and the system will start. Press the button again and the system will stop.
2. Operation lamp (red)
The lamp lights up during operation.
3. Display “ ” (changeover under control)
It is impossible to changeover heat/cool with the remote controller when this icon is
displayed.
4. Display “ ” (air flow flap)
Refer to the chapter “Operation procedure - Adjusting the air flow direction”.
Notes: ! In contradistinction to actual operating situations, the display on figure 1 shows all possible
indications.
! If the filter sign lamp lights up, clean the air filter as explained in the indoor unit manual. After
cleaning and reinstalling the air filter: press the filter sign reset button on the remote
controller. The filter sign lamp on the display will go out.
! The remote controller BRC1A52
(for FXS, FXM, FXL, FXN) does not have the display air flow flap (4) nor the air flow direction
adjust button (22).
4. Warning
4.1 Never Do the Following
! Never let the indoor unit or the remote controller get wet.
Do not wash the outdoor unit with water.
It may cause an electric shock or a fire.
! Never use flammable spray such as hair spray, lacquer or paint near the unit.
It may cause a fire.
! Never touch the air outlet or the horizontal blades while the swing flap is in operation.
Fingers may become caught or the unit may break down.
! Never replace a fuse with that of wrong ampere ratings or other wires when a fuse
blows out.
Use of wire or copper wire may cause the unit to break down or cause a fire.
! Never press the button of the remote controller with a hard, pointed object.
The remote controller may be damaged.
5. Operation Range
Use the system in the following temperature and humidity ranges for safe and effective
operation.
COOLING HEATING
Outdoor temperature –5°~43°CDB –20°~21°CDB
–
20°~15.5°CWB
Indoor temperature 21°~32°CDB 15°~27°CDB
14°~25°CWB
Indoor humidity ≤ 80%*
* To avoid condensation and water dripping out the unit.
If the temperature or the humidity is beyond these conditions, safety devices may work and
the air conditioner may not operate.
6. Operation Procedure
! Operation procedure varies according to the combination of outdoor unit and remote
controller. Read the chapter “What to do before operation”.
! To protect the unit, turn on the main power switch 6 hours before operation.
! If the main power supply is turned off during operation, operation will restart automatically
after the power turns back on again.
1 Press the operation mode selector button several times and select the operation mode of
your choice;
“ ” Cooling operation
“ ” Heating operation
“ ” Automatic operation
“ ” Fan only operation
1 Select operation mode with the cool/heat changeover remote control switch as follows:
“ ” “ ” Cooling operation
“ ” “ ” Heating operation
RXYQ series REYQ series
Adjustment
For programming temperature, fan speed and air flow direction (only for the remote controller
BRC1A51: FXC, FXF, FXH, FXK, FXA), follow the procedure shown below.
3 Press the temperature setting button and program the desired temperature.
Each time this button is pressed, the temperature setting rises or lowers 1°C.
4 Press the fan speed control button and select the fan speed of your preference.
5 Press air flow direction adjust button.
Refer to the chapter “Adjusting the air flow direction” for details.
Notes: ! Do not turn off power immediately after the unit stops, but wait for at least 5 minutes.
Hot start
! In order to prevent cold air from blowing out of an indoor unit at the start of heating
operation, the indoor fan is automatically stopped. The display of the remote controller
shows “ ”.
1 Press the operation mode selector button several times and select “ ”
(program dry operation).
3 Press the air flow direction adjust button (only for FXC, FXF, FXH, FXK, FXA). Refer to
the chapter “Adjusting the air flow direction” for details.
Stopping the system
4 Press the on/off button once again.
The operation lamp goes off and the system stops operation.
Notes: ! Do not turn off power immediately after the unit stops, but wait for at least 5 minutes.
1 Select cooling operation mode with the cool/heat changeover remote control switch.
2 Press the operation mode selector button several times and select program dry “ ”.
4 Press the air flow direction adjust button (only for FXC, FXF, FXH, FXK, FXA). Refer to
the chapter “Adjusting the air flow direction” for details.
Stopping the system
5 Press the on/off button once again.
The operation lamp goes off and the system stops operation.
Notes: ! Do not turn off power immediately after the unit stops, but wait for at least 5 minutes.
1 Press the air flow direction button to select the air direction.
The air flow flap display swings as shown below and the air flow direction
continuously varies. (Automatic swing setting)
2 Press the air flow direction adjust button to select the air direction of your choice.
The air flow flap display stops swinging and the air flow direction is fixed.
(Fixed air flow direction setting)
Ceiling Suspended
Wall Mounted
For the following conditions, a micro computer controls the air flow direction which may be
different from the display.
COOLING HEATING
• When starting operation.
• When the room temperature is
higher than the set temperature.
• At defrost operation.
• When operating continuously at horizontal air flow direction.
• When continuous operation with downward air flow is performed at
the time of cooling with a ceiling-suspended or a wall-mounted unit,
the microcomputer may control the flow direction, and then the
remote control indication also will change.
The air flow direction can be adjusted in one of the following ways.
! The air flow flap itself adjusts its position.
! The air flow direction can be fixed by the user.
! Automatic “ ” and desired position “ ”.
Notes: ! The movable limit of the flap is changeable. Contact your Daikin dealer for details. (Only for
Double-flow, Multi-flow, Corner, Ceiling-suspended and Wall-mounted.)
! Avoid operating in the horizontal direction “ ”. It may cause dew or dust to settle on the
ceiling.
1 Press the timer mode start/stop button several times and select the mode on the display.
The display flashes.
• For setting the timer stop “ ”
• For setting the timer start “ ”
2 Press the programming time button and set the time for stopping or starting the system.
Each time this button is pressed, the time advances or goes backward by 1 hour.
Notes: ! When setting the timer off and on at the same time, repeat the above procedure (from “ 1 ”
to “ 3 ”) once again.
! After the timer is programmed, the display shows the remaining time.
! Press the timer on/off button once again to cancel programming. The display vanishes.
For example:
When the timer is programmed to stop the system after 3 hours and start the system after 4
hours, the system will stop after 3 hours and start 1 hour later.
! Only the master remote controller can select heating and cooling or automatic (only REYQ
series) operation.
! The displays of slave remote controllers show “ ” (changeover under control) and
they automatically follow the operation mode directed by the master remote controller.
However, it is possible to changeover to program dry with slave remote controllers if the system
is in cooling operation set by the master remote controller.
How to designate the master remote controller
1 Press the operation mode selector button of the current master remote controller for 4
seconds.
The display showing “ ” (changeover under control) of all slave remote
controllers connected to the same outdoor unit or BS unit flashes.
2 Press the operation mode selector button of the controller that you wish to designate as
the master remote controller. Then designation is completed. This remote controller is
designated as the master remote controller and the display showing “ ”
(changeover under control) vanishes.
The displays of other remote controllers show “ ” (changeover under control).
Notes: ! Contact your Daikin dealer in case of changing the combination or setting of group control
and two remote controller control systems.
7. Optimum Operation
Observe the following precautions to ensure the system operates properly.
! Adjust the air outlet properly and avoid direct air flow to room inhabitants.
! Adjust the room temperature properly for a comfortable environment. Avoid excessive
heating or cooling.
! Prevent direct sunlight from entering a room during cooling operation by using curtains or
blinds.
! Ventilate often.
Extended use requires special attention to ventilation.
! Keep doors and windows closed. If the doors and windows remain open, air will flow out of
your room causing a decrease in the cooling or heating effect.
! Never place objects near the air inlet or the air outlet of the unit. It may cause deterioration in
the effect or stop the operation.
! Turn off the main power supply switch to the unit when the unit is not used for longer periods
of time. If the switch is on, it uses electricity. Before restarting the unit, turn on the main
power supply switch 6 hours before operation to ensure smooth running. (Refer to the
chapter “Maintenance” in the indoor unit manual.)
! When the display shows “ ” (time to clean the air filter), ask a qualified service person to
clean the filters. (Refer to the chapter “Maintenance” in the indoor unit manual.)
! Keep the indoor unit and remote control at least 1 m away from televisions, radios, stereos,
and other similar equipment.
Failing to do so may cause static or distorted pictures.
! Do not place items under the indoor unit which may be damaged by water.
Condensation may form if the humidity is above 80% or if the drain outlet gets blocked.
! If “Centralized Control” is displayed on the remote control and pressing the operation
button causes the display to blink for a few seconds.
This indicates that the central device is controlling the unit.
The blinking display indicates that the remote control cannot be used.
! The system does not start immediately after the power supply is turned on.
Wait one minute until the micro computer is prepared for operation.
Outdoor unit
! When the tone of operating noise changes.
This noise is caused by the change of frequency.
8.12 The Compressor in the Outdoor Unit does not Stop after
a Short Heating Operation
! This is to prevent oil and refrigerant from remaining in the compressor. The unit will
stop after 5 to 10 minutes.
9. Troubleshooting
If one of the following malfunctions occur, take the measures shown below and contact
your Daikin dealer.
The system must be repaired by a qualified service person.
! If a safety device such as a fuse, a breaker or an earth leakage breaker frequently actuates,
or the ON/OFF switch does not properly work;
Measure: Turn off the main power switch.
! If water leaks from unit;
Measure: Stop the operation.
! If the display “ TEST ”, the unit number and the operation lamp flash and the malfunction
code appears;
1. Inspection display
2. Indoor unit number in which a malfunction occurs
3. Operation lamp
4. Malfunction code
Measure: Notify your Daikin dealer and report the malfunction code.
If the system does not properly operate except for the above mentioned cases and none
of the above mentioned malfunctions is evident, investigate the system according to the
following procedures.
1. If the system does not operate at all;
! Check if there is no power failure.
Wait until power is restored. If power failure occurs during operation, the system
automatically restarts immediately after the power supply is recovered.
! Check if no fuse has blown or breaker has worked. Change the fuse or reset the breaker if
necessary.
2. If the system goes into fan only operation, but as soon as it goes into heating or cooling
operation, the system stops;
! Check if air inlet or outlet of outdoor or indoor unit is not blocked by obstacles.
Remove any obstacle and make it well-ventilated.
! Check if the remote controller display shows “ ” (time to clean the air filter). (Refer to the
chapter “Maintenance” in the indoor unit manual.)
Part 4
Precautions for New
Refrigerant (R410A)
1. Precautions for New Refrigerant (R410A)...........................................222
1.1 Outline ..................................................................................................222
1.2 Refrigerant Cylinders............................................................................224
1.3 Service Tools........................................................................................225
Temperature Steam pressure Density Specific heat at constant Specific enthalpy Specific entropy
( ) (kPa) (kg/m3 ) pressure (kJ/kgK) (kJ/kg) (kJ/KgK)
Liquid Vapor Liquid Vapor Liquid Vapor Liquid Vapor Liquid Vapor
Cylinder
Siphon tube
Refrigerant can be charged in liquid state with cylinder in
upright position.
! Handling of cylinders
(1) Laws and regulations
R410A is liquefied gas, and the High-Pressure Gas Safety Law must be observed in
handling them. Before using, refer to the High-Pressure Gas Safety Law.
The Law stipulates standards and regulations that must be followed to prevent accidents
with high-pressure gases. Be sure to follow the regulations.
(3) Storage
Although R410A is not flammable, it must be stored in a well-ventilated, cool, and dark place
in the same way as any other high-pressure gases.
It should also be noted that high-pressure vessels are equipped with safety devices that
releases gas when the ambient temperature reaches more than a certain level (fusible plug
melts) and when the pressure exceeds a certain level (spring-type safety valve operates).
! Tool compatibility
Compatibility
Tool HFC HCFC Reasons for change
R410A R407C R22
2Do not use the same tools for R22 and
Gauge manifold R410A.
Charge hose ✕ 2Thread specification differs for R410A
and R407C.
Charging cylinder ✕ " 2Weighting instrument used for HFCs.
Gas detector " ✕ 2The same tool can be used for HFCs.
Vacuum pump 2To use existing pump for HFCs,
(pump with reverse flow " vacuum pump adaptor must be
preventive function) installed.
Weighting instrument "
2Seal material is different between R22
Charge mouthpiece ✕ and HFCs.
2Thread specification is different
between R410A and others.
Flaring tool (Clutch type) " 2For R410A, flare gauge is necessary.
Torque wrench " 2Torque-up for 1/2 and 5/8
Pipe cutter "
Pipe expander "
Pipe bender "
Pipe assembling oil ✕ 2Due to refrigerating machine oil
change. (No Suniso oil can be used.)
Refrigerant recovery
device Check your recovery device.
Refrigerant piping See the chart below. 2Only φ19.1 is changed to 1/2H material
while the previous material is "O".
As for the charge mouthpiece and packing, 1/2UNF20 is necessary for mouthpiece size of
charge hose.
1. Flaring tool
Flare gauge
! Specifications
2 Dimension A
Unit:mm
Tube O.D. A +0
-0.4
Nominal size
Do Class-2 (R410A) Class-1 (Conventional)
1/4 6.35 9.1 9.0
3/8 9.52 13.2 13.0
1/2 12.70 16.6 16.2
5/8 15.88 19.7 19.4
3/4 19.05 24.0 23.3
! Differences
2 Change of dimension A
Dimension A
Conventional flaring tools can be used when the work process is changed.
(change of work process)
Previously, a pipe extension margin of 0 to 0.5mm was provided for flaring. For R410A air
conditioners, perform pipe flaring with a pipe extension margin of 1.0 to 1.5mm.
(For clutch type only)
Conventional tool with pipe extension margin adjustment can be used.
2. Torque wrench
! Specifications
2 Dimension B Unit:mm
Nominal size Class-1 Class-2 Previous
1/2 24 26 24
5/8 27 29 27
No change in tightening torque
No change in pipes of other sizes
! Differences
2 Change of dimension B
Only 1/2", 5/8" are extended
Dimension B
! Specifications
2 Discharge speed ) Maximum degree of vacuum
50 l/min (50Hz) –100.7 kpa (5 torr – 755 mmHg)
60 l/min (60Hz)
2 Suction port UNF7/16-20(1/4 Flare)
UNF1/2-20(5/16 Flare) with adapter
! Differences
2 Equipped with function to prevent reverse oil flow
2 Previous vacuum pump can be used by installing adapter.
4. Leak tester
! Specifications
2 Hydrogen detecting type, etc.
2 Applicable refrigerants
R410A, R407C, R404A, R507A, R134a, etc.
! Differences
2 Previous testers detected chlorine. Since HFCs do not contain chlorine, new tester detects
hydrogen.
! Specifications
2 Contains synthetic oil, therefore it can be used for piping work of every refrigerant cycle.
2 Offers high rust resistance and stability over long period of time.
! Differences
2 Can be used for R410A and R22 units.
! Specifications
2 High pressure gauge
- 0.1 to 5.3 MPa (-76 cmHg to 53 kg/cm2)
2 Low pressure gauge
- 0.1 to 3.8 MPa (-76 cmHg to 38 kg/cm2)
2 1/4" → 5/16" (2min → 2.5min)
2 No oil is used in pressure test of gauges.
→ For prevention of contamination
2 Temperature scale indicates the relationship between pressure and temperature in gas
saturated state.
! Differences
2 Change in pressure
2 Change in service port diameter
! Specifications
2 Working pressure 5.08 MPa (51.8 kg/cm2)
2 Rupture pressure 25.4 MPa (259 kg/cm2)
2 Available with and without hand-operate valve that prevents refrigerant from outflow.
! Differences
2 Pressure proof hose
2 Change in service port diameter
2 Use of nylon coated material for HFC resistance
8. Charging cylinder
! Specifications
2 Use weigher for refrigerant charge listed below to charge directly from refrigerant cylinder.
! Differences
2 The cylinder can not be used for mixed refrigerant since mixing ratio is changed during
charging.
When R410A is charged in liquid state using charging cylinder, foaming phenomenon is
generated inside charging cylinder.
! Specifications
2 High accuracy
TA101A (for 10-kg cylinder) = ± 2g
TA101B (for 20-kg cylinder) = ± 5g
2 Equipped with pressure-resistant sight glass to check liquid refrigerant charging.
2 A manifold with separate ports for HFCs and previous refrigerants is equipped as standard
accessories.
! Differences
2 Measurement is based on weight to prevent change of mixing ratio during charging.
10.Charge mouthpiece
! Specifications
2 For R410A, 1/4"→ 5/16" (2min → 2.5min)
2 Material is changed from CR to H-NBR.
! Differences
2 Change of thread specification on hose connection side (For the R410A use)
2 Change of sealer material for the HFCs use.
Index
Symbols F
“88” cannot be cleared from the central remote Field line connection ............................................ 183
controller ........................................................151 Field Setting ........................................................... 67
Field Setting from Outdoor Unit.............................. 79
A Field Wiring .......................................................... 180
Additional Charge of Refrigerant.............................36 Filter Sign Setting ................................................... 72
Additional refrigerant charge .................................178 Flange Connection ................................................. 27
Air Tight Test...........................................................29 Flare Connection .................................................... 24
Allowable Piping Length........................................110 Flaring Procedure................................................... 25
Applicable range of Field setting .............................71
Auto restart after power failure reset.......................72 G
Grouped Drain Piping............................................. 39
B
Brazing ....................................................................23 H
Hand Over to Customer ....................................... 105
C Handling of cylinders ............................................ 224
Centralized Control Group No. Setting....................75
Checks Before Initial Start-up ...............................191 I
Combination ..........................................................155 Installation .............................................................. 14
Connecting the Refrigerant Piping ........................168 Installation of Indoor Unit ....................................... 16
Contents of Control Modes .....................................77 Installation of Outdoor Unit..................................... 59
Control Wiring .........................................................52
cool/heat operation................................................187 L
Cooling, Heating and Fan Only Operation ............207 Leak test............................................................... 175
Cracks develop in field pipes due to thermal
expansion and contraction .............................149 M
Cylinder specifications ..........................................224 Main Components ................................................ 161
Mismatch between cables connecting indoor and
D outdoor units and corresponding piping ........ 145
Detailed Explanation of Setting Modes ...................72 Monitor mode ......................................................... 86
Drain Pipe Gradient and Support ............................38
Drain pipe trap shape defective ............................146 O
Drain Pipe Work (Indoor) ........................................38 Operating Noise of Indoor Units ........................... 106
Drain Piping for Each Model Operation Mode ..................................................... 78
Ceiling Mounted Built-in Type (FXSQ-M) .........47 Operation Range .................................................. 206
Ceiling Mounted Cassette Corner Type Operation When Power is Turned On .................... 65
(FXKQ-M) ............................................45 Option Accessory ................................................. 157
Ceiling Mounted Cassette Type Optional Parts Cool / Heat Selector ..................... 180
(FXCQ-M Double flow) ........................40 Outdoor Unit PC Board Layout .............................. 66
Ceiling Mounted Cassette Type
(FXFQ-M Multi-flow) ............................43 P
Ceiling Mounted Duct Type (FXMQ-M) ............49 Picking power line and transmission line.............. 188
Ceiling Suspended Type (FXHQ-M) .................50 Pipe Insulation...................................................... 177
Floor Standing/Concealed Floor Standing Type Pipe size selection ............................................... 115
(FXLQ-M, FXNQ-M).............................52 Piping Diameter for Grouped Drain Pipes .............. 40
Wall Mounted Type (FXAQ-M) .........................51 Piping Installation Point ........................................ 108
Drain Trap ...............................................................38 The Example of A Wrong Pattern .................. 109
Piping System Diagrams
E Indoor Unit ..................................................... 137
Electrical Specifications ........................................160 Piping System Diagrams Outdoor Unit................. 134
Electrical Work ........................................................52 Power Circuit and Cable Requirements ............... 181
Excessive noise due to incorrect angling of Power Supply ......................................................... 53
REFNET joints ...............................................148 Power supply connection ..................................... 192
External Appearance.................................................3 Precautions for New Refrigerant (R410) .............. 222
Pressure down despite absence of leaks
during air tight test......................................... 147
Index i
Si39-303
R
REFNET Header ...................................................127
REFNET header............................................128, 148
REFNET Joint .......................................................126
REFNET joint ........................................................128
REFNET joints ......................................................148
Refrigerant Cylinders ............................................224
Refrigerant Leaks..........................................102, 194
Refrigerant Pipe Work.............................................17
S
Selection of Location.......................................56, 162
Selection of Piping Material...................................167
Sequential start .....................................................187
Service Space .........................................................57
Service Tools ........................................................225
Setting by dip switches............................................79
Setting by pushbutton switches...............................79
Setting Contents and Code No. ..............................70
Setting mode 1 ........................................................81
Setting mode 2 ........................................................82
Setting of Low Noise Operation and Demand
Operation .........................................................93
Setting of Refrigerant Additional
Charging Operation..........................................99
Setting the Master Remote Controller...................212
Signal interference due to use of
multiple core cable .........................................144
Simplified Remote Controller BRC2A51 .................69
Sleeve and Insert Work...........................................15
Standard Operation Limit ......................................156
Standard Supplied Accessories ............................156
Step by Step Installation Procedure........................14
T
Technical Specifications........................................158
Test Operation ........................................................62
Procedure and Outline......................................62
Test Run................................................................192
The centralized control group number cannot be
set ..................................................................150
Thermal Insulation Work .........................................28
Transmission wiring between the cool/heat selector
and the outdoor unit is too close to
a high voltage wire .........................................150
V
Vacuum Drying................................................31, 175
VRV Inspection Sheet ...........................................129
W
Wired Remote Controller.........................................67
Wireless Remote Controller - Indoor Unit
BRC7C type .....................................................68
Wiring Diagram .....................................................138
ii Index
Si39-303
E L
Electrical Work laying power wiring............................................... 185
a PCB for remote control, multiple core cable Leak test............................................................... 175
must not be used .................................53 Leak tester ........................................................... 228
Choosing a circuit breaker ................................53
Earthing ............................................................54 M
When cable more than 1.25 mm² is used .........52 Mismatch between cables connecting indoor and
Example of Connection .........................................173 outdoor units and corresponding piping ........ 145
Excessive noise due to incorrect angling of Movement of the air flow flap ............................... 210
REFNET joints ...............................................148
N
F Names and functions of parts .............................. 202
Field line connection .............................................183
........................................................................186 O
Field Setting From Outdoor Unit Outdoor Unit Multi Connection Piping Kit ............. 119
Mode changing procedure ................................80 Outdoor Unit PC Board Layout .............................. 66
Field Wiring
RXYQ18~32MY1B..........................................142 P
RXYQ34~48MY1B..........................................143 Picking power line and transmission line.............. 188
RXYQ5~16MY1B............................................141 Pipe Insulation...................................................... 177
Flare Gauge ............................................................24 Pipe size............................................................... 115
Flaring Procedure....................................................25 Piping Installation Point ........................................ 108
Flaring tool ............................................................226 Piping System Diagrams
Floor Standing/Concealed Floor Standing Type Indoor Unit ..................................................... 137
(FXLQ-M, FXNQ-M).........................................52 RXYQ10MY1B............................................... 135
Front Piping RXYQ12MY1B............................................... 135
BHFP22M135 .................................................121 RXYQ14MY1B............................................... 136
BHFP22M90 ...................................................121 RXYQ16MY1B............................................... 136
RXYQ5MY1B................................................. 134
G RXYQ8MY1B................................................. 135
Gauge manifold for R410A....................................228 Positioning of indoor unit .......................................... 8
Positioning of outdoor unit........................................ 8
H Pressure down despite absence of leaks during air
Hand Over to Customer tight test......................................................... 147
Important Points .............................................105 Procedure for Checking Dangerous
Make the service contact address clear .........105 Concentration................................................ 102
Operational Steps ...........................................105 Program Dry Operation ........................................ 209
How these installation problems affect Programming Start and Stop of the System
an equipment .....................................................9 with Timer...................................................... 211
How to select the refnet header ............................114 proper distances away from stereo equipment,
How to select the refnet joint.................................113 personal computers, etc.......................... 56, 162
I R
Indoor Unit Remote Controller ................................90 REFNET Header .................................................. 127
Inspecting and Handling the Unit ................... 58, 164 REFNET header................................................... 128
Installation of Gas Side Pipes ...............................122 REFNET Joint ...................................................... 126
Installation of Indoor Unit REFNET joint ....................................................... 128
Ceiling mounted cassette type (FXCQ63M) .....16 Refrigerant Cylinders ........................................... 224
Operational steps .............................................16 Refrigerant Leaks ................................................. 194
Positioning ........................................................16 Refrigerant oil (Air compal)................................... 228
Installation of liquid side pipes and oil pipe ...........123 Refrigerant Pipe Flushing
installation of multiple outdoor units ......................171 Fit blanking plugs............................................. 20
Installation of Outdoor Unit Flushing ........................................................... 20
Bolt pitch ...........................................................59 Open the main valve on the nitrogen cylinder and
Operational steps .............................................59 set the pressure regulator to
Unpacking and Placing the Unit .......................60 0.5MPa ............................................... 20
interconnecting wiring ...........................................190 Set pressure regulator on nitrogen cylinder ..... 20
Refrigerant Pipe Work
K Air tight............................................................. 17
knocking out knock holes ......................................189 Clean ............................................................... 17
Dry ................................................................... 17
T
Test Run................................................................192
The analysis of major installation problems
experienced during the year of 1988 .................9
The centralized control group number
cannot be set .................................................150
The Example of A Wrong Pattern
Piping Installation Point ..................................109
The use of “hard solder” is essential .......................22
Thermal Insulation Work (Refrigerant Piping)
Essential Points of Thermal Insulation..............28
Operational steps .............................................28
Tighten the bolts in opposite corners first to ensure
that the connection is true................................27
Tightening torque ..................................................176
Torque wrench ......................................................227
Transmission wiring between the cool/heat selector
and the outdoor unit is too close to a high voltage
wire ................................................................150
Troubleshooting ....................................................218
! For further improvement, specifications or designs are subject to change without prior notice.