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G6000 Operator

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AUTOMATIC BARRIERS

FA00620 -EN

INSTALLATION MANUAL

G6000 - G6001 EN English


WARNING!
Important safety instructions.
READ CAREFULLY
PREMISE OR ONCE THEY HAVE BEEN PROPERLY INSTRUCTED ON HOW TO USE THE APPARATUS
• THIS PRODUCT SHOULD ONLY BE USED FOR THE PURPOSE FOR WHICH IT WAS SAFELY AND ON THE POTENTIAL HAZARDS INVOLVED. CHILDREN MUST NOT PLAY WITH
EXPLICITLY DESIGNED. ANY OTHER USE IS DANGEROUS. CAME S.P.A. IS NOT LIABLE THE APPARATUS. CLEANING AND MAINTENANCE BY USERS MUST NOT BE DONE BY
FOR ANY DAMAGE CAUSED BY IMPROPER, WRONGFUL AND UNREASONABLE USE. • CHILDREN, UNLESS PROPERLY SUPERVISED • FREQUENTLY CHECK THE SYSTEM FOR
THE SAFETY OF THIS PRODUCT AND ITS PROPER FITTING DEPENDS, THEREFORE, ON ANY MALFUNCTIONS OR SIGNS OF WEAR AND TEAR OR DAMAGE TO THE MOVING
RESPECTING ITS TECHNICAL CHARACTERISTICS AND PROPER FITTING, TO BE DONE IN STRUCTURES, TO THE COMPONENT PARTS, ALL ANCHORING POINTS, INCLUDING CABLES
STATE-OF-THE-ART FASHION, AND UNDER SAFE CONDITIONS AS EXPRESSLY EXPLAINED AND ANY ACCESSIBLE CONNECTIONS. KEEP ANY HINGES, MOVING JOINTS AND BOOM
IN THE LITERATURE THAT COMES WITH THE PRODUCT. • KEEP THESE PRECAUTIONS FLANGE CLEAN, FRICTION FREE AND PROPERLY LUBRICATED. • PERFORM FUNCTIONAL
TOGETHER WITH THE INSTALLATION AND OPERATION MANUALS THAT COME WITH THE CHECKS ON THE PHOTOCELLS AND EVERY SIX MONTHS. CONSTANTLY CLEAN THE
OPERATOR. PHOTOCELLS GLASS COVERS USING A SLIGHTLY WATER-MOISTENED CLOTH; DO NOT
USE SOLVENTS OR CHEMICALS THAT COULD DAMAGE THE DEVICES • IF REPAIRS
BEFORE INSTALLING OR MODIFICATIONS ARE REQUIRED TO THE SYSTEM, RELEASE THE OPERATOR AND
(CHECKING WHAT IS THERE: IF SOMETHING IS MISSING, DO NOT CONTINUE UNTIL YOU DO NOT USE IT UNTIL SAFETY CONDITIONS HAVE BEEN RESTORED • CUT OFF THE
HAVE COMPLIED WITH ALL SAFETY PROVISIONS) POWER SUPPLY BEFORE RELEASING THE OPERATOR FOR MANUAL OPENINGS AND
• FITTING AND TESTING MUST ONLY BE PERFORMED BY QUALIFIED TECHNICIANS. BEFORE ANY OTHER OPERATION, TO PREVENT POTENTIALLY HAZARDOUS SITUATIONS.
LAYING THE CABLES, INSTALLATION AND TESTING MUST FOLLOW STATE-OF-THE-ART READ THE INSTRUCTIONS • IF THE POWER SUPPLY CABLE IS DAMAGED, IT MUST BE
PROCEDURES AS DICTATED BY REGULATIONS • BEFORE BEGINNING ANY OPERATION IT REPLACED BY THE MANUFACTURER OR AUTHORIZED TECHNICAL ASSISTANCE SERVICE,
IS MANDATORY TO CAREFULLY READ ALL INSTRUCTIONS; IMPROPER INSTALLATION MAY OR IN ANY CASE, BY SIMILARLY QUALIFIED PERSONS, TO PREVENT ANY RISK • IT IS
RESULT IN SERIOUS HARM TO PEOPLE AND PROPERTY. • MAKE SURE THE BOOM FORBIDDEN FOR USERS TO PERFORM ANY OPERATIONS THAT ARE NOT
IS IN GOOD MECHANICAL STATE, BALANCED AND ALIGNED, AND THAT IT OPENS AND EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED
CLOSES PROPERLY. ALSO, IF NEEDED, FIT SUITABLE PROTECTIONS OR USE PROPER IN THE MANUALS. FOR ANY REPAIRS, MODIFICATIONS AND ADJUSTMENTS AND FOR
SAFETY SENSORS • IF THE OPERATOR IS TO BE INSTALLED AT A HEIGHT OF OVER EXTRAORDINARY MAINTENANCE, CALL TECHNICAL ASSISTANCE • LOG THE
2.5 M FROM THE GROUND OR OTHER ACCESS LEVEL, MAKE SURE YOU HAVE ANY JOB AND CHECKS INTO THE PERIODIC MAINTENANCE LOG.
NECESSARY PROTECTIONS AND/OR WARNINGS IN PLACE • MAKE SURE THAT THE FURTHER RECOMMENDATIONS FOR ALL
OPENING AUTOMATIC BARRIER DOES NOT CREATE A HAZARD • DO NOT INSTALL
THE OPERATOR UPSIDE DOWN OR ON ELEMENTS THAT COULD YIELD AND BEND. IF
• KEEP AWAY FROM AND DO NOT LOITER NEAR THE BARRIER AND MECHANICAL
MOVING PARTS • DO NOT ENTER THE AREA OF OPERATION WHEN THE BARRIER IS
NECESSARY, ADD SUITABLE REINFORCEMENTS TO THE ANCHORING POINTS • DO NOT
MOVING • DO NOT COUNTER THE OPERATOR'S MOVEMENT AS THIS COULD RESULT
INSTALL ON TILTED SURFACES • MAKE SURE THE TEMPERATURE RANGE SHOWN ON
IN DANGEROUS SITUATIONS • ALWAYS PAY SPECIAL ATTENTION TO ANY DANGEROUS
THE PRODUCT LITERATURE IS SUITABLE TO THE CLIMATE WHERE IT WILL BE INSTALLED
POINTS, WHICH HAVE TO BE LABELLED WITH SPECIFIC PICTOGRAMS AND/OR BLACK AND
AS EXPLAINED IN THE MANUAL. • DO NOT INSTALL ON TILTED, SLOPED OR UNEVEN
YELLOW STRIPES • WHEN USING A SELECTOR SWITCH OR A COMMAND IN MAINTAINED
SURFACES • MAKE SURE ANY SPRINKLER SYSTEMS CANNOT WET THE OPERATOR FROM
ACTIONS, KEEP CHECKING THAT THERE ARE NO PERSONS WITHIN THE OPERATING RANGE
THE GROUND UP.
OF ANY MOVING PARTS, UNTIL THE COMMAND IS RELEASED • THE BARRIER MAY MOVE
INSTALLATION AT ANY TIME AND WITHOUT WARNING • ALWAYS CUT OFF THE POWER SUPPLY BEFORE
• SUITABLY SECTION OFF AND DEMARCATE THE ENTIRE INSTALLATION SITE TO PREVENT PERFORMING ANY MAINTENANCE OR CLEANING.
UNAUTHORIZED PERSONS FROM ENTERING THE AREA, ESPECIALLY MINORS AND
CHILDREN • BE CAREFUL WHEN HANDLING OPERATORS THAT WEIGH OVER 20 KG.
IF NEED BE, USE PROPER SAFETY HOISTING EQUIPMENT • THE CE-MARKED SAFETY

p. 2 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
DEVICES (PHOTOCELLS, STEPPING PLATES, SENSITIVE SAFETY-EDGES, EMERGENCY
BUTTONS, AND SO ON), MUST BE FITTED IN COMPLIANCE WITH THE REGULATIONS IN
EFFECT AND ACCORDING TO STATE-OF-THE-ART CRITERIA, TAKING INTO ACCOUNT THE
ENVIRONMENT, THE TYPE OF REQUIRED SERVICE AND OF THE WORKING FORCES APPLIED
TO MOVING BARRIERS. ANY SHEARING OR CONVEYING POINTS MUST BE SENSOR-
PROTECTED • ANY RESIDUAL RISKS MUST BE CLEARLY SHOWN • ALL OPENING
COMMANDS (THAT IS, BUTTONS, KEY SWITCHES, MAGNETIC READERS, AND SO ON)
MUST BE INSTALLED AT LEAST 1.85 M FROM THE PERIMETER OF THE BARRIER'S
WORKING AREA, OR WHERE THEY CANNOT BE REACHED FROM OUTSIDE THE BARRIER.
ALSO, ANY DIRECT COMMANDS (BUTTONS, TOUCH PANELS, AND SO ON) MUST BE
INSTALLED AT LEAST 1.5 M FROM THE GROUND AND MUST NOT BE REACHABLE
BY UNAUTHORIZED PERSONS • THE AUTOMATIC BARRIER MUST VISIBLY SHOW ITS
IDENTIFICATION DATA. • BEFORE CONNECTING THE MAIN POWER SUPPLY MAKE SURE
THAT THE IDENTIFICATION DATA CORRESPOND TO THE THOSE OF THE NETWORK • THE
AUTOMATIC BARRIER MUST BE CONNECTED TO AN EFFECTIVE REGULATION GROUNDING
SYSTEM.
• THE MANUFACTURER DECLINES ANY LIABILITY FOR USING NON-ORIGINAL PRODUCTS;
WHICH WOULD RESULT IN WARRANTY LOSS • ALL MAINTAINED ACTION COMMANDS,
MUST BE FITTED IN PLACES FROM WHICH THE MOVING BARRIER AND TRANSIT AND
DRIVING AREAS ARE VISIBLE • APPLY, IF MISSING, A PERMANENT SIGN SHOWING THE
POSITION OF THE RELEASE DEVICE • BEFORE DELIVERING TO THE USERS, MAKE SURE
THE SYSTEM IS EN 12453 AND EN 12445 STANDARD COMPLIANT (REGARDING
CAM
E

IMPACT FORCES), AND ALSO MAKE SURE THE SYSTEM HAS BEEN PROPERLY ADJUSTED
AND THAT ANY SAFETY, PROTECTION AND MANUAL RELEASE DEVICES ARE WORKING
PROPERLY • APPLY WARNING SIGNS WHERE NECESSARY AND IN A VISIBLE PLACE
(SUCH AS THE GATE LICENSE PLATE).
SPECIAL USER INSTRUCTIONS AND RECOMMENDATIONS
• KEEP BARRIER OPERATION AREAS CLEAN AND FREE OF ANY OBSTRUCTIONS. MAKE Danger of hand crushing
SURE THE PHOTOCELL'S OPERATING FIELD IS CLEAR OF ANY OBSTRUCTIONS • DO NOT
ALLOW CHILDREN TO PLAY WITH FIXED COMMANDS, OR TO LOITER IN THE BARRIER
MANOEUVRING AREA. KEEP ANY REMOTE CONTROL TRANSMITTERS OR ANY OTHER Danger! High voltage.
COMMAND DEVICE AWAY FROM CHILDREN, TO PREVENT THE OPERATOR FROM BEING
ACCIDENTALLY ACTIVATED • THE APPARATUS MAY BE USED BY CHILDREN OF EIGHT
YEARS AND ABOVE AND BY PEOPLE WITH PHYSICAL OR COGNITIVE DISABILITIES, OR No transiting while the barrier is moving
THOSE LACKING EXPERIENCE, PROVIDED THIS HAPPENS UNDER CLOSE SUPERVISION
KEY

 This symbol shows the parts which must be read with care.
This symbol shows the parts which describe safety issues.
This symbol indicates what should be communicated to users.

DESCRIPTION
Barrier made of varnished, galvanized steel or AISI 304 stainless steel, with control panel.

Intended use
The barrier is designed for use in private and public parking facilities, in residential settings and for high-rates of vehicle traffic.
Any installation and use other than that specified in this manual is forbidden.

Limits to use
Model G6000 - G6001
Maximum clearance width of the passage (m) 6.5
Technical data
Model G6000 - G6001
Protection rating (IP) 54
Power supply (V - 50/60 Hz) 230 AC
Motor power supply (V) 24 DC
Max draw (A) 15
Power (W) 300
Torque (Nm) 600
Opening time (s) 4 to 8
Duty cycle INTENSIVE SERVICE
Operating temperature (°C) -20 to +55
Reduction ratio (i) 1/202
Apparatus class I
Weight (Kg) 72
p. 3 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

Dimensions

450 295

225 225
1077

914

460 240
Description of parts
1. Cabinet 8
2. Anchoring plate 3
3. Boom flange
4. Release lock 6
10
5. Gearmotor 4
6. Balancing spring
7. Mechanical stops 7
8. Limit switch
9. Control panel 5
10. Settable transmission lever
11. Anchoring braces

1
9

11

Standard installation
1. Barrier 9. Small post
2. Control panel 10. Photocells
3. Aluminium boom 11. Photocell casing
4. Reflective strips 12. Magnetic coil
5. Flashing light 13. Fixed rest
6. Warning lights 14. Control device (keypad selector, transponder sensor, etc.)
7. Protective rubber
8. Emergency batteries

p. 4 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
12
13
10 7
14 6
4
9 3
5
9 CAM
E

10
11

8
2
GENERAL INSTRUCTIONS FOR INSTALLING
Installation must be carried out by expert qualified personnel and in full compliance with the regulations in force.
Important! Using original CAME control and safety devices and accessories ensures easy installation and system maintenance.
Preliminary checks
Before beginning, do the following::
• make sure the plate is anchored to a solid spot;
• make sure you have set up a suitable dual pole cut-off device along the power supply that is compliant with the installation rules. It should
completely cut off the power supply according to category III surcharge conditions (that is, with minimum contact openings of 3 mm);
• make sure that any connections inside the case (that provide continuance to the protective circuit) are fitted with extra insulation as compared
to the other conductive parts inside;
• set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage.

Tools and materials


Make sure you have all the tools and materials you need for installation at hand to work in complete safety and compliance with the current
regulations. The following figure shows some basic equipment needed by the installer.
p. 5 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

Types of cable and minimum sizes

Cable length Cable length


Connection Cable type
1 < 15 m 15 < 30 m
Power supply 230 V AC H05RN-F 3G x 1.5 mm2 3G x 2.5 mm2
Flashing light 2 x 0.5 mm2 -
FROR CEI
Photocell transmitters 20-22 2 x 0.5 mm2
Photocell receivers CEI EN 4 x 0.5 mm2
Command and safety device 50267-2-1 2 x 0.5 mm2
Antenna RG58 max 10 m
Metal mass detector (see product literature)

 If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the connected
devices and according to the provisions of regulation CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given in the table must be re-evaluated based on actual power draw and distances.
When connecting products that are not specified in this manual, please refer to the documentation provided with said products.
INSTALLATION
The following illustrations are mere examples. Consider that the space available for the barrier and accessories will vary depending on the area
where it is installed. It is up to the installer to find the most suitable solution.
Caution! Use hoisting equipment to transport and position the barrier.
During set-up and installation, the barrier could be unstable and tip over. Be careful and do not lean on it until it is fully fastened.
Preparing the fastening plate
If the flooring does not allow for a sturdy fastening of the entry unit, you will have to use a cement slab.
Dig a hole for the foundation frame.
Prepare the corrugated tubes needed for making the connections coming out of the junction pit.
 The number of tubes depends on the type of system and the accessories you are going to fit.
24 0

0
46 80
0
14

650
r 40 0
40

60
0

Prepare a foundation frame that is larger than the anchoring plate and sink it into the dug hole.
Fit an iron cage into the foundation frame to reinforce the concrete.

p. 6 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
Assemble the four anchoring braces to the anchoring plate.

M12 UNI5588 nut

Washer

M12x40 UNI
5739 screw
Place the plate over the iron cage.
Fill the foundation frame with concrete. The base must be perfectly level with the bolts which are entirely above surface.
Wait at least 24 hrs for the concrete to solidify.
Remove the foundation frame.

Fill the hole with earth around the concrete block.


Remove the nut and washer from the bolts.
Fit the electric cables into the tubes so that they come out about 600 mm.
p. 7 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

Preparing the barrier

Put the key in the lock and turn it anti-clockwise. Then remove the inspection hatch.

CA
ME CA
ME
Caution! The barrier is set up for installing on the left.
If installing on the right, request the documentation from your local retailer or contact Came in your country (see the last page or visit www.
came.com)
Left BAR- Entry side Entry side
Right BAR-
RIER RIER

Internal zone Internal zone

Installing the barrier


 The cabinet should be installed with the inspection hatch on the most accessible side to make any adjusting easier.
Place the cabinet onto the anchoring plate and fasten it.

CA
ME

p. 8 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
Put the boom between the plate and the attaching flange and fasten it using the screws.

CA
ME CA
ME

CA
ME

CA
ME
Balancing the boom
The G6000 barrier is supplied with both the springs fitted in position B.
Depending on the final configuration of the barrier (see figures), it may be necessary to use one or both of the springs, or to change the fixing
position (see table below).

Fitting the springs

Boom Boom with warning lights Boom with warning lights and skirt or
swing rest
p. 9 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

Boom size <4 <5 <6 < 6.5

Boom A A B AB
Boom with warning
A B AB -
lights 001G0603
Boom with warning lights
and skirt G0465 or swing B AB BB -
rest G02808
To balance the boom accurately, release the gearmotor and loosen the rod nut.

CA CA
ME ME

CA CA
ME ME

Manually turn the spring to increase or reduce the traction. The boom should stabilize at 45°.

45°
200 max

CA
ME

45°

p. 10 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
CA
ME
80 max

Fasten the rod nut and lock the gearmotor again.


Note: check the proper working state of the spring:
- with the boom raised vertically, the spring is not taut;
- with the boom lowered horizontally, the spring is taut.

Warning! After performing balancing procedures, LUBRICATE THE SPRINGS WITH SPRAY GREASE.

CA
CA ME
ME

CA
ME
CA
ME
ELECTRICAL CONNECTIONS AND PROGRAMMING
Warning! Before working on the control panel, cut off the main current supply and, if present, remove any batteries.
Power supply to the control board and control devices: 24 V AC/DC.
Use dipswitches to set functions and the trimmer for adjustments.
All connections are quick-fuse protected.

Fuses ZL37
- Line 3.15 A-F
- Accessories 2 A-F

Description of parts
1. Transformer 9. Antenna terminal
2. SENS trimmer 10. Line fuse
3. ACT trimmer 11. Accessories fuse
4. AF card connector 12. Save code button
5. Terminal for gearmotors 13. Dipswitch
6. Endstop terminals 14. Alert LED
7. Control devices terminals 15. Terminals for paired connection
8. Transformer terminals 16. Jumper
p. 11 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

L1 L2 L1T L2T FA FC F PT M N
VELOCITA D C E A B

RALLENTAMENTO CARICA BATTERIE

FUSIBILE
LINEA 3,15A FUSIBILE
ACCESSORI + T. C. A. -
2A

PROG.

+ SENS. -

AF

ON
QUADRO
COMANDO

ZL 37 7 4 1 2 3 4 5 6 7 8 9 10

E +10 -11 1 2 3 5 7 C1 C5 INTERBLOCCO


Power supply
Terminals for powering up accessories:
- a 24 V AC normally;
230 V AC, 50/60 Hz - a 24 V DC when the emergency batteries are operating;
+ - Overall allowed power: 40 W

Eyelet terminal with


screw and washer
for grounding
/ - &        $ $
connection.

Factory wiring
The gearmotor is already connected.
The illustration shows the connection for a left barrier. Right-hand barriers have the gearmotor cables inverted on terminals M-N.

Opening micro 24 V DC motor


switch
COM Orange

NC White

COM Orange
Blue
NC Red Brown
Closing micro switch

p. 12 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
15 ' '$ '" / .

Signalling devices

Barrier indicator light (contact rated for: 24 V AC - 3 W max).


It warns of the booms raised position, and switches off when the boom is lowered.

Flashing light connection output (Contact rated at:


24 V AC/DC - 32 W max).
See dipswitch 3

%        # #
Command and control devices

STOP button (N.C. contact). For stopping the boom while excluding the automatic closing. To
resume movement either press the control button or any other control device.
 If unused, set dipswitch 9 to ON.

OPEN function from control device with N.O. contact.


Warning: in MAINTAINED ACTION mode, the control device must be connected to 2-3

}
OPEN or OPEN-CLOSE-INVERT (step-by-step) function
from control device (N.O. contact, see dipswitch 2). 
Set the jumper as shown in the figure. 

# #




}
  
CLOSE function from control device (N.O. contact).


%
Warning: in MAINTAINED ACTION mode, the control
device must be connected to 2-4.
 /.

Set the jumper as shown in the figure.   

&        $ $

Safety devices
Photocells Photocells
DIR DELTA-S
RX TX
Configure contact C1 and/or C5 (N.C.), input for safety
p. 13 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

devices such as photocells, which comply with EN 12978


regulations.

C1 reopening while closing. When the boom is closing,


opening the contact causes the motion to invert until fully
opened;
 If unused, shortcircuit contact 2-C1.

C5 immediate closing. Closing the boom after a vehicle


has passed through the operating area of the safety
devices. &        $ $

 If unused, set dipswitch 8 to ON.


Photocells
RX DELTA TX
./ # .#

&        $ $
Activating the radio control

Connect the RG58 cable antenna cable to the corresponding terminals .


 For TOP, TAM and TWIN series transmitters with 433.92 MHz frequency, set the AF card jumper as shown in the figure.
Fit the AF card into the control board connector .
Before fitting the AF card, you MUST CUT OFF THE MAIN POWER SUPPLY and remove any emergency batteries.

TOP TAM / TWIN

 

L1 L2T FA FC F PT M N
VELOCITA D C E A B

 RALLENTAMENTO CARICA BATTERIE

FUSIBILE
LINEA 3,15A FUSIBILE
ACCESSORI + T. C. A. -
2A

AF card

AF

p. 14 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
ON
QUADRO
COMANDO

ZL 37 7 1 2 3 4 5 6 7 8 9 10

Press and hold the PROG programming button on the control board. The programming LED flashes.
Press any key on the transmitter you want to save. The LED stays on to indicate that saving was successful .

 LED flashing  LED on

D C E A B
VELOCITA D C E A B PROG key VELOCITA

CARICA BATTERIE RALLENTAMENTO CARICA BATTERIE


RALLENTAMENTO

FUSIBILE
ACCESSORI + T. C. A. - ACCESSORI
2A

AF card
PROG. PROG.

+ SE
EN -
SENS.
SENS.
S. -
+ SENS

AF
AF

ON
ON

7 4
7 C1 C5 INTERBLOCCO
INTERBLOCCCCO
1 2 3 4 5 6 7 8 9 10
7 1 2 3 4 5 6 7 8 9 10

5 7 C1 C5 INTERBLOCC
CCO
INTERBLOCCO

 To change the code later, repeat the above sequence.


Establishing the limit-switch points
For opening:
- release the gearmotor and lift the boom until the motor shaft touches stop A on the gearmotor case;
- turn the settable transmission lever clockwise or anti-clockwise to achieve a vertical position;
- tighten the nuts to lock the transmission lever.

 - +

+
-


A
p. 15 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

For closing:
- with the boom lifted, turn the mechanical closing stop clockwise or anti-clockwise to achieve a horizontal position ;
- tighten the hexagonal nut to lock the stop;
- lock the motor again.


Mechanical stop
 UNI 5739 6X20 bolt

-
-

+ +
Programming the features

VELOCITA D C E A B

RALLENTAMENTO CARICA BATTERIE

FUSIBILE
ON
ACCESSORI
2A

ON

+ SENS. -

1 2 3 4 5 6 7 8 9 10

AF
OFF
ON
QUADRO
COMANDO

ZL 37 1 2 3 4 5 6 7 8 9 10

INTERBLOCCO
CO

Dipswitch Description of functions


1 ON AUTOMATIC CLOSING (1 OFF - deactivated)
2 ON OPEN from button 2-7 and/or from transmitter (with AF card fitted)
2 OFF OPEN-CLOSE-INVERT from the button on 2-7 and/or from a transmitter (with AF card fitted)
3 ON 24 V output on 10-E during the boom movement and when in closed position
3 OFF 24 V output on 10-E during the boom movement
4 ON MAINTAINED ACTION (4 OFF - deactivated)
5 ON PRE-FLASHING when opening and closing (pre-flashing duration: 5 seconds) (5 OFF - deactivated)
6 ON OBSTRUCTION DETECTION when motor is idle (6 OFF - deactivated)
7 ON SLAVE piloted motor (7 OFF - deactivated)
8 OFF IMMEDIATE CLOSURE of the boom (8 ON - deactivated)
9 OFF TOTAL STOP (9 ON - deactivated)

p. 16 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
10 ON BRAKING ACTION of the boom when closing (10 OFF - deactivated)

Trimmer adjustments

L1 L2 L1T VELOCITA D C E A B
+ T.C.A. _
RALLENTAMENTO CARICA BATTERIE

FUSIBILE
LINEA 3,15A
+ T. C. A. -

+ SENS. -

+
SENS _

Trimmer Description of functions

Sensibility
SENS It adjusts the obstruction detection sensitivity during gate movement.
Minimum sensitivity (-) or maximum sensitivity (+).

Automatic Closing Time


A.C.T. It adjusts the barrier waiting time when it is open. Once this time elapses, a closing manoeuvre is automatically performed.
The waiting time may be adjusted to between 1 and 120 seconds
Adjusting speed

{ Min. = minimum
Av. = average
Max. = maximum
COM = common

Slow-down Speed

To regulate the travel speed,


move faston A to Min., Med.
To adjust the slow-down speed, move or Max.
faston A to Min. or Max.

FINAL OPERATIONS

Once the electrics have been connected and the system powered up, replace the inspection hatch , lock using the key .

 
p. 17 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

RELEASING THE BOOM


This procedure must be done with the main power cut off.
Fit the key into the lock and turn it clockwise . Manually lift the boom and lock it again by turning the key counter clockwise .

1
2 3

CA
ME

CA
ME

CA
ME

Caution! The release operation is potentially hazardous for users when the taut springs no longer guarantee correct
balance. This may occur if the boom is badly fastened, ripped out or broken during an accident, for example. This
could lead to a sudden rotation of the boom attachment and/or of the boom itself.
PAIRED CONNECTION WITH A SINGLE COMMAND
Establish which will be the Master barrier (i.e. the motor that controls both barriers) and which will be the Slave barrier (i.e. the motor piloted by
the Master).

MASTER SLAVE

On the electronic board of the MASTER barrier, make the necessary electrical connections, activate the radio control, and program the functions
and settings.

MASTER
5DOOHQWDPHQWR 9HORFLW¢

EMAC
Deceleration
Rallentamento
Ralentissement
Speed
Velocità
Vitesse
Geschw. Geschw.
Ab ah e

. /
Velocidad
Dencelem
ración

- - -5 -5 '" '$ ' 15


C
O

% $ & " #
M Max. Min.
Min. Med. Max.

9(/2&,7$
"B" "A"

0 Vel.

Rall.
line fuse

motor fuse
5$//(17$0(172 &$5,&$%$77(5,(
accessories fuse

1 2 3 4 5 6 7 8 9 10

)86,%,/(
CONTROL PANEL

ZL 37 7 4

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$&&(6625,$ 7&$

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RX TX GND

On the control board of the SLAVE barrier, connect the power supply to L-N and the flashing light to 10-E, set dipswitch 7 to ON and adjust the
travel and slow-down speeds just as on the control board of the MASTER barrier.

SLAVE

p. 18 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
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Connect the two control boards using the interlock terminals (RX-TX-GND) as shown in the figure.

Screened cable
Black 2402C 22AWG
EMAC
C
O
Deceleration
Rallentamento
Ralentissement
Geschw.
Ab ah e
Dencelem

M Max. Min.

"B"
ración

Min. Med. Max.


Speed
Velocità
Vitesse
Geschw.
Velocidad

"A"
Red Black CAME deepS
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TROUBLESHOOTING
PROBLEM REFERENCE CHECK
The boom neither opens nor closes 1-2-3-4-6-8-18 1 - Lock the inspection hatch with the key
The boom opens but does not close 4-7-10 2 - Deactivate the MAINTAINED ACTION function
The boom closes but does not open 4-7-9 3 - Check the power supply and fuses
LThe barrier does not automatically close 11-12-13 4 - The N.C. contacts are open
The barrier does not work with the transmitter 2-14-16 6 - Deactivate the MASTER-SLAVE function
The boom direction of travel is inverted 7-18 7 - Check the boom balance and spring tautness
Only one transmitter works 22 8 - Deactivate the OBSTRUCTION DETECTION function
The photocells do not work 12-23-24 9 - Check the opening endstop
The warning LED flashes quickly 4 10 - Check the closing endstop
The warning LED stays lit 13 11 - Activate the AUTOMATIC CLOSING function
The boom does not reach the endstop 7 12 - Check the proper direction of travel
The boom cannot be balanced 7-15 13 - Check the control devices
The barrier does not slow down 7-15 14 - Replace the AF card
The barrier does not work with emergency 8-25-26 15 - Check the length ration between boom and applied accessories
batteries
The boom starts slow 7 16 - Save the radio code again
18 - Adjust the sensitivity
22 - Enter or duplicate the same code for all transmitters
23 - Activate the photocells
24 - Connect the photocells in series and not in parallel
25 - Check the batteries
26 - Respect the photocell's power supply polarities
p. 19 - Manual code: FA00620-EN v. 1 03/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

MAINTENANCE LOG

Periodic maintenance
Before doing any maintenance, disconnect the power supply, to prevent any hazardous situations caused by the boom moving accidentally.
Periodic maintenance log to be filled in by users every six months.

Date Notes Signature


Extraordinary maintenance

The following table is for logging any extraordinary maintenance jobs, repairs and improvements performed by specialized contractors.
 Any extraordinary maintenance jobs must be done only by specialized technicians.

Extraordinary maintenance log

Fitter's stamp Name of operator


Job performed on (date)
Technician's signature
Requester's signature
Job performed __________________________________________________________________________________________
____________________________________________________________________________________________________
__________________________________________________________________________________________
Fitter's stamp Name of operator
Job performed on (date)
Technician's signature
Requester's signature
Job performed __________________________________________________________________________________________
____________________________________________________________________________________________________
__________________________________________________________________________________________
DISMANTLING AND DISPOSAL
CAME CANCELLI AUTOMATICI S.p.A. employs a certified Environmental Management System at its premises, compliant with the UNI EN ISO
14001 standard to ensure the environment is safeguarded.
Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply
follow these brief disposal guidelines:
DISPOSING OF THE PACKAGING
The packaging materials (cardboard, plastic, and so on) should be disposed of as solid household waste, and simply separated from other waste
for recycling.
Always make sure you comply with local laws before dismantling and disposing of the product.
DISPOSE OF THE PRODUCT RESPONSIBLY

The data and information in this manual may be changed at any time and without notice.
DISMANTLING AND DISPOSAL
Our products are made of various materials. Most of these (aluminium, plastic, iron, electrical cables) are classified as solid household waste.

English - Manual code: FA00620-EN v. 1 - 10/2016 - © Came S.p.A.


They can be separated for recycling or disposed of at authorized waste treatment plants.
Whereas other components (control boards, batteries, transmitters, and so on) may contain hazardous pollutants.
They should therefore be removed and given to authorised recycling centres for proper disposal.
Before disposal, it is always advisable to check the specific laws that apply in your area.
DISPOSE OF THE PRODUCT RESPONSIBLY

REFERENCE REGULATIONS
The product complies with the relevant directives in force.

CAME S.p.A.

Via Martiri Della Libertà, 15 Via Cornia, 1/b - 1/c


31030 Dosson di Casier 33079 Sesto al Reghena
Treviso - Italy Pordenone - Italy
(+39) 0422 4940 (+39) 0434 698111
(+39) 0422 4941 (+39) 0434 698434

www.came.com

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