ME8711 Simulation and Analysis Laboratory
ME8711 Simulation and Analysis Laboratory
ME8711 Simulation and Analysis Laboratory
LABORATORY MANUAL
ExNo : 01
Date :
Aim:
To study about the basic procedure to perform the analysis in ANSYS.
The ANSYS program has many finite element analysis capabilities, ranging from a simple,
linear, static analysis to a complex, nonlinear, transient dynamic analysis. The analysis guide
manuals in the ANSYS documentation set describe specific procedures for performing analyses for
different engineering disciplines. The next few sections of this chapter cover general steps that are
common to most analyses.
A typical ANSYS analysis has three distinct steps:
Build themodel.
Apply loads and obtain thesolution.
Review theresults.
Build the model:
1. Defining theJobname:
The jobname is a name that identifies the ANSYS job. When you define a jobname for an
analysis, the jobname becomes the first part of the name of all files the analysis creates. (The
extension or suffix for these files' names is a file identifier such as .DB.) By using a jobname for
each analysis, you ensure that no files are overwritten.
2. Defining an AnalysisTitle:
The TITLE command (Utility Menu> File> Change Title), defines a title for the analysis.
ANSYS includes the title on all graphics displays and on the solution output. You can issue the
/STITLE command to add subtitles; these will appear in the output, but not in graphics displays.
3. DefiningUnits:
The ANSYS program does not assume a system of units for your analysis. Except in
magnetic field analyses, you can use any system of units so long as you make sure that you use
that system for all the data you enter. (Units must be consistent for all inputdata.)
4. Defining ElementTypes:
The ANSYS element library contains more than 150 different element types. Each element
type has a unique number and a prefix that identifies the element category: BEAM4, PLANE77,
SOLID96, etc. The following element categories are available:
BEAM MESH
CIRCUIT Multi-PointConstraint
COMBINATION PIPE
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CONTACT PLANE
FLUID PRETS (Pretension)
HF(High Frequency) SHELL
HYPERELASTIC SOLID
INFINITE SOURCE
INTERFACE SURFACE
LINK TARGET
MASS TRANSDUCER
MATRIX USER
VISCOELASTIC (or viscoplastic)
The element type determines, among other things:
The degree-of-freedom set (which in turn implies the discipline - structural, thermal, magnetic,
electric, quadrilateral, brick, etc.)
Whether the element lies in 2-D or 3-D space.
6. Defining MaterialProperties:
Most element types require material properties. Depending on the application, material
properties can be linear (see Linear Material Properties) or nonlinear (see Nonlinear Material
Properties).
As with element types and real constants, each set of material properties has a material
reference number. The table of material reference numbers versus material property sets is called
the material table. Within one analysis, you may have multiple material property sets (to
correspond with multiple materials used in the model). ANSYS identifies each set with a unique
reference number.
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operations, such as copying patterns of existing nodes and elements, symmetry reflection, etc. are
available.
In this step, you use the SOLUTION processor to define the analysis type and analysis
options, apply loads, specify load step options, and initiate the finite element solution. You also
can apply loads using the PREP7preprocessor.
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2. ApplyingLoads:
The word loads as used in ANSYS documentation includes boundary conditions (constraints,
supports, or boundary field specifications) as well as other externally and internally applied loads.
Loads in the ANSYS program are divided into six categories:
DOFConstraints
Forces
SurfaceLoads
BodyLoads
InertiaLoads
Coupled-field Loads
You can apply most of these loads either on the solid model (keypoints, lines, and areas) or
the finite element model (nodes and elements).
4. Initiating theSolution:
To initiate solution calculations, use either of the following:
Command(s): SOLVE
Main Menu> Solution> Solve> Current LS
GUI:
Main Menu> Solution>solution_method
When you issue this command, the ANSYS program takes model and loading information from
the database and calculates the results. Results are written to the results file (Jobname.RST,
Jobname.RTH, Jobname.RMG, or Jobname.RFL) and also to the database. The only difference is
that only one set of results can reside in the database at one time, while you can write all sets of
results (for all substeps) to the resultsfile.
Once the solution has been calculated, you can use the ANSYS postprocessors to review
the results. Two postprocessors are available: POST1 andPOST26.
You use POST1, the general postprocessor, to review results at one substep (time step) over the
entire model or selected portion of the model. The command to enter POST1 is /POST1 (Main
Menu> General Postproc), valid only at the Begin level. You can obtain contour displays,
deformed shapes, and tabular listings to review and interpret the results of the analysis. POST1
offers many other capabilities, including error estimation, load case combinations, calculations
among results data, and pathoperations.
You use POST26, the time history postprocessor, to review results at specific points in the
model over all time steps. The command to enter POST26 is /POST26 (Main Menu> TimeHist
Postpro), valid only at the Begin level. You can obtain graph plots of results data versus time (or
frequency) and tabular listings. Other POST26 capabilities include arithmetic calculations and
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Result:
Thus the basic steps to perform the analysis in ANSYS like
Build themodel.
Apply loads and obtain thesolution.
Review the results.
arestudied.
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STRESS ANALYSIS OF A PLATE WITH CIRCULAR HOLE
ExNo : 02
Date :
AIM
To conduct the stress analysis in a plate with a circular hole using ANSYS software.
SYSTEM CONFIGURATION
Ram: 2 GB
Processor: Core 2 Quad / Core 2 Duo
Operatingsystem: Window XP Service Pack 3
Software: ANSYS(Version12.0/12.1)
PROCEDURE
PREPROCESSING
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SOLUTION
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RESULT
Thus the stress analysis of rectangular plate with a circular hole is done by using
the ANSYS Software.
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STRESS ANALYSIS OF RECTANGULAR L BRACKET
Ex No: 03
Date:
AIM
To conduct the stress analysis of a rectangular L section bracket using ANSYS software
SYSTEM CONFIGURATION
Ram: 2 GB
Processor: Core 2 Quad / Core 2 Duo
Operatingsystem: Window XP Service Pack 3
Software: ANSYS(Version12.0/12.1)
PROCEDURE
5. Modeling – Create – Key points - In active CS – enter the key point number and X, Y, Z
location for 6 key points to form the rectangular L-bracket. Lines – lines - Straight line -
Connect all key points to form as lines. Areas – Arbitrary - by lines - Select all lines -ok.
Lines - Line fillet - Select the two lines where the fillet is going to be formed – Ok – enter
the Fillet radius=10- Ok. Areas – Arbitrary - through KPs - Select the key points of the
fillet - Ok. Operate – Booleans – Add – Areas - Select the areas to be add (L Shape & fillet
area) - ok. Create – Areas – Circle - Solid circle - Enter the co-ordinates, radius of the
circles at the two ends(semicircles) -Ok. Operate – Booleans – Add – Areas - Select the
areas to be add (L Shape & two circles) - Ok. Create – Areas – Circle - Solid circle – Enter
thecoordinates,radiusofthetwocircleswhicharementionedasholes-Ok.Operate–
1
0
Booleans – Subtract – Areas - Select the area of rectangle – Ok - Select the two circles -
Ok.
5. Meshing - Mesh Tool – Area – Set - Select the object – Ok - Element edge length
2/3/4/5 – Ok - Mesh Tool -Select TRI or QUAD - Free/Mapped – Mesh - Select the
object -Ok.
SOLUTION
POST PROCESSING
9. General post proc - Plot Result - Contour plot - Nodal Solution – Stress - Vonmises
stress -Ok.
10. Plot control – Animates - Mode Shape – Stress - Von mises -Ok.
11. Plot control – Animate - Save Animation - Select the proper location to save the file(E
drive-user) -Ok.
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RESULT
Thus the stress analysis of rectangular L section bracket is done by using the ANSYS
Software.
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STRESS ANALYSIS OF BEAM
Ex No : 04
Date :
AIM
To conduct the stress analysis in a beam using ANSYS software.
SYSTEM CONFIGURATION
Ram: 2 GB
Processor: Core 2 Quad / Core 2 Duo
Operatingsystem: Window XP Service Pack 3
Software: ANSYS(Version12.0/12.1)
PROCEDURE
PREPROCESSING
3. Sections – beam – Common sections – Select the correct section of the beam and input the
of “w1, w2,w3” and “t1, t2, t3” – Preview – Note down the values of area,Iyy.
6. Modeling–Create–Keypoints–InactiveCS–EnterthevaluesofCSofeachkeypoints
– Apply – Ok. Lines – Lines – Straight line – Pick the all points – Ok.
7. Meshing – Mesh attributes – All lines – Ok. Meshing – Size cntrls – Manual size –
Lines–Alllines–Enterthevalueofelementedgelength[or]Numberofelement
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divisions – Ok. Mesh tool – Mesh – Pick all.
8. Meshing – Mesh attributes – All lines – Ok. Meshing – Size contrls – Manual size –
Lines – All lines – Enter the value of element edge length [or] Number of element
divisions – Ok. Mesh tool – Mesh – Pickall.
SOLUTION
POST PROCESSING
11. . General post proc – Element table – Define table – Add – By sequence num –
SMISC,6 – Ok – SMISC,12 –Ok – LS,2 – Ok – LS,3 - Ok – Close. Plot results –
Contour plot – Nodal solution – DOF solution – Y component of displacement – Ok.
Contour plot – Line element Res – Node I SMIS 6, Node J SMIS 12 – Ok. Contourplot
– Line element Res – Node I LS 2, Node J LS 3 – Ok
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RESULT
Thus the stress analysis of a BEAM is done by using the ANSYS Software
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MODE FREQUENCY ANALYSIS OF BEAM
Ex No : 05
Date :
AIM
To conduct the Mode frequency analysis of beam using ANSYS software.
SYSTEM CONFIGURATION
Ram: 2 GB
Processor: Core 2 Quad / Core 2 Duo
Operating system: Window XP Service Pack 3
Software: ANSYS (Version12.0/12.1)
PROCEDURE
PREPROCESSING
SOLUTION
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POST PROCESSING
8. General post proc – Read results – First set - Plot results – Deformed shape – Choose
Def+undeformed – Ok.Read results – Next set - Plot results – Deformed shape –
Choose Def+undeformed – Ok and so on.
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PLUS.CO
RESULT
Thus the mode frequency analysis of a beam is done by using the ANSYS Software.
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HARMONIC ANALYSIS OF A 2D COMPONENT
Ex No : 06
Date :
AIM
To conduct the harmonic analysis of a 2D component by using ANSYS software.
SYSTEM CONFIGURATION
Ram: 2 GB
Processor: Core 2 Quad / Core 2 Duo
Operatingsystem: Window XP Service Pack 3
Software: ANSYS(Version12.0/12.1)
PROCEDURE
PREPROCESSING
2. Real constants - Add/Edit/Delete – Add – Ok – Area 0.1e-3, Izz 0.833e-9, Height 0.01 –Ok
– Close.
3. Material props - Material Models –Structural – Linear – Elastic - Isotropic – EX206e9,
PRXY 0.25 – Ok –Density – DENS 7830 –Ok.
4. Modeling – Create – Key points – Inactive CS – Enter the coordinate values - Ok. Lines–
lines – Straight Line – Join the two key points –Ok.
5. Meshing – Size Cntrls – manual size – lines – all lines – Enter the value of no ofelement
divisions 25 – Ok.Mesh – Lines – Select the line –Ok.
SOLUTION
6. Solution - Analysis type – New analysis – Harmonic – Ok. Analysis type – Analysis
options – Full, Real+ imaginary – Ok– Use the default settings –Ok
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Time/Frequency – Freq and Substps – Enter the values of Harmonic freq range 1-100,
Number of sub steps 100, Stepped – Ok.
POST PROCESSING
10. TimeHist postpro – Variable Viewer – Click “Add” icon – Nodal Solution – DOF
Solution – Y-Component of displacement – Ok – Enter 2 – Ok. Click “List data” icon
and view the amplitude list. Click “Graph” icon and view the graph. To get a better
view of the response, view the log scale of UY. Plotctrls – Style – Graphs – Modify
axes – Select Y axis scale as Logarithmic – Ok. Plot – Replot – Now we can see the
betterview.
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RESULT
Thus the harmonic analysis of 2D component is done by using the ANSYS
Software
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STRESS ANALYSIS OF AN AXI – SYMMETRIC COMPONENT
EX.NO:7
Date:
Aim:
To obtain the stress distribution of an axisymmetric component. The model will be that of a
closed tube made from steel. Point loads will be applied at the centre of the top and bottom plate.
SYSTEM CONFIGURATION
Ram: 2 GB
Processor: Core 2 Quad / Core 2 Duo
Operatingsystem: Window XP Service Pack 3
Software: ANSYS(Version12.0/12.1)
PROCEDURE
PREPROCESSING
1. Utility Menu > Change Job Name > Enter Job Name. Utility
Menu >File > Change Title > Enter NewTitle.
3. Preprocessor > Element type > Add/Edit/ delete > solid 8node 183 >options>
axisymmetric.
4. Preprocessor > Material Properties > Material Model > Structural > Linear > Elastic>
Isotropic > EX = 2E5, PRXY =0.3.
5. Preprocessor>Modeling>create>Areas>Rectangle> Bydimensions
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Rectangle X1 X2 Y1 Y2
1 0 20 0 5
2 15 20 0 100
3 0 20 95 100
6. Preprocessor > Modeling > operate > Booleans > Add > Areas > pick all >Ok.
7. Preprocessor > meshing > mesh tool > size control > Areas > Element edge length =2
mm > Ok > mesh > Areas > free> pickall.
9. Solution > Define loads > Apply .Structural > displacement > symmetry B.C > onlines.
(Pick the two edger on the left at X =0)
11. Utility menu > select > Entities > by location > Y = 50>ok.
12. Solution > Define loads > Apply > Structural > Force/Moment > on keypoints
a. FY > 100 > Pick the top left corner of the area > Ok.
13. Solution > Define Loads > apply > Structural > Force/moment > on key points > FY >-
100 > Pick the bottom left corner of the area >ok.
16. Select nodes >by location > Y coordinates and type 45, 55 in the min., max. box,as
shown below and clickok.
17. General postprocessor > List results > Nodal solution > stress > componentsSCOMP.
18. Utilitymenu>plotcontrols>style>Symmetryexpansion>2DAxisymmetric>¾
expansion
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Result:
Thus the stress distribution of the axi symmetric component is studied
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THERMAL STRESS ANALYSIS OF A 2D COMPONENT
Ex No: 08
Date:
AIM
To conduct the thermal c analysis of a 2D component by using ANSYS software.
SYSTEM CONFIGURATION
Ram: 2 GB
Processor: Core 2 Quad / Core 2 Duo
Operatingsystem: Window XP Service Pack 3
Software: ANSYS(Version12.0/12.1)
PROCEDURE
PREPROCESSING
2. Preprocessor-Elementtype-Add/Edit/Delete–Add–Solid,Quad4node42–Ok
– Options – plane strsw/thk – Ok – Close.
5. Meshing – Mesh tool – Areas, set – select the object – Ok – Element edge length 10 - Ok –
Mesh tool- Tri, free - mesh – Select the object–Ok.
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SOLUTION
POST PROCESSING
9. General post proc – Plot results – Contour plot – Nodal solution – Stress – 1st
principal stress – Ok – Nodal solution – DOF Solution – Displacement vector sum -Ok.
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RESULT
Thus the thermal stress analysis of a 2D component is done by using the ANSYS Software.
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CONDUCTIVE HEAT TRANSFER ANALYSIS OF A 2D COMPONENT
Ex No: 09
Date :
AIM
To conduct the conductive heat transfer analysis of a 2D component by using ANSYS
software.
SYSTEM CONFIGURATION
Ram: 2 GB
Processor: Core 2 Quad / Core 2 Duo
Operatingsystem: Window XP Service Pack 3
Software: ANSYS(Version12.0/12.1)
PROCEDURE
PREPROCESSING
6. Meshing – Mesh tool – Areas, set – select the object – Ok – Element edge length 0.05 -
Ok – Mesh tool- Tri, free - mesh – Select the object–Ok.
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SOLUTION
6. Solution – Define Loads – Apply – Thermal – Temperature - On lines – Select the right and
left side of the object –Ok – Temp. Value 100 – On lines – select the top and bottom of the
object – Ok –Temp 500 –Ok.
POST PROCESSING
8. General post proc – Plot results – Contour plot – Nodal solution – DOF solution – Nodal
Temperature –Ok.
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RESULT
Thus the conductive heat transfer analysis of a 2D component by using ANSYS is studied.
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CONVECTIVE HEAT TRANSFER ANALYSIS OF A 2D COMPONENT
ExNo : 10
Date :
AIM
To conduct the convective heat transfer analysis of a 2D component by using ANSYS
software.
SYSTEM CONFIGURATION
Ram: 2 GB
Processor: Core 2 Quad / Core 2 Duo
Operatingsystem: Window XP Service Pack 3
Software: ANSYS(Version12.0/12.1)
PROCEDURE
PREPROCESSING
5. Modeling – Create – Key points - In active CS – enter the key point number and X, Y, Z
location for 8 key points to form the shape as mentioned in the drawing. Lines – lines -
Straight line - Connect all the key points to form as lines. Areas – Arbitrary -by lines -
Select all lines - ok. [We can create full object (or) semi-object if it is a symmetricalshape]
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6. Meshing – Mesh tool – Areas, set – select the object – Ok – Element edge length 0.05 -
Ok – Mesh tool- Tri,free mesh – Select the object–Ok.
SOLUTION
POST PROCESSING:
10. General post proc – List results – Nodal Solution – DOF Solution – Nodal temperature–
Ok.
11. Plot results – Contour plot – Nodal solution – DOF solution – Nodal Temperature –Ok.
.CO
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.
RESULT
Thus the convective heat transfer analysis of a 2D component is done by using the
ANSYS Software
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Introduction to MATLAB
EX: 11
Date:
Aim :
To Study the capabilities of MatLab Software.
Introduction
The name MATLAB stands formatrix laboratory. MATLAB was originally written to provide
easy access to matrix software developed by the LINPACK and EISPACK projects. Today,
MATLAB engines incorporate the LAPACK and BLAS libraries, embedding the state of the art in
software for matrix computation.
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SIMULINK INTRODUCTION:
The idea behind these tutorials is that you can view them in one window while running Simulink in
another window. System model files can be downloaded from the tutorials and opened in Simulink.
You will modify and extend these system while learning to use Simulink for system modeling,
control, and simulation for your actual Simulink windows. Most images in these tutorials are not live
- they simply display what you should see in your own Simulink windows. All Simulink operations
should be done in your Simulinkwindows.
1. StartingSimulink
2. ModelFiles
3. BasicElements
4. RunningSimulations
5. BuildingSystems
Starting Simulink
Simulink is started from the MATLAB command prompt by entering the following command:
>> Simulink
Alternatively, you can hit the Simulink button at the top of the MATLAB window as shown
below:
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. Open the modeling window with New then Model from the File menu on the Simulink
Library Browser as shown above.
Model Files
You can open saved files in Simulink by entering the following command in the MATLAB
command window. (Alternatively, you can load a file using the Open option in the File menu in
Simulink, or by hitting Ctrl+O in Simulink.)
>> filename
The following is an example model window.
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A new model can be created by selecting New from the File menu in any Simulink window (or by
hitting Ctrl+N).
Basic Elements
There are two major classes of items in Simulink: blocks and lines. Blocks are used to generate,
modify, combine, output, and display signals. Lines are used to transfer signals from one block to
another.
Blocks
Continuous
Discontinuous
Discrete
Look-UpTables
MathOperations
ModelVerification
Model-WideUtilities
Ports &Subsystems
SignalAttributes
SignalRouting
Sinks: Used to output or displaysignals
Sources: Used to generate various signals
User-DefinedFunctions
Discrete: Linear, discrete-time system elements (transfer functions, state-space models,etc.)
Linear: Linear, continuous-time system elements and connections (summing junctions, gains,
etc.)
Nonlinear: Nonlinear operators (arbitrary functions, saturation, delay,etc.)
Connections: Multiplex, Demultiplex, System Macros,etc.
Blocks have zero to several input terminals and zero to several output terminals. Unused input
terminals are indicated by a small open triangle. Unused output terminals are indicated by a small
triangular point. The block shown below has an unused input terminal on the left and an unused
output terminal on the right.
Lines
Lines transmit signals in the direction indicated by the arrow. Lines must always transmit signals
from the output terminal of one block to the input terminal of another block. One exception to this
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is a line can tap off of another line, splitting the signal to each of two destination blocks, as shown
below.
Lines can never inject a signal into another line; lines must be combined through the use of a block
such as a summing junction.
A signal can be either a scalar signal or a vector signal. For Single-Input, Single-Output systems,
scalar signals are generally used. For Multi-Input, Multi-Output systems, vector signals are often
used, consisting of two or more scalar signals. The lines used to transmit scalar and vector signals
are identical. The type of signal carried by a line is determined by the blocks on either end of the
line.
Simple Example
The simple model (from the model filessection) consists of three blocks: Step, Transfer Fcn, and
Scope. The Step is a source block from which a step input signal originates. This signal is
transferred through the line in the direction indicated by the arrow to the Transfer Function linear
block. The Transfer Function modifies its input signal and outputs a new signal on a line to the
Scope. The Scope is a sink block used to display a signal much like an oscilloscope.
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There are many more types of blocks available in Simulink, some of which will be discussed later.
Right now, we will examine just the three we have used in the simple model.
Running Simulations
To run a simulation, we will work with the following model file:
simple2.mdl
Download and open this file in Simulink following the previous instructions for this file. You
should see the following model window.
Before running a simulation of this system, first open the scope window by double-clicking
on the scope block. Then, to start the simulation, either select Start from the Simulation menu (as
shown below) or hit Ctrl-T in the model window.
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The simulation should run very quickly and the scope window will appear as shown below. If it
doesn't, just double click on the block labeled "scope."
Note that the simulation output (shown in yellow) is at a very low level relative to the axes of the
scope. To fix this, hit the autoscale button (binoculars), which will rescale the axes as shown below.
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Note that the step response does not begin until t=1. This can be changed by double-
clicking on the "step" block. Now, we will change the parameters of the system and simulate the
system again. Double-click on the "Transfer Fcn" block in the model window and change the
denominator to Re-run the simulation (hit Ctrl-T) and you should see what appears as a flat line in
the scope window. Hit the autoscale button, and you should see the following in the scope window.
Notice that the autoscale button only changes the vertical axis. Since the new transfer
function has a very fast response, it compressed into a very narrow part of the scope window. This
is not really a problem with the scope, but with the simulation itself. Simulink simulated the system
for a full ten seconds even though the system had reached steady state shortly after onesecond.
To correct this, you need to change the parameters of the simulation itself. In the model
window, select Parameters from the Simulation menu. You will see the following dialogbox.
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There are many simulation parameter options; we will only be concerned with the start and
stop times, which tell Simulink over what time period to perform the simulation. Change Start time
from 0.0 to 0.8 (since the step doesn't occur until t=1.0. Change Stop time from 10.0 to 2.0, which
should be only shortly after the system settles. Close the dialog box and rerun the simulation.
After hitting the autoscale button, the scope window should provide a much better display
of the step response as shown below.
RESULT
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EX.NO: FORCE AND STRESS ANALYSIS USING LINK ELEMENTS IN TRUSSES
AND CABLES
AIM :
To conduct the force and stress analysis using link elements in trusses and cables
using ANSYS software.
SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2
Quad / Core 2 Duo Operating
system: Window
XP Service Pack 3Software :
ANSYS
(Version12.0/12.1)
PROCEDURE:
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 12.0/12.1 - Mechanical APDL Product
Launcher – Set theWorking Directory as E Drive, User - Job Name as
Roll No., Ex. No. – Click Run.
PREPROCESSING
9. Loads – Define loads – apply – Structural – Force/Moment – on Nodes- pick node 2 – apply –
direction of For/Mom – FX – Force/Moment value – 2000 (+ve value) – ok – Structural –
Force/Moment – on Nodes- pick node 3 – apply – direction of For/Mom – FY – Force/Moment
value – -2500 (-ve value) – ok.
SOLUTION
12. Plot Results – Deformed Shape – def+undeformed – ok. Plot results – contour plot – Line
Element Results – Elem table item at node I – LS1 – Elem table item at node J – LS1 – ok
(Line Stress diagram will be displayed).
13. Plot results – contour plot – Nodal solution – DOF solution – displacement vector sum – ok.
List Results – reaction solution – items to be listed – All items – ok (reaction forces will be
displayed with the node numbers). List Results – Nodal loads – items to be listed – All items –
ok (Nodal loads will be displayed with the node numbers).
INFERENCE
RESULT
Thus the force and stress analysis using link elements in trusses and cables is done by using
the ANSYS Software.
Rectangular c/s area of 0.2 m * 0.3 m, Young’s modulus of 210 GPa, Poisson’s ratio 0.27.
Rectangular c/s area of 0.2 m * 0.3 m, Young’s modulus of 210 GPa, Poisson’s ratio 0.27.
EX.NO: 2D-THERMAL STATIC ANALYSIS OF CHIMNEY
AIM :
To analyse the temperature distribution of chimney.
SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system: Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1)
PROCEDURE:
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 12.0/12.1 - Mechanical APDL Product Launcher – Set the
Working Directory as E Drive, User - Job Name as Roll No., Ex. No. – Click Run.
PREPROCESSING
5. Material Properties: Main menu → preprocessor→ Material props → material models →material
model 1 → thermal → conductivity → isotropic → enter KXX1 = 0.037 → ok
10. Main menu → preprocessor → Modeling → Create → Areas → Rectangle → By center and
corner → enter 0,0,13,13 → ok.
11. Main menu → preprocessor → Modeling → Create → Areas → Rectangle → By center and
corner → enter 0,0,12,12 → ok.
12. Main menu → preprocessor → Modeling → Operate → boolean → subtract → area → select
base area → apply → select area to be subtracted → ok.
13. Main menu → preprocessor → Modeling → Operate → boolean → glue → area → pick all →
ok.
14. Utility menu → plot cntrl → hard copy → to file → jpeg → save to: chimney. jpg → ok
15. Main menu → preprocessor → Meshing → size cntrl → manual size → global → size → enter
SIZE as 0.25 → ok
.
16. Main menu → preprocessor → meshing → mesh attributes → difficult attributes → select
element 1; material 1→ ok.
17. Main menu → preprocessor → Meshing → mesh tool → mesh → pick brick area (3) → ok.
18. Main menu → preprocessor → Meshing → mesh attributes → difficult attributes → select
element 1 ; material 2→ ok.
19. Main menu → preprocessor → Meshing → mesh tool → mesh → pick concrete area (1) → ok
20. Utility menu → plot cntrl → hard copy → to file → jpeg → save to: chimney mesh. jpg → ok
22. Main menu → solution → define loads → apply → thermal → convection → on lines → select
by mouse; all outer lines (1, 2, 3, 4) → ok → enter ValI 0.012 → enter Val2I 10 → ok.
23. Main menu → solution → define loads → apply → thermal → convection → on lines → select
by mouse; all inner lines (13, 14,15, 16) → ok → enter ValI 0.037 → enter Val2I 140 → ok.
24. Utility menu → plot controls → hard copy → to file → jpeg → save to :
chimney load.jpg →ok
SOLUTION
POST PROCESSING
26.General post proc – Plot results – Contour plot – Nodal solution – Stress – 1st principal stress
– Ok – Nodal solution – DOF Solution – Displacement vector sum - Ok.
INFERENCE
RESULT:
Thus the temperature distribution of chimney is done by using the ANSYS Software.
EX.NO: MODAL ANALYSIS OF BEAMS
AIM :
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system: Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1)
PROCEDURE:
PREPROCESSING
3. Real constants – Add – ok – real constant set no – 1 – c/s area – 0.01*0.01 moment of inertia
– 0.01*0.01**3/12 – total beam height – 0.01 – ok.
5. Modeling – Create – Keypoints – in Active CS – x,y,z locations – 0,0 – apply – x,y,z locations
– 1,0 – ok (Keypoints created). Create – Lines – lines – in Active Coord – pick keypoints 1 and2 –
ok.
6. Meshing – Size Cntrls – ManualSize – Lines – All Lines – element edge length – 0.1 – ok.
Mesh – Lines – Pick All – ok.
SOLUTION
11. Read Results – First Set. Plot Results – Deformed Shape – def+undeformed – ok.
PlotCtrls – Animate – Deformed shape – def+undeformed-ok.
12. Read Results – Next Set. Plot Results – Deformed Shape – def+undeformed – ok. PlotCtrls
– Animate – Deformed shape – def+undeformed-ok.
INFERENCE
RESULT:
Thus the Modal Analysis beams is done by using the ANSYS Software.
EX.NO: SIMULATION OF AN ACCUMULATOR
AIM :
PROBLEM STATEMENT
An accumulator is loaded with 400KN weight. The diameter of ram is 300mm and has a stroke
length of 6m. if friction is taken as 5%, it takes two minutes to fall through full stroke. Find the total work
supplied and power delivered using matlab the flow rate of the fluid is 0.0075m3/sec while accumulator
descends with stated velocity. Take density of fluid as 1000N/m3.
PROGRAM:
#include<stdio.h>
#include<conio.h>
#include<stdib.h>
#include<math.h> int main()
{
Float sl=0.0,w=0.0,d=0.0,f=0.0,a=0,0,p=0.0,h=0.0,ds=0.0,wd=0.0,fl=0.0;
Float ls=0.0,t=0.0,nl=0.0,ws=0.0,tw=0,0,pd=0.0,ns=0.0,l=0.0;
Printf(“\nEnter stroke length<m>”);
Scanf(“%f”,&sl);
Printf(“\nEnter time taken for completion of stroke<s>”);
Scanf(“%f”,&t);
Printf(“\nEnter the piston force<kN>”);
Scanf(“%f”,&w);
Printf(“\nEnter friction value<%>”);
Scanf(“%f”,&fl);
Printf(“\nEnter the diameter of ram<m>”);
Scanf(“%f”,&d);
Printf(“\nEnter the flow rate<m3/s>”);
Scanf(“%f”,&ls);
f=fl/100;
a=(3.14/4)*(d*d); nl=w*(l-f);
wd=nl*(sl/t); p=(nl/a); h=p/(1000*9.81); ws=(9810*ls)*h; tw=wd+ws;
printf(“\nTotal work supplied to the hydraulic machine in kNm=%f”,tw); pd=tw/t;
printf(“\nPower delivered in kw=%f”,pd); getch();
}
INPUT PARAMETERS
Stroke length
Time taken for completion of a stroke
Piston force friction value
Diameter of ram flow rate
OUTPUT PARAMETERS
Total work supplied to the hydraulic machine
Power delivered
RESULT
Thus simulation of an accumulator has been done using matlab.
EX.NO: SIMULATION OF CAM AND FOLLOWER
AIM :
PROBLEM STATEMENT
A cam is to operate a flat faced follower having uniform acceleration and deceleration. The least
radius of cam is 50mm. During decent the deceleration period is half of the acceleration period. The ascent
lift is 37.5 mm. The ascent is for one fourth period, dwell for one third and remaining is descent. The cam
rotates at 600rpm. Simulate using matlab to determine the maximum velocity during ascent and descent.
PROGRAM:
#include<stdio.h>
#include<conio.h>
#include<stdib.h>
int main()
{
int a1, a2;
Float n,w,s1,s,outr,inr,vo,ao,vr,ar;
Printf(“\nEnter speed of rotation<rpm>”);
Scanf(“%f”,&n); w=(2*3.14*n)/60;
Printf(“\nEnter the cam lift <mm>”);
Scanf(“%f”,&s1); s=s1/1000;
Printf(“\nEnter cam ascent period<degrees>”);
Scanf(“%f”,&out);
Printf(“\nEnter cam descent period<degrees>”);
Scanf(“%f”,&in);
Outr=(3.14/180)*out;
Inr=(3.14/180)*in;
Vo=(2*w*s)/out;
ao=(4*w*w*s)/(outr*outr);
vr=(2*w*s)/inr;
ar=(4*w*w*s)/(inr*inr);
Printf(“\nAngular velocity = %f<rad/s>”,w);
Printf(“\nOUTWARD STROKE”);
Printf(“\nMaximum velocity =%f<m/s>”,vo);
Printf(“\nMaximum acceleration =%f<m/s^2>”,ao);
Printf(“\nRETURN STROKE”);
Printf(“\nMaximum velocity =%f<m/s>”,vr);
Printf(“\nMaximum acceleration =%f<m/s^2>”,ar);
getch()
}
INPUT PARAMETERS
Speed of rotation
Cam lift
Cam ascent period
Cam descent period
OUTPUT PARAMETERS
Angular velocity =
OUTWARD STROKE
Maximum velocity =
Maximum acceleration =
RETURN STROKE
Maximum velocity =
Maximum acceleration =
RESULT
Thus simulation of an cam and follower has been done using Matlab.
EX.NO: DESIGN OF SLIDER CRANK MECHANISM USING ADAMS
AIM :
To design and develop slider crank mechanism using Adams
SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system: Window XP Service Pack 3
Software : Adams View, Adams Post Processor
PROCEDURE:
Step 1. Creating the Model
a. Start Adams/View
b. Create a new model.
c. Resize the working grid.
d. Open Coordinate Window
e. Create crank part from point (60, 0, 0) to (150, 0, 0)
f. Rename. slider crank. crank
Step 2. Creating Revolution
a. Select Rigid Body: Revolution
b. Click the points
c. Right-click too close
d. Rename. slider crank. cylinder.
Step 3. Creating Joints
a. Select Rigid body: Cylinder
b. Create piston part. Rename. slider crank. piston
d. Create revolute joints between crank and ground
e. Create spherical joint between cylinder and ground
f. Create translational joint between piston and cylinder.
g. Create Hooke joint between crank and piston
h. Add Rotational joint motion to revolute joint with function = -30deg - 60 * time.
Step 4. Create Point-to-Point Measure
a. From Design Exploration ribbon, select Point to-Point Measure
b. Select Displacement as Characteristic
c. Select Global as Component.
d. Select the Marker at the left end of cylinder and the Marker at the left end of crank
e. Rename it as MEA_PT2PT_R
Step 5. Create Point Measure
a. Under the piston tree in the Model Browser, nightsticks and select Measure
b. Select Translational Velocity and select Component.
c. Enter cylinder.cm as Represent coordinates
d. Select any Marker belongs to the ground as DO time derivatives in.
e. Repeat the above steps to create a translational acceleration
Theory:
The Slider-crank mechanism is used to transform rotational motion into translational motion by
means of a rotating driving beam, a connection rod and a sliding body. In the present example, a
flexible body is used for the connection rod. The sliding mass is not allowed to rotate and three
revolute joints are used to connect the bodies. While each body has six degrees of freedom in
space, the kinematical conditions lead to one degree of freedom for the whole system.
A slider crank mechanism converts circular motion of the crank into linear motion of the slider. In
order for the crank to rotate fully the condition L> R+E must be satisfied where R is the crank
length, L is the length of the link connecting crank and slider and E is the offset of slider. A slider
crank is a RRRP type of mechanism i.e. It has three revolute joints and 1 prismatic joint. The total
distance covered by the slider between its two extreme positions is called the path length.
Kinematic inversion of slier crank mechanisms produces ordinary a white work quick return
mechanism
RESULT :
Slider crank mechanism is designed using ADAMS