CQCS - Service Manual
CQCS - Service Manual
MAINTENANCE MANUAL
CQCS v5
MAINTENANCE MANUAL
89002552-A
A 24/06/2003 Creation
WARRANTY
Subject to the due observance of any installation, operating or maintenance instructions, we warrant that we will at our
option replace, or repair free of charge, or credit the purchaser with the full invoice price of any goods or parts of goods
of our own manufacture proved to be defective owing to faulty workmanship or materials, provided that we are notified
in writing of the alleged defect within 12 months of the date of dispatch of the goods and the goods are returned to us
promptly on discovery of the alleged defect with details of the manner and circumstances in which they are alleged to
have become defective.
Replaced goods become our property.
Goods not manufactured by us are only guaranteed to the guarantee given to us by the actual manufacturers.
Our obligations in respect of defective goods set out above are exclusive and expressly in lieu of all other terms,
warranties and conditions, expressed or implied (including without prejudice to the generality of the foregoing)
warranties and conditions or merchantability and fitness for a particular purpose all of which terms warranties and
conditions are hereby expressly excluded.
It is a condition of sale that the purchaser agrees to keep us indemnified at all times in respect of all actions proceedings,
claims and demands whatsoever which may be made by any third party against us for any loss or damage howsoever
arising (including with prejudice to the generality of the foregoing loss or damage arising out of the negligence of our
employees or agents) which may be caused by goods sold to the purchaser, and all costs and expenses incurred by us in
connection therewith.
All liability for loss of profit, consequential loss, or any other loss whatsoever suffered by the purchaser howsoever
arising (including without prejudice to the generality of the foregoing loss arising out of our negligence of our servants
or agents) is hereby expressly excluded.
In the event that purchaser makes any claims for such or any loss or damage against any of our employees or agents, it
shall pay to us the amount (if any) recovered from such employee or agent and an amount equal to the legal costs (on a
full indemnity basis) incurred by such employee or agent in defending or compromising the purchaser's claim).
USA/ CANADA : JOUAN Inc, JOUAN Global Center, 170 Marcel Drive, WINCHESTER, VIRGINIA
Tel. (540) 869 8623 - Fax. (540) 869 8626 - e-mail : [email protected]
U.K. : JOUAN Ltd, Merlin Way, Quarry Hill Road, ILKESTON, DERBYS, DE7 4RA
Tel. (0115) 944 7000 - Fax. (0115) 944 7080 - e-mail : [email protected]
FRANCE : JOUAN S.A, 10, rue Duguay Trouin, 44807 SAINT HERBLAIN Cedex
Tel. 02 28 03 20 00 - Fax. 02 28 03 20 01 - e-mail : [email protected]
CHINA : JOUAN SUZHOU Office, Room 404-405 SISI, 233 Binhe Road, Souzhou P.C. 215011
Tel. (512) 82 41 458 – Fax. (512) 82 47 646 – e-mail : [email protected]
ITALY : A.L.C. International Srl, Via Carlo Porta 3, 20093 COLOGNO MONZESE (MI)
Tel. (02) 253 90889 - Fax. (02) 2538922 - e-mail : [email protected]
RUSSIA : CGSEN JOUAN Office 50-52, 5/14 Timiryazevskaya Str. Office 50-52, 125422 MOSCOW
Tél (095) 211 4856 - Fax : (095) 232 34 05 - e-mail : [email protected]
Website : www.jouan.com
CONTENTS
1. INTRODUCTION........................................................................................................................ 6
1.1. Purpose ................................................................................................................................... 6
1.2. Presentation ............................................................................................................................ 6
1.3. Specifications ........................................................................................................................... 6
1.4. Installation precautions ........................................................................................................... 6
1.5. Unpacking instructions ............................................................................................................ 6
1.6. Setting instructions .................................................................................................................. 6
2. THEORY OF OPERATION........................................................................................................ 7
2.1. Functional presentation........................................................................................................... 7
2.2. Description of the PC tree structure used by CQCS................................................................ 7
3. DIAGNOSTICS AND REPAIRS .............................................................................................. 10
3.1. Introduction.......................................................................................................................... 10
3.2. Equipment external to the centrifuge .................................................................................... 10
3.3. Equipment internal to the centrifuge..................................................................................... 10
3.4. CQCS software ...................................................................................................................... 14
3.5. Remote controle .................................................................................................................... 15
4. REMPLACEMENT PROCEDURES........................................................................................ 16
5. CHECKS, ADJUSTMENTS, CALIBRATION......................................................................... 17
6. SPARE PARTS .......................................................................................................................... 18
6.1. Equipment for centrifuges..................................................................................................... 18
6.2. Equipment for the PC ........................................................................................................... 18
6.3. Equipment for barcode readers for PC ................................................................................. 18
6.4. Equipment for barcode readers for centrifuges ..................................................................... 18
7. APPENDIX A : RAS SERVICE INSTALLATION GUIDE.................................................... 19
7.1. General information about the RAS services......................................................................... 19
7.2. RAS service installation guide under Windows NT ............................................................... 19
7.3. RAS service installation guide under Windows 98................................................................. 26
7.4. RAS service installation guide under Windows 95................................................................. 34
8. APPENDIX B : GUIDE FOR LAPLINK USE ........................................................................ 42
8.1. Customer connection............................................................................................................. 42
8.2. Useful commands .................................................................................................................. 45
8.3. Laplink host configuration (slave) ......................................................................................... 45
APPENDIX C : PROBLEMS OF SOFTWARE OPERATION ..................................................... 58
1. INTRODUCTION
1.1. PURPOSE
This manual contains maintenance instructions for the KR25i centrifuge and is intended for use by a qualified
maintenance or service technician.
It is organised to provide maintenance personnel with basic data on the theory of operation to assist in
troubleshooting. Moreover, it outlines parts replacement and calibration procedures for putting the
centrifuges back into service.
Should a specific maintenance problem arise which is not covered in this manual, please ask the authorised
service organisation in your area for assistance, or contact our after sales department.
This document includes :
• The" Servicing table " for CQCS equipment inside the centrifuge (communication board and internal wiring)
Note : This document does not include the " servicing table " for CQCS equipment outside the
centrifuge (RS232/RS485 converter, barcode reader and internal wiring) (cross-refer to the user’s manual).
• The software maintenance consists of :
§ A description of the tree structure used by CQCS on the PC.
§ An appendix supplying for information on the PC configuration for Internet access.
Note : the customer is in charge of configuring the PC (customer’s computing system manager). The
PC fitted with CQCS is supposed then to be configured, particularly concerning Remote Access Service for
the Internet (RAS). The installation procedures of the RAS for various Windows systems are provided in the
appendices for information only.
1.2. PRESENTATION
Refer to the CQCS User’s Manual that includes a detailed description of CQCS.
1.3. SPECIFICATIONS
Refer to the CQCS User’s Manual for any functional specification on CQCS.
Irrelevant.
Irrelevant.
To install equipment internal to the centrifuge, refer to the fitting instructions for CQCS kits ref. 250540.
To install the RS232/RS485 converter, the barcode readers and to connect the centrifuges, refer to the CQCS
User’s Manual.
To install the CQCS software, refer to the CQCS User’s Manual.
2. THEORY OF OPERATION
Description of the tree structure after a first run of CQCS.EXE file (root directory C:\program files\cqcs by
default).
This directory contains mainly CQCS executables, DLL and image files (.bmp).
It also contains the following particular files :
FIRST.CFG : The absence of this empty file indicates that CQCS is run for the first time. It is created
when the CQCS software is run for the first time.
CQCSINST.LOG : Tracking file of the installation batch run.
If the batch file is not run during installation, this file contains the following text : "Install NOK".
If the batch file fails.
This file should contain information on the batch failure.
If the batch runs properly, this file contains a text similar to the following :
Run of the CQCS v5 installation batch
Root directory : E:\
Destination directory : C:\PROGRA~1\CQCS
Install in progress...
Run of E:\deltree /y C:\PROGRA~1\CQCS\first.cfg
OK.
This directory contains the database under the Windev proprietary format.
This directory contains the CQCS bootstrap files. It contains the following files only :
This directory contains .DAT files (text mode, protected by CRC) representing the data on temperature and
speed according to time.
This directory contains the images files representing the graph resulting from the DATA directory data.
This directory can be deleted.
When CQCS is run for the first time (after installing or reinstalling CQCS), the user’s data (that is to say the
content of the BDD, CONFIG and DATA directories) are saved as readable archives by CQCS in a
BACKUPxxx directory with xxx varying from 001 to 999.
Remark : the BACKUP001 directory is created when the CQCS software is run for the first time and will
consequently contain no user’s data. Moreover, this directory created during the first installation does not
allow a restitution to be carried out.
− Run backup directory : it archives the CQCS files. An archive comprises all of the files contained
in the configuration, data and database directories.
− Export directory : it contains the exported run text files compatible with Excel.
3. DIAGNOSTICS AND REPAIRS
3.1. INTRODUCTION
The CQCS User’s Manual contains a " servicing table " in its first pages. Refer to this table first, as the
indications given are not repeated in the present manual.
Systematically refer to the software compatibility document ref. 250538 to choose the replacement EPROM.
In CQCS a diagnostic screen is available that gives information on the state of a centrifuge. To reach this
window, choose the technician level, select the centrifuge on the main screen of supervision, press the
"Detail" button then the "Diagnostic" one.
The indications on the software versions allows the EPROM type and the version index (1->A, 2->B, etc..) to
be known.
The parameters visualised for the KR4i and the KR25i are identical.
Cooling unit control : active at level 1 and inactive at level 0
Lid coil control : control by pulses active at level 1.
Slippage : difference between the set-point value and the speed measurement.
Over-voltage coefficient : voltage coefficient. Maximum value 255. Coefficient representing the voltage
according to the speed.
Number of cycles : equivalent to the SERVICE menu data. This value is always updated at the end of a cycle.
DIAGNOSTIC SCREEN FOR KR4.22 CENTRIFUGE
Cooling unit control : active at level 0 (group active if value equals 0)
Lid coil control : active at level 0
Brake control : brake relay control. active at level 0
Motor excitation : separated excitation of the motor. active at level 0
Braking thyristor control : if one of the thyristors is active this value equals 1
Internal current set-point vaule : motor current set-point (maximum value: 3584)
Number of runs : Equivalent to the total number of runs displayed on the screen.
CQCS fitted with a secured access with a password determining various operating levels. The various levels
are selected in the CQCS "Options -> Access level" menu. The passwords are the following :
Operator No password
Technician Pass
SERVICING jouansav
The appendix C lists all the software problems corresponding to an error of operation.
Message : " the dynamic links The Windows remote access services The customer’s computer technician will
library RASAPI32.DLL cannot be are not installed on the PC have to install the Windows remote
found on the specified path " access services (possibly uninstall and
( displayed at CQCS run) install the RAS services again : cf.
corresponding paragraph in this
document).
Or select in the e-mail server
configuration "E-mail Use " : " No "
Message " Blockage when The possible causes are listed in the Check the listed points.
connecting to the server: e-mails operator message.
transmission impossible…. "
The cause : " CQCS software In this specific state, the CQCS
incorrect leaving" can occur if the stop/restart does not allow correct
CQCS software is stopped at a functioning to recommence.
particular moment of the remote
Stop Windows completely, then restart
access connection ; it remains in a
Windows (opening a new is not enough).
state of partial connection.
Blockage of the operator interface A particular stage of the SMTP Wait for the end of the waiting time.
With a message in the top of the connection stops the operator Reduce the maximum waiting time if
screen " e-mail Connection in interface. needed (cf. e-mail server configuration)
process (SMTP) "
PROBLEM POSSIBLE CAUSE REMEDY
Blockage when leaving CQCS with Blockage due to a current e-mail Wait for the end of the transmission
a fixed window display : transmission If the blockage remains for more than 5
" Please wait for the end of the minutes, stop CQCS using the Windows
current processes (e-mail, printing, " Task Manager".
backup) "
To replace the equipment inside the centrifuge : refer to the Fitting Instructions for CQCS kits ref. 250540.
To replace the RS232/RS485 converter, barcode readers or centrifuge connections, refer to the CQCS User’s
Manual.
To reinstall CQCS software, refer to the CQCS User’s Manual.
5. CHECKS, ADJUSTMENTS, CALIBRATION
The technician must carry out several tests in order to valid the CQCS software good functioning (refer to the
CQCS User’s Manual § checks at end of installation).
6. SPARE PARTS
Reference Description
85280850 Communication board
Reference Description
86003967 1.8 m cable RS232 wire from PC to DB9M/DB25M converter
Reference Description
85241960 Set of 50 CQCS stickers for liners
Reference Description
86003963 RS232 cable for GRYPHON barcode reader for centrifuge
The customer is responsible for the PC configuration (customer’s computer manager). The PC on
which the CQCS software will be installed should be properly configured, particularly concerning the remote
access services for the Internet (usually called RAS services). The installation procedures of the RAS
services presented in this paragraph are given for information only.
The setting up values given in this paragraph is only an example ; these setting up values must be adjusted
according to the indications supplied by the Internet access provider.
As a consequence, this setting up values must be carried out following the configuration procedure (or the
automatic software configuration) supplied by the Internet access provider.
In case of problem with the remote access services, it is recommended to uninstall them then install them
again.
Caution :
− You need the Windows installation CD-ROM to install the remote access services again.
− After installing the remote access services, install the Windows " Pack service "
Open the " Control Panel " then " Network ".
Select the " Services " tab, select " Remote access services " then click on " Delete " and confirm.
Click then on the " OK " button of the screen here above and restart Windows (as indicated).
Note : Windows restart is compulsory before being able to restart the remote access services.
Note : Reinstall the remote access services from the Windows CD-ROM in order to ensure a correct
installation.
Open the " Control panel " then " Network ".
Select the " Services " tab, then click on " Add…" .
Select " Remote Access Service ", insert the WindowsNT installation CD-ROM, and click on " OK " :
Check the name of the displayed directory : E:\i386\ (Note : " E " corresponds to the CD-ROM player).
The following screen appears after the installation is completed, select OK.
Open the " Control Panel " then " Internet Properties "
Select the " Connections " tab, then click on " Add "
In the " Basis " tab, enter a " entry name " and the Internet access provider " phone number " (suppress the
tick " use the telephony properties "), select your modem (cf. example hereunder).
Note : Modem previously installed according to the provider procedure (" Control Panel ", " Modems ",
" Add ", …).
Configure the " server " tab as indicated here above (network protocols : only keep TCP/IP ) :
If the provider provides primary and/or secondary DNS server addresses, change the "TCP/IP parameters ".
If not, leave the options by default :
Keep the other tab default configuration: Script : " none ", Security : " accept any authentication ", X25 :
" none " :
Click on " OK ". the following windows appears, enter the " User’s name ", and the " Password ", leave the
other configuration by default.
Note : The Internet provider gives the " User’s name " and the " Password ". The " User’s name " may also
be called " Connection user’s name " or " Connection login " or also " Connection code " depending on the
Internet provider.
Select " Programs ", " Accessories ", " Remote access ". Select the " Entering the phone book " configured
earlier and click on " Dial ".
The connection starts. A window " Authenticated " appears, showing that the connection is completed.
In case of failure, check the remote access and the Windows configuration (particularly the remote access
services installation) and contact the computer manager.
Note : Some messages indicate the remote access provider’s computer (in particular, the default due to the
remote computer surcharge. Example : " Error 718 : Postponed, waiting for a valid answer from the remote
equivalent PPP ").
Once the connection is completed, it is interesting to check the e-mail server availability (SMTP server) by
pinging the SMTP server address : Open command interpreter (Start->programs->Commands prompt and run
the " ping " command followed by the SMTP server address (example for AOL : " ping smtp.AOL.com ").
At the end of the test, suppress the connection : click (right button) on the following icon (in the " task bar "
at the bottom of the Windows screen) :
Select the " Connections " tab then click on the " Setup " button :
Follow then the indications of the installation wizard as indicated hereunder :
Fill in the advanced properties if the provider gives IP addresses for the DNS services :
Check the connection by running the remote access manager :
Once the tests are conclusive, come back to the Internet properties configuration screen and select this
connection as connection by default by clicking the "Always dial my default connection" button then clicking
on OK.
7.4. RAS SERVICE INSTALLATION GUIDE UNDER WINDOWS 95
Installing remote access services requires three steps : Installation of the TCP/IP network protocol then of the
remote access services and finally configuration of a new remote access.
Remark : The following indications depend on the Windows 95 version. Some of the screen copies can be
different then.
Open the " My Computer " (visible on the Win95 desktop), click on " Remote network access " then on "
Add a new connection ".
Follow then the indications given by Windows (entering a name, a phone number).
Run then the connection utility (Start->Programs->Accessories->Remote network access) and enter the
connection login and password). Once connected, a modem appears on the right hand side of the Windows
task bar.
Remark : If the country code appears before the provider phone number, open the properties of the new
remote network access by clicking on the connection icon with the button of the mouse (" My Computer " ->
" remote network access ") and suppress the tick off of the " Use the country and the zone codes " option :
8. APPENDIX B : GUIDE FOR LAPLINK USE
LapLink is a PC remote control software via the phone line network for example.
To function properly, LapLink "host" version must be run on the slave PC (the one remotely controlled). This
version is installed by default when installing CQCS (cf. CQCS User’s Manual).
On the master PC (the one that controls), run LapLink "2000" version. The configuration follows in this
chapter.
− Check with the customer that the modem of the remote PC is on and that it is properly connected
to the PC and to the phone line. Note the phone number of the remote PC.
− Ask the customer to test the dialling with the Windows dialler (Start menu ->Accessories->
Dialler).Do not forget the code needed to access an outside line if there is one.
− As soon as it rings click on " Hang up ". If it does not ring, ask the customer to have the
connections and the PC configuration checked by their computer servicing department.
Enter the information concerning the description, phone number, services and security information.
Concerning the identification code and the password, please refer to the " LapLink Host Configuration "
chapter :
Note : To ensure a more reliable connection, the information be sent on security to send (last two
areas) must be entered. Caution : these areas are automatically erased in case of failing connection
test.
- Click on then select the customer in the list of remote PCs and click on " Dial " :
- The connection should succeed. The remote control and/or files transfer can be carried out from
now on.
8.2. USEFUL COMMANDS
This paragraph details a few useful commands during a remote maintenance operation.
Remark : The LapLink Host configuration is carried out automatically when installing LapLink during the
CQCS installation step. The customer simply has to modify it. This chapter is for information only.
The printing redirection options, text and vocal chat are disactivated during LapLink host installation. The
corresponding windows are not presented in this document.
Options -> Connect options Menu
Options -> Program options Menu
Options -> Internet directory options Menu
INSTALLATION PROCEDURE
This appendix describes the problems encountered with the software for which there is no solution.
To allow an efficient follow-up of the software, let the Service department know about the frequency of these
problems.
PRINTING If when printing the message asking for confirmation of software closing is displayed,
then it is possible to access to the windows in the background
RESTORATION The restoration from a restoration directory which does not contains all the files
needed by CQCS can prevent the software from restarting correctly.