Republic of the Philippines

DEPARTMENT OF EDUCATION
Region VII

FARAON NATIONAL HIGH SCHOOL

Faraon, Jagna, Bohol
Grade Level: 11-EIM Date: October 7, 2024
Quarter: 2 Week: 2

I. Objectives: At the end of the lesson, the students will be able to:
a. Identify the types of Electrical PVC conduit bends.
b. Discuss the steps in skillfully bending the Electrical PVC conduit bends
c. Follow the safety procedure in bending Electrical PVC conduits.
II. Subject Matter:
Topic : Types of PVC Bend
Unit Code : ELC741301
Time Allotment: 120 Minutes
Materials : PVC Conduit, Heat Gun, Torch, Wet Cloth, Measuring Tool, Pencil

III. Procedures
A. Introductory Activities
 Prayer
 Checking of attendance
 Review of the previous lesson

B. Motivation:

Arrange the jumbled letters to reveal the names of PPE and tools used for bending of PVC pipes.

C.

Presentation of the Lesson

PVC pipe is commonly used as electrical conduit as well as irrigation piping. It's rigid and strong, which doesn't
allow it to bend at all. Elbows and couplings make it possible to manipulate the path of PVC, but a better way is to
bend the PVC without breaking or kinking it.

D. Discussion of the Lesson

An electrician is installing an electrical PVC pipe. The electrician forgot to buy ready made elbow for
passing the pipe in a corner. What do you think will the electrician do to the PVC pipe so he/she can finish
the job?

TYPES OF PVC BEND

The PVC or polyvinyl chloride rigid conduit is one of the most commonly used conduits in electrical
wiring installation today. Its preparation for installation is much easier than the metallic rigid conduit. In
preparing a non-metallic rigid conduit for installation, an electrician needs to do cutting, heating and
bending. Like in metallic rigid conduit offset bends, 90o angle bends and other bends are also made on PVC
rigid conduit. In making bends on PVC rigid conduit, the electrician should see to it that the internal
diameter of the conduit is not reduced and damaged so that the capacity of the conduit to accommodate
maximum number of conductors will not be lessened and to facilitate easy pulling of conductors.
 Since PVC conduits are somewhat easier to bend than a rigid conduit, it likewise requires patience as in
any other type of conduit. It is first preheated over a fire or a heat gun to a desired softness. Little by little, it
is bent to its desired shape. When such is attained, it is then hardened by soaking it to cold or lukewarm
water or dampened with a wet rag.

Types of PVC Bend

1. Elbow- An electrical conduit elbow is a type of fitting used in electrical installations to change the
direction of a conduit system. It is designed to connect two sections of conduit at an angle, allowing the
wiring to navigate corners, bends, or changes in direction.
2. Offset bend is less than 90o bend, it is used when the conduit crosses an obstacle or when the conduit is
entering an electrical box.
3. Round saddle bend is used when the conduit run across circular objects like pipes.
4. Square saddle bend is similar to round saddle; it is used when the conduit run across rectangular
obstacles. Square saddle is just a combination of two offset bends.
Bend Defects:
1. Burned
2. Kinks/groove
3. The diameter of the conduit is greatly reduced due to improper bending
procedure.

.
Bending 90-degree PVC Elbow
Instruction: When you are ready to perform this task, ask your teacher to observe the process and to rate your
performance using the assessment criteria.
1. Prepare all the materials and equipment needed.
a. PVC
b. Dry rug
c. Wet and dry rug
d. Measuring tape
e. Pipe cutter
f. Marker
2. Wear Personal Protective Equipment
a. heat resistant gloves
b. safety goggles
c. hard hat
d. face mask respirator
Procedure:
3. Cut the uPVC pipe.
4. Determine the height of the bend.
5. Mark the tubing.
6. Add and subtract 10 cm in each side of the mark
7. Turn on heat gun
8. Warm up the pipe within the marker (1 to 2 inches away from the pipe)
9. While warming the pipe, rotate the pipe.
10. Bend
 11. Massage the pipe with the dry rug
12. (If the pipe is in its exact bend 90°) Wipe the pipe with wet rug.
13. 13. Perform good housekeeping
Note: There are a lot of methods in heating the PVC pipe. You can use Oven, Butane torch, blowtorch, spring
bender. Etc.…
E. Generalization
When bending PVC conduit, there are several general principles to ensure a proper and effective bend. Here
are the key points to consider:
1. Type of PVC Conduit
 Use the correct type of PVC conduit (Schedule 40 or Schedule 80) depending on the application and
environmental conditions.
2. Bending Tools
 Manual Benders: These are available in various sizes and can handle different diameters of conduit.
 Heat Gun: For more intricate bends, especially with larger diameters, heating the conduit can help
avoid cracking.
3. Bend Radius
 Maintain a minimum bend radius, usually 6 times the conduit diameter, to prevent damage and ensure
proper installation. This is critical for electrical applications.
4. Marking the Bend
 Before bending, mark the conduit at the desired point to ensure accuracy. Use a permanent marker or
tape to indicate where the bend will occur.
5. Technique
 Cold Bending: Use a conduit bender to apply steady, even pressure. Avoid bending too quickly, which
can cause kinks.
 Hot Bending: If heating, uniformly heat the section of conduit until it becomes pliable, then bend
gently.
6. Check Alignment
 After bending, check the alignment and angle of the bend with a level or measuring tool to ensure it
meets specifications.
7. Support and Secure
 After installation, support the conduit properly using straps or clamps to prevent sagging or movement.
8. Inspection
 Inspect the bend for cracks or deformities. Proper bends should be smooth and continuous.
9. Consider Future Maintenance
 When planning bends, consider accessibility for future maintenance or alterations.
10. Follow Local Codes
 Always comply with local electrical codes and standards, which may dictate specific bending
requirements or practices.
By following these general guidelines, you can ensure a proper and efficient installation of PVC conduit in
your projects.

F. Application
 Bend the PVC conduit into different angles, following the assessment criteria below.
IV. Evaluation
A. Encircle the letter of the best answer.
______1. An elbow bend has an angle of
a. 360O b. 180O c. 90O d. 45O
______2. A tool used to heat and soften PVC conduits in order to perform bending.
a. Pipe bender b. Heat gun c. Pipe cutter d. Try square
______3. A bend done when the conduit crosses an obstacle or when the conduit is entering an electrical box.
a. Offset b. Elbow c. Round saddle d. Square saddle
______4. A bend done when the conduit runs across rectangular obstacles.
a. Offset b. Elbow c. Round saddle d. Square saddle
______5. A bend done when the conduit runs across circular objects like pipes.
a. Offset b. Elbow c. Round saddle d. Square saddle
______6. A bend defect caused by overheating PVC conduit on a certain spot.
a. Burned b. Kinks c. Groove d. Reduced PVC Diameter
______7. A carcinogenic, odorless gas produced when heating PVC conduits.
a. Nitrogen b. Oxygen c. Vinyl Chloride d. Angiosarcoma
______8. A deadly liver disease caused by persistent exposure to Vinyl Chloride.
a. Nitrogen b. Oxygen c. Vinyl Chloride d. Angiosarcoma
______9. A PPE worn to protect the electrician from toxic gas.
a. Glove b. Respirator c. Heat gun d. Helmet
______10. A defect caused by bending PVC conduit pipe that is not adequately heated.
a. Burned b. Kinks c. Groove d. Reduced PVC Diameter
B. Determine the name of the bending angle and describe how is it being done.

V. Assignment: Make a tutorial video about PVC bending. The video should contain the following.
1. The process of bending PVC conduit;
2. Safety precautions (before, during, and after installation)
3. Presentation of video (as if you are making a vlog)

Submitted by:
JESSA FE S. BAHAN
TLE/EIM Teacher

Checked by: Approved by:

LOURDES A. TUDTUD ROMEO A. IDUSMA
Master Teacher School Principal