SLM BA PSH100 2016 09 05 - en

843001965
2009-06-26
Operating manual
Powder Sieving Station

PSH 100
Translation of the original operating instructions SLM-BA-PSH100-2016-09-

05_de
Doc ID: SLM-BA-PSH100-2016-09-05-(EN)_en
Read the manual before beginning any work!

SLM Solutions Group AG
Roggenhorster Straße 9 c
D- 23556 Lübeck
Germany
Telephone: +49 (0)451-16082-0 Head Office
Telephone: +49 (0)451-16082-277 Service
Fax: +49 (0)451-16082-250
E-mail: [email protected]
Internet: www.slm-solutions.com
SLM-BA-PSH100-2016-09-05-(EN)_en
© SLM Solutions Group AG 2014
2 9/5/2016
Fehler! Kein Text mit angegebener Formatvorlage im Dokument. PSH 100
Table of contents
Table of contents
1 General .................................................................................... 7
1.1 Information about this manual ....................................... 7
1.2 Explanation of symbols .................................................. 8
1.3 Limitation of liability ...................................................... 10
1.4 Copyright...................................................................... 10
1.5 Spare parts .................................................................. 11
1.6 Warranty provisions ..................................................... 11
1.7 Customer service ......................................................... 11
2 Safety .................................................................................... 13
2.1 Intended use ................................................................ 13
2.2 Responsibility of the operator ...................................... 14
2.3 Requirements on personnel......................................... 15
2.3.1 Qualifications ................................................ 15
2.3.2 Unauthorized persons .................................. 16
2.3.3 Instruction ..................................................... 16
2.4 Personal protective equipment .................................... 16
2.5 General dangers .......................................................... 17
2.5.1 Danger from electrical energy ...................... 18
2.5.2 Danger from mechanical equipment ............ 19
2.5.3 Danger from gases ....................................... 20
2.5.4 Danger from high temperatures ................... 20
2.5.5 Danger from chemicals ................................ 21
2.6 Safety equipment ......................................................... 22
2.6.1 Description of the installed safety
equipment ..................................................... 23
2.6.1.1 Secure against restarting .............. 23
2.7 Conduct in the event of fire outbreaks and in the
event of accidents ........................................................ 24
2.8 Environmental protection ............................................. 25
2.9 Labeling ....................................................................... 26
2.9.1 Prohibitory signs ........................................... 26
2.9.2 Warning signs ............................................... 27
3 Technical data ...................................................................... 29

3.1 Installation plan ............................................................ 29
3.2 General specifications ................................................. 30
3.3 Connection values ....................................................... 30
3.4 Operating conditions .................................................... 31
3.5 Emissions..................................................................... 31
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3.6 Requirements for the place of installation ....................31

3.7 Requirements for the metal powder .............................32
3.8 Type plate ....................................................................32
4 Layout and function .............................................................33

4.1 Overview ......................................................................33
4.2 Brief description ...........................................................34
4.3 Description ...................................................................34
4.3.1 Conveyor line for contaminated powder .......34
4.3.2 Sieve supply .................................................35
4.3.3 Sieving machine ...........................................35
4.3.4 Conveyor line to the cyclone ........................36
4.3.5 Cyclone .........................................................36
4.3.6 Cyclone vacuum line - VSTG .......................37
4.3.7 Vacuum pump - VSTG .................................37
4.4 Control unit ...................................................................38
4.5 Powder system .............................................................38
4.6 Work areas ...................................................................39
4.7 Connections .................................................................39
4.8 Accessories ..................................................................39
5 Transport ...............................................................................41
6 Installation and initial commissioning ...............................43
7 Operation ..............................................................................45
7.1 Safety ...........................................................................45
7.2 Shutdown in the event of an emergency .....................46
7.3 Operating the machine .................................................47
7.3.1 Switching on the machine .............................47
7.3.2 Filling metal powder ......................................47
7.3.3 Installing oversize and usable grain bottles ..50
7.3.4 Sieve powder ................................................51
7.3.5 Removing the supply bottle ..........................51
7.3.6 Removing the oversize grain bottle ..............51
7.3.7 Removing the usable grain bottle .................52
7.3.8 Conversion option of PSH100 (using
PSH100 as a PSM100) ................................52
7.4 Software .......................................................................57
7.4.1 [Powder extraction] .......................................58
7.4.2 [Fill main tank]...............................................58
7.4.3 [Empty bottle] ................................................58
7.4.4 [Fill bottle] .....................................................58
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7.4.5 [Sieve bottle into bottle] ................................ 58

7.4.6 Set [Sieving power] ...................................... 58
7.4.7 [Filling Level]................................................. 59
8 Maintenance ......................................................................... 61
8.1 Safety ........................................................................... 61
8.2 Cleaning ....................................................................... 62
8.2.1 Removing metal powder and dust ................ 62
8.3 Maintenance schedule ................................................. 64
8.4 Maintenance work ........................................................ 66
8.4.1 Cleaning the vibro-sieve ............................... 66
8.4.2 Changing the powder ................................... 68
8.4.3 Cleaning the protective filter for the oxygen
sensor ........................................................... 69
8.5 Measures after maintenance is performed .................. 69
9 Faults ..................................................................................... 71
9.1 Safety ........................................................................... 71
9.2 Fault table .................................................................... 73
9.3 Tasks for correcting faults ............................................ 73
9.4 Startup after a fault is corrected................................... 73
10 Disassembly and disposal .................................................. 75
11 List of equipment ................................................................. 77
12 Parts lists .............................................................................. 77

12.1 Wear parts ................................................................... 77
12.2 Consumables ............................................................... 77
13 Index ...................................................................................... 79
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Table of contents
This page has been left free for your notes.
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General
1 General
1.1 Information about this manual
These instructions make reference to PSH100 as interchangeable
® HL
equipment for the SLM 280 . To improve the legibility of these in-
structions, the PSH100 will subsequently be referred to as the ma-
chine.
This manual enables the safe and efficient use of the machine. The
manual is a component of the machine and must be kept near the
machine to ensure easy access for personnel at all times.
The personnel must have carefully read and understood this manual
before beginning any work. A basic requirement for safe work is the
adherence to all specified safety instructions and guidelines in this
manual.
In addition, the local accident prevention regulations and general safe-
ty provisions for the machine's area of application apply.
Figures in this manual serve to provide a basic understanding and
may deviate from the actual design.
In addition to this manual, the instructions for the installed compo-

nents apply.
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General
1.2 Explanation of symbols

Safety notes Safety notes in this manual are identified by symbols. The safety
notes are introduced by a signal word that expresses the extent of the
hazard.
In order to prevent accidents, personal injury and property damage,
observe the safety notes without fail and exercise caution.
DANGER!
This combination of symbol and signal word indicates an
immediately dangerous situation that results in death or
severe injuries if it is not avoided.
WARNING!
This combination of symbol and signal word indicates a
potentially dangerous situation that can result in death or
severe injuries if it is not avoided.
CAUTION!
potentially dangerous situation that can result in
negligible or minor injuries if it is not avoided.
NOTE!
potentially dangerous situation which can result in
property or environmental damages if it is not avoided.
Tips and recommendations This symbol points out useful tips and recommendations
as well as information for efficient and fault-free
operation.
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General
Special safety notes In order to bring attention to special dangers, the following symbols
are used in safety notes:
DANGER!
This combination of symbol and signal word identifies
dangers from electrical current. Non-observance of the
safety notes entails the risk of severe or fatal injuries.
WARNING!
dangers from hot surfaces. Non-observance of the safety
notes entails the risk of severe burns.
The work to be performed may only be carried out by a
specialist with appropriate protective equipment.
WARNING!
dangers from moving parts. Non-observance of the
safety notes entails the risk of severe injuries.
Symbols in this manual For the identification of working guidelines, descriptions of results,
lists, references and other elements, the following symbols and accen-
tuations are used in this manual:
1. Identifies step-by-step working guidelines.
 Identifies a state or an automatic progression as a result of a

work step.
 Identifies lists and list entries without a specified sequence.

 “Symbols in this manual” on page 9 identifies references to chap-
ters in these instructions.
[KEY] Indicates names of keys, buttons and other operating elements.
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General
1.3 Limitation of liability

All information and instructions in this manual were composed in con-
sideration of the applicable standards and regulations, the current
state of technology as well as our years of experience and knowledge.
The manufacturer assumes no liability for damages on the basis of:
 Non-observance of this manual
 Improper use
 Use by untrained personnel
 Arbitrary modifications
 Technical changes
 Use of unapproved spare parts
The actual scope of delivery may deviate from the explanations and
representations shown here in the case of special designs, the use of
additional purchasing options or on the basis of the latest technical
changes.
The duties agreed upon in the supply contract, the general terms and
conditions of business as well as the manufacturer's delivery condi-
tions and the legal regulations valid at the time of the conclusion of
contract apply.
1.4 Copyright
This manual is protected by copyright and is intended solely for inter-
nal purposes.
The handover of this manual to third parties, duplication in any man-
ner or form - even in excerpts - and the exploitation and/or communi-
cation of the content are not permitted without the written authoriza-
tion of the manufacturer, with the exception of internal use.
Violations are subject to compensation for damages. Further claims
are reserved.
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General
1.5 Spare parts
WARNING!
Risk of injury from use of incorrect spare parts!
The use of incorrect or defective spare parts can pose a
danger to personnel, as well as cause damage,
malfunctions or total failure.
- Only use original spare parts from the manufacturer
or those approved by the manufacturer.
- In case of uncertainty, always contact the
manufacturer.
Spare parts can be obtained through authorized dealers or directly

from the manufacturer. See page 2 for the address.
The spare parts list can be found in the appendix.
1.6 Warranty provisions

The warranty provisions are included in the general terms and condi-
tions of SLM Solutions Group AG.
1.7 Customer service

Our customer service is available to provide technical information.
See page 2 for contact information.
In addition, our employees are always interested in new information
and experiences arising from use, which may be valuable for the im-
provement of our products.
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General
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Safety
2 Safety
This section provides an overview of all important safety aspects for
the optimal protection of personnel as well as for safe and fault-free
operation.
Non-observance of the working guidelines and safety instructions in
this manual can lead to considerable hazards.
2.1 Intended use

The machine is designed and constructed exclusively for the intended
use described here.
The machine is used exclusively to sieve released metal powder:

Sieve size 100 µm -> with a grain size of 10 to 63 µm.
The intended use also includes adherence to all information in this

manual.
Any use extending beyond the intended use or any other use applies
as misuse.
WARNING!
Danger from improper use!
Misusing the machine can lead to dangerous situations.
- Do not use any toxic or unapproved metal powders.
- Do not carry out conversions of any type or
modification of the software.
- Never operate the machine without inert gas (argon)
or with unauthorized gases.
- Never operate the machine without properly
functioning safety equipment.
Claims of any type resulting from damages based on misuse are ex-
cluded.
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Safety
2.2 Responsibility of the operator

Operator The operator is any person who operates the machine for commercial
or economic purposes or has assigned a third party with its use and
has the legal product stewardship for the safety of the user, the per-
sonnel or third parties during operation.
Duties of the operator The machine is used for commercial purposes. The operator of the
machine, therefore, is subject to the legal duties regarding work safe-
ty.
In addition to the safety instructions in this manual, the safety, acci-
dent prevention and environmental regulations that are applicable for
the area of application of the machine must be adhered to.
In particular, the following applies:
 Operators must inform themselves about the applicable work
safety regulations and, in a risk assessment, determine the
dangers that arise through the special working conditions at the
machine installation location. The operator must implement this in
the form of working instructions for the operation of the machine.
 During the entire machine operation time the operator must check
whether the work instructions that they have created correspond to
the current legislation and adapt them as necessary.
 The operator must explicitly regulate and define responsibilities for
installation, operation, fault remedy, maintenance and cleaning.
 The operator must ensure that all employees working with the
machine have read and understood this manual. In addition, the
operator must train the personnel in regular intervals and inform
them about the dangers.
 The operator must provide personnel with the necessary protective
equipment.
In addition, the operator is responsible for ensuring that the machine
is always in technically perfect condition, therefore the following ap-
plies:
 The operator must ensure that the maintenance intervals described
in this manual are adhered to.
 The operator must have all safety equipment inspected on a
regular basis for functionality and completeness.
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Safety
2.3 Requirements on personnel

2.3.1 Qualifications
WARNING!
Risk of injury with insufficient qualification of
personnel!
When personnel without adequate qualifications work on
the machine or stay within the danger area of the
machine, this can lead to dangers that may cause
serious injury and severe material damage.
- Only allow qualified personnel to work with the
equipment.
- Keep personnel who are not sufficiently qualified
away from the danger areas.
In this manual the qualifications of the personnel for the various work
activities are indicated in the following:
Expert personnel
On the basis of their professional training, knowledge and experience
as well as familiarity with the applicable regulations, expert personnel
are capable of performing the work with which they are assigned and
can independently recognize and prevent potential dangers.
This personnel may only include persons who can be expected to

reliably perform their work. Persons whose ability to react is influ-
enced by drugs, alcohol, medication or the like are not permitted.
The regulations applicable at the installation location regarding age
and those specific to the profession must be observed in the selection
of personnel.
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Safety
2.3.2 Unauthorized persons
WARNING!
Life-threatening danger for unauthorized persons in
the danger and work area!
Unauthorized persons who do not meet the requirements
described here do not know the dangers in the work
area. There is therefore a risk of serious injury or death
for unauthorized persons.
- Keep unauthorized persons away from the danger
and work area.
- In case of doubt, approach persons and inform them
about the danger and work area.
- Pause your work for as long as unauthorized persons
are in the danger and work area.
2.3.3 Instruction
The personnel must receive regular instruction from the operator. For
improved tracking, records must be kept of this instruction.
2.4 Personal protective equipment

Personal protective equipment ensures that personnel are protected
against dangers that can impact their health or safety during work.
When carrying out the various types of work on and with the machine,
personnel must wear personal protective equipment. Special notes
are provided in the individual chapters in this manual. This personal
protective equipment is explained in the following:
 Putting on the personal protective equipment required in the
different chapters of this manual is mandatory before beginning the
respective work.
 Observe notices in the work areas in regard to personal protective
equipment.
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Safety
Description of personal protective equipment

Protective work clothing
Protective clothing is close-fitting clothing with low tear resistance,
close-fitting arms and no protruding elements. It serves primarily for
protection against catching in moving machine parts. Do not wear any
rings, chains or other jewelry.
Heat-resistant safety gloves with arm protection

The safety gloves serve for the protection of the hands and lower
arms against contact heat when touching high-temperature compo-
nents.
Light respiratory protection

Light respiratory protection protects against harmful dust.
Protective gloves
Protective gloves protect the hands from friction, grazes, cuts or more
serious injuries and from contact with hot surfaces.
Safety shoes
Safety shoes serve for protection against heavy falling parts and
against slipping on slippery surfaces.
Closed safety goggles

The enclosed safety goggles protect the eyes from contact with harm-
ful metal dust.
2.5 General dangers

The following section identifies residual risks that were determined on
the basis of a risk assessment.
In order to reduce health hazards and prevent dangerous situations,
observe the safety instructions listed here and in the other chapters in
this manual.
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Safety
2.5.1 Danger from electrical energy
Electrical current
DANGER!
Risk to life from electric current!
Touching live parts presents an immediate life-
threatening danger of electrical shock. Damage to the
insulation or individual components can be life
threatening.
- If there is any damage to the insulation, immediately
switch off the voltage supply and initiate repairs.
- Only allow qualified electricians to work on electrical
components.
- Before any work on electrical components, as well as
before maintenance, cleaning and repair work, fully
disconnect them from the current, secure against
restarting and test to ensure that they are de-
energized.
- Never attempt to bypass or deactivate fuses. When
replacing fuses, adhere to the correct amperage.
- Keep moisture away from live parts. This can lead to
a short circuit.
Residual electrostatic potential

WARNING!
Danger from residual electrostatic potential!
Reactive metal powders can cause strong reactions (fire,
explosions) during spark formation through electrostatic
charges in combination with atmospheric oxygen.
- Ensure that the equipment, tools and clothing used
have an anti-static design.
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Safety
2.5.2 Danger from mechanical equipment
Moving parts
WARNING!
Danger of injury by moving parts!
Rotating and/or linearly moving parts can cause serious
injuries.
- During operation, do not reach into the path of
moving parts or handle moving parts.
- Do not open coverings during operation.
- Observe the shut-off delay: ensure that no parts are
in motion before opening the coverings.
- In the danger zone, wear close-fitting protective work
clothing with low tear resistance
Tools
CAUTION!
Risk of injury from negligent use of tools.
Negligent use of tools can lead to crushing or cutting
injuries.
- Handle tools with caution and as intended.
- Bear in mind the weight of tools during transport.
- Wear protective gloves and safety shoes.
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Safety
2.5.3 Danger from gases
Inert gas argon

WARNING!
Risk of asphyxiation from argon!
Argon that escapes in high concentrations suppresses
the oxygen in the air and can lead to asphyxiation if
inhaled.
- Observe the manufacturer's safety data sheet.
- Keep environmentally-independent respiratory
devices ready for emergency situations.
- Always ensure a supply of fresh air when argon is
released. In the event of accidental inhalation,
remove the affected person from the area
immediately, provide them with fresh air and keep
them warm. If the person stops breathing, conduct
first aid measures with artificial respiration. Call for
medical aid immediately.
2.5.4 Danger from high temperatures
Hot surfaces
WARNING!
Risk of injury from hot surfaces!
Surfaces of components can heat up significantly during
operation. Skin contact with hot surfaces will result in
serious burns.
- Wear heat-resistant protective clothing and safety
gloves during all work in the vicinity of hot surfaces as
a basic rule.
- Before performing any work, ensure that all surfaces
have cooled down to room temperature.
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Safety
Easily combustible metal powders

WARNING!
and explosive dusts
Life-threatening danger of fire and explosion due to
metal powder!
Metal powders can catch fire or form an explosive
mixture when dispersed in atmospheric air. This can
cause serious and even fatal injury.
- Do not smoke inside the danger zone or in the nearby
environment. Refrain from using open light, fire or
ignition sources of any kind.
- Keep appropriate extinguishing agents available (fire
blanket, fire extinguisher (fire class D)).
- In the event of heavy dust formation, stop your work
immediately. Wait first until the dust has settled and
then remove the dust layer.
- In the event of fire, stop your work immediately.
Leave the danger zone until the clear signal is given
and alert the emergency services.
- Keep the danger area free of dust.
- Only vacuum clean the metal powder with a safety
vacuum cleaner suitable for flammable and explosive
dusts.
2.5.5 Danger from chemicals
Hazardous dust
WARNING!
Risk of injury from contact with or inhalation of
hazardous dusts!
Inhaled dusts can lead to long-term lung damage or have
other detrimental effects on health.
- Wear light respiratory protection for all work in the
danger area.
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Safety
2.6 Safety equipment
WARNING!
Risk to life from non-functioning safety equipment!
Safety equipment that either does not function or is
overridden presents a risk of severe injury or death.
- Before beginning work, check whether all safety
equipment is functional and correctly installed.
- Never override or bypass safety equipment.
- Make sure that all safety equipment is always
accessible.
Location of the safety equipment
The following figure shows the location of the safety equipment.
Fig. 1 Location of the safety equipment
1 Main switch on the SLM machine
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Safety
2.6.1 Description of the installed safety equipment
Main switch
The main switch is designed as an emergency stop switch and is lo-
cated on the side of the cabinet.
By turning the main switch to the “0 OFF” position, all control current
circuits and all load circuits are interrupted. The main switch can be
secured against restarting in the “0” position with a padlock.
WARNING!
Risk to life from unauthorized activation!
Fig. 2 Main switch If the main switch has been secured with a padlock,
persons may be in the danger zone. Restarting can lead
to life-threatening injuries to these persons.
- Never remove the lock on your own authority.
- Before removing the lock ensure that no one is in the
danger zone.
2.6.1.1 Secure against restarting
WARNING!
Risk to life from unauthorized or uncontrolled
reactivation!
Unauthorized or uncontrolled restarting of the machine
may lead to severe injury or even death.
- Before restarting, make sure that all safety equipment
is installed and functional and no one is put at risk.
- Always observe the sequence described in the
following for securing against restarting.
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Safety
Secure against restarting

1. Disconnect energy supply. For this purpose rotate the main
switch to the “0” position.
2. Secure the main switch with a lock (Fig. 3).
3. Assign a responsible employee with the safekeeping of the key to

the lock.
4. Once all of the work is complete, ensure that there are no longer
any persons in the danger area.
5. Make sure that all safety and protective equipment is installed

and functional.
WARNING!
Risk to life from unpermitted reactivation!
Fig. 3 Secure main switch
Persons may be present in the danger area if the main
switch is secured with a padlock. Activating the energy
supply can lead to life-threatening injuries to these
persons.
- Before removing the lock and reactivating the energy
supply, ensure that there are no longer any persons
in the danger area.
2.7 Conduct in the event of fire outbreaks and in the event of accidents
Preventative measures  Always be prepared for fire and accidents!
 Keep first-aid equipment (first-aid kit, blankets etc.) and fire
extinguishers (fire class D!) ready for use and within reach.
 Familiarize personnel with accident signaling equipment, first-aid
equipment and rescue equipment.
 Keep access routes for emergency vehicles clear.
Actions in case of accidents  Activate the main switch immediately and switch off the machine.
 If you are not putting your own health at risk, retrieve persons from
the danger zone.
 Introduce first aid measures.
 Notify the rescue service.
 Inform those responsible at the installation location.
 Clear access routes for emergency vehicles.
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Safety
2.8 Environmental protection
NOTE!
Danger to the environment through incorrect
handling of environmentally hazardous materials!
Incorrect handling of environmentally hazardous
material, in particular incorrect disposal, can lead to
severe environmental damage.
- Follow the instructions specified below for handling
environmentally hazardous materials and their
disposal at all times.
- If environmentally hazardous materials should
accidentally escape into the environment, take
appropriate measures immediately. If in doubt, inform
the responsible local authority of the damage and ask
what suitable measures should be taken.
The following environmentally hazardous materials are used:
Argon Argon is an inert gas which can lead to asphyxiation in high concen-
trations. Empty gas cylinders must be disposed of through a specialist
disposal company.
Cleansers Solvent-containing cleansers contain toxic substances. They must not

escape into the environment. They must be disposed of by a specialist
disposal company.
Metal powder The metal powders used in the machine are hazardous materials
which necessitate special requirements for disposal.
The locally applicable requirements according to regulations, laws,
technical rules, etc., as well as the safety data sheets of the respec-
tive materials must be observed and complied with to ensure correct
disposal.
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Safety
2.9 Labeling
The following symbols and signs are found in the work area. They
refer to the immediate area in which they are hung.
WARNING!
Risk of injury from illegible symbols!
Over time, signs and stickers can become dirty or
otherwise illegible, making it difficult to recognize
dangers and follow necessary operating instructions.
This creates a risk of injury.
- All safety, warning and operation instructions must be
kept in easily legible condition.
- Replace damaged signs or stickers immediately.
2.9.1 Prohibitory signs
Do not switch on
If work is carried out on electrical components, other persons must be
prevented from restarting the machine.
Electrical components that are provided with this sign may not be
actuated or switched on.
This safety sign may only be removed by the person who hung it.
No smoking
There is a danger of fire from combustible or potentially explosive
solid, liquid or gaseous materials.
26 9/5/2016
Safety
2.9.2 Warning signs
Electrical voltage
Only electricians are permitted to work in spaces indicated by this
sign.
Unauthorized persons must not enter the identified work stations or
open the labeled cabinets.
Flammable materials
Keep all sources of ignition away (e.g. open flame, heat sources, elec-
trical equipment without explosion protection).
Welding, cutting and grinding work must not be performed here.
Hand injury
Keep hands away from areas with this warning sign.
There is a danger of hands getting crushed, pulled in or injured in
another manner.
Hot surface
Hot surfaces such as hot machine parts, containers or materials and
hot liquids are not always perceptible. Do not touch them without pro-
tective gloves.
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Safety
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Technical data
3 Technical data
3.1 Installation plan
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Technical data
3.2 General specifications

Information Value Unit
Weight 450 kg
Length (without accessories) 1.1 m
Width (without accessories) 0.8 m
Height (without accessories) 2.0 m
3.3 Connection values

Electrical Information
® HL
Supply via SLM 280
Argon Information Value Unit
Operating pressure 6 bar
Flow, max. 100 l/min
Quality class in accordance with class 4.6

ISO 8573-1
Compressed air Information Value Unit
Operating pressure 6 bar
Compressed air requirement, minimum 0.5 l/min
Quality class in accordance with class 1 *

ISO 8573-1
* oil-free and dry
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Technical data
3.4 Operating conditions

Environment Information Value Unit
Temperature range 20 - 25 °C
Relative humidity, maximum 60 %
Duration The machine is designed for 24-hour continuous operation.
3.5 Emissions
Information Value Unit
Continuous sound pressure level < 70 dB(A)
Maximum sound pressure level (brief) < 70 dB(A)
Argon (leakage) 3 l/min
3.6 Requirements for the place of installation

Requirements for the place of  The foundation must have a floor load capacity of at least 0.8
installation kN/m².
 Unevenness in the foundation must not exceed 5 mm/m².
 The floor surface must be smooth and easy to clean.
 The floor surface must be solvent-resistant, impermeable to liquid
and antistatic.
 The temperature conditions at the place of installation must comply
with the temperature specifications. It is therefore necessary to
heat the installation area and possibly also to provide it with air-
conditioning.
 The machine must be freely accessible from all sides.
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Technical data
3.7 Requirements for the metal powder

Requirements for the metal powder The metal powder used in the machine must:
 be approved by the manufacturer, SLM Solutions Group AG
 have a grain size between 10 and 63 µm
 have a humidity under 15%
 be dry-stored in the metal powder containers (including desiccants)
provided for this purpose, together with their original seals
 be able to flow
3.8 Type plate
The type plate is located on the right side of the control cabinet below
the connections and contains the following information:
 Manufacturer
 Machine number
 Machine type
 Operating voltage
 Phases
 Nominal current
 Control voltage
 Nominal temperature
 Degree of protection (dependent on the equipment)
 Compressed air data
 Year of manufacture
Fig. 4 Type plate
 Conformity mark/certification (dependent on the equipment)
32 9/5/2016
Layout and function
4 Layout and function

4.1 Overview
7
1
2 8
4 9
Fig. 5 PSH 100
1 Filter 6 Cyclone
2 Powder supply bottle 7 Storage container (VSTG)
3 Vibro-sieve 8 Pressure vessels
4 Oversize grain bottle 9 Vacuum pump
5 Usable grain bottle 10 Powder bottle lifting device (optional)
9/5/2016 33
Layout and function
4.2 Brief description
1 Powder supply bottle connection

2 Vibro-sieve
3 Spring bellows
4 Manual valve
5 Oversize grain bottle
6 Storage container (VSTG)
7 Spring bellows
8 Usable grain bottle
Metal powder that is contaminated by a laser process (welded gran-

ules from the edge layer) should be separated by sieving into usable
and oversize grain.
The bulk material is fed into the machine from 1/5 L bottles, or is ex-
Fig. 6 Schematic diagram tracted from the SLM system to the sieving machine. The powder is
separated in the sieve. Usable grain is collected in 1/5 L bottles or fed
back to the SLM machine. Oversize grain is collected in a 1 L bottle.
4.3 Description
4.3.1 Conveyor line for contaminated powder

Personnel: Expert personnel
The contaminated powder from the SLM machine is fed to the con-
veyor line (Fig. 7/4) and conveyed into the VSTG. Here, the product is
separated from the product flow via a filter.
The proximity switch (Fig. 7/5) monitors the fill level of the VSTGs.
Fig. 7 Contaminated powder
Red arrows indicate the direction of the

product flow
Blue arrows indicate the direction of the
conveying air (intake direction)
34 9/5/2016
Layout and function
4.3.2 Sieve supply

Personnel:  Expert personnel
When the VSTG is filled, the powder to be sieved is conveyed to the

sieve by opening the valve (Fig. 8/2) to the sieve.
If the VSTG is not in use, contaminated powder can be manually con-

veyed to the sieving machine via a bottle (Fig. 8/1) by opening the
valve (Fig. 8/3).
Fig. 8 Sieve supply
4.3.3 Sieving machine

The contaminated powder is conveyed to the sieve (Fig. 9/1). After

being sieved, the powder is conveyed to the usable (Fig. 9/5) or over-
size grain bottle (Fig. 9/4). If the usable grain is not to be filled in bot-
tles, the storage container (Fig. 9/2) can be used instead. Oversize
grain is always collected in a small bottle.
Before the machine begins processing, it is flooded with argon via the
valves (Fig. 9/3).
Fig. 9 Sieving machine
9/5/2016 35
Layout and function
The oxygen content is measured at pos. 1 and transferred to the at-

mosphere via the valves (Fig. 10/2). Particles < 1µm are separated at
the filter (Fig. 10/3).
Fig. 10 Oxygen measurement
4.3.4 Conveyor line to the cyclone

The powder that has collected in the storage container (Fig. 11/1) is
fed (Fig. 11/2) to the conveyor line (Fig. 11/3) and conveyed to the
cyclone separator.
Fig. 11 Cyclone conveyor line
4.3.5 Cyclone
At the cyclone (Fig. 12/1), the powder is separated from the conveyed
air.
The air is extracted by the pipe (Fig. 12/2) to the VSTG. The powder
remains on the butterfly valve (Fig. 12/3) until it is drained. The prox-
imity switch (Fig. 12/4) indicates when the maximum fill level has been
reached.
Fig. 12 Cyclone
36 9/5/2016
Layout and function
4.3.6 Cyclone vacuum line - VSTG

The air flow is extracted via the pipe (Fig. 13/1).
Fine remaining particles that were not separated in the cyclone sepa-
rator are caught here by the filter.
The ball valve (Fig. 13/3) must be closed and the ball valve (Fig. 134)
opened to allow the powder to be conveyed to the cyclone.
Fig. 13 Cyclone vacuum line - VSTG
4.3.7 Vacuum pump - VSTG

The argon flow is conveyed via the ball valve (Fig. 14/1) to the
filter (Fig. 14/2). The valve (Fig. 14/3) is opened when the ma-
chine is flooded with argon (see also chapter 4.3.3 “Sieving ma-
chine”).
The inert gas flow is fed back to the conveyor line at pos. 5 via
the vacuum pump.
The connection (Fig. 14/4) is connected to the build envelope of

the SLM system. Pressure equalization takes place at the con-
nection when the usable grain is fed to the cyclone.
Fig. 14 Vacuum pump - VSTG
9/5/2016 37
Layout and function
4.4 Control unit
The control unit is fixed to the SLM machine.

The following points can be selected in the software:
- extract powder
- fill main tank
- empty bottles
- fill bottles
- sieve bottle into bottle
4.5 Powder system

1 Powder bottle
1 2 Manual valve
3 Powder supply bottle connection
4 Valve
The connection for the powder bottle for filling the machine with metal
powder (Fig. 15/1) is located in the upper section of the control cabi-
net. When the manual valve is open (Fig. 15/2), the metal powder falls
onto the valve (Fig. 15/4).
3
Fig. 15 Powder supply
The sieved metal powder is conveyed to the front powder bottle (Fig.
16/2), from where it can be fed back into the SLM holding tank or
1 2 pumped directly into the holding tank. The oversize grain falls into the
rear powder bottle (Fig. 16/1) and must be disposed of.
Fig. 16 Usable grain/oversize grain

powder bottles
38 9/5/2016
Layout and function
4.6 Work areas

A work area is classified as:
 During preparatory measures:
The area in front of the sieving machine
 During the sieving process:
The area in front of the sieving machine
 During cleaning and maintenance work:
The areas in front of and behind the sieving machine
4.7 Connections
The connections are on the rear side of the PSH. Supply takes place
from the SLM machine to which it is fixed.
Voltage Plug below the control cabinet.
Compressed Plug below left.
air
Argon Plug below left.
4.8 Accessories
Scope of delivery
Pos. no. Item Quantity

1 Operating instructions and CE decla- 1
ration
2 Suppliers' documents 1
Optional
Pos. no. Item Quantity

1 Safety vacuum cleaner 1
2 Metal powder 1
3 BOTTLE 1 l 1
4 BOTTLE 5 l 1
5 Powder bottle lifting device 1
6 “PSM 100” conversion kit 1
9/5/2016 39
Layout and function
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
40 9/5/2016
Transport
5 Transport
The machine is transported exclusively by employees of

SLM Solutions Group AG or by persons authorized by it.
WARNING!
Danger from incorrectly performed transport!
Errors made during the transport of the machine may
result in dangerous situations and cause considerable
damage to property.
- The machine must be transported only by employees
of SLM Solutions Group AG or by persons
authorized by it.
- The services of SLM Solutions Group AG must also
be used for any subsequent changes in location.
- Do not carry out transport and changes in location on
your own authority.
9/5/2016 41
Transport
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
42 9/5/2016
Installation and initial commissioning
6 Installation and initial commissioning
Installation and initial commissioning may only be

performed by employees of SLM Solutions Group AG or
persons authorized by it.
WARNING!
Life-threatening danger from incorrect installation
and initial commissioning!
Errors in the installation or initial commissioning can lead
to life-threatening situations and cause considerable
property damage.
- Installation and initial commissioning may be carried
out only by employees of SLM Solutions Group AG or
by persons authorized by it.
- Do not carry out installation and changes in location
on your own authority.
9/5/2016 43
Installation and initial commissioning
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
44 9/5/2016
Operation
7 Operation
Instruction by the manufacturer
After installation and commissioning, the installation
technician from SLM Solutions Group AG instructs the
operator in the operation of the machine.
7.1 Safety
Improper operation
WARNING!
Risk of injury from improper operation!
Improper operation can lead to severe injuries and
considerable property damage.
- Carry out all operating steps in accordance with the
information and instructions in this manual.
- Before beginning work, make sure that:
- All covers and safety equipment are installed and
functioning properly
- No one is in the danger area
- Never disconnect or bypass safety equipment during
operation.
9/5/2016 45
Operation
7.2 Shutdown in the event of an emergency

In dangerous situations, movements of components must be stopped
as quickly as possible and the energy supply must be disconnected.
Shutdown in the event of an In the event of an emergency, proceed as follows:

emergency
1. Immediately trigger an emergency stop with the emergency stop
equipment.
2. If you are not putting your own health at risk, retrieve persons
from the danger zone.
3. If necessary, initiate first-aid measures.
4. Inform the fire brigade and/or rescue service.
5. Inform responsible persons at the installation location.
6. Switch off the main switch and secure it against restarting.
7. Clear access routes for emergency vehicles.
After the rescue measures 8. Brief the rescuers on the situation.
9. If the severity of the emergency requires it, notify responsible

authorities.
10. Assign specialist personnel to rectify the fault.
WARNING!
Risk to life from unauthorized or uncontrolled
reactivation!
Unauthorized or uncontrolled restarting of the energy
supply may lead to severe injury or even death.
- Before restarting, make sure that all safety equipment
is installed and functional and no one is put at risk.
11. Check the machine before re-commissioning and ensure that all
safety equipment is installed and functioning properly.
46 9/5/2016
Operation
7.3 Operating the machine

7.3.1 Switching on the machine
The sieving machine switches on automatically with the SLM machine,

with the main switch of the SLM system in the “I ON” position.
7.3.2 Filling metal powder

Protective equipment:  Protective work clothing

 Light respiratory protection
 Protective gloves
 Safety shoes
WARNING!
metal powder!
Metal powders can catch fire or form an explosive
mixture when dispersed in atmospheric air. This can
cause serious and even fatal injury.
- Do not smoke inside the danger zone or in the nearby
environment. Refrain from using open light, fire or
ignition sources of any kind.
blanket, fire extinguisher (fire class D)).
- In the event of heavy dust formation, stop your work
- In the event of fire, stop your work immediately.
Leave the danger zone until the clear signal is given
and alert the emergency services.
- Only vacuum clean the metal powder with a safety
vacuum cleaner suitable for flammable and explosive
dusts.
9/5/2016 47
Operation
1. Remove the cover on the connection port (Fig. 17/3) of the pow-
der supply.
1
3
2
Fig. 17 Connection ports
2. Close the manual valve (Fig. 18/2) for the powder bottle (Fig.
18/3). Turn the powder bottle filled with metal powder upside
down.
3. Place a clamp seal on the connection port.
4. Place the powder bottle on the connection port (Fig. 17) with the
manual valve facing downwards. Fasten with a clamp closure
(Fig. 17/3).
5. Open the manual valve (Fig. 17/2)

Fig. 18 Powder bottle
48 9/5/2016
Operation
Alternative:
Fill metal powder using the lift-
ing equipment
1. Swivel out the arm of the lifting equipment until the pin engages on
the hinge (Fig. 19).
2. Close the manual valve (Fig. 18/2) of the powder bottle (Fig. 18/3)
and drive or place the powder bottle in front of the lifting equip-
ment.
3. Screw down the lifting equipment by activating the crank (to the
right in the box inside the PSH100).
Fig. 19 Quick fasteners snapped into

place
4. Place or drive the powder bottle under lifting equipment and fasten
with the closure (Fig. 20).
5. Wind up the powder bottle to the required height.
Fig. 20 Fixed powder bottle 6. Engage the slides by moving the lever on the slides.
7. Remove the pin on the slides and engage by turning the pin (Fig.
21).
8. Turn the powder bottle on its head. When the final position is
reached, turn the pin again and let it snap in.
9. Remove the pin on the hinge and rotate the arm of the lifting
equipment into the PSH100.
Fig. 21 Pin engaged
9/5/2016 49
Operation
10. Release the slide engagement by moving the lever on the slides.
11. Rotate the powder bottle on the connection ports with the crank
(Fig. 17) and fasten with a clamp closure (Fig. 17/3).
12. Open the manual valve (Fig. 17/2).
7.3.3 Installing oversize and usable grain bottles
1. Lower the bottle holder (Fig. 22/3).
1 2. Place the oversize grain bottle (Fig. 22 left: 1 l) in the device and
connect to the manual valve with a sealing ring and a clamp clo-
sure.
2
3. Open manual valve (Fig. 22/1).
4. Place the usable grain bottle (Fig. 22 right: 5 l) onto the bottle
holder beneath the valve using a sealing ring.
3 5. Raise the bottle holder and secure the usable grain bottle with a
clamp closure.
Fig. 22 Oversize/usable grain bottle 6. Open manual valve (Fig. 22/2).
50 9/5/2016
Operation
7.3.4 Sieve powder
The sieving machine is operated via the SLM machine software (SLM
MCS).  7.4 “Software”
7.3.5 Removing the supply bottle
1. Close the manual valve (Fig. 23/3) under the powder bottle (Fig.
23/1). Open the clamp closure beneath the valve (Fig. 23/2).
1
2. Remove the bottle from the feed.
3. Close the powder bottle with a sealing cap and a clamp closure.
 Clean, rinse out and dry the empty powder bottles.
2
3
Fig. 23 Removing the supply bottle
7.3.6 Removing the oversize grain bottle
1. Close the manual valve (Fehler! Verweisquelle konnte nicht

gefunden werden./2) above the powder bottle. Use a soft-faced
hammer to lightly tap the valve so that the rest of the metal pow-
der falls into the oversize grain bottle. Open the clamp closure
(Fehler! Verweisquelle konnte nicht gefunden werden./1)
eneath the valve.
1
2 3. Lower the bottle holder (Fehler! Verweisquelle konnte nicht

gefunden werden./3).
3  The oversize grain which is collected in the oversize grain
bottle must be removed for disposal.

Fig. 24 Removing the oversize grain bottle
9/5/2016 51
Operation
7.3.7 Removing the usable grain bottle
1. Using a soft-faced hammer, tap lightly against the valve so that

any residual powder falls into the usable grain bottle. Close the
manual valve (Fig. 25/2) above the powder bottle. Open the
clamp closure (Fig. 25/1) above the manual valve.
1
3. Lower the bottle holder (Fig. 25/3).
2 4.  The usable grain that is collected in the usable grain bottle

can be fed back into the SLM machine.
3
Fig. 25 Removing the useable grain

surface
7.3.8 Conversion option of PSH100 (using PSH100 as a PSM100)

To be able to use the sieving unit PSH100 as a PSM100, the following
work steps must first be carried out. This enables the sieving of a
® HL
different metal powder to that used in the SLM 280 and VSTG.
Sieving is then carried out from bottle to bottle. By exchanging the
complete assembly “Sieving unit PSM”, the time required for the
cleaning procedure is reduced.
WARNING!
metal powder!
Metal powders can catch fire or form an explosive mixture
when dispersed in atmospheric air. This can cause
serious and even fatal injury.
- Do not smoke in the danger zone or in the immediate
vicinity. Refrain from using open light, fire or ignition
sources of any kind.
blanket, fire extinguisher).
- With greater development of dust, discontinue work
- In the event of fire, stop your work immediately. Leave
the danger zone until the clear signal is given and alert
the emergency services.
52 9/5/2016
Operation
WARNING!
hazardous dusts!
- Wear light respiratory protection for all work in the danger
area.
- Avoid stirring up any dust.

 Safety shoes
Note
Before starting work, ensure that both check
valves above the vibro-sieve are closed!
Fig. 26 Initial situation
1. Release and remove the lower clamp closure (directly above the
vibro-sieve) (Fig. 27).
Fig. 27 Removing vibro-sieve clamp

closure
9/5/2016 53
Operation
2. Release and remove the clamp closure at the powder supply of

the powder bottle (underneath the check valve) (Fig. 28).
Fig. 28 Removing clamp closure for

powder feed
3. Release and remove the clamp closure at the powder supply of

the VSTG (underneath the check valve) (Fig. 29).
Fig. 29 Removing VSTG clamp closure
4. (If available) Remove the cable for the powder sensor at the con-
nection to the vibro-sieve. Remove the pipe connection (Y piece)
between the powder supplies and the vibro-sieve together with the
centering rings (Fig. 30).
Fig. 30 Pipe connection (Y piece)

removed
5. Close each of the open pipes beneath the check valves (powder
supply (Fig. 31) and VSTG (Fig. 32)) with one centering ring, one
plug seal and one clamp closure.
6. Release and remove the clamp closures on the spring bellows to

the storage container, oversize grain and usable grain bottles (be-
fore the check valves).
7. Remove the oversize grain and usable grain bottles ( Fehler!

Verweisquelle konnte nicht gefunden werden. “Fehler! Ver-
Fig. 31 Closing powder feed pipe weisquelle konnte nicht gefunden werden.” and 7.3.7
“Removing the usable grain bottle” from page Fehler! Textmarke
nicht definiert.)
8. Unscrew the vibrator and place to the side.
54 9/5/2016
Operation
9. Remove the contaminated sieve trough and place to the side to

clean later (( 8.4.1 “Cleaning the vibro-sieve” on page 66) and
replace.
10. Clean the check valve for the storage container, the oversize grain
and usable grain bottle with isopropranol.
11. Insert the replacement sieve and fasten together the clamp clo-
sures on the spring bellows of the storage container, the oversize
grain and usable grain bottle with one centering ring each.
12. Unscrew the vibrator on the vibro-sieve.
Fig. 32 Closing VSTG pipe
13. Insert the spring bellows and the pipe elbow together with the cen-
tering rings and fasten with one clamp closure on the vibro-sieve
(Fig. 33).
Fig. 33 Inserting spring bellows and pipe

elbow
14. Also fasten the spring bellows at the powder supply with one
clamp closure (Fig. 34).
15. If available, connect the powder sensor.
16. Install the usable grain and oversize grain bottle ( 7.3.3
“Installing oversize and usable grain bottles” on page 50)
The PSH100 can now be operated in the same way as a
PSM100.
Fig. 34 Fastening spring bellows
 The PSH100 can now be operated in the same way as a
PSM100.
9/5/2016 55
Operation
If the PSH100 is to be operated “normally” again with the powder

® HL
in the SLM 280 and in the VSTG, all above steps must be re-
peated in the reverse order. First close all check valves!
 Remove usable grain and oversize grain bottles
 Remove powder sensor cable
 Remove spring bellows for powder supply
 Fasten plug seal at the powder supply with a centering ring and
clamp closure
 Unscrew the vibrator
 Remove or clean replacement sieve ( 8.4.1 “Cleaning the
vibro-sieve” on page 66)
 Clean the check valve for the storage container, the oversize
grain and usable grain bottles
 Insert the clean vibro-sieve
 Screw in the vibrator
 Fasten the spring bellows to the check valves (from the storage
container, the oversize grain and usable grain bottles) with a
centering ring and clamp closure
 Remove plug seals (powder supply and VSTG)
 Fasten the pipe connection (Y piece) between the powder
supply, VSTG and the vibro-sieve with centering rings and
clamp closures
 Connect the powder sensor cable
 Install cleaned usable grain and oversize grain bottles (7.3.3
“Installing oversize and usable grain bottles” on page 50)
56 9/5/2016
Operation
7.4 Software
Fig. 35 MCS module sieving unit
The sieving machine is operated via the SLM machine software (SLM
MCS).
To do this, choose the submenu [Sieving unit] from the menu [Manual
Control].
The machine is automatically flooded with argon before any functions
(7.4.1 to 7.4.5) are executed. The selected function is only executed
once an inert gas atmosphere is generated.
9/5/2016 57
Operation
7.4.1 [Powder extraction]

Press the [On] button to activate the powder extraction from the build
envelope of the SLM machine. The extraction can only be started with
o
an oxygen content of 0.5% and a temperature of approx. 70 C.
Press the [Off] button to deactivate this function.
7.4.2 [Fill main tank]

Press the [On] button to fill the main tank of the SLM machine from
the storage container (VSTG) of the sieving machine. Filling takes
place automatically in a cyclical build operation as soon as the fill level
sensors for the VSTG and the storage container signal “full”.
7.4.3 [Empty bottle]

Press the [On] button to fill the main tank of the SLM machine from
the powder supply bottle of the sieving machine.
7.4.4 [Fill bottle]

Press the [On] button to fill the usable grain bottle from the storage
container (VSTG) of the sieving machine.
7.4.5 [Sieve bottle into bottle]

Press the [On] button to fill the usable grain bottle from the powder
supply bottle of the sieving machine. Sieving from the bottle to the
bottle is possible during the build process.
7.4.6 Set [Sieving power]

The sieving power is set using the scrollbar. It should be between 30
and 40 % regardless of the material.
NOTE
A continuous operation with increased sieve
performance leads to an increased material
consumption.
58 9/5/2016
Operation
7.4.7 [Filling Level]
The current status at the affected sensor is displayed here.
[Usable grain] The powder sensor indicates that the maximum fill
level of the usable grain bottle has been reached.
This is located beneath the sieve.
[VSTG] The powder sensor indicates that the maximum fill

level of the storage container (VSTG) has been
reached. The sensor is located on the rear side of
the container.
[Supply] The powder sensor indicates that the powder feed

has been interrupted. The sensor is located in the
powder line above the sieve.
[Oversize grain] The powder sensor indicates that the maximum fill
level of the oversize grain bottle has been reached.
This is located beneath the sieve.
9/5/2016 59
Operation
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
60 9/5/2016
Maintenance
8 Maintenance
8.1 Safety
Electrical components
DANGER!
Contact with live components presents a risk to life.
Activated electrical components may trigger uncontrolled
movements and lead to severe injuries.
- Before starting work, switch off the electrical supply
and secure it against switching on again.

WARNING!
Risk to life from unauthorized reactivation!
Unauthorized restarting of the energy supply during
maintenance work entails the risk of severe injury or
even death for persons in the danger area.
- Before starting work, switch off all energy supply
sources and secure them against switching on again.
Improperly performed maintenance

WARNING!
work
Risk of injury from improperly conducted
maintenance work!
Maintenance work that is not conducted properly can
lead to serious injuries and severe material damage.
- Ensure that there is sufficient space before beginning
work.
- Make sure that the build area is clean and orderly!
Any loose components and tools lying around or on
top of each other may cause an accident.
- If components have been removed, ensure that they
are reassembled correctly, reinstall all fastening
elements and observe screw tightening torques.
- Prior to re-commissioning, make sure that:
- All maintenance work was carried out and
completed in accordance with the information and
instructions in this manual
9/5/2016 61
Maintenance
8.2 Cleaning
Explosion protection
WARNING!
Raised dust deposits may form combustible dust/air

mixtures and may lead to explosions when exposed to
sources of ignition such as sparks, open flames and hot
surfaces in the area with a potentially explosive
atmosphere.
- Clean the installation location regularly to prevent
dust deposits thicker than 5 mm.
- Perform cleaning work only once the risk of
combustion in the atmosphere has been ruled out.
- Use only cleaning devices that are approved for use
in the area with a potentially explosive atmosphere.
- Wear light respiratory protection during the work.
Non-compliance with this information reduces the level of
explosion protection.
8.2.1 Removing metal powder and dust

Free the sieving machine of metal powder and dust as required and
after every powder change:

WARNING!
hazardous dusts!
- Wear light respiratory protection for all work in the
danger area.
- Avoid stirring up any dust.
62 9/5/2016
Maintenance
NOTE!
Damage to property due to moisture!
Water and moisture may damage the process chamber
and other components of the machine.
- Never clean the process chamber with water or wet
rags.
1. Carefully vacuum the sieving machine with an ex-protected indus-

trial vacuum cleaner and clean with isopropanol.
2. Turn any empty bottles upside down and vacuum them with an
ex-protected industrial vacuum cleaner.
9/5/2016 63
Maintenance
8.3 Maintenance schedule

The maintenance work required for the optimal, fault-free operation of
the machine is described in the following paragraphs.
If increased wear is recognizable during regular inspections, shorten
the required maintenance intervals according to the actual wear and
tear. If you have any inquiries regarding maintenance work and inter-
vals, contact the manufacturer; see the service address on page 2.
Interval Maintenance work Personnel
Before each Visual check of stainless steel cable of the powder bottle Expert personnel
filling proce- lifting equipment
dure
Daily after Visual inspection of the machine Expert personnel

each sieving
process
After each Remove any metal powder from the columns of the pow- Expert personnel
filling proce- der bottle lifting equipment
dure
After each Check the seals and seal packages for leaks, and replace Expert personnel
clean if necessary
When chang- Clean the machine and the sieve Expert personnel
ing the pow-
der
Weekly Check the safety equipment Expert personnel
Check for condensate collecting on the pneumatic system Expert personnel

and drain if necessary
Check the compressed air and argon hoses for leaks Expert personnel
Annually Check that the screw connections are tight Expert personnel
Conduct a full check of the pneumatic and electrical sys- Expert personnel
tems, including a function check
Check the valves, incl. the pneumatic components Expert personnel
Control and cleaning of sintered filter in the storage con- Expert personnel
tainer (VSTG)
Replace the sieve frame with a sealing ring Expert personnel
Review of circuit filter SLM service personnel
64 9/5/2016
Maintenance
Upper circuit filter Lower circuit filter
9/5/2016 65
Maintenance
8.4 Maintenance work

8.4.1 Cleaning the vibro-sieve
1. Remove the powder bottle:  Fehler! Verweisquelle konnte
1 nicht gefunden werden. “Fehler! Verweisquelle konnte nicht
gefunden werden.” and 7.3.7 “Removing the usable grain
bottle”.
4 2 3
2. Ensure that the valves of the powder supply are closed.
3. Remove and clean the spring bellows (Fig. 36/1) above the sieve.
To do this, open and remove the top and bottom clamp closures
5 (Fig. 36/3).
4. After removal, clean the spring bellows, sealing rings and clamp
closures thoroughly with isopropanol.
5. Seal the pipe of the powder supply with a plug seal and a clamp
closure.
6. Unscrew the vibrator (Fig. 36/2).
7. Open the clamps (Fig. 36/5) on the vibro-sieve.
Fig. 36 Cleaning the vibro-sieve
8. Remove the cover with the sieve (Fig. 37) and place on a work-
bench.
Fig. 37 Removing the cover and screen 9. Extract the excess powder with a safety vacuum cleaner.
10. Remove and vacuum the sieve, clean with isopropanol and place
to one side.
11. Note the number of baffle rings in the individual chambers so that
the baffle rings can be distributed into the chambers again in an
identical number. Remove the baffle rings (Fig. 38) and clean
each one individually with isopropanol.
Fig. 38 Removing the baffle ring
12. Vacuum the sieve cover with a safety vacuum cleaner (Fig. 39)
and wipe out with isopropanol.
Fig. 39 Vacuuming the cover (sieve)
66 9/5/2016
Maintenance
13. Vacuum the sieving channel with a safety vacuum cleaner (Fig.
40) and wipe out with isopropanol.
14. Replace the same number of cleaned baffle rings into the cham-
bers in the cleaned cover of the vibro-sieve.
Fig. 40 Vacuuming the sieving channel

15. Place the sieve back onto the cover (Fig. 41).
Fig. 41 Placing the screen on the cover
16. Place the cover with the sieve and baffle rings onto the sieve
channel (Fig. 42) and secure with the clamps. Begin with the cen-
tral clamps, before locking the clamps opposite in pairs simulta-
neously.
Fig. 42 Mounting the screen and cover on

the sieving channel
17. Reattach the vibrator (Fig. 1/2).
1 18. Vacuum the valves (Fig. 1/6) beneath the sieve with a safety vac-
uum cleaner and wipe out with isopropanol.
4 2 3 19. Remove the spring bellows (Fig. 1/7) beneath the sieve by loos-
ening and removing the top and bottom clamp closures. Vacuum
the spring bellows and sealing rings, and wipe out with isopropa-
nol.
5
 Once the vibro-sieve and attachment parts are cleaned, the
components can be reassembled in the reverse order.
6
20. Connect the bottom spring bellows (Fig. 1/7) to the sieving chan-
7
nel and to the valve with one sealing ring and one clamp closure
each.
21. Mount the top spring bellows (Fig. 1/1) to the powder supply and
the sieve cover (Fig. 1/4) with one sealing ring and one clamp
closure (Fig. 1/3) each.
Fig. 1 Assembly complete  You can now use the new oversize and usable grain bottles
( 7.3.3 “Installing oversize and usable grain bottles” on page
50) and commence sieving again.
9/5/2016 67
Maintenance
8.4.2 Changing the powder
1. Remove the powder bottle: Fehler! Verweisquelle konnte

1 nicht gefunden werden. “Fehler! Verweisquelle konnte nicht
gefunden werden.” and 7.3.7 “Removing the usable grain
bottle”.
2. Remove and clean the spring bellows (Fig. 43/1) above the sieve.
3. Clean the valve above the sieve.

2 4. Remove the clamps (Fig. 43/2) on the vibro-sieve.
5. Remove and clean the cover of the vibro-sieve.
6. Remove and clean the baffle rings.

2
7. Extract the excess powder with a safety vacuum cleaner.
8. Remove and clean the sieve.
9. Clean the sieving channel.
10. Clean the valve under the sieve.

Fig. 43 Remove the powder changing
sieve 11. Remove and clean the spring bellows (Fig. 43/3) under the sieve.
12. Clean all pipes and containers.
13.  Once the vibro-sieve and attachment parts are cleaned, the
components can be reassembled in the reverse order.
14. Place the baffle rings in the cover,

Insert the sieve,
Replace the cover,
Insert the spring bellows,
Tighten the clamps.
 You can now insert and sieve new powder bottles ( 7.3.3
“Installing oversize and usable grain bottles”).
68 9/5/2016
Maintenance
8.4.3 Cleaning the protective filter for the oxygen sensor

1. Unscrew the filter housing (Fig. 44/1) in an anticlockwise direc-
tion.
2. Empty out the filter housing into a suitable container and vacuum
with a suitable vacuum cleaner.
3. Also vacuum the filter using a suitable vacuum cleaner.
4. Reinsert the filter housing (Fig. 44/1).
Fig. 44 Protective filter for the oxygen

sensor
8.5 Measures after maintenance is performed

After completing the maintenance work and before switching on the
machine, carry out the following steps:
1. Check all previously loosened screw connections for firm seating
2. Check that all previously removed protective equipment and co-

vers have been properly mounted.
3. Ensure that all tools, materials and other equipment used for
maintenance have been removed from the work area.
4. Clean the work area and remove any materials that have
escaped, such as liquids, processing material or the like.
5. Make sure that all of the machine's safety equipment is function-

ing properly.
9/5/2016 69
Maintenance
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
70 9/5/2016
Faults
9 Faults
The chapter below describes possible causes of faults and the work
involved in correcting them.
If faults are occurring frequently, shorten the maintenance intervals
according to the actual work load.
For faults that cannot be corrected using the information below, con-
tact SLM Solutions Group AG. See the service address on page 2.
9.1 Safety
Electrical components
DANGER!
Contact with live components presents a risk to life.
Activated electrical components may trigger uncontrolled
movements and lead to severe injuries.
- Before starting work, switch off the electrical supply
and secure it against switching on again.

WARNING!
Risk to life from unauthorized reactivation!
Any unauthorized restart of the energy supply while
searching for and correcting faults creates a risk of
severe injury or even death for persons in the danger
area.
- Before starting work, switch off all energy supply
sources and secure them against switching on again.
9/5/2016 71
Faults
Improperly performed work for

WARNING!
correcting faults
Risk of injury from improper fault rectification!
Improperly conducted fault rectification work can lead to
severe injuries and material damage.
- Ensure that there is sufficient space before beginning
work.
- Make sure that the build area is clean and orderly!
Any loose components and tools lying around or on
top of each other may cause an accident.
- If components have been removed, ensure that they
are reassembled correctly, reinstall all fastening
elements and observe screw tightening torques.
- Prior to re-commissioning, make sure that:
- All fault rectification work has been conducted and
completed in line with the information and
instructions in this guide
Conduct in the event of faults The following information applies as a key principle:
1. In the event of faults that represent an immediate danger to per-

sons or property, initiate an emergency stop immediately.
2. Determine the cause of the fault.
3. If work has to be performed in the danger area to correct the fault,

switch off the machine and secure it against restarting.
Inform responsible persons at the installation location about the
fault immediately.
4. Depending on the type of fault, have it corrected by authorized

specialist personnel or correct it yourself.
The fault table provided below provides information

about who is authorized to correct the fault.
72 9/5/2016
Faults
9.2 Fault table
No. Fault description Cause Remedial action Personnel
1 Sieving power too low Sieve is clogged Clean the sieve Expert per-
sonnel
 8.4.1 „Cleaning the
vibro-sieve“
2 Powder residues Vibro-sieve not sealed Check the vibro-sieve Expert per-
sonnel
around the vibro-sieve brackets
after sieving
3 Powder residues Vibro-sieve not sealed Check the sieve frame Expert per-
sonnel
around the vibro-sieve seals
after sieving
4 Oxygen level only falls Leak Mount the usa- Expert per-
sonnel
slowly during “flooding” ble/oversize grain bottle
and check the pressure
regulator
5 Oxygen level only falls Protective filter in front of Clean the protective filter Expert per-
sonnel
very slowly or does not oxygen sensor full  8.4.3 „Cleaning the
fall at all during “flood- protective filter for the
ing” oxygen sensor“
6 No oxygen indicator Oxygen gage not working Power cable connected Expert per-
sonnel
7 No oxygen indicator Oxygen gage not working Power switch on front Expert per-
sonnel
switched on
8 No oxygen indicator Oxygen gage not working Check the fuse under the Expert per-
sonnel
power socket
9 Powder bottle lifting Lever is fixed on slides to Move the lever on the Expert per-
sonnel
equipment cannot be the detent pin. slides. Caution: Slides
lifted or lowered can lower.
9.3 Tasks for correcting faults

9.4 Startup after a fault is corrected
After the fault is corrected, perform the following steps for re-
commissioning:
1. Reset emergency stop equipment.
2. Make sure that no people are in the danger area.
3. Start in accordance with the information in the “Operation” chap-

ter.
9/5/2016 73
Faults
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
74 9/5/2016
Disassembly and disposal
10 Disassembly and disposal

Once the machine reaches the end of its service life, it must be disas-
sembled and delivered for environmentally friendly disposal.
Disassembly is performed only by employees of the

manufacturer SLM Solutions Group AG.
WARNING!
Risk to life from improper dismantling!
Errors in dismantling can lead to life-threatening
situations or cause severe material damage.
- Allow only employees of the manufacturer SLM
Solutions Group AG to perform the disassembly.
- Do not allow unauthorized dismantling and
relocations
9/5/2016 75
Disassembly and disposal
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
76 9/5/2016
List of equipment
11 List of equipment
12 Parts lists
12.1 Wear parts
Refer to the attached list: SLM280HL wear parts
12.2 Consumables
Refer to the attached list: SLM280HL consumables
9/5/2016 77
Parts lists
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
78 9/5/2016
Index
13 Index
Metal powder ...................................................25

A
Accessories F
Optional ........................................................... 39 Fault table ...........................................................73
Scope of delivery ............................................ 39 Fill bottle..............................................................58
Accident............................................................. 24 Fill main tank .......................................................58

Fire .....................................................................24
B First aid ..............................................................24
Brief description .................................................. 34
I
C Initial commissioning...........................................43
Changing the powder ....................................... 68 Installation ...........................................................43
Cleaning.............................................................. 62 Installation plan ...................................................29
Cleaning the vibro-sieve .................................. 66 Instruction ...........................................................16
Connection values ............................................ 30 Intended use ......................................................13
Connections ...................................................... 39
Contact persons ............................................... 11 M
Control unit ......................................................... 38 Main switch .........................................................23
Conversion of PSH100 ....................................... 52 Maintenance .......................................................61
Conveyor line for contaminated powder........ 34 Metal powder .....................................................32
Conveyor line to the cyclone .............................. 36 Removal ..........................................................62
Copyright ........................................................... 10 O
Customer service ............................................. 11 Operating conditions ........................................31
Cyclone ............................................................... 36 Operation
Cyclone vacuum line - VSTG ............................. 37 Fill metal powder .............................................47
D Installing the oversize and usable grain bottle 50
Dust Sieve ...............................................................51
Hazardous to health ........................................ 21 Switching on the machine ...............................47

Operator .............................................................14
E Overview .............................................................33
Electrical current ................................................. 18
Emergency stop .................................................. 46 P
Emissions .......................................................... 31 Personnel ............................................................15
Empty bottle ........................................................ 58 Place of installation ..........................................31
Environmental protection Powder extraction ...............................................58
Argon............................................................... 25 Powder status .....................................................59
Cleansers ........................................................ 25 Powder supply ....................................................38
9/5/2016 79
Index
Powder system ...................................................38 Signs ................................................................. 26

Protective equipment .......................................16 Software ............................................................. 57
PSH100 like a PSM100 ......................................52 Sound emissions ............................................. 31
Spare parts......................................................... 11
R
Symbols
Remove the bottle feed ....................................51
in the manual .................................................... 8
Removing dust ..................................................62
T
S
Transport ............................................................ 41
Safety
Type plate .......................................................... 32
General ............................................................13
Safety equipment ................................................22 U
Schematic diagram .............................................34 Use ..................................................................... 13
Scope of delivery ................................................39 Use of PSH100 like a PSM100 .......................... 52
Screening system ........................................ 35, 36
V
Service ...............................................................11
Vacuum pump - VSTG ....................................... 37
Set sieving power ...............................................58
Sieve bottle into bottle ........................................58 W
Sieve supply ......................................................35 Warranty provisions ........................................ 11
80 9/5/2016

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843001965

Powder Sieving Station

Translation of the original operating instructions SLM-BA-PSH100-2016-09-

Read the manual before beginning any work!

3 Technical data ...................................................................... 29

3.6 Requirements for the place of installation ....................31

4 Layout and function .............................................................33

6 Installation and initial commissioning ...............................43

7.4.5 [Sieve bottle into bottle] ................................ 58

10 Disassembly and disposal .................................................. 75

11 List of equipment ................................................................. 77

12 Parts lists .............................................................................. 77

This page has been left free for your notes.

In addition to this manual, the instructions for the installed compo-

1.2 Explanation of symbols

1. Identifies step-by-step working guidelines.

 Identifies a state or an automatic progression as a result of a

 Identifies lists and list entries without a specified sequence.

1.3 Limitation of liability

1.5 Spare parts

Spare parts can be obtained through authorized dealers or directly

1.6 Warranty provisions

1.7 Customer service

This page has been left free for your notes.

2.1 Intended use

The machine is used exclusively to sieve released metal powder:

The intended use also includes adherence to all information in this

2.2 Responsibility of the operator

2.3 Requirements on personnel

This personnel may only include persons who can be expected to

2.3.2 Unauthorized persons

2.4 Personal protective equipment

Description of personal protective equipment

Heat-resistant safety gloves with arm protection

Light respiratory protection

Closed safety goggles

2.5 General dangers

2.5.1 Danger from electrical energy

Residual electrostatic potential

2.5.2 Danger from mechanical equipment

2.5.3 Danger from gases

Inert gas argon

2.5.4 Danger from high temperatures

Easily combustible metal powders

2.5.5 Danger from chemicals

2.6 Safety equipment

Location of the safety equipment

The following figure shows the location of the safety equipment.

Fig. 1 Location of the safety equipment

1 Main switch on the SLM machine

2.6.1 Description of the installed safety equipment

2.6.1.1 Secure against restarting

Secure against restarting

2. Secure the main switch with a lock (Fig. 3).

3. Assign a responsible employee with the safekeeping of the key to

5. Make sure that all safety and protective equipment is installed

2.8 Environmental protection

The following environmentally hazardous materials are used:

Cleansers Solvent-containing cleansers contain toxic substances. They must not