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SWP Series Measure Indicate Control

SWP
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0% found this document useful (0 votes)
79 views13 pages

SWP Series Measure Indicate Control

SWP
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 13

New SWP Series

MC Based Digital Controllers

Swp Series Measure-Indicate -Control


Instrument

·Microprocessor-based high performance auto-adjustment

·User-friendly fully accessible parameter setting

·Variety of standard universal input selection

·Ease-to use networking data communications


NEW SWP Series MC Based Digital Controllers
New SWP series instruments are developed by our expertise of designing and manufacturing of instruments for
years, which provided with newest components and control algorithm. They will present the features of intelligent,
standardization, as well as high reliability of microprocessor-based instruments to our customers.
Based upon many customers are already familiar with our instruments, New SWP series will bring up a new way
to setting the internal parameters(including input type, calculation, output parameter, communication protocol, etc.)of
instruments. The feature of instrument with several purposes will provide more flexibility for our customers to deal
parameters without depending on the manufacturer.
New SWP series instruments support multiple units networking data communication, different kinds of standard,
non-standard serial bi-direction communication function. Many data communication protocols can be chosen, such as
RS-232, RS-422, RS-485, etc. It is possible for multiple units to communicate to a computer or programmer, baud rate
is 300-9600bp/s.
We believe that our customers will obtain more advantages with using New SWP series instruments.

MAIN FEATURES:
. All new concept of digitized automatic adjustment
. Support multi-units data communications, user-programmable protocol
. Unique fully accessible user-programmable setting
. Setting of input signal . Setting of zero and range of measuring value
. Alarm setting . Setting of outputs
. Parameters saved in memory to against power failure and password protection
. Total digitized cold-junction compensation
.Variety of external dimensions
.AC/DC switching power supply

1. SPECIFICATIONS:

INPUT RTD: (Detail see Table 2)PT100, CU100, CU50, etc.


Thermocouple: (Detail see Table 2)B, S, K, E, J, T, W, etc.
Analog Signal: (Detail see Table 1)mV, mA, V, R, etc.
RANGE -1999—9999 digit
ACCURACY 0.2% of Full Scale ±1 digit or 0.5% of Full Scale ±1 digit
DISTINGUISH ABILITY ±1 digit
TEMPRATURE COMPENSATION 0—50℃
DISPLAY -1999—9999 Measuring Value Display
-1999—9999 Set Point Value Display
Light Emitting Diode Status Display
Bright LED digital display
Selectable 0.28” LED display
Selectable 0.56” LED display
Selectable 0.8” LED display
CONTROL METHOD Three position ON/OFF with hysteresis
OUTPUT Relay contact output: 220V AC/3A; 24V DC/5A(resistive load)
Standard analog signal output: 0~10 mA(≤500ohm)
4~20 mA(≤250ohm)
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NEW SWP Series MC Based Digital Controllers
0 ~ 5 V(≥250 K ohm)
1 ~ 5 V(≥250 K ohm)
Control output: SCR output 400V/0.5A
SSR output 6V/50mA
Power supply: DC24V/30mA
ALARM Selectable relay high/low alarm output, LED indication
ALARM SENSITIVITY ±1 digit
COMMUNICATIONS Different standard bi-directional serial data communication, i.e.
RS-485, RS422, RS232, etc.
Baud rate 300~9600 bp/s internal parameters are flexible.
The RING connections are used for the communications between
multi-instruments and main computer (PC, Programmer, Varity
of computers, etc.)
SETTING Front Panel touch keypad digital setting
Data retention upon power failure via nonvolatile memory
password protection for parameter settings
PROTECTION Input loop break Alarm (Relay output, LED indication)
break Alarm(Relay output, LED indication)
Under-pressure automatic recovery
Unusual operation automatic recovery (watch dog)
OPERATING EVIROMENT Ambient Temperature 0~50℃
Relative Humidity ≤85RH
Power Supply AC220V+10-15% 50Hz±2Hz
AC90V~260V---Switching Power Supply
DC24V±2V---Switching Power Supply
Avoid heavy corrodent gas
POWER CONSUMPTION ≤5W(AC220V Power Supply)
≤3W(AC90~260V---Switching Power Supply )
≤1.5W(DC24V---Switching Power Supply )
CONSTRUCTION Standard Inserting Type
WEIGHT 400g(AC220V Power Supply )
240g(Switching Power Supply)

2. OPERATION THEORY
(1)Input Signal Conversion and Indication:
The thermoemf from thermocouple or the resistance of RTD is converted to the voltage signal through the
input circuit (Stansdard signal through electrical filter circuit), it will be fed to the amplifier after the interference of
high frequency signal is filtered by the anti-disturbance circuit.
The DC amplifier, which composed of high accuracy, low zero shifting linear amplifier and multi-switching
circuit with microprocessor-based automatic zero adjustment will eliminate efficiently, the zero shifting caused by
the amplifier internally and will amplify the input signal to a preset value, and then fed to the Analog
Digital(A/D)converter.
The A/D converter which made of accurate 4 1/2 digit double integral type A/D converter, has high
anti-disturbance and good linearity characteristic. The DC voltage signal amplified, which is converted to the
corresponding pulses signal by the A/D converter, will be fed into the microprocessor(CPU).

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NEW SWP Series MC Based Digital Controllers
The computing (conversion between thermo-electric and function, adjustment of non-linearity, etc.)in the CPU
depending on the input type which set by the instrument, the result of computing will be converted to the
corresponding BCD code and the scanning signal of positioning, as well as the display of LED.

(2). Control Output


The operation of control output is that the microprocessor (CPU) computes the calculated result and the
parameters in the EEPROM( Electrically Erasable Programmable Read Only Memory ), and sending the result of
computing and control requirement to the output as a control signal ( Relay contacts, SCR-Silicon Controlled
Rectifier zero-cross pluses control, Analog signal, etc. ).

(3). Analog Signal Output


The microprocessor (CPU) output the analog signal (DC voltage, current, etc. ), converted by Digital/
Analog(D/A)circuit from the computed result.
Recently, the permanent current and voltage sources as follows:
International standard: 4—20mA, 1—5V(compatible with DDZ-III type instruments);
National standard: 0—10mA, 0—5V(compatible with DDZ-II type instruments).
The high and low limits of analog signal output in the instrument can be preset by the internal parameters.

(4). Data Communications


This instrument can be communicated to the variety of equipment with serial input/output communication
capability. Higher level instruments can acquire variety of measuring data and signal, as well as set up as a
management and control system.
The communication protocol might be 2-wiretype, 3-wiretype or 4 wire type, its communication baud rate
can be set by the secondary parameters of the unit. Both interface and main circuit use optical isolation, which will
increase the reliability of operation and safety of data transmission. If network control is applied, the current token
ring bus method of 2-wire(4-wire) for its communication protocol can be chosen. Only one cable with two (four)
wires for the entire control loop is needed. Up to 64 units can be connected to one or multiple units to proceed
bi-directional communications. Higher level microprocessor can poll the address which set by the user, and
acquired the field data from each unit anytime, remote measurement and control is also possible. Maximum
communication distance can be as long as one kilometer.

3. FRONT PANEL LAYOUT and OPERATIONS:


Operation is based on SWP-C803 models are similar.
Front Panel

Measuring Value PV display


Limitted Alarm Indicator II
Limitted Alarm Indicator III
Limitted Alarm Indicator I Limitted Alarm Indicator IV

Parameter Setting Selection Key Reset Key


Setting Point Decrement Key Setting Point Increment Key
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NEW SWP Series MC Based Digital Controllers

NAME DESCRIPTION
. recording previous set value
Parameter Setting Selection Key . change parameters setting mode in turn
. change display or parameters setting
. used for increment the value when changing setting continuous
Operation Setting Point Decrement Key
depressing will increment quickly
Key
. used for decrement the value when changing setting continuous
Setting Point Increment Key
depressing will decrement quickly
Reset Key
. used for program zeroing (self-testing)
(Not be shown on Front Pane)
. display measuring value
Display Measuring Value PV Display . display symbol or setting value when in the parameter setting
mode
. light on when high alarm ON
First Limit Alarm Indicator . light on when input wire broken
Indicator . out-of-limit indicator when used in time ratio mode
. light on when low alarm ON
Second Limit Alarm Indicator
. output indicator when used in time ratio mode

4. OPERATION
(1). Flow Chat of Operation
* display input type and symbol
Power On Self Test at Start Up
* display input range

Control parameter setting PV display mode:


*Alarm *Password *Control method etc. display measuring value

(2). Wiring Correctly:


After inserting the unit into the control panel., please connect the input, output and power wires according
to the wiring diagram, and check if the connection is correct.

(3). Power on
There is not power switch on the unit, therefore, the unit will be start-up as soon as power is connected.

(4). Display of Input Types and Ranges:


As soon as power on, the input type and range will be designated immediately. After 3 seconds, unit will go
into operation mode, measuring value will be displayed on PV. If the self-test is required again, by pressing the
RESET key located on the right lower corner of the front panel, the unit will start its self-test procedure again.

(5). Parameter Settings:


① Type of Parameters
When the measuring value PV is displayed, pressing SET key, nit will enter the parameter setting mode.
Each time SET key is depressed, he parameter setting will be changed following the orders listed below
(cyclical step). Parameter setting mode and Parameters list as follow:
NOTE: The parameters might not be displayed in some models.

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NEW SWP Series MC Based Digital Controllers

SYMBOL NAME RANGE DESCRIPTION PRESET VALUE


. Display Alarm 1 Setting Value
. Other Functions Refer to
AL1 Alarm 1 -1999—9999 50 or 50.0
(AL1,AL2 Description)
please mention when ordering
. Display Alarm 2 Setting Value
. Other Functions Refer to
AL2 Alarm 2 -1999—9999 50 or 50.0
(AL1,AL2 Description)
please mention when ordering
AH1 Alarm 1 0—255 Display Alarm 1Hysteresis 2 or 2.0
AH2 Alarm 2 0—255 Display Alarm 2Hysteresis 2 or 2.0
CLK=0 Unlock (Parameter Changeable)
Parameter
CLK CLK=132 Go to Secondary Parameter Setting 00
Locking
CLK≠0,132 Lock(Parameter Unchangeable)
When setting parameters, setting value will be displayed in PV displays the symbol of the parameter first,
and then the actual parameter value which corresponds to the symbol
② Method of Parameter Setting
Using SWP-C803 as an example, the description of method and procedure for parameter setting as
follow (Setting high alarm value to 100℃)
Note: Before changing the parameters, make sure CLK=00, otherwise parameter will be unchangeable.

When PV displays the measuring value, depress SET key, the parameter setting mode is entered, the
symbol AL1 of Alarm1 parameter will be displayed.

When PV displays AL1, depress SET key, PV will display the manufacturer’s preset value of Alarm 1.

When PV displays preset value of Alarm 1 ,press setting value increment key, PV value will be
increased quickly. Adjust the value to 100.

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NEW SWP Series MC Based Digital Controllers

Depress SET key, accept the correct setting value and go to the next parameter setting. The parameter
setting of Alarm 1 is done.
. using the same method, you can continue to set AL2, ALH1, ALH2, etc. as well as locking
(CLK)parameter settings.
Note:
• After parameter is changed, the value must be stored by pressing the SET key.
• If parameter value can not be modified, because of the locked parameter setting, you need to change
the CLK value to 00 for unlocking.
• To set the negative value, depressing the DECREMENT key to reduce setting value toward zero,
continue pressing the key, the negative value will be appeared.
• As soon the parameter are accepted, they will be kept permanently even though the power is
removed.

5. Return to Operation Mode


(1). Manual Return
In parameter setting mode, depress SET key for 5 seconds, instrument will be returned to the measuring value
display (Operation Mode).
(2). Automatic Return
In parameter setting mode, if no key has been pressed for 30 seconds, instrument will be returned to the
measuring value display (Operation Mode).
(3). Reset Return
In parameter setting mode, if RESET key is pressed, unit will go to self-test procedure and then return to the
measuring value display(Operation Mode).

6.OUTPUT
(1). Description of AL1 and AL2

SYMBOL NAME RANGE DESCRIPTION OUTPUT COND.


. Selectable High Alarm
. Selectable Low Alarm
AL1 Alarm 1 Full Scale
. Selectable High High Alarm
. Selectable No Alarm See Alarm Output
. Selectable High Alarm Condition
. Selectable Low Alarm
AL2 Alarm2 Full Scale
. Selectable Low Low Alarm
. Selectable No Alarm
Note: Only one alarm can be set for each Alarm function, “High High” or “ Low Low” alarm settings require
using both AL1 and AL2.
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NEW SWP Series MC Based Digital Controllers

7. EXAMPLES:
Heating System Control
Requirement: Control Temperature 800℃
. High Alarm 820℃; . Low Alarm 790℃
. High/Low Relay Output Hysteresis 3℃
Sensor Type: Thermocouple E
Unit Selection: SWP-C803-01-E-HL
(1). Operation
Check all the connections are correct, power on and unit goes to working condition.
Confirm that the specification, input type and range, are met the requirement.
(2). Parameter Setting
1).Alarm 1 (AL1)Setting
Press SET key, when PV displays the measuring value, PV display change to:

AL1 ——Alarm1 Symbol


Press SET key again, PV display changes to:

50 ——Manufacturer Preset Value


In this Situation, pressing INCREMENT/DECREMENT key to change setting value to meet the control
requirement. In this example the setting value is 820℃.

2). Alarm 2 (AL2)Setting


Press SET key, PV displays change to:

AL2 ——Alarm2 Symbol


Press SET key again, PV display changes to:

50 ——Manufacturer Preset Value


In this Situation, pressing INCREMENT/DECREMENT key to change setting value to meet the control
requirement. In this example the setting value is 790℃.

3). Alarm 1 Hysteresis (AH2)Setting


Press SET key, PV displays change to:

AH1 ——Alarm1 Hysteresis


Press SET key again, PV display changes to:

02 ——Manufacturer Preset Value


In this Situation, pressing INCREMENT/DECREMENT key to change setting value to meet the control
requirement. In this example the setting value is 3℃.

4). Alarm 2 Hysteresis (AH2)Setting


Press SET key, PV displays change to:

AH2 ——Alarm2 Hysteresis


Press SET key again, PV display changes to:

02 ——Manufacturer Preset Value

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NEW SWP Series MC Based Digital Controllers
In this Situation, pressing INCREMENT/DECREMENT key to change setting value to meet the control
requirement. In this example the setting value is 3℃.

5). Parameter Setting LOCK/UNLOCK


Press SET key, PV displays change to:

AH1 ——LOCK/UNLOCK
Press SET key again, PV display changes to:

02 ——Manufacturer Preset Value

In this Situation, pressing INCREMENT/DECREMENT key to change setting value to meet the control
requirement. In this example the setting value is 1.

Note:
. Now, all the parameter settings are locked and no parameters can be changed. If you need to modify the
parameters, unlocking can be done by setting CLK to 00.
. After finishing the parameter modifications, pressing SET key to accept the changes, the parameter setting
will complete.
. Return to operation mode , the modified parameters will be used for the real time control by the instrument.

8.INSTALLATION and OPERATING


The instrument uses standard insertion type structure for its enclosure, it can be directly mounted into the panel.
(1)How to Wire
1)To avoid noise induction, the input wire should be separated as far as possible from the instrument power
wire, other power wires and power loaded circuit, etc.
2)In the case of noise induction from the power supply, the use of an isolated transformer and a noise filter
are recommended.(Note: power voltage of the instrument needs to be concerned first).

(2)The selection of frequency, the filters’ characteristics are the important factors to obtain a good noise
reduction.
1)It is efficacious against noise induction to twist the power wires. The shorter pitch of the twisted wire, the
better noise reduction.
2)It is necessary for the filter to install on the panel with good grounding, and minimize the distance of wire
connection between filter and instrument power terminals.
Note: Long distance wire connection between filter and instrument power terminal will greatly reduce the
efficient of the filter.
3)If the fuses is installed in the line of filter output, the efficient of filter will also be greatly reduced.
4)Use wires with National Standard Code (using wire with cross area 1.5-2.0mm2 , and minimized its
connection distance to ground).
5)There is 2-3 seconds delay on the contact output after power on. If the contact output is used for the signal
of external loop, it is recommended that time delay relay should be used.

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NEW SWP Series MC Based Digital Controllers
9.WIRING DIAGRAM

Note: The wiring diagram for the special model instruments, please refer to wiring diagram put on the instrument.

10.TYPE CODE for SWP Series Measure-Display-Control CONTROLLER

Types Codes Notes


SWP - □ □ □□ -□ □ □ -□□ -□ □ □
C Horizontal instrument
Appearance
S Vertical instrument
4 96×48mm(D),48×96mm(S)
Size 8 160×80mm(D),80×160mm(S)
9 96×96 mm
Control 01 Measuring display
function 03 3-position control
04 4-limit control or 4-limit alarm output l
0 No communication
Communication 2 Port: RS-232(or with print port)
Method 4 Port: RS-422
8 Port: RS-485
Output □
See Output Method
Method
Input type □□ See Input Type
N No Alarm (can be omitted)
First alarm
H Upper limit alarm
method
L Lower limit alarm
Second alarm N No Alarm (can be omitted)
method H Upper limit alarm
L Lower limit alarm
Feed output P DC24V Feed output
W DC24V Power supply
Power supply
T AC90~265V power(switch power, note 3)
method
AC220V power (Linear power, can omit)

★ output method:
Code 0 1 2 3 4 5 6 7 8
Output No Relay SCR SSR Special
4~20mA 0~10mA 1~5V 0~5V
method output contacts Output Output Output

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NEW SWP Series MC Based Digital Controllers
★ Input Type:
Measure Measure Measure
Code Input type Code Input type Code Input type
Range Range Range
01 B 400~1800 ℃ 09 Pt100.1 -99.9~199.9℃ 17 30~350Ω -1999~9999 d
02 S 0 ~1600 ℃ 10 Cu50 -50.0~150.0 ℃ 18 Special By user
03 K 0 ~1300 ℃ 11 Cu100 -50.0~150.0 ℃ 19 4~20 mA s.r. -1999~9999 d
04 E 0 ~1000 ℃ 12 4~20 mA -1999~9999 d 20 0~10mA s.r. -1999~9999 d
05 T -200~400 ℃ 13 0~10 mA -1999~9999 d 21 1~ 5 V s.r. -1999~9999 d
06 J 0 ~1200 ℃ 14 1~5 V -1999~9999 d 22 0~5 V s.r. -1999~9999 d
07 WRe 0 ~3200 ℃ 15 0~5 V -1999~9999 d 23 Switch input
Frequency
08 Pt100 -200~650 ℃ 16 0~20 mA -1999~9999 d 24 0~5kHz
input
11. SETTING the 2nd PARAMETERS
Under the state of setting the 1st parameters, after changing CLK =132, press SET key again
Warning! Non-engineering designer is NOT allowed to change the 2nd
parameters. Otherwise the instrument will control in error!
till the parameter CLK appears and the value is 132. Then loosen SET key. Again, simultaneously

press key and key for 30 seconds, the instrument goes into the state of setting the 2nd
parameters. Under this state, every time pressing SET key will switch as the following order (turn
after turn).
The 2nd parameters are listed as follows:
Set Range
Parameter Name Explanation
(byte)
SL0 Input scale 0~20 .set type of input scale(NOTE :6)
SL1=0 .NO Decimal Point
SL1=1 . Decimal point is at tenth digit.(display XXX.X)
SL1 Decimal Point
SL1=2 . Decimal point is at hundredth digit(display XX.XX)
SL1=3 . Decimal point is at thousandth digit(displays X.XXX)
SL2=0 . No alarm
SL2 The 1st Alarm Type SL2=1 The 1st Alarm Type is Low limit alarm
st
SL2=2 .The 1 Alarm Type is High limit alarm
SL3=0 . No alarm
SL3 The 2st Alarm Type SL3=1 The 2st Alarm Type is Low limit alarm
st
SL3=2 .The 2 Alarm Type is High limit alarm
SL2.=0 . No alarm
SL2. The 3st Alarm Type SL2.=1 The 3st Alarm Type is Low limit alarm
st
SL2.=2 .The 3 Alarm Type is High limit alarm
SL3.=0 . No alarm
SL3. The 4st Alarm Type SL3.=1 The 4st Alarm Type is Low limit alarm
st
SL3.=2 .The 4 Alarm Type is High limit alarm
SL5=0 . NO flicker Alarm
SL5 flicker Alarm
SL5=1 . flicker Alarm

Set filter coefficient in case of fluctuating of display


SL6 filter coefficient 1~10
values

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NEW SWP Series MC Based Digital Controllers
Set Range
Parameter Name Explanation
(byte)

DE Equipment No 0~250 The equipment code of instrument


when setting communication
BT=0 Communicating baud rate is 300bps

BT=1 Communicating baud rate is 600bps

BT=2 Communicating baud rate is 1200bps


bT Communicating
baud rate BT=3 Communicating baud rate is 2400bps

BT=4 Communicating baud rate is 4800bps

BT=5 Communicating baud rate is 9600bps


Zero Off-set of
Pb1 Full Range . Set display off-set of input measured zero
Input
Range Proportion of
KK1 0~1.999 time .Set proportion of input range
Input
Zero Off-set of
Pb2 cold-junction Full Range . Set off-set of cold-junction compensation zero
compensation
Range Proportion of
KK2 cold-junction 0~1.999 time .Set proportion of cold-junction compensation range
compensation
Zero Off-set of
Pb3 Full Range . Set display off-set of output measured zero
output
Range Proportion of
KK3 0~1.999 time .Set proportion of output range
output
L limit of transmit Set L limit range of transmit output.
OUL Full Range
output range
H limit of transmit . Set H limit range of transmit output.
OUH Full Range
output
L limit of flicker
PVL Full Range
Alarm Set L limit range of flicker Alarm
H limit of flicker
PVH Full Range Set H limit range of flicker Alarm
Alarm
L limit of .
SLL Full Range
Measure range Set L limit range of input signal
H limit of
SLH Full Range Set L limit range of input signal
Measure range
Measure small signal
SLU Full Range set small signal resect of input signal
resect

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昌 晖 自 动 化 系 统 有 限 公 司 制 造 商
CHARM FAITH AUTOSYSTEM CO.,LTD.
香港中环红棉路八号东昌大厦十七楼
17th Floor,Fairmont House,8 Cotton Tree Drive,Central,Hong Kong
Tel:00852-31190198 Fax:00852-25305488
Web:http://www.swp.com.cn Email: [email protected]

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