Introduction QMS Eng (1344511)
Introduction QMS Eng (1344511)
INTRODUCTION TO
QUALITY MANAGEMENT SYSTEMS
(QMS, ISO 9001:2015)
REQUIREMENTS AND IMPLEMENTATION
Instructor PROFILE
Kampanat Wiriyanupappong
Education Bachelor’s degree in Chemical Engineering, Thammasat University
Work Instructor and consultant (ISO 9001, IATF 16949, ISO 14001, ISO 50001, ISO
experience 45001, PSM, RSPO Supply Chain, IECQ HSPM)
Certification Body (CB) auditor and instructor
Process engineer in automotive supply chain company
Knowledge Management System Standards (ISO 9001, IATF 16949, ISO 14001, ISO
qualification 50001, ISO 45001, RSPO Supply Chain, IECQ HSPM, ISO 14064)
Related management systems tools (Automotive core tools (APQP, PPAP,
FMEA, SPC, MSA), Risk management, QCC, CA/PA, Improvement,
Customized topics, etc.)
contact info
Q&A
REVIEW
1 2 3 4 5
Every 5 years
KPI
Quality management system (QMS) Requirements
ISO 9001
(version 1987 1994 2000 2008 2015)
Process approach
Improvement P D C A
PROCESS APPROACH
MONITORING &
PROCEDURE PROCESS MEASUREMENT
Relationship between the result achieved Data compared between the extent to
and the resources used INTENDED RESULT OUTPUTS which planned activities are realized and
Resources can be MAN, MATERIAL, (expected results from process i.e., planned results are achieved
MACHINE, etc. products, services, profit, etc.) “PLANNED” can be procedure(s), action
For example, finished products 80kg from To be delivered to NEXT PROCESS plan(s), expected result(s), etc.
material used 100kg (80% efficiency) 80:100 For example, finished products 80kg but
For example, consider in term of time used planned to produce 90kg from materials
to produce 100kg products spending 4hr supplied 100kg (89% effectiveness)
(standard time is 3hr) For example, consider in term of time used
compared with standard time to produce
100kg products spending 4hr (standard
time is 3hr)
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QMS MODEL
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PLAN 6. Planning
7. Support
DO
8. Operation
12
Context of the combination of internal and external issues that can have an effect on
organization an organization’s approach to developing and achieving its objectives
effect of uncertainty
Risk
(An effect is a deviation from the expected — positive or negative)
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14
15
Needs
Interested Determine requirements
party (needs and expectations)
4.2
Expectations
Organization
determine Boundary Location, site, area, address
Boundary &
Activity, process, product, service, and
Scope
4.3
Scope justification of exclusion for any QMS
requirements that is not applicable
Refer to REQ. Determine criteria, method and proceed in 8.1
Process &
Identify risks and
Interactions Determine 5M opportunities (6.1)
4.4
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INPUT
and strategic direction (strategic plan, business
plan, etc.) Intended results expected from organization to
QMS
Intended results of QMS
Other information
Determine, monitor, review List of external issues
OUTPUT
External issues Know its status List of internal issues
Internal issues Plan for monitoring and reviewing those issues
4.3, 5.1, 5.2, 6.1, 9.3
Look
write Carefully
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18
INPUT
External and internal issues (4.1) Requirements (4.2) including needs and
expectations from relevant interested parties
Requirements (4.2) including needs and
expectations from relevant interested parties Products and services provided including
activities within organization
Products and services provided including activities
within organization Documentation that describe the boundary and
scope of QMS (i.e., Quality manual)
OUTPUT
Determine Description of activities, processes, products,
BOUNDARYMD (area, location, site, address, etc.) services applicable to QMS requirements
SCOPEMD (activities, processes, products, services) Justification of QMS requirements that is not
and the justification of QMS requirements that is not applicable
applicable to organization’s scope
4.4
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20
CLAUSE 5 – LEADERSHIP
Leadership and Quality policy Organizational roles,
commitment responsibilities and
authorities
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CLAUSE 5 – LEADERSHIP
Context Needs
Purposes (vision, mission, strategy) Interested
(4.1) parties (4.2)
Expect.
Commit:
- To satisfy applicable requirements
- To continual improvement of the QMS
POLICY (5.2) Resources (7.1)
3M (+ 1E)
22
INPUT
and ensuring QMS achieves intended results Activities, processes, products, services
Establishing quality policy and quality objectives QMS requirements
which compatible with the context and strategic Other information
direction
Leadership and commitment from top
Integrating the QMS into business processes management
Promoting using process approach, risk-based Quality policy (5.2) and quality objectives (6.2)
OUTPUT
thinking and improvement
Resources provided (7.0)
Ensuring resource needed are available
Appointing or assigning roles, responsibilities
Communicating the importance of effective QMS and authorities or personnel related to QMS
Engaging, directing, supporting persons to (5.3)
contribute the effectiveness of QMS
5.0, 6.0, 7.0, 8.0, 9.0, 10.0
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24
INPUT
direction
requirements)
Commitment to satisfy applicable requirements
(customer requirements, statutory and regulatory Customer needs and expectations
requirements) and continual improvement of QMS Products and services provided
Quality policy and relevant quality objectives
Establish, implement, maintain
OUTPUT
(6.2)
Quality POLICYMD Communication of quality policy within
Framework for setting quality objectives organization and to relevant interested parties
Be communicated, understood and applied within 6.2, 7.4, 9.3
organization
Be available to relevant interested parties
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Reporting QMS performance and opportunities for Process procedures (defines specific roles,
improvement to top management responsibilities and authorities)
Ensuring promotion of customer focus Appointment or assignment from top
Ensuring integrity of the QMS when changes are management for personnel or working team
planned and implemented 7.0, 8.0
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CLAUSE 6 – PLANNING
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CLAUSE 6 – PLANNING
External and
internal issues
(4.1) Opportunities 1. Assure QMS to achieve intended
results
Requirements
from interested Determine
2. Enhance desirable effects, prevent
parties (4.2) or reduce undesired effects
3. Achieve improvement
Risks
QMS scope (4.3) CHANGE
!! (6.3)
What to be done,
Consistent with policy, what resources, Monitoring,
Objectives measurable, be Plan to achieve who is responsible, measurement, analysis
(6.2) monitored and objectives (6.2) when to complete
communicated and improvement (9.1.1)
how to evaluate
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INPUT
Requirements from interested parties (4.2)
QMS scope (4.3) and processes
QMS scope (4.3)
Criteria and method to evaluate risks and
Determine opportunities
Risks and opportunities to be addressed Risks and opportunities
OUTPUT
Give assurance to QMS to achieve intended Actions to address risks and opportunities
results Plan to monitor and evaluate the effectiveness
Enhance desirable effects, prevent or reduce of actions taken
undesired effects
8.0, 9.1, 9.3
Achieve improvement
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requirements)
levels, processes needed)
Quality policy
Consider QMS processes
Consistent with quality policy
Quality objectives (at relevant functions, levels,
Measurable processes needed)
OUTPUT
Determine
WHAT will be done, WHAT RESOURCES will be
required, WHO will be responsible, WHEN it will be
completed, HOW the results will be evaluated
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INPUT
Need for changes to the QMS
QMS processes
Consider Other information
Purposes of changes and their potential Actions for potential consequences from
OUTPUT
consequences changes
The integrity of the QMS Action plan to implement changes
The availability of resources
6.1, 6.2, 7.0, 8.0, 9.3
The allocation and reallocation of responsibilities
and authorities
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CLAUSE 7 – SUPPORT
Communication Documented
information
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CLAUSE 7 – SUPPORT
(availability) buildings, utilities, equipment,
Infrastructure (7.1.3) machines, transportation, IT, etc.)
Resources (7.1)
Environment for operation (safe and work environment) human factors
of processes (7.1.4) and physical factors
People (7.1.2)
Monitoring and measuring (validity and reliability) calibrate/verify,
resources (7.1.5) identify, safeguard from adjustment
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7.1.1 RESOURCES
Determine and provide QMS requirements
Resources needed for establishment, Activities, processes, products, services
INPUT
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7.1.2 PEOPLE
Determine and provide QMS requirements
Persons necessary for effective implementation of Activities, processes, products, services
INPUT
QMS and processes Applicable requirements (customer
requirements, statutory and regulatory
requirements)
Other information
Organization chart
OUTPUT
Manpower plan for each process or unit
department
Employee recruitment process
7.2, 7.3, 8.0, 9.3
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7.1.3 INFRASTRUCTURE
Determine, provide, maintain QMS requirements
Infrastructure necessary for operation of processes Activities, processes, products, services
INPUT
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INPUT
and to achieve conformity of products and service Applicable requirements (customer
Environment can include: requirements, statutory and regulatory
requirements)
Human factors (i.e., social, non-discriminatory,
ergonomics, etc.) Other information
Physical factors (i.e., temperature, light, airflow, List of environment necessary for each process
OUTPUT
humidity, etc.) Plan to maintain and/or monitor those
environment with results
8.0, 9.3
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Suitability for the TYPE OF ACTIVITIESRD List of monitoring and measurement resources
Maintainability for FITNESS TO THE PURPOSESRD (type of use and suitability for use)
Calibration/verification plan and results
OUTPUT
Take action to
Calibration/verification identification
CALIBRATE/VERIFYRD at specified intervals, or prior Measures and results from actions taken to
to use, against measurements standards traceable to measurement results that found to be unfit for
international or national measurements standards its intended purpose
Identify their status and safeguard from adjustments,
damage or deterioration 8.0
Previous measurement results that found to be unfit
for its intended purpose
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INPUT
Necessary knowledge for operation of processes to Sources of knowledge and information
achieve conformity of products and services Other information
List of knowledge for relevant processes
Maintain
OUTPUT
Plan for updating those knowledge
Knowledge and be made available to the extent Process to share these knowledge to relevant
necessary
process
Internal sources (i.e., experience, lesson learned,
etc.) 7.2, 8.0
External sources (i.e., standards, conference, etc.)
Consider
Changing needs and trends for
Current knowledge
How to acquire or access necessary additional
knowledge and required updates
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7.2 COMPETENCE
Determine Activities, processes, products, services
Necessary competence of person(s) doing work that QMS requirements
INPUT
Acquire the necessary competence Training plan (internal and external training)
Evaluate the effectiveness of actions taken Method of evaluation of effectiveness of actions
Retain evidence of COMPETENCERD taken
Training and evaluation records or other
evidences
8.0
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7.3 AWARENESS
Ensure Activities, processes, products, services
Person(s) doing work under control that affects the QMS requirements
INPUT
performance and effectiveness of QMS are aware of Applicable requirements (customer
Quality policy requirements, statutory and regulatory
requirements)
Relevant quality objectives
Quality policy and quality objectives
Contribution to the effectiveness of QMS including
the benefits of improved performance Awareness of person(s)
OUTPUT
Implications of not conforming with QMS Ability of person(s) to work on their
requirements responsibilities
8.0
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7.4 COMMUNICATION
Determine Activities, processes, products, services
Internal and external communications that relevant QMS requirements
INPUT
42
INPUT
requirements, statutory and regulatory
Determined by organization as being necessary
requirements)
Consider Activities, processes, products, services
Identification and description, format and media Documented information (documents and
Review and approval for suitability and adequacy records) for each process within QMS
OUTPUT
Process to control internal and external
Control documented information documented (identification, reviewing, revising,
Available and suitable for use with adequacy approving, distributing, retrieving, accessing,
protected storing, using, control of retention and
Distribution, access, retrieval and use disposition)
Storage and preservation (legibility) 4.0, 5.0, 6.0, 7.0, 8.0, 9.0, 10.0
Control of changes
Retention and disposition
Control external documented information
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CLAUSE 8 – OPERATION
44
45
Maintain and retain documented information to extent Documented information to support the
necessary above actions operations and as evidence to demonstrate the
Control conformity
List of outsource processes and how to control
Planned changes and review consequences of
Any changes and their actions
unintended changes
Outsourced processes 8.2-8.7, 9.1, 9.3
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2) Enquiries, contracts or orders, including Review the ability for Review and confirm
changes (8.2.3, 8.2.4) requirements (8.2.3) any changes (8.2.4)
4) Handling or controlling of customer property Identify, verify, protect and safeguard, report to customer
(8.5.3) when lost or damage (including intellectual property)
Consider risks และ opportunities related to customers and
5) Contingency actions (if any) (5.1.2, 6.1)
actions such as contingency actions, business continuity
plan (BCP), etc.
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requirements)
Handle enquiries, contracts or orders, including
Activities, processes, products, services
changes
Risks and opportunities
Obtain customer feedback, including customer
complaints Customer communication plan
Handle and control customer property Products/services requirements provided
Establish specific requirements for contingency Media describes products and services
actions requirements (i.e., website, brochure, etc.)
OUTPUT
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INPUT
requirements, statutory and regulatory
Requirements for products and services to be
requirements)
offered to customers
Activities, processes, products, services
Applicable statutory and regulatory
requirements List of statutory and regulatory requirements
Any requirements determined by organization related to products and services and how to
OUTPUT
Organization’s ability to claim for products and implement
services List of products and services
Implementation in according to products and
services requirements
8.2.3, 8.3, 8.4, 8.5, 8.6
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services to customers
Activities, processes, products, services
Review requirements from Products and services information
Customers including delivery and post-delivery Customer contracts, orders, including changes
activities
Results of customer contracts or orders
OUTPUT
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INPUT
there is any changes to products and services
requirements Activities, processes, products, services
Products and services information
Communicate Customer contracts, orders, including changes
To relevant persons to aware of the changed Results of customer contracts or orders
requirements reviewing
OUTPUT
Result for contracts or orders confirmation
including changes
Results of communication to relevant persons
8.3, 8.4, 8.5
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Results from design and Design & Development (8.3.4) Collect information (8.3.3)
development (8.3.5) such as such as customer
formula, process requirements, statutory and
parameters and criteria, regulatory requirements,
specification, inspection and 1. REVIEW (results or outputs = intended use, similar
testing results, process plan or requirements) products or services, etc.
instructions, etc. 2. VERIFY (output = input)
3. VALIDATE (output = intended
use)
4. CHANGE control changes during
Other related processes design and development (8.3.6)
(8.4, 8.5, 8.6) 5. ACTION determine actions and
implement
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INPUT
subsequent provision of products and services requirements, statutory and regulatory
requirements)
Activities, processes, products, services
Products and services information
Design and development process or procedure
OUTPUT
Determination of roles, responsibilities and
authorities for development team (relevant
processes)
8.3.2-8.3.6
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Need for involvement of customers and users Interfaces of each process and relevant
Requirements for subsequent provision of products interested parties including customers in the
and services design and development plan
Level of control expected by customers and other 8.3.3-8.3.6
relevant interested parties
Documented information needed to demonstrate that
design and development requirements have been
met
54
INPUT
products and services to be designed and
developed Activities, processes, products, services
Products and services information and
Consider requirements
Functional and performance requirements Information from relevant interested parties,
Information from previous similar design and customers, other processes
development activities List of products and services requirements
Statutory and regulatory requirements including intended use
OUTPUT
Standards or codes of practice List of requirements (customers, statutory and
Potential consequences of failure due to the nature regulatory, standards, codes, etc.)
of the products and services Information of previous design and development
Inputs cover List of potential consequences of failure and
plan to actions
Adequate, complete, unambiguous
8.3.4, 8.3.5, 8.3.6
Design and development INPUTSRD
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Other information
Consider and ensure List of products and services requirements
Results to be achieved are defined including intended use
Reviews and evaluate the ability of the results Results from review, verification ,validation
OUTPUT
Retain
Documented information of these ACTIVITIESRD
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INPUT
Other information
Ensure outputs List of products and services requirements
Meet the input requirements including intended use
Adequate for the subsequent processes for the Results from design and development (formula,
provision of products and services products and services parameters and
Include or reference monitoring and measuring acceptance criteria, process parameters,
OUTPUT
requirements and acceptance criteria process instructions, inspection and testing
Specify the characteristics of the products and methods, other results according to design and
services that are essential for their intended purpose development inputs)
List of materials, machines to be used
Retain
8.3.6, 8.4, 8.5, 8.6
Design and development OUTPUTSRD
57
ACTIONSRD taken to prevent adverse impact processes, relevant interested parties, etc.)
Authorized person to change
Actions for authorized changes
Other information
8.3.3, 8.3.4, 8.3.5
58
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conform to requirements
Activities, processes, products, services
Control external providers Products and services information and
Products and services are intended for incorporation requirements
into the organization’s own products and services List of external providers (provide processes,
Products and services are provided directly to the products, services)
customer(s) Method and criteria to evaluate, select, monitor
OUTPUT
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INPUT
conforming products and services to customers Activities, processes, products, services
Products and services information and
Take action to requirements
Control external providers under QMS List of external providers (provide processes,
Define controls to be taken to external providers and products, services)
resulting outputs Measures to control those external providers
Consider potential impact that affect to customers, depending on their importance of their resulting
applicable statutory and regulatory requirements, outputs to customers (i.e., incoming inspection,
OUTPUT
and the effectiveness of the controls on-site audit, self assessment, ISO certification,
Determine the actions to verify, or other activities, to performance monitoring, etc.)
ensure externally provided processes, products, Risks and opportunities from external providers
services meet the requirements to customers including the actions
8.4.1, 8.4.3, 8.6
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63
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INPUT
Identify outputs to ensure the conformity of products Traceability requirements
and services Other information
INPUT
A status of outputs with respect to monitoring and Format and information for traceability of
measurement requirements throughout production products and services
and service provision
8.5.4-8.5.6, 8.6, 8.7
Control
The unique identification of the outputs when
traceability is a requirements
Information necessary to enable TRACEABILITYRD
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8.5.4 PRESERVATION
Preserve Products and services
INPUT
The outputs during production and service provision Environment condition to be controlled
to ensure conformity to requirements Methods for preserving the products and
services
Consider preservation cover
List of environment for operation and how to
Identification, handling, contamination control, control and monitor
OUTPUT
packaging, storage, transmission or transportation, Layout of storage and location
protection
Tag identification, stock controlling, products
and services handling
8.5.5, 8.6, 8.7
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68
INPUT
ensure continuing conformity with requirements
Products and services information and
Retain requirements
RESULTSRD of review of changes Other information
PERSONRD authorized the change Request for change for provision of products
ACTIONSRD arising from the review and services
OUTPUT
Review results of consequence from changes
and approval
Actions to be taken to changes and
consequences
6.0, 7.0, 8.1, 8.2, 8.5.1, 8.6, 8.7
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Requirements for
products and services Release of products and services (8.6)
(8.1) + criteria
70
INPUT
Verify, at appropriate stages, that the product and
requirements)
service requirements have been met
Products and services information and
Consider requirements including acceptance criteria
The release of products and services to the Results of verification of products and services
customer must not proceed until planned against the requirements
OUTPUT
arrangements have been satisfactorily completed, Results of acceptance
unless otherwise approved by relevant authority and Results of person reviews and approves the
by customer results
Retain 8.5.1, 8.5.2, 8.5.4, 8.7
Evidence of CONFORMTYRD with the acceptance
criteria
TRACEABILITYRD to person authorizing the release
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72
73
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LOOK AT
What needs to be monitored and measured Applicable requirements (customer
The methods for monitoring, measurement, analysis requirements, statutory and regulatory
and evaluation requirements)
When the monitoring and measurement preforms Other information
When results to be analyzed and evaluated List of activities, processes, products and
LOOK FOR
services to be monitored and measured
Evaluate
Monitoring and measurement plan
Performance and effectiveness of QMS Methods, criteria, and results of monitoring and
measuring activities and processes within QMS
Retain documented information
9.1.3, 9.3
RESULTSRD of monitoring, measurement, analysis
and evaluation
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Customer’s perceptions of the degree to which their Products and services provided to customers
needs and expectations have been fulfilled Other information
76
INPUT
Data and information arising from monitoring and Results from monitoring and measurement
measurement Other information
OUTPUT
Conformity of products and services Effectiveness and efficiency of QMS and other
Degree of customer satisfaction information
Performance and effectiveness of QMS Suggestions and opportunities for improvement
Planning have been implemented effectively
9.3
Effectiveness of actions taken to address risks and
opportunities
Performance of external providers
Needs for improvement of QMS
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INPUT
Effectiveness and efficiency of QMS and other
Consider information
Continuing suitability, adequacy and effectiveness Review inputs information
Alignment with strategic direction of the organization Results of management review outputs
OUTPUT
***Review inputs Suggestions and opportunities for improvement
Comment from top management
Decide and take actions to
4.0, 5.0, 6.0, 7.0, 10.0
Opportunities for improvement
Any need for changes to QMS
Resource needs
Retain evidence of RESULTSRD of management
reviews
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CLAUSE 10 – IMPROVEMENT
81
CLAUSE 10 – IMPROVEMENT
Determine
opportunity for Plan actions
improvement (10.1)
Results from
monitoring and Nonconformities, Identify cause(s), take correction
measurement including and corrective actions, review
(9.0) complaints (10.2) effectiveness of actions
Continual
improvement (10.3)
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INPUT
Opportunities for improvement
Suggestions and opportunities for improvement
Implement Other information
Any necessary actions to List of opportunities for improvement
OUTPUT
Meet customer requirements Action plan for opportunities for improvement
Enhance customer satisfaction Results of action plans
83
84
INPUT
Suggestions and opportunities for improvement
Action plan from activities, processes, products
and services
Other information
List of continual improvement within
OUTPUT
organization
Projects or activities for improvement
6.0, 7.0, 8.0, 9.0
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