Netsure 701 System Application Guide
Netsure 701 System Application Guide
SYSTEM OVERVIEW
Description: -48VDC @ up to 4000 Amperes Power System
This power system is designed to power a load while charging a positive grounded battery. This
system is capable of operating in a batteryless installation or off battery for maintenance purposes.
The system is designed for operation with the positive output grounded.
The NetSure 701NVBB DC Power System is a complete integrated power system containing rectifiers
(PCUs), intelligent control, metering, monitoring, and distribution. This power system consists of the
following components.
• Distribution Cabinet
The system always includes a minimum of one Distribution Cabinet, which provides DC
distribution through fuses and/or circuit breakers.
Four different sizes of Distribution Cabinets may be ordered to accept from one (1) to four (4)
Distribution Bus Modules. A variety of Distribution Bus Modules are available that provide
combinations of load distribution, battery distribution, low voltage load or battery disconnect, and
manual battery disconnect. The Distribution Cabinet is factory mounted in the relay rack
specified when ordered.
Most of the Distribution Bus Modules accept either TPS/TLS-type fuseholders or Bullet Nose-
type circuit breakers. TPH-type fuses and GJ/218-type circuit breakers are also available in
ratings up to 600 amps.
• Meter-Control-Alarm (MCA) Assembly
The system contains one MCA. The MCA controls the
operation of the Rectifier Modules (PCUs). The MCA also
provides power system control, metering, monitoring, and
alarm functions.
• Rectifier Module (PCU)
Mounting Shelves
The system contains one or more Rectifier Module (PCU)
Mounting Shelves, each of which houses up to six (6)
Rectifier Modules (PCUs). Refer to PD588705000 for more
information.
• Rectifier Modules (PCUs)
The system contains Rectifier Modules (PCUs), which
provide load power, battery float current, and battery
recharge current during normal operating conditions. Refer
to UM1R483500e (Rectifier User Instructions) for more
information.
• DC-DC Converter System
Where +24VDC load power is required, DC-DC Converters
are available in this power system.
• Monitoring System
An LMS1000 Monitoring System may also be furnished. Refer to SAG586505500 for more
information.
Family: NetSure
Spec. No.: 582126000
Model: 701NVBB
Output Voltage: -48 Volts DC
Rectifier System Input Voltage Nominal 208/240 volts AC, single phase, 50/60 Hz, with an operating range of
176 to 264 volts. Acceptable input frequency range is 45 to 65 Hz.
Output Capacity:
System: 4000 Amperes, maximum
Bay: 2000 Amperes, maximum (1500A maximum when equipped with List AH;
1200A maximum when equipped with List RA or RB)
Distribution Bus Module: 500 Amperes, maximum (List ND rated for 960A)
Rectifier Module (PCU)
1R483200 and 1R483200e: 55.2A @ -58VDC to 66.6A @ -48VDC
Agency Approval: UL 1801 Listed (“c UL”), NEBS
Framework Type: Relay Rack
Mounting Width: 23 Inches, nominal
Mounting Depth:
Distribution Cabinet: 18 Inches (single-bay), 21 Inches (multi-bay)
(List RC, RD, and RE adds 5.25 inches to back of system, see Overall
Dimensions Illustrations)
Rectifier Module
Mounting Shelf: 18 Inches
Battery Tray: 24.4 Inches
Access: Front, Sides, and Rear for Installation and Maintenance,
Front for Operation
Supplemental Bay(s) Available: One
Control: Microprocessor
Color: Bay and Rectifier Module Faceplates: Textured Gray (Spec. M500-147)
Rectifier Shelf and Rectifier Modules Bodies: Bright Zinc Plating (Spec. M500-
53)
Environment: -40°C to +40°C (-40°F to +104°F)
List 45, 46: Top Mount AC Distribution Assembly List AA, AB, AC, AD,
Input Termination Panel AE, AG, AH, AJ, AK, AL, AM, AN, AP, BA, CA,
CB, CD, CE, CF, CG, CJ, EA, GB, JA, JB, JC,
JD, KA, LB, LC, NA, NB, NC, ND, TA, TB
List RA: LV Battery Disconnect
Distribution Bus List RB, RC: Manual Battery Disconnect
List RD: LV/Manual Battery Disconnect
Row D (Row 4) List RE: LV Battery Disconnect
Distribution Bus
Row C (Row 3) Other Options
List 29: Distribution Cabinet Top Shield
Distribution Cabinet Distribution Bus List 62: 20A Converter Module
List 24 (4-Row) Row B (Row 2) List 63, 64: 160A DC-DC Converter
List 23 (3-Row) Shelves
List 22 (2-Row) List 71: Optional Audible Alarm and Alarm
List 21 (1-Row) Distribution Bus Termination Circuit Card
Row A (Row 1) List 72: MCA Interface Modem Option
MCA List 73:MCA Interface WinLink Software
List 10, 11, 12, 13 List 74: MCA Interface Combination
Modem/RS-232 Option
LMS1000
List 75: MCA Interface Ethernet Option:
Modbus TCP + Web Interface
Monitoring System
List 80 List 76: MCA Interface Ethernet Option:
Modbus TCP + Web Interface + SNMP
List 77: MCA Interface Ethernet Option:
Modbus TCP + Web Interface + Battery
Monitoring
List 78: MCA Interface Ethernet Option:
Rectifier Module Modbus TCP + Web Interface + SNMP +
Mounting Shelf Components Battery Monitoring
List 31 List 79: Capacitor Precharge Assembly
List 92: Battery System
Rectifier Module List 93: Battery Tray
P/N 1R483200e or
P/N 1R483200
Where more than one Distribution Cabinet contains an LVD control circuit card, the control circuits on all LVD circuit
cards can be set to any of the three MCA-controlled disconnect setpoints independently with user-selectable switches.
Each of the three control circuits on any LVD card consists of two individual battery voltage monitors, both of which
must sense low system voltage before disconnection can occur. This redundancy prevents a control circuit failure from
unnecessarily disconnecting loads or batteries.
The user can set the low voltage disconnect circuits for either automatic or manual reconnect.
Automatic Reconnect: When system bus voltage recovers to a preset adjustable value, the low voltage disconnect
circuits automatically reconnect the loads (or battery) to the system bus.
Manual Reconnect: When system bus voltage has recovered to a preset adjustable value, the user must issue a
command via the MCA to reconnect loads (or battery) to the system bus.
A local switch provided in each Distribution Cabinet can be set to inhibit LVD operation for adjustment, maintenance, and
repair purposes. A local indicator illuminates when the low voltage disconnect circuit has been inhibited. LVD operation is
not inhibited in any other Distribution Cabinets in the power system.
Restrictions
Not available for List 2 bays (no interbay busbar landings available).
Cannot be ordered with List 1 if it is to be used with a List 2.
List 71: Optional Audible Alarm and Alarm Termination Circuit Card
Features
♦ Provides an Audible Alarm and Alarm Termination circuit card (524734).
This circuit card is interconnected to the MCA. The circuit card provides
spring-clamp type terminals for connection of customer wiring to the
MCA's external alarm circuits in lieu of the standard alarm cable.
♦ Includes a local audible alarm-sounding device connected to the external
audible alarm contacts. The audible alarm can be silenced locally.
Vertiv Weight
Rated 8-Hr. Dimension Required
Network (per
Manufacturer* Model Capacity WxLxH Tray
Power battery)
(Ah) (Inches) Spacing
P/N (lbs)
C&D TEL12-105F 514368 100 4.94 x 22.51 x 9.00 6U 84.9
C&D TEL12-160F 140456 157 4.95 x 22.01 x 11.14 7U 115
C&D TEL12-180F -- 181 4.95 x 22.01 x 12.60 8U 131
Deka 12AVR-150ET 122018 150 4.90 X 22.00 X 11.75 8u 115
Deka 12AVR-170ET 541381 170 4.91 x 22.16 x 12.60 8U 120
Deka HR5500ET -- 152 4.90 x 22.00 x 11.75 8U 120
Douglas DSN12-110F -- 110 4.92 x 22.05 x 8.94 6U 86.4
Douglas DSN12-170F 127691 171 4.92 x 22.05 x 12.60 8U 129.6
Douglas DST12-170F -- 170 4.96 x 21.97 x12.64 8U 132
Enersys 12TX105F -- 100 4.90 x 22.10 x 9.30 6U 105.8
Enersys 12V100F -- 100 4.9 x 22.00 x 9.00 6U 104.7
Enersys 12V155FS 122010 155 4.9 x 22.10 x 11.10 7U 125.6
Enersys 12V170F -- 170 4.90 x 22.10 x 12.40 8U 147.7
Enersys 12VF105F -- 107 4.90 x 22.10 x 9.30 6U 101.4
Enersys 12VX100F -- 100 4.9 x 22.00 x 9.00 6U 104.7
Enersys SBS 170F -- 170 4.90 x 22.10 x 11.10 7U 115.7
Enersys SBS 190F -- 190 4.90 x 22.10 x 12.40 8U 132.3
Fiamm 12FAT100 -- 100 4.96 x 21.97 x 9.06 6U 90.39
Fiamm 12FAT125 -- 125 4.96 x 21.97 x 10.67 7U 110.23
Fiamm 12FAT155 -- 155 4.96 x 21.97 x12.64 8U 132.28
Fiamm 12UMTx100FT -- 100 4.96 x 21.97 x 9.06 6U 83.6
Fiamm 12UMTX110FT -- 110 4.96 x 21.97 x 9.06 6U 90.36
Fiamm 12UMTX140FT -- 140 4.96 x 21.97 x 10.67 7U 110
Fiamm 12UMTX155FT -- 155 4.96 x 21.97 x12.64 8U 129.8
Fiamm 12UMTX170FT -- 170 4.96 x 21.97 x 12.64 8U 132
Fiamm 12UMTX180FT -- 180 4.96 x 21.97 x12.64 8U 134
GNB M12V125FT 123617 125 4.88 x 22.01 x 11.14 7U 104.7
GNB M12V155FT 112795 155 4.88 x 22.01 x 11.14 7U 118.4
GNB M12V180FT -- 180 4.88 x 22.01 x 12.5 8U 133
Northstar NSB110FT -- 110 4.92 X 22.05 X 8.94 6U 91.3
Northstar NSB12-600FT -- -- 4.90 X 22.10 X 12.60 8U 131.2
Northstar NSB155FT -- 148 4.92 X 22.05 X 11.14 7U 131.2
127002,
Northstar NSB170FT 168 4.92 x 22.05 x 12.60 8U 131
126111
* See Battery Manufacturer Information located at the end of this document.
Table A
LOAD RETURN
5/8" CONNECTIONS
LOAD
5/8" CONNECTIONS
LOADS
1/4-20 THREADED HOLE, 48 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
1"
1"
1"
LOADS
1"
1"
1"
LOADS
LOAD CONNECTIONS
1-7/8"
GROUND
BUSBAR
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOADS
LOAD CONNECTIONS
1-7/8"
GROUND
BUSBAR
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOADS
LOAD LOAD
1"
LOAD
LOAD
3/4"
LOAD
5/8" CONNECTIONS
LOADS
1/4-20 THREADED HOLE, 48 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
5/8"
5/8"
LOAD RETURN
CONNECTIONS
LOAD RETURN
5/8" CONNECTIONS
LOAD
5/8" CONNECTIONS
LOADS
1/4-20 THREADED HOLE, 40 PLACES EMPTY INPUT
(CUSTOMER MUST SUPPLY LUG BOLTS AND MOUNTIG DISCONNECT
ADDITIONAL HARDWARE. BOLT LENGTH: 3/4") POSITION
LOAD RETURN
5/8" CONNECTIONS
LOAD
5/8" CONNECTIONS
LOADS
1/4-20 STUD, 48 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
LOAD RETURN
5/8" CONNECTIONS
LOAD
5/8" CONNECTIONS
LOADS
LVD
1/4-20 THREADED HOLE, 40 PLACES CONTACTOR
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
1"
1"
1"
LOADS LVD
CONTACTOR
1"
1"
1"
LOADS LVD
CONTACTOR
LOAD CONNECTIONS
UPPER LVD
GROUND 1-7/8" CONTACTOR
BUSBAR
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOAD CONNECTIONS
UPPER LVD
1-7/8" CONTACTOR
GROUND
BUSBAR
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOADS
1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER BATTERY
MUST SUPPLY LUG BOLTS AND ADDITIONAL DISCONNNECTS
HARDWARE. BOLT LENGTH: 3/4")
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
+24V LOAD
CONNECTIONS -48V LOAD
(SUBSYSTEM) CONNECTIONS
5/8" (SYSTEM)
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
+24V LOAD
CONNECTIONS -48V LOAD
(SUBSYSTEM) CONNECTIONS
5/8"
(SYSTEM)
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
+24V LOAD
CONNECTIONS -48V LOAD
(SUBSYSTEM) CONNECTIONS
5/8" (SYSTEM)
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
+24V LOAD
CONNECTIONS -48V LOAD
(SUBSYSTEM) CONNECTIONS
5/8"
(SYSTEM)
BATTERY
5/8" CONNECTIONS
BATTERY DISCONNECTS
1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER MUST
SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE.
BOLT LENGTH: 3/4")
1"
1"
1"
BATTERY DISCONNECT
GROUND
BUSBAR
BATTERY
DISCONNECT
BATTERY DISCONNECTS
FRONT VIEW
BATTERY
NORM DISC (LOAD SIDE)
BAT DISC
CONNECTIONS
2"
1"
MANUAL BATTERY
DISCONNECT SWITCH
REAR VIEW
FRONT VIEW
BATTERY
NORM DISC (LOAD SIDE)
BAT DISC
CONNECTIONS 2"
1"
MANUAL BATTERY
DISCONNECT SWITCH
REAR VIEW
BATTERY
(LOAD SIDE)
CONNECTIONS 2"
1"
REAR VIEW
Bypass
Shunt
Busbar
TRANSITION
PLATES
TB1
5th GMT 1st GMT
Fuse Fuse
Assy. Assy.
Size
Assembly Desig. Function Type Part No.
(Amperes)
Subsystem Voltage Monitoring
F1 (not used - a subsystem is not installed in 1-1/3 Bussmann GMT 248610700
this power system)
F2 System Voltage Monitoring 1-1/3 Bussmann GMT 248610700
F3 Fuse Alarm 1-1/3 Bussmann GMT 248610700
F4 LVD Side A 1-1/3 Bussmann GMT 248610700
Interconnect/
LVD Inhibit F5 LVD Side B 1-1/3 Bussmann GMT 248610700
Circuit Card A1 Converter Fail Alarm Relays (List 71 only)
(P/N 509532) F6 1-1/3 Bussmann GMT 248610700
(not used in this system)
F7 LMS1000 Input 5 Bussmann GMT 248611000
F8 Sense Voltage 1-1/3 Bussmann GMT 248610700
F9 Battery Stand Shunt POD Circuit Card 1-1/3 Bussmann GMT 248610700
Safety Fuse Cover
-- -- -- 248898700
(GMT-X)
Distribution Bus FA Fuse Alarm 1/4 Bussmann GMT 248610200
Module with
TPH Fuse Safety Fuse Cover
Block(s) -- -- -- 248898700
(GMT-X)
TPS/TLS FA Fuse Alarm 18/100 Bussmann GMT-A 248610301
Fuseholders Safety Fuse Cover
(P/N 117201) -- -- -- 248898700
(GMT-X)
GMT
Fuse Block See "GMT Load Distribution Fuse Block Assembly Kit (P/N 514432)" under ACCESSORY DESCRIPTIONS
Assembly for replaceable fuses part numbers.
(P/N 509128)
Table 3
Replaceable Alarm, Reference, and Control Fuses
TPH Fuse
SLOPE
Adjustable from 0.0 V / °C
to 0.2 V / °C
FLOAT
Voltage
Temperature
Decreasing Increasing
+25°C
(+77°F)
Figure 1
Typical Float Charge Thermal Characteristics
Using Optional Battery Charge Digital Temperature Compensation Probe
(Indicated parameters are user-adjustable via the associated MCA.)
Ordering Notes
1) Order one Battery Charge Temperature Compensation Probe per power system, as required.
2) Order 1 or more extension cable P/N 514153 as required to extend the length of the temperature probe in 25’ increments.
Interconnecting Busbars
and Hardware
Lug Adapter Busbar for 225-250 Amp Bullet Nose Type Circuit Breaker (P/N 514717)
Features
♦ Provides a busbar that mounts on the three lug landing positions of a 225A or 250A bullet nose circuit breaker, and
provides a landing for a Special Application Crimp Lug / Strap Combination, which accepts
required wire size.
Ordering Notes
1) Order one (1) P/N 514717 per 225A or 250A Bullet Nose circuit breaker ordered.
Lug Adapter Busbar Kit for 125-200 Amp Bullet Nose Type Circuit Breaker (P/N 534449)
Features
♦ Includes one (1) busbar that mounts on the two lug landing positions of a 125-200A bullet nose circuit
breaker, and provides a landing for one standard two-hole lug having 3/8" bolt clearance holes on 1"
centers. Also includes one (1) busbar that mounts on two landings of the system ground return bar, and
provides one landing for a standard two-hole lug having 3/8" bolt clearance Holes on 1" centers. All busbar
and lug mounting hardware is included.
Ordering Notes
1) Order (1) Part No. 534449 per 125-200A Bullet Nose circuit breaker ordered.
Lug Adapter Busbar Kit for 225-250 Amp Bullet Nose Type Circuit Breaker (P/N 514714)
Features
♦ Includes one (1) busbar that mounts on the three lug landing positions of a 225A or 250A bullet nose
circuit breaker, and provides one landing for a standard two-hole lug having 3/8" bolt clearance holes
on 1" centers. Also includes one (1) busbar that mounts on three landings of the system ground return
bar, and provides one landing for a standard two-hole lug having 3/8" bolt clearance Holes on 1"
centers. All busbar and lug mounting hardware is included.
Ordering Notes
1) Order (1) Part No. 514714 per 225-250A Bullet Nose circuit breaker ordered.
Connector
J2 Required
for Kit
Supplemental
Bay Blank Panel
Quad
Shunt
Card
Ordering Notes
1) Order System Load Shunt Test Point Kit (P/N 545569) as required.
https://www.vertiv.com/en-us/products-catalog/critical-power/dc-power-systems/esure-power-extend-converter-
c4858-1000/#/downloads
Front Front
Cable
Pigtail P/N 514334 Pigtail
or 100916
RS-485 MCA
Interface Circuit Card
Cable (if List 80 installed)
P/N 514335
or 100575 Cable P/N 500819
from RS-485 Circuit Card
Cable to LMS1000 (if installed)
Distribution Cabinet P/N 529120 Distribution Cabinet
(inside view) (inside view)
Cable
Connect Cable P/N 529120 between P/N 514608
pigtail on Circuit Card P/N 535250 and
connector coming out of top of Rectifier Shelf.
Optional LMS1000 Monitoring System
Note 1 Rectifier Shelf (rear view) Note 1 Rectifier Shelf (rear view)
Note 1 Rectifier Shelf (rear view) Note 1 Rectifier Shelf (rear view)
Note 1 Rectifier Shelf (rear view) Note 1 Rectifier Shelf (rear view)
Note 1 Rectifier Shelf (rear view) Note 1 Rectifier Shelf (rear view)
Note 1 Rectifier Shelf (rear view) Note 1 Rectifier Shelf (rear view)
288710900
MCA Keypad/Display Circuit Card: 514362
MCA Power Supply Circuit Card:
Rectifier Shelf Interface Circuit Card: 535250
MCA Interface Circuit Cards: Order via Lists 72, 74, 75, 76, 77, 78
Audible Alarm and Alarm Termination
Order via List 71
Circuit Card
Quad Low Voltage
509477
Disconnect Circuit Card
Interconnect/LVD Inhibit Circuit Card 509532
Quad Shunt POD Circuit Card 507431
Bypass Circuit Card (required for unused
Quad LVD circuit card and Quad Shunt 513737
POD circuit card mounting positions)
Shunt POD Circuit Card (List RD and RE
501981
Battery Disconnect Assembly with Shunt)
Converter Module: 486800128
DC-DC Converters Blank Module: 509288
Alarm Circuit Card: 514957
2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.
1
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire
Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor
temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the
NEC. For operation in countries where the NEC is not recognized, follow applicable codes.
2
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop
lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
3
Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature.
4
Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature.
5
Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information.
6
Special application crimp lug / strap combination.
Table 13 (cont'd on next page)
Recommended Wire Sizes and Lugs for Load and Battery Connections
to Various TPS/TLS Fuses and Bullet Nose-Type Circuit Breakers
or Battery Branch Circuits
30°C
25 Amperes 10 AWG 10 to 24 AWG Screw Clamp
40°C
AC INPUT GROUND (to Optional List 45 Top Mount AC Input Termination Panel)
A Ground Bar is Provided on Each Side of the List 45 AC Input Termination Panel
Operating Ground Bar Terminals (4)
Recm 90°C
Ambient
Wire Size (5) Capacity Type
Temperature (1)
30°C
10 AWG 10 to 14 AWG Screw Clamp
40°C
1
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire
Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor
temperature, operating in ambients of 30°C and 40°C was used. For operation in other ambients, apply derating
factors listed in Table 310-16 of the NEC. For operation in countries where the NEC is not recognized, follow
applicable codes.
2
The AC input branch circuit protective device should be of the time-delay or high inrush type.
3
Recommendations based on Nominal Line Full Load Input Current of 18 Amperes.
4
Equipment grounding conductors must be provided with the AC input conductors supplied to the panel. Frame
ground terminals must be connected to earth ground, not power system neutral.
5
Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If
aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor
size. For operation in countries where the NEC is not recognized, follow applicable codes.
Table 15
Recommended AC Input Branch Circuit Protection and Wire Size
when Using List 45 Top Mount AC Input Termination Panel
30°C
40 Amperes,
8 AWG 6 to 14 AWG Screw Clamp
3-Pole
40°C
AC INPUT GROUND (to Optional List 45 Top Mount AC Input Termination Panel)
A Ground Bar is Provided on Each Side of the List 45 AC Input Termination Panel
Operating Ground Bar Terminals (4)
Recm 90°C
Ambient
Wire Size (5) Capacity Type
Temperature (1)
30°C
10 AWG 10 to 14 AWG Screw Clamp
40°C
1
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire
Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor
temperature, operating in ambients of 30°C and 40°C was used. For operation in other ambients, apply derating
factors listed in Table 310-16 of the NEC. For operation in countries where the NEC is not recognized, follow
applicable codes.
2
The AC input branch circuit protective device should be of the time-delay or high inrush type.
3
Recommendations based on Nominal Line Full Load Input Current of 29.3 Amperes.
4
Equipment grounding conductors must be provided with the AC input conductors supplied to the panel. Frame
ground terminals must be connected to earth ground, not power system neutral.
5
Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If
aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor
size. For operation in countries where the NEC is not recognized, follow applicable codes.
Table 16
Recommended AC Input Branch Circuit Protection and Wire Size
when Using List 45 Top Mount AC Input Termination Panel
A customer's grounding network lead can be attached to the top of each relay rack. Provision is made for installing a
lead with a two-hole lug that has 1/4" bolt clearance holes on 5/8" centers. Refer to Table 10 for lug selection.
External Alarm, Reference, and Control Wire Sizes
Features
♦ External alarm, reference, and control connection points are located on…
• the optional List 80 LMS1000 Monitoring System
(refer to the documentation furnished with the LMS1000),
• J1-J4 on the optional List 71 Audible Alarm and Alarm Termination Circuit Card P/N 524734,
• TB1 on circuit card P/N 509532,
• and J8 on circuit card P/N 534868 (if List 71 not installed).
♦ See “Electrical Connections Locations and Dimensions; External Alarm, Reference, and Control Connections” under
PHYSICAL SIZE INFORMATION for illustration.
(2) With Battery Charge Digital Temperature Compensation Probe or TXM (multiple probe concentrator
module): With an optional battery charge digital temperature compensation probe or TXM installed,
the MCA automatically increases or decreases the output voltage as battery ambient temperature
decreases or increases, respectively. The float and test/equalize voltage range is the same as
without battery charge digital temperature compensation. Float voltage is factory set as follows at
25°C battery ambient.
Using battery and equipment manufacturers’ recommendations, the user selects the following
temperature compensation curve parameters via the MCA. Refer to the Temperature Compensation
Probe Curve provided in Figure 1.
a) The temperature compensation slope in volts/°C. Adjustable from zero to 200 millivolts/°C.
Factory set at 0V/°C (DIGITAL TC OFF).
b) The maximum voltage limit in volts DC. Adjustable from float up to 58.00 volts DC, but
automatically limited to 1.0 volt below the High Voltage Shutdown setting. Factory set as
follows.
c) The minimum voltage limit in volts DC. Adjustable from float down to 44.00 volts DC, but
automatically limited to 1.0 volt above the Low Voltage Disconnect Reconnect setting. Factory
set as follows.
Rectifier
See PD588705000.
Module
LO VOLTAGE = ###.## 15
31 NO SYSTEM VOLTS 1
58 PCU## NO REPLY
18 ALM SUBSYS MINOR 2
144 SYSCURR = #####A 32 NO SUBSYS VOLTS 1
59 PCU ALARM MENU
19 ALARM MCA/SHELF
145 SUB HV = ###.##V 33 NO SENSE VOLTS 2 60 NORMAL DISPLAY
20 FUNCTION MENU SENSE VOLT ERROR 2
146 SUB LV = ###.##V
21
NORMAL DISPLAY 13 34 SHUNT** NO REPLY 2
147 SUBCURR = #####A SHUNT** BAD TYPE 2
NORMAL DISPLAY NO ALARMS
147A BAT CHG = #####A 34A BAT CL INHIBITED 2
0 SYSTEM OK
148 LVD ** = ##.#V
LVD** NO REPLY 1
149
LV RECON = ##.#V LVD** EPROM FAIL 1
MANUAL RECONNECT 35 LVD** A/D FAILED 1
A
LVD** RELAY FAIL 1
ANALOG TC OFF NOTES: LVD** NO MCA CMD 1
150 TC CAL = ##.##V 1 Major Alarm
TempCmp Hardware 36 LVDs INHIBITED 2
2 Minor Alarm
REMOTE NO REPLY
to Sheet 2
37 2
DIGITAL TC OFF 3 Minor Alarm = 1 PCU
150A SLOPE = .###V/°C Major Alarm = >1 PCU
TempCmp Hardware 38 DISPLAY NO REPLY 2
4 Minor Alarm = A or B
CONFIGURE MENU
SUBSYSTEM LOAD MENU
73 VERIFY INVENTORY ADJUSTMENT MENU
SYSTEM ADJUSTMENT MENU 92 SUBLOAD** #####A
SHARE ALARM OFF
73A
SHARE ALARM ON 68 ADJUST SYSTEM 93
95 FLOAT = ###.##V MEASUREMENT MENU
EMERG STOP OFF 69 ADJUST ALARMS 96 TEST/EQ = ###.##V 94
NORMAL DISPLAY
73B EMERG STOP ON 70 ADJUST LVDs 97 SET HVS = ###.##V
REMOTE HVS OFF
REMOTE HVS ON
71 FUNCTION MENU
73D
99 CURR LIM = ####A
72 NORMAL DISPLAY CURRLIM = #####MAX
73C
DISPLAY ROLL OFF BATTERY LOAD MENU
DISPLAY ROLL ON BATTLIM DISABLED
99A
74 SET PCU ON / OFF BATTLIM = #####A 94A BAT** CHG #####A
BAT** DIS #####A
74A LO SPEED FAN OFF 100 100% CURR: ####A
LO SPEED FAN ON INVENTORY MENU 94B
MEASUREMENT MENU
101 ADJUSTMENT MENU
75 NAG MINUTES = ## PCU** TYPE ####A 94C NORMAL DISPLAY
AUDIBLE NAG OFF 118 PCU** TYPE ####+ 102 NORMAL DISPLAY
TEST/EQ HRS = ## NO PCUs FOUND
76 TEST/EQ MAN STOP
END TEQ ##.##HRS 119 VACANT ****A= ##
****A PLACES= ##
AUTO EQ DISABLED
76A AUTO EQ MUL = ## SHUNT** TYPE SYS ALARM ADJUSTMENT MENU
END AUTO ##.## HR 120 SHUNT** TYPE SUB
SHUNT** TYPE BAT SYS HV1 = ###.##V
77 RELAYTEST = ###SEC NO SHUNTS FOUND 103
HI FLOAT = ###.##V 15
77A
SET SPANISH TEXT
121 LVD** INSTALLED 104 SYS HV2 = ###.##V
78 FUNCTION MENU NO LVDs FOUND HI VOLTAGE = ###.##V 15
TCOMP ON SENSOR1
132 NORMAL DISPLAY LV RECON = ##.#V
115
83D TCOMP ON AVERAGE MANUAL RECONNECT
TCOMP ON HIGHEST 116
ADJUSTMENT MENU
84 FUNCTION MENU 117
NORMAL DISPLAY
85 NORMAL DISPLAY
Power System
10 11 12 13
List No.
MCA
534876 534877 534878 534879
Configuration No.
Major Major Major Major
Relay K1
Alarm Alarm Alarm Alarm
Minor Minor Minor Minor
Relay K2
Alarm Alarm Alarm Alarm
High High High Test/EQ
Relay K3 Voltage 1 Voltage 1 Voltage 1 Mode
Alarm Alarm Alarm Indication 2
Rectifier
High MCA
Module Fail
Relay K4 Voltage 2 Fail Fuse Alarm
Major
Alarm Alarm
Alarm
Battery On Battery On Battery On Battery On
Relay K5 Discharge Discharge Discharge Discharge
Alarm Alarm Alarm Alarm
50% Rectifier
Very Low AC
Battery On Module Fail
Relay K6 Voltage Major
Discharge Minor
Alarm Alarm
Alarm Alarm
AC AC AC AC
Relay K7 Fail Fail Fail Fail
Alarm Alarm Alarm Alarm
Audible Audible
Relay K8 Fuse Alarm LVD Alarm
Alarm Alarm
Test/EQ Rectifier Test/EQ
Relay K9 Mode Fuse Alarm Module Fail Mode
Indication Alarm Indication
1.3.17 External Monitoring, Reference, and Control Signals
The MCA is connected to an “Interconnect/LVD Inhibit” circuit card. This circuit card provides spring-clamp type
terminals for connection of customer wiring, as described below.
(A) Remote Test/Equalize: All Rectifier Modules can be placed into the test/equalize mode by applying an
external ground signal. The Rectifier Modules operate in the float mode when the signal is absent.
(B) External "System Voltage" Meter Reading: Leads can be extended from the Power System to an external
voltage source. This is the voltage source the MCA monitors for system alarms and displays as "System
Output Voltage".
(C) External Voltage Sensing: Leads can be extended from the Power System to the point at which output
voltage is to regulate, such as the battery.
Notes:
1. All dimensions are in inches,
unless otherwise specified.
2. Weight in LBS.
(minus relay rack)
Four Bus Row Cabinet
Net:
Shipping: Top View
3. Finish: Textured Gray (M500-147)
17.50
24.75
(typical) 6.00 11.50
33.25
(19U)
Refer to PD588705000
for Rectifier Module
Mounting Shelf
dimensions.
26.25
(15U)
Refer to PD588705000
for Rectifier Module
Mounting Shelf
dimensions.
19.25
(11U)
Refer to PD588705000
for Rectifier Module
Mounting Shelf
dimensions.
17.50
24.75
(typical) 6.00 11.50
12.25
(7U)
Refer to PD588705000
for Rectifier Module
Mounting Shelf
dimensions.
Notes:
1. All dimensions are in inches,
unless otherwise specified.
3. Finish: Textured Gray (M500-147) except
Rectifier Shelf and Rectifier Module Bodies:
Bright Zinc Plating (M500-53)
Rectifier Module Face Plates are
Textured Gray (M500-147)
5. Housing present only if equipped with
List RC, RD, RE (Battery Diconnects).
6. Housing present only if equipped with
List 45 or 46 (Top Mount AC Termination Panel). Knockouts Sized
7. See SAG586505500 for LMS1000 for 3/4" Conduit Fittings
Monitoring System (List 80) dimensions. See Note 5
8. See PD588705000 for Rectifier Module
Mounting Shelf (List 31) dimensions.
9. See PD588820000 for Battery See Note 6 See Note 6
Stand (List 92) dimensions.
See Note 6
Top View 8.25
See Note 5 5.25
6.88
See Note 6
See Note 7
See Note 8
Left Side View Front View Rear View Right Side View
Distribution Cabinet
Not Shown
9.781
12.25
or
14.00
(as ordered)
12.25
or
14.00
(as ordered)
12.25
or
14.00
(as ordered)
24.437
ISO View Front View Right Side View
0.75
(19.05)
3.00 (76.2)
300 (7,620)
0.35 (8.89) or
1200 (30,480)
0.625 2.000
TOP OF
Central DISTRIBUTION
Office 0.750
CABINET
Ground 0.625 2.000
1.000
0.625
BATTERY BATTERY
(RETURN SIDE) 0.625 0.625 0.750 (LOAD SIDE)
BUSBAR BUSBAR
0.750 0.750 0.750
0.625 0.625
FRONT VIEW
GND RTN -48V SUPPLY
(One Row
Cabinet Shown,
Others Similar)
ISO View
2.000 2.000
2.000 2.000
TOP OF
1.000 DISTRIBUTION
Central CABINET
Office
Ground
BATTERY BATTERY
(RETURN SIDE) (LOAD SIDE)
BUSBAR FRONT VIEW
BUSBAR
(One Row
Cabinet Shown,
Others Similar)
ISO View
1.000
48V
FRONT
VIEW
GND RTN
-48V SUPPLY
BATTERY BATTERY
(RETURN SIDE) (LOAD SIDE)
BUSBAR BUSBAR
Plastic Shield
(One Row
Cabinet Shown,
Others Similar)
Rear View
(Two Row
Cabinet Shown,
Plastic Shield Others Similar)
Battery Lug
Landing Points
See Detail A
GND RETURN
Interbay Busbar Assembly
-48V SUPPLY
Interbay Busbar Assembly
Rear View
1" 5/8"
1-5/8" 1-5/8"
Load Distribution
Refer to the illustrations located under the Bus Module List descriptions in this document.
AC Input
Connections to 588705000 Rectifier Module Mounting Shelf(s)
Refer to the documentation package furnished with the Rectifier Module Mounting Shelf.
See See
Detail A Detail B
Rear
GND GND
AC Cover BAR AC Cover BAR
Removed Removed
in Illustration in Illustration
Rear
GND GND
BAR BAR
SHELF 3 PCU4-6 SHELF 2 PCU4-6 SHELF 1 PCU4-6 SHELF 1 PCU1-3 SHELF 2 PCU1-3 SHELF 3 PCU1-3
ØC ØB ØA ØC ØB ØA ØC ØB ØA ØA ØB ØC ØA ØB ØC ØA ØB ØC
SHELF 6 PCU4-6 SHELF 5 PCU4-6 SHELF 4 PCU4-6 SHELF 4 PCU1-3 SHELF 5 PCU1-3 SHELF 6 PCU1-3
ØC ØB ØA ØC ØB ØA ØC ØB ØA ØA ØB ØC ØA ØB ØC ØA ØB ØC
JI
(Typical location on Modem or RS-485
crcuit card, Ethernet and RS-232/Modem
card slightly different configuration.)
J8 Front
TB1
J4 J1 J2 J3
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