Softserve Manual 27apr2017
Softserve Manual 27apr2017
TABLE OF CONTENTS
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 2 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 3 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
Vanilla Dairy,softserve
2kgs/pack
Mix ,vanilla,PDR,7p 4000000130
7packs/case
k/cs
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 4 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
EQUIPMENT
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 5 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 6 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 7 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
CRITICAL POINTS!
Always follow the guidelines and directions in the Food Safety Manual on washing and sanitizing
hands before and after handling raw materials, food, tools, utensils, packaging, equipment and other
items.
Always follow the guidelines and directions in the Food Safety Manual and other related documents
by Jollibee Foods Corporation.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 8 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
PROCEDURES ILLUSTRATION
1. SET-UP THE EQUIPMENT
a. TAYLOR MACHINE
Follow standard detailed set-up procedures.
b.
ICE MACHINE
Follow standard detailed set-up procedures.
2. PREPARE THE TOOLS & UTENSILS
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 9 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
b. Transfer it on a stockpot.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 10 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
PROCEDURES ILLUSTRATION
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 11 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 12 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
PROCEDURES
1. CHECK for leftovers
Transfer remaining Soft Serve in the Taylor Machine to a stockpot by dispensing through the draw
spout. Cover the stockpot and place in walk-in chiller. Immediately use the next day after the priming
procedure.
Bring all tools and utensils used to the back sink. Follow procedures for washing and sanitizing of
tools in the Cleanliness and Sanitation manual.
Clean all equipment used following standard procedures in the Cleanliness and Sanitation manual.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 13 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
X. RAW MATERIALSPECIFICATIONS
Storage/ Shelf-Life
Yield per Unit
Product Unit Issue
Issue
Label/ Code
Primary Secondary Tertiary
Shelf-Life Shelf-Life Shelf-Life
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 14 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
Storage/ Shelf-Life
Yield per Unit
Product Unit Issue
Issue
Label/ Code
Primary Secondary Tertiary
Shelf-Life Shelf-Life Shelf-Life
Secondary Packaging:
Corrugated Cardboard
Box
Product Name: Soft
Serve Vanilla Mix
Net weight: 2 kg/ pk,
7 packs/ case
Production Date:
MMM-DD-YYYY
Where:
MMM = month
DD = day
YYYY = year
Consume Until:
MMM-DD-YYYY
Where:
MMM = month
DD = day
YYYY = year
Batch Code: FYJJJ
Where:
F = factory-
made
Y = last digit of
the
year of
manufacture
JJJ = Julian
code for day of
the year
product was
packed on
Example: F4123
123rd day of 2014
= 3rd May 2014
Production Time:
hh:mm
Where:
hh = hour
mm =minutes
Manufacturer: Frosty
Boy Australia
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 15 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 16 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 17 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
PROCEDURES ILLUSTRATION
Step 1
Raise the prime plug.
Step 2
Place a stockpot beneath the door spout and lower the
draw handle.
Step 3
Pour 6.7kg (1 pack preparation) of fresh mix into the
hopper and allow it to flow into the freezing cylinder.
Scrape the stock pot
Step 4
When a steady stream of mix is flowing from the door
spout, raise the draw handle.
Step 5
Once a steady stream of mix is flowing from the prime
plug opening in the bottom of the freezer door, push
down the prime plug.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 18 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
PROCEDURES ILLUSTRATION
Step 6
When the mix stops bubbling down into the freezing
cylinder, insert the mix feed tube into the mix inlet hole.
The end with the hole should be at the bottom.
Step 7
Press the AUTO key. Once the motor stops (maximum of
15 minutes on all models), the product will be at serving
viscosity.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 19 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
PROCEDURES ILLUSTRATION
Step 1
Place 6.7kg (one pack preparation) of fresh mix in the
mix tank. (Make sure that all parts are already connected
prior to priming)
Step 2
Raise the prime plug.
Step 3
Place a stockpot beneath the door spout and lower the
draw handle.
Step 4
Press PUMP button.
Step 5
When a steady stream of mix is flowing through the door
spout, raise the draw handle.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 20 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
PROCEDURES ILLUSTRATION
Step 6
When a steady stream of mix is flowing through the
prime plug hole in the bottom of the freezer door, press
PUMP key to stop operation.
Step 7
Allow the stream of mix flowing from the prime plug hole
to completely stop then push down the prime plug.
Step 8
Press the AUTO key. Once the motor stops (maximum
of 15 minutes on all models), the product will be at
serving viscosity.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 21 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
PROCEDURES ILLUSTRATION
Step 1
Raise the prime plug.
Step 2
Place a stockpot beneath the door spout and lower the
draw handle.
Step 3
Pour 6.7kgs (1 pack preparation) of fresh mix into the
hopper and allow it to flow into the freezing cylinder.
Step 4
When a steady stream of mix is flowing from the door
spout, raise the draw handle.
Step 5
Once a steady stream of mix is flowing from the prime
plug opening in the bottom of the freezer door, push
down the prime plug.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 22 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
PROCEDURES ILLUSTRATION
Step 6
When the mix stops bubbling down into the freezing
cylinder, insert the mix feed tube into the mix inlet hole.
The end with the hole should be at the bottom.
Step 7
Press the AUTO key. Once the motor stops (maximum
of 15 minutes on all models), the product will be at
serving viscosity.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 23 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
I. MIX WEIGHT
PROCEDURE ILLUSTRATION
1. Fill 2.5 oz cup with aged mix up to the brim.
Make sure not to get the foam.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 24 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
II. OVERRUN
PROCEDURE ILLUSTRATION
1. Fill 2.5 oz cup with Soft Serve up to the brim.
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited
SOFT SERVE MANUAL
Effectivity Date: March 1, 2017 Prepared by/Date: RDB / 24Apr2017 (sgd)
Issue Revision No: 02-03 Reviewed by/Date: LYT / 25Apr2017 (sgd)
Document Code: JBRS – M036 Page No.: 25 of 25 Approved by/Date: ECP / 27Apr2017(sgd)
Control Location: All Stores
Reason for Revision: Revised the back-up preparation for soft serve product and re-run incorporation. Include new procedure on treatment of sloppy
product.
PROCEDURE ILLUSTRATION
1. Dispense 3 soft serve on 2.5oz cup
This material is for JFC USE ONLY. Any unauthorized use or reproduction is prohibited