Chen 2024
Chen 2024
ISSN 1643-1049
http://www.journalssystem.com/ppmp
© Wroclaw University of Science and Technology
Abstract: Froth flotation, as one of the most widely used separation approaches in mineral processing,
is commonly used to recover valuable components from minerals. However, maintaining high flotation
efficiencies is a serious challenge for conventional froth flotation in the face of decreasing particle size
of the minerals to be sorted. To date, there have been plenty of reports on the software of nano-bubbles
(NBS) in flotation, and the experimental consequences show that nano-bubbles' introduction has given
rise to improvement's different grades in the recovery of varieties of minerals, which highlights the
great potential of nano-bubbles for mineral flotation. Nanobubbles have smaller bubble radii and
unusually high stability compared to conventional flotation bubbles, and their related behavior in
flotation has been a hot research topic. This paper reviews some of the methods of preparing
nanobubbles, equipment techniques for characterizing nanobubbles, factors affecting their stability, and
some of the popular doctrines. In particular, the reinforcing mechanism of nanobubbles in the particle
flotation process is discussed, first, the nanobubbles improve the electrostatic attractiveness with the
particles by achieving the charge inversion while the nanobubbles that was adsorbed on the particles'
surface will cover a share of the charge, which decreases the electrostatic repulsive force between the
particles; and second, the nanobubbles can act as a bridge between the surfaces of the two particles,
which advances the agglomeration between the particles. This review aims to be able to further advance
the research related to the industrialization of nanobubbles.
1. Introduction
Froth flotation is used for serviceable minerals' separation commonly in mineral processing. Before froth
flotation is carried out, the minerals need to be crushed and screened in advance to achieve a suitable
particle size. Currently, in the context of diminishing mineral resources, minerals are becoming smaller
and smaller under the action of the grinding system in order to achieve the requirements for full
extraction, which leads to a decrease in the efficiency of sorting. Therefore, the realization of efficient
froth flotation recovery of both conventional mineral particles and fine-grained grades remains a long-
term challenge for the mineral processing industry.
In order to improve the enrichment ratio of target minerals in froth flotation, researchers have used
optimization of flotation circuit control (Wepener et al., 2023) and the use of hybrid collectors (Farid et
al., 2022), and the flotation recoveries have been improved to different degrees in the experimental
results. As stated by some recent reports, the application of nanobubbles in froth flotation, however, has
also reached nice results (Sobhy et al., 2021; Wang et al., 2022).
Nanobubbles (NBS), referring to bubbles <1um in diameter (Oliveira et al., 2018), were firstly
hypothesized to exist in 1994 by Parker et al. (1994) to excuse the attractive forces existing between two
hydrophobic surfaces. Due to the active performance of NBS in the treatment of organic wastewater
(Calgaroto et al., 2016; Wu et al., 2021; Levitsky et al., 2022), mitigation of surface corrosion (Kioka and
Nakagawa, 2021), food processing (Thi Phan et al., 2020), etc., which highlights its wide range of
applications, it has invited plenty of attention. In the mineral flotation industry, +according to recent
studies (Liu et al., 2021; Zhang et al., 2021c), NBS's introduction in the flotation process can realize the
improvement of mineral recovery and flotation rate.
DOI: 10.37190/ppmp/183613
2 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
In order to reveal NBS's promotion effect in mineral flotation, according to a series of research work
by researchers, the more recognized viewpoint is that NBS can not only promote the adsorption and
collision between macro bubbles and particles, but also prevent flotation chemicals' further adsorption
on the particles' surface, and enhance the hydrophobicity of the particles at the same time its own can
reduce the dosage of trapping agent and foaming agent, which reduces the consumption of flotation
chemicals (FAN et al., 2010a; Sobhy and Tao, 2013b; Nazari et al., 2022). Moreover, NBS was also found
to have excellent performance in recovering fine particles, the mechanism of which will be discussed in
the following section. An in-depth sympathy of the role of the role of NBS in granular flotation is
important for the development of more efficient and improved technologies for granular flotation.
In practice, the froth flotation process is in a complex solid-liquid-gas three-phase environment. Due
to the distinctions in the properties of NBS in comparison with traditional foams, the introduction or
replacement of NBS with conventional foams in froth flotation is a new area of research. In this paper,
some of the research progress of the work carried out on NBS in recent years is reviewed, including the
observation techniques, stability, and enhancement mechanisms in particle flotation and some of the
results in fine particle recovery, with the aim of providing some cursory information for further work
on the development of NBS for conventional/fine particle recovery technology.
bubbles. Because a gas' solubility is fixed by temperature, gas type,liquid pressure,and other factors, a
certain liquid temperature the same prefers NBS's structure.
Another popular method of preparing NBS is the solution exchange method. This method is based
on the fact that gases in two liquids with different solubility will be separated due to the mixing between
the liquids, and the overflow gas will be preserved in the form of bubbles. In order to better understand
formation mechanism of NBS over the solvent exchange process, Xiao et al. (2017) used MD simulation
to study the kinetic properties of NBS after solvent exchange, and discoverd that in solvent exchange's
early stage, there exists an interface between solvents with distinct gas solubilities, which will bit by bit
move toward the substrate that was driven by the gas concentration gradient, and make the gas
molecules move toward the interface in the process of supersaturation phenomenon, which promotes
the NBS formation. Zhang et al. (2006,2007) found that no NBS appeared on the silicon surface immersed
in water/saturated CO2, and the presence of NBS was found after solution exchange, which explains
that the gas inside the NBS originates from the dissolved gases in the solution. Among the solution
exchanges the ethanol-water combination has been widely used (Hampton and Nguyen, 2009; Ding et
al., 2020), probably because it does not introduce other impurities during the operation that can cause
interference in the identification of the observation equipment (Lou et al., 2000). However, it should be
noted that the complexity of the liquid environment during solvent exchange makes it difficult to
control the liquid parameters (e.g., gas saturation) in a stable manner, thus making it difficult to achieve
stable generation of bubbles by this method.
but also improves the flotation and recovery of fine-grained cassiterite, and AFM showed results
indicating that NBS can suppress the adsorption of caprylohydroxamic acid (CHA) on the mineral
surface. Zhang et al. (2021b) analyzed that NBS can be produced on hydrophobic surfaces at
temperatures ranging from 5 ± 1 °C to room temperature of 25 °C based on AFM measurements. Li et
al. (2020a) questioned the effect of using ultrasound to produce NBS on the graphite particles settling
efficiency and the flotation performance as no NBS was found at the HOPG-water interface by AFM
under ultrasonic treatment, which could be due to flotation system differences resulted. Zhou et al.
(2020b) used AFM to observe the change of bubbles on the surface of dolomite with increasing
temperature, and the observations showed that NBS can undergo stable nucleation on the surface of
fine-grained dolomite when the temperature of the slurry rises during the process. Wang et al. (2019b)
based on the imaging results of AFM and further experimental results reported that the coverage area
of sodium oleate on the calcite surface decreased by about 30% under reduced pressure conditions
compared to constant pressure, and by about 20% at pH=10, due to the fact that NBS occupies the
Fig. 1. (a) Principle of AFM observation, and (b)-(d) different probe types: (b) nanoprobe, (c) colloidal probe, (d)
bubble probe (Zhang and Zeng, 2021). (e) Curve of atomic force magnitude as a function of the distance between
the AFM tip and the sample to be measured (Jalili and Laxminarayana, 2004)
Fig. 2. AFM image of surface bubbles of mica (a) and HOPG (b) in water observed in tapping mode (Lou et al.,
2000)
5 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
surface of the minerals to cause a bridging effect and inhibit the adsorption of surfactants, and this
report supports the idea that NBS can reduce the amount of the agent used.
In addition to obtaining conventional imaging information, the ability to measure different
interaction forces in selected systems by modifying the tip of an AFM extends the application of AFM
for nanoscale observations. Currently, the assembly of individual long-chain polymers by the tip (i.e.,
single-molecule force microscopy) (Xie et al., 2019), the assembly of colloids to form colloidal probes to
measure the attraction forces between hydrophobic surfaces (Fig. 1b) (Azadi et al., 2020), and the
immobilization of gas bubbles on hydrophobized cantilever beams to form gas bubble probes (Cui et
al., 2016) (Fig. 1d) have emerged, among others. Moreover, it is possible to differentiate NBS from
nanoparticles/nanodroplets that is based on distinct force curve models calculated by AFM, and data
such as NBS's contact angle is calculable from the resulting image. A hydrophilic tip is used if the
geometric size of the NBS needs to be obtained. The use of tip probes inevitably causes interference with
the observed samples, however, it has been reported that the formation of NBS does not correlate with
the use of probes (Lohse and Zhang, 2015).
Fig. 3. DLS generally consists of a laser, a sample to be measured, and a photodetector (Bhattacharjee, 2016)
The measurement size range of DLS is generally within 5-10,000 nm, which makes it suitable for the
characterization of nanoscale NBS. It should be noted, however, that because of the dynamic motion of
the small bubbles, the results of a single measurement are generally subject to error, and therefore
multiple measurements of the sample are required in the experiment. Also DLS only provides relevant
dimensional data and is unable to measure bubble number density (Nirmalkar et al., 2018b), as well as
not having the ability to provide chemical information itself that can be used to differentiate between
NBS and particles/droplets (Jin et al., 2020). The Brownian motion of NBS in a multivariate system may
be affected to some extent by the presence of other particles, leading to fluctuations in the DLS
measurements. Zhang et al. (2020a), in studying the role of NBS in promoting the formation of virus-
6 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
like particles (VLP, around 26 nm), concluded that the self-assembly of CPs (viral capsid proteins) was
due to NBS-driven, and found that the particle radius of the VLP as derived by DLS was highly similar
to that measured by AFM, with all the detected radii of the particles being centered at 27 nm. This may
be due to the environment being a binary system, the small size and low concentration of CPs have a
weak effect on NBS movement, resulting in unaffected detection by DLS. Panchal et al. (2014) claimed
that DLS is unable to discriminate between particles in binary mixtures that differ in size by a factor of
less than ten. Therefore, if DLS is to be used for NBS measurements, it is important to know whether
the environment in which the NBS is located is suitable for this technique, as DLS is easy to use, has a
short measurement time, and can accurately measure the particle size, but it can be easily affected by
the environment in which it is to be measured as well as by other particles. For polydispersed solutions
other means of observation, such as nanoparticle tracer analysis, should be considered.
Fig. 4. NTA utilizes microscope objective detection to track the movement of individual particles based on the
scattered light from the sample (Dragovic et al., 2011)
According to the measuring range of NTA (10-1000nm), basically different sizes of NBS can be
observed, and the diameter of NBS can be accurately calculated by combining the ultramicroscope with
the light irradiation unit. Compared to DLS, NTA is able to obtain a more detailed bubble size
distribution. However, according to some researchers, the technique is unable to observe larger NBS
(Batchelor et al., 2021). In the study of Abenojar et al. (2020) using NTA was unable to detect particles
with ruler diameter > 400 nm, which led to errors in the observations. Moreover, due to the randomness
of the particles undergoing Brownian motion, the calculation results of NTA are still somewhat
statistical. Irregular operation (e.g., the use of inhomogeneous illumination and different intensities of
scattered light can prevent the instrument from doing accurate discrimination due to irregular
displacement of particles near the focal point (Block et al., 2016)) can also contribute to the error in the
7 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
observation results. The ability of NTA itself to measure accurately is highly dependent on the setup in
which the data are collected and analyzed (Gross et al., 2016). Several researchers have now classified
the application of this technique to NBS analysis as a suitable method (Rosa and Rubio, 2018; Yasuda et
al., 2019; Olszok et al., 2020).
agglomeration by electrostatic repulsion between NBSs, and neighboring NBSs do not come into contact
easily with each other. The presence of electrostatic repulsion increases the resistance to bubble
agglomeration and thus NBS exhibits high stability (Calgaroto et al., 2014). This has arrived at the belief
that NBS is more balanced in alkaline environments than in acidic environments, which is still widely
held today, and is supported by theory and relevant experimental data. From Fig. 6, it can be seen that
the average size of NBS rises with decreasing pH, while the bubble number density decreases. This may
be due to diffusion of some of the NBS during the decrease in pH.
Zhang et al. (2020b) found that OH- encapsulated on the surface of NBS will be affected by the
competing adsorption of bubble molecules in solution, a result that helps to further understand the
stability of NBS in different environments.
Fig. 5. Schematic diagram of the Laplace pressure inside the NBS and the external electrostatic pressure balancing
each other when negative charges are wrapped around the NBS surface (Nirmalkar et al., 2018a)
Fig. 6.(a)-(d) correspond to the bubble size distribution (a), bubble number density (b), mean bubble diameter (c),
and the variation of suspension zeta potential (d), respectively, for pH vs. NBS (Nirmalkar et al., 2018a)
9 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
However, recent studies have reported that NBS can remain relatively stable under excessively
acidic conditions and that the number of bubbles does not decrease with decreasing pH. Ma et al. (2022b)
carried a study out on NBS's evolution in acidic media. By varying the sonication time, three different
number concentrations of nanobubble suspensions were generated in aqueous solutions of pH = 3, pH
≈ 5, and pH = 9. Extraction and characterization at different time intervals revealed that the stability of
NBS was better in pH = 3 and pH = 9 solutions, but the number of NBS disappeared by about 60% to
80% within 24 h in pH = 5 solution (Fig. 7). This suggests that NBS's stability is linked to the surface
charge/attached ions strongly. A large number of cations/anions can be wrapped around the NBS
surface to keep it stable, and it is the net charge's absolute value on the NBS surface considered here,
regardless of positive or negative.
In the experiments of Zhang et al. (2023) it was observed that NBS in both environments under acidic
and alkaline conditions were smaller in size and more stable as compared to neutral conditions,
showing that pH plays a role in maintaining the stability of the NBS, which may be due to the effect of
the accumulation of the surface charge of the NBS by the NaOH and HCl used, besides the further
findings showing an rise in the NBS's concentration with surfactants' addition, which may be associated
with the surface tension of the solution. According to the studies carried out by Fu et al. (2021) and
others on NBS in biological denitrification, it was found that when the absolute value of the zeta
potential of NBS increased, the number of NBS showed an overall increasing trend. Thus, whether the
solution pH is too low or too high, positive/negative ions can encapsulate the NBS surface, thus
increasing the absolute value of the NBS's zeta potential, and reducing bubble aggregation through the
enhancement of electrostatic repulsive force while this high potential structure will maintain the NBS
stability (Fig. 8).
It is hypothesized that the reason for the difference in the results of the previous experiments may
be due to the matching relationship between the pH of the medium and the IEP value of NBS, or it may
be due to the difference in the nature of NBS caused by the different production processes used to
prepare NBS. In general, however, NBS can also be stabilized under peracidic conditions under certain
conditions. In the past, this may have been because experimental results generally showed a
preponderance of NBS observed in high pH environments. When Zhang et al. (2006) added acidic
solutions H2SO4 and HCl, as well as alkaline solutions KOH and NaOH, respectively, to NBS solutions
produced by ethanol-water exchange, they found that there was no measurable change in the scale of
Fig. 7. Evolution of the number of NBS, average diameter and ζ-potential over time in three solutions at pH=3 (a),
pH≈5 (b), and pH=9 (c) for sonication times of 5, 15, and 25 minutes, respectively. On the far left are images of
light-centered scattering in the presence of ultrasound at 1 and 24 h after NBS formation (Ma et al., 2022b)
10 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
Fig. 8. Stabilization of NBS in excessively acidic or alkaline environments and schematic representation of the
double electric layer constructed by negative charges on the surface of NBS (Ma et al., 2022b)
Fig. 9. NBS on the surface of HOPG in a concentration of 0.5 M NaCl. After ethanol-water exchange to form NBS,
the NBS did not disappear when 0.5 M NaCl solution was substituted for water. Using acid and base solutions in
place of water, the NBS was similar to that of the previous (Zhang et al., 2006)
the NBS (Fig. 9), and indicated that the NBS would decline in its ability to respond to changes in pH as
it completed its formation. Based on this phenomenon, it can be hypothesized that NBS is very sensitive
to changes in the surrounding environment at the initial stage of formation and has a weak resistance
to pH changes in the external environment, but this resistance will gradually increase as NBS tends to
stabilize.
that the growth and contraction of NBS is a reversible physical process. And according to further
experimental results, there exists a transition temperature T' within the temperature range of 40°C-50°C,
less than this T' the diffusion coefficient δ of the bubbles decreases rapidly as the temperature rises and
the bubbles undergo contraction; at temperatures greater than T' the bubbles will expand again. This
transition temperature T' is related to the preparation method and measurement configuration of the
NBS. In their report it is also illustrated that the zeta potential of NBS has a strong dependence on
temperature, probably due to the loss of charge of NBS caused by the low temperature environment.
Previously, when Xu et al. (2014) researched NBS's formation on surfaces, they discovered that more
NBS were noticed at high temperatures than at low temperatures, and attributed the phenomenon to
the higher gas saturation under high-temperature conditions, which favors the formation of NBS.
Even though it is possible to increase the stability of NBS by means of warming, it is still necessary
to take into account the properties associated with the surface of the particles on which NBS is adsorbed.
According to Zhou et al. (2022a), it was reported that NBS generated using the warming method could
not be stably adhered on the surface of hydrophilic glass beads because the contact area of the
hydrophilic glass beads with NBS was too small compared to the rough glass beads such that the overall
increase in the area of NBS adherence was less than 1%, resulting in an unstable adhesion of NBS.
However, it is certain that the effect of temperature on NBS plays a key role in the stability, because
NBS is still a form of existence of bubbles, the temperature affects dissolved gases' content mainly in
water (Li and Zhang, 2022b), and the bubbles can not be detached from the dominant role of the gas on
itself.
Fig. 10. Evolution of NBS with time during (a) heating (from 25°C-40°C) and (b) cooling (from 40°C-25°C),
respectively. (c) Evolution of the mean radius of bubbles over time corresponding to warming and cooling (Li et
al., 2021)
It was previously reported that the Young-Laplace model still holds at the nanoscale scale (Liu and
Cao, 2016)
In solution when NBS is present on the surface of a solid with a bubble radius of R.
%( %(
P= )
+ P* = +
sin 𝜃 + P* (5)
R = r/ sin 𝜃 (6)
where P is the internal pressure of NBS, 𝛾 is the gas-liquid interfacial tension, R is the radius of a bubble,
P* is the radius of a bubble, 𝜃 is the bubble contact angle.
Fig. 11. Schematic diagram of three-phase contact wire nailing theory (Tao, 2022)
When diffusion of NBS occurs, its bubble contact angle decreases. Calculated from Eq. (5) , the
pressure P inside the bubble decreases as 𝜃 decreases. thereby delaying the further contraction of NBS
to maintain the length of the contact radius r. So, the theory shows that the internal pressure of the NBS
acts as an impedance effect, which hinders the rupture of the NBS and maintains its stability in the case
that the NBS is reduced in internal gas.
A lot of researchers have confirmed the three-phase contact line's correctness pinning theory through
their studies in recent years. Some reports pointed out that under the action of flotation chemicals
(especially the trapping agent), it will cause the inhomogenization of the mineral surface, which will
cause the pegging effect and promote the formation of NBS (Owens et al., 2018) (Fig. 12), and it can be
observed that there is no significant effect on the height of NBS under the addition of chemicals, and
the heights of NBS under the three conditions basically remain the same. According to previous reports,
flotation chemicals had no effect on the surface tension of NBS, which was constant in the presence of
added chemicals (Zhang et al., 2006; Ducker, 2009), so it was hypothesized that the effect of the trapping
agent on the NBS was through the enhancement of the pinning effect of the NBS, which increased the
bubble density while improving the stability of the bubbles. The formation of NBS was subsequently
analyzed from the results of Wang et al. (2019a) who observed NBS by AFM, which showed that
NBS's formation is affected by the effects from pinning effect and surface tension.
Fig. 12.(i)-(iii) AFM topographic images of NBS present on the dolomite surface in inhibitor (a), trap (b) and water
(c), respectively (Owens et al., 2018)
13 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
where D is the gaseous diffusion constant, s is the potential attraction, R is the radius of a bubble, C∞ is
the the gas concentration away from the nanobubbles, C(R) is the gas concentration at the surface of the
bubble, C* is the Gas saturation concentration corresponding to a gas pressure of P* , 𝛥P is the Laplace
force.
Fig. 13. (a) Schematic diagram of simultaneous gas inflow and outflow of NBS in solution, (b) gas escape, gas
compensation versus bubble radius (Brenner and Lohse, 2008)
From Fig. 13b, it can be seen that the gas inlet is slightly higher than the exhaust at the early stage of
bubble formation, and as the bubble radius grows, the gas escape intensity is gradually larger than the
gas injection intensity, and the bubble radius R will be maintained at a stable value when jin = jout and
the bubble reaches dynamic equilibrium.
Based on the recognition of the effect of gas solubility on bubbles, in Wang et al.'s (2019a) study of
NBS lifetimes with different dissolved gases (including O2 NBS, CO2 NBS, and N2 NBS), they concluded
that NBSs formed from highly soluble gases may be smaller. Assuming that their conclusions are correct,
the gas diffusion constant D will be larger for NBSs composed of highly dissolved gases, and the NBS
will stabilize more quickly.
MD simulations by Wu et al.(2019) showed that the gas diffusion coefficient can be improved by
applying an applied electric field. Zhou et al. (2022b) reported that the instability of BMBS (Bulk-
microbubbles) has a high potential to lead to rapid changes in the concentration of dissolved gases in
water. Therefore, based on this theory, the stability of NBS depends to some extent on the balance
between gas solubility and internal bubble gas overflow and spillage, and based on the previously
discussed effect of temperature on NBS, it can be understood that high temperature reduces the gas
14 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
saturation concentration C! of NBS, which results in a decrease in the gas surface concentration C(R),
leading to an acceleration of the process of stabilization of NBS. However, there are still some
unexplained phenomena in this theory, such as the energy source of this effect is not yet clear in order
to maintain this dynamic equilibrium of gas inflow/outflow between NBS's inside and the outside globe
at ambient temperature, and the dynamic equilibrium effect may be unstable due to the difference in
the contact angle of different contact surfaces as well as the inhomogeneity of the surfaces, when the
same gas is inside the NBS. Therefore, although the theory can be used to explain some of the findings,
the theory itself is still imperfect. Yasui et al. (2015) considered van der Waals forces between gas
molecules inside NBS and adsorbed surfaces on the basis of the original dynamic equilibrium theory,
which can be used to explain the presence of NBS adsorbed on hydrophilic surfaces. Recently Ma et al.
(2021) developed a dynamic equilibrium model of NBS on the surface of nano-electrode by combining
theoretical analysis with MD simulation, and concluded that the dynamic properties of NBS are closely
related to the changes of gas solubility and solute concentration based on the performance of NBS in
maintaining the stability of the nano-electrode surface. The modification and extension of the basis of
this theory will expand the application scope of the dynamic equilibrium theory.
It is worth mentioning that the explanation of the stability is basically related to the visualization
parameters such as equilibrium bubble radius and equilibrium bubble contact angle, all of which
ultimately result in the transformation of the contact radius into a definite value in a complex
environment, so that it remains constant between itself and the contacting surface, to make sure that the
NBS is stably adsorbed on the particles' surface. In recent years, with the deepening of the
understanding of the stability of NBS, some theories have been supported by experimental and
modeling data, and with the theoretical analysis and experimental research carried out by the
researchers, the theory of the stability of NBS has become more and more perfect. However, the popular
theories have not yet been able to accurately explain the stability of NBS, and there are still controversies,
and in some special cases these theories can't explain the block NBS well, so there is no accurate and
uniform answer for the high stability of NBS.
Fig. 14. Three processes of particle-bubble interaction (Wang and Peng, 2014)
Recovery of particles using NBS can significantly improve the flotation efficiency (Sobhy and Tao,
2013a,b; Ahmadi et al., 2014; Calgaroto et al., 2015; Rosa and Rubio, 2018; Chang et al., 2020). Zhou et al.
(2020b) increased the flotation rate 𝑘 by almost 1/4 after using NBS in the recovery of dolomite minerals
using DDA. According to the first-order model (10), which is commonly used in flotation kinetics:
𝜀 = 𝜀3 (1 − 𝑒 ,45 ) (10)
where 𝜀 is the flotation efficiency, 𝜀" is the theoretical maximum recovery rate, 𝑘 is the flotation rate
constant, 𝑡 is the time spent in flotation.
15 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
According to existing studies, NBS can selectively adsorb on the surface of hydrophobic particles,
and its impacts on particles include, but are not confined to, increasing the particle surface's
hydrophobicity (Chang et al., 2020; Zhang et al., 2021b), thereby promoting bubble-particle interactions
and improving flotation recovery. Some scholars claimed that the stability and probability of bubble-
particle attachment can be improved by NBS in flotation systems by increasing the contact angle at the
bubble-particle interface (Fan and Tao, 2008; Fan et al., 2010a; Sobhy and Tao, 2013b). According to Chen
et al. (2022), NBS that is adsorbed on particles' surface can enter and stay in the voids on the particle
surface, thus expanding the particles' hydrophobicity. Zhang et al. (2021b) reached a similar conclusion
in their study of the mechanism of NBS-enhanced lignite flotation. It has been shown that NBS can
simultaneously help the attachment between nanoparticles and macrovesicles (FAN et al., 2010a-d). In
the study of Nazari and Hassanzadeh (2020), DDA-NBS generated by hydrocavitation using DDA as a
frothing agent increased the flotation rate constant 𝑘 and final recovery 𝑅#$% of coarse quartz particles
by 22% and 21%, respectively. Sobhy and Tao (2019), in their study of the effect of NBS on the stability
of conventional flotation froth in froth flotation columns, demonstrated for the first time that flotation
froth's stability was well improved in the presence of hydrophobic particles and NBS at contact angles
greater than 85°.
(11) depends largely on the degree of collision between particles and bubbles. The formula for the
collision probability is shown in (12) (Tao, 2005; Miettinen et al., 2010).
P = P' P. (1 − P6 ) (11)
2
3 4Re0.72 Dp
Pc = A2 + 15
C AD C (12)
b
where P is the collection probability, P' is the collision probability, P. is the attachment probability, P6
is the probability of disengagement, Re is the reynolds number (ratio of inertial forces viscous forces in
fluid mechanics), Dp is the particle size, Db is the bubble size.
From equation 12, it can be seen that decreasing the bubble size can increase the collision probability,
thus increasing the particle recovery rate. On the other hand, particles can also increase the collision
probability if they aggregate to form agglomerates during the flotation process, which increases the
apparent size of the particles. Recent work by researchers has shown that NBS enhances the attraction
between mineral particles and makes particle aggregation more pronounced (Zhou et al. 2020b), an
effect that also includes ultrafine particles of smaller size (d < 10 um)(Zhou et al., 2020a).
significant effect on the zeta potential of the bubbles, and the same conclusion applies to NBS as well.
However, according to the prediction of Zhang et al. (2016) the occurrence of the above phenomenon
may also be due to the adsorption of NBS on the surface of the particles, and the bubbles shielded some
of the charges on the surface of the particles.
Fig. 15.(a) Variation of zeta potential of bubbles in different concentrations of MgCl2 (Han et al., 2004) (b) Effect of
zeta potential of bubbles and particles on removal efficiency in the absence of flocculation, with an average
particle size of 0.1 mm for kaolinite (Han et al., 2006)
The above discussion suggests that a series of behaviors of NBS during flotation can be modulated
by changing the zeta potential of NBS. Li et al. (2022d) suggested that positively charged NBS (PC-NBS)
can be used to recover high ash fine coal. That was shown by the experimental results compared to
conventional NBS, PC-NBS's use enhanced coal particles' aggregation and improved the combustible
recovery. Similar conclusions were found in a study by Xia et al. (2019), although the bubbles used were
microbubbles slightly larger in size than NBS. This positively charged bubble introduces additional
electrostatic attraction and enhances the interaction with hydrophobic particles. In the work of Xiao et
al. (2019b) sodium oleate was used to modulate the zeta potential of the NBS surface by adjusting the
pH to affect the distribution of sodium oleate in solution, which in turn affects the amount of sodium
oleate adsorbed on the surface of the NBS, which in turn leads to the effect of a change in the zeta
potential of the NBS, which affects the electrostatic repulsion between the NBSs and realizes the
inhibition of mutual collisions of the NBSs in solution through the electric charge.
NBS can also in turn affect the zeta potential of the particle surface, which means that the electrostatic
force between two interacting particles will change due to the presence of NBS (Snoswell et al., 2003),
enhancing the attachment of bubbles to particles during flotation. In a recent report, Wu et al. (2023)
investigated the mechanism of NBS generated by hydrodynamic cavitation for enhanced flotation of
pyrite. Under hydrodynamic cavitation conditions, in both high and low dosages (20 mg/L; 0.1 mg/L)
of SAX (sodium amyl xanthate), the SAX ions remaining after adsorption on the pyrite surface appeared
to have different trends on pyrite zeta potential with the increase of treatment time (Fig. 16a). This is
due to NBS's adsorption on the surface of pyrite, which leads to a protective bubble-water layer's
formation on the surface of pyrite covering part of the particle surface charge. Alam et al. (2022) also
reported the accelerated reduction of the negative potential of pyrite surfaces by NBS. Chongliang et al.
(2023), in his study of the mechanism of NBS-enhanced flotation of fine-grained graphite showed that
the presence of NBS adsorption on the surface of graphite with a zeta potential decreased more
significantly than that of ordinary graphite. This may be due to the fact that the presence of NBS on the
surface of the particles during the flotation process decreases the zeta potential and reduces the
electrostatic repulsion between the particles, which is conducive to particle agglomeration and also
promotes the adhesion between the agglomerated particles and the flotation froth, which improves the
recovery of froth flotation. Similar results were reported by Wang et al. (2022). The findings of Ma and
Tao (2022) on the relationship between NBS and graphite were also almost identical and they found
that NBS could also recover ultrafine graphite efficiently while developing a novel mill and column
18 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
flotation process. Prior to this Tao also reported a mechanistic study of NBS-enhanced anticathodic
flotation of hematite, which significantly improved the flotation performance of hematite after the
introduction of NBS (Tao et al., 2021). Lu (2019), after molecular dynamics (MD) simulation of NBS,
suggested that the decrease in the negative potential of the particle zeta was favorable for froth flotation.
According to the existing research work, the phenomenon of NBS decreasing the zeta potential of
particle surface is not limited to pyrite and graphite, but similar phenomena exist in kaolinite, rutile,
and the more hydrophilic muscovite (Fig. 16(b)-(d)) (Wang et al., 2019; Zhou et al., 2019; Zhang et al.,
2021c; Zhang et al., 2022).
Fig. 16.(a) Effect of hydrodynamic cavitation time on zeta potential of pyrite surface at SAX dosages of 0.1 mg/L
and 20 mg/L (Wu et al., 2023). (b)-(d) Variation curves of the effect of NBS on the zeta potential of different ore
surfaces as a function of pH, (b) Effect of BHAs and NBs on the zeta potential of rutile particles suspension
system(Zhang et al., 2021c), (c) Changes in zeta potential of white mica under different pH conditions in three
liquid environments: ultrapure water (UPW), DDA solution and DDA+NBS solution, respectively.(Chen et al.,
2022), (d) Zeta potential of molybdenite surfaces in the presence and absence of kerosene/NBS(Wang et al., 2022)
However, Li et al. (2022a) investigated the interaction of NBS with hydrophobic coal particles of
different particle sizes and found that NBS had almost no effect on the zeta potentials of particles of 1.4
~ 1.5 kg/L and particles of lower densities, and they attributed this phenomenon to the fact that the
NBS was very close to the zeta potentials of the particles, which left the zeta potentials of the particles
unshifted, or it could be the case that the particles had too small a surface of amount of NBS is too small.
The latter speculation should be based on the finding in the experiment that the contact angle of the coal
decreased from 81.5° to 22° when the density of the coal was increased from -1.3 kg/L to +1.8 kg/L
(which may be due to an increase in the hydrophilic minerals in it with the increase in the content of the
samples), which resulted in a decrease in the hydrophobicity of the coal, making the adsorption of the
NBS weaker.
Zhang et al. (2019) investigated the interaction of positively charged colloidal nanoparticles with
supersaturated gas solutions using an electrophoretic probe to observe the change in the surface charge
of nanoparticles at different concentrations in NBS solution; when the nanoparticle concentration is
high, the particles are positively charged; as the concentration decreases, the zeta potential will reach
the point of zero charge, and the particles will switch from a positive charge to a negative charge. This
19 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
symbolizes the formation of nanoparticle-NBS structure due to the nucleation of the gas generating
corresponding nanoscale bubbles that cover the particle surface. It was also found that when the
potential difference between the bubbles and the particles was zero, it was observed that aggregates
with larger particle size were still present in the solution. This indicates that the NBS attached to the
particle surface when the electrostatic repulsive force disappears may possess an attractive force over a
certain distance, which makes the particles agglomerate and improves the flotation performance. The
percentage of this facilitating effect of NBS is not yet clear, and there is some controversy as to whether
it can be explained by the capillary force of NBS. To investigate this phenomenon, Azadi et al. (2020)
measured the force between a hydrophobic wafer substrate and hydrophobic silica particles, and the
magnitude of the force was measured by the glueprobe technique along with the results of AFM
imaging (Fig. 17) while eliminating the effect of the capillary force of NBS. It was observed that the
attraction between the hydrophobic surfaces weakened along with a decrease in the dissolved gases'
concentration in the aqueous solution (the salt concentration controls the solution gas content). The
results of this experiment support the idea that dissolved gases determine to some extent the attraction
between hydrophobic surfaces. The current explanations for this mechanism speculate that it may be
due to the short-range force of mutual attraction that is present on the hydrophobic surfaces themselves,
or due to the capillary force of the NBS, or it may be a synergistic effect of the two. The capillary forces
mentioned will be discussed in the next section.
Fig. 17. Distribution of force profiles in solutions of different solutes of NaCl, KCl, CsCl, LiCl at different
concentrations (Azadi et al., 2020)
Through the above discussion of the mechanism of NBS promoting particle collision probability
through zeta potential, the following conclusions can be drawn: firstly, due to the phenomenon of
charge reversal of the surface zeta potential of NBS under the influence of external factors, thus realizing
that the sign of the surface charge is opposite to that of the particles, the electrostatic attraction between
each other will be enhanced (González-Tovar and Lozada-Cassou, 2019; Zhang et al., 2019) (this is in
line with the idea initially proposed by Han et al. (2004) in 2004 proposed to improve particle recovery
by adjusting the solution environment so as to form positively charged bubbles, which was also verified
by the experimental results of the subsequent researchers); secondly, when NBS that was adsorbed on
the particles' surface will also reduce zeta potential's magnitude on the surface of the particles, which
will decrease the electrostatic repulsion between the particles and advance the agglomeration between
the particles (Michailidi et al., 2020; Kyzas et al., 2021; Zhang et al., 2022). An in-depth understanding
of the relationship between NBS and zeta potential will be beneficial for the development of new
flotation modulation techniques regarding NBS.
20 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
Fig. 18. NBS promotes the proximity of two hydrophobic surfaces to each other and acts as a bridge between
them (Hampton et al., 2010).
The strength of this capillary force is somewhat related to the hydrophobicity of the particles. The
more hydrophobic the particles are, the more likely they are to aggregate into clusters in the NBS water
and the stronger the bridging effect is, and conversely this effect is not evident between particles with
weak hydrophobicity (Liu et al., 2021; Ma et al., 2022a). However, it should be noted that this bridging
effect/capillary force refers to the interaction between NBS on the surface of the particles rather than
NBS acting with the surface of the particles (Knüpfer et al., 2017; Li et al., 2020b). This could explain the
phenomenon of Wang et al. (2019a) who found that the NBS was adsorbed as an associative layer on a
fully disintegrated molybdenum surface when observed using AFM. The shape of the capillary force is
strongly related to the contact angle of the adsorbed surface. According to the capillary force equation
(13) shows that when the contact angle 𝜃 is less than 90◦ the bonding force is repulsive, preventing the
particles from aggregating, and greater than 90° it is gravitational, strengthening the contact between
the two surfaces (Fig. 19). However, according to Hampton capillary forces are not an effect due to
particle hydrophobicity (Hampton et al., 2010).
The aggregated particle bodies will be more easily captured by the flotation bubbles and rise into
the concentrate froth zone for easy recovery. Tao and Sobhy (2019) imaged NBS using AFM and found
that when hydrophobic surfaces are in close proximity to each other, capillary bridges formed by
interactions between the NBS bring flotation bubbles and both surfaces of the particles in contact with
each other, and are more prone to bubble-particle formation than particles without encapsulated NBS
Aggregation. Ding et al. (2020) measured the specific values of capillary forces induced by NBS on the
particle surface. The values of the force to separate the particles from the bubbles were 9.88 and 11.59
uN in the presence and absence of NBS, respectively, when the particle contact angle was 105°. Their
results indicated that the effect of NBS made the formed particle aggregates more stable.
Fig. 19. Concave (left), Convex (right) Capillary Bridge(Hampton and Nguyen, 2009)
21 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
%( '78 9
𝛥P= :
(13)
where 𝛾 is the liquid surface tension, r is the capillary tube radius.
The effect of NBCF on particle aggregation was further verified by the work of researchers. The
results of Chang et al. (2020) and Li et al. (2022a) showed that NBS caused coal particles to agglomerate
on their own due to its preferential adsorption on the surface of the coal particles, expanding the
difference in hydrophobicity between the coal and the ash. Pourkarimi et al. (2021) utilized
hydrodynamic cavitation-generated NBS to improve fine-grained phosphate ore The flotation recovery
was found to be enhanced by NBS, which improved the attachment between particles and bubbles, and
ameliorated the interaction between bubbles and particles while the adsorption of flotation trap on
flotation particles' surface was reduced. Xiao et al. (2018) showed that the use of NBS could flocculate
and precipitate Pb particles, and the flotation recovery of the particles could be increased up to 90%.
Nazari et al. (2023) investigated the separation of Li-e batteries from waste cars in the presence of
microbubbles, the hydrophobicity of the anode active material in the electrode material after roasting
in the presence of NBS was enhanced and the amount of agent was reduced. The results showed that
the recovery and grade of the electrode active material were improved in the NBS's presence. Li et al.
(2022c) investigated the improvement of particle flotation performance by hydrodynamic cavitation-
generated NBS in terms of zeta potential, slurry particle size, and particle surface coverage, and
confirmed that the enhancement of the probability of collision and attachment of the hydrophobic
particles to the bubbles was attributed to the facilitating effect of NBS. However, this bridging
interaction may be destroyed by ultrasonic waves (Yasuda et al., 2019; Li et al., 2020a). The above results
indicate that when NBS adsorbs on the particle surface, the surface properties of the particles change,
and this change tends to be beneficial to the attachment between particles and bubbles, and it is
important to explore the interaction between NBS and particles to enhance particle flotation.
Through the discussion of the mechanism of NBS to enhance particles' flotation performance, NBS
can affect the zeta potential of the particle surface, as well as promote the aggregation of particles and
increase the apparent diameter of particles through the formation of NBCF. However, there may be
other mechanisms by which NBS affects particle flotation at present, and there is no consensus on the
mechanism by which NBS promotes particle aggregation and enhances bubble collision probability.
3.2.3. Study on the effect pattern of NBS on the flotation effect of coarse/fine particles
The function of NBS to improve particles' flotation performance has been confirmed in a lot of
researches. However, in large particle/aggregate flotation, NBS acts more as an auxiliary flotation
(Oliveira et al., 2017). The assisting mechanism is shown in Fig. 20.
Although NBS can be stably adsorbed on the surface of coarse particles, its carrying power makes it
difficult for coarse particles to rise to the surface. Therefore, when using NBS for particle flotation, the
nature of the particles themselves as well as the match between NBS and the target particles need to be
Fig. 20. Diagrammatic representation of the main mechanisms involved in the auxiliary role of NBS in particle
flotation processes (Rosa and Rubio, 2018)
22 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
considered (Li, 2023). Everyone knows that ultrafine particles and microfine are difficult to be recovered
by conventional froth flotation because of bubble-particle collisions' low probability. Zhang and Seddon
(2016) suggested that in complex particle systems, lumped NBS can enhance the re-nucleation of gases
in solution on the surfaces of particles without attached NBS. And according to previous explorations,
NBS will increase the probability of collision with particles thus forming particle agglomerates.
Therefore, the use of NBS for flotation of fine/ultrafine particles is a relatively suitable choice (Zhou et
al., 2016). The use of NBS can be associated with smaller levels of froth flotation compared to normal
froth flotation.
Generally speaking, the flotation rate of particles within the range of 20~150um is fast, and the
recovery rate of particles exceeding this range decreases sharply. When the particle size > 150um, the
particles are easily separated from the particle-bubble aggregates under the action of turbulent flow
field. Below 20um, the inertia force gradually decreases and viscous resistance begins to play a
dominant role. The fact that the particles are too small and tend to follow the fluid flow also leads to a
generally low recovery of fine/ultrafine particles, as the particles do not easily contact and adhere to
the flotation bubbles. It can also be concluded in Eq. (12) that too small particle size will lead to a
decrease in particle-bubble collision probability. Zhou et al. (2020a) modeled two interactions between
NBS and ultrafine coal particles based on the E-DLVO theory (Fig. 21). The modeling results and
calculation show that the absolute value of the total energy between NBS and NBS is always greater
than the energy's absolute value between ultrafine coal particles and NBS, and the energies between
NBS and ultrafine coal particles are all negative. According to the DLVO theory, the behavior of NBS
and ultrafine coal particles in this case shows mutual attraction. Model I also explains well the strong
interaction between NBSs (capillary forces between NBSs) mentioned before.
Fig. 21.(a) Two models of ultrafine particles interacting with NBS during cavitation (Model I: carrier flotation
under HC pretreatment; Model II: with polystyrene fine particles acting as carriers in flotation). (b) E-DLVO
interaction energy of the two models (Zhou et al., 2020a)
NBS has a significant effect on the recovery of fine/ultrafine particles by flotation. Calgaroto et al.
(2016) were the first to publish results related to the use of NBS for particle flotation. Amine precipitates'
micrographs were taken in the absence or presence of NBS in water using an optical microscope (Fig.
22), showing the aggregation of amine precipitates by NBS. Their experimental results showed that
under NBS, amines were effectively aggregated to precipitate and float, and the residual amine
concentration in the water decreased from the original 25 mg/L to 6 mg/L, and the removal effect could
reach 80%. It was more effective than the use of MBS (MBS rose too fast resulting in the inability to
properly collide and adhere to the amine precipitates, and MBS rose too fast resulting in the rupture of
some of the precipitates). And in a later report (Calgaroto et al., 2015), it was indicated that the use of
NBS could lead to an increase in flotation recovery of quartz fines/super quartz fines by almost 20-30%,
because the use of NBS would increase the contact angle and aggregation effect of these two types of
particles.
Zhang et al. (2023) reported that the combined effect of NBS and mixed anion/cation trap will further
promote the recovery of fine lithium mica particles. The anionic/cationic traps can improve the stability
of NBS, while NBS can promote particle flocculation and improve the contact angle of the particle
23 Physicochem. Probl. Miner. Process., 60(1), 2024, 183613
surface. In their experimental results, the settling efficiency of microfine lithium mica particles can be
maximized from 67.65% to 71.67%. It is summarized that NBS has an unstable promoting effect on the
mixed anion/cation trap, which promotes the flocculation of fine lithium mica and improves the settling
efficiency of the samples.
Fig. 22. Micrographs of amine nanoprecipitates at a concentration of 500 mg/L decyltrimethyl ether amine at pH
10.8: (a) nanoprecipitates without NBs (40-500 nm); (b) nanoprecipitates of aggregated NBs (40 ~ 500 nm); and (c)
amine suspension precipitation with captured NBS (Calgaroto et al., 2016)
It has been documented that the presence of nanoparticles will enhance the nucleation of NBS, thus
increasing the concentration of NBS. Xiao et al. (2019a) reported that the concentration of NBS tended
to increase after the injection of gas into a solution pre-spiked with titanium dioxide nanoparticles
because the gas undergoes a non-homogeneous nucleation process on the surface of the particles that is
more prone to the formation of NBS. Titanium dioxide nanoparticles were also found to enhance the
stability of NBS. According to recent MD simulations (Bird and Liang, 2023), even between two
hydrophilic surfaces, the convex capillary bridges formed by NBS on their surfaces have the same ability
to generate mutually attracting NBS capillary forces, which improve the aggregation of particles in
solution. It is also stated that there exists a critical contact angle for this effect, below which the NBS will
detach from the surface and lose its role in causing particle aggregation. This is in conflict with the result
calculated in Eq. (13), because according to the calculation the convex capillary bridge should play a
repulsive role. However, the results of this MD simulation are compatible with the study reported by
Sobhy and Tao (2019), which appears controversial. There are differences in the nature of different
particles and the values of the critical contact angle vary, and the equations for the calculation of the
capillary forces still need further corrections.
The proper use of NBS for flotation recovery of fine particles is a promising flotation technique.
However, the mechanism of interaction between NBS and fine/ultrafine particles has not yet been
explained. How to obtain high flotation recoveries while ensuring the high stability of NBS is still a
challenge for further industrialization of NBS. Optimizing the design of schemes using NBS to recover
different types of fine particles is a potential future research direction.
of the solution, temperature, pH, etc., and the current theoretical theory can not be covered
comprehensively, and it is necessary to develop an integrated, comprehensive theory to explain.
• The ability of NBS to promote conventional froth flotation and to recover fine/ultrafine particles
has been confirmed in reports with potential industrial applications. However, there are still
many obstacles to promote NBS flotation technology in industry. One of them is that NBS
adsorption on particle surfaces will receive interference from competing adsorption of substances
not limited to flotation chemicals, as well as from hydrodynamic influences such as solution flow
rate and viscosity in the flotation environment, which need to be further verified for their effects
on NBS adsorption. The development of a tailored NBS recovery program that takes into account
different types of target particles and equipment will hopefully lead to more efficient recovery of
the target minerals.
• The behavior of NBS in improving the recovery of fine particles in flotation may not be limited
to the formation of nano-air bridges, lowering the zeta potential of particles, increasing the
contact angle of particles, etc. Regarding the enhanced flotation mechanism of NBS still needs to
be verified from different perspectives.
• An important part of promoting improved NBS flotation technology in industrial production is
the NBS bubble production equipment. The production of NBS in large quantities, with high
efficiency and low cost, will largely reduce the obstacles to the promotion of this technology, so
the structural improvement of NBS production equipment plays a very important role in the
promotion of the industrialization of NBS.
• Develop more accurate nanoparticle identification techniques. Large-scale production of NBS has
higher requirements for measurement and identification techniques, and existing measurement
techniques are unable to obtain accurate information on bulk NBS. Therefore, future
development of sensitive, high resolution, high processing capacity identification techniques is
necessary for the accuracy of this technology for production assessment in industry.
Acknowledgments
This research was supported by the National Natural Science Foundation of China (No. 52174233),
Outstanding Youth Project on Natural Science Research Project of Anhui Educational Committee (No.
2022AH030083), and the Innovation and entrepreneurship training program of Anhui College Student
(No. 202310361013), are gratefully acknowledged.
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