Module: Welding NC II

The Welding NC II (National Certificate II) is a qualification that focuses on the

skills and competencies required for basic and intermediate welding. This module will
guide learners through the knowledge and practical skills needed to perform welding
tasks in various industries, including manufacturing, construction, and maintenance. It
combines theory, practical applications, safety protocols, and understanding of
welding tools and materials.

Module Overview:

This module provides a comprehensive curriculum for individuals looking to pursue a

career in welding or enhance their welding skills. It covers welding techniques, safety,
blueprint reading, welding equipment, and the industry standards required for
certification under the National Certification (NC II) level.

Learning Outcomes:

By the end of this module, participants will:

1. Demonstrate an understanding of welding principles and safety practices.

2. Be proficient in various welding techniques, including MIG (Metal Inert Gas), TIG (Tungsten
Inert Gas), Stick Welding (Shielded Metal Arc Welding - SMAW), and oxy-fuel welding.
3. Read and interpret basic welding blueprints and understand welding symbols.
4. Operate welding machines and tools safely and effectively.
5. Inspect and evaluate welds for quality assurance, including understanding common defects.
6. Apply best practices in maintaining welding equipment.
7. Adhere to workplace safety standards, including using personal protective equipment (PPE)
and ensuring a safe working environment.

Module Structure:

The module is divided into key units focusing on the practical and theoretical aspects
of welding.

Unit 1: Introduction to Welding

Objective: To introduce the principles of welding and the various welding techniques.

 Topics:

o Overview of welding: Definition, history, and importance in various industries.

o Types of welding processes: SMAW, MIG, TIG, Flux-Cored Arc Welding (FCAW), Oxy-
Acetylene Welding, and more.
 o Welding materials: Types of metals used in welding, such as steel, aluminum,
stainless steel, and alloys.
o Basic welding symbols and blueprint reading.

 Activities:
o Lecture: History and types of welding.
o Discussion: The importance of welding in construction, automotive, and fabrication
industries.
o Viewing video demonstrations of various welding processes.

Unit 2: Welding Safety and Health Standards

Objective: To teach welding safety protocols and the use of Personal Protective
Equipment (PPE).

 Topics:
o Safety in the welding environment: Hazards associated with welding (fire, burns,
fumes, electric shock, etc.).
o Personal protective equipment (PPE): Welding helmet, gloves, aprons, fire-resistant
clothing, respirators, and hearing protection.
o Ventilation and fume extraction.
o Electrical safety and safe handling of welding equipment.
o Fire safety and handling hazardous materials.
 Activities:

o Demonstration: Proper use of welding PPE.

o Safety quiz and review of case studies involving welding accidents.
o Safety checklist exercise: Create a checklist for safe welding practices.

Unit 3: Welding Equipment and Tools

Objective: To familiarize participants with the operation, maintenance, and

troubleshooting of welding equipment.

 Topics:

o Overview of welding machines: SMAW, MIG, TIG, Stick welders, Oxy-fuel welders.
o Understanding welding machines: Voltage settings, amperage, and current types.
o Auxiliary tools: Welding electrodes, filler rods, wire feed systems, and gas
regulators.
o Routine maintenance and troubleshooting of welding equipment.

 Activities:

o Hands-on training: Familiarization with different types of welding machines and

their settings.
o Maintenance demonstration: Cleaning and maintaining welding tools and machines.
o Group activity: Troubleshooting common problems with welding equipment (e.g.,
wire feeding issues, gas leaks).
Unit 4: Basic Welding Techniques

Objective: To teach the basic welding techniques used in various welding processes.

 Topics:

o Stick Welding (SMAW): Basic electrode selection, arc starting, and electrode
manipulation.
o MIG Welding (GMAW): Setting up the MIG welder, wire feed, and welding
technique.
o TIG Welding (GTAW): Principles of TIG welding, tungsten electrode preparation, and
arc control.
o Oxy-Acetylene Welding: Flame adjustment, rod feeding, and applying heat to
different metals.

 Activities:

o Hands-on practice: Welding on various metals using Stick, MIG, and TIG techniques.
o Group activity: Set up and adjust a MIG welder for different tasks.
o Video analysis: Observe professional welders performing each type of welding
process.

Unit 5: Welding Techniques for Fabrication

Objective: To develop intermediate skills in welding for fabricating joints and

assemblies.

 Topics:

o Different types of weld joints: Butt, fillet, edge, corner, and tee joints.
o Welding positions: Flat, horizontal, vertical, and overhead welding.
o Welding for different materials: Mild steel, stainless steel, aluminum, and alloys.
o Weld penetration and bead size control.

 Activities:

o Hands-on practice: Welding different types of joints (butt, corner, fillet) and
materials (steel, aluminum).
o Task: Weld a simple project, such as a metal frame, applying the correct welding
technique and joint type.

Unit 6: Weld Quality and Inspection

Objective: To develop skills for inspecting welds and ensuring quality control.

 Topics:
 o Weld defects: Porosity, cracks, undercuts, lack of fusion, spatter.
o Inspection tools: Visual inspection, micrometers, weld gauges.
o Non-destructive testing (NDT): Ultrasonic testing, X-ray, and dye penetrant
methods.
o Ensuring quality control in welding: Codes, standards (ISO, AWS), and
documentation.

 Activities:

o Group activity: Inspect various sample welds for defects and quality control.
o Hands-on practice: Use weld gauges and other tools to measure weld size and
penetration.
o Case study: Analyze an instance where poor weld quality affected the structure or
product.

Unit 7: Advanced Welding Techniques (Optional)

Objective: To expose students to advanced welding techniques and applications for

specialized industries.

 Topics:

o Advanced welding techniques: Pulse MIG welding, flux-cored arc welding (FCAW).
o Welding in critical applications: Aerospace, pressure vessels, and structural welding.
o Weldability of exotic materials: Titanium, magnesium, and other non-ferrous
metals.

 Activities:

o Demonstration: Pulse MIG and FCAW techniques in action.

o Guest lecture: Industry expert or welder discussing real-world applications and
innovations in welding.
o Hands-on practice: Apply advanced welding techniques on specialized materials.

Assessment:
 Practical Exam: Each participant must complete a welding project that demonstrates
proficiency in various welding techniques (e.g., creating a metal frame or welding different
joint types).
 Written Exam: A multiple-choice or written exam testing knowledge of welding principles,
safety standards, equipment, and techniques.
 Portfolio: Compile a portfolio of completed welding tasks, including photographs, inspection
reports, and notes on the welding process and techniques used.

Materials and Tools:

 Welding Machines: Stick welder, MIG welder, TIG welder, Oxy-acetylene welder.
  Welding Consumables: Electrodes, filler rods, wire feed, shielding gases.
 Tools: Welding helmet, gloves, welding jacket, measuring tools, welding gauges, wire
brushes, grinders.
 Materials: Steel plates, aluminum plates, stainless steel, mild steel, scrap metal for practice.
 Safety Equipment: Fire-resistant clothing, welding gloves, face shields, respirators (for fume
extraction).

Conclusion and Certification:

 Upon completion of the Welding NC II module, participants will receive a certificate
confirming their ability to perform welding tasks competently and safely. They will also be
eligible for assessment and certification by the Technical Education and Skills Development
Authority (TESDA) or equivalent certification body.

Additional Resources:
 Books:

o Welding: Principles and Applications by Larry Jeffus.

o Modern Welding Technology by Howard B. Cary.

 Websites:

o American Welding Society (AWS): Offers resources on standards, certifications, and

best practices in welding.
o Weld.com: Offers video tutorials and resources for learning welding techniques.

This module ensures that learners are well-equipped with the knowledge and skills
required to pursue a career in welding, emphasizing both technical proficiency and
safety standards. It is suitable for trainees aiming to complete the Welding NC II
certification and enter the welding industry.

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