NWC Engineering & Consulting for Water and Wastewater Projects – Eastern Cluster - WATER DISTRIBUTION

NETWORK PROJECT FOR VARIOUS AREAS IN HAFAR AL BATIN & AL-QAISOMAH GOVERNORATES -
PHASE 9 - PART 2 - P408-1 Specifications

SECTION 262413 - SWITCHBOARDS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Particular Conditions,
SDMS Specification, Procedures, Manuals, including without limitation Division 01 Sections,
apply to this Section.

1.2 SUMMARY

A. This Section includes Smart Main Distribution Board(s) work for low voltage (LV) distribution,
ancillary mounting frames, fittings, cable termination accessories and supports.

B. Connection to SCADA/BMS system, including interface elements such as relays, transducers, etc.
as detailed in related specifications section, SCADA/BMS schedules and /or shown on the
Drawings.

C. Related Requirements include the following:

1. Division 26 Section "Basic Electrical Materials and Methods”.

2. Division 26 Section "Grounding and Bonding for Electrical Systems".
3. Division 26 Section "Low Voltage Electrical Power Conductors and Cables".
4. Division 26 Section "Surge Protective Devices".
5. Division 23 Section "Building Management System".
6. Division 40 Section “Process SCADA”.
7. Division 26 Section "Arc Flash Hazard Analysis".

1.3 DEFINITIONS

A. MDB: Smart Main distribution board.

B. CT: Current Transformer.

C. VT: Voltage Transformer.

D. EMI: Electromagnetic interference.

E. RMS: Root mean square.

F. LSIG: Long time, short time and instantaneous overcurrent and ground fault protection.

G. SEC: Saudi Electricity Company.

H. The following terms used on the Drawings and in the Specification are synonymous and may be
used interchangeably: "Switchboard" and "Main Distribution Board".

1.4 SUBMITTALS

A. Product Data for Switchboards: Submit for approval detailed description of main distribution
boards including all components supported by manufacturer’s original catalogues, indicating

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PHASE 9 - PART 2 - P408-1 Specifications

compliance with the Standards specified under "Quality Assurance" Article, equipment
characteristics, details of construction, operating data, dimensions and weights etc.

B. Product data for switchboards: Give details of miscellaneous items including incoming and
outgoing feeder terminal arrangement, connections at busbars, isolating, earthing, interlocks,
control devices, indicating and metering instruments etc. Boards shall be factory assembled and
tested and shipped as complete package (s).

C. Sustainable Design Submittals: All related Sustainable Product Data as detailed in Division 01
Sustainability sections, as applicable, for energy metering monitoring and reporting.

D. Shop and Construction Drawings: Submit drawings for approval including, but not limited to, the
following:

1. Plans and elevations with indication of built-on equipment, exact dimensions, and weights.
2. Arrangement of boards inside rooms allocated, indicating spaces and clearances.
3. Arrangement of equipment inside board.
4. One-line diagram of power system showing current ratings of switchgear and busbars and
types and locations of protective gear (relays, instruments, CTs, VTs etc.)
5. Schematics and wiring diagrams of control circuits. Detail internal and interconnecting
wiring and differentiate between manufacturer installed and field installed wiring.
6. Foundation details and grouting holes installation details.
7. Arrangement of incoming and outgoing feeders, terminal fittings, instruments, busbar
connections etc.

E. Point-wise compliance statement to the specifications, duly signed by the manufacturer /

manufacturer’s authorized representative and the contractor.

F. Technical Literature: Submit the following for approval prior to placing orders for equipment
manufacture:

1. Schedule of circuit breakers application, indicating type, range, features and characteristics,
short circuit ratings, time current curves etc.
2. Method of setting of protective devices for overload, short circuit and earth fault currents
as coordinated with upstream and downstream systems based on specific coordination
curves of protective devices used and specific calculated prospective short circuit currents
at all points of installations.
3. Test methods on site and references, including testing equipment for microprocessor
controlled trip units.

G. Samples: Representative portion of mimic bus with specified finish, for color selection.

H. Qualification Data: For firms and persons specified in "Quality Assurance" Article. Provide
evidence of applicable registration or certification.

I. Tests and Certificates: Submit complete certified manufacturer’s type and routine test records, in
accordance with the Standards specified in "Quality Assurance" Article.

J. Field Test Reports: Submit written test reports and include the following:

1. Test procedures used.

2. Test results that comply with requirements.
3. Results of failed tests and corrective action taken to achieve test results that comply with
requirements.

K. Manufacturer’s field service report.

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L. Updated mimic-bus diagram reflecting field changes after final main distribution board load
connections have been made, for record.

M. As-built (Record) Drawings: At project Closeout, submit record drawings of installed

switchboards, in accordance with requirements of the specifications, Division 01.

N. Maintenance Data: For main distribution boards and components to be included in maintenance
manuals specified in Division 01. In addition to requirements specified in Division 01 include the
following:

1. Routine maintenance requirements for main distribution boards and all installed
components.
2. Manufacturer’s written instructions for testing and adjusting overcurrent protective devices.
3. Time-current curves, including selectable ranges for each type of overcurrent protective
device.

O. Coordination Study: Submit coordination study along with setting of protective devices for
overload, short-circuit and earth-fault currents as coordinated with upstream and downstream
systems based on specific coordination curves of protective devices used and specific calculated
prospective short-circuit currents at various points. Any modifications to the cables, breakers, etc.
resulting from the selectivity study shall be executed by the Contractor with no extra cost.

P. Perform Arc Flash Hazard Analysis according to Section 26 "Arc Flash Hazard
Analysis".

1.5 QUALITY ASSURANCE

A. Products, materials and equipment shall demonstrate compliance with requirements specified in
Section 016000 "Product Requirements".

B. Installer Qualifications: Engage an experienced installer with minimum five years of successful
installation experience on projects utilizing main distribution boards units similar to those required
for this project.

C. Equipment shall comply with IEC and SASO Standards and shall bear the mark of identification
of the Standards to which they are manufactured.

D. Manufacturer Qualification: A firm regularly engaged in the manufacture of main distribution

boards, of types, sizes, and capacities required, and whose products have been in satisfactory use
in similar service for not less than five years.

E. Codes and Standards: Comply with the latest issue of:

1. SASO Standards.
2. IEC 61439-1 & IEC 61439-2: Low Voltage Switchgear and Control Gear Assemblies.
3. IEC 60947-1: Low Voltage Switchgear and Control Gear: Part 1: General Rules.
4. IEC 60947-2: Low Voltage Switchgear and Control Gear: Part 2: Circuit Breakers.
5. Relevant IEC Standard for other components, where not otherwise specified.
6. IEC 61641 for internal arc faults.
7. IEC 60529 Specification for classification of degrees of protection provided by enclosures
8. IEC 61131 for Programmable Logic Controllers.
9. IEC 61000-6-4 for electromagnetic compatibility.
10. IEC 62262 for mechanical impact strength.

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F. Compliance with Local Requirements: Comply with applicable local regulations/code

requirements of SEC and authorities having jurisdiction. This will have precedence over other
codes/standards nominated for the project, unless otherwise approved in writing.

G. Product Selection for Restricted Space: Drawings indicate maximum dimensions for main
distribution boards, including clearances between main distribution boards, and adjacent surfaces
and other items. Comply with indicated maximum dimensions.

H. Sustainability Requirements: Comply with indicated Codes and sustainability targets and
requirements specified in Division 01 Sustainability sections, as related to energy metering
monitoring and reporting:

1. Related Division 01 Sustainability sections (ESTIDAMA) for compliance with

Sustainability Requirements.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver in sections of lengths that can be moved past obstructions in delivery path. Deliver MDBs
and components properly packaged and mounted on pallets, or skids to facilitate handling of
heavy items. Utilize factory-fabricated type containers or wrappings for MDBs and components to
protect equipment from damage. Inspect equipment to ensure that no damage has occurred during
shipment.

B. Store indoors in clean, dry space with uniform temperature to prevent condensation. Protect from
exposure to dirt, fumes, water, corrosive substances, and physical damage.

C. Handle MDBs carefully to prevent physical damage to equipment and components. Remove
packaging, including the opening of crates and containers, avoiding the use of excessive
hammering and jarring which would damage the electrical equipment contained therein. Do not
install damaged equipment; remove from site and replace damaged equipment with new.

1.7 WARRANTY

A. Manufacturer’s Warranty: Submit a written warranty signed by the manufacturer agreeing to

repair, restore or replace any defective equipment specified in this section during the specified
warranty period

1. Warranty Period: 1 year from date of Substantial Completion.

1.8 PROJECT CONDITIONS

A. Installation Pathway: Remove and replace access fencing, doors, lift-out panels, and structures to
provide pathway for moving main distribution boards into place.

B. Existing Utilities: Do not interrupt utilities serving facilities occupied by the Employer or others
unless permitted under the following conditions and then only after arranging to provide
temporary utility services according to requirements indicated:

1. Notify the Employer’s Representative not less than seven days in advance of proposed
utility interruptions. Identify extent and duration of utility interruptions.
2. Indicate method of providing temporary utilities and submit for Employer’s
Representative’s approval.

C. Environmental Limitations: Rate equipment for continuous operation under the ambient conditions
specified in Division 26 Section "Basic Electrical Materials and Methods".

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NETWORK PROJECT FOR VARIOUS AREAS IN HAFAR AL BATIN & AL-QAISOMAH GOVERNORATES -
PHASE 9 - PART 2 - P408-1 Specifications

1.9 COORDINATION

A. Coordinate layout and installation of main distribution boards and components with other
construction and electrical work, including conduit, piping, equipment, adjacent surfaces,
raceways, electrical boxes and fittings, and cabling/wiring work. Maintain required workspace
clearances and required clearances for equipment access doors and panels.

B. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases. Concrete,
reinforcement, and formwork requirements are specified in Division 3 Section "Cast-in-Place
Concrete."

1.10 EXTRA MATERIALS

A. Spare Parts: Provide manufacturer’s recommended spare parts for emergency replacement and/or
one year’s maintenance including, but not limited to, the following:

1. One set of fixed and moving contacts for every type of replaceable (consumable) contact
set.
2. One operating motor and/or coil for each type of electrically operated circuit breaker.
3. Two sets of each type of indicating lights, fuses, LEDs, control switches, and similar
devices subject to failure or breakage at any time.

B. Tools and Instruments: Provide tools and instruments required for normal routine inspection and
maintenance and testing of circuit breakers and protective devices as appropriate for type of
switchgear supplied.

PART 2 - PRODUCTS

2.1 STANDARD COMMERCIAL PRODUCTS

A. Refer to Division 01 Section 016000, “Product Requirements”.

2.2 GENERAL REQUIREMENTS

A. Generally: Main distribution boards shall be dead-front type, metal enclosed, multi-cubicle, floor
mounted, free standing, with 1000V rated insulation voltage, and with 8 kV impulse withstand
voltage, with fully withdrawable, [manually and electrically operated incoming and bus
coupler breakers], and [withdrawable or plug-in] [manually or manually and electrically
operated outgoing breakers, as shown on the Drawings], with matching vertical sections to
form a continuous integral and rigid structure. Outgoing sections shall be of equal width. All
components shall be suitably rated for continuous operation at the specified ambient conditions.

1. Generally: Coordinate with [BMS] supplier and provide all necessary interfaces, relays,
transducers, cabling, etc, necessary for the functions specified in the schedules and/or
shown on the Drawings.

B. General Construction: Rigidly framed and bolted, with Electro-galvanized sheet steel enclosures,
phosphatized, primed with rust inhibiting primer and finished with thermal polymerized polyester
epoxy powder coating, color shall be as per manufacturer’s standard.

C. Switchgear shall be vermin, dust and rodent proof, IP 31 protection to IEC 60529 for indoor
installations and IP 54 protection for installations in wet areas, and IP55 degree of protection for
outdoor installations, with adequate lifting means and base frames and capable of being moved
into position and directly bolted to floor without additional sills. For ratings up to 3200A,

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enclosures shall have mechanical impact resistance of IK10 to IEC 62262 for enclosures
protection degree IP 54 and higher, and IK08 to IEC 62262 for enclosures protection degree lower
than IP 54. Test certificates for mechanical impact shall be submitted for approval; otherwise
enclosure thickness shall not be less than 1.5mm. For rating larger than 3200A, enclosures shall
have minimum thickness of 2mm.

D. Ventilation: Compartments shall be ventilated, by approved methods complying with the

Standards. MDB ratings achieved using Forced ventilation will not be accepted.

E. Main distribution boards’ short circuit withstand capacity shall be 10% greater than the
prospective fault level at the point of installation for 1 second. Prospective fault level shall be
determined based on the detailed short circuit analysis calculations after considering the different
contributing factors and load types. In all cases, Main distribution boards’ short circuit withstand
capacity shall not be less than the following figures:

1. 30 kA for 1 second for transformers rated up to 630 kVA.

2. 40 kA for 1 second for transformers rated above 630 kVA and up to 1000 kVA.
3. 50 kA for 1 second for transformers rated above 1000 kVA and up to 1600 kVA.
4. 65 kA for 1 second for transformers rated 2000 kVA.

F. Each rating of MDB shall be type tested as per IEC 61439-1 and IEC 61439-2.

G. PLC based auto-change over logic to be built in case of power supply failure on one incomer with
a provision for local and auto control. PLC shall be provided with built in charger and power
supply with 24 V DC output.

H. Restricted earth fault (REF) protection to be provided for all transformers. A CT shall be provided
on the neutral connection to earth of the transformer and 4 CT’s shall be provided on the three
phases and the neutral conductor at MDB for the REF protection. All CT’s shall be class PX to
IEC 61869-2. Alarm shall be transmitted to the [BMS].

I. Fastenings between structural members shall be bolted.

J. Extension of structure and busbars shall be possible at either end of switchboard for form 3 and
form 4 type switchboards.

K. Arrangement shall permit incoming and outgoing busbars and cables to enter enclosure as
indicated on the Drawings and connect at respective terminals without inconvenience to
installation or maintenance.

L. Removing Circuit Breakers: Suitable arrangements and equipment shall be provided for
extracting, lifting and unloading switchgear from enclosures as appropriate for type of switchgear.

M. Spare and space positions are defined as follows:

1. Spare position: Fully equipped enclosure with switchgear.

2. Space position: Fully equipped enclosure ready to receive switchgear.
3. Spare in MDB shall be 25 percent.
4. Space in MDB shall be 25 percent.

N. Busbars: Shall be sized to same rating of the main circuit breaker frame size as a minimum unless
otherwise shown on drawings, derated for the specified ambient conditions, and braced for a
symmetrical rms short circuit duty equal to or higher than main circuit breaker interrupting duty,
for a minimum of 1 second.

O. Copper, of sufficient size to limit temperature rise to allowable equipment temperature ratings, and
not exceeding IEC 61439-1&-2 limits. Connections and buswork shall be bolted with compatible

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hardware material as per manufacturer’s recommendations and shall be accessible for inspection
and maintenance. Contact surfaces shall be properly tin or Electro-silver plated as necessary.

P. Connections from busbar to switching element shall be rated to carry full continuous current rating
of switching element frame as a minimum, unless otherwise shown on drawings.

Q. Main horizontal busbars and vertical distribution busbars shall be insulated.

R. Vertical busbars in Fixed distribution sections shall be fully accessible from the front. Vertical
busbars requiring only rear access will not be acceptable.

S. Full size neutral shall be continuous through all sections. Neutral bus shall be insulated and
separate from earth bus and connected to it with removable links, at every bus section. Links shall
be of the same cross-section of the earth bus.

T. Earth bus shall extend full length of board, firmly fixed to each section in accordance with the
Regulations and Standards, complete with two main earthing lugs (one at each end), and required
number of feeder protective earth connectors.

U. Earth bus shall be half size of phase buses, unless otherwise indicated on drawings.

V. Switchboard Type: Switchboard(s) shall be of the following type(s):

1. [Form 4b].
2. Incoming: Withdrawable type – Air Circuit Breaker (ACB).
3. Tie: Withdrawable type - ACB.
4. Outgoing: [Plug-in] type Moulded Case Circuit Breaker (MCCB) for ratings up to 1000A
and Withdrawable type ACB for ratings greater than 1000A.

W. Withdrawable metal enclosed circuit breaker section shall consist of compartmented unit(s),
stationary part with rear busbar and cable connection compartments and front draw-out circuit
breaker assembly. Partitions between sections shall be bolted steel plate and partitions between
compartments shall be tough solid insulating removable bolted barriers. Each unit shall have
hinged lockable front door with grip-handle and door mounted instrumentation. Shutters shall be
provided to ensure full protection against live contact.

X. Draw out circuit breaker assembly shall have disconnecting contacts, wheels / guides and
interlocks to prevent connecting or disconnecting circuit breaker unless in the open position, and
to prevent closing circuit breaker while racking into any of the three positions (connect, test,
disconnect). Racking mechanism and rail assembly shall be approved worm and lever mechanism.
It shall be possible to close the unit door with breaker in any of the three positions and when
removed. External position indicator shall be provided. Fixed disconnecting primary contacts shall
be accessible and replaceable from front and shall be silver plated copper. Moving primary
disconnect contacts shall consist of self-aligning, silver plated, spring pressure, finger-cluster,
copper contact fitted on line and load studs of circuit breaker.

Y. Plug-in main circuit breaker section shall individually accommodate main circuit breaker, main
cable entry with terminal fitting assembly and metering compartment. Where placed against a
wall, accessibility shall be possible from front and sides or only from front of section.

Z. The low voltage switchgear shall be monitored and controlled from the [BMS] system. Separate
I/O racks and controllers shall be provided for connection to the BMS.

AA. Pull Sections: An additional cable pull section shall be provided, depending on actual
configuration shown on the Drawing, and subject to the Employer’s Representative’s approval.

BB. Where busway is used as an incoming or outgoing feeder of the switchboard, the switchboard
manufacturer shall provide all necessary accessories as recommended by the busway manufacturer

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such as adaptor box for the switchboard to be able to accept the busway flange. The contractor is
responsible for coordination between the two manufacturers.

CC. Where single core cables are used, top / bottom cable entry plates shall be made of Aluminum
with adequate thickness and rigidity to support cables.

DD. Form 3 and form 4 switchboards shall be front and rear accessible unless otherwise indicated on
the Drawings; front, rear or front and rear aligned as unless otherwise recommended by the
manufacturer and approved by the Employer’s Representative, individually mounted plug-in or
fully withdrawable MCCB or ACB distribution sections, with compartmentalized construction,
consisting of front modular circuit breaker compartments, busbar system compartments and rear
cable termination compartments unless otherwise recommended by the manufacturer and
approved by the Employer’s Representative, with insulating barriers between front compartments
and busbar compartments and between rear compartments and busbar compartment (removable
for maintenance). MCCBs shall be closely coupled to busbars (to minimize chances of bus-side
faults), and to rear cable terminals, through compatibly frame-sized insulated connectors. MCCB
modules shall be covered on the front, by recessed frame-type bolted covers, 1.5 mm minimum
thickness, to protect circuit breaker handles. Top, sides and rear shall be covered with removable
screw-on plates having formed edges all around.

EE. The switchboard shall be designed to minimize the risks associated with the propagation of an
internal arc fault of 85 kA for 0.3 sec as a minimum. Switchboard shall be tested in accordance
with IEC 61641 for internal arc protection.

FF. THDi and THDv at the main distribution board section of each transformer (Point of Common
Coupling) shall not exceed 10% with 8% individual harmonic order and 5% with 3% individual
harmonic order respectively. Necessary supporting calculations based on actual nonlinear loads
including VFD, UPS, lighting ballasts, etc. and all other linear loads on the same transformer shall
be submitted for Employer’s Representative’s approval. In case the specified harmonic limits
cannot be achieved, the contractor is responsible for achieving the specified limits by providing
necessary filters on MDB bus. Adopted solution shall be submitted for Employer’s
Representative’s approval prior to implementation.

GG. All main distribution boards shall be equipped with combined Class I + II surge protective devices
as specified under Division 26 Section "Surge Protective Devices". SPDs along with their fused-
disconnect switch shall be integrated within or adjacent to the MDB’s enclosure.

HH. Main distribution boards shall be of the smart and connected type which will have the following
features as a minimum:

1. Measure the energy consumption, power quality, and status of electrical power distribution,
and then aggregating and communicating them over Ethernet to remote monitoring station.
2. Monitor energy consumption in real time and compare it against historical consumption
and be able to detect any anomalies.
3. Continuous monitoring of busbar and joints temperature.
4. Capable of initiating predictive maintenance alarms.
5. Configured using software.
6. Provides information for the analysis of fault events.
7. Collects data from all system components, maintains log and transmits it.

II. The MDB shall be provided with spare circuit breaker on every section for connection of power
factor correction capacitor banks. The breaker shall be suitably rated for the connected capacitor.

JJ. Equip the motor-driven MCCB sections on MDBs with three indication lights for “On”, “Off”,
and “Tripped” status of the breaker. Other 3 phase indication lights are to be provided for the
MDB main incomer.

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2.3 AIR-BREAK METAL ENCLOSED CIRCUIT BREAKER (ACBs)

A. Type: Enclosed in steel structure, air ventilated, air break, for normal operation at maximum
temperature within enclosure at point of application, tested to approved standards, manually or
manually and electrically operated (motorized) for normal functions, and automatically tripped
under over-current/earth fault conditions. Trip power shall be derived from main power circuit,
with sufficient tripping energy to reliably trip circuit breaker. Fixed mounted circuit breaker shall
be rear connected.

B. Construction: Manually or manually and electrically operated, as shown on the Drawings, with
two-step, spring charged, stored energy mechanism, quick-make, quick-break type, electrically
and mechanically trip-free, to prevent maintaining circuit breaker closed against over current
condition whether under manual or automatic operation. Electrically operated circuit breakers
shall have integrally mounted, spring charging motor mechanism automatically recharged upon
closing. Both manually or manually and electrically operated circuit breakers shall have
mechanical built-in charging lever and shall include open and close direct acting push buttons.
Stored energy provision shall allow open/close/open sequence of operation without use of external
energy. Safety feature shall allow discharging stored energy without closing circuit breaker.
Spring charging time of motor shall be equal or less than 4 sec. Circuit breaker shall have arc-
quenching device on each pole and replaceable arcing contacts. A safety trip shall provide
advanced opening to prevent connection and disconnection of a closed circuit breaker. It shall be
possible to supply power either from top or bottom side without reduction in performance

C. Control Power: For electrically charged circuit breaker and/or for shunt trip device, where
required, control power shall be 110V or 120V AC as recommended by the manufacturer obtained
from in-built MDB control power transformer connected and fused on line-side of circuit breaker.
Where shunt trip and/or under voltage release are required, a sufficient capacitor trip device to
cover any temporary loss or excessive drop of supply voltage shall be provided.

D. Rating: [3-pole] for incomers and bus couplers and [3-pole] for outgoings, unless otherwise shown
on the Drawings. With continuous current rating (frame size) as shown on the Drawings, ranging
between 1250 A and 5000 A (1250, 1600, 2000, 2500, 3200, 4000, 5000 and 6300 A), fully rated
(100 percent) for service under worst site conditions. Breakers shall be rated for a symmetrical rms
service short circuit breaking capacity to IEC 60947-2 sequence II (rated service short-circuit
breaking capacity) at specified voltage and frequency, meeting IEC 60947-2, sequence I, II, III
and IV tests (for circuit breakers of utilization category B), tested in an enclosure substantially the
same as the enclosure in which they shall be installed.

E. Trip Unit: LSIG type, totally enclosed, programmable, solid–state, Microprocessor based device,
interchangeable for compatible frame sizes, pluggable into front of circuit breaker, tamper-proof
and with transparent, sealable cover. Trip unit shall measure sinusoidal and non–sinusoidal current
wave forms (fundamental to thirteenth harmonic) by continuously sampling each phase throughout
every cycle. Trip unit shall be direct acting trip device, current transformer operated, with flux
transfer shunt trip that requires no external power. It shall have adjustable current setting (0.4 - 1.0
times trip unit rating) with adjustable long-time delay up to 24 seconds, adjustable short-time pick-
up and short-time delay, earth-fault pick-up and time delay instantaneous over current pickup.
Current setting range shall be by means of replaceable trip-units within the maximum frame size
rating. Once removed, circuit breaker shall remain in the trip-free position. Earth-fault trip shall be
adjustable, range 10 percent to 60 percent of normal current rating of the circuit breaker and a
maximum of 1200A, with adjustable time delay between 0.1 and 0.5 seconds. Short time delay
shall be adjustable in steps, 2 - 10 times current setting, with pre-settable or adjustable time delay
having maximum delay of up to 0.4 seconds. Instantaneous trip shall be adjustable in steps at least
2 – 13 times the trip unit rating. Over-ride protection shall allow full sensitivity up to interrupting
capacity of circuit breaker. Slight difference in setting ranges according to manufacturer’s
standard products may be accepted subject to Employer’s Representative’s approval.

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F. Deration: Electronic over-current trips shall be ambient temperature derated at specified ambient
temperature and corresponding temperature within the enclosures. ACBs shall not be derated for
ambient temperature if the space where the boards are installed is air-conditioned.

G. Trip unit shall have the metering functions comprising:

1. Voltage.
2. Current.
3. Frequency.
4. Energy. ( Wh , VARh , VAh) with 2% accuracy.
5. Total power. ( W , Var , VA ) with 2% accuracy.
6. Peak power demand.
7. THDi and THDv.

H. Trip unit shall have the following additional protective functions:

1. Over-voltage
2. Voltage unbalance.
3. Current unbalance
4. Reverse power.
5. Under voltage.
6. Under frequency.
7. Over frequency.
8. Phase sequence.

I. Trip Unit Status Display: Shall indicate in words, the status of normal breaker operation, long time
over current pick up, instantaneous time over current trip, short time over current trip, ground fault
trip. Unit shall have integral resettable counter to count long time, short time, instantaneous and
ground fault trips. Settings of the breaker shall be displayed in graphical format on the display of
the ACB. It should also display history of last 10 trips and alarms i.e. Type of Alarm / fault , date
& time, values measured at the time of Alarm / tripping . Event log history ( accessible through
communication network ) shall be possible to access modify settings & parameters , counter resets
, system faults , thermal self-protection , Loss of time , over run of wear indicator and test-kit
connections.

J. Position Indicators: Positive with trip indication target. Target indicator shall be mechanical and
shall give indication even when control power has been lost.

K. Trip unit shall have voltage and current inputs for each phase. Voltage input shall be provided
directly or from conventional potential transformers for each phase. Current input shall be
provided from current sensors transformers for each phase. Current sensors shall be encased in
epoxy filled plastic housing to protect against damage and moisture and shall be integrally
mounted in breakers.

L. Neutral current transformer shall be provided on the neutral conductor of each main incoming, tie
or outgoing circuit having earth fault protection, located after the link connecting neutral and earth
busbars from load side. Rating and characteristics of the neutral current transformer shall be
suitable for proper operation of the earth fault protection system and to be of the same construction
and characteristics as per the phase current transformer.

M. Circuit breaker accessories shall include the following:

1. Padlocking or key-locking provisions for all positions (disconnected, test, connected,
closing blocking, open).
2. Overload, short circuit, and ground fault trip LEDS.
3. Trip indicator and reset button.
4. Operations counter.
5. On/ off pilot lights.
6. Shunt-trip coil and closing solenoid for remote control. (Also suited to communication)

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7. Bell alarm for remote overcurrent trip indication.

N. Auxiliary Contacts: Include N.O. and N.C. contacts on switchgear as required for remote
monitoring and control, plus 2 N.O. and 2 N.C. spare contacts. All auxiliary contacts shall be of
nickel plated electrolytic copper. Screws that hold removable parts shall be self-contained.

O. Electrical Interlock: If electrical interlock is required between air circuit breakers (as shown on the
drawings), the mechanical closing button of the circuit breaker shall be disabled in the connect
position and an additional electrical push button shall be provided for the closing of the circuit
breaker through the breaker’s shunt close coil. The electrical interlock shall be provided on both
shunt trip and close coils of the circuit breaker in order to perform simultaneous tripping and
inhibit closing functions on the interlocked breaker in case of wrong closing attempts.

2.4 MOLDED CASE CIRCUIT BREAKERS (MCCBs)

A. Type: Tested to approved standards, totally enclosed, molded case, constructed from high quality,
high temperature resistant, tropicalized, molded insulating materials, for normal operation at
maximum temperature within enclosures at point of application, and provided with quick-make,
quick-break front operated single toggle type handle mechanism for manual operation of main
contacts in addition to automatic operation under over-current conditions. Multi-pole breakers
shall have common integral trip bar for simultaneous operation of all poles. Ampere rating shall be
clearly visible. All terminals shall be box lug or clamp type solder-less anti-turn box lug or clamp
type with set screws, suitable for copper or aluminum conductors. Contacts are to be non-welding
silver alloy with arc quenching metallic devices of approved construction.

B. All circuit breakers shall be [3-pole] unless otherwise shown on drawings.

C. Electronic trip circuit breakers shall have solid state trip units with long time delay setting range at
least between 0.4 and 1.0 times maximum trip rating with adjustable time delay up to 24 seconds,
short time delay range 3 to 10 times maximum trip rating with maximum clearing time of 0.2
seconds, and instantaneous protection adjustable from 5 to 10 times continuous rating. Solid state
trip units shall be insensitive to changes in ambient temperature between -20 and +55 deg. C.
Earth fault protection shall be provided or built into trip unit where specified or shown on
drawings, and shall be adjustable between 0.2 and 0.6 normal phase current pick-up with
maximum time delay of 0.2 seconds, and shall be suitable for connection to external current
sensor. Push-to-trip button shall be provided on cover for testing the trip unit. Short time over
current protection is only required for circuit breakers 630A and above.

D. Deration: Electronic over-current trips shall be ambient temperature derated at specified ambient
temperature. MCCB shall not be derated if the space where the switch boards are installed is air-
conditioned.

E. Switching Mechanism: Quick-make, quick-break type, with positive trip-free operation so that
contacts cannot be held closed against excess currents under manual or automatic operation.
Contacts shall be non-welding silver alloy with approved arc-quenching devices of metallic grid
construction.

F. Trip current rating (amps) indicates nominal maximum rating at which overload element is set to
operate.

G. MCCBs: MCCBs frames rated 630 A and above shall be of utilization category B (with an
intended short time withstand capability), with rated service short circuit breaking capacities
(sequence II) equivalent to 100%, 75% or 50% of the ultimate ratings. Service short circuit
breaking capacities shall not be less than the short circuit level at the point of installation as shown
on the Drawings or as per the Contractor’s short circuit calculation results whichever is greater.
MCCBs frames up to 400 A shall have utilization category A with rated ultimate short circuit
breaking capacity (sequence III) to meet the electrical requirements at the switchboards locations.

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H. For category B MCCBs and in case the manufacturer’s standard MCCB range cannot meet the
specified service short circuit breaking capacity, Air Circuit Breaker (ACB) shall be utilized at no
extra cost. ACB’s characteristics shall match the same characteristics of the corresponding original
MCCB in terms of being electrically or manually operated and fixed or withdrawable type.

I. MCCBs outgoings minimum frame rating shall be as follows:

- [630A with utilization category B frame rated]
[As an exception to the above criteria, outgoing breakers with frame rating of 250A or
400A may be utilized, subject to Engineer approval, for outgoings feeding bulk end
loads as selectivity with downstream breakers is not applicable.]

In case of any contradiction between the specifications and the Drawings, the specifications
criteria overrules. The given frame ratings are the net minimum requirements and shall be verified
by the Manufacturer considering the following:

1. Deration due to the specified ambient temperature at switchboard room.

2. Deration according to the Switchboard’s specified degree of protection.
3. Selectivity study results to ensure that total discrimination between upstream and
downstream breakers is achieved according to IEC requirements.

J. Tripped Position: When tripped automatically by over current condition, operating mechanism of
circuit breaker shall assume an intermediate position clearly indicated by the handle between on
and off positions.

K. Sealing: Non-interchangeable trip circuit breakers shall have sealed covers. Circuit breakers with
interchangeable trips shall have trip unit covers sealed to prevent tampering.

L. Accessories: Circuit breaker design shall allow addition of open / close electrical motor operator,
control and interlocking functions, under-voltage release, shunt-trip coils, alarm and auxiliary
switches, padlocking devices, key-lock devices, and the like. It shall be possible to use field
installable auxiliary contacts for signaling different functions viz. Open/closed position, fault
signal, electrical fault signal. Auxiliary location and function shall be clearly identified inside the
MCCBs

M. Tripped Position: when tripped automatically by over current condition, operating mechanism of
circuit breaker is to assume an intermediate position clearly indicated by the handle between on
and off positions.

N. Residual Current Operated Earth Leakage Trip Devices (RCDs/RCCBs/ELCBs) are provided as
add-on or built-in earth leakage accessories, where required and as shown on the Drawings.
Protection against earth fault current, in addition to over-current and short-circuit protection, is to
be in accordance with the Regulations. Circuit breakers shall include current transformer with
tripping coil assembly, test button and trip free mechanism to ensure circuit breaker cannot be held
closed against earth faults.

2.5 METERING INSTRUMENTS

A. Generally: Instruments shall be housed in enameled, square, metal cases for flush installation.
Scales and markings shall be protected and sealed. Accuracy of instruments shall be within 2%
unless otherwise specified.

B. Current Transformer (CT): Indoor dry type, rated secondary current 5 A. Rated primary current,
core size and accuracy shall be determined in accordance with nominal current of plant protected,
short-circuit level and burden.

C. Voltage Transformer (VT): Provide where required, complete with primary and secondary fuses
and disconnecting device and suitable burden.

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2.6 SMART DIGITAL METERING UNIT

A. MDBs shall be equipped with smart digital metering unit which shall be provided with adequate
interface link for integration with [BMS] through Modbus RTU (RS485) or Modbus TCP.

B. Smart Digital Metering Unit shall be provided on:

1. Main incoming sections of the MDBs.

2. MDBs outgoings where meters are shown on Drawings.

C. Smart Digital Metering Unit shall be microprocessor based and shall be multi-functional providing
complete electrical metering for the following as a minimum:

1. Active and Reactive Power Demand in kW, kVA and kVAR.

2. Energy Consumption in kWh.
3. Power Factor.
4. Frequency in Hz.
5. Current per phase.
6. Single and composite phase voltage.

D. Smart Digital Metering Unit shall be Class B to Directive 2014/32/EU Annex MI-003.

E. LV Energy Metering Arrangement:

1. Tariff energy metering arrangement shall be provided on MDBs, if applicable. This

arrangement shall consist of 3 Nos. CTs to be installed on bus bars and fuses for potential
circuits and kWh meter. VA burden and rating of the CTs shall be suitably designed. All
necessary inter-connecting wiring is also to be provided.
2. Wiring for low voltage metering: All the terminal ends of the inter-connecting wires shall
be provided with identification ferrules. kWh meter shall be flush mounted on the MDB
enclosure or in separate enclosure, as applicable, and provision of glass window shall be
made in the enclosure to take readings of kWh meter. The CTs shall be so located that their
mounting/removal should be convenient and easily accessible.

F. Accuracy: Smart Digital Metering unit shall have the following accuracy figures:

1. Active energy accuracy (Directly connected meters or meters less than Or equal to 120 A):
Class 1 (1%) to IEC62053-21.
2. Active energy accuracy (CT Meters or meters greater than 120 A): Class 0.5S (0.6%) to
IEC62053-22.
3. Reactive energy accuracy: Class 2 (2%) to IEC62053-23.

2.7 DIGITAL VOLTAGE RELAY

A. This unit shall be provided on the incoming and coupler section to perform the following
functions, for connection to the automatic transfer system and monitoring by [BMS] system:

1. Over-voltage (adjustable from 90 to 120%, with time delay adjustable from 0.5-30 Sec).
2. Under-voltage (adjustable from 50 to 100%, with time delay adjustable from 0.5-30 Sec).
3. Phase Voltage unbalance (detect voltage unbalances over 10%).
4. Phase reversal.

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2.8 WIRING

A. Arrangement: Wiring shall be modularly and neatly arranged on master terminal boards with
suitable numbering strips and appropriate cartridge type fuses where required.

B. Connections shall be made at front of terminal board and with no live metal exposed.

C. Metal cases of instruments, control switches, relays etc. shall be connected, by bare copper
conductors not less than 2.5 mm² section, to nearest earthing bar.

D. Control Wiring: Copper, PVC insulated, 85 deg. C , 600/1000 V grade, and PVC sheathed for
multi-core cables. Finely stranded copper conductor, silicon rubber insulated cables shall be used
in proximity to higher temperature components and as flexible cable.

E. Ferrules: Wires shall be fitted with numbered ferrules of approved type at each termination.

F. All control wiring shall be terminated in approved quality control terminals from reputed
international manufacturers. Terminals shall be screwed type tinned copper.

2.9 PROGRAMMABLE LOGIC CONTROLLER

A. PLC shall be provided where required.

2.10 MISCELLANEOUS

A. Anti-condensation heaters with disconnect switch and pilot lamp shall be provided in switchboard,
controlled by thermostat and/or hygrostat.

B. Schematic and wiring diagram shall be provided suitably located within each cubicle.

C. Indicating lamps shall be of LED type. All indicating lamps shall be of high intensity colored LED
type, with guaranteed life of 10 years minimum. Color shall be as follows:

1. Green for normal condition.

2. Red for faulty conditions.

D. Switchboards shall be equipped with thermal monitoring system along with the necessary thermal
monitoring sensors. The system shall have the following features and shall include all necessary
components to ensure fully functional system:

1. Continuous monitoring of the temperature rise above ambient for all connections (cable
and breaker) and joints.
2. Sensors shall be of the contact-less type.
3. Sensors shall not require external power supply source.
4. Sensors shall be maintenance-free over their entire lifetime.
5. Sensors accuracy shall be +-2oC.
6. The system shall have pre-alarm and alarm points. The alarms shall be load dependent such
that any anomalies are detected even at low load conditions. For this purpose, the alarm
points shall consider the ambient temperature and the expected temperature rise based on
the loading percentage at that instant.
7. The system shall be provided with the necessary analysis software which shall be able to
detect and predict any anomalies in timely manner.
8. Thermal monitoring system shall be interfaced with [SCADA] [BMS].

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2.11 SOURCE QUALITY CONTROL

A. Factory acceptance tests shall be performed for equipment under this Contract [for locally
assembled equipment] and shall be witnessed by the Employer’s Representative.

B. Factory acceptance tests shall include complete routine and function testing for 10% of the
Project’s main distribution boards, minimum one unit, according to requirements of the specified
regulations and standards. Selection of main distribution boards for witness test shall be randomly
carried out by the Employer’s Representative.

C. Test procedure and program shall be submitted for approval prior to test conduction, by at least 14
days. Factory witness test shall include, at Contractor’s expenses, all test expenses, business class
air tickets, five stars Hotel full accommodation, and transportation, for two persons from the
Employer’s Representative side.

D. Comply with related quality requirements as specified in Division 01.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine elements and surfaces to receive main distribution boards for compliance with
installation tolerances and other conditions affecting performance. Notify the Employer’s
Representative in writing of conditions detrimental to proper completion of the work.

1. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Install main distribution boards as indicated, in accordance with manufacturer’s written

instructions, and with recognized industry practices; complying with applicable requirements of
applicable standards or codes approved.

B. Install Main Distribution Board only after the room has been fully completed, including all
painting and made dust tight and vacuum cleaned.

C. Equipment Bases: Ensure that concrete bases and foundations provided for installation of
equipment are constructed in accordance with the approved shop and construction drawings and
equipment manufacturers’ drawings and that holes for fixing bolts and provisions for passage of
cables etc. are provided as required.

D. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, and brackets and
temporary blocking of moving parts from main distribution board units and components.

E. Cable Trenches: Ensure that trench construction and covers provided for installation of power and
control cables are in accordance with the approved shop and construction drawings.

F. Built-in Items: Ensure that equipment supports, fixings and the like, and sleeves for passage of
feeders and cables which shall be built into concrete foundations, bases, cable trenches or building
structure are provided as and when required and that they are properly installed.

G. Equipment: Install on concrete bases etc., and assemble completely plumb and level, before
grouting in holding-down bolts.

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H. Alternatively, Switchboards can be anchored to steel-channel sills 100 mm high (min and as
necessary), arranged and sized according to manufacturer's written instructions. Attach by tack
welding or bolting. Level and grout sills flush with motor control center mounting surface

I. Supports and Terminations: Install all incoming and outgoing cable supports, cable ends and
termination fittings required for power and control cables.

J. Relays: Set in accordance with manufacturer’s instructions and in accordance with an approved
scheme.

K. Make Good damage painted surfaces, clean and apply rust-inhibiting prime coat and two finishing
coats of approved enamel upon delivery of equipment to site, or as required by the Employer’s
Representative.

L. Operating Instructions: Frame and mount the printed basic operating instructions for main
distribution boards, including control and key interlocking sequences and emergency procedures.
Fabricate frame of finished wood or metal and cover instructions with clear acrylic plastic. Mount
in front of main distribution boards.

M. Install clear copy of certified and stamped “As-Built” drawings inside the Panel

3.3 IDENTIFICATION

A. Identify field-installed conductors, interconnecting wiring, and components; provide warning

signs as specified in Division 26 Section "Basic Electrical Materials and Methods."

B. Main Distribution Board Nameplates: Label each main distribution board compartment with
engraved metal or laminated-plastic nameplate mounted with corrosion-resistant screws.

3.4 CONNECTIONS

A. Install equipment-grounding connections for main distribution boards with ground continuity to
main electrical ground bus.

B. Tighten electrical connectors and terminals, including screws and bolts, according to
manufacturer’s published torque-tightening values and / or recommendations. If manufacturer’s
torque values are not indicated, use those specified in applicable Standards.

3.5 FIELD QUALITY CONTROL

A. Equipment: Inspect equipment upon delivery to Site and report any damage to the Employer’s
Representative.

B. Switchgear: Inspect and check switchgear for completeness, component ratings, types, sizes, and
wiring connections. Check phasing of busbars, contacts and clearances.

C. Prior to energization of circuitry, check all accessible connections to manufacturer’s torque

tightening specification.

D. Tests: After installation and before hand-over, carry out all visual and mechanical inspection and
electrical tests required by the governing codes and any other tests the Employer’s Representative
may require to check compliance of installation with the Specification, including, but not limited
to, the following. Correct malfunctioning units on-site, where possible, and retest to demonstrate
compliance; otherwise, replace with new units and retest.

1. Insulation resistance tests for each main distribution board bus, component, connecting
supply, feeder, and control circuit.

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2. Continuity tests of each circuit.

3. Operational tests.
4. Polarity test for instrument transformers.

E. Test Procedure: Conform to the following:

1. Protective Device and Relay Settings: Verify that settings given on the Drawings are
appropriate for final system configuration and parameters based on system study. Where
discrepancies are found, recommend final settings for approval before making final
adjustments.
2. Submit short circuit and coordinated relay settings with calculations based on IEC from the
medium voltage incomer to the final load.
3. Load shedding program to be developed based on the sequence of operation, if applicable.

F. Main and Control Circuits: Using 1000 V megger (2000 Megohm range), check insulation
resistance between phases, between phases and earth/enclosure and between neutral and earth.

G. Primary Injection Tests: Provide portable test equipment to test time-delay characteristics of
circuit breakers by simulating an overload or fault condition. Measure and record all test results
and ambient conditions and compare with manufacturer’s data.

H. Instantaneous Trip Elements: Test by high current primary injection, using high-current primary
injection test-sets and reports all readings.

I. Routine Tests on Site: Carry out on every main distribution board in accordance with the Standard
specified (IEC 61439-1 and IEC 61439-2) for FBAs assembled from standardized components
outside the works of the manufacturer. Routine tests are also to be carried out on every FBA,
delivered to site, if requested by the Employer’s Representative.

J. Seismic-restraint tests and inspections shall include the following:

1. Inspect type, size, quantity, arrangement, and proper installation of mounting or anchorage
devices.

2. Test mounting and anchorage devices according to requirements in Division 26 Section

"Vibration and Seismic Controls for Electrical Systems."

3.6 ADJUSTING

A. Set field-adjustable switches and circuit breaker trip ranges.

3.7 CLEANING

A. On completion of installation, inspect interior and exterior of main/ distribution boards and all
system components. Remove paint splatters and other spots. Vacuum dirt and debris; do not use
compressed air to assist in cleaning. Repair exposed surfaces to match original finish.

B. Clean components internally using methods and materials recommended by manufacturer.

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3.8 DEMONSTRATION AND TRAINING

A. Train Employer's maintenance personnel to adjust, operate, and maintain the system installation.
Refer to Division 01 Sections related to Demonstration and Training.

END OF SECTION 262413

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