Manual Split
Manual Split
Air Conditioner
SERVICE MANUAL
MODEL: LM-1830C2L/M
LM-1830H2L/M
LM-2430C2L/M
LM-2430H2L/M
Contents
Functions...................................................................................................................................... 3
Dimensions................................................................................................................................... 9
Installation .................................................................................................................................. 21
Operation .................................................................................................................................... 35
Schematic Diagram.................................................................................................................... 54
-2-
Functions
Indoor Unit
-3-
Remote Controller
Operation ON/OFF
Temperature Setting
TEMPERATURE HIGH LOW
Down to 18°C(64˚F) Down to 16°C(60˚F)
Cooling Heating
Up to 30°C(86˚F) Up to 30°C(86˚F)
JET COOL
Timer Selection
ON OFF
: OFF, ON, OFF ON
Timer Setting
SET
Timer Cancel
CANCEL
: Cancel Sleep Mode, Timer ON or Timer OFF
Sleep Operation
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Airflow Direction Control
˚C To ˚F Swtiching Button
˚C / ˚F
-4-
Product Specifications
1. LM-1830C2L/M
Operation A-Unit B-Unit
A-Unit + B-Unit Remarks
Item Unit Only Only
-5-
2. LM-1830H2L/M
Operation A-Unit B-Unit
A-Unit + B-Unit Remarks
Item Unit Only Only
-6-
3. LM-2430C2L/M
Operation A-Unit B-Unit
A-Unit + B-Unit Remarks
Item Unit Only Only
-7-
4. LM-2430H2L/M
Operation A-Unit B-Unit
A-Unit + B-Unit Remarks
Item Unit Only Only
-8-
Dimensions
1. Indoor Unit
Left rear piping Right rear piping Left rear piping Right rear piping
80mm A A
Center Center
20mm
20mm
A A
50mm
ø70mm ø70mm
ø70mm ø70mm
MODEL
LM-1830C2L/M, LM-1830H2L/M LM-2430C2L/M, LM-2430H2L/M
DIM
W mm 802 888
H mm 262 287
D mm 165 170
-9-
2. Outdoor Unit
L1
D
L2
Gas side
L9 L10 L10L10
L3
3-Way valve
H
Liquid side
2-Way valve
L6 L5 L7 L8
L4
MODEL
LM-1830C2L/M, LM-1830H2L/M, LM-2430C2L/M, LM-2430H2L/M
DIM
W mm 870
H mm 655
D mm 320
L1 mm 370
L2 mm 25
L3 mm 630
L4 mm 25
L5 mm 546
L6 mm 160
L7 mm 160
L8 mm 64
L9 mm 76.5
L10 mm 50
- 10 -
Refrigeration Cycle Diagram
1. LM-1830C2L/M, LM-2430C2L/M (Cooling only models)
LIQUID SIDE
CAPILLARY TUBE
2-WAY VALVE
HEAT HEAT
EXCHANGER EXCHANGER
(EVAPORATOR) (CONDENSER)
A-UNIT B-UNIT
COMPRESSOR
GAS SIDE B
3-WAY VALVE
COMPRESSOR
A
COOLING
HEATING
COMPRESSOR-A
DEICE
4-WAY
VALVE
3-WAY COMPRESSOR-B
HEAT VALVE
EXCHANGER
4-WAY
VALVE
A-UNIT B-UNIT HEAT
EXCHANGER
CAPILLARY TUBE
- 11 -
Wiring Diagram
1. INDOOR UNIT: LM-1830C2L/M, LM-1830H2L/M, LM-2430C2L/M, LM-2430H2L/M
FORCED
OPERATION
SW01F
AUTO
RESTART
CN-MOTOR
REMOTE
CONTROL
MOTOR
CN-TH
THERMISTOR
CN-POWER
CN-U/D
STEP
MOTOR
RD
BR
BK
BL
CN-DISP1
2. OUTDOOR UNIT
• LM-1830C2L/M • LM-1830H2L/M
• LM-2430C2L/M • LM-2430H2L/M
BK
BK T/B1 BK BK T/B1 BK
BK BK
MOTOR BK BK
BK BK MOTOR
OR OR
A 4-WAY
B 4-WAY
YL YL
CAPACITOR OR BK CAPACITOR OR BK
H C F H C F BK BK
CAPACITOR
RD BK
CAPACITOR
R BR RD BK
S R R R BR
S
"A" "B" "A" "B"
COMP COMP YL COMP COMP YL
THERMISTOR
C C S C S
BK C
BK BL YL
OLP
OLP
OLP
OLP
BL RD BL RD
TRANS- TRANS-
FORMER FORMER
CN-SV CN-SV CN-TH1
RY-COMP A
RY-COMP B
RY-COMP A
RY-COMP B
CN-TRANAS
CN-TRANAS
4 4
RY-FAN1
4 4
RY-FAN1
RY-SV3
RY-SV4
3 3 MAIN DC 3 3 MAIN DC
PCB ASSY PCB ASSY
FUS250V 2.5A
FUS250V 2.5A
FUS250V 2.5A
BK BL BK BL
FUS250V 2.5A
FUS250V 2.5A
FUS250V 2.5A
FUS250V 2.5A
BK BK
GN/YL BK GN/YL BK
RD BK BR BL OR BK BR BL RD BK BR BL OR BK BR BL
C G V S
PILLAR PILLAR
C G V S C G V S C G V S
TERMINAL TERMINAL
L1 L2 L1 L2
TO INDOOR UNIT TO INDOOR UNIT
C G V S C G V S C G V S C G V S
MAIN MAIN
POWER RD BK BR BL RD BK BR BL POWER RD BK BR BL RD BK BR BL
A INDOOR B INDOOR A INDOOR B INDOOR
- 12 -
Operation Details
1. MAIN UNIT FUNCTION
• DISPLAY
1) C/O Model
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on)
Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled.
2) H/P Model
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on)
Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled
Defrost Indicator
• Off except when hot start during heating mode operation or while in defrost control
-13-
• While in compressor off, the indoor fan repeats low airflow speed and pause.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidifica-
tion operation and 4-min compressor off repeat.
Compressor ON Temp. ➲ Setting Temp+0.5°C
Compressor OFF Temp. ➲ Setting Temp-0.5°C
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
-14-
■ Fuzzy Operation (C/O Model)
• According to the temperature set by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting
temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on.
Compressor ON Temp ➲ Setting Temp + 0.5°C
Compressor OFF Temp ➲ Setting Temp + 0.5°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temp at that time.
26°C ≤ Intake Air Temp ➲ 25°C
24°C ≤ Intake Air Temp < 26°C ➲ Intake Air Temp + 1°C
22°C ≤ Intake Air Temp < 24°C ➲ Intake Air Temp + 0.5°C
18°C ≤ Intake Air Temp < 22°C ➲ Intake Air Temp
Intake Air Temp<18°C ➲ 18°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the
temperature.
-15-
2) Fuzzy Operation for Dehumidification
• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more below
the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor
is turned on.
Compressor ON Temp ➲ Setting Temp + 0.5°C
Compressor OFF Temp ➲ Setting Temp+0.5°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temp at that time.
26°C ≤ Intake Air Temp ➲ 25°C
24°C ≤ Intake Air Temp<26°C ➲ Intake Air Temp+1°C
22°C ≤ Intake Air Temp<24°C ➲ Intake Air Temp+0.5°C
18°C ≤ Intake Air Temp<22°C ➲ Intake Air Temp
Intake Air Temp<18°C ➲ 18°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in
dehumidification operation.
■ On-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues.
-16-
■ Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
• If the appliance is on pause at the time set by the timer, the pause continues.
-17-
■ Auto Restarting Operation
• When the power is restored after a sudden power failure while in appliance operation, the mode before the
power failure is kept on the memory and the appliance automatically operates in the mode on the memory.
• The slide switch on the main unit of the appliance should be on the Auto Restarting position in order that the
Auto Restarting operation is available.
• Operation Mode that is kept on the memory
- State of Operation ON/OFF
- Operation Mode/Setting Temp/Selected Airflow Speed
- Sleep Timer Mode/Remaining Time of Sleep Timer (unit of hour)
FORCED
OPERATION
AUTO
RESTART
REMOTE
CONTROL
Slide Switch
-18-
■ Remote Control Operation Mode
• When the remote control is selected by the slide switch on the main unit, the appliance operates according to
the input by the remote control.
-19-
Display Function
1. Heating Model 2. Cooling Model
Operation Indicator Operation Indicator
Self-diagnosis Function
■ Error Indicator
• The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
• Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
• If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code 12, be sure to pull out power cord and then re-insert.
• Having or not of error code is different from Model.
-20-
Installation
More than
2. Outdoor unit 5 cm
More than eye-level
• If an awning is built over the unit to prevent
direct sunlight or rain exposure, be careful that
heat radiation from the condenser is not
restricted.
• There should not be any animals or plants More than 10 cm More than 10 cm
which could be affected by hot air discharged.
• Ensure the spaces indicated by arrows from
the wall, ceiling, fence, or other obstacles.
More than 70 cm
- 21 -
2) Indoor Unit Installation
The mounting wall should be strong and solid
enough to protect it from the vibration. Installation Plate
2. Drill the piping hole with 70mm dia. holecore The lower left and the right side of
drill. Installation Plate
• Line according to the arrows marked on lower
the left and the rght side of the Installation Plate.
The meeting point of the extended line is the LM-1830C2L/M, LM-1830H2L/M
center of the hole.
Left rear piping Right rear piping
• Drill the piping hole at either the right or the left
and the hole should be slightly slant to the out- 80mm
door side.
20mm
20mm
50mm
ø70mm ø70mm
LM-2430C2L/M, LM-2430H2L/M
A A
ø70mm ø70mm
Wall
Indoor Outdoor
5~7mm
- 22 -
(2) Piping and Drainage of Indoor Unit
Pipe
2. Remove burrs.
• Remove burrs from cut edges of pipes. Reamer
• Turn the pipe end toward down to avoid the
metal powder entering the pipe.
Caution:
If burrs are not removed, they may cause a gas Point down
leakage.
when the flare nuts are removed from the indoor Bar
Cone
unit, as some gas is charged to prevent the
inside of the pipe from rusting.
• Fit the copper pipe end into the Bar of flare tool
about 0~0.5mm higher. (See illustration) Copper pipe Clamp handle Red arrow mark
• Flare the pipe ends.
- 23 -
2) Connection of Pipings
Installation plate
1. Remove the installation plate
• Pull the two '∆' marked portion of bottom of the
chassis and pull the installation plate out of chas-
sis. Pull
- 24 -
6. Indoor unit installation.
• Hook the indoor unit onto the upper position of
the installation plate. (Engage the two hooks of
the rear top of the indoor unit with the upper
edge of the installation plate.) Connecting
Ensure the hooks are properly seated on the cable
installation plate by moving it in left and right.
Drain hose
Plastic bands
CAUTION: Take care to arrange the pipings, Insulation material
drain hose and cables as the right
upper picture for inserting it into the
indoor unit and refixing the tubing
holder easily.
- 25 -
9. Set the pipings and the connecting cable to
the back of the chassis with the tubing
holder.
• Hook the edge of tubing holder to tap on chas-
sis and push the bottom of tubing holder to be
engaged in the bottom of chassis.
Drain hose
Taping
Piping
Tubing holder
1 Hook
2 Push
Drain hose
- 26 -
(3) Connecting Pipings and the cable to Outdoor unit
- 27 -
Connection of the cable
1. Remove the cover control from the unit by Outdoor unit
loosening the screw.
Terminal block
Over 5mm
A-UNIT B-UNIT
L1 L2 C G V S C G V S
Holder for
power supply
cord
Power Source
208/230V AC Connecting cable(Low voltage) Power supply
(High voltage) cable
Cover control
C G V S C G V S
Connecting
Terminal BLOCK Terminal BLOCK
cable
Indoor A-UNIT Indoor B-UNIT
2. Dismount caps on the conduit panel.
3. Temporarily mount the conduit tubes on the conduit CAUTION
panel.
4. Connect the wires to the terminals on the control The power cable connected to the outdoor unit
board individually as the following. should be complied with the following specifications.
5. Secure the cable onto the control board with the (UL recognized and CSA certified)
holder (clamper).
6. Ground the unit in accordance with local codes. AWG 12
7. Refix the cover control to the original position with
the screw.
8. Use lock nuts to secure the conduit tubes.
NOTE
NOTE GN
/YL
1. Separately wire the high and low voltage line.
20
mm
2. Use heat-proof electrical wiring capable of
withstanding temperature up to 167˚F.
3. Use outdoor and waterproof connection cable rated
more than 300V for the connection between indoor The connecting cable connected to the indoor and
and outdoor unit. (For example, Type SJO-WA) outdoor unit should be complied with the following
specifications. (UL recognized and CSA certified)
AWG 18
WARNING
WARNING
• Be sure to comply with local codes while running the
wire from the indoor unit to the outdoor unit(size of wire
and wiring method, etc). GN
/YL
• Every wire must be connected firmly.
• No wire should be allowed to touch refrigerant tubing, 20
mm
the compressor or any moving parts.
- 28 -
Connection method of the connecting
cable(Example)
(1) Dismount two-caps on the conduit panel.
(2) Make a hole appropriate for the passage of connec- Terminal
block
tion cable through on cap by tool.
(for low voltage line)
(3) Pass the connecting cable through the hole. Clamp cord
(4) Properly connect the cable on the terminal block. G
(5) Fix the connection cable with clamp cord provided on Lock nut Cap(Reuse)
the unit not to have strain at the terminal when the
Hole
connection cable is pulled outside up to a 35 pound (for low voltage line)
weight. Cap(Remove)
(6) Wind the vinyl tape round the connecting cable for Taping
sealing between the surface of the connection cable (for sealing)
and cap. Power supply line Conduit panel Low voltage line
(7) Mount the taped part of cable on the cap. (1ø, 230/208V) (connecting cable)
(8) Finally, mount the holed cap with the wound cable on
the conduit panel. High voltage
WARNING Solid wire
Loose wiring may cause the terminal to overheat or
Strip 25mm(15/16")
result in unit malfunction. A fire hazard may also exist. Loop
Therefore, be sure all wiring is tightly connected.
Connecting cable
- 29 -
CAUTION
CAUTION
If a power plug is not to be used, provide a circuit breaker between power source and the unit as shown below.
Air
Conditioner Circuit Breaker Model Power source Fuse or breaker
Capacity
Use a circuit
breaker or time 18K 1ø,230/208V 15A
delay fuse. 24K 1ø,230/208V 20A
WARNING
• Be sure to refer to the wiring diagram label inside the
cover control and carry out the correct field wiring.
Wrong wiring can cause the unit to misoperate to result
in a fire hazard.
• Check local electrical codes and any specified wiring
instructions or limitations.
Connecting cable
- 30 -
(4) Checking the drainage (5) Form the piping
1. To remove the front panel from the indoor unit, 1. Form the piping by wrapping the connecting por-
remove the front panel from the indoor unit cabi- tion of the indoor unit with insulation material and
net. secure it with two kinds of vinyl tapes.
■ Set the air direction louvers up-and-down to the ■ If you want to connect an additional drain hose, the
position(horizontally) by hand. end of the drain outlet should be routed above the
■ Remove the securing screws that retain the front ground. Secure the drain hose appropriately.
panel. Pull the lower left and right sides of the grille
toward you and lift it off. 2. In cases where the outdoor unit is installed below
(9K Btu models: 2EA, the indoor unit perform the following.
12K Btu models: 3EA) ■ Tape the piping, drain hose and connecting cable
from down to up.
■ Secure the tapped piping along the exterior wall
using saddle or equivalent
3. Drain piping
■ The drain hose should point downward for easy Seal a small opening
around the pipings
drain flow. with gum type sealer.
Downward slope Trap
- 31 -
(6) Air Purging of the Pipings and indoor unit
The air which contains moisture remaining in the is refrigeration cycle may cause a malfunction on the
compressor.
1. Confirm that both the liquid side valve and the gas side valve are set to the closed position.
2. After connecting the piping, check the joints for gas leakage with gas leak detector.
3. Remove the service port nut, and connect the gauge manifold and the vacuum pump to the service port
by the charge hose.
4. Vacuum the indoor unit and the connecting pipes until the pressure in them lowers to below-76cmHg.
5. Disconnect the charge hose and fit the nut to the service port.
(Tightening torque: 1.8kg.m)
6. Remove the valve stem nuts, and fully open the stems of the 2-way and 3-way valves with a hexagon
wrench.
7. Tighten the valve stem nuts of the 2-way valve and 3-way valve.
Gas side
3-way
valve Closed
Vacuum pump
OPEN CLOSE
- 32 -
(7) Maximum Length of Pipe and Freon Extra Charge
LM-1830C2L/M
7.5 7 15 7 15 20
LM-1830H2L/M
LM-2430C2L/M
7.5 7 15 7 15 20
LM-2430H2L/M
B(Length)
INDOOR UNIT
A(Height)
OUTDOOR UNIT
C(Height)
INDOOR UNIT
D(Length)
- 33 -
(8) Test running
Discharge air
- 34 -
Operation
(1) Name and Function-Remote Control (Door Closed)
Remote Control
Signal transmitter
Transmits the signals
to the room air conditioner.
Signal transmitter
1 START/STOP BUTTON
Operation starts when this button is pressed and stops
when the button is pressed again.
5 JET COOL
Used to start or stop the speed
Flip-up door
cooling. (Speed cooling operates
(closed)
super high fan speed in cooling mode.)
2
-35-
(2) Name and Function-Remote Control (Door Opened)
Remote Control
Signal transmitter
Transmits the signals
to the room air conditioner.
Signal transmitter
1 ON/OFF TIMER BUTTONS
Used to set the time of starting and stopping operation.
7 ˚C TO ˚F SWITCHING BUTTON
8 RESET BUTTON
Used prior to resetting time or after replacing batteries.
-36-
Disassembly of the parts (Indoor unit)
Warning :
Disconnect the unit from power supply before mak-
ing any checks.
Be sure the power switch is set to “OFF”.
Screw
Motor
Conductor
Sensor
Conductor
Step Motor
Conductor
- 37 -
2. To remove the Control Box.
• Remove securing screws.
• Pull the control box out from the chassis care-
fully.
- 38 -
2-way Valve (Liguid Side) 3-way Valve (Gas Side)
Valve cap
Hexagonal wrench
(4mm) Open position
Flare nut Flare nut Closed position
Open position
Closed position Pin
To To
piping piping Service Service
connection connection port cap port
To outdoor unit To outdoor unit
- 39 -
(1) Pumping down
Gas side
Open
3-Way
valve
manifold gauge
Low-handle
(CLOSE) Hi- handle
(CLOSE)
• Procedure
1. Confirm that both the gas side and liquid side 6. Operate the air conditioner at the cooling cycle
valves are set to the open position. and stop it when the gauge indicates 1kg/cm g.2
- Remove the valve stem caps and confirm that 7. Immediately set the gas side valve to the closed
the valve stems are in the raised position. position.
- Be sure to use a hexagonal wrench to operate - Do this quickly so that the gauge ends up indi-
the valve stems. cating 1kg/ g.
2. Operate the unit for 10 to 15 minutes. 8. Disconnect the charge set, and mount the liquid
3. Stop operation and wait for 3 minutes, then con- side and gas side valve caps and the service
nect the manifold gauge to the service port of port nut.
the gas side valve. - Use torque wrench to tighten the service port
- Connect the hose of the gauge with the push nut to a torque of 1.8kg.m.(4.2kg.m/5.5kg.m)
pin to the service port. - Be sure to check for gas leakage.
4. Air purging of the charge hose. 9. Apply steps from 1 to 8 to each unit (A-unit, B-
- Open the Low-handle valve on the gauge unit) by the same method.
slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.
- 40 -
(2) Evacuation
(All amount of refrigerant leaked)
Gas side
Open
3-Way
valve
manifold gauge
Vacuum pump
Low-
handle
(OPEN) Hi- handle
(CLOSE)
• Procedure
1. Confirm that both the liguid side valve and gas 6. Disconnect the charge hose from the vacuum
side valve are set to the opened position. pump.
2. Connect the vaccum pump to the center hose of - Vacuum pump oil.
the manifold gauge. If the vacuum pump oil becomes dirty or deplet-
3. Connect the service port of the gas side valve to ed,replenish as needed.
the low side of the gauge. 7. Mount the valve caps and the service port caps.
4. Evacuation for approximately one hour. 8. Apply steps from 1 to 7 to each unit (A-unit, B-
- Confirm that the gauge needle has moved unit) by the same method.
toward-76 cmHg (vacuum of 4 mmHg or less).
5. Close the Low handle of the gauge turn off the
vacuum pump, and confirm that the gauge nee-
dle does not move(approximately 5 minutes
after turning off the vacuum pump).
- 41 -
(3) Gas Charging
(After Evacuation)
Gas side
Open
3-Way
valve
Low-handle
Check valve (OPEN) Hi- handle
(CLOSE)
• Procedure
1. Connect the gauge to the charging cylinder.
- Connect the charge hose which you disconnect- This is different from previous procedures.
ed from the vacuum pump to the valve at the Because you are charging with liquid refrigerant
bottom of the cylinder. from the gas side, absolutely do not attempt to
- If you are using a gas cylinder, also use a scale charge with larger amounts of liquid refrigerant
and reverse the cylinder so that the system can while operating the air conditioner.
be charged with liquid.
2. Purge the air from the charge hose. - Stopping partway will allow the gas to be dis-
- Open the valve at the bottom of the cylinder and charged.
press the check valve on the charge set to - If the system has been charged with liquid
purge the air. (Be careful of the liquid refriger- refrigerant while operating the air conditioner
ant). The procedure is the same if using a gas turn off the air conditioner before disconnecting
cylinder. the hose.
3. Open the low handle on the gauge and charge 5. Mount the valve stem nuts and the service port
the system with liquid refrigerant. nut.
- If the system can not be charged with the speci- - Use torque wrench to tighten the service port
fied amount of refrigerant, it can be charged nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.)
with a little at a time (approximately 150g each - Be sure to check for gas leakage.
time) while operating the air conditioner in the 6. Apply steps from 1 to 5 to each unit (A-unit, B-
cooling cycle; however, one time is not suffi- unit) by the same method.
cient, wait approximately 1 minute and then
repeat the procedure(pumping down-pin).
4. Immediately disconnect the charge hose from
the gas side valve's service port. - 42 -
Cycle Troubleshooting Guide
Trouble analysis
1. Check temperature difference between intake and discharge air and operating current.
Temp. Difference
Temp. difference : approx. 8°C Refrigerant leakage
Current : less than 80% of Clog of refrigeration cycle
rated current Defective compressor
Operating Current
Temp. difference : less than 8°C
Current : over the rated Excessive amount of refrigerant
current
Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
Notice:
1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition.
2
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
- 43 -
Electronic Parts Troubleshooting Guide
1. Product does not operate at all.
(* Refer to Electronic Control Device drawing and Schematic diagram.)
Turn off Main Power
(After 10 seconds)
NO YES
Check the voltage of power(About AC 220V/AC240V, 60Hz) Primarily, the operating condition of Micom is OK.
- 44 -
2. The product is not operate with the remote control.
While the compressor has been stopped, the compressor does not
operate owing to the delaying function for 3 minutes after stopped.
Cause by the remote control Caused by other parts except the remote control
Check the connecting circuit between the remote con- Check point
troller MICOM (No. ) - R17(2Ω) - IR LED - Q1 -
R16(2.2KΩ). • Check the connecting circuit between PIN -
R01L(1K) - C01L(680PF) - MICOM PIN
• Check Receiver Ass'y
- 45 -
3. When cooling does not operate
When the sensor circuit for indoor temperature and connector are in bad
connection or are not engaged, Compressor/Outdoor Fan is stopped.
- 46 -
4. When indoor Fan does not operate.(or "ON/OFF" led of display blinks 8 times)
If it is opened If it is shorted
- 47 -
5. When Vertical Louver does not operate.
• Confirm that the Vertical Louver is normally geared with the shaft of
Stepping Motor.
• If the regular torque is detected when rotating the Vertical Louver with
hands Normal
• Confirm the assembly conditions that are catching and interfering parts
in the rotation radial of the Vertical Louver
- 48 -
6. When Heating does not operate
In heating Mode, the indoor fan operates in case the pipe temperature
is higher than 28°C.
-49-
7. Outdoor unit does not operate at all.
8. Communication error
• The control data can be transmitted or received between indoor and outdoor unit with one signal cable.
• If the data be disturbed by any noise level and misconnection, the unit will be operated incorrectly. In this
case, the indoor unit blinks the operation and operation LED on display and indoor fan, outdoor fan, COMP
are not operated.
• The unit can be reoperated by On/Off control of Remocon.
-50-
Electronic Control Device
1. Indoor
• MAIN P.C.B ASM
- 51 -
2. Outdoor
• MAIN P.C.B ASM
-52-
3. Display Ass'y
- 53 -
Schematic Diagram
1. Indoor
- 54 -
2. Outdoor
-55-
131410 733010
359011
152313 342800
268712
354210
267110 135311
159901
1. Indoor Unit (LM-1830C2L/M, LM-1830H2L/M)
- 56 -
135312
35211B 346812
263230
352150
146811
135511
152302
Exploded View and Replacement Parts List
249951 268714
Parts List-Indoor Unit (LM-1830C2L/M, LM-1830H2L/M)
LOCATION PART NO.
DESCRIPTION REMARKS
NO. LM-1830C2L LM-1830C2M LM-1830H2L LM-1830H2M
131410 CHASSIS ASSY 3141A20001D 3141A20001B 3141A20001D 3141A20001B R
135311 GRILLE ASSY, DISCHARGE(INDOOR) 3531A10005N 3531A10005P 3531A10005N 3531A10005P R
135312 GRILLE ASSY, FRONT 3531A10001Z 3531A10051R 3531A10001Y 3531A10051Q R
135511 COVER ASSY, CONTROL(INDOOR) 3550AR3724U 3550AR3724U 3550AR3724U 3550AR3724U R
146811 MOTOR ASSY, STEP 4681AR2727H 4681AR2727H 4681AR2727H 4681AR2727H R
152302 FILTER(MECH), A/C 5230AR2630A 5230AR2630A 5230AR2630A 5230AR2630A R
152313 DEODORIZER 5231AR2412T - 5231AR2412T - Only in CND/Not in HCI
159901 VANE,HORIZONTAL 5990AR7225D 5990AR7225D 5990AR7225D 5990AR7225D R
249951 CONTROL BOX ASSY, INDOOR 4995A20149D 4995A20149D 4995A20149C 4995A20149C R
263230 THERMISTOR ASSY 6323A20003A 6323A20003A 6323A20003A 6323A20003A R
267110 REMOTE CONTROLLER ASSY 6711A20039M 6711A20039M 6711A20039N 6711A20039N R
268712 PWB(PCB)ASSY, DISPLAY 6871A30009C 6871A30009C 6871A30009C 6871A30009C R
268714 PWB(PCB)ASSY, MAIN 6871A10035K 6871A10035K 6871A10035J 6871A10035J R
342800 BEARING 3H02821B 3H02821B 3H02821B 3H02821B R
346812 MOTOR ASSY, DC 4681AR2295G 4681AR2295G 4681AR2295G 4681AR2295G R
35211B TUBE ASSY, TUBING 5211AR7288A 5211AR7288A 5211AR7288A 5211AR7288A R
352150 HOSE ASSEMBLY, DRAIN 5251AR2575A 5251AR2575A 5251AR2575A 5251AR2575A R
354210 EVAPORATOR ASSY, FIRST 5421AR6176A 5421AR6176A 5421AR6176A 5421AR6176A R
359011 FAN ASSY, CROSS FLOW 5901AR6141A 5901AR6141A 5901AR6141A 5901AR6141A R
733010 PLATE ASSY, INSTALL 3300A10002A 3300A10002A 3300A10002A 3300A10002A R
- 57 -
131410 733010
359011
152313 342800
268712
354210
267110 135311
159901-1
2. Indoor Unit (LM-2430C2L/M, LM-2430H2L/M)
- 58 -
135312
35211B 346812
263230
352150
159901-1 146811
135511
152302
249951 268714
Parts List-Indoor Unit (LM-2430C2L/M, LM-2430H2L/M)
LOCATION PART NO.
DESCRIPTION REMARKS
NO. LM-2430C2L LM-2430C2M LM-2430H2L LM-2430H2M
131410 CHASSIS ASSY 3141A20003B 3141A20003D 3141A20003B 3141A20003D R
135311 GRILLE ASSY, DISCHARGE(INDOOR) 3531A10023W 3531A10023X 3531A10023W 3531A10023X R
135312 GRILLE ASSY, FRONT 3531A10024K 3531A10098B 3531A10024K 3531A10098A R
135511 COVER ASSY, CONTROL(INDOOR) 3550A30035X 3550A30035X 3550A30035X 3550A30035X R
146811 MOTOR ASSY, STEP 4681AR2727H 4681AR2727H 4681AR2727H 4681AR2727H R
152302 FILTER(MECH), A/C 5230A20004A 5230A20004A 5230A20004A 5230A20004A R
152313 DEODORIZER 5231AR2412T - 5231AR2412T - Only in CND/Not in HCI
159901-1 VANE, HORIZONTAL 5990A30006B 5990A30006B 5990A30006B 5990A30006B R
159901-2 VANE, HORIZONTAL 5990A30007B 5990A30007B 5990A30007B 5990A30007B R
249951 CONTROL BOX ASSY, INDOOR 4995A20143L 4995A20143L 4995A20143K 4995A20143K R
263230 THERMISTOR ASSY 6323A20003A 6323A20003A 6323A20003A 6323A20003A R
267110 REMOTE CONTROLLER ASSY 6711A20039M 6711A20039M 6711A20039N 6711A20039N R
268712 PWB(PCB)ASSY, DISPLAY 6871A30009E 6871A30009E 6871A30009E 6871A30009E R
268714 PWB(PCB)ASSY, MAIN 6871A10035L 6871A10035L 6871A10035M 6871A10035M R
342800 BEARING 3H02821B 3H02821B 3H02821B 3H02821B R
346812 MOTOR ASSY, DC 4681AR2295H 4681AR2295H 4681AR2295H 4681AR2295H R
35211B TUBE ASSY, TUBING 2H02449J 2H02449J 2H02449J 2H02449J R
352150 HOSE ASSEMBLY, DRAIN 5251AR2575A 5251AR2575A 5251AR2575A 5251AR2575A R
354210 EVAPORATOR ASSY, FIRST 5421A20031G 5421A20031G 5421A20031G 5421A20031G R
359011 FAN ASSY, CROSS FLOW 5901AR6141C 5901AR6141C 5901AR6141C 5901AR6141C R
733010 PLATE ASSY, INSTALL 1H00843A 1H00843A 1H00843A 1H00843A R
- 59 -
554030
738290 738290 738281
137213
SER
INST OW VIC
ALLA NE R E
TION 'S M MAN
MANU A NU UAL
AL AL
435512
349600
- 60 -
435511
435311
649950
554160
552203-1
552203-3
552203-2
430410
Parts List-Outdoor Unit (LM-1830C2L/M, LM-2430C2L/M)
PART NO.
LOCATION NO. DESCRIPTION REMARKS
LM-1830C2L/M LM-2430C2L/M
137213 PANEL ASSY, REAR 3720AP0003F 3720AP0003F R
261704 TRANSFOMER, POWER 6171AQ3198A 6171AQ3198A R
268716 PWB(PCB)ASSY, MAIN(OUTDOOR) 6871A10043B 6871A10043B R
430410 BASE ASSY, OUTDOOR 3041AP2741G 3041AP2741G R
435311 GRILLE ASSY, DISCHARGE(OUTDOOR) 3530A20007B 3530A20007B R
435511 COVER ASSY, CONTROL(OUTDOOR) 3551A10003K 3551A10003K R
437210 PANEL ASSY, FRONT SUB 1A00197C 1A00197C R
447910 BARRIER ASSY, OUTDOOR 4791A30004A 4791A30004A R
546810 MOTOR ASSY, AC 4681A20008D 4681A20008D R
349600 MOUNT, MOTOR 4960AP1361A 4960AP1361A R
552203-1 VALVE, SERVICE 2A00393S 2H01890D R
552203-2 VALVE, SERVICE 2A00393K 2H01890Q R
552203-3 VALVE, SERVICE 2H02479D 2H02479D R
554030 CONDENSER ASSY, BEND 5403A20049D 5403A10009F R
554160 COMPRESSOR ASSY, SET 2520UKAK2AA 2520UKRK2AA R
559010 FAN ASSY, PROPELLER 1A00195B 1A00195B R
649950 CONTROL BOX ASSY, OUTDOOR 4995AP2701U 4995AP2701T R
W0CZZ-1 CAPACITOR, DRAWING 6120AR2194B 6120AR2194B R
W0CZZ-2 CAPACITOR, DRAWING 6120AR2194S 6120AR2194S R
3828A20093B 3828A20093B CND
738290 OWNER'S MANUAL 3828A20093V 3828A20093V CND
3828A20093D 3828A20093D HCI
3828A20094B 3828A20094B CND
738290 INSTALLATION MANUAL 3828A20094C 3828A20094C HCI
3828A20202D 3828A20202D CND
738281 SERVICE MANUAL 3828A20097A 3828A20097A
- 61 -
554030 137213-1
738290 738290 738281 437212
SER
INST OW VIC
ALLA NE R E
TION 'S M MAN
MANU A NU UAL
AL AL 137213-2
435512
349600
- 62 -
435511
435311
649950
554160
552202
552203-1
561410-1
552203-3
561410-2
552203-2
430410
Parts List-Outdoor Unit (LM-1830H2L/M, LM-2430H2L/M)
PART NO.
LOCATION NO. DESCRIPTION REMARKS
LM-1830H2L/M LM-2430H2L/M
137213-1 PANEL ASSY, SIDE-L 1A00201D 1A00201D R
137213-2 PANEL ASSY, SIDE-R 3A02284M 3A02284M R
43721 GRILLE, REAR 1A00207B 1A00207B
261704 TRANSFOMER, POWER 6171AQ3198A 6171AQ3198A R
268716 PWB(PCB)ASSY, MAIN(OUTDOOR) 6871A10043A 6871A10043A R
430410 BASE ASSY, OUTDOOR 3041AP2741G 3041AP2741G R
435311 GRILLE ASSY, DISCHARGE(OUTDOOR) 3530A20007B 3530A20007B R
435511 COVER ASSY, CONTROL(OUTDOOR) 3551A10003L 3551A10003L R
437210 PANEL ASSY, FRONT SUB 1A00197C 1A00197C R
447910 BARRIER ASSY, OUTDOOR 4791A30004A 4791A30004A R
546810 MOTOR ASSY, AC 4681A20008D 4681A20008D R
349600 MOUNT, MOTOR 4960AP1361A 4960AP1361A R
552203-1 VALVE, SERVICE 2A00393S 2H01890D R
552203-2 VALVE, SERVICE 2A00393K 2H01890Q R
552203-3 VALVE, SERVICE 2H02479D 2H02479D R
554030 CONDENSER ASSY, BEND 5403A20049B 5403A10009D R
554160 COMPRESSOR ASSY, SET 2520UKAK2AA 2520UKRK2AA R
559010 FAN ASSY, PROPELLER 1A00195B 1A00195B R
561410-1 COIL ASSY, REVERSING 6141AR3509C 6141AR3509C R
561410-2 COIL ASSY, REVERSING 6141AR3509D 6141AR3509D R
649950 CONTROL BOX ASSY, OUTDOOR 4995AP2701S 4995AP2701R R
W0CZZ-1 CAPACITOR, DRAWING 6120AR2194B 6120AR2194B R
W0CZZ-2 CAPACITOR, DRAWING 6120AR2194S 6120AR2194S R
3828A20093B 3828A20093B CND
738290 OWNER'S MANUAL 3828A20093V 3828A20093V CND
3828A20093D 3828A20093D HCI
3828A20094B 3828A20094B CND
738290 INSTALLATION MANUAL 3828A20094C 3828A20094C HCI
3828A20202D 3828A20202D CND
738281 SERVICE MANUAL 3828A20097A 3828A20097A
- 63 -
June, 2002
P/No.: 3828A20097A Printed in Korea