Rs Series
Rs Series
Rs Series
RSRB
RSEP
RSCP
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TABLE OF CONTENTS
1 Safety rules and general safety guidelines ...................................... 5
2 Product identification data ................................................................ 5
3 Theory of operation ............................................................................ 6
4 Check of functions, initial start-up ................................................... 7
4.1 « Ex-FACTORY » parameters ...................................................................................................... 7
4.2 Setting the wireless enabling handle into service ..................................................................... 7
4.3 Setting the charger into service .................................................................................................. 8
4.4 Warning regarding the battery of the enabling handle .............................................................. 9
4.5 Setting up the product ............................................................................................................... 10
4.6 Testing the unit........................................................................................................................... 11
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5.10 Handle locking function ......................................................................................................... 31
5.10.1 Locking the handle .................................................................................................................................................. 31
5.10.2 Activating/deactivating the locking function ............................................................................................................. 31
5.11 Receiver wiring examples ...................................................................................................... 32
5.11.1 Wiring diagram for configuration without access control .......................................................................................... 32
5.11.2 Wiring diagram for configuration with access control by gate .................................................................................. 32
5.11.3 Wiring diagram for configuration with access control by safety light barrier............................................................. 33
6 Diagnostic ......................................................................................... 34
6.1 Faults communicated by wireless enabling handle ................................................................. 34
6.2 Faults communicated by receiver ............................................................................................. 35
6.2.1 V3 and V4 LED status ............................................................................................................................................. 36
7 Servicing ........................................................................................... 37
7.1 Servicing the wireless enabling handle .................................................................................... 37
7.2 Servicing the charger ................................................................................................................. 37
8 Maintenance ...................................................................................... 37
8.1 Setting a backup handle into service........................................................................................ 37
8.2 Replacing a receiver. ................................................................................................................. 37
8.3 Replacing a charger. .................................................................................................................. 37
9 Warranty ............................................................................................ 38
10 Appendices .................................................................................... 39
10.1 Dimensions of components (mm) ......................................................................................... 39
10.2 Technical characteristics ....................................................................................................... 40
10.2.1 Wireless enabling handle RSEP .............................................................................................................................. 40
10.2.2 Charger RSCP......................................................................................................................................................... 40
10.2.3 Receiver RSRB ....................................................................................................................................................... 41
10.3 Indicator lights and assignment of receiver outputs ........................................................... 42
10.4 «IR start-up» option ................................................................................................................ 43
10.4.1 Positioning the IR module UDF ............................................................................................................................... 43
10.4.2 Connecting the UDF module to the receiver ............................................................................................................ 43
11 Procedures ..................................................................................... 44
11.1 Accessing a machine area in « monitoring - diagnostic » mode......................................... 44
11.2 Accessing a machine area in « manual » mode ................................................................... 45
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Reference serial model submitted to approval: April 2014
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1 Safety rules and general safety guidelines
Under the terms of the European Machinery Directives, the wireless enabling handle is understood as a control
unit and as a safety component used to stop a system. All applicable safety rules must be observed when
installing and using the wireless enabling handle.
The instructions given in this manual must be observed to ensure safe use of the wireless enabling handle.
The unit must only be used by appropriately trained operators qualified to use the product.
The operator must have uninterrupted visibility of the manoeuvre which he is controlling with the enabling handle.
The wireless enabling handle should never be left unattended in any random location.
The location of the charger RSCP must be clear of any obstructions that prevent the reload of the wireless
enabling handle. The load will be carried out inside, in a dry place (protection against moisture IP 20).
If several wireless enabling handles are used on the same site, they should be configured with different radio
frequencies spaced by at least two channels (for example, channels 5, 7, 9 ...) or by five channels when several
systems are being used within a radius of 10 meters.
In the event of a malfunction, immediately stop the installation by fully pressing and releasing the trigger on the
enabling handle.
The enabling handle is designed to meet the requirements of Machinery Directive 2006-42 on the basis of the
following standards:
• EN ISO 13849-1 (2008) for the performance level e (Category 4)
• EN 61508-1-7 (2001) for SIL 3
The enabling handle is equipped with a system detecting it on its charger which inhibits operation of the equipment
if the handle is not placed on its charger after it has been used.
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3 Theory of operation
The receiver (R) is integrated in the machine control unit.
The wireless enabling handle (P) transmits, by radiowave, the trigger operating request (G) and possible commands
generated using the buttons (B).
The receiver (R) enables (or not) operation (F) of the machine (M) and transfers the commands (O) assigned to the
buttons.
The receiver (R) stops operation of the machine in the following cases :
Case 1 - Trigger (G) released or clenched (in the case of the 3-position trigger) on wireless enabling handle (P) during
use ;
During use, the wireless enabling handle transmits a stop command as soon as the user releases or
clenches the trigger.
Safety shutdown following stop request or operator incident.
Case 2 - Radio link (L) interrupted during use ;
During use, the wireless enabling handle operates with a continuous radio link with the receiver. If the link is
interrupted more than 300ms, the receiver automatically stops the system.
Safety shutdown prior to loss of control of the stop function.
Case 3 - Procedure for picking up or setting down wireless enabling handle on charger not observed (C) ;
The wireless enabling handle has been removed from its charger and the trigger has not been activated within
the required period of time.
Safety shutdown subsequent to incorrect use of wireless enabling handle.
Case 4 - A secure access area (Z) has been opened without a prior access request;
The access to the area has been opened without prior request by the user, or following a defined time delay for
opening of the secure area access.
Safety shutdown following detection of intrusion into a secure area.
Case 5 - A wired emergency stop system (A), if used, has been opened ;
The wired emergency stop system(s), connected to the receiver, has been opened.
Safety shutdown of machine subsequent to activation of wired emergency stop system(s).
Case 6 - Detection of a fault (see section : « Faults communicated by receiver »)
B L
P
R
G
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4 Check of functions, initial start-up
This section is aimed at familiarising you with the product.
Detailed procedures are given to allow you to simulate operation of the equipment in its « ex-factory »
configuration.
(1) Time delay for « secure area access inhibit » and « trigger activation » on enabling handle pick-up
Protective
foam
• Step 4 Close the handle using a Pozidriv No.1 screwdriver (2), by screwing in, without blocking, the central
screw, followed by the two top screws and the bottom screw. Finish up by blocking the 4 screws.
(2) Do not use an electric screwdriver without torque control.
• Notes
The SIM card contains the complete configuration for the handle.
The basic functions of the wireless enabling handle can be configured directly using the buttons on the front panel. The basic functions
are :
- Read information on handle (identity code, SIM card serial number, software version, number of current configuration file)
- Change screen display language
- Change frequency channel
- Change power level
- Lock handle configuration
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4.3 Setting the charger into service
• Step 1 Connect a 24VDC (+/- 5 %) stabilised power supply to the – (ground) and + (+24Vdc) terminals.
Pairing button:
24 VDC power supply
This button ensures
pairing of the handle with
S1 « Handle on
the charger. The charger
charger »
will learn the Identity code
S2 outputs
of the handle.
V1 V2
• Step 3 Pair the handle with its charger by placing it in front of its charger and pressing the association button
at the rear of the charger.
The green indicator light V1 (handle present) on the charger should come on.
The 2 outputs, S1 and S2, are active when the handle is present on the charger.
The handle is charged contact-free (inductive charge). The charger is equipped with a « handle
presence » detection function. This detection function inhibits the enabling handle and keeps the
receiver safety relays active.
The "handle on charger" condition is monitored by an infrared link.
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4.4 Warning regarding the battery of the enabling handle
There is a risk of explosion if battery is replaced by a battery of an incorrect type. Only the battery intended
for the enabling handle and supplied by JAY Electronique is suitable
Only the charger ref. :RSCP from JAY Electronique is suitable for recharging the battery of the enabling
handle.
The load must be performed in a dry (protection against moisture IP 20), sheltered and protected place.
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4.5 Setting up the product
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4.6 Testing the unit
Button B4
Button B3
Display
Button B1
Button B2
3-position trigger
(1) released
(2) activated
(3) clenched
2-position trigger
(1) released
(2) activated
Notes : 1 - Safety relays K1 and K2 deenergise when the trigger is released or clenched (in the case of 3-
position trigger).
2 - Safety relays K1 and K2 energise again when the trigger is reactivated after it has gone through
the « released » position (1)
3 – The safety relays remain active when the trigger is released within 30 cm of the charger.
(1) Wait 3 or 4 seconds before you reactivate the trigger to allow the receiver to correctly reinitialise.
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5 Setting the product into service
Experience has shown that functional reliability basically depends on :
- the quality of the electrical power supply and the associated protection circuits ;
- the characteristics of the components connected to the receiver.
- the position of the reception antenna.
- the configuration and wiring of the various components
5.1.1 Receiver
Recommendations :
- The product should be installed near the intervention area.
- The receiver should be installed in a housing.
- A wire-type emergency stop should be wired on the front panel of the housing ; this emergency stop can be
used when the handle is set on its charger.
- Provide a position for a reset button, required to reset the receiver module when setting into service, following
a fault, or following a safety shutdown.
- On the top of the housing, secure a 3-color (green, orange, red) indicator light column to indicate the operating
status of the wireless enabling handle.
- Near the indicator light column, fasten an information sign indicating the meaning of the various states of the
indicator lights (example given on last page of this manual).
- The receiver must be supplied with 24 VDC +/- 15% across terminals [A1+ and A2-].
- Provide a protection system implementing a 1 amp delayed fuse in series on input A1 (24V DC) of the
receiver.
- Familiarise yourself with the other characteristics in the section entitled « Technical characteristics »
5.1.2 Charger
- The charger must be supplied with 24VDC +/- 5%. (Jay charger, ref. : RSCU)
- Electrical protection : 0.5 A delayed fuse.
NOK NOK OK OK OK
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5.3 Intervention mode and operation of enabling handle
The intervention mode and operation of the product depend on the needs of the application.
Intervention mode
- The wireless enabling handle can be used on machines in the following modes :
o « Monitoring - Diagnostic»
o « Manual control ».
The detailed intervention conditions are given in the next section.
The wireless enabling handle can be configured to manage access to a machine area. For this purpose, the
« 4 control buttons » mode is used.
- Application programs 8 and 9 of the receiver are dedicated to this purpose (chosen using the 2 “B”
selectors)
- The access gate or safety light barrier is controlled by the receiver using 2 inputs.
- The user makes a request for authorisation to access the machine area using one of the two buttons (B1
or B2) on the wireless enabling handle.
- This request initiates a time delay (1) inhibiting the two gate contacts or the safety output of a safety light
barrier.
- While the gate is opened or while crossing the safety light barrier, the receiver safety relays remain
active.
- Once the gate has been closed or the safety light barrier has been crossed, the inhibit condition is
stopped to prevent entry of any other person.
This intervention mode must satisfy the requirements of standard NF EN12100-2 §5.5 «Additional preventive
measures».
In this intervention mode, the product provides a wireless individual protection system for qualified personnel
intervening for equipment monitoring or diagnostic purposes, whether in downgraded operation or not.
The regulations prohibit direct intervention on the equipment.
The « monitoring - diagnostic» intervention mode is only possible provided the enabling handle is configured for
« 4 control buttons » operation (ex-factory configuration)
o The risk assessment shows that injury to the intervening technician can be avoided in the event
of an immediate danger.
o The risk assessment shows that the time required to stop the equipment by releasing or
clenching the trigger is sufficiently short to prevent placing the intervening technician in danger.
o An emergency shutdown of the equipment by clenching or release of the enabling handle trigger
does not produce any additional dangerous condition.
o The operator can keep the enabling handle in his hand without releasing the trigger throughout
the time of the intervention.
In the « monitoring - diagnostic » mode, the receiver can manage (or not) access to the machine area.
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5.3.2 Conditions for intervention in « manual control » mode
Safety condition in this intervention mode
This mode satisfies the requirements of standard NF EN12100-2 §4.11.8 « Guidelines relative to manual control ».
This mode is possible insofar as control of the movement using the control buttons associated to action on the handle
trigger is sufficient to stop the equipment if necessary.
- To ensure the « manual controls » on the equipment, the operator must actuate the trigger to the active
position, and use the four control buttons to generate a command.
- So long as the handle is not set down on it charger (operator has not withdrawn from intervention area), the
equipment will not be able to operate again in automatic mode.
- The « manual control » intervention mode is possible in « 4 control buttons » mode and in « function
selection » mode.
- The « manual control » intervention mode does not allow the receiver to manage access to a machine area.
(1) With a machine in operation, the regulations prohibit acting on the machine in the « monitoring - diagnostic » mode.
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5.3.4 Configuration of enabling handle operating mode
The wireless enabling handle operating mode can be configured using the Dialog RSP PC software supplied with the
handle.
The receiver has 10 programs which can be selected using the two « B » selectors.
Access to the configuration selectors is obtained by removing the front panel of the receiver.
Important : the 2 « B » selectors must be set to the same position to validate the selected program.
2 Automatic Trigger NO
4 Not used
5 Not used
6 Not used
7 Not used
Note : The « manual control » intervention mode cannot be used for programs 8 and 9.
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5.3.6 Adjusting the machine area access time.
The machine area access time and the time during which the gate or safety light barrier is inhibited to allow
intervention in a machine area are configurable using the 2 « A » selectors on the receiver.
Important : The 2 « A » selectors must be set to the same position to validate the selected time delay.
Position of «A»
0 1 2 3 4 5 6 7 8 9
selectors
Machine area
5 s. 6 s. 7 s. 8 s. 9 s. 10 s. 15 s. 20 s. 25 s. 30 s.
access time
Caution : The machine area access time is the same as the enabling handle pickup time after it has been withdrawn
from its charger.
(1) This time corresponds to the muting time of a gate or safety light barrier. Once the gate has been closed or the
barrier has been crossed, the muting function is stopped to prevent any unauthorised person from entering into the
area.
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5.4 Receiver : operation and wiring
Reminder : If the receiver is managing machine area access, B1 and/or B2 and the associated outputs 27 and/or 37
are used to process the muting enable request for the gate or safety light barrier.
Reminder : Machine area access cannot be managed in the « function selection » operating mode.
Caution, the loads connected to the outputs must not deliver more than 100 mA with 24VDC.
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5.4.2 Operation and wiring of safety relays K1-K2.
The safety stop chain is cut out by safety relays K1 and K2 (internal to receiver) which control the contacts
accessible by terminals 22-23 and 32-33.
The state of relays K1 and K2 depends : on the position of the trigger (table 1), possible faults detected, and
possible radio link losses.
Other external safety stop devices can be added including an emergency stop palmswitch and a gate control
device, wired to the inputs provided for this purpose on the receiver. The state of the inputs will act directly on
relays K1 and K2 through the receiver.
The state of safety relays K1 and K2 is available between terminals 13 and 14.
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5.4.3 Monitoring of main contactor : operation and wiring
Input « Y1-Y2 » is used to monitor the state of the contactor(s) connected to the K1-K2 safety outputs.
The state of the contactor contact(s) wired to input Y1-Y2 must be closed in order to reset the receiver.
Note : If this input is not used, wire a jumper across inputs Y1 and Y2.
Note : For information on the reset modes selected using the 2 « B » selectors, refer to the section entitled “ Receiver,
selecting a program “.
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5.4.5 Wiring of a wired safety shutdown device.
The external safety shutdown devices (wired safety shutdown palmswitches ...) must be wired to the « Emergency
stop » inputs. To do so, you must use external safety shutdown devices comprising two redundant contacts. One of
the contacts must be connected across terminals S11-S12, and the other across S13-S14 (fig 2).
Note : If this wired emergency stop function is not used, you must wire two jumpers across S11-S12 and S13-
S14.
Note : The wiring diagram shown below is designed for an area access request using button B1 (output 27)
Note : The wiring is the same for an access by gate or an access protected by a safety light barrier .
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5.4.7 Wiring of an equipment with area access protection
The enabling handle can be used with machinery located in an area with protected accesses, or with machinery for which
access is not protected.
On equipment with protected access, the wireless enabling handle can be used to generate access requests and can control
the access to a protected area :
- The accesses must be equipped with a system used to detect passage of a person.
- For an access by which a gate is opened and closed, 2 contacts must be wired across terminals S21-S22 and S23-S24 of
the receiver.
- For an access by which a safety light barrier must be crossed, the barrier outputs must be wired to inputs S22- and S24
of the receiver.
- The receiver monitors the coherency and the state of the 2 contacts of the gate or of the two outputs of the safety light
barrier.
- On user request (handle button B1 or B2 pressed and released), the receiver temporarily inhibits (adjustable time delay) the
two contacts of the gate or the two outputs of the safety light barrier.
- The orange indicator light on the indicator light column wired on output 58 flashes.
- The user can enter or exit the secured area without tripping the two safety outputs K1 and K2 of the equipment.
- Once the gate is closed or the safety light barrier is crossed, the orange indicator light on the indicator light column stops
flashing and is steadily lit
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5.4.8 Wiring of an equipment without area access protection
If the equipment does not have a peripheral protection system with a machine area access feature, you must connect
jumpers across the machine area access monitoring inputs, S21-S22 and S23-S24.
This function must be wired to inhibit the enabling handle when it is not used. Once an intervention on a machine is
completed, the operator must place the enabling handle on its charger in order to allow the equipment to operate
again in automatic mode.
The two outputs, S1 and S2, must be connected to the receiver.
- These should be connected to inputs S31-S32 and S33-S34 when the receiver is not used to manage
machine area access (see diagram 1)
- These must be connected in series to inputs S31-S32 when the receiver is used to manage machine area
access. The passage request must be connected on input S33 (see diagram 2)
- Output 17 gives the “handle on charger” status (output active = handle present).
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Diagram 2 : Wiring for configuration with machine area access (example with gate)
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5.4.11 Wiring of receiver power supplies
This operation should be performed at the end of the wiring procedure.
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5.5 Charger : wiring and management.
When the wireless enabling handle is withdrawn from its charger, you have a limited time delay to activate the trigger.
After this time delay, safety relays K1 and K2 de-energise to stop the equipment.
This time delay is configurable between 5 and 30 seconds by 2 «A» selectors on the receiver.
The 2 selectors must always be set to the same position.
Position «A»
0 1 2 3 4 5 6 7 8 9
selectors
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5.6 Language selection
Several dialog languages are available with the enabling handle display.
The language is chosen by simultaneously pressing buttons B3 and B4.
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5.7 Radio working frequency
5.7.2 List of channels and radio frequencies (in accordance with enabling handle model)
Note : In the extended range version RSEP41, only channels 40 to 64 are accessible.
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5.7.3 Reading the working frequency.
• Hold the trigger in the activated position until you 3-position trigger 2-position trigger
get the indication to release it. (1) released (1) released
(In long scan mode, the channel Nos., C01 to
C64 scroll on the display for around 30 (2) activated (2) activated
seconds).
(3) clenched
*Note : Only the channels authorised in accordance with the handle model can be used.
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5.8 Radio transmit power
(1) = The average range will depend on the product environment (presence of metal obstacles, …)
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5.9 Identity code
5.9.2 Reading the identity code, software version and SIM card serial number
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5.10 Handle locking function
Locking the handle will protect you against accidental changes, but will not prevent you from reading the identity code
and the frequency channel, or from running a scan to realign a receiver on the same frequency channel used in the
enabling handle.
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5.11 Receiver wiring examples
In addition to the radio input associated to the enabling handle, an emergency stop can be wired to the receiver. Otherwise,
you must wire 2 jumpers across S11-S12 and S13-S14.
To select the correct application program, refer to the « receiver configuration » section.
To monitor access to the machine area, it is necessary to wire two NO contacts on the gate on inputs S21-S22 and S23-S24.
These contacts will be inhibited to allow the operator to access the machine area without deactivating the machine
emergency stop system.
In the diagram below, output 27, associated to button B1 of the handle, is wired to output S34.
For a machine access request using your right hand (pressing B2 instead of B1), be sure to connect output 37 (instead of
27) to input S34.
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5.11.3 Wiring diagram for configuration with access control by safety light barrier
Reminder : The handle can only be configured in « 4 control buttons » mode.
To monitor access to the machine area, it is necessary to wire the outputs of the safety light barrier on inputs S21-S22
and S23-S24.
These outputs will be inhibited to allow the operator to access the machine area without deactivating the machine
emergency stop system.
In the diagram below, output 27, associated to button B1 of the handle, is wired to output S34.
For a machine access request using your right hand (pressing B2 instead of B1), be sure to connect output 37 (instead
of 27) to input S34.
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6 Diagnostic
In the event of a problem, the handle and the receiver will indicate a fault detected by an error message.
On the wireless enabling handle, the error messages are shown on the display screen.
On the receiver, the error messages are indicated by indicator lights V1 to V4.
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6.2 Faults communicated by receiver
To indicate faults, the receiver uses 4 indicator lights, V1 to V4.
The 2 white indicator lights, « V1 and V2 », indicate the status of the receiver safety functions.
The red and green indicator lights, « V3 and V4 », indicate the status and processing of radio signal reception.
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One of the emergency stop inputs is Check wiring of emergency stop or
Off 7 flashes Error on input(s)
incorrectly wired gate inputs
One of safety relays K1 or K2, or
8 flashes 8 flashes Safety relay error Return to factory
associated control circuit, is faulty
Return loop to terminals Y1-Y2 not Check loop Y1 and Y2 and contacts
Off 8 flashes Safety relay error
closed when safety outputs are inactive of external relays K3, K4.
Control circuit of one of the safety
Off 9 flashes Relay K1-K2 error Return to factory
relays is faulty
10 flashes An error has occurred during execution
Off Program error Return to factory
11 flashes of program
Software versions of the 2
Off 12 flashes Version error Return to factory
microprocessors are different
13 flashes
Off Memory error Memory is faulty Return to factory
14 flashes
Name of Led
Mode Indication Message State
and colour
Message not received OFF
Message received with
OFF
Indicates validity of correct identity code
Normal
identity code
Message received with Flashing
incorrect identity code regularly
V3
indicator light Serial link ON
(RED) Power supply error 2 flashes
Safety relay 3 flashes
In case of EEPROM 4 flashes
Indicates a fault
fault RAM 5 flashes
ROM 6 flashes
Micro type 7 flashes
No radio reception OFF
Indicates radio
Normal Bad radio reception Flashing
reception quality
Good radio reception ON
Serial link OFF
V4 Power supply error 2 flashes
Indicator light
(GREEN) Safety relay 3 flashes
In case of EEPROM 4 flashes
Indicates a fault
fault RAM 5 flashes
ROM 6 flashes
Micro type 7 flashes
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7 Servicing
BEFORE PERFORMING ANY MAINTENANCE OPERATION, MAKE SURE THE RECEIVER AND CHARGER
POWER SUPPLIES ARE CUT OFF.
The user’s attention is drawn to the risks involved in using the handle in an environment containing polymer solvents or
glues which could impact correct operation of the mechanical components of the handle.
Clean the enabling handle by eliminating any foreign matter which may be sticking to the handle.
Do no use any aggressive cleaning agents. Use only a soap solution when cleaning the handle.
Do no use any aggressive cleaning agents. Use only a soap solution when cleaning the handle.
8 Maintenance
The level of accessibility to the spare parts will depend on the level of training of the end user:
Level 1 : Spare parts not requiring any tools or special know-how. Example : Battery, handle front panel, SIM card,…
Level 2 : Level 2 spare parts are only accessible to customers who have completed a level 2 training course, and to the
JAY Electronique service stations.
Step 2 : Remove the SIM card and install it in the backup handle.
Step 3 : Program the new receiver identically to the faulty receiver (see position of A and B selectors accessible under the
window on the front panel of the receiver.
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9 Warranty
All our devices are guarantied 2 years as of the date of manufacture indicated on the product (except for the
enabling handle battery which has 1 year warranty). No repair, modification or replacement of a product during the
warranty period can be understood as an extension of the warranty period.
Limits of warranty:
• Transport,
• False manoeuver or non-observance of connection diagrams when setting the equipment into service,
• Insufficient supervision or servicing, utilization not complying with the specifications detailed in the technical manual
and, as a general rule, storage, operation or environment conditions (atmospheric, chemical, electrical or other
conditions).
• Conditions not specified on order of the equipment.
The warranty shall not apply subsequent to any modifications or additions to the equipment performed by the
customer without written approval by JAYElectronique.
The JAY Electronique responsibility during the warranty period is limited to material and construction defects. This
warranty comprises repair in the JAY Electronique workshops or replacement, free of charge, of parts recognized to
be defective following expert inspection by the JAY Electronique Technical Department.
The warranty shall not give rise to any compensation for damage claims.
Any disputes relative to a supply or settlement thereof shall be ruled by the COURT OF COMMERCE OF
GRENOBLE, solely competent, even in the event of an Appeal or a plurality of defendants.
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10 Appendices
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10.2 Technical characteristics
Trigger : 3 or 2 positions
Range limitation : configurable
Indications :
Radio channel, battery level, diagnostic, displayable on enabling handle screen
Electrical characteristics
Power supply voltage : 24 V DC +/- 5%
Consumption when charging : 300 mA
Contact (handle detection) : 2 NO / 8 A
Handle detection : by infrared (contactless)
Type of charge : by induction (contactless)
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10.2.3 Receiver RSRB
Protection index : IP 40
Weight : 500 g
Electrical characteristics
Switching power :
• Per AC 15 : AC 3 A / 230 V for NO contacts EN60947-5-1
• Per DC 13 : DC 8 A / 24 V at 0.1 Hz EN60947-5-1
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10.3 Indicator lights and assignment of receiver outputs
Removable connection
block, screw terminals
BNC connector
For antenna extensions and BNC antennas
Green ind. lights K1 and K2
"Safety relay status"
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10.4 «IR start-up» option
The start-up zone for an equipment, and the equipment’s identification, can be secured by an IR validation on start-up.
To start the equipment, the operator must be inside the IR transmit zone of the UDF module (referred to as the «Start-
up zone») and actuate the trigger on the handle.
Once the validation has been performed, the «Handle/Equipment to be controlled» pairing takes place with no
possibility for error. The operator can then move around freely with no limitation.
The interconnect cable between the UDF and the RSRB can be extended by up to 2x10m for a total of 30m (the
original UDF-RSRB link being 10m) using an accessory (referenced UDWR10) comprising a shielded cable and its
connector.
IMPORTANT : The UDF module cables must be kept separate from the power cables and all other interference
generating sources (power regulator, for example).
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11 Procedures
11.1 Accessing a machine area in « monitoring - diagnostic » mode
The enabling handle is on its charger and the machine is in service. The green indicator light on the indicator light
column is on steady.
Activate the trigger on the handle within the time delay selected.
The green and orange indicator lights on the indicator light column come on steady.
Without releasing the trigger, transmit a request for entrance into the area through the gate (by pressing B1 or
B2). The orange indicator light on the indicator light column flashes (duration programmed by « A » selectors
on receiver).
Open the gate and close it within the muting time programmed for the gate. (Duration programmed by “A”
selectors on receiver).
Once the door is crossed and closed, orange and green lights on the indicator light column come on steady
again. The trigger on the handle will be maintained throughout the “monitoring – diagnostic” phase of the
equipment.
Pass through the gate and close it within the gate muting time programmed.
Without releasing the trigger, present the handle in front of the charger.
The orange indicator light on the indicator light column flashes.
Note: This procedure is the same whether the area is protected by a safety light barrier.
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11.2 Accessing a machine area in « manual » mode
Preamble
In "manual" mode, the safety relay of the receiver will be wired so as not to cause an emergency stop, but a "cycle
stop" of the machine.
In this mode, the enabling handle is used to make an adjustment or a test of the machine after a maintenance
operation.
Stop the machine from the control panel to conduct the intervention.
Without releasing the trigger, transmit a request for entrance into the area through the gate (by pressing B1 or
B2). The orange indicator light on the indicator light column flashes (duration programmed by « A » selectors
on receiver).
Open the gate and close it within the muting time programmed for the gate. (Duration programmed by “A”
selectors on receiver).
The gate will be closed to prevent the intervention of a third party and in order to use the handle in "manual"
mode on the machine.
Once in machine area, release the handle trigger if the maintenance work request to have 2 hands available.
Once the maintenance work completed on the machine, control the machine in manual mode using the
function buttons on the handle.
Note: If a third party opens the gate access during the intervention, it will be necessary to put the handle on its charger
to activate again the handle.
Enable the trigger and make a request "out of area" by the gate (pressing B1 or B2).
The orange indicator light on the indicator light column flashes and the green indicator light remains on steady.
Pass through the gate and close it within the gate muting time programmed.
Without releasing the trigger, present the handle in front of the charger.
The orange indicator light on the indicator light column flashes.
Note :
This procedure is the same whether the area is protected by a safety light barrier..
This procedure does not apply if the machine area access by a gate or a safety light barrier is not controlled
by the receiver of the enabling handle. In this case, the handle is simply removed from its charger and used to
control the machine in manual mode.
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12 Environmental data
According to EN 60947-1:2007 +A1:2011 clause 5.3, page 61:
NOTICE : This product has been designed for environment A. Use of this product may cause unwanted
electromagnetic disturbances in which case the user may be required to take adequate mitigation measures.
The altitude does not significantly affect the characteristics of RSRC receiver up to 2000 m. At higher altitudes, it is
necessary to take into account the reduction of the dielectric strength and the cooling effect of the air (EN 60947-5-1).
The table below shows the corrections to be made depending on the altitude for the relay contacts. The breaking
capacities remain unchanged. According to EN 60664-1 :
The relative humidity of the air does not exceed 50 % at a maximum temperature of +40°C. Higher relative humidities
may be permitted at lower temperatures, e.g. 90 % at + 20°C.
13 Residual risks
The product being an element of the equipment, a risk analysis of the concerned application will allow to estimate
these residual risks.
14 Foreseeable misuse
Polarity inversions of the safety receiver power supply : no starting up of products.
Other misuse of the wireless enabling handle RSEP : see Diagnosis paragraph.
Other misuse of the safety receiver RSRB : see Diagnosis paragraph.
15 Contraindications
The wireless enabling handle RSEP should be changed after 233 hours of use.
17 Manufacturer information
Head office and plant :
ZAC la Bâtie, rue Champrond
F38334 SAINT ISMIER cedex
Tel : +33 (0)4 76 41 44 00
Fax : +33 (0)4 76 41 44 44
www.jay –electronique.com
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18 CE Declarations of conformity
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18.2 RSEP4A-x / RSCP-x / RSRBx4xx-x and RSEP4B-x / RSCP-x / RSRBx4xx-x
D.d
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IMPORTANT
When the wireless enabling handle is placed on its charger, radio transmission is
stopped and its trigger is INACTIVE !
Stop
Equipment stopped and secured
Ok
Equipment operating
RS
Appendix to installation manual 332190D
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