Dynamic Analysis of Shell Structures With Application To Blast Resistant Door
Dynamic Analysis of Shell Structures With Application To Blast Resistant Door
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Shock and Vibration 10 (2003) 269–279 269
IOS Press
Abstract. This paper concerns the dynamic analysis of shell structures, with emphasis on application to steel and steel-concrete
composite blast resistant doors. In view of the short duration and impulsive nature of the blast loading, an explicit integration
method is adopted. This approach avoids time-consuming computations of structural stiffness matrix and solving of simultaneous
nonlinear equations. Single-point quadrature shell elements are used, with numerical control to suppress spurious hourglass
modes. Composite shells are handled by an appropriate integration rule across the thickness. Both material and geometric
nonlinearities are accounted for in the formulation. Contact and gap problems are considered using bilinear spring elements
in the finite element analysis. Numerical examples are presented for some benchmark problems and application study to blast
resistant doors. Good correlation is generally obtained between the numerical results based on the software developed and the
results obtained by other means including field blast tests.
brane mode and bending mode which, in general, are locities are transformed to the co-rotational coordinate
of different orders of magnitude in stiffness effects. system. The velocity strains for membrane stretch-
Analytical approaches do not apply to nonlinear ing, bending and shear are computed. This involves
problems in general, and numerical approaches have to straightforward strain-displacement matrices evaluated
be used. With rapid advances in computer hardware, at the origin of the co-rotational coordinate system. As
the finite element method has proven to be a versa- the element is under-integrated (in plane), a stabiliza-
tile and powerful tool for nonlinear dynamic analysis tion approach called perturbation hourglass control as
of shell structures. Many shell theories and solution proposed in [12] is adopted to suppress the spurious
methods have been developed in the last few decades. singular modes.
The finite element formulation of shell elements can Since blast resistant doors may be composite in ma-
largely be categorised into two approaches: (a) direct terial, it is necessary to split the element in several
approach based on a selected shell theory and (b) ap- plies that are not necessarily made of the same ma-
proach based on degenerated continuum element first terial. Different plies may have different thicknesses.
proposed by Ahmad et al. [8]. A good literature review In this regard, the approach for the explicit dynamic
of shell elements may be found in [9]. analysis of laminated composite shells [11] is appro-
As this study involves short-duration loading, ex- priate. It is assumed herein that the bonding between
plicit dynamic analysis, which avoids the time consum- plies remains intact with no delamination even though
ing simultaneous equation solver, is preferred. For ex- deformation may be large. The focus of the analysis
plicit analysis, 4-node shell element derived by the de- is the global behaviour (e.g. deflection) of the struc-
generated continuum approach is an attractive choice. ture, rather than the local behaviour (e.g. strain vari-
In contrast, higher-order elements are sensitive to mesh ation through the thickness). Therefore, the assump-
distortion and less stable in an explicit dynamic anal- tion that the plane section across the thickness remains
ysis [10]. Reduced integration with single quadra- plane is made. To account for possible large thickness
ture point is preferred for reason of computational ef- strain, the thickness is updated using log-strain rather
ficiency, but numerical means have to be introduced to than engineering strain. Geometric nonlinear effects
suppress hourglass modes. due to large deformations are included by means of the
updated Lagrangian formulation.
In blast resistant door designs, steel and concrete ma-
In terms of dynamic analysis, there are two possi-
terials are commonly used. A combination of steel and
ble approaches: the implicit and explicit integration
concrete would take advantage of high strength of steel
methods. In the implicit methods, element stiffness
and added inertia of concrete in-fill. The sandwich-like
matrices have to be computed, assembled and stored in
structure would require composite elements in the anal-
the global stiffness matrix. The equations of motion
ysis. In this regard, the explicit dynamic approach de-
are converted into a set of algebraic equations by some
veloped by Koh et al. [11] for 4-node composite shells
numerical integration schemes such as the Newmark-
is adopted herein for the dynamic analysis of blast re-
Wilson family [13] and then solved by a simultaneous
sistant doors. The constitutive models adopted for steel
equation solver. Since the system is nonlinear, an iter-
and concrete are, respectively, Von-Mises yield crite-
ative scheme such as the Newton-Raphson method is
rion with hardening and a scalar-damage model (es- required in the equation solving until certain conver-
tablished in the framework of continuum mechanics). gence criterion is met. As the system is nonlinear and
Bilinear spring elements are used to handle contact and coupled, the equation solving process normally forms
gap between the door and door frame. Nonlinear effects the bulk of the computational effort. Thus, though the
due to geometry updates are accounted for by means of implicit methods with appropriate parameters can be
the updated Lagrangian formulation. unconditionally stable, the cost per time step is often
high.
Explicit methods, on the other hand, do not require
2. Composite shell elements and dynamic analysis the formation of stiffness matrices. The equations of
motion in the global co-ordinate system may be written
In this study, a bilinear four-node quadrilateral shell as
element with single quadrature point [12] is adopted
in the finite element modelling of blast resistant doors. M Ü + C U̇ (t) + P (U , t) = F (t) (1)
In essence, a co-rotational coordinate system is estab- where U , P , F , M and C are the displacement vec-
lished for each element. The nodal coordinates and ve- tor, internal force and external force vectors, mass and
C.G. Koh et al. / Dynamic analysis of shell structures with application to blast resistant doors 271
Steel:
Von-Mises
4-node shell model
Explicit element with
approach single quadrature &
hourglass control Concrete:
Scalar
damage
model
Updated Composite
Lagrangian layers
Contact/gap
element
Software BASS
able. The respective constitutive models are Von-Mises f (σ) = σx2 + σy2 − σx σy + 3σxy
2
(10)
model and a scalar damage model. The hybrid use of
For stress update, the key issue is often the integra-
steel and concrete would take advantage of the high
tion of the flow rule in each time step. A commonly
strength of steel and large inertia of concrete in-fill to
adopted approach is the backward Euler method which
enhance the performance of blast resistant doors. The is stable and usually efficient [16]. This involves itera-
following two types of blast resistant doors are consid- tive solutions to achieve convergence by means of, say,
ered in this study. the Newton-Raphson scheme which is adopted in this
(A) Steel-air-steel (SAS) door – The door comprises study. Non-iterative schemes are also available if the
two “skin” plates, stiffened by side plates along advantage of high concurrency for the explicit dynamic
the four edges and some stiffener beams (e.g. analysis is to be exploited towards vectorization and
I or C-channel cross section) at intermediate parallel computing [11].
locations. All the plates and beams are made of
steel. 3.2. Scalar damage model for concrete
(B) Steel-concrete-steel (SCS) door – The door is
similar to the SAS door, except that the void is The concrete model adopted here is a scalar dam-
filled with concrete. age model developed in the framework of the contin-
uum damage mechanics [17]. It is relatively simple
in formulation and easy to implement in the finite ele-
3.1. Elastoplastic model with hardening for steel ment analysis. More importantly, the strain rate effect
on concrete behaviour is accounted for. The compu-
Steel usually exhibits a work-hardening behaviour tational model is partially verified by an experimental
when stressed into the elastoplastic zone, and the investigation program involving impact tests of con-
isotropic Von Mises material model is appropriate. The crete specimens. This model is appropriate for steel-
yield function is generally in the form of f y (σ, κ, . . .), concrete composite doors where concrete in-fill serves
where κ is the hardening parameter which depends on mainly to increase the inertia (rather than strength) and
the accumulated plastic strain in some manner. The severe concrete damage is not expected.
Von Mises criterion for the assumed plane stress state In general, the mechanical properties of concrete are
can be written as enhanced with increasing strain rate. The domain of
F (σ, κ) = f (σ) − σY2 (κ) (9) stress and strain are divided into two parts, one for the
low (quasi-static) to intermediate rate (ε̇ 30s −1 , and
where σY is the yield stress in pure shear, and the yield the other, from intermediate to high rates. The CEB-
function (f ) is given by 1988 recommendations [18] are adopted with regards to
C.G. Koh et al. / Dynamic analysis of shell structures with application to blast resistant doors 273
start
input data
material
compute internal forces
models
compute vel/disp/acc.
output results
end
the rate-dependent concrete material properties under this concrete damage model, concrete is assumed to
compressive and tensile actions. remain isotropic up to failure. The positive strains de-
The rate dependent damage model is formulated us- termine the growth of damage that is mainly associated
ing the concept of internal variable to represent the ex- with opening of micro-cracks. The damage consists of
tent of concrete damage. The stress-strain relationship both tension and compression components, defined as
of the concrete model is given as follows
D = αt Dt + αc Dc (12)
σij = (1 − D)Eijkl εkl (11)
where subscripts t and c denote tension and compres-
where σij and εij are the components of the stress sion, respectively, and α t and αc are non-dimensional
and strain tensors, respectively, E ijkl denote the initial functions of the principal strains. More details on the
moduli, and D is a scalar damage parameter that ranges damage model adopted can be found in [17] which
from 0 (virgin material) to 1 (asymptotic failure). In covers experimental verification of the model.
274 C.G. Koh et al. / Dynamic analysis of shell structures with application to blast resistant doors
P Symmetry
2θ
Symmetry
Fig. 4. Geometry of the spherical shell and its finite element mesh.
-0.02
Displacement ( in )
-0.04
-0.06
-0.08
0.00
Displacement (in)
-0.04
-0.08
-0.12
Liu (1985)
present solution
-0.16
Time (ms)
(a) (b)
Fig. 7. Single-panel blast door: (a) schematic diagram; (b) finite element mesh.
Example 1: Cantilever beam The present solution agrees well with the published re-
Consider a cantilever beam with rectangular cross sults [12] as presented in Table 1. It is noted that the
section and parameters as follows [12]: length = present solution is closer to the beam element solution
0.254 m, width = thickness = 2.54 cm, Young’s modu- as compared to other solutions as summarised in [12].
lus = 82.8 MPa, density = 12.87 kg/m 3 and Possion’s
ratio = 0.2. The beam is subjected to a suddenly ap- Example 2: Spherical cap
plied pressure loading is analysed using the software Clamped all around the edge, a spherical cap is sub-
BASS. The applied pressure loading is 69 Pa (0.01 jected to a suddenly applied pressure of 4.14 MPa (600
psi), and the material is assumed to be linearly elastic. psi). The geometric and material properties are as fol-
276 C.G. Koh et al. / Dynamic analysis of shell structures with application to blast resistant doors
Table 1
Dynamic response of cantilever beam
Element type Number of elements Max. deflection (mm) Fundamental period (ms)
Euler beam element 5 0.646 5.812
Triangular plate elements 20 0.612 5.662
Quadrilateral plate elements 5 0.623 5.68
Present solution (with software BASS) 5 0.65 5.835
Table 2
Comparison of maximum displacements
Point Maximum displacement Maximum Displacement
on Outer Skin Plate (mm) on Inner Skin Plate (mm)
BASS LUSAS BASS LUSAS
A 12.9 8.2 12.8 8
B 23.6 24.8 22.4 17.6
C 12.1 6.9 12.1 6.1
D 22.5 24.6 6.4 4
E 1.1 1.1 1 1
0.030
0.025
Displacement (m) B
0.020 D
0.015
A
0.010
C
0.005
0.000
E
-0.005
0 2 4 6 8
Time (ms)
0.025
B
0.020
Displacement (m)
0.015 A
0.010 C
0.005 D
0.000 E
-0.005
-0.010
0 2 4 6 8
Time (ms)
Table 3
Details of blast resistant doors used in field tests
Door specimens Plate thickness Clear distance between outer Stiffeners
(mm) and inner skin plates (mm) (C-channels)
SAS1 and SCS1 6 50 50 × 25 × 3
SAS2 and SCS2 6 100 100 × 50 × 5
SAS3 and SCS3 9 100 100 × 50 × 5
SAS4 and SCS4 9 150 150 × 50 × 5
Table 4
Maximum and permanent displacements at centre of blast door
Door specimen Maximum displacement (mm) Permanent displacement (mm)
Field test BASS Field test BASS
SAS1 >85 180 N.A. 150
SCS1 42 36 N.A. 18
SAS2 >85 71 N.A. 51
SCS2 35 11 26 2
SAS3 N.A. 45 33 28
SCS3 10 6 1 1
SAS4 38 24 N.A. 14
SCS4 15 4 0 0
Note: N.A. = Not available due to instrumentation problem.
Example 4: Comparison with field test results for C-channel stiffeners Side plates
blast resistant doors
Field tests of blast resistant doors of both SAS and
SCS types were carried out, each under 100 kg bare
charge of TNT with a stand-off distance of 5 m. The 1200 mm
peak pressure loading is computed by a computer pro-
gram called CONWEP [22] and its shape is idealized
as linear, as shown in Fig. 11. The dimensions of all
test specimens are 2.2 m × 1.2 m, as shown in Fig. 12.
Each door specimen comprises two skin plates, three 4 x 550 mm Skin plates
C-channel stiffeners, and side plates all around the four (top & bottom)
edges. A total of eight specimens were blast tested
Fig. 12. Schematic diagram of blast door specimens for field tests
in the field: four SAS doors and four SCS doors. In (plan view).
the case of SCS doors, plain concrete of grade 30 (de-
signed to have compressive strength of 30 MPa at 28
days conforming to British Standard BS 5328 [23]) was age of instruments during the blast test. Furthermore,
used as in-fill. Table 3 shows the geometrical dimen- it should be noted that the specified blast time history
sions of the specimens. The specimens were vertically (peak value generated by CONWEP and idealized lin-
held by clamping their two shorter edges on a specially early) used in the numerical simulation studies differs
constructed concrete supporting frame. Displacement from the real blast in the field tests. In this light, the
gauges were installed behind the door specimen to mea- dynamic analysis by means of software BASS gives
sure the maximum and permanent deflection of the
reasonably good correlation with the blast test results,
specimen. The field test results are presented in Table 4
as shown in Table 4. The other possible source of
and compared with the numerical results obtained by
BASS. discrepancy is the modeling of actual boundary con-
Response measurement in the field is generally a dif- ditions, which play an important role in the displace-
ficult task and particularly so for blast tests where the ment response of blast resistant doors. Both the nu-
peak response occurs in a very short time. Some field merical and field test results confirm the effectiveness
test results may be inaccurate due to measurement er- of the concrete in-fill in that the displacement response
rors or even unavailable. In fact, some results for per- of SCS blast doors is considerably smaller than that of
manent displacements were not available due to dam- SAS blast doors.
C.G. Koh et al. / Dynamic analysis of shell structures with application to blast resistant doors 279
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