G6000 Operator
G6000 Operator
G6000 Operator
FA00620 -EN
INSTALLATION MANUAL
p. 2 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
DEVICES (PHOTOCELLS, STEPPING PLATES, SENSITIVE SAFETY-EDGES, EMERGENCY
BUTTONS, AND SO ON), MUST BE FITTED IN COMPLIANCE WITH THE REGULATIONS IN
EFFECT AND ACCORDING TO STATE-OF-THE-ART CRITERIA, TAKING INTO ACCOUNT THE
ENVIRONMENT, THE TYPE OF REQUIRED SERVICE AND OF THE WORKING FORCES APPLIED
TO MOVING BARRIERS. ANY SHEARING OR CONVEYING POINTS MUST BE SENSOR-
PROTECTED • ANY RESIDUAL RISKS MUST BE CLEARLY SHOWN • ALL OPENING
COMMANDS (THAT IS, BUTTONS, KEY SWITCHES, MAGNETIC READERS, AND SO ON)
MUST BE INSTALLED AT LEAST 1.85 M FROM THE PERIMETER OF THE BARRIER'S
WORKING AREA, OR WHERE THEY CANNOT BE REACHED FROM OUTSIDE THE BARRIER.
ALSO, ANY DIRECT COMMANDS (BUTTONS, TOUCH PANELS, AND SO ON) MUST BE
INSTALLED AT LEAST 1.5 M FROM THE GROUND AND MUST NOT BE REACHABLE
BY UNAUTHORIZED PERSONS • THE AUTOMATIC BARRIER MUST VISIBLY SHOW ITS
IDENTIFICATION DATA. • BEFORE CONNECTING THE MAIN POWER SUPPLY MAKE SURE
THAT THE IDENTIFICATION DATA CORRESPOND TO THE THOSE OF THE NETWORK • THE
AUTOMATIC BARRIER MUST BE CONNECTED TO AN EFFECTIVE REGULATION GROUNDING
SYSTEM.
• THE MANUFACTURER DECLINES ANY LIABILITY FOR USING NON-ORIGINAL PRODUCTS;
WHICH WOULD RESULT IN WARRANTY LOSS • ALL MAINTAINED ACTION COMMANDS,
MUST BE FITTED IN PLACES FROM WHICH THE MOVING BARRIER AND TRANSIT AND
DRIVING AREAS ARE VISIBLE • APPLY, IF MISSING, A PERMANENT SIGN SHOWING THE
POSITION OF THE RELEASE DEVICE • BEFORE DELIVERING TO THE USERS, MAKE SURE
THE SYSTEM IS EN 12453 AND EN 12445 STANDARD COMPLIANT (REGARDING
CAM
E
IMPACT FORCES), AND ALSO MAKE SURE THE SYSTEM HAS BEEN PROPERLY ADJUSTED
AND THAT ANY SAFETY, PROTECTION AND MANUAL RELEASE DEVICES ARE WORKING
PROPERLY • APPLY WARNING SIGNS WHERE NECESSARY AND IN A VISIBLE PLACE
(SUCH AS THE GATE LICENSE PLATE).
SPECIAL USER INSTRUCTIONS AND RECOMMENDATIONS
• KEEP BARRIER OPERATION AREAS CLEAN AND FREE OF ANY OBSTRUCTIONS. MAKE Danger of hand crushing
SURE THE PHOTOCELL'S OPERATING FIELD IS CLEAR OF ANY OBSTRUCTIONS • DO NOT
ALLOW CHILDREN TO PLAY WITH FIXED COMMANDS, OR TO LOITER IN THE BARRIER
MANOEUVRING AREA. KEEP ANY REMOTE CONTROL TRANSMITTERS OR ANY OTHER Danger! High voltage.
COMMAND DEVICE AWAY FROM CHILDREN, TO PREVENT THE OPERATOR FROM BEING
ACCIDENTALLY ACTIVATED • THE APPARATUS MAY BE USED BY CHILDREN OF EIGHT
YEARS AND ABOVE AND BY PEOPLE WITH PHYSICAL OR COGNITIVE DISABILITIES, OR No transiting while the barrier is moving
THOSE LACKING EXPERIENCE, PROVIDED THIS HAPPENS UNDER CLOSE SUPERVISION
KEY
This symbol shows the parts which must be read with care.
This symbol shows the parts which describe safety issues.
This symbol indicates what should be communicated to users.
DESCRIPTION
Barrier made of varnished, galvanized steel or AISI 304 stainless steel, with control panel.
Intended use
The barrier is designed for use in private and public parking facilities, in residential settings and for high-rates of vehicle traffic.
Any installation and use other than that specified in this manual is forbidden.
Limits to use
Model G6000 - G6001
Maximum clearance width of the passage (m) 6.5
Technical data
Model G6000 - G6001
Protection rating (IP) 54
Power supply (V - 50/60 Hz) 230 AC
Motor power supply (V) 24 DC
Max draw (A) 15
Power (W) 300
Torque (Nm) 600
Opening time (s) 4 to 8
Duty cycle INTENSIVE SERVICE
Operating temperature (°C) -20 to +55
Reduction ratio (i) 1/202
Apparatus class I
Weight (Kg) 72
p. 3 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
Dimensions
450 295
225 225
1077
914
460 240
Description of parts
1. Cabinet 8
2. Anchoring plate 3
3. Boom flange
4. Release lock 6
10
5. Gearmotor 4
6. Balancing spring
7. Mechanical stops 7
8. Limit switch
9. Control panel 5
10. Settable transmission lever
11. Anchoring braces
1
9
11
Standard installation
1. Barrier 9. Small post
2. Control panel 10. Photocells
3. Aluminium boom 11. Photocell casing
4. Reflective strips 12. Magnetic coil
5. Flashing light 13. Fixed rest
6. Warning lights 14. Control device (keypad selector, transponder sensor, etc.)
7. Protective rubber
8. Emergency batteries
p. 4 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
12
13
10 7
14 6
4
9 3
5
9 CAM
E
10
11
8
2
GENERAL INSTRUCTIONS FOR INSTALLING
Installation must be carried out by expert qualified personnel and in full compliance with the regulations in force.
Important! Using original CAME control and safety devices and accessories ensures easy installation and system maintenance.
Preliminary checks
Before beginning, do the following::
• make sure the plate is anchored to a solid spot;
• make sure you have set up a suitable dual pole cut-off device along the power supply that is compliant with the installation rules. It should
completely cut off the power supply according to category III surcharge conditions (that is, with minimum contact openings of 3 mm);
• make sure that any connections inside the case (that provide continuance to the protective circuit) are fitted with extra insulation as compared
to the other conductive parts inside;
• set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage.
If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the connected
devices and according to the provisions of regulation CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given in the table must be re-evaluated based on actual power draw and distances.
When connecting products that are not specified in this manual, please refer to the documentation provided with said products.
INSTALLATION
The following illustrations are mere examples. Consider that the space available for the barrier and accessories will vary depending on the area
where it is installed. It is up to the installer to find the most suitable solution.
Caution! Use hoisting equipment to transport and position the barrier.
During set-up and installation, the barrier could be unstable and tip over. Be careful and do not lean on it until it is fully fastened.
Preparing the fastening plate
If the flooring does not allow for a sturdy fastening of the entry unit, you will have to use a cement slab.
Dig a hole for the foundation frame.
Prepare the corrugated tubes needed for making the connections coming out of the junction pit.
The number of tubes depends on the type of system and the accessories you are going to fit.
24 0
0
46 80
0
14
650
r 40 0
40
60
0
Prepare a foundation frame that is larger than the anchoring plate and sink it into the dug hole.
Fit an iron cage into the foundation frame to reinforce the concrete.
p. 6 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
Assemble the four anchoring braces to the anchoring plate.
Washer
M12x40 UNI
5739 screw
Place the plate over the iron cage.
Fill the foundation frame with concrete. The base must be perfectly level with the bolts which are entirely above surface.
Wait at least 24 hrs for the concrete to solidify.
Remove the foundation frame.
Put the key in the lock and turn it anti-clockwise. Then remove the inspection hatch.
CA
ME CA
ME
Caution! The barrier is set up for installing on the left.
If installing on the right, request the documentation from your local retailer or contact Came in your country (see the last page or visit www.
came.com)
Left BAR- Entry side Entry side
Right BAR-
RIER RIER
CA
ME
p. 8 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
Put the boom between the plate and the attaching flange and fasten it using the screws.
CA
ME CA
ME
CA
ME
CA
ME
Balancing the boom
The G6000 barrier is supplied with both the springs fitted in position B.
Depending on the final configuration of the barrier (see figures), it may be necessary to use one or both of the springs, or to change the fixing
position (see table below).
Boom Boom with warning lights Boom with warning lights and skirt or
swing rest
p. 9 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
Boom A A B AB
Boom with warning
A B AB -
lights 001G0603
Boom with warning lights
and skirt G0465 or swing B AB BB -
rest G02808
To balance the boom accurately, release the gearmotor and loosen the rod nut.
CA CA
ME ME
CA CA
ME ME
Manually turn the spring to increase or reduce the traction. The boom should stabilize at 45°.
45°
200 max
CA
ME
45°
p. 10 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
CA
ME
80 max
Warning! After performing balancing procedures, LUBRICATE THE SPRINGS WITH SPRAY GREASE.
CA
CA ME
ME
CA
ME
CA
ME
ELECTRICAL CONNECTIONS AND PROGRAMMING
Warning! Before working on the control panel, cut off the main current supply and, if present, remove any batteries.
Power supply to the control board and control devices: 24 V AC/DC.
Use dipswitches to set functions and the trimmer for adjustments.
All connections are quick-fuse protected.
Fuses ZL37
- Line 3.15 A-F
- Accessories 2 A-F
Description of parts
1. Transformer 9. Antenna terminal
2. SENS trimmer 10. Line fuse
3. ACT trimmer 11. Accessories fuse
4. AF card connector 12. Save code button
5. Terminal for gearmotors 13. Dipswitch
6. Endstop terminals 14. Alert LED
7. Control devices terminals 15. Terminals for paired connection
8. Transformer terminals 16. Jumper
p. 11 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
L1 L2 L1T L2T FA FC F PT M N
VELOCITA D C E A B
FUSIBILE
LINEA 3,15A FUSIBILE
ACCESSORI + T. C. A. -
2A
PROG.
+ SENS. -
AF
ON
QUADRO
COMANDO
ZL 37 7 4 1 2 3 4 5 6 7 8 9 10
Factory wiring
The gearmotor is already connected.
The illustration shows the connection for a left barrier. Right-hand barriers have the gearmotor cables inverted on terminals M-N.
NC White
COM Orange
Blue
NC Red Brown
Closing micro switch
p. 12 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
15 ' '$ '" / .
Signalling devices
% # #
Command and control devices
STOP button (N.C. contact). For stopping the boom while excluding the automatic closing. To
resume movement either press the control button or any other control device.
If unused, set dipswitch 9 to ON.
}
OPEN or OPEN-CLOSE-INVERT (step-by-step) function
from control device (N.O. contact, see dipswitch 2).
Set the jumper as shown in the figure.
# #
}
CLOSE function from control device (N.O. contact).
%
Warning: in MAINTAINED ACTION mode, the control
device must be connected to 2-4.
/.
& $ $
Safety devices
Photocells Photocells
DIR DELTA-S
RX TX
Configure contact C1 and/or C5 (N.C.), input for safety
p. 13 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
& $ $
Activating the radio control
L1 L2T FA FC F PT M N
VELOCITA D C E A B
FUSIBILE
LINEA 3,15A FUSIBILE
ACCESSORI + T. C. A. -
2A
AF card
AF
p. 14 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
ON
QUADRO
COMANDO
ZL 37 7 1 2 3 4 5 6 7 8 9 10
Press and hold the PROG programming button on the control board. The programming LED flashes.
Press any key on the transmitter you want to save. The LED stays on to indicate that saving was successful .
D C E A B
VELOCITA D C E A B PROG key VELOCITA
FUSIBILE
ACCESSORI + T. C. A. - ACCESSORI
2A
AF card
PROG. PROG.
+ SE
EN -
SENS.
SENS.
S. -
+ SENS
AF
AF
ON
ON
7 4
7 C1 C5 INTERBLOCCO
INTERBLOCCCCO
1 2 3 4 5 6 7 8 9 10
7 1 2 3 4 5 6 7 8 9 10
5 7 C1 C5 INTERBLOCC
CCO
INTERBLOCCO
- +
+
-
A
p. 15 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
For closing:
- with the boom lifted, turn the mechanical closing stop clockwise or anti-clockwise to achieve a horizontal position ;
- tighten the hexagonal nut to lock the stop;
- lock the motor again.
Mechanical stop
UNI 5739 6X20 bolt
-
-
+ +
Programming the features
VELOCITA D C E A B
FUSIBILE
ON
ACCESSORI
2A
ON
+ SENS. -
1 2 3 4 5 6 7 8 9 10
AF
OFF
ON
QUADRO
COMANDO
ZL 37 1 2 3 4 5 6 7 8 9 10
INTERBLOCCO
CO
p. 16 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
10 ON BRAKING ACTION of the boom when closing (10 OFF - deactivated)
Trimmer adjustments
L1 L2 L1T VELOCITA D C E A B
+ T.C.A. _
RALLENTAMENTO CARICA BATTERIE
FUSIBILE
LINEA 3,15A
+ T. C. A. -
+ SENS. -
+
SENS _
Sensibility
SENS It adjusts the obstruction detection sensitivity during gate movement.
Minimum sensitivity (-) or maximum sensitivity (+).
{ Min. = minimum
Av. = average
Max. = maximum
COM = common
Slow-down Speed
FINAL OPERATIONS
Once the electrics have been connected and the system powered up, replace the inspection hatch , lock using the key .
p. 17 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
1
2 3
CA
ME
CA
ME
CA
ME
Caution! The release operation is potentially hazardous for users when the taut springs no longer guarantee correct
balance. This may occur if the boom is badly fastened, ripped out or broken during an accident, for example. This
could lead to a sudden rotation of the boom attachment and/or of the boom itself.
PAIRED CONNECTION WITH A SINGLE COMMAND
Establish which will be the Master barrier (i.e. the motor that controls both barriers) and which will be the Slave barrier (i.e. the motor piloted by
the Master).
MASTER SLAVE
On the electronic board of the MASTER barrier, make the necessary electrical connections, activate the radio control, and program the functions
and settings.
MASTER
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EMAC
Deceleration
Rallentamento
Ralentissement
Speed
Velocità
Vitesse
Geschw. Geschw.
Ab ah e
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Velocidad
Dencelem
ración
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M Max. Min.
Min. Med. Max.
9(/2&,7$
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Rall.
line fuse
motor fuse
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accessories fuse
1 2 3 4 5 6 7 8 9 10
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CONTROL PANEL
ZL 37 7 4
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&20$1'2
ZL 37
On the control board of the SLAVE barrier, connect the power supply to L-N and the flashing light to 10-E, set dipswitch 7 to ON and adjust the
travel and slow-down speeds just as on the control board of the MASTER barrier.
SLAVE
p. 18 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
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9(/2&,7$ % $ & " #
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Connect the two control boards using the interlock terminals (RX-TX-GND) as shown in the figure.
Screened cable
Black 2402C 22AWG
EMAC
C
O
Deceleration
Rallentamento
Ralentissement
Geschw.
Ab ah e
Dencelem
M Max. Min.
"B"
ración
"A"
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CONTROL PANEL LENAP LORTNOC
ZL 37 7 4 4 7 73 L Z
MAINTENANCE LOG
Periodic maintenance
Before doing any maintenance, disconnect the power supply, to prevent any hazardous situations caused by the boom moving accidentally.
Periodic maintenance log to be filled in by users every six months.
The following table is for logging any extraordinary maintenance jobs, repairs and improvements performed by specialized contractors.
Any extraordinary maintenance jobs must be done only by specialized technicians.
The data and information in this manual may be changed at any time and without notice.
DISMANTLING AND DISPOSAL
Our products are made of various materials. Most of these (aluminium, plastic, iron, electrical cables) are classified as solid household waste.
REFERENCE REGULATIONS
The product complies with the relevant directives in force.
CAME S.p.A.
www.came.com