LGH2500MC Catalog
LGH2500MC Catalog
LGH2500MC Catalog
생산성 극대화
Maximum Productivity
Two-Platen Injection Molding Machines provide HIGH EFFICIENCY and LOW RUNNING COST,
which surely give satisfaction to the customers who want the middle and large size injection molding
machine that require SMALL SPACE but have HIGH EFFICIENCY.
Mold Close High Pressure Clamping Mold Open & Ejection Mold Open
Mold closes until the mold touches It starts to build up the high pressure After cooling out and the release of Mold is open condition to start the
completely, then half nuts advance clamping through four short-stroke high pressure, half nuts retract, then cycle.
all the way to lock with the tie bars. clamping cylinders in the stationary mold opens until the mold open limit
platen. to eject parts out.
축소시켰습니다 금형의변형을최소화하였습니다
20%
. .
The unique two-platen clamping mechanism reduces the floor space over Mold deflection by the clamping force and injection cavity pressure is
LGE- Series
20% through the new compact design of mechanical lock-type comparing minimized through developing the high intensive light-weight vacant
with the conventional hydraulic machine. casting platen having optimum rigidity with 3-dimensional design, which
uses the finite-element analysis.
13m
9m
LGH-D Series
작동유량절감 Less Hydraulic Oil 생산능력증대 High Productivity
형체결실린더를형개폐실린더와분리한콤팩트설계및유압시스템의 신형체장치는행정이짧은 개의실린더와고압화설계로형체압을
고압화 ㎏ 적용으로종래에비해작동유소비량을 이상 신속히올릴수있어승압시간단축및 스크류와배압뽑기표준
4
절감시켰습니다 채택으로하이사이클을실현하였습니다
2
(190 f/cm ) 50% DBG
. .
The hydraulic oil quantity is reduced to less than half of a conventional Unique clamping mechanism enables the clamp pressure to increase with
LGH-M Series
machine with compact design on dividing clamping cylinder from booster four short-stroke clamping cylinders and the high-pressure design, which
cylinders for the mold movement, and on adopting the high pressure of leads shortening the pressure-up timing and realizes the high cycle by
hydraulic system. adopting the standard of DBG screw and back-pressure relieving.
슬라이딩부에 사용으로배압을극소화시켰습니다
LM Guide . 등을채택하여완벽한원격제어가가능하도록하였습니다 .
Power consumption and noise are highly reduced through the optimized The complete remote control is possible through electro-magnetic
design of unique clamping mechanism, reducing the number of hydraulic proportional control valves for clamping and screw back pressures, linear
pump motor, dual torque hydraulic motor and the optimized design of potentiometer for ejecting, pressure switch & timer for nozzle movement,
hydraulic system. And the back-pressure is minimized using LM Guide to and solenoid valve for torque selection.
the sliding part of the injection unit.
이없는정밀성형제어가가능합니다
), (SPC) .
.
Two-platen machines are designed for easy maintenance as adopting
Precise molding with zero scrap is possible through HICOM-4000 controller screw swiveling device of combined the moving cylinder with the
?
with statistical process control and user friendly 10.4 TFT Color LCD connection part of injection unit, easy nozzle center adjustment, improved
featuring IMPACT auto-tuned PID closed loop, which controls injection heater wiring and automatic grease supply unit for clamping unit.
speed, pressure and temperature.
LGH-HB Series
제어장치
Controller
최신의마이크로프로세서첨단기술로설계되었고사용자편의중심으로구성되어진
컨트롤러는 고객의요구사항인정밀성형구현과컨트롤러의신뢰성향상을보장합니다
HICOM-5000
Closed Loop .
Control System
쪾 해상도의 컬러
640 x 480 TFT LCD
쪾사출공정에대한자동조절 제어 PID closed Loop - IMPACT
쪾선그래프 속도 압력 막대그래프의온도
- , , RPM,
쪾각속도 압력별램핑
,
쪾통계공정제어 최근 쇼트에대한 개의변수선택
(SPC) - 100 10
쪾자동조절 온도제어 PID
쪾자기진단 경보와감시기능,
쪾다개국어지원 최대 개국어 ( 10 )
쪾금형데이터저장을위한내부 외부 메모리 (CF CARD), (USB)
쪾 통신
LAN
쪾작업레벨및비밀번호입력
쪾640 x 480 Resolution TFT color LCD
쪾Auto tuned PID closed Loop for injection process - IMPACT
쪾Line graphs-Speed, Pressure, RPM, Bar graph - temperature, pressure ramping
쪾Statistical Process Control(SPC) - Selection of 10 parameter for last 100 shots
쪾Auto tuned PID temperature control
쪾Self diagnosis, alarm and monitoring
HICOM 5000 쪾Multi-lingual selection(Max.10 languages)
쪾Internal(CF Memory) and external access(Flash memory thru USB-option)
for mold data
쪾Ethernet access(optional)
쪾Security codes for access
CLOSED-LOOP CONTROLLER
금형및압출 온도 코어
Mold & Ejector Temperature Core
LGE- Series
·형개속도 단 ·예열 생산온도설정및표시 막대그래프 ·코어 계열 프로그램표준
LGH-D Series
·형폐속도 단 ·스크류냉간기동방지및온도경보 ·각계열지연 동작시간설정
-4 / ( ) 4 ( )
·각공정별시간표시 ·작동유온도설정및조절장치
3 , 2 On/Off
·Mold open speed - 4 steps ·Set/Monitor Pre/Actual Temp/Bar Graph ·4 Core(Program Standard)
·Mold close speed - 3 steps ·Screw Cold Prevention/Temp Alarm ·Delay, Operation time setting per each Core
·Set/Monitor clamp/Ejector position ·Heater/Thermocouple Breakage Alarm ·Speed, Pressure control per each Core
LGH-M Series
·Ejector Advance -3 steps / Retreat Speed - ·Automatic Heat-up Control ·Select On/Off
2steps ·Hyd.Oil Temperature Control
·Time indicate for each process
사출및계량 선그래프
Line Graph
통계공정제어 (SPC)
Injection & Charge Statistical Process Control
LGH-S Series
· 보압 단 ·그래프중첩기능 최대 개 산포도를구해출력할수
-3 . X-BAR, R-BAR, ,
· 계량속도 배압
, , .
·계량 속 배압 압 석백 속
Closed Loop
3 , 3 ,
,
2
·Show input and actual value of Injection Speed, ·X-BAR, R-BAR, Standard deviation, Cr, Cp, Cpk
Pressure, RPM and Distribution curves of 10 selectable
·Injection Speed for Closed Loop - 4 steps ·Multi Graph function(Max.25) parameters for Max 100 shots are tracked and
·Injection Pressure for Closed Loop - 3 steps printed
·Cut over by Pressure, Position, Time
·Charging for Closed Loop - 3 steps
LGH-HB Series
자동급유장치
Clamping unit
1 Automatic Lubrication Device Screw Tip(For General Resins, Non-Return Valve Type)
2 금형클램프 수동 ( ) Mold Clamps(Manual) 19 사출속도 압력조절장치 Injection Speed & Pressure Control Device
&
4 취출로봇설치탭구멍 Holes Tapped for Installation of Robot 1 형체압유지회로 Clamping Pressure Holding Circuit
5 유압압출장치 회로 (A ) Hydraulic Ejector (A-Circuit) 2 형체펌프언로딩회로
6 금형설치감속·감압장치 Selectable Clamp Pump Unloading Circuit During Cooling Time
Low-Pressure Speed Circuit for Mold Set-Up and Mold Protection 3 배압뽑기회로 Back Pressure Relieving Circuit
7 금형보호반복형폐회로 Try Again Mold Close Circuit with Mold Protection 4 하이드로맷치시스템 멀티펌프 HYDROMATCH System(Multi-Pump)
( )
12 이동형판지지장치 Support for Moving Platen 10 오일쿨러 레벨게이지 & Oil Cooler & Level Gauge
13 T홈플레이트 T-Slot Platen 11 솔레노이드밸브 램프형 Solenoid Valve (With Indicator Light)
( )
LGE- Series
3 ( )
4 에젝터후퇴회로 Eject Retract Circuit
Hydraulic Ejector Holding Circuit with Valve
유압코어장치
5 밸브게이트회로 Valve Gate Circuit
4
5 기계식안전장치
Hydraulic Core Puller (B or D)
Mechanical safety device
6 안전문개방인터록스위치 클램프 이젝터 코어 ( , & )
유압압출 회로
Motion & No Motion Switch(Clamp, Ejector & Core)
6
스크류이젝터
B Hydraulic Ejector B Circuit 7 가스사출인터록회로 Gas Injection Interlock Circuit
7
공압식안전문개폐장치
Screw Ejector 8 로봇인터록회로 Robot Interlock Circuit
8 9 히터밴드이상지시장치 Heater Band Failure Indicator
9
Pneumatic Powered Safety Gate (Opening & Closing)
공압식안전문개방장치Pneumatic Powered Safety Gate (Opening)
10 중앙네트워크시스템 Centralized Network System
LGH-D Series
일반
탭구멍형판
General
10 Tap-Hole Platen 1 칠러 Chiller
고응답성서보밸브장착
사출관계 Injection Unit
제어
2 분쇄기 Crusher
1 Closed Loop
3 일반호퍼 General Hopper
High Response Closed Loop Control with Servo Valve
내마모 내식배럴과스크류
4 호퍼드라이어 Hopper Dryer
2 ,
호퍼로더
LGH-M Series
5 Hopper Loader
Anti-Wear and Anti-Corrosive Barrel and Screw
자동집중급유장치
6 혼련기 Mixer
3
연장노즐
Automatic Lubrication Device 7 컨베이어 Conveyor
4
표준)+30,50,70,100,125,150mm)
Extension Nozzle(STD(
8 특별기계색상 추천색상 -
연장노즐히터용온도제어장치
Different Color Painting Finish-Recommended Color
5
M.N-Light, Gray:10B 7.5/1.5, Light Blue:10B 6/6, Orange:2.5Y 8/16
Temperature Controller (For Extension Nozzle Heater)
팬블로
9 금형온도조절장치 Mold Temperature Controller
6 Fan Blower
고속사출장치 High Speed Injection Device (Accumulator)
10 취출로봇 Take-Out Robot
7
8 노즐부안전커버 국내표준 Nozzle Safety Cover with Interlock
Interlock( )
11 기초부품 Foundation Parts
12 수지별전용스크류 유니멜트등 ( )
1 작동유자동냉각조절장치
Automatic Cooling Temperature Regulating Device for Hyd. Oil
2 계량중형개폐장치 Mold Open and Close during Charging
LGH-HB Series
주 본표의수치는부단한연구와개량에의해다소변경될수있습니다
사출량 가소화능력은수지의성형조건에의해변화합니다
1. .
본표의수치는전원 의경우입니다
2. , .
괄호안의수치는전원 의경우입니다
3. AC220V, 60Hz .
표준
4. AC220V, 50Hz .
*:
LGE- Series
이론사출용적 Injection Capacity Calculated cm3 4,515 4,980 5,970 4,515 4,980 5,970 9,425 11,820 15,440 27,980 34,550 41,790
g 4,155 4,580 5,495 4,155 4,580 5,495 8,670 10,880 14,205 25,740 31,786 38,445
사출량 PS
oz 146.0 161.0 193.5 146.0 161.0 193.5 305.0 383.0 500.0 910 1,122 1,358
Injection Capacity g 3,300 3,635 4,360 3,300 3,635 4,360 6,880 8,630 11,275 20,425 25,220 30,505
PE
oz 116 128 154 116 128 154 242 304 397 722 890 1,078
사출압력 Injection Pressure kg/cm2 1,930 1,750 1,460 1,930 1,750 1,460 2,270 1,810 1,385 2,185 1,770 1,460
사출율 Injection Rate cm3/sec 885(735) 975(810) 1,170(970) 885(735) 975(810) 1,170(970) 1,200(1,000) 1,510(1,250) 1,970(1,620) 2,250(1,868) 2,780(2,308) 3,360(2,789)
가소화 능력 Plasticizing Capacity(PS) kg/hr 462(462) 520(520) 546(546) 462(462) 520(520) 546(546) 680(680) 750(750) 1,030(1,030) 1,100(1,100) 1,217(1,217) 1,340(1,340)
스크류 최고회전수 rpm 125/95 120/95 110/95 125/95 120/95 110/95 102/102/75 90/90/75 80/80/75 60/52 60/52 58/52
LGH-D Series
Max. Screw Speed (127/80) (120/80) (110/80) (125/80) (120/80) (110/80) (102/85/65) (90/85/65) (80/80/65) (60/43) (60/43) (58/43)
형체장치 Clamping Unit
형체력 Clamping Force ton 850 1,050 2,500 4,000
형개력 Mold Opening Force ton 63.5 63.5 165 188
타이바간격 Distance Between Tie-rods : HxV mm 1,100 x 1,100 1,400 x 1,250 1,810 x 1,610 2,300 X 2,000
형판치수 Die Plate Dimension : HxV
LGH-M Series
mm 1,580 x 1,580 1,950 x 1,800 2,480 x 2,250 3,200 X 2,900
형체행정 Clamping Stroke mm 1,750 1,800 2,700 3,200
최대형판간격 Daylight mm 2,250 2,400 3,600 4,200
금형두께 Mold Thickness mm 500~1,300 600~1,500 900~1,700 1,000
형폐속도 고속(High) m/min 40(33) 40(33) 43(35.8) 37(30.7)
Mold Close Speed 저속(Low) m/min 2 2 2 3
형개속도 고속(High) m/min 34(28) 34(28) 43(35.8) 37(30.7)
Mold Open Speed 저속(Low) m/min 1.1 1.1 2 3
압출력 Ejector Force ton 24.7 24.7 60 68
압출스트로크 Ejector Stroke mm 250 250 350 450
공통 General
사용유량 Utilized Oil Quantity ℓ 1,900 1,900 3,800 7,000
전동기 용량 Electric Motor kW
LGH-S Series
55 + 55 55 + 55 55 + 55 + 55 + 11 330(75kw x 4+37)
히터 용량 Electric Heater kW 56.3 56.3 84.6 181
기계크기 Machine Dimension : LxWxH m 9.9 x 2.9 x 2.7 10.2 x 3.3 x 2.8 13.3 x 4.3 x 3.6 19 x 5.3 x 4.4
기계중량 Machine Weight ton 41 53 140 230
Note 1. Due to continuous improvements, specifications are subject to change without notice.
2. Injection capacity and plasticizing vary with material and molding conditions.
3. Figures in this table are based on AC220V, 60Hz electrical supply.
4. Figures in ( ) are based on AC220V, 50Hz electrical supply.
* : Standard
LGH-HB Series
외형도
External Form Drawing LGH-M Series
HOPPER(OPTION)
D
C
A
B
G H
F(Daylight)
Direction of Nozzle
(Ejector STroke)
J
K
N 2 O
N
E DETAIL OF HOPPER INSTALLATION SEAT
unit( 단위 ) : mm(inch)
Model A B C D E F G H I J K L M N O P
LGH450M
3,410 6,850 1,285 2,115 2,295 1,450 650~1,100 350~800 200 Φ100 Φ5 170 310 190 4- Φ68
(134.3) (269.7) (50.6) (83.3) (90.4) (57.1) (25.6~43.3) (13.8~31.5) (7.9) (3.9) (0.2) (6.7) (12.2) (7.5) M16DP26 (2.7)
LGH550M
3,575 7,450 1,450 2,390 2,555 1,600 650~1,200 400~950 220 Φ100 Φ5 170 310 190 4- Φ73
(140.7) (293.3) (57.1) (94.1) (100.6) (60.3) (25.6~47.2) (15.7~37.4) (8.7) (3.9) (0.2) (6.7) (12.2) (7.5) M16DP26 (2.9)
LGH650M
4,150 8,200 1,450 2,370 2,640 1,800 700~1,350 450~1,100 250 Φ100 Φ5 170 310 190 4- Φ88
(163.4) (322.8) (57.1) (93.3) (103.9) (70.9) (27.6~53.1) (17.7~43.3) (9.8) (3.9) (0.2) (6.7) (12.2) (7.5) M16DP26 (3.5)
LGH850M
4,855 9,850 1,500 2,610 2,885 2,250 950~1,750 500~1,300 250 Φ120 Φ5 200 340 200 4- Φ103
(191.1) (387.8) (59.1) (102.8) (113.6) (88.6) (37.4~68.9) (19.7~51.2) (9.8) (4.7) (0.2) (7.9) (13.4) (7.9) M16DP26 (4.1)
LGH1050M
5,205 10,200 1,560 2,790 3,230 2,400 900~1,800 600~1,500 250 Φ120 Φ5 200 340 200 4- Φ103
(204.9) (401.6) (61.4) (109.8) (127.2) (94.5) (35.4~70.9) (23.6~59.1) (9.8) (4.7) (0.2) (7.9) (13.4) (7.9) M16DP26 (4.1)
LGH2500M
7,520 13,230 2,100 3,580 4,245 3,610 1,905~2,715 895~1,705 350 Φ120 Φ8 200 400 200 4- Φ138
(296.1) (520.9) (82.7) (140.9) (167.1) (142.1) (75~106.9) (35.2~67.1) (13.8) (4.7) (0.3) (7.9) (15.7) (7.9) M16DP26 (5.4)
LGH4000M
9,245 17,370 2,540 4,390 5,090 4,200 2,200~3,200 1,000~2,000 350 Φ200 Φ8 200 400 200 4- Φ138
(364.0) (683.9) (100.0) (172.8) (200.4) (165.4) (86.6~126) (39.4~78.7) (13.8) (7.9) (0.3) (7.9) (15.7) (7.9) M16DP30 (7.8)
* Figures in ( ) are Inch unit.
표준형판
Moving Platen Drawing LGH450M - LGH2500M
LGH450M LGH550M
LGE- Series
LGH-D Series
LGH650M LGH850M
LGH-M Series
LGH-S Series
LGH1050M LGH2500M
LGH-HB Series