Revise Techno Commercial Offer For Fabricated MBBR STP 21-05-2014

TECHNO-COMMERCIAL PROPOSAL
FOR
90 KLD SEWAGE TREATMENT PLANT
FOR
JAMUNA REALTY
BY
WATENVA SOLUTION PVT. LIMTED
BHUBANESWAR
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WATENVA SOLUTION PVT. LTD.
(An ISO 9001-2008 Certified Company)
Ref : WSPL/STP/MBBR/1008R
Date : 21.05.2014
To,
M/S. JAMUNA REALTY
CUTTACK, ODISHA
Kind Attn : Mr. Purushottam Kandoi
Subject: Techno- commercial offer for fabricated (MBBR) Sewage treatment plant of
capacity 90KLD.
Dear Sir,
This is with the reference to your requirement, regarding your requirement of Sewage Treatment
Plant (STP) of 90 KLD; we are offering you our proposal for packaged type STP of 90 KLD
capacity based on Moving Bed Bio Reactor (MBBR) Process. For Jamuna Arcade Project at
Chandikhol, Jajpur.
Our offer consists of following sections:

Section – I : Design Basis, Treatment Scheme & Treatment Process
Section – II : Technical notes
Section – III : Scope of work & Supply
Section – IV : Details of Civil Units
Section – V : Chemical & Power consumption
Section - VI : Exclusions & Owner Scope
Section –VII : Commercial Terms & Conditions
We hope that the above is in line with your requirement. Incase you need any further
clarifications feel free to revert back.
Thanking you and assuring you our best services at all times.
Thanking you.
Best Regards,
For Watenva Solution Pvt. Ltd.
Rashmikant Samal
Cell 09178596468
Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
E-mail: [email protected], Website: www. watenva.com
Section – I: Design basis, Treatment Scheme & Treatment Process
Design basis
Flow rate: 90 m3/day or 3.75 m3/hr.
Nature of wastewater: Combined Sewage
Mode of disposal of treated water: Recycling in irrigation/horticulture
Based on our experience, we have considered the above mentioned inlet conditions for
design purpose. Customer to recheck & notify in case of any changes before placement of
order.
Characteristics of inlet /outlet of STP (After tertiary treatment):
Sr. No. Parameters Characteristic

Incoming sewage Treated sewage
a) pH 6.5 –8.5 6.5 – 8.5
b) Suspended Solid 100 – 350 mg/l Less than 10 mg/l
c) BOD 250 – 350 mg/l Less than 20 mg/l
d) COD 450 – 600 mg/l Less than 50 mg/l
e) Oil & Grease 10 – 20 mg/l Less than 5 mg/l
Codes & Standards:

All design, fabrication, inspection, and testing of the plant will be done with respect to
the latest Indian Standards. Incase of non-availability of standards, good engineering
practice will be adopted.
Standards to be followed:
Plain & reinforced cement concrete – IS 456: 2000 (By others)
Concrete structure for the storage of liquids – IS 3370: 1981-88 (By others)
Pressure vessels – IS2825
Pumps – IS 5120
Others – Available IS standards.
Incase of non-availability of standards, good engineering practice will be adopted.

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
Treatment Scheme:
SCREEN CHAMBER/OIL &

RAW SEWAGE
GREASE TRAP
IN LET
BY GRAVITY
RAW SEWAGE
COLLECTION TANK
BY PUMPING
MOVING BED BIO

REACTOR (2NO.)
BY GRAVITY
SECONDARY TUBE
SETTLER
BY GRAVITY
CHLORINE CONTRACT SLUDGE

HYPODOSING BY
TANK DEWATERING
METERING PUMP
BY PUMPING
DUAL MEDIA
FILTER
BY GRAVITY FILTER BACK

PRESSURE WASH
ACTIVATED CARBON
FILTER
BY GRAVITY
PRESSURE
TREATED SEWAGE USED FOR

FLASHING/GARDENING

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
Section – II : Technical notes
STP shall be compact package type, smell free and shall consume less power.
Bar Screen: The Bar Screens of SS material are considered in the scope for better life. Two
bar screens of 10 mm spacing followed by 8 mm spacing are considered in series. The
screens can be easily removed & cleaned as required.
Equalization Tank: We have proposed collection cum equalization tank in RCC below the
ground level. All other tanks of STP in MSEP can be built fully/partly above the ground as
required. The tanks can be covered from the top, if required and access manholes can be
provided. The tank is provided with air distribution piping with adequate number of Coarse
Bubble diffusers.
Moving Bed Bio Reactor (MBBR): The equalized sewage from primary collection tank will
be pumped to the aeration tank housing the Moving Bed Bio Reactors (MBBR) where
BOD/COD reduction is achieved by virtue of aerobic microbial activities. The MBBR
reactors would be running in series. The oxygen required will be supplied through air grids.
The MBBR tanks would be constructed in MSEP.
Air shall be used in MBBR tank and will also be used in collection cum equalization tank to
avoid the anaerobic conditions, smell problem and sedimentation of solids in to the tank.
Tube Deck Media Clarifier: The overflow of MBBR tank is taken in to the Tube Deck
Media Clarifier. Here Tube Deck media in PVC is arranged to facilitate solid liquid
separation. The Clarifier would be constructed in MSEP.
Clarified/Clear Water Tank: The clear water from Tube Deck Media Clarifier flows in to
this tank. A Sodium Hypochlorite solution is dosed in this tank using a metering pump. The
clear water tanks would be constructed in MSEP.
Dual Media Filtration & Carbon Filtration System: The clarified & Chlorinated water is
pumped to Media Filter followed by Carbon Filter to further polish the treated effluent. The
Carbon Filter removes color & odor.
Our offer is exclusive of civil work, which includes tanks construction, foundation of
equipments, drains & trenches, shedding/plant room for the equipment and related MS work
Sludge Dewatering System: The sludge from the Tube settler tank is removed from the
bottom of the tanks and transferred to Sludge holding tank / Sludge drying bed either by
gravity or through pump depending on site condition. Sludge can be further transferred to
Centrifuge System (Optional) for sludge reuse.
All electro-mechanical equipments are proposed with standby units. Pumps, blowers shall be
operational in auto mode through level controllers, timers etc. for easier operation.
Notes:-Finally treated water can be reuse such as Horticulture and floor washing etc.

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
Brief description of the system offered
The proposed biological treatment system is based on the advanced MBBR technology.
The design and detailing of the MBBR Waste Water Treatment plant is done In such a way that
provides maximum treatment efficiency and process stability.
This proposed MBBR technology offer distinct advantage over other technologies like
conventional activated sludge process, bio-towers, and others. The salient features of sewage
treatment technology, offered by WSPL, are as follows:
A Very compact design for modular units

Maximum treatment efficiency
No smell or bad Odour.
Excellent process stability for the shock loads
Minimum reactor volume and area requirements
Fully digested minimum excess sludge production
Minimum process control, operation and maintenance
Treated wastewater can be reused / recycled for gardening horticulture, toilet flushing
and cooling tower make up water
Economically viable units for the cost effective solutions
Expected Removal at Various Stages:
Efficiency of Treatment Unit:
1. Biological Treatment
BOD Removal = 85 – 90%

COD Removal = 70 – 80%
2. Tertiary Treatment
BOD Removal = 80 – 90% of residual

S. S Removal = 90 – 95%

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
Comparison of MBBR Technology with the Conventional Suspended Growth Extended

Aeration Technology
Large aeration tank volume is required in conventional system. The MBBR technology
requires just about 25 percent of the conventional system aeration tank volume
No sludge recycling system is required in MBBR technology
Conventional systems tend to go septic very quickly during power failure or the failure in
the aeration system, as all the activated biomass settles at the bottom of the aeration tank
and the dissolved oxygen in the tank water is not available to the settled biomass. Once
septic conditions are developed, the whole system becomes dead.
In MBBR technology, even during the power cut or the failure in the aeration system, the
available dissolved oxygen content in the reactor is available to the active bio-mass
uniformly, hence the system can survive for much longer periods
The energy requirements in the conventional system is higher as extra energy is required
to keep all aeration tank content in completely mixed conditions and also for sludge
recycling from secondary settling tank to aeration tank. This extra energy is not required
in MBBR technology
Unlike MBBR, conventional system requires skilled operation to maintain proper F/M
ratio, return sludge ratio etc.
Some short- circuiting of untreated waster water takes place in conventional system. No
such possibility is there in MBBR technology as plug flow conditions are maintained in
the system. This short-circuiting reduces the treatment efficiency of the MBBR
technology provides excellent process stability over conventional system.
MBBR technology provides excellent process stability over conventional system.

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
Section – III : Scope of work & Supply
Scope of work:
Design, Engineering, preparation & submission of drawings, supply, installation, testing and
commissioning of STP including mechanical & electrical work as per the details given in the
scope of supply.
No Civil work with related plant room work is considered in our scope. We shall provide
dimensional GA & section/elevation drawing for civil work based on your site conditions &
available space after release of purchase order. We can provide the periodic supervision of
civil work, if required.
We shall provide operation training of system for 2 to 3 days to your operational team.
Scope Of Supply:
TECHNICAL SPECIFICATIONS OF ELECTRO- MECHANICAL EQUIPMENTS.
S.N. Details of Equipments Unit Value/ Description

A Primary & Secondary Treatment
01 Bar Screen No. 02(1W + 1S)
Flow M3/hr 12
Type Screen
MOC SS
Clear spacing mm 10 mm & 12 mm
Make Watenva
02 Sewage Transfer Pump No. 02 (1W+1S)
Make Kirloskar/KSB/Equivalents
Type Submersible
Model Suitable
Capacity M3/hr 4.5
Head meter 10
MOC Impeller, Casing-CI & Shaft –
CI
03 Air Blowers No. 02 (1W+1S)

Type Twin lobe with rotary gears
Make & Model Airvac/Bita/Everest/Equivalent
Operating Pressure Kg/cm 0.4
2
Operating Discharge Flow rate M3/hr 110
Operating speed RPM 1300

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
Motor kw Suitable, horizontal TEFC foot

mounted, Kirlosker/ABB
04 Diffusers for Aeration Tank (MBBR) Lot 01

Type Fine bubble non clog type
Make WSPL/Southern/ Equivalent
Diffusion Capacity CFM 3-5
Air Bubble Size MM 1-3
05 Synthetic Media For MBBR Lot 01

Make Welcome/ MM Aqua/Equivalent
MOC PVC
Model Suitable
Thickness MM 0.3 - 0.4
06 Synthetic Media For Tube Settler Lot 01

Make Welcome/MM Aqua/Equivalent
MOC PVC
Model Suitable
Height MM 750
07 Electrical Control Panel No 01

Make Watenva or Equivalent
Type Non Compartmental Wall
mounted/Stand Mounted
MOC Ms fabricated powder coated box with
internal components of L & T or
Siemens
08 Power Cable (for rotary equipments) Lot 01

Type & Make Polycab or equivalent
09 Instrumentation & Control

Starter & Control Panel Lot 01
Level switch Lot As per required
Pressure Gauges Lot As required
10 Piping & fittings (Type & make) - GI Lot Tata, Jindal & equivalent
& MS pipes
11 Lot Castle
Valves – (40, 50, 65, 80 NB )

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
B Tertiary Treatment
12 Filter Feed Pumps Nos. 02 (1w +1s)
Make Kirloskar, Johnson & equiv.
Type Horizontal Centrifugal, monobloc
Model Suitable
Capacity M3/hr 4.5 m3/hr @ 2.5 kg/cm2
MOC CI
13 Dual Media Filter No. 01

Make Watenva
MOC FRP
Diameter Inch 24
HOS Inch 72
Capacity / Flow M3/hr 4.5
Working Pressure Kg/cm 3.0
2
Type of Media Lot Pebbles, gravels, Sand , Anthracite
14 Activated Carbon Filter No. 01

Make Watenva
MOC FRP
Diameter Inch 24
HOS Inch 72
Capacity / Flow M3/hr 4.5
Working Pressure Kg/cm 3.0
2
Type of Media Pebbles, gravels, Sand & Activated
carbon
15 Hypo Dosing Pump With Tank No. 01

Make Milton Roy/I dos/E-dose/Equivalents
Type Electronic Diaphragm
Capacity LPH 0–6
Tank capacity LTRS 100
MOC of Tank HDPE
C Sludge Dewatering System

16 Filter Press Feed Pump No. 01
Make Kirloskar/Rotamac or Equivalent
Type Centrifugal, Self-Priming
Model Suitable
Capacity cum/hr 1.0
Head mtr 10

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
MOC Casing - CI
17 Filter Press No. 01
Make Welcome/Equivalent
Type Manual
MOC PP – Plates
Plate Size Inch 15x15
No of Plates 11
18 Ultraviolet (UV) dis-infection unit No. 01
Make Alfa/Hi-tech or Equivalent
Capacity m 3/hr 4.5
MOC of Housing SS 304
D MS Fabricated Tank
Equalization Tank with Bar Screen
19 No. 01
Chamber, Oil & Grease trap
Make Watenva
Size 4.6 m x 2.5 m x 2.5 m
MOC MS Fabricated with Epoxy Paint
All Shell plate thickness 5 mm
Bottom Plate thickness 8 mm
Shell Supporting Channel 75 mm
Tank Internal Surface Sand blasting to SA21/2
Internal/ External painting One coat of epoxy primer & two coats
of smoke gray epoxy paint each coat
dft-75 microns.
20 MBBR, Tube settler & CCT No. 01
Make Watenva
Size 5.25 m x 2.5 m x 2.5 m
MOC MS Fabricated with Epoxy Paint
All Shell plate thickness 5 mm
Bottom Plate thickness 8 mm
Shell Supporting Channel 75 mm
Tank Internal Surface Sand blasting to SA21/2
Internal/ External painting One coat of epoxy primer & two coats
of smoke gray epoxy paint each coat
dft-75 microns.
NOTE:
• The above sizes are indicative only based on standard practices. The sizes of
treatment units may be changed as per site conditions.
• All tanks should be provided with steel bars runs/ladders for ease of maintenance.

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
Section -IV: Details of Civil Work
CIVIL WORK DATA SHEET (RCC/brick work) (Client scope):
S. No. Name of Treatment Unit Size

01. Plant Room / Shedding For Equipment As per our drawing
02. Foundation for Tank & equipments, etc. As per our drawing
03. Drin Pit Suitable
NOTE: All RCC work shall be preferably in M 25 grade concrete to avoid leakages &
seepages.
Section –V: Chemical & Power consumption
Chemicals: Based on our standard practices, we will require 5.64 lit/day of Sodium Hypo-
chlorite solution (8% free chlorine if dosage is 5 ppm) for disinfection purpose to treat 90 KLD
of sewage.
Power: The Power consumption shall be as follows:
Equipment Nos Total Operating Operating

Load kwh Hrs/day
Sewage 02 0.75 20
Transfer Pump
Air Blowers 02 2.25 20
Filter Feed 02 1.12 20
Pumps
Sludge Transfer 02 0.75 0.5
Pump
Dosing Pump 01 0.1 20
Illumination Lot 0.5
Total 5.47

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
Section – VI : Exclusions/ Owner’s scope
Approach to site and storage of our equipments.
Unloading & Safe Storage of material at site.
Security at site.
All civil work including tanks construction, foundation of equipments, plant room or
shedding for equipments.
Sewage incoming pipeline up to the STP.
Treated water disposal pipeline beyond STP area. We shall provide the flanges end
connection at the outlet of STP.
Sludge disposal pipeline beyond STP area.
Electricity during the erection work.
Electric incoming power supply with proper earthing to STP panel on continuous basis.
Fresh water connection in STP.
Drainage arrangement in STP area.
Lighting in STP area.
Official fee shall be born by client for Consent from PCB.
Plant room/ covering of STP equipment.
Any other work, which is not specifically mentioned

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62
Section – VII: Commercial Terms & Conditions
Price:
1. The Price for supply, for installation, testing & commissioning of all equipments with
reactor as detailed earlier, for 90 KLD MBBR Based Packaged type Prefabricated
Sewage Treatment plant shall be Rs.15,40,000 /- (Fifteen lacs forty thousand only)
2. The above Price is exclusive of all Taxes, Octroi, and Transportation.
3. Any extra work will be charged at the time of execution of STP.
Terms of payment:
30% advance along with firm Purchase Order, 60% against Proforma invoice prior to
dispatch,5% against erection & 5% against commissioning and hand over of system.
Completion period:
Supplies the electromechanical equipment/components required for the system shall be supplied
within 6-8 weeks from the date of PO/LOI and advance payment.
Erection & Commissioning:

The installation period shall be @ 3 to 4 weeks after readiness of civil work & availability of
site. Commissioning shall require @ 15 days subject to continuous availability of Sewage, Power
& Chemicals.
Warranty:
All electro-mechanical equipment of STP shall be under warranty for 12 months from the date
of commissioning or 18 months from the date of supply whichever is earlier.
Validity:
The offer shall be valid for 30 days from the date of the covering letter or mail.
For Watenva Solution Pvt. Ltd.
Rashmikant Samal
9178596468

Tel/Fax: 0674-2744835, +91-9178596468/7205044260/61/62

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TECHNO-COMMERCIAL PROPOSAL

PDF Created with deskPDF PDF Writer - Trial :: http://www.docudesk.com

Kind Attn : Mr. Purushottam Kandoi

Our offer consists of following sections:

For Watenva Solution Pvt. Ltd.

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

Section – I: Design basis, Treatment Scheme & Treatment Process

Sr. No. Parameters Characteristic

Codes & Standards:

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

SCREEN CHAMBER/OIL &

MOVING BED BIO

CHLORINE CONTRACT SLUDGE

BY GRAVITY FILTER BACK

TREATED SEWAGE USED FOR

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

Section – II : Technical notes

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

Brief description of the system offered

A Very compact design for modular units

Expected Removal at Various Stages:

Efficiency of Treatment Unit:

BOD Removal = 85 – 90%

BOD Removal = 80 – 90% of residual

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

Comparison of MBBR Technology with the Conventional Suspended Growth Extended

No sludge recycling system is required in MBBR technology

MBBR technology provides excellent process stability over conventional system.

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

Section – III : Scope of work & Supply

TECHNICAL SPECIFICATIONS OF ELECTRO- MECHANICAL EQUIPMENTS.

S.N. Details of Equipments Unit Value/ Description

03 Air Blowers No. 02 (1W+1S)

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

Motor kw Suitable, horizontal TEFC foot

04 Diffusers for Aeration Tank (MBBR) Lot 01

05 Synthetic Media For MBBR Lot 01

06 Synthetic Media For Tube Settler Lot 01

07 Electrical Control Panel No 01

08 Power Cable (for rotary equipments) Lot 01

09 Instrumentation & Control

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

13 Dual Media Filter No. 01

14 Activated Carbon Filter No. 01

15 Hypo Dosing Pump With Tank No. 01

C Sludge Dewatering System

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

Section -IV: Details of Civil Work

CIVIL WORK DATA SHEET (RCC/brick work) (Client scope):

S. No. Name of Treatment Unit Size

Section –V: Chemical & Power consumption

Power: The Power consumption shall be as follows:

Equipment Nos Total Operating Operating

Plot. 567/2723, Phases-II, Kanan Vihar, Patia, Bhubaneswer-751024, Odisha

Section – VI : Exclusions/ Owner’s scope

Approach to site and storage of our equipments.

Unloading & Safe Storage of material at site.

Sewage incoming pipeline up to the STP.