UTP - Cladding Filler Materials Brochure - WEB
UTP - Cladding Filler Materials Brochure - WEB
UTP - Cladding Filler Materials Brochure - WEB
Tailor-Made Protectivity™
Industry experience and application know-how combined with innovative and custom
(tailor-made) cladding products guarantee that our customers obtain the ideal combination
of productivity and protection, within the shortest operating times and up to the maximum
performance capacity of their products.
Cladding
Cladding is defined as the process of protecting one metal by bonding a second metal to its
surface. Providing a corrosion or oxidation resistant surface on less corrosion resistant
material, e.g. cladding of stainless steel or nickel-based layer on a carbon steel base.
Industry Focus
Oil & Gas Upstream, Oil & Gas Downstream, Chemical, Power Generation, Steelworks,
Mining, Pumps, Valves & Fittings, Pulp & Paper
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Contents
Introduction 2-3 Open Arc Cored Wires 8
3
Covered Electrodes for Cladding Applications (Anti-corrosion)
Name Classification Mechanical properties of the weld metal Characteristics and field of use
EN ISO 14172 Yield strength RP0,2 Tensile strength Rm UTP 4225 is suitable for joining and surfacing
E Ni 8165 (NiCr25Fe- (cladding) of alloys of similar nature, such as
UTP 4225 > 350 MPa > 550 MPa
30Mo) e. g. NiCr21Mo, furthermore for welding of
CrNiMoCu-alloyed austenitic steels used for high
basic covered
Elongation A Impact strength KV quality tank and apparatus construction in the
electrode
chemical industry, corrosion resistance in media
> 30 % > 80 J (RT) of sulphuric- and phosphoric acid.
EN ISO 14172 Yield strength RP0,2 Tensile strength Rm UTP 6222 Mo is particularly suited for joining and
UTP 6222 Mo E Ni 6625 (NiCr22M- surfacing (cladding) on nickel alloys, austenitic
> 450 MPa > 760 MPa steels, low temperature nickel steels, austen-
o9Nb)
basic coated itic-ferritic-joints and claddings of the same or
NiCrMo-stick elec- AWS A5.11 Elongation A Impact strength KV similar nature, like 2.4856 (NiCr22Mo9Nb), 1.4876
trode (X30 NiCrAlTi 32 20), 1.4529 (X2 NiCrMoCu 25
> 75 J (RT)/ 20 5).
E NiCrMo-3 > 30 % > 45 J (–196 °C)
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TIG Rods for Cladding Applications (Anti-corrosion)
Name Classification Mechanical properties of the weld metal Characteristics and field of use
W 19 9 Nb Si > 420 MPa > 600 MPa UTP A 68 is suitable for surfacing (cladding) in
UTP A 68 chemical apparatus and vessel construction for
AWS A 5.9 Elongation A Impact strength KV working temperatures of –196 °C up to 400 °C.
W 19 9 L (Si) 400 MPa 600 MPa UTP A 68 LC is suitable for surfacing (cladding) in
UTP A 68 LC chemical apparatus and vessel construction for
AWS A5.9 Elongation A Impact strength KV working temperatures of –196 °C up to 350 °C.
W 19 12 3 L (Si) 420 MPa 600 MPa UTP A 68 MoLC is used for surfacing (cladding)
of low-carbon, corrosion resistant CrNiMo steels
UTP A 68 MoLC
exposed to high corrosion for working tempera-
AWS A5.9 Elongation A Impact strength KV tures up to 350 °C.
ER 316 L (Si) 35 % 100 J (RT)
EN ISO 18274 Yield strength RP0,2 Tensile strength Rm UTP A 4221 is suitable for joining and surfacing
S Ni 8065 (NiFe- (cladding) of alloys of similar nature, furthermore
360 MPa > 550 MPa for welding of CrNiMoCu-alloyed austenitic
30Cr21Mo3)
UTP A 4221 steels used for high quality tank and apparatus
AWS A5.14 Elongation A Impact strength KV construction in the chemical industry, corrosion
resistance in media of sulphuric and phosphoric
ER NiFeCr-1 acid.
> 30 % > 100 J (RT)
(UNS N08065)
EN ISO 18274 Yield strength RP0,2 Tensile strength Rm UTP A 6222 Mo has a high nickel content and is
S Ni 6625 (NiCr22M- suitable for welding high-strength and high-corro-
> 460 MPa > 740 MPa sion resistant nickel-base alloys. It can be used
o9Nb)
UTP A 6222 Mo for joining ferritic steel to austenitic steel as well
AWS A5.14 Elongation A Impact strength KV as for surfacing (cladding) on steel. It is also
possible to weld 9 % nickel steels using this wire
> 100 J (RT)/ due to its high yield strength.
ER NiCrMo-3 > 30 %
> 85 J (–196 °C)
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Solid Wires for Cladding Applications (Anti-corrosion)
Name Classification Mechanical properties of the weld metal Characteristics and field of use
G 19 9 Nb Si > 420 MPa > 600 MPa UTP A 68 is suitable for surfacing (cladding) in
UTP A 68 chemical apparatus and vessel construction for
AWS A5.9 Elongation A Impact strength KV working temperatures of –196 °C up to 400 °C.
G 19 9 L (Si) 400 MPa 600 MPa UTP A 68 LC is suitable for surfacing in chemical
UTP A 68 LC apparatus and vessel construction for working
AWS A5.9 Elongation A Impact strength KV temperatures of –196 °C up to 350 °C.
G 19 12 3 L (Si) 420 MPa 600 MPa UTP A 68 MoLC is used for surfacing (cladding)
of low-carbon, corrosion resistant CrNiMo steels
UTP A 68 MoLC
exposed to high corrosion for working tempera-
AWS A5.9 Elongation A Impact strength KV tures up to 350 °C.
ER 316 L (Si) 35 % 100 J (RT)
EN ISO 18274 Yield strength RP0,2 Tensile strength Rm UTP A 4221 is suitable for joining and surfacing
S Ni 8065 (NiFe- (cladding) of alloys of similar nature, furthermore
360 MPa > 550 MPa for welding of CrNiMoCu-alloyed austenitic
30Cr21Mo3)
UTP A 4221 steels used for high quality tank and apparatus
AWS A5.14 Elongation A Impact strength KV construction in the chemical industry, corrosion
resistance in media of sulphuric and phosphoric
ER NiFeCr-1 acid.
> 30 % > 100 J (RT)
(UNS N08065)
EN ISO 18274 Yield strength RP0,2 Tensile strength Rm UTP A 6222 Mo has a high nickel content and is
S Ni 6625 (NiCr22M- suitable for welding high-strength and high-corro-
460 MPa > 740 MPa sion resistant nickel-base alloys. It can be used
UTP A 6222 Mo o9Nb)
for joining ferritic steel to austenitic steel as well
AWS A5.14 Elongation A Impact strength KV as for surfacing (cladding) on steel. It is also
possible to weld 9 % nickel steels using this wire
> 100 J (RT)/ due to its high yield strength.
ER NiCrMo-3 > 30 %
> 85 J (–196 °C)
EN ISO 18274
S Ni 6625 (NiCr22M- UTP A 6222 Mo-3 has been developed for applications in the oil & gas industry, and is mainly used for cladding and
o9Nb) joining of unalloyed and high strength low alloyed steel (HSLA) components. Typical applications are internal cladding
UTP A 6222 Mo-3
of tubes & pipes, risers, and subsea components such as manifolds, BOPs, Christmas trees, well heads, flanges, valve
AWS A5.14 bodies, blocks etc. to improve corrosion resistance to surfaces exposed to hydrocarbon and hydrogen sulphide.
ER NiCrMo-3
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Gas Shielded Wires for Cladding Applications (Anti-corrosion)
Name Classification Hardness Composition (All weld metal) Characteristics and field of use
HB HRC C Mn Si Cr Ni Mo Co Nb Ti W AI V B Fe
Alloy depositing a ferritic steel containing
DIN 8555 17 % Chromium designed to resist corro-
SK 430-G
MF 5-GF-200-C sion at high temperatures, particularly in
presence of sulphurous gas.
190 0,06 0,80 0,60 17,80 0,20 Bal.
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Name Classification Hardness Composition (All weld metal) Characteristics and field of use
Name Classification Hardness Composition (All weld metal) Characteristics and field of use
HB HRC C Mn Si Cr Ni Mo Nb Ti W V N Fe
Alloy depositing a ferritic-martensitic steel with ad-
DIN 8555 dition of nitrogen, designed to resist metal-to-met-
SK 714 N-O
MF 5-GF-45 al wear, corrosion and thermal fatigue. Field of
use: cladding of continuous casting rollers.
44 0,03 1,00 0,60 13,00 4,20 0,50 0,10 Bal.
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SAW Solid Wires for Cladding Applications (Anti-corrosion)
Name Classification Composition (All weld metal) Characteristics and field of use
(1) Please contact your sales representative for the matching wire / flux combination
Name Classification Hardness Composition (All weld metal) Characteristics and field of use
SK 415-SA HB HRC C Mn Si Cr Ni Mo Nb Ti W V B Fe
Alloy depositing a ferritic-martensitic steel
+ DIN 8555 designed to resist metal-to-metal wear, corrosion
RECORD SA UP 5-GF-45-C and thermal fatigue. Field of use: continuous
RECORD SK 42 0,08 0,90 0,40 13,50 2,10 1,10 0,20 0,30 Bal. casting rollers.
SK 461C-SA HB HRC C Mn Si Cr Ni Mo Co Ti W V B Fe
Alloy depositing a ferritic-martensitic steel
+ DIN 8555 designed to resist metal-to-metal wear, corrosion
RECORD SA UP 6-GF-50-C and thermal fatigue fire cracking. Field of use:
RECORD SK 54 0,26 0,90 0,50 12,20 0,40 1,40 1,80 0,90 1,00 Bal. continuous casting rollers.
Please contact your sales representative for the matching wire / flux combination
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Our SOUDOTAPE Strips and Record fluxes are n special stainless steels (317L, 318, 904L, duplex, superduplex …)
summarized in the special brochure “Strips n Nickel alloys (600, 625, 825, C22, C276, alloy 59, alloy 400 …)
and Fluxes for Electroslag and Submerged Arc
n Cobalt alloys and CuNi alloys
Welding”.
UTP Maintenance offers a full and unique strip & flux UTP Maintenance also offers specially designed cladding nozzles to
product portfolio for electroslag and submerged strip perform strip cladding from small pipes to very large vessels
cladding of all types of alloys: (SK 30ES2-300, SK 60 ES3-207, SK 125 ES1-300 …).
n unalloyed and low alloyed
Just contact us for additional information, further technical data or any
n martensitic alloys (420, 430, 410NiMo …) questions regarding strips and fluxes.
n standard stainless steels (308L, 316, 347 …)
316L SOUDOTAPE 21.13.3L RECORD EST 122 ESW/ single layer 0,03 1,30 0,40 18,20 12,60 2,60 R 6,00
347 SOUDOTAPE 21.11.LNb RECORD EST 122 ESW/ single layer 0,03 1,40 0,40 19,00 10,10 0,50 R 7,00
410NiMo SOUDOTAPE 430 RECORD RT 152 SAW/2 layer 0,04 0,50 0,90 13,90 3,80 0,90 R 390 HB
904L SOUDOTAPE 20.25.5LCu RECORD EST 385-1 ESW/ single layer 0,02 2,50 0,10 19,40 25,00 4,40 R 1,30
825 SOUDOTAPE 825 RECORD EST 138 ESW/ single layer 0,02 0,60 0,60 22,30 R 2,80 34,00 1,50
625 SOUDOTAPE 625 RECORD EST 625-1 ESW/ single layer 0,03 0,20 0,30 21,50 R 9,00 3,50 7,90
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Solutions for Cladding
UTP Maintenance Product Process
Wellhead Connectors UTP A 6222 Mo-3 Cold and Hot Wire GTAW/TIG
Blow Out Preventer “BOP” SOUDOTAPE A + RECORD NiMoT SAW Strip Cladding
Wellhead Housing UTP A 6222 Mo-3 Cold and Hot Wire GTAW/TIG
Tube Sheet SOUDOTAPE Strips and RECORD Fluxes ESW/SAW Strip Cladding
alloy 316, 347, duplex, alloy 600, 625, 825, 59, NiCu …
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086/2016/EN/GL
088/2015/EN/GL
voestalpine Böhler Welding
Welding know-how joins steel
With over 100 years of experience, voestalpine Böhler Welding is the global top address for the daily challenges in
the areas of joint welding, wear and corrosion protection as well as brazing. Customer proximity is guaranteed by
more than 40 subsidiaries in 25 countries, with the support of 2,200 employees, and through more than 1,000 distri
bution partners worldwide. With individual consultation by our application technicians and welding engineers, we
make sure that our customers master the most demanding welding challenges. voestalpine Böhler Welding offers
three specialized and dedicated brands to cater for our customers’ and partners’ requirements.
Lasting Connections – More than 2,000 products for joint welding in all conventional
arc welding processes are united in a product portfolio that is unique throughout the
world. Creating Lasting Connections is the brand‘s philosophy in welding and between
people.
In-Depth Know-How – Through deep insight into processing methods and ways of
application, Fontargen Brazing provides the best brazing and soldering solutions based
on proven products with German technology. The expertise of this brand’s application
engineers has been formulated over many years of experience from countless applica-
tion cases.