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Rodos en 70

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Sympatec GmbH

System-Partikel-Technik

RODOS Type Series B

Operating Instructions
(Original instructions)
RODOS
Hint

Hint

Complete or partial duplication of this documentation and

associated software without written permission is prohib-
ited. Rights to the documentation and software are re-
served by Sympatec GmbH.

Since complete freedom from error in technical documen-

tation is rarely achievable in spite of the greatest care, no
warranty is hereby implied for the absolute accuracy of this
document. Sympatec would be grateful to be advised of any
corrections required.

Clausthal-Zellerfeld, 3 February 2023.

RODOS
Copyright © 2014 - 2023 Sympatec GmbH, System-Partikel-Technik,
Am Pulverhaus 1, D - 38678 Clausthal-Zellerfeld, Germany

Artikel-Nr.: BHD140A0EN
RODOS_EN(7.0).docx
RODOS
Inhaltsverzeichnis

Content
1 Instructions for use 9
1.1 Operating manual 9
1.2 Intended use 9
1.3 Target groups 10
1.4 Device variants and type plate 11
1.5 Contact 12
1.6 Conformity 12
1.7 Disposal 12
1.8 Important notes on these operating instructions 12

2 Safety 13
2.1 Safety instructions for operation and maintenance 13
2.1.1 Operation 13
2.1.2 Maintenance 13
2.2 Safety instructions for accessories and spare parts 13
2.3 Labelling of used safety instructions 13
2.4 Overview of used warning signs 14
2.5 Safety instructions used 14
2.5.1 Transport 14
2.5.2 Installation and uninstallation 15
2.5.3 Operation 17
2.5.4 Cleaning and care 18
2.5.5 Maintenance 19
2.5.6 Disposal 20

3 Technical description and data 21

3.1 Brief description 21
3.2 Technical data 22
3.3 Scope of supply 25
3.3.1 RODOS 4mm, RODOS 6mm and RODOS 10mm 25
3.3.2 RODOS with rotating table 26
3.3.3 Optional scope of supply for measuring range R1 27
3.4 Functional parts overview 28

4 Transport 29
4.1 Transport in the original packaging 29
4.1.1 Handling during transport 29
4.1.2 Unpacking the device and its components 29
4.1.3 Disposal of packaging material 30
4.2 Transporting the device without packaging 31

5 Installation und uninstallation 33

5.1 Before installation 33
5.2 Installation 34
5.2.1 Start up and basics 34
5.2.2 Setting up RODOS 35
5.2.2.1 Setup of the dispersing system for the measuring
ranges R2-R7 35

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RODOS
Inhaltsverzeichnis

5.2.2.2 Setup for measuring range R1 36

5.3 Product supply with funnel adapter 39
5.3.1 Preliminary remarks 39
5.3.2 Configuring RODOS with funnel adapter and
platform 39
5.3.3 Installation and connection of the vibratory feeder 42
5.3.3.1 VIBRI 42
5.3.3.2 VIBRI/L 43
5.4 Product supply with optional rotating table 45
5.4.1 Preliminary remarks 45
5.4.2 Configuring RODOS with rotating table and brush 45
5.4.3 Configuring RODOS with rotating table and
aspiration tube 47
5.4.4 Installation and connection of the vibratory feeder 48
5.4.4.1 VIBRI 48
5.4.4.2 VIBRI/L 50
5.5 Establishing connections 52
5.5.1 Electric connection of RODOS to HELOS 52
5.5.2 Supply of compressed air 52
5.5.3 Connection of the extraction unit to the extraction
nozzle 53
5.6 Alignment of the dispersing-line 54
5.7 Uninstalling 55
5.7.1 Preparation for uninstalling 55
5.7.2 Uninstallation From the HELOS Sensor 56

6 Operation 57
6.1 Important notes 57
6.2 Operational components 58
6.3 Operating panel 58
6.3.1 Display 59
6.4 Setting up the feeder 59
6.5 Determining the operations parameters 60
6.6 Remarks and notes 64
6.6.1 Choice of the product take-up 64
6.6.2 External light sources 64
6.6.3 Draught 64
6.6.4 Dispersion 64
6.6.5 Product changing 65

7 Cleaning and Care 67

7.1 General cleaning 67
7.2 Cleaning the compressed air supply 68
7.2.1 Cleaning the filters 68
7.2.2 Cleaning the compressed air measuring tube 69
7.2.3 Cleaning and changing the feeding brush 69

8 Maintenance 73
8.1 Maintenance Intervals 73
8.1.1 Dispersing line 75

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Inhaltsverzeichnis

8.1.2 Protruding aspiration tube 76

8.1.3 Brush assembly 76
8.1.4 Electrics and electronics 76

9 Decommissioning and disposal 77

9.1 Decommissioning 77
9.2 Disposal 77

10 Appendix 78
10.1 Optional Accessories 78
10.2 List of Spare Parts and Wearing Parts 79
10.3 Configuration menu for device parameter 83

11 Glossary 85

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RODOS
1 Instructions for use

1 Instructions for use

1.1 Operating manual
Before using the device, read the operating instructions and the safety
instructions carefully and act accordingly.
The operating instructions are linked to the device. Therefore, keep them
to hand and pass them on with the device if necessary.
Due to the modular design of the Sympatec devices, these operating in-
structions together with other operating instructions for the HELOS sen-
sor, the control software or, if necessary, accessories form a joint
operating instructions manual. Therefore, in addition to these instruc-
tions, it is essential that you also pay attention to the associated operating
instructions.

1.2 Intended use

RODOS is a device for feeding and dispersing dry, non-flammable and non-toxic
powders with particle sizes between 0.1 μm and 3,500 μm, depending on the se-
lected dispersing line with different inner diameters from 4 to 10 mm. The usable
powder quantities depend on the product properties and are between < 1 g and 1500
g. Dispersing is carried out by particle impacts and centrifugal forces as a result of
velocity gradients. The energy is applied via compressed gas. The injector primary
pressure and the annular gap width can be adapted to the product.

For most sample materials, the combination of the vibrating feeder VIBRI and the
inlet funnel mounted on the dispersing line is sufficient to generate a dispersed aer-
osol jet. The rotating table with wiper and compacting roller as well as a brush
disperser are intended for particularly fine or adhesive products. The ASPIROS mi-
cro-dosing system is used for the smallest sample quantities from less than 1 mg up
to one gramme.

An extraction unit is required to operate the RODOS in order to collect the sample
and ensure a laminar flow in the measuring zone of HELOS. RODOS is controlled
via a control software or manually via a control panel.

The device is not intrinsically safe when using powders that are hazardous to health
or if the powder forms a flammable or explosive mixture with the compressed gas.
It must therefore only be used if additional measures are taken by the operator at
the installation site to enable the device to be operated safely and in accordance
with its intended use.

RODOS with HELOS is designed as a movable device with a mains plug for indoor
use. The device is intended for use in industrial or university laboratories. Private
use is excluded.

The prescribed installation, operating and maintenance instructions must be ob-

served. Safe operation of the device cannot be guaranteed in the event of any other
use beyond this. The manufacturer is not liable for damage or injury resulting from
any use other than the intended use.

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RODOS
1.3 Target groups

The operating instructions provided do not release the operator from the obligation
to develop and apply, or have applied, his own health and/or safety rules based on
the requirements of the overall system, as well as safety-related work procedures,
and to monitor compliance with these

1.3 Target groups

These operating instructions describe activities that require special qualifications to
perform. These instructions are therefore aimed at the relevant target group for these
activities. The sections are marked with the target group symbol.
Table 1: Target groups of this operating manual
Target Activity Skills
group
Trained task Trained personnel were trained by the operator on the tasks assigned
personnel assigned, , to them, in particular the operation, and possible dangers in the event
operation of improper conduct.
Trained personnel are particularly familiar with the samples and oper-
ating materials used and are familiar with their safety data sheets.

Transport transport, Transport personnel are qualified personnel who, due to their training,
personnel loading, , knowledge and experience, as well as the relevant regulations, carry
unloading out the transport of products professionally .
Transport personnel recognizes and avoids possible hazards and mate-
rial damage associated with this activity .

Maintenance set-up , Maintenance personnel are trained specialist personnel who, based on
personnel connection their training, knowledge and experience, as well as the relevant regu-
lations, carry out maintenance.
Maintenance Personnel recognize and avoid possible hazards and
property damage associated with this activity.

Service repair, Service engineers are qualified personnel from Sympatec or one of its
engineers install commissioned agencies, which, on the basis of certified training,
spare parts knowledge and experience as well as the relevant provisions, profes-
sionally carries out a repair, assembly or replacement .
Service engineers know and avoid the hazards and property damage
associated with this particular activity .
Qualified Electrical Qualified electricians are qualified personnel who, due to their train-
electrician connection ing, knowledge and experience, as well as the relevant regulations,
carry out work on electrical equipment and installations in a profes-
sional manner.
Qualified electricians recognize and avoid possible dangers and mate-
rial damage associated with this activity .

Activities or sections of this operating manual for a specific target group

are marked with a corresponding symbol from the table above .

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RODOS
1 Instructions for use

1.4 Device variants and type plate

The device is available in several variants. These are the result of combining the
base variant with one or more ordering options. The following variants are available
ex works:
Table 2: RODOS device variants
Device or option Ordering no. Type ID
Base variant with 4 mm dispersing line HD140A0 RODOS
Base variant with 6 mm dispersing line HD160A0 RODOS
Base variant with 10 mm dispersing line HD1A0A0 RODOS
Base variant with rotating table HD142A0 RODOS - T4
You can identify the variant from the type plate located on your device.
The dispersing line is not entered on the type plate, as it can be replaced. The base
variant with rotating is only available with a 4 mm dispersing line.

Figure 1: example of RODOS type plate

Please note whether the relevant section of this operating manual is ap-
plicable for your variant. If no information is provided, the section ap-
plies to all device variants, otherwise only to the variants with the
specified identifier .

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RODOS
1.5 Contact

1.5 Contact
If any questions arise during use of the device that cannot be clarified with these
operating instructions, please contact Sympatec GmbH:
 Sympatec GmbH
System Partikel Technik
Am Pulverhaus 1
D-38678 Clausthal-Zellerfeld
Germany
 www.sympatec.com
@ [email protected]
 +49 (5323) 717-0
 +49 (5323) 717-229

1.6 Conformity
Due to its design and construction as well as the version marketed
by us, the machine described below complies with the basic safety
requirements of the following EC directives.
Product: Dispersing system
Type: RODOS
• 2006/42/EC (safety of machinery)
• 2014/30/EU (electromagnetic compatibility)
The formally complete declaration of conformity can be found in
the respective delivery documents of your device.

1.7 Disposal
This device is an electrical or electronic device in accordance with di-
rective 2012/19/EU (WEEE ). It must not be disposed of with household
waste, but must be collected separately. Dispose of the device in a pro-
fessional and legally compliant manner. If you no longer use your de-
vice, you can return it to Sympatec GmbH for disposal.
The device and all accessories are supplied in special packaging. You
can return the packaging to your Sympatec representee for disposal.
We recommend that the packaging is stored in order to ensure the best
protection for the device during future transport.

1.8 Important notes on these operating instructions

• Please observe the safety instructions in section 1.5.
• Carefully read sections 4 and 5 before installation.
• Operation is described in detail in section 6.

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RODOS
2 Safety

2 Safety
2.1 Safety instructions for operation and maintenance
2.1.1 Operation
The device may only be used by persons who have been instructed in its handling
and have been expressly instructed in its operation. Some activities require special
skills and are marked in this manual with one of the target group symbols from
section 1.3. These activities may only be carried out by persons with the skills re-
quired there.
Operation of the device is subject to the applicable national regulations. Use by
private individuals is not permitted.
In addition to the operating instructions and the statutory accident prevention regu-
lations applicable in the user’s country, the recognised technical rules for safety and
professional work must also be observed. Do not work in any unsafe way.
2.1.2 Maintenance
Only carry out maintenance work that is described in the operating manual. The
specified cycles must be observed. For maintenance and cleaning the device must
be handled in such a way that no danger arises for maintenance personnel or other
persons.

2.2 Safety instructions for accessories and spare parts

Use only original accessories and spare parts. The use of other parts may affect the
safety and function of the device.

2.3 Labelling of used safety instructions

WARNING
Potentially hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION
Potentially hazardous situation which, if not avoided, could result in mi-
nor or moderate injury.

NOTICE
Important instructions that are not related to injuries and protect the device from
damage or malfunction .

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RODOS
2.4 Overview of used warning signs

2.4 Overview of used warning signs

Warning of danger Warning of health hazard

Warning of a hand injury Warning of Laser beam

Warning of flammable
Warning of explosives substances

Warning of electrical hazard Warning of sharp objects

2.5 Safety instructions used

2.5.1 Transport

CAUTION
Risk of injury due to device weight !
When transporting RODOS manually, there is a risk of crushing fingers
due to its shape and weight.
➢ Ensure a firm ground and stand.
➢ When transporting the device, hold it with both hands on the oppo-
site sides.
➢ Protect your fingers with suitable protective gloves!

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RODOS
2 Safety

2.5.2 Installation and uninstallation

CAUTION
Electrostatic discharge!
Operating the system without proper ground connection may cause
electrostatic discharge. Depending on the type of product sample, an
electric flashover might be the consequence.
➢ Install the earthing straps.
➢ Wear conductive clothing and shoes

CAUTION
Minor dust explosions!
Operating the system without proper ground connection may cause
electrostatic discharge. Depending on the type of product sample, mi-
nor dust explosion might be the consequence.
➢ Install the earthing straps.

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RODOS
2.5 Safety instructions used

CAUTION
Sharp-edged rotating table!
While installing the injector adapter there is a risk of squeezing or cut-
ting your fingers at the rotating table.
➢ Do not touch the sharp edge of the rotating table.
➢ Wear protective gloves.

CAUTION
Class 3R Laser Radiation!
Eye exposure to the laser beam may cause severe retinal injuries.
➢ Avoid direct eye exposure

WARNING
Risk due to hazardous Aerosol!
A non-functional suction or non-installed suction leads to uncon-
trolled escaping of aerosol when starting a measurement.
➢ Before commissioning the device, check the function of the suction
unit
➢ Always observe the safety data sheets of the sample materials used.
➢ Wear suitable personal protective equipment when in contact with
hazardous substances.

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RODOS
2 Safety

2.5.3 Operation

CAUTION
Moving rotating table!
If you reach into the moving rotating table your fingers or hand might
be squeezed.
➢ Do not reach into the moving rotating table.

CAUTION
Risk due to aerosol jet!
If the light- and contact protection cover is removed during operation,
there is a risk of injuring parts of the hand or arm in the open aerosol
jet.
➢ Never remove the protection cover during operation.

WARNING
Risk due to hazardous aerosol!
A non-functional suction or non-installed suction leads to uncon-
trolled escaping of aerosol when starting a measurement.
➢ Before commissioning the device, check the function of the suction
unit
➢ Always observe the safety data sheets of the sample materials used.
➢ Wear suitable personal protective equipment when in contact with
hazardous substances.

WARNING
Risk due to hazardous aerosol!
Feeding of particles larger than the maximum particle size specified in
the specifications can lead to blockages in the dispersing line and thus
to uncontrolled escaping of aerosol at the start of a measurement.
Do not operate the device outside the specifications!
➢ Always observe the safety data sheets of the sample materials used.
➢ Wear suitable personal protective equipment when in contact with
hazardous substances.

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RODOS
2.5 Safety instructions used

2.5.4 Cleaning and care

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RODOS
2 Safety

2.5.5 Maintenance

WARNING
Risk due to hazardous substances!
Danger to health if hazardous, substances are touched, swallowed or
inhaled.
➢ Always observe the safety data sheets of the sample materials used.
➢ Wear suitable hand protection or other required personal protective
equipment when in contact with hazardous substances.
➢ Wear suitable personal protective equipment when in contact with
hazardous substances.
➢ Wear suitable hand protection or other required personal protective
equipment when in contact with hazardous substances.
➢ Avoid ignition sources around RODOS.

CAUTION
Electrical hazard due to damaged cables or connections!
Damaged cables or connections can cause injury to the user or other
persons.
➢ Regularly check the cables and connections for possible damage
before using the devices.
➢ Do not use damaged cables under any circumstances, but have them
replaced immediately.
➢ Shut down devices with damaged cables or connections immedi-
ately and contact your local Sympatec representee.
➢ Do not attempt to repair at your own risk.

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RODOS
2.5 Safety instructions used

2.5.6 Disposal

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RODOS
3 Technical description and data

3 Technical description and data

3.1 Brief description
RODOS is a device for feeding and dispersing dry, non-flammable and non-toxic
powders with particle sizes between 0.1 μm and 3,500 μm, depending on the se-
lected dispersing line.

Feeding Depending on the sample the RODOS system can be

equipped with different types feeding components. As a
standard, the RODOS is equipped with a funnel adapter.
Optionally, the sample is supplied by a rotating table with
either a brush pre-disperser or a protruding aspiration tube.
For all these feeding components, the vibratory feeder
VIBRI is required. Instead of these feeding components
mentioned above, the micro-dosing system ASPIROS is
available for minimal amounts of sample material.
Dispersing Sys- As a result of continuing development, the dispersion sys-
tem tem of the well-proven RODOS dry dispersion unit is de-
signed for a long service life. A quick-change mechanism
permits the interchange of dispersing lines within a few
minutes. The mass flow can be matched to the product by
selecting the diameter of the dispersion line from 4 mm,
6 mm up to 10°mm
Add-ons The dispersing effect can be matched to specific demands
by supplementing a rebounding surface cascade to a dispers-
ing line. For the extraction of the particle flow, several types
of vacuum cleaners are available.
Limitations The dispersing system operates in an open measuring zone,
i.e. the particles have direct contact with the ambient air.
As far as toxic materials are concerned, we urgently suggest
the application of the optional dry measuring cell, which
seals off the measuring area from the surrounding. It applies
also when the place of installation is exposed to draft and
direct sunlight, or when coarse particles are to be measured
by a 6mm- or 10mm-injector.
Clamping A clamping device holds the suction unit securely during
operation and is controlled automatically by the push of a
button.
Durability The entire disperser is designed for a high level of durability.
Als The dispersing line, which is made of hardened tool
steel, serves as the basis for this.

Start-up Please read sections 4 and 5 carefully, before in-

stalling the RODOS.
Appliance The operation is described in section 6.

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RODOS
3.2 Technical data

3.2 Technical data

General specifications RODOS

Figure 2: RODOS without rotating table

Figure 3: RODOS with rotating table

Instrument version RODOS type series B

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3 Technical description and data

General specifications RODOS

Variants Different methods for sample transport and pre-dispersion are available for the adapta-
tion of RODOS to a variety of sample materials. Furthermore, there are three different
sizes of dispersing line diameter, which allow for a perfect adaptation to the particle
size. You can recognize the variant also on the nameplate located on your device.
• RODOS with sample supply via VIBRI/L or ASPIROS in 4, 6 and 10 mm ver-
sion1
• RODOS T4 rotating table, protruding aspiration tube and rotating brush pre-dis-
perser or VIBRI/L, 4 mm dispersing line only
Dimensions & weight A=604 mm x B=350 mm x C=360 mm / 17,0 kg (RODOS)
A=813 mm x B=350 mm x C=240 mm / 19,0 kg (RODOS w. rotating table)
+9,0 kg (VIBRI/L)
Dispersing ranges Product dependent2
• 4 mm Injector (2 mm outlet) 0,1 µm up to 1500 µm
• 6 mm Injector (4,5 mm outlet) 1 µm up to 3000 µm
• 10 mm Injector (6 mm outlet) 10 µm up to 3500 µm
Measuring ranges HELOS RODOS:
• R1 – R7: 4 mm Injector3
• R2 – R7: 6 mm Injector4
• R2 – R7: 10 mm Injector5
Dispersion6 By particle-particle and particle-wall collisions and by centrifugal forces caused by
v1 velocity gradients.
Kollision • Dispersing line, bulk hardened, selectable inner diameters: 4 mm, 6 mm or
10 mm.
v2
• The energy is supplied by compressed gas. It can be adapted within wide limits to
the requirements of the product by adjustment of primary pressure and annular
gap width of the injector.
v1 Kollision
Sympatec guaranties a minimum lifetime of the 4 mm dispersing line of 20,000 meas-
urements with 5 g sample of PZ35F Portland cement.

v1
dv
dx 

Controlling • Performing a reference measurement (without material)

• Performing a normal measurement
• Optional: rotating table (variant T4)
Power supply • From Sensor: 24 V @ 1,8 A max.
Electrical connectors • Power supply and RS485 communication from sensor (6-pin)
• Power supply and RS485 communication for dosing unit (6-pin)

1 ASPIROS with 4 mm Injector only

2 Generally, the particles should always be smaller than half of the width of the air outlet, otherwise there is a chance to
create a blockage near the outlet. For soft fibrous material, it is still possible to safely disperse particles exceeding this
dimension.
3 Recommended for HELOS measuring ranges R1 – R5
4 Recommended for HELOS measuring ranges R3 – R7
5 Recommended for HELOS measuring ranges R6 – R7
6 All 4 mm dispersing lines are run in with 15 kg cement PZ35F equivalent to 3000 measurements of samples of 5 g.

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RODOS
3.2 Technical data

General specifications RODOS

Compressed air supply connection: Quick fitting, nominal width 10 mm,
coupling included
supply pressure: 1 – 8 bar
max. injector primary pressure7: 6 bar
throughput8
4 mm injector: 90 l/min @ 1 bar, typ.
135 l/min @ 2 bar, typ.
160 l/min @ 3-6 bar, typ.
270 l/min max.
6 mm injector: 210 l/min @ 1 bar, typ.
230 l/min @ 2 bar, typ.
230 l/min @ 3-6 bar, typ.
400 l/min max.
10 mm injector: 192 l/min @ 0,5 bar
288 l/min @ 1 bar
372 l/min @ 1,5 bar
468 l/min @ 2 bar
546 l/min @ 2,5 bar
624 l/min @ 3 bar
quality: According to ISO 8573-1:2010 [1:3:1], free of particles, water and oil.
Ambient conditions Temperature: 5°C up to 40°C
Air humidity: max. 80%, non-condensing
Materials in contact with product Hardened tool steel, ALMgSi1
variant T4: hardened tool steel, ALMgSi1, PA6, Vulkollan®, NBR

Software9 Supported by
• PAQXOS 1.0 and higher
• WINDOX 5, all versions
Vacuum inlet R1

The DRY SUBMICRON measuring range R1 requires a special vacuum inlet, due to
the reduced working distance z = 19 mm of this range. It is automatically included in
the extent of the delivery for RODOS in combination with HELOS/F-R1 systems.
stömungsgünstige Absaugung
Vacuum inlet R2-R6 streamlined inlet

Erdungskabel
earthing cable for
RODOS

Erdungskabel für Ansaugung

earthing cable
for extraction pipe

Erdungsfeder für X95-Profil

earthing spring
to X95-bench

The aerodynamic JET vacuum inlet is the standard extraction unit and suited for all
measuring ranges from R2 to R6.

7 The maximum injector pressure which can be set by the software is 6 bar. The maximum injector pressure which can be
set-up depends on the injector diameter, the injector depression set-up and the supply pressure. The supply pressure must
exceed the injector pressure by at least 1 bar.
8 Typische Arbeitswerte des Injektors bei maximalem Unterdruck.
9 Frühere WINDOX 5 Versionen wurden nicht getestet und sind deshalb auf Anfrage verfügbar.

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RODOS
3 Technical description and data

3.3 Scope of supply

The scope of supply of RODOS is different for the respective device variants.
If a component from the scope of supply is missing, please contact your local Sym-
patec representee immediately to find a solution.

3.3.1 RODOS 4mm, RODOS 6mm and RODOS 10mm

1 RODOS with injector,
without rotating table

2 RODOS funnel adapter

3a Platform for VIBRI/L

oder
3b Platform for VIBRI

4 Adjusting tool with target

5 Clamp holder with JET extraction

6 Earthing strap

7 Power and communication cable

(RS485 cable) for VIBRI/L

8 Quick fitting coupling for com-

pressed air hose

9 KF coupling flange with clamp

(attached to hose of vacuum
cleaner if delivered)

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RODOS
3.3 Scope of supply

10 Light- and contact-protection

cover for HELOS.
(must be used for measuring range
R1 and R2).

3.3.2 RODOS with rotating table T4

1 RODOS with 4mm injector and
rotating table

2 RODOS funnel adapter, 4 mm

3a Platform for VIBRI/L (mounted)

oder
3b Platform for VIBRI (fastening
mounted, platform enclosed)

4 Support panel for

VIBRI and VIBRI/L

5 Adjusting tool with target

6 Clamp holder with JET extraction

7 Aspiration tube for RODOS with

4 mm injector.

8 Spare brush

9 Brush tool

10 Earthing strap

11 Power and communication cable

(RS485 cable) for VIBRI/L

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RODOS
3 Technical description and data

12 Quick fitting coupling for com-

pressed air hose
13 KF coupling flange with clamp
(attached to hose of vacuum
cleaner if delivered)

14 Light- and contact protection

cover for HELOS
(shall be used for measuring range
R1 and R2).

3.3.3 Optional scope of supply for measuring range R1

1 RODOS extraction for measuring
range R1, mounted on a clamp
holder with earthing strap

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RODOS
3.4 Functional parts overview

3.4 Functional parts overview

2 1 Funnel
1
2 VIBRI/L platform
3 Dispersing line
10 4 Rotating knob for pri-
3
mary pressure
5 Adjustment wheel for
depression, Injector
4
6 Turning knob (T4)
7 Operating panel
5
8 Display
6
9 7 9 Support panel for
8 VIBRI (T4)
Figure 4:RODOS – view front left 10 Compacting roller
(T4)
11 Brush motor (T4
11 12 Rotating table (T4)
12 13 Wiper (T4)
14 Drawer (T4)
15 Compressed air con-
nector
16 Power supply for dos-
ing unit

13 17 Power supply from

Sensor
22 14 18 Type plate
21 15
20 16 19 Clip for earthing strap
19 18 17
20 Measuring point for
Figure 5: RODOS – connections from the right side compressed air
21 Push-in fitting for
23 cleaning pressure
22 Push-in fitting clean-
ing nozzles
24
23 Extraction
29
28 24 Flange, to vacuum
25 25 Clamp holder
26 Clamping device
27 27 Knurled head screw
26
28 Distance pin
Figure 6: view of suction unit 29 Clip for earthing strap

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RODOS
4 Transport

4 Transport
4.1 Transport in the original packaging
4.1.1 Handling during transport
Sympatec devices are usually shipped in sturdy cardboard boxes, which are also
equipped with an inner packaging made of polyurethane foam. This can partially
compensate for external forces, such as impacts or vibrations, and prevent the de-
vice from unintentionally slipping.
However, please note the following:
Transport the device and its packaging only transport the outwardly
visible arrows facing upwards. If you do not, the dead weight may
damage some parts of the device.

Some parts of the device are sensitive. Therefore, avoid exposing

the device and its packaging to greater acceleration forces, as these
parts can be irreparably damaged.

The packaging and its contents are sensitive to moisture. Moisture

endangers the stability of the packaging and can damage the device
and its electronic components.

4.1.2 Unpacking the device and its components

Sympatec strongly recommend that the instrument and its components

are unpacked by a trained service engineer. You avoid the associated
risks. The service engineer will check the completeness of the delivery,
the faultless condition of the delivered components or any transport
damage.
Prior to unpacking:
• Make sure that there is enough space in the unpacking location to remove and
put down the device and its components.
• Pay attention to the orientation arrows on the cardboard (symbol ). The arrows
must point upwards.

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RODOS
4.1 Transport in the original packaging

Opening the boxes:

HINWEIS
When opening the boxes with sharp or pointed tools, avoid damaging the pack-
aged goods .

• Open the cardboard box.

• If necessary, remove the documents above or other components.
• Take out the top foam piece.
You now have access to RODOS and the accessories
• Remove accessories that make it difficult to access the device.
• Grasp the device with both hands on two opposite sides.
• Pull the device upwards out of the foam part.
• Place the device in the previously selected location.
Remove the other accessories such as hoses or similar from the cardboard box.

4.1.3 Disposal of packaging material

The device and all accessories are supplied in special packaging. You can return
the packaging for disposal to your Sympatec representative or dispose of it on site.
However, we recommend storing the packaging to ensure the best protection for the
device during future transport. For more information, see section 9.

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RODOS
4 Transport

4.2 Transporting the device without packaging

Transport of the device without packaging should always be carried out by trained
personnel with the necessary caution. Therefore, first of all three important safety
instructions:

HINWEIS
Take into account the decentralised centre of gravity of the RODOS due to the
protruding dispersing line.

Before RODOS can be transported, the device must be cleaned (see

section 7) and then removed from HELOS (see section 5.7.2).
Please first familiarize yourself with the necessary steps.
• Ensure that all cables and hoses have been removed (see section 5.7.1)
• Ensure that there is sufficient space at the intended installation or storage loca-
tion.
• Hold the device with both hands on two opposite sides.
• Transport the unit to its intended installation or storage location.

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RODOS
5 Installation und uninstallation

5 Installation und uninstallation

5.1 Before installation
HINWEIS
Switch off the HELOS sensor before plugging in or unplugging electrical connec-
tions.
If the sensor is switched on, the electronics of the sensor or the disperser can be
damaged.
The HELOS sensor key switch must be in position 0 (off) or 1 (standby).

Before starting the installation, please check whether the following prerequisites
are met. Only a flawless condition of all components used can guarantee reliable
and safe operation.

Table 3: Prerequisites

Prerequisites
HELOS Installed in accordance with operating instructions with
adequate space in front of the sensor (Sympatec logo faces
to the user).
RODOS Installation in front of the laser diffraction spectrometer
on a solid and plane surface.
Extraction system Used to extract all particles blown into the measuring
zone. Installation according to manual.

Table 4: Operating conditions

Operating conditions
(Air) pressure supply from 1 to 8 bar / 14.5 to 116 psi
class 1 DIN ISO 8573-1
Phase-to-neutral voltage: 24V DC, 1A max.
Environmental temperature from 5 to 40ºC / from 40 to 104°F (±5°F)
Environmental humidity max. 80%, non-condensing
Communication: RS485

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RODOS
5.2 Installation

5.2 Installation

5.2.1 Start up and basics

All sealing elements in your device are designed for specified operating
conditions. Prior to operation, check if all sealing elements and surfaces
are resistant against the products to be measured or solvents to be used.
For questions please contact your local Sympatec partner.

The RODOS dispersing system offers a large variety of set-ups. The following steps
explain the different possibilities and the respective set-ups.

Step 1: Select a measuring range

• R1: section 5.2.2.2
• R2-R7: section 5.2.2.1

Schritt 2: Choose the feeding method

• Funnel adapter: section 5.3
• Rotating table: section 5.4
o With brush seal: section 5.4.2
o With aspiration tube: section 5.4.3

Schritt 3: Establish the required connections

• Electrics & communication: section 5.5.1
• Compressed air: section 5.5.2
• Extraction: section 5.5.3

Schritt 4: Adjustment of the dispersing line

• R1: section 5.2.2.2 (included)
• R2-R7: section 5.2.2.1

Schritt 5: Sensor control software

• Please refer to the respective instructions of the sensor control software.

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RODOS
5 Installation und uninstallation

5.2.2 Setting up RODOS

5.2.2.1 Setup of the dispersing system for the measuring ranges R2-R7
All HELOS/KF and HELOS/KR are equipped with a metal plate in the
centre of their x95 structural rail. The plate is the earthing point for the
extraction. For details, please refer to the HELOS operating instructions.

Step 1:
Place the clamp holder of the JET
extraction onto the x95 structural
rail in the measuring zone.
Slide the holder to the left until its 1.
distance pin (1) is touching the left
wall of the measuring zone.
Subsequently tighten the knurled-
head screw (2.) to fasten the 2.
holder.
Check the proper connection of Figure 7
the delivered earthing strap to the
clip of the holder.
Step 2:
Place the RODOS system in front
of the HELOS sensor.
Keep a distance of about 10 cm
(4 inches) between the end of the
dispersing line and the JET ex-
traction.

The final alignment of the

dispersing-line is de-
scribed in section 5.6.
Figure 8

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RODOS
5.2 Installation

Step 3:
Connect the earthing strap of the
clamp holder to the RODOS. Push
the second end of the earthing
strap onto one of two clips under-
neath the RODOS.

Figure 9

NOTICE
Proper functioning of the system electronics cannot be guaranteed if earthing
straps are not connected, i.e. proper grounding is mandatory for usage.

5.2.2.2 Setup for measuring range R1

The height adjustment for the dispersing line has to be done before, fol-
lowing step 2 from section 5.6. An adjustment of the height during the
described setup below is no longer possible.

Arrange the set-up for the measuring range R1 carefully.

Otherwise significant deviations of the results might occur!

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RODOS
5 Installation und uninstallation

Step 1:
Place the clamp holder of the JET
extraction onto the x95 structural
rail in the measuring zone.
Slide the holder to the left until its
distance pin (1) is touching the left 1.
wall of the measuring zone.
Subsequently tighten the knurled- 2.
head screw (2.) to fasten the
holder.
Figure 10
Check the proper connection of
the delivered earthing strap to the
clip of the holder.

Step 2:
Insert the dispersing line into the
extraction tube.

Figure 11

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RODOS
5.2 Installation

Step 3:
Connect the earthing strap of the
clamp holder to the RODOS. Push
the second end of the earthing
strap onto one of two clips under-
neath the RODOS.

Figure 12
Step 4:
Align the tips of the white arrows
on the dispersing line and the ex-
traction nozzle. They have to touch
each other exactly along the vir-
tual centre line (as shown in the
figure).

Figure 13
Step 6:
Place the light-protection cover on
top of the measuring zone in order
to protect the R1 lens from ambi-
ent light.

Figure 14

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RODOS
5 Installation und uninstallation

5.3 Product supply with funnel adapter

5.3.1 Preliminary remarks

CAUTION
Components might become fast projectiles by compressed air!
Changing the dispersing line without disconnecting the pressure supply
might cause injuries by components becoming fast projectiles due to
the compressed air.
➢ Disconnect the pressure supply before start working on the device.
For free-flowing products, the sample can be fed directly into the funnel and thus
into the injector. The rotating table is not used for this kind of product supply.

5.3.2 Configuring RODOS with funnel adapter and platform

The following steps describe the change from the rotating table to the funnel adapter
unless already installed. In case of the standard configuration without rotating table
please proceed with step 5.

Step 1:
Remove the fastening screw of the
injector.

Figure 15

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RODOS
5.3 Product supply with funnel adapter

Step 2:
Remove the hose from the brush
pre-disperser and disconnect the
plug of the brush motor (back-
ground).

Figure 16
Step 3:
Loosen the quick fitting (1.)and lift
2. 1.
the brush assembly by pressing on
the injector against the spring
force (2.). Then take the brush 3.
pre-disperser out of the groove
and pull it off (3.).

Figure 17
Step 4:
Fasten the injector again by tight-
ening the screw.

Figure 18

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RODOS
5 Installation und uninstallation

Execute the steps 5 and 6 only for VIBRI (not for VIBRI/L).

For VIBRI/L please proceed with step 7.

Step 5:
Mount the platform for the VIBRI.
First, loosen the upper retaining
ring.
Step 6:
Attach the asymmetric drilled plat-
form to the lower retaining ring
exactly as shown in the figure.
Tighten the assembly with the up- Figure 19
per retaining ring.
Your setup must comply
with the setup shown in the
figure. Otherwise, the
VIBRI cannot properly feed into
the funnel.

Step 7:
Attach the funnel adapter to the 2.
end of the dispersion-line (1) and
fasten it via the quick fitting (2).
Attach the silicone hose to the
connecting olive to allow for 1.
measuring the negative injector
pressure (3).
3.

Figure 20
The silicone hose shall completely enclose the olive and the frit. Make
sure that the silicone hose is not buckled in any way, otherwise you might
obtain wrong pressure data.

The configuration of RODOS with funnel adapter is now finished.

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RODOS
5.3 Product supply with funnel adapter

5.3.3 Installation and connection of the vibratory feeder

5.3.3.1 VIBRI
For VIBRI/L refer to section 5.3.3.2.

Step 1:
Place the VIBRI on the mounted
platform. Align it to the funnel so
that the chute feeds the sample
into the funnel.

Figure 21
Step 2:
Connect the VIBRI via the earth-
ing strap to one of the earthing
clips underneath the RODOS sys-
tem.

Figure 22
Step 3:
Plug one end of the connection ca-
ble into the socket of the VIBRI ...

Figure 23

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RODOS
5 Installation und uninstallation

Step 4:
…and the other end into the socket
for the dosing unit of RODOS (up-
per socket).

Figure 24

The installation of VIBRI for direct sample feed into the funnel adapter is now fin-
ished.

5.3.3.2 VIBRI/L
Step 1:
Place the VIBRI/L on the mounted
platform. Align it to the funnel so
that the chute feeds the sample
into the funnel.
External earthing straps
between VIBRI/L and RO-
DOS are not required. In-
stead, the earthing is internally
done via the RS485 cable.
Figure 25
Step 2:
Plug the bigger plug of the RS485
cable into the socket of the
VIBRI/L ...

Figure 26

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RODOS
5.3 Product supply with funnel adapter

Step 3:
…and the smaller plug into the
socket for the dosing unit of RO-
DOS (upper socket).

Figure 27

The installation of VIBRI/L for direct sample feed into the funnel adapter is now
finished.

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RODOS
5 Installation und uninstallation

5.4 Product supply with optional rotating table T4

5.4.1 Preliminary remarks

Cohesive products should be fed by the rotating table. The funnel and its adapter
are not required for this kind of setup.

5.4.2 Configuring RODOS with rotating table and brush

The following steps describe the changes from standard set-up with funnel adapter
to the optional rotating table and feeding brush. The platform for the vibratory
feeder may remain on the injector if already installed.

Step 1:
Remove the silicone hose from the 2.
connecting olive (1.)
Loosen the quick fitting (2.).
Pull off the funnel adapter (3.).
3.

Figure 28

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RODOS
5.4 Product supply with optional rotating table

Step 2:
Remove the fastening screw of the
injector.

Figure 29
Step 3:
Press the injector down against
1. 3.
the spring (1.) while attaching the
brush pre disperser (2.) and
tighten the quick fitting afterwards
(3.).
2.

Figure 30
Step 4:
Connect the hose to the brush pre-
disperser and plug in the plug of
the brush motor (background).

Figure 31
Step 5:
Tighten the screw to fasten the in-
jector again.

Figure 32

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RODOS
5 Installation und uninstallation

5.4.3 Configuring RODOS with rotating table and aspiration tube

Using the aspiration tube is the standard method for feeding via rotating table.

The following steps describe the changes from standard setup-up with funnel
adapter to the optional rotating table and aspiration tube. The platform for the vi-
bratory feeder may remain on the injector if already installed.

Step 1:
Remove the silicone hose from the 2.
connecting olive (1.)
Loosen the quick fitting (2.).
Pull off the funnel adapter (3.).
3.

Figure 33
Step 2:
Push the aspiration tube onto the 2.
end tube of the injector (1) and se-
cure it via the quick fitting (2).
Connect the hose for depression
measuring to the aspiration tube 1.
(3).
Align the slotted silicone 3.
hose on the rotating table
correctly (circle).
Figure 34
The hose for the depression measuring shall completely enclose the ol-
ive and the frit. Make sure that the silicone hose is not buckled in any
way, otherwise you might obtain wrong pressure data.

The installation of the aspiration tube is now finished.

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RODOS
5.4 Product supply with optional rotating table

5.4.4 Installation and connection of the vibratory feeder

5.4.4.1 VIBRI
For VIBRI/L installation please refer to section 5.4.4.2.

Step 1:
Make sure that the angular sup-
port is mounted in the lower two
holes before you are inserting the
support panel (see next step).

Figure 35
Step 2:
Install the support panel for the vi-
bratory feeder. Slide the panel top
down across the screw heads.

Figure 36
Step 3:
Place the VIBRI on the support
panel. Align it to the rotating table
so that the chute feeds the sample
into the groove.
Compensate differences in height
between chute and groove via the
knurled head screws at the bottom
of the angular support.

Figure 37

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RODOS
5 Installation und uninstallation

Step 4:
Establish the earthing between
VIBRI and RODOS. Connect the
earthing strap to the clip at the
rear side of the VIBRI and to one
of the earthing clips underneath
the RODOS.

Figure 38
Step 5:
Plug the RS485 cable into the re-
spective socket at the rear side of
the VIBRI …

Figure 39
Step 6:
…and into the upper socket of the
RODOS.

Figure 40

The installation of VIBRI for sample feeding into the groove of rotating table is
now finished.

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RODOS
5.4 Product supply with optional rotating table

5.4.4.2 VIBRI/L
For VIBRI installation please refer to section 5.4.4.1.

Step 1:
Make sure that the angular sup-
port is mounted in the two upper
holes before you are inserting the
support panel (see next step).

Figure 41
Step 2:
Install the support panel for the vi-
bratory feeder. Slide the panel top
down across the screw heads.

Figure 42
Step 3:
Place the VIBRI/L on the support
panel. Align it to the rotating table
so that the chute feeds the sample
into the groove.
Compensate differences in height
between chute and groove via the
knurled head screws at the bottom
of the angular support.
Figure 43

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RODOS
5 Installation und uninstallation

Step 4:
Plug the bigger plug of the RS485
cable into the socket of the
VIBRI/L…

Figure 44
Step 5:
…and the smaller plug into the up-
per socket of the RODOS.

Figure 45

The installation of VIBRI/L for sample feed into the groove of the rotating table is
now finished.

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RODOS
5.5 Establishing connections

5.5 Establishing connections

5.5.1 Electric connection of RODOS to HELOS
NOTICE

Switch off the HELOS-sensor before applying or removing any electrical connec-
tions.
If the sensor is powered, the electronics of sensor or disperser may get damaged.
Set the key switch of the HELOS sensor to position 0 or position 1 (standby).

Unless already done plug the big-

ger plug of the RS485 cable into
the respective socket for dispers-
ers at the HELOS (see also
HELOS operating instructions).
Take the small plug of that RS485
cable and plug it into the lower
socket of the RODOS (supply
socket).

Figure 46

5.5.2 Supply of compressed air

Mount the quick coupling (in-
cluded in scope of supply) to your
compressed-air hose unless al-
ready done.
Press the quick coupling of the
compressed-air hose onto the re-
spective fitting of the RODOS.
Pull the hose to check if
the connection is properly
established. The coupling
shall be fixed on the fitting.

Figure 47

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5 Installation und uninstallation

5.5.3 Connection of the extraction unit to the extraction nozzle

Unless you have received a vacuum cleaner preconfigured by Sym-

patec, you must attach the delivered KF flange to the hose of your ex-
traction unit before proceeding.

Connect the hose of the extraction

unit to respective KF flange at the
rear of the extraction nozzle.
Check the tight connection of the
flanges and secure them with the
clamp.

Figure 48

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RODOS
5.6 Alignment of the dispersing-line

5.6 Alignment of the dispersing-line

CAUTION
Class 3R Laser Radiation!
Eye exposure to the laser beam may cause severe retinal injuries.
➢ Avoid direct eye exposure

Step 1:
The RODOS has to be vertically
and horizontally aligned via the
adjusting tool.
Use the tool as shown in the figure
between housing and injector for
horizontal alignment.

Figure 49
Step 2:
Carefully insert the adjustment
tool into the outlet of the RODOS
nozzle. It has to be on the same
level as the laser beam of the
HELOS.
For vertical alignment of the dis-
persing line see step 3.

Figure 50
The beam has to be exactly in the
centre of the target printed on the
adjusting tool.
All particles to be meas-
ured have to cross the la-
ser beam. A misalignment wrong
of the target might affect the qual-
ity of your results.

correct

Figure 51

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RODOS
5 Installation und uninstallation

Step 3:
Turn the feet of the RODOS clock-
wise to raise it and counter-clock-
wise to lower it.

Figure 52

5.7 Uninstalling
5.7.1 Preparation for uninstalling

• Switch HELOS to position “0”(off) or “1” (laser only) using the key switch, see
HELOS operating instructions.
• Remove all electrical connections. To do this, pull out the respective plugs:
- HELOS supply cable
- Supply cable to dosing unit (optional)
• Uninstall the Dosing unit (optional), see dosing unit operation instructions, and
section 5.3.3 and 5.4.4, respectively
• Loosen the clamp on the rear part of the suction unit and remove the suction
unit hose.
• Loosen the quick coupling of your compressed air hose and remove it.
• Clean the device (see section 7)

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RODOS
5.7 Uninstalling

5.7.2 Uninstallation From the HELOS Sensor

1. Step
Remove the light protection cover.

2. Step
Remove the earthing strap from
the clamp holder of the JET suc-
tion unit and RODOS.

Figure 53

3. Step
Loosen the knurled-head screw of
the holder.

4. Step
Remove the clamp holder of the
JET extraction onto the x95 struc-
tural rail in the measuring zone
1.

Figure 54

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RODOS
6 Operation

6 Operation
6.1 Important notes
All activities described in the section “Operation” assume that you have installed
RODOS and HELOS correctly in accordance with section 5.
Before actual operation, please note the possible dangers that exist or may arise
during operation of RODOS under special circumstances.

All sealing used in this instrument are configured for certain operating
conditions according to their resistance. Ensure yourself of the suitability
of the instrument for your product or additives like solvents! Please con-
tact your local Sympatec distributor if questions remain.

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RODOS
6.2 Operational components

6.2 Operational components

The RODOS dry dispersion unit has the following control elements:

Figure 55
1) Adjustment wheel for setting the depression inside the injector.
The scale is ex works adjusted so that with an applied primary pressure of 3
bar and a maximum depression value the “0” of the scale is aligned to the
mark on the injector housing.

2) Rotating knob for setting the primary pressure for the injector.
The knob has a safety locking mechanism. For unlocking the knob hold
down RODOS and pull the knob upwards.. When it is in the upper position,
the primary pressure can be adjusted while the air flow is activated, see sec-
tion 6.5. Lock the knob again by pressing it downwards.

3) Operating panel, with display, keypad and optional turning knob (see sec-
tion 6.3).

6.3 Operating panel

You cannot perform measurements using the operation panel of RODOS.
Measurements can only be started by the sensor control software, after the
settings have been adapted accordingly.
The operation panel is mainly used to obtain settings for the sensor control
software. See the sections 6.4 and 6.5 for more information.

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RODOS
6 Operation

2 3 4

Figure 56
1 Display 4 Button for the configuration
2 Button to start the air flow through menu (see section 10.3).
the injector (without sample mate- 5 Turning knob for speed of rotat-
rial). ing table (optional).
3 Button to start the feeder (VIBRI and
if so rotating table) to add material
and create the sample flow..

6.3.1 Display
After switching on the HELOS sensor, the following message appears on the dis-
play:

[SYMPATEC]
[RODOS]
[VX.X.X.X]
The third line shows the firmware version of the RODOS.

After a few seconds the RODOS switches to the standby mode and the third line
shows: [ready].

6.4 Feeder
The vibratory feeder VIBRI of the dosing-dispersing-system RODOS has the task
to supply the funnel or rotating table with material. Information about settings and
operation can be found in the VIBRI operating instructions.

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RODOS
6.5 Determining the operations parameters

The optimal settings for VIBRI must be manually determined for each
application.
See the section 6.5 about finding the parameters.

If you choose the micro dosing system ASPIROS you will neither need the rotating
table set-up nor VIBRI. Small conversions to the set-up are necessary instead. These
are described in the operating instructions of ASPIROS.

6.5 Determining the operations parameters

This section assumes that RODOS has been correctly installed, the sensor
is switched on and the sensor controller has been connected to the sensor:
- the display on RODOS shows the content of Figure 56
- the display on VIBRI shows a valid status, see VIBRI instructions
- the LED on the sensor light up green
- the status bar of the sensor control software shows the name of the sensor
- the LIVE view of the sensor controller is active

The buttons on the control panel allow the user to manually go through the individ-
ual steps of a measurement cycle. At defined points, the user can make the settings
required for a measurement on the disperser and conveyor. The effects of these
settings can be controlled in real time in the sensor control. The settings determined
with this procedure must then be entered in the measurement settings of the sensor
control.

The measurement settings can be saved as templates in the sensor control. Meas-
urements can then be started repeatedly with these settings from the sensor control.

CAUTION
Moving rotating table!
If you reach into the moving rotating table your fingers or hand might
be squeezed.
➢ Do not reach into the moving rotating table.

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RODOS
6 Operation

Table 5: Panel-Functions and corresponding messages on the display.

Button Automated Function Display

action
1. step extraction on Line 1: extract.

press once
2. step cleaning nozzle on Line 1: cleaning

3. step after approx. 1 second Line 1: injector

nozzle off, injector on

4. step display shows: Line 1: 1.0 bar

Line 1: primary press. Line 2: 30 mbar
Line 2: depression Line 3:
Line 3: empty
(display example, s. right)

Adjust injector:
Set the primary pressure and depression manually using the operating
elements, the display on the operation panel shows:
• Line 1:
Measured value of the set injector primary pressure, e.g. [1.0
bar].
The primary pressure can be adjusted manually using the ad-
justment wheel on top of RODOS.
• Line 2:
Measured value of the depression in mbar (10-3 bar).
The depression can be adjusted using the adjustment wheel of
the injector. The depression should be as high as possible for
a certain primary pressure.
With a set primary pressure, the adjustment wheel on the in-
jector is used to change the length of the mixing zone between
the propellant jet and the particle jet. The length of the mixing
zone influences the depression.
Observe the effects in LIVE-View and adapt the settings:
• check the signals in LIVE-View of sensor control software
• set the found parameters for primary pressure in the DIS-
PERSER scope of sensor control. This entry is valid for any
future measurement, until it is changed. For more information
see the manual or online help of sensor control.
The sensor control can be set to check the primary pressure
prior to the start of a measurement. If the primary pressure is
less than the set value, a warning message is shown. The op-
erator may abort the measurement and adapt the pressure.

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RODOS
6.5 Determining the operations parameters

Button Automated Function Display

action

NOTICE

The primary pressure is ex works adjusted to 3 bar with the injector pressure max-
imised. The scale of the adjustment wheel is aligned with the number “0” on top
at the mark on the injector housing.
This setting is sufficient for most products to be measured, even at lower pressures,
and usually does not need to be changed.

NOTICE

Next the sample feeding is activated. Depending on the setup the rotating table
starts turning and the VIBRI is activated.
With some VIBRI of older type the VIBRI must be activated manually by pressing
the key.
The sample feed only works correctly if a sufficient amount of material is available
in the funnel.
if available: Line 1: 1 bar
VIBRI on and/or Line 2: 30 mbar
rotating table on Line 3: 20 %
(display example:
press once Line 1: primary press.
Line 2: depression
Line 3: empty or speed ta-
ble)

VIBRI if not automatically see VIBRI operating

activate, start VIBRI instructions%
feeder

press once
RODOS if available: Line 3: 0 to 100 %
change speed of rotat-
ing table

turning
knob

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RODOS
6 Operation

Button Automated Function Display

action
VIBRI Adapt settings on see VIBRI operating
VIBRI operation instructions%
panel
(e.g. feed rate, gap width
of funnel)
turning
knob
Observe the effects in LIVE-View and adapt the settings:
• check the signals in LIVE-View of sensor control software
• set the found parameters for rotating table speed and all VIBRI
parameters in the sensor control software scope of DIS-
PERSER.
For more information see the manual or online help of sensor
control.

VIBRI off, Line 1: 1 bar

rotating table off Line 2: 30 mbar
(display example, right) Line 3: 0 %

press once
again
VIBRI if not automatically see VIBRI operating
stopped, stop VIBRI instructions%
feeder

press once
again
1. step Injector off, extrac-
tion off

press once
again
2. step The device is set into ready
ready mode

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RODOS
6.6 Remarks and notes

6.6 Remarks and notes

6.6.1 Choice of the product take-up
Three tops for product take-ups at the 4mm-dispersing line are available. The prod-
uct can be collected from the rotating table with a protruding aspiration tube or with
a brush assembly. The product can be transported into the funnel with the vibratory
feeder as well. RODOS can be delivered with these three variants to enable feeding
as constant as possible and adapted to the product characteristics.

We recommend to use the protruding aspiration tube as standard take-up. The vi-
bratory feeder transports the product as a surplus into the rotating table. Part of the
product is scraped down with an installed scraper and is compacted by the roller.
The product is sucked into the injector and is dispersed into the dispersing line. The
groove of the rotating table should be free from products after the product take-up.

If this is not the case and the product sticks in the corner of the groove you have to
utilise the brush assembly. Products with high adhesive forces or humidity can-not
be adjusted completely from the groove by the protruding aspiration tube. The for-
cible control of the brush pre-disperser guarantees a improved product feed.

The direct product feeding to the funnel is preferable for well flowing products.

The aim of achieving a constant product feeding for the dispersion can be tested by
the sound during the process of dispersion. The noise development should be
steady. Sputter and cracking noises suggests that no constant product feeding oc-
curs.

6.6.2 External light sources

In most cases the RODOS dispersing system is applied as dry disperser for the laser
diffraction spectrometer HELOS. The particles are blown into the measuring area
of the HELOS-system. The place of installation of HELOS should be chosen in a
way to protect the measuring area against external light as much as possible. Please
avoid to install the instrument close to a window or directly below a lamp.

6.6.3 Draught
Avoid draught in the measuring zone, when the RODOS-system is operated with
the optical laser diffraction spectrometer HELOS.
This applies in particular to the measuring ranges from R5 (f=500 mm) to R8
(f=5000mm).

6.6.4 Dispersion
The aim of dispersing the particles is to separate agglomerated particles in order to
analyse the separated particles with the laser diffraction spectrometer HELOS and
to record the particle size distribution. Single particles are not be damaged or
crushed during dry dispersing.

In the RODOS dispersing system the particles are separated by particle-to-particle

collisions, particle-to-wall collisions and by centrifugal forces. The energy input
into the dispersing system is provided by compressed air. The injector primary

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RODOS
6 Operation

pressure must be chosen according to the characteristics of the product to achieve

the described aims. The primary pressure has to be chosen high enough to disperse
all particles and low enough to avoid damage on particles.

The dispersion line is subject to abrasion. The abrasion depends on the products
characteristics.

Products with great hardness, as for example cement or abrasives, cause a higher
abrasion to the dispersing line. The abrasion is approximately proportional to the
transferred mass and to the root of the injector primary pressure, (the increase of
the primary pressure from 1.5 to 3.0bar decreases the durability of the line by a
factor of 1.4). When the dispersion allows, the dispersing line should be driven with
the lowest primary pressure as possible. We suggest an injector primary pressure of
1.0 bar for standard applications.

6.6.5 Product changing

If the brush assembly is in use and a chance of product takes place we
urgently suggest to clean the brush to avoid carry-over of sample products.

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RODOS
7 Cleaning and Care

7 Cleaning and Care

All instruments build by Sympatec GmbH are constructed for minimal maintenance
effort. Anyway the quality of the sensors signal has to be checked from time to time
with the remote control software. The dosing- and dispersion ma-chines have to be
cleaned when changing the test material to avoid carry-over different samples. To
assure the fail-proofed work of your system, it is necessary to check all fluid and
air pressure pipes.

7.1 General cleaning

NOTICE
The painted surfaces of the equipment are limited solvent resistant. Please ask
your local Sympatec partner regarding to the suitability of the equipment to clean-
ing agents.

RODOS should be cleaned depending on the degree of fouling. The cleaning is

done with the vacuum cleaner which is disconnected from the extraction for this
purpose.

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RODOS
7.2 Cleaning the compressed air supply

7.2 Cleaning the compressed air supply

7.2.1 Cleaning the filters

A coarse and a fine filter are installed in RODOS for the supply of compressed air.
The separator is accessible from the bottom side of the RODOS-system. Depending
on the quality of the compressed air, it has to be cleaned from time to time. For this
purpose, press the button at the separator for 3 to 5 seconds whilst active pressure
supply. The contained condensed water and other dirt deposits will be thus removed
from the filter.

Figure 57

The compressed air must be dry and free of lubricants. If the quality of the com-
pressed air is not sufficient, an additional separator or filter should be installed.

Figure 58 shows the corroded outside nozzle of the injector. The reason for such a
strong corrosion of the material is an immense fraction of humidity in the com-
pressed air network which cannot be separated by the filters.

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RODOS
7 Cleaning and Care

Figure 58
7.2.2 Cleaning the compressed air measuring tube
The silicone tube between injector and frit should be regularly checked and cleaned.
The frit should be checked and blown out with compressed air if it is contaminated
by dirt.

7.2.3 Cleaning and changing the feeding brush T4

First remove the brush pre-disperser (see section 5.3.2 Step 1.-3.).

Step 1:
Loosen the two knurled screws
and remove the cover.

Step 2:
The entire brush is now visible and
can be visually inspected.
If contamination is visible, you can
continue with the next steps.

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RODOS
7.2 Cleaning the compressed air supply

Step 3:
Use the brush tool to loosen the
brush from the motor shaft.
To do this, hold the motor shaft on
the other side with a slotted screw-
driver so that it does not rotate.

Step 4:
Continue turning the brush tool
until the brush is completely free
from the shaft.

Step 5:
The brush can now be replaced or
cleaned.

Step 6:
Use the brush tool to screw the
brush back onto the shaft.
To fix it on the motor shaft, it must
be held in place again with a slot-
ted screwdriver.

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7 Cleaning and Care

Step 7:
Place the cover back on the open-
ing and secure it with the two
knurled screws.
The brush holder can now be rein-
stalled (section 5.4.2).

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RODOS
8 Maintenance

8 Maintenance
8.1 Maintenance Intervals
RODOS contains parts that are subject to aging or wear, such as seals, seals or
springs. The parts should be regularly checked or changed depending on their age,
type and intensity of use.

The following maintenance plan provides a rough overview and is to be understood

as a guideline in order to prevent breakdowns of the device during operation.

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RODOS
8.1 Maintenance Intervals

Table 6: Maintenance intervals

Component Maintenance interval …

permanent before every operation after every operation
Housing As needed

Electrical X
connections

Dispersing Abrasion of the disper-

line sion line becomes obvi-
ous through changes in
the measured particle
size distribution. If the
deviations produced
with the same sampling
material cannot be ne-
glected any longer, the
dispersion line must be
replaced.

Aspiration X
tube

Olive shaped Combined with aspira-

connector tion tube. If the olive
shaped connector is
damaged the aspiration
tube shall be also re-
placed

Brush X respectively after 10

hours of use

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RODOS
8 Maintenance

8.1.1 Dispersing line

The dispersing line must not be dismantled, for its components are aligned
very carefully with special equipment. If the line is dismantled and rebuild
manually, this may lead to deviations in the measurement results, due to
changed dispersing conditions..

If you use the brush assembly and you want to measure a different product,
we strongly recommend to clean the brush in order to prevent any cross-
contamination.

The volume-hardened dispersing line is a wear part. The abrasion depends on the
product.

The abrasion of the dispersion line becomes obvious through changes in the meas-
ured particle size distribution. If the deviations produced with the same sampling
material cannot be neglected any longer, the dispersion line must be replaced. Used
dispersing lines are taken back and recycled. The abrasion on the dispersing line
can normally not be recognized by visual check. If the injector is separated from
the dispersing line (three cap screws), three parts can be inspected for wear. These
are the inner nozzle (see Figure 59) and the outer nozzle (see, Figure 60 left) of the
injector as well as the acceleration line (see, Figure 60 right).

Figure 59 Figure 60

If the inner nozzle is fringed, the outer nozzle or the first part of the dispersing
line expanded, the dispersing line must be exchanged.

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RODOS
8.1 Maintenance Intervals

8.1.2 Protruding aspiration tube

T4
The silicone hose of the protruding aspiration tube can be tested visually. The
silicone has to be changed if it is lacerated by frequent use. The olive shaped con-
nection for the silicone hose has to be controlled at the same time. If the connection
is damaged, the whole protruding aspiration tube has to be changed.

8.1.3 Brush assembly T4

After approx. 10 hours of operating the wear of the brush assembly has to be
inspected.

8.1.4 Electrics and electronics

The electrical and electronic parts of RODOS are free of maintenance.

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RODOS
9 Decommissioning and disposal

9 Decommissioning and disposal

At the end of the useful life of RODOS, decommissioning and disposal must be
carried out. Many countries have statutorily regulated the disposal of electrical ap-
pliances in order to prevent the release of harmful substances into the environment.
Please note that people who are later involved in disposal often do not have any
knowledge of the liquids or samples previously used in RODOS.

9.1 Decommissioning
Decommissioning consists of two important steps, which you must carry out for a
ready-to-use device:
• Cleaning (see section 7)
• Uninstall (see section 5.7)
If RODOS is no longer operational, please contact the local Sympatec representee
to find a suitable solution.

9.2 Disposal
Disposal of old devices has been regulated by law in many countries for several
years. However, these laws vary from country to country.
In case of doubt, please contact the local Sympatec representee to ensure proper
disposal.

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RODOS
10.1 Optional Accessories

10 Appendix
10.1 Optional Accessories
Sympatec GmbH offers the following accessories to increase the performance of
the instrument.

Table 7: Accessories
Figure Description
HDI040A
RODOS dispersing line, 4 mm
RODOS dispersing line with 4 mm injector diameter, complete, with fun-
nel adapter

HDI060A
RODOS Dispergierstrecke, 6 mm
RODOS dispersing line with 6 mm injector diameter, complete, with fun-
nel adapter

HDI0A0A
RODOS Dispergierstrecke, 10 mm
RODOS dispersing line with 10 mm injector diameter, complete, with fun-
nel adapter

HDZ000A
RODOS funnel adapter, 4 mm
RODOS funnel adapter, comprising: funnel top, inside polished, funnel
base with clamp fastenings for injector diameter 4 mm, hardened.

HDZ600A
RODOS funnel adapter, 6 mm
RODOS funnel adapter, comprising: funnel top, inside polished, funnel
base with clamp fastenings for injector diameter 6 mm, hardened.

HDZA00A
RODOS funnel adapter, 10 mm
RODOS funnel adapter, comprising: funnel top, inside polished, funnel
base with clamp fastenings for injector diameter 10 mm, hardened.

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10 Appendix

Figure Description
HD0Z01
Cover for HELOS measuring zone, acrylic glass, suitable with RODOS
and flow optimised aspiration nozzle and measuring ranges R2 and higher.

HD0Z02
Cover for HELOS measuring zone, metal housing with connectors for
rinsing air, pressurised version, integrated aspiration nozzle, suitable for
RODOS in R1 position.
HD0Z03
Cover for HELOS measuring zone, metal housing, low pressure version,
integrated aspiration nozzle, suitable for RODOS in R1 position.

A509280.0W
RODOS platform for HELOS/VARIO
Platform for operation of RODOS with HELOS/VARIO.

HDZ900A
R1 shuttle platform for RODOS
For easy positioning of RODOS at HELOS from centre to R1-position
and back, manually operated.

A509390.1W
RODOS Extraction for R1
Extraction for SUBMICRON measurements with fixing unit and light pro-
tection cover.

10.2 List of Spare Parts and Wearing Parts

All components are made of high-quality materials, which is why spare parts are
rarely needed. If a defect or wear occurs, spare parts can be ordered by contacting
Sympatec Service ([email protected]) quoting the project number (Hxxxx)
and the article number.

Table 8: spare parts

Figure Description
HDI040
RODOS dispersing line, 4 mm
RODOS dispersing line with 4 mm injector diameter, complete, with
funnel adapter
Funnel 16 mm shorter than HDI0140A

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RODOS
10.2 List of Spare Parts and Wearing Parts

Figure Description
HDI060
RODOS dispersing line, 6 mm
RODOS dispersing line with 6 mm injector diameter, complete, with
funnel adapter
Funnel 16 mm shorter than HDI0160A

HDI0A0
RODOS dispersing line, 10 mm
RODOS dispersing line with 10 mm injector diameter, complete, with
funnel adapter
Funnel 16 mm shorter than HDI0A0A

A507100.4W
RODOS dispersing unit,  = 4mm, complete,

A507100.1W
RODOS dispersing unit,  = 6mm, complete,

A500890.0W
Pivotable VIBRI platform for RODOS dispersing lines.

A504210.2W
Funnel bottom for RODOS-dispersing line,  =4mm.

A500880.0W
Funnel top for RODOS-dispersing line, long small type,  =4mm.

A504120.4W
Funnel bottom for RODOS-dispersing line,  =6mm.

A500520.1W
Funnel top for RODOS-dispersing line, long small type,  =6mm.

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10 Appendix

Figure Description
A504210.0W
Funnel bottom for RODOS-dispersing line,  =4mm, old wide adapter.

A500510.0W
Funnel top for RODOS-dispersing line, older wide type,  =4mm.

A504120.0W
Funnel bottom for RODOS-dispersing line,  =6mm, old wide standard
adapter.

A500520.0W
Funnel top for RODOS-dispersing line, older wide type,  =6mm.

A500090.3W
Protruding aspiration tube for RODOS-dispersing line,  =4mm.

A500200.0W
Pipe of RODOS aspiration tube, (10pcs).

A507080.0W
Brush assembly for RODOS-dispersing line.

A500190.0W
Round brush for RODOS brush assembly, 5 pcs.

A500330.0W
Blow off device for cleaning of lens and dust protection window, DS
4mm.

A500330.1W
Blow off device for cleaning of lens and dust protection window, DS
6mm.

Am Pulverhaus 1, D - 38678 Clausthal-Zellerfeld, Germany RODOS_EN(7.0).docx 81
RODOS
10.2 List of Spare Parts and Wearing Parts

Figure Description
A516148.1W
Coupling for blow off device.

A500130.1W
Plough scraper for RODOS T 4.

A500140.0W
Levelling and compacting roller for RODOS.

A500501.0W
Rubber plough scraper for RODOS (left and right)
A507081.1W
Rotating table for RODOS, groove depth 1mm.

A511058.1W
Clamp fastener for RODOS dispersing units, plastic, 10 pcs.

A511145.1W
RODOS metal-rubber foot, 4 pcs.

A500860.0W
Set of O-rings for RODOS, 5x2, 16x2, 5x1.2, 20.3x2.4

A516036.1W
Sintered metal air filter for RODOS with silicon tube, 5 pcs.

A507180.1W
JET extraction nozzle for RODOS, aerodynamic design with clamp holder

A509390.0W
Extraction nozzle for SUBMICRON measurements with clamp holder and
light- and contact protection cover.

A505301.0W
Light- and contact protection cover.

82 RODOS_EN(7.0).docx Am Pulverhaus 1, D - 38678 Clausthal-Zellerfeld, Germany
RODOS
10 Appendix

Figure Description
K006RDIS.0W
24V line cord to connect RODOS to HELOS FS-series Lemosa 6 to 6.

A503330.0W
RODOS adjusting tool, =4mm

A503340.0W
RODOS adjusting tool, =6mm

10.3 Configuration menu for device parameter

The configuration menu is used to configure rarely needed functions. You can reach
it by holding down the <Air Flow> and <Sample Flow> buttons during electrical
commissioning. If the RODOS is successfully started in configuration mode, the
message [SYMPATEC Config] appears on the display.

If the RODOS is in configuration mode, the <Menu> key can be used to switch
from one menu parameter to the next. The turning knop can also be used if installed.

Use the <Air Flow> and <Sample Flow> keys to change the value assigned to a
parameter according to Table 9.

The parameters for the safety cut-off of the rotating table and the language can be
configurated here.

Table 9: parameter of device configuration menu

Language Switches the language between English

deutsch <-> english and German.
Default: english

up_limit Sets the upper limit for the fluctuation of

30% the motor current. If the current exceeds
this fraction, the safety cut-off stops the
rotating table.
Default value: 30%

lo_limit Sets the lower limit for the fluctuation of

30% the motor current. If the current exceeds
this fraction, the safety cut-off stops the
rotating table.
Default value: 30%

Am Pulverhaus 1, D - 38678 Clausthal-Zellerfeld, Germany RODOS_EN(7.0).docx 83
RODOS
10.3 Configuration menu for device parameter

max_curr Sets the maximum motor over-current. If

80% the current exceeds this limit, the safety
cut-off stops the rotating table.
Default value: 80%

84 RODOS_EN(7.0).docx Am Pulverhaus 1, D - 38678 Clausthal-Zellerfeld, Germany
RODOS
11 Glossary

11 Glossary
Application In the broader sense: use of an analysing system
for the determination of the particle size distribu-
tion of a product. In the narrower sense: Actual
specification to perform a particle size analysis
(sample treatment, device parameters, etc.).

Cleaning Cleaning the dust protection windows of the meas-

uring sensor with compressed gas.

Configuration menu Interactive user interface for setting device param-

eters for dispersing systems. The configuration
menu can only be accessed if a combination of two
specific buttons of the panel are pushed during the
electrical start-up of the dispersing system.

Dispersing line Functional part of the dry dispersing system RO-

DOS. A dispersing line is made to disperse the
product to be analysed in a free-jet.

Dispersing system A device to disperse solids into a dispersing me-

dium (gas or liquid). There are dry or wet dispers-
ing units.

Dispersing system, (dry) A device for dispersing a powdery solid in a dis-

persing medium (gas), preferably air. The result is
called aerosol.

disperse In the sense of particle measurement technology,

this means the condition of a product whose indi-
vidual particles can move freely in a medium (gas,
liquid).

disperse (to … sth.) Active dispensing of a product (disperse phase) as

single particles or droplets in a medium (gas, liq-
uid). There are various ways of dispersing, e.g. the
introduction of mechanical energy or the action of
chemical additives.

Extraction Combination of an extraction nozzle and a vacuum

cleaner connected via a hose. The extraction ab-
sorbs the free-jet with the dispersed product com-
ing from a RODOS dispersing system after
passing through the measuring zone of the sensor.
Various suction nozzles and vacuum cleaners are
available for different applications. These also par-
tially enable a recovery of the analysed product.

Injector Part of a RODOS dispersing line. The injector uses

a jet pump effect. Thus, the gas flowing through

Am Pulverhaus 1, D - 38678 Clausthal-Zellerfeld, Germany RODOS_EN(7.0).docx 85
RODOS
10.3 Configuration menu for device parameter

the dispersing line creates a negative pressure (in-

jector depression) which is used to transport the
product to be analysed.

Injector depression The gas flowing through the dispersing line of a

RODOS generates a negative pressure in the injec-
tor, which is used for transporting the product to
be analysed. To differ this negative pressure from
others it is referred to as injector depression.

Injector primary pressure Overpressure of the gas flowing through the RO-
DOS dispersing line.

Measuring range Arrangement of a sensor for particle characterisa-

tion for analysis of a specific particle size range.
This is an optical set-up optimised for the respec-
tive particle size range.

Measuring zone Identifies the location of a particle characterisation

sensor in which the interaction happens of the
physical principle (e.g. laser beam, sound wave)
and the product being analysed.

Product Indicates the sample material to be analysed.

In general, the product is to be dispersed in a me-
dium (gas, liquid) before performing a particle size
analysis.

Sensor control Software for the operation of a Sympatec sensor

including any necessary dosing- and dispersing
system.
Basically, two types of software lines can be dis-
tinguished: The older WINDOX and the current
PAQXOS.

Supply pressure gas pressure of the pressurised gas system for sup-
pling RODOS/L.

86 RODOS_EN(7.0).docx Am Pulverhaus 1, D - 38678 Clausthal-Zellerfeld, Germany

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