En 60 025 108i 90 Years
En 60 025 108i 90 Years
En 60 025 108i 90 Years
Industrial Metrology
at Carl Zeiss
Among the many undisputed achievements of Carl Zeiss are the advancement of optics, science
and technology in many fields – often with truly revolutionary ideas – and the ability to open up
new fields of application.
Company founder Carl Zeiss long ago realized that the state-of-the-art industrial production of
high-quality microscope optics can only be efficiently and successfully achieved on a scientific foun-
dation. This led him to hire physicist Ernst Abbe as a partner and part owner in his company. Glass-
maker Otto Schott, who had sought contact with Jena, further advanced the construction of optical
instruments with the development and manufacture of special types of glass.
Physicist, entrepreneur and social reformer Ernst Abbe founded the Carl Zeiss Foundation in 1889.
With a social responsibility that far exceeded the conventions of the times, he set examples that
served as models for industry and society at the end of the 19th century. His ingenious develop-
ments in the fields of science and optics are still valid today.
In 2009, Carl Zeiss will celebrate the 90th anniversary of its Industrial Metrology Group. However,
the cornerstone for today’s measuring technology in industry was laid by Ernst Abbe already in
1890 with the formulation of the comparator principle named after him.
Otto Eppenstein headed the precision measuring department called “Feinmess Department”
founded in 1919 for a total of 19 years, during which he applied for 78 patents. These were of key
importance for the development of industrial metrology. Many of the measuring machines he devel-
oped had such advanced designs and technology that they continued to be built without modifica-
tions for decades. Eppenstein was also the source of the “golden rule of production” which states
that the inaccuracy of the measuring machine used must be no more than one tenth of the toler-
ance to be inspected on the test piece.
Today, 90 years after the founding of the Feinmess Department, Carl Zeiss Industrial Metrology, with
its three production sites and a global focus, is a key pillar of Carl Zeiss. Highly skilled colleagues in
sales, technical service and application technology provide assistance around the globe. They fully
understand your work, advise you and aspire to fulfill your requests and satisfy your requirements.
Our local organizations render the services locally that you need for productive and efficient industri-
al manufacturing and quality assurance. These organizations are integrated into the global structure
of Carl Zeiss with its balanced, broad product portfolio.
Almost 30,000 installations of measuring machines around the world testify to the trust placed in
the problem solutions, products and services from Carl Zeiss Industrial Metrology. We would like to
thank you for the trust you have placed in our company. And we promise that we will do everything
in our power to ensure that we will continue to earn this trust in the future.
In 1846, mechanic Carl Zeiss (1816–1888) founded a workshop for precision mechanics and optics in Jena, which developed into a global enterprise within a few
4 decades. At the end of the 19th century, microscopes, eyeglasses, binoculars and other precision mechanical-optical products from Jena dominated global markets.
This photo was taken around 1847.
Center: At the beginning of the 1880s, Carl Zeiss and Ernst Abbe teamed up with Otto Schott (1851–1935), an
excellent glass specialist who produced high-quality glass for their company in his own factory. Until then, there
had been no glass materials specially developed for optical instruments. In 1920, Otto Schott's shares in the
company were also transferred to the Carl Zeiss Foundation. This made the foundation the sole owner of both
companies.
Right: Since the end of the 19th century, Carl Zeiss has developed into a modern large company with effective
manufacturing processes. The company premises became the dominant center of the city of Jena. This even led to
the construction of high-rises such as Building 15 which was erected during World War I and accommodated the
optical production divisions. 5
Founding of Feinmess
The precision measuring department called Feinmess had a very modest beginning. This all changed
at the Leipzig trade fair with one visitor who would have a pronounced impact on the development
of the Feinmess Department. The Carl Zeiss booth attracted the attention of Berlin-based tool com-
pany Schuchardt & Schütte which encouraged Carl Zeiss to expand the production of the exhibited
measuring machines, with Schuchardt & Schütte as the sole distributor of the precision measuring
equipment. The Berliners recognized the potential of the instruments and became an official partner
of Carl Zeiss on May 23, 1919. This partnership lasted almost 10 years. It was their dedication that
led to the rapid increase in demand from industry for the precision measuring instruments from
ZEISS. Schuchardt & Schütte, whose engineers were very familiar with the production procedures of
their customers, constantly provided feedback on how the instruments could best meet customer
requirements.
Right: Otto Eppenstein, founder and long-term head of the Feinmess Department at Carl Zeiss Jena. His inventions played a key role in advancing the still young disci-
pline of precision metrology in the 1920s and 1930s. Because of his value to the company, Eppenstein, who was originally Jewish before converting to Protestantism,
was allowed to work for Carl Zeiss in Jena until his death in 1942 – however, his name could no longer be mentioned in the public and in scientific publications.
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Top: Until the 1980s, only gages and special measuring equipment were used for
large scale production. IMT and its customers put forth a pioneering effort in the
integration of universal coordinate measuring machines into production lines.
IMT successfully completed a project with the Ford factory in Cologne in 1984. A
WMM was given a protective enclosure and used directly in engine production.
More manufacturers followed this example, giving IMT a good reputation in the
field of production measuring technology. This photo was taken in the Ford
factory in 1987.
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Right: The ceramic technology and the portfolio with economical, high-quality bridge-type measuring machines was decisive for the acquisition in 1989 of Numerex,
from which IMT's US subsidiary originated. The ECLIPSE bridge-type measuring machine with ceramic parts originally built in Minneapolis and later in Oberkochen
provided an affordable entry to the world of production measuring technology. IMT added a production site in Shanghai in 2001 to go along with Minneapolis and
Oberkochen.
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Diversification
During the 1980s, Carl Zeiss diversified its product range, which was achieved through the close coop-
eration with other companies. The collaboration with Stiefelmayer in Esslingen – an old customer from
the founding years of Feinmess – added large horizontal-arm measuring machines to the product line;
The Höfler company provided instruments for gear measurements. The developments by US-based
Numerex in Minneapolis at the end of the 1980s added small, economical bridge-type measuring
machines with new ceramic technology for the workshop. Shortly thereafter, Carl Zeiss IMT acquired
Numerex and converted it to a new production site.
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Center: METROTOM is a 3D computer tomograph that x-rays workpieces. During this process, the part rotates 360° around its own axis to generate a 3D image of
the entire volume of the workpiece. This machine is capable of measuring very complex and small interior and exterior geometries. METROTOM was developed based
on an initiative from Robert Bosch GmbH which wanted to make computer tomography useful for destruction-free measuring. A Lego brick was used for the trial
phase because it has geometries that are similar to the plug systems used in cars, for example.
Right: The F25 was developed to measure micro-parts in the nanometer range. Introduced in 2004, this coordinate measuring machine enabled the measurement of
rotationally symmetrical parts with free-form surfaces, small radii and undercuts or prismatic parts with small and deep boreholes.
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Interviews: Wolfdieter Betsch, Eduard Bott, Otto Boucky, Bernd Georgi, Kurt Hesch, Klaus Herzog, Rainer Kolossa, Alfons Lindmayer, Herbert Löschner, Joao Carlos Oliveira Lopez, Hans-Gerd Pressel, Ulrich Wagener, Josef
Wanner.
Photographic credits: ZF Friedrichshafen AG, Ford-Werke GmbH Cologne, DIN, Carl Zeiss Archives Jena.
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1900 1978
First measuring instruments, e.g. thickness measuring instruments and WMM line with new air bearings featuring extreme rigidity and low air con-
comparators sumption for use directly in production
1918 1980
First major internal order for 10,000 precision measuring screw gages Start of marketing for CNC-controlled horizontal-arm measuring machines:
sensor system, controller and software from Carl Zeiss; instrument technol-
1919 ogy from Stiefelmayer
Founding of the precision measuring department, the Feinmess Department UMC 850 universal measuring center
1920 1982
First large machines: Optimeter, shopfloor measuring microscopes and Three new 3D coordinate measuring machines: ZMC Gear Measuring Cen-
inside micrometers ter
UPMC Universal Precision Measuring Center, PMC Precision Measuring
1924 Center
Large tool measuring microscope for form inspections, measurement of
orthogonal and circular coordinates on form gages, thread measure- 1983
ments First supplier of a CNC stylus changer for coordinate measuring machines
Comprehensive software packages enable measurements of free-form sur-
1926 faces, curves and gears: HOLOS, KUM, GON
First universal measuring microscope
1985
1953 CAA procedure: mathematical compensation of systematic
New universal measuring microscope introduced guideway errors
First CAD programming of CNC measuring runs on the basis of a
1962 saved workpiece model
Interference comparator for parallel gage blocks from 10 cm to 1 m
1989
1963 SMC horizontal-arm measuring center allows change between mechanical
First digital measuring instruments with electronic-numeric output of mea- and optical probing
sured values
1990
1973 CARAT technology to eliminate temperature influences in highly accurate
UMM 500: highly accurate three-coordinate measuring machine with measuring centers
measuring26probe, integrated HP desktop computer and UMESS measuring Acquisition of Numerex in Minneapolis, Minnesota, an American manufac-
software from Carl Zeiss turer of bridge-type CMMs
1998 2007
VISTA: small, highly accurate 3D coordinate measuring machine Winner of the Bosch Supplier Award for the third consecutive year
O-INSPECT: multi-sensor measuring machine
1999 25.000 3D measuring machines delivered
Demo center for industrial metrology in Shanghai
2008
2000 DuraMax: scanning technology for any workshop
Reduced calibration time due to RDS-CAA articulating probe holder The MMZ B Plus gantry measuring machine with a measuring range of 5 x 16 x 2.5
CONTURA: line of mid-sized measuring machines meters, the largest ever built by Carl Zeiss
2001 2009
Founding of Carl Zeiss 3D Metrology Services GmbH The new ACCURA, an entirely new, fast and accurate coordinate measuring machine
CALYPSO standard measuring software also usable on a computer with laser safety enclosures and large measuring ranges
CenterMax inline measuring machine for temperature-stable
measurements as in a measuring lab
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Carl Zeiss
Industrielle Messtechnik GmbH
73446 Oberkochen
Sales: +49 (0) 7364/ 20-6336
Service: +49 (0) 7364/ 20-6337
Fax: +49 (0) 7364/ 20-3870
Email: [email protected]
Internet: www.zeiss.com/imt
EN_60_025_108I Printed in Germany. IV/2009
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