Equipment overhaul scope of work BOP Control unit

Ref: PET-HQ-EQ-OH-002

Equipment overhaul scope of work

BOP control unit

0 19 July 2022 Creation Romuald Leon Allen

Demarest

Rev Date Status Written By Checked By Approved By

Reference: PET-HQ-EQ-OH-002 Number of pages: 5

Any printout of this document should be regarded as “uncontrolled” and the user is responsible for verifying that it is current before using it.
1
 Equipment overhaul scope of work BOP Control unit
Ref: PET-HQ-EQ-OH-002

TABLE OF CONTENTS

1. OBJECTIVES ...................................................................................................................................... 3
2. Scope ............................................................................................................................................... 3
2.0 Visual Inspection ..................................................................................................................... 3
2.1 Mechanical Inspection Disassemble and Inspection ............................................................... 3
2.2 Assembly.................................................................................................................................. 4
2.3 Electrical Inspection ................................................................................................................ 4
3. Reporting ......................................................................................................................................... 5
4. Commissioning ................................................................................................................................ 5
5. Certification ..................................................................................................................................... 5

Any printout of this document should be regarded as “uncontrolled” and the user is responsible for verifying that it is current before using it.
2
 Equipment overhaul scope of work BOP Control unit
Ref: PET-HQ-EQ-OH-002

1. OBJECTIVES

This SOW “Scope of Work” establishes the standard inspection requirements including any component
measurements, inspections, required parts replacement, etc. This SOW is to identify the overall scope
while all details will be captured in internal SQP “Service Quality Plan”.

2. SCOPE
2.0 Visual Inspection

Overall visual inspection of the unit inspecting for the following.

• Any loose bolts, damaged components, motor guards etc.

• All secondary retention (Tie Wire, Cotter Pins, Secondary Retention Cables)

• Excessive corrosion

• Any leakage

2.1 Mechanical Inspection Disassemble and Inspection

• Inspect overall condition

• Note any missing/damages items

• Record the name plate details

• Disassemble and inspection of all Four Way Three Position Selector Valves and three-
way two position valves, remove disassemble and inspect condition of ball bearings,
thrust washers, shear seals and seats, rotor and body for wash out and pitting and
serviced and reassembled with major repair kits

• Inspect and Servicing of Triplex and Air pumps and reassembled with new Repair kits

• Triplex Pump: Remove disassemble and inspect condition of the fluid end valve
assemblies, stuffing box, gland assemblies, bushings, plungers and fluid cylinder for
wear and corrosion. Inspect gear end crank shaft main bearings, crank journals,
crankshaft journals, connecting rods and bearings, crosshead and pins, chain and
sprockets for wear. Test the check valve and calibrate pressure relief valve to insure
proper operation

• Air Operated Pumps: remove disassemble and inspect condition of cylinder, piston,
plunger rod and pump body for wear. Inspect O-rings, pressure and back- up seals for
wear and condition. Inspect cylinder head, stanchions and breathers for cracks and
corrosion. Test valve to ensure proper operation and reassemble with new repair kit.

• Remove manifold and annular regulators from the unit disassemble and inspect
condition of spring for cracks and check tension. Inspect flow plates, seal retainer and
steel seals for damage and versatility, inspect regulator body and flanges for worn and
damaged areas and serviced with major repair kits

• MPI and wall thickness gauging of all accumulator bottles and replaced with new
bladder kit

Any printout of this document should be regarded as “uncontrolled” and the user is responsible for verifying that it is current before using it.
3
 Equipment overhaul scope of work BOP Control unit
Ref: PET-HQ-EQ-OH-002

• Hydro-Electric Pressure Switch, to be tested for correct cycling of pump, alarms and
ensure variable adjustment for calibration and serviced

• Hydro-Pneumatic Pressure Switch remove disassemble and inspect condition of guide

rod, fluid inlet body, sleeve and adjusting nuts for wear and corrosion. Check condition
of all seals for wear. Inspect spring for cracks and test spring tension and serviced

• Strainer Screens, to be removed, cleaned and inspected

• All high-pressure filter elements to be replaced

• MPI and wall thickness check on all the accumulator manifolds and header manifold

• Opened the reservoir tank and drain oil. Clean the tank

• MPI all weld areas of tank and check wall thickness gauging

• Air back up tank need to be MPI, wall thickness and pressure tested

• All high-pressure piping and connection to be inspected for corrosion

• Check all tubing’s and fitting for corrosion and damaged components to be replaced

• Calibrate all pressure gauges and pressure relief valves

• Check all operation name plates are in place

• Check all safety labels are in place

• Inspect the level gauge of reservoir

• Inspect all thread connections, pipe, and accumulator manifold clamps for any
corrosion.

2.2 Assembly

• All equipment shall be assembled installing new bearings, seals, gaskets, and worn
parts as specified in the inspection report.

• Fill up the nitrogen on all the bottles to required pressure

• On completion of assembly of the BOP Control unit, all three- and four-way positioning
valves, regulators, check valves, relief valves, air and electric pumps will be function
tested. Unit will be pressure tested to ensure there is no leaks from the accumulators’
bottles, manifolds and piping. Setting of the pressure switches would be carried out to
ensure correct cycling of the Triplex pump and air operated pumps

• Pressurize the unit to the rated working pressure and carry out all functional check from
Driller and Tool Pusher remote control panel to ensure all control valves and alarms are
operational

2.3 Electrical Inspection

• Inspect, clean and service all electrical components

• Megger checking of all electrical component and motor

Any printout of this document should be regarded as “uncontrolled” and the user is responsible for verifying that it is current before using it.
4
 Equipment overhaul scope of work BOP Control unit
Ref: PET-HQ-EQ-OH-002

• Junction box and motor starter panel to be inspected and serviced.

• Check all cables, plugs, receptacle, and push button.

• Check all the solenoid valves, sensors, switches functionality.

• Check all audible and visual alarms, light indication display on the unit and remote-
control panels.

3. REPORTING
• At completion of inspection all findings will be recorded in internal SQP to provide
report and recommendations.

• Parts list along with proposal will be issued based on all findings and recommendations.

• At completion of inspection all findings will be recorded in internal SQP to provide

report and recommendations.

• Parts list along with proposal will be issued based on all findings and recommendations.

4. COMMISSIONING

At the completion of closing all corrective actions a final inspection will be performed before
commencing with full testing and commissioning.

5. CERTIFICATION

At the completion of all corrective actions including any final testing and commissioning a COC “Certificate
of Conformance” will be issued outlining that at the time of inspection and repairs that the asset is fit for
service and meets all requirements as per API-16D procedures.

Any printout of this document should be regarded as “uncontrolled” and the user is responsible for verifying that it is current before using it.
5