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    of 7

    Problem To perform a quality control analysis on fifty

    batches of semiconductor wafers to determine


    whether the wafer thickness (measured in
    microns) is within control limits
    Quality Control Data

    Semiconductor Thickness (microns)


    Batch Wafer-1 Wafer-2 Wafer-3 Wafer-4 Wafer-5 Wafer-6 Wafer-7
    Batch-1 621 615 630 625 623 624 629
    Batch-2 623 632 633 619 635 629 632
    Batch-3 615 623 629 634 634 617 629
    Batch-4 629 622 638 624 622 629 618
    Batch-5 623 626 625 621 621
    Batch-6 627 623 623 617 624 626 624
    Batch-7 616 627 628 622 623 626 625
    Batch-8 629 623 627 623 631 625 622
    Batch-9 622 612 615 618 624 634 617
    Batch-10 623 626 622 629 617 626 621
    Batch-11 621 626 629 632 622 629 636
    Batch-12 624 635 618 630 625 627 623
    Batch-13 628 633 627 633
    Batch-14 627 625 627 621 621 630 625
    Batch-15 619 627 618 622 622 631
    Batch-16 623 626 625 628 630 622 625
    Batch-17 627 630 623 627 627 632 625
    Batch-18 631 623 620 621
    Batch-19 612 627 627 623 616 624 625
    Batch-20 615 623 624 621 631 629 629
    Batch-21 626 627 622 619 627 623 620
    Batch-22 626 617 635 623
    Batch-23 624 623 627 631 624 623 624
    Batch-24 621 630 618 626 625 624
    Batch-25 629 626 615 630 621 619 616
    Batch-26 614 620 630 624 622 626 627
    Batch-27 632 632 632 627 626 629 631
    Batch-28 618 621 625 622
    Batch-29 620 625 614 628 625 625 622
    Batch-30 630 625 630 621 616 622 630
    Batch-31 629
    Batch-32 624 626 628 631 635 624 624
    Batch-33 630 629 637 637 626 628 631
    Batch-34 624 624 634 621 626 622 623
    Batch-35 618 617 612 619 619 621 622
    Batch-36 619 628 613 622 627 625 624
    Batch-37 627 628 624 620 634 627 624
    Batch-38 627 622 628 625 628 619 625
    Batch-39 624 630 621 618 627 628 624
    Batch-40 618 623 629 623
    Batch-41 624 625 629 622 619 635 633
    Batch-42 621 628 630 631 622 628 630
    Batch-43 629 625 628 636
    Batch-44 631 627 631 621 629 626 625
    Batch-45 623 626 622 628 625 615 627
    Batch-46 628 613 625 625 628 630 631
    Batch-47 624 631 629 623 622 630 625
    Batch-48 625 623 630 621 629 617 626
    Batch-49 618 611 616 615 621 620 619
    Batch-50

    Conclusion
    Six of the 50 machines are not operating with the control limits and will have to
    The following machines are creating wafers that are too thin: 9, 35, and 49. The
    machines are creating wafers that are too thick: 2, 27, and 50. The remaining 4
    are operating within control limits and do not have to be taken off the assembly
    time.
    Wafer-8 Wafer-9 Wafer-10
    620 629 628 10
    631 634 635 10
    615 620 624 10
    632 626 623 10
    626 623 620 8
    624 629 633 10
    632 629 619 10
    625 8
    611 615 617 10
    619 624 625 10
    628 622 618 10
    624 634 628 10
    621 626 615 7
    620 633 630 10
    633 624 630 9
    629 626 627 10
    620 634 621 10
    620 5
    620 625 627 10
    636 624 628 10
    627 622 624 10
    626 622 6
    621 617 633 10
    619 619 631 9
    631 631 629 10
    618 625 627 10
    630 635 632 10
    626 626 615 7
    618 626 620 10
    625 622 628 10
    618 616 618 4
    627 630 631 10
    626 620 624 10
    633 627 629 10
    617 618 621 10
    7
    627 613 9
    632 633 622 10
    622 621 628 10
    615 632 619 7
    631 618 635 10
    619 626 627 10
    615 633 6
    622 622 627 10
    626 628 626 10
    7
    629 623 626 10
    621 617 629 10
    7
    642 638 641 3

    mits and will have to be retuned.


    : 9, 35, and 49. The following
    50. The remaining 44 machines
    en off the assembly line at this
    Quality Control Limits
    Sample Size LCL UCL
    2 598.45 651.61
    3 610.56 639.49
    4 614.72 635.34
    5 616.87 633.19
    6 618.20 631.86
    7 619.10 630.95
    8 619.75 630.30
    9 620.26 629.79
    10 620.67 629.38
    11 621.00 629.06
    12 621.27 628.79
    13 621.51 628.55
    14 621.71 628.35
    15 621.88 628.18
    16 622.03 628.03
    17 622.16 627.90
    18 622.29 627.77
    19 622.38 627.67
    20 622.48 627.57
    21 622.58 627.48
    22 622.67 627.39
    23 622.74 627.32
    24 622.81 627.25
    25 622.87 627.19
    Average width of the sample size should fall between LCL and UCL

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