Calculation and Sizing Vertical Vessel Using CODEWARE®

Calculation And Sizing Vertical Vessel Using
CODEWARE® : Compress Build 8400
Prepared by :
Pangeran Rafli Pasha
www.linkedin.com/in/pangeranraflipasha
Pangeran Rafli Pasha Calculation And Sizing Vertical Vessel
www.linkedin.com/in/pangeranraflipasha CODEWARE® : Compress Build 8400
Tabel of Content
Tabel of Content.................................................................................................................................... 1
A. Information & Case Study ........................................................................................................... 2
B. Generate Base Case....................................................................................................................... 5
C. Resume ......................................................................................................................................... 25
D. Calculation Report ...................................................................................................................... 28
1
A. Information & Case Study
Information & Case Study
2
• Information
No. MARK QUANTITY SIZE (INCH) DESCRIPTION

1 N1 1 3 FLUID INLET
2 N2 1 6 GAS OUTLET
3 N3 1 3 LIQUID OUTLET
4 N4A 1 2 LG & LT CONNECTION
5 N4B 1 2 LG & LT CONNECTION
6 N5A 1 2 LEVEL TRANSMITTER
7 N5B 1 2 LEVEL TRANSMITTER
8 N6 1 2 LIQUID OUTLET
9 N7 1 HOLD SPARE NOZZLE
10 N8 1 HOLD SPARE NOZZLE
11 N9 1 2 PSV CONNECTION
12 N10 1 2 PRESSURE INDICATOR
13 M1 1 20 MANHOLE
3
DESIGN DATA
TEMPERATURE
DESIGN °F 160
OPERATING °F 80
PRESSURE
DESIGN PSIG 330
OPERATING PSIG 295
VESSEL DIAMETER (ID) MM/FT-IN 914.4 / 3-0
VESSEL LENGTH (T/T) MM/FT-IN 1828.8 / 6-0
WELD JOINT EFFICIENCIES :
SHELL 0.85
HEAD 1.00
SEISMIC AND WIND LOAD ASCE 7 (NOTE 11)
TYPE OF HEADS ELLIPSOIDAL 2:1
TYPE OF SUPPORT SKIRT
CONSTRUCTION MATERIAL CARBON STEEL
• Assumptions
- Vessel head 11 mm nominal thickness.
- Vessel Cylinder 12 mm nominal thickness.
- Support Skrit 8 mm nominal thickness.
- Support Skrit length 1500mm
- Corrosion allowance 3 mm
• Case Study
- Material of Vessel (SA-XXX ZZ)?
- Estimated Weight (Operating, Empty, Test)?
- Generate report of calculation!
4
B. Generate Base Case
Generate Base Case
5
1. Open the “Compress 8400” app.
2. Units can be set in the following options:
6
3. Input information about the equipment in “General Information”. Input Wind Code and
Seismic Code in “Code Requirements”. And design information in “Design
Requirements”.
4. Input the vessel section starting from the bottom of the “ellipsoidal head” according to
the information provided. Select on the left side of the monitor.
7
5. If the information on the tool insert matches the input, then select “Next” set “Head
Thickness”. Then click “OK”.
Match with
Information data
6. The display will be as follows:
8
7. Input the Cylinder and click "Next". Then input the length of the vessel minus 4 inches.
This is because the length used is tan-tan length. And on each ellipsoidal there is a
seam/straight flange of 2 inches. Set "Thickness".
Match with
Information data
9
8. Input Ellipsoidal Head and the display will be as follows.
9. Input “Nozzle” and adjust to “Information.”
10
10. If you input the wrong schedule, it will be corrected automatically.
11. Input the “Minimum distance” value using the reference from the PV book - Pressure
Vessel Handbook - Megyesy 10th page 128.
11
12. Rating can be seen in “Next” → “Nozzle Connection” → “OK” (See the following
image)
13. If the nozzle position is not correct, to make it easier, you can copy-paste the nozzle
and then move it to the other position.
12
14. If the Nozzle is in the Head section, select “Hillside”.
15. To add support input data according to the “information”.
13
16. Input the height (Overall Length) of the support and adjust the Nominal Thickness. And
to add base of skirt press “Attanch Base Ring” → Next→OK.
Match with
Information data
14
17. Press F11 or select this to view internals.
18. To add a tee select B16.9 Tee.
19. Click “Next”. Then “Attached To” the selected nozzle and click “Branch is Trunk
Connection”. Click OK.
15
20. Add a “Pipe” and set the length of the pipe in the “length” section. Then click OK.
21. To add a flange, select as shown in the following image:
22. Select the pipe outlet that you want to a “flange”. And select the flange type. Click
“OK”.
16
23. Do the same for the other Tee outlets and also the Elbow. Until you get the desired
result.
24. We will get a display like the following.
25. Next, we calculate the results of our work by pressing F3 or selecting it to be monitored.
17
26. There will be “warning” information in the calculation as shown in the following image:
(Press Esc to return to the initial display).
GAS OUTLET Nozzle MAWP (203,57 psi) is less than the design pressure (330,00
(N2) psi).
UG-37: Not adequately reinforced (Internal Pressure)
Nozzle MAP (296,88 psi) is less than the design pressure (330,00
psi).
* Suggested entry in the Nozzle Calculation Options dialog: Setting

the user specified limit of reinforcement to be within the spherical
portion of the head (4,0088 in) may produce a more economical
design.
MAN HOLE Nozzle is located on top of the parent component's longitudinal seam.
(M1) Move the longitudinal seam or activate the option switch "Through a
Category A Joint" in the nozzle dialog.
Nozzle MAWP (252,59 psi) is less than the design pressure (330,00
psi).
TEE Nozzle MAWP (293,41 psi) is less than the design pressure (330,00
psi).
18
27. For the “GAS OUTLET (N2)” and “MANHOLE (M1)” problems, in the MAWP
section, we can add “Reinforcing Pad” and make sure the input value is greater than the
minimum value.
28. For the problem of “MANHOLE (M1)” being in the longitudinal seam, we can move
it by adjusting its position.
19
29. For Tee problems, all nozzle and Tee components can be enlarged by pipe schedule.
30. Next, if the display looks like this, click on the option as shown in the following image,
then click “Continue”.
20
31. Add “LIFTING LUG”, “EARTHING BOSSES/LUG” and “SKIRT BASE” by

selecting the following options:
21
32. Press F3 to check if there is a warning.
33. If the error is in the “Skirt Base Ring” spacing then reduce the spacing. And if the Tail
Lug has too high local stresses select “None”.
22
34. To add operational and weight tests, select “Loads”.
35. Next, edit the cover in the following settings and select the data you want to display on
the PDF:
23
36. PDF report successfully displayed.
24
C. Resume
Resume
25
• Material of Vessel
26
• Estimated Weight
27
D. Calculation Report
Calculation Report
28
PT. AKU KAMU KITA
Jalan Menuju Kebahagiaan
COMPRESS Pressure Vessel Design Calculations
Item: 1
Vessel No: 222-V-08
Customer: PT. Mencari Cinta Sejati
Designer: PA (Pangeran Rafli Pasha)
Date: 08/11/24
Table of Contents
General Arrangement Drawing 1
Deficiencies Summary 3
Nozzle Schedule 4
Nozzle Summary 5
Pressure Summary 6
Revision History 8
Settings Summary 9
Radiography Summary 11
Thickness Summary 13
Weight Summary 14
Long Seam Summary 15
Hydrostatic Test 17
Foundation Load Summary 19
Bill of Materials 20
Liquid Level bounded by Ellipsoidal Head #2 22
Ellipsoidal Head #1 23
Straight Flange on Ellipsoidal Head #1 25
GAS OUTLET (N2) 33
PRESSURE INDICATOR (N10) 49
PVS CONNECTION (N9) 59
Cylinder #1 69
Ear lug 79
FLUID INLET (N1) 88
LEVEL TRASMITTER (N5A) 96
LG & LT CONNECTION (N4A) 104
MAN HOLE (M1) 112
Straight Flange on Ellipsoidal Head #2 128
Ellipsoidal Head #2 138
LEVEL TRANSMITTER (5B) 140
B16.9 Elbow #1 (5B) 150
Nozzle Pipe #3 (5B) 152

LG & LT CONNECTION (N4B) 154
B16.9 Elbow #2 (N4B) 164
Nozzle Pipe #4 (N4B) 166
Support Skirt #1 168
Skirt Base Ring #1 171
Tail lug 176
T (T) 189
B16.9 Tee #1 203
Nozzle Pipe #1 (T) 205
Nozzle Pipe #2 (T) 207

General Arrangement Drawing
1/208
2/208
Deficiencies Summary
No deficiencies found.
3/208
Nozzle Schedule
Specifications
Nozzle Impact Fine

Identifier Size Materials Normalized Flange Blind
mark Tested Grain
LEVEL SA-106 B Smls

NPS 2 Sch 160 DN 50 Nozzle No No No N/A No
TRANSMITTER Pipe
B16.9
5B B16.9 Elbow #1 (5B) NPS 2 Sch 160 DN 50 SA-234 WPB No No No N/A No
Elbow
Nozzle SA-106 B Smls NPS 2 Class 300

Nozzle Pipe #3 (5B) NPS 2 Sch 160 DN 50 No No No No
Pipe Pipe WN A105
SA-106 B Smls NPS 20 Class NPS 20 Class

Nozzle No No No
M1 MAN HOLE NPS 20 Sch 160 DN 500 Pipe 300 300
Pad SA-516 70 No No No WN A105 A105
SA-106 B Smls NPS 3 Class 300 NPS 3 Class 300

N1 FLUID INLET NPS 3 Sch 160 DN 80 Nozzle No No No
Pipe WN A105 A105
PRESSURE SA-106 B Smls NPS 2 Class 300 NPS 2 Class 300

N10 NPS 2 Sch 160 DN 50 Nozzle No No No
INDICATOR Pipe WN A105 A105
SA-106 B Smls
NPS 6 Sch 80 (XS) DN Nozzle No No No NPS 6 Class 300 NPS 6 Class 300
N2 GAS OUTLET Pipe
150 WN A105 A105
Pad SA-516 70 No No No
LG & LT SA-106 B Smls NPS 2 Class 300 NPS 2 Class 300

N4A NPS 2 Sch 160 DN 50 Nozzle No No No
CONNECTION Pipe WN A105 A105
LG & LT SA-106 B Smls

NPS 2 Sch 160 DN 50 Nozzle No No No N/A No
CONNECTION Pipe
B16.9
N4B B16.9 Elbow #2 (N4B) NPS 2 Sch 160 DN 50 SA-234 WPB No No No N/A No
Elbow

Nozzle Pipe #4 (N4B) NPS 2 Sch 160 DN 50 No No No No
Pipe Pipe WN A105

N5A LEVEL TRASMITTER NPS 2 Sch 160 DN 50 Nozzle No No No
Pipe WN A105 A105

N9 PVS CONNECTION NPS 2 Sch 160 DN 50 Nozzle No No No
Pipe WN A105 A105
SA-106 B Smls
Nozzle No No No
T NPS 2 XXS DN 50 Pipe N/A No
Pad SA-516 70 No No No
B16.9 Tee #1 NPS 2 XXS DN 50 B16.9 Tee SA-234 WPB No No No N/A No

T
Nozzle Pipe #1 (T) NPS 2 Sch 160 DN 50 No No No No
Pipe Pipe WN A105

Nozzle Pipe #2 (T) NPS 2 Sch 160 DN 50 No No No No
Pipe Pipe WN A105
4/208
Nozzle Summary
Dimensions
Reinforcement
Shell
tn Req tn Pad Aa/Ar
Nozzle OD A1? A2? Corr
mark (mm) (mm) (mm) Nom t Design t User t Width tpad (mm) (%)
(mm) (mm) (mm) (mm) (mm)
5B 60,33 8,74 7,34 Yes Yes 11* N/A N/A N/A 3 Exempt
M1 508 50,01 12,95 Yes Yes 12 10,66 53,34 14,7 3 100,0
N1 88,9 11,13 8,91 Yes Yes 12 N/A N/A N/A 3 Exempt
N10 60,33 8,74 7,34 Yes Yes 11* N/A N/A N/A 3 Exempt
N2 168,27 10,97 10,54 Yes Yes 11* 10,21 53,34 9,06 3 100,0
N4A 60,33 8,74 7,34 Yes Yes 12 N/A N/A N/A 3 Exempt
N4B 60,33 8,74 7,34 Yes Yes 11* N/A N/A N/A 3 Exempt
N5A 60,33 8,74 7,34 Yes Yes 12 N/A N/A N/A 3 Exempt
N9 60,33 8,74 7,34 Yes Yes 11* N/A N/A N/A 3 Exempt
T 60,33 11,07 7,34 Yes Yes 11* 11 12,7 5,79 3 133,6
*Head minimum thickness after forming
Definitions
tn Nozzle thickness
Req tn Nozzle thickness required per UG-45/UG-16

Increased for pipe to account for 12.5% pipe thickness tolerance
Nom t Vessel wall thickness
Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t Local vessel wall thickness (near opening)
Aa Area available per UG-37, governing condition
Ar Area required per UG-37, governing condition
Corr Corrosion allowance on nozzle wall
5/208
Pressure Summary
Component Summary
P T
MAWP MAP MDMT MDMT Impact
Identifier Design Design
(MPa) (MPa) (°C) Exemption Tested
(MPa) (°C)
Ellipsoidal Head #1 2,2753 71,11 2,4156 3,3122 -48 Note 1 No
Straight Flange on Ellipsoidal Head #1 2,2753 71,11 3,252 4,1495 -48 Note 2 No
Cylinder #1 2,2753 71,11 2,6558 3,5659 -45,71 Note 3 No
Straight Flange on Ellipsoidal Head #2 2,2753 71,11 3,2398 4,1495 -48 Note 5 No
Ellipsoidal Head #2 2,2753 71,11 2,4017 3,3122 -48 Note 4 No
LEVEL TRANSMITTER (5B) 2,2753 71,11 2,6627 3,6793 -105 Note 6 No
B16.9 Elbow #1 (5B) 2,2753 71,11 19,3519 33,2846 -105 Note 7 No
Nozzle Pipe #3 (5B) 2,2753 71,11 4,8464 5,11 -48 Note 7, 8 No
Nozzle Note 9 No
MAN HOLE (M1) 2,2753 71,11 2,4768 3,1728 -29
Pad Note 10 No
FLUID INLET (N1) 2,2753 71,11 2,6666 2,9793 -48 Note 11 No
PRESSURE INDICATOR (N10) 2,2753 71,11 2,6777 3,6793 -48 Note 12 No
Nozzle Note 13 No
GAS OUTLET (N2) 2,2753 71,11 2,4 3,0751 -46,4
Pad Note 14 No
LG & LT CONNECTION (N4A) 2,2753 71,11 2,6648 3,5659 -48 Note 15 No
LG & LT CONNECTION (N4B) 2,2753 71,11 2,6627 3,6793 -105 Note 6 No
B16.9 Elbow #2 (N4B) 2,2753 71,11 19,3519 33,2846 -105 Note 7 No
Nozzle Pipe #4 (N4B) 2,2753 71,11 4,8464 5,11 -48 Note 7, 8 No
LEVEL TRASMITTER (N5A) 2,2753 71,11 2,6633 3,5659 -48 Note 16 No
PVS CONNECTION (N9) 2,2753 71,11 2,6777 3,6793 -48 Note 12 No
Nozzle Note 17 No
T (T) 2,2753 71,11 2,6626 3,6793 -48
Pad Note 18 No
B16.9 Tee #1 2,2753 71,11 28,7061 45,7276 -105 Note 19 No
Nozzle Pipe #1 (T) 2,2753 71,11 4,8463 5,11 -48 Note 7, 8 No
Nozzle Pipe #2 (T) 2,2753 71,11 4,8463 5,11 -48 Note 7, 8 No
Chamber Summary
Design MDMT -28,89 °C
Rated MDMT -28,89 °C @ 2,4 MPa
MAWP hot & corroded 2,4 MPa @ 71,11 °C
MAP cold & new 2,9793 MPa @ 21,11 °C
(1) The rated MDMT is limited to the design MDMT based on the setting in the Calculations tab of the Set Mode dialog.
(2) This pressure chamber is not designed for external pressure.
6/208
Notes for MDMT Rating
Note # Exemption Details
1. Straight Flange governs MDMT
Material impact test exemption temperature from Fig UCS-66M Curve B = -23,31°C
17°C MDMT reduction per UCS-68(c) applies.
2. UCS-66 governing thickness = 12 mm
Fig UCS-66.1M MDMT reduction = 14,8°C, (coincident ratio = 0,7353)
Rated MDMT of -55,11°C is limited to -48°C by UCS-66(b)(2)
3. 17°C MDMT reduction per UCS-68(c) applies. UCS-66 governing thickness = 12 mm
4. Straight Flange governs MDMT
5. UCS-66 governing thickness = 12 mm
6. Nozzle is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0,109).
7. Material is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0,1318)
Flange rating governs:

8. Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
Flange rated MDMT per UCS-66(b)(1)(b) = -48°C (Coincident ratio = 0,4728)
9. Nozzle is impact test exempt per UG-20(f) UCS-66 governing thickness = 14,7 mm.
Pad impact test exemption temperature from Fig UCS-66M Curve B = -17,24°C
10. 17°C MDMT reduction per UCS-68(c) applies. UCS-66 governing thickness = 14,7 mm.

11. Flange and blind rated MDMT per UCS-66(b)(1)(b) = -48°C (Coincident ratio = 0,4698)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Pad impact test exemption temperature from Fig UCS-66M Curve B = -29°C
14. 17°C MDMT reduction per UCS-68(c) applies. UCS-66 governing thickness = 9,06 mm.


Pad impact test exemption temperature from Fig UCS-66M Curve B = -29°C
18. UCS-66 governing thickness = 5,79 mm.
19. Material is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0,0916)
7/208
Revision History
Revisions
No. Date Operator Notes
0 10/ 8/2024 pangeran.pasha New vessel created ASME Section VIII Division 1 [COMPRESS 2024 Build 8400]
8/208
Settings Summary
COMPRESS 2024 Build 8400
ASME Section VIII Division 1, 2023 Edition Metric
Units SI
Datum Line Location 0,00 mm from bottom seam
Vessel Design Mode Design Mode
Minimum thickness 1,5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1,20
Skirt/legs stress increase 1,0
Minimum nozzle projection 152,4 mm
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1,25" and <= 1,50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1,3 times vessel MAWP [UG-99(b)]
Test liquid specific gravity 1,00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment HT
Code Cases\Interpretations
Use Appendix 46 No
Use UG-44(b) No
Use Code Case 3035 No
Apply interpretation VIII-1-83-66 Yes
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
UG-22(j) Test pressure and coincident static head acting during the test: No
9/208
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.
License Information
Company Name PT Berca Engineering International
License Commercial
License Key ID 38192
Support Expires November 27, 2024
Account Number 722957832087034
10/208
Radiography Summary
UG-116 Radiography
Longitudinal Seam Top Circumferential Seam Bottom Circumferential Seam
Component Category Category Category

Radiography / Radiography / Joint Radiography / Joint Mark
(Fig UW- (Fig UW- (Fig UW-
Joint Type Type Type
3) 3) 3)
Full UW-11(a) / Type

Ellipsoidal Head #1 N/A Seamless No RT N/A N/A B RT1
1
Full UW-11(a) / Full UW-11(a) / Type Full UW-11(a) / Type

Cylinder #1 A B B RT1
Type 1 1 1

Ellipsoidal Head #2 N/A Seamless No RT B N/A N/A RT1
1
Nozzle to Vessel Nozzle free end

Nozzle Longitudinal Seam
Circumferential Seam Circumferential Seam
UW-11(a)(4) exempt /
PVS CONNECTION (N9) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
GAS OUTLET (N2) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
PRESSURE INDICATOR (N10) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
FLUID INLET (N1) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
LEVEL TRASMITTER (N5A) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
LG & LT CONNECTION (N4A) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1

MAN HOLE (M1) N/A Seamless No RT D N/A / Type 7 C RT1
1
T (T) N/A Seamless No RT D N/A / Type 7 B N/A
Type 1
UW-11(a)(4) exempt / UW-11(a)(4) exempt /

B16.9 Tee #1 N/A Seamless No RT B B N/A
Type 1 Type 1

Nozzle Pipe #1 (T) N/A Seamless No RT B C N/A
Type 1 Type 1

Nozzle Pipe #2 (T) N/A Seamless No RT B C N/A
Type 1 Type 1
LEVEL TRANSMITTER (5B) N/A Seamless No RT D N/A / Type 7 B N/A
Type 1

B16.9 Elbow #1 (5B) N/A Seamless No RT B B N/A
Type 1 Type 1

Nozzle Pipe #3 (5B) N/A Seamless No RT B C N/A
Type 1 Type 1
LG & LT CONNECTION (N4B) N/A Seamless No RT D N/A / Type 7 B N/A
Type 1

B16.9 Elbow #2 (N4B) N/A Seamless No RT B B N/A
Type 1 Type 1

Nozzle Pipe #4 (N4B) N/A Seamless No RT B C N/A
Type 1 Type 1
Nozzle to Flange
Nozzle Flange Longitudinal Seam Flange Face
Circumferential Seam
ASME B16.5/16.47 flange attached to PVS UW-11(a)(4) exempt /

N/A Seamless No RT N/A N/A / Gasketed C N/A
CONNECTION (N9) Type 1
ASME B16.5/16.47 flange attached to GAS OUTLET UW-11(a)(4) exempt /

(N2) Type 1
ASME B16.5/16.47 flange attached to PRESSURE UW-11(a)(4) exempt /

INDICATOR (N10) Type 1
ASME B16.5/16.47 flange attached to FLUID INLET (N1) N/A Seamless No RT N/A N/A / Gasketed C N/A
Type 1
ASME B16.5/16.47 flange attached to LEVEL UW-11(a)(4) exempt /

TRASMITTER (N5A) Type 1
11/208
ASME B16.5/16.47 flange attached to LG & LT UW-11(a)(4) exempt /
CONNECTION (N4A) Type 1

ASME B16.5/16.47 flange attached to MAN HOLE (M1) N/A Seamless No RT N/A N/A / Gasketed C RT1
1
ASME B16.5/16.47 flange attached to right end of UW-11(a)(4) exempt /

Nozzle Pipe #1 (T) Type 1

Nozzle Pipe #2 (T) Type 1

Nozzle Pipe #3 (5B) Type 1

Nozzle Pipe #4 (N4B) Type 1
UG-116(e) Required Marking: RT1
12/208
Thickness Summary
Component Data
Component Diameter Length Nominal t Design t Total Corrosion Joint

Material Load
Identifier (mm) (mm) (mm) (mm) (mm) E
Ellipsoidal Head #1 SA-516 70 914,4 ID 239,6 11* 10,54 3 1,00 Internal
Straight Flange on Ellipsoidal Head #1 SA-516 70 914,4 ID 50,8 14 10,67 3 1,00 Internal
Cylinder #1 SA-516 70 914,4 ID 1.727,2 12 10,7 3 1,00 Internal
Straight Flange on Ellipsoidal Head #2 SA-516 70 914,4 ID 50,8 14 10,71 3 1,00 Internal
Ellipsoidal Head #2 SA-516 70 914,4 ID 239,6 11* 10,58 3 1,00 Internal
Support Skirt #1 SA-516 70 936,63 ID 1.500 8 3,15 3 0,55 Weight
*Head minimum thickness after forming
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Wind Combined longitudinal stress of pressure + weight + wind governs
Seismic Combined longitudinal stress of pressure + weight + seismic governs
13/208
Weight Summary
Weight (kg) Contributed by Vessel Elements
Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded m2
Ellipsoidal Head #1 99,3 73,7 0 0 0 0 0 0 135,8 139,1 1,18
Cylinder #1 452,3 340,4 0 0 0 0 803,6 814,5 1.153,6 1.169,2 4,88
Ellipsoidal Head #2 101 75 0 0 0 0 109,4 112,6 136,7 140,8 1,2
Support Skirt #1 276,6 173,4 0 0 0 0 0 0 0 0 8,98
Skirt Base Ring #1 51,3 51,3 0 0 0 0 0 0 0 0 1,26
TOTAL: 980,5 713,8 0 0 0 0 913 927,1 1.426 1.449,1 17,5
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments
Nozzles &
Body Flanges Packed Ladders & Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Platforms Supports Clips Loads m2
New Corroded New Corroded
Ellipsoidal Head #1 0 0 75 72,1 0 0 0 0 0 0 0,53
Cylinder #1 0 0 625,7 615,7 0 0 0 0 9,5 0 1,96
Ellipsoidal Head #2 0 0 44,1 36,1 0 0 0 0 0 0 0,6
Support Skirt #1 0 0 0 0 0 0 0 0 4,2 0 0,1
TOTAL: 0 0 744,8 723,8 0 0 0 0 13,6 0 3,2
Vessel Totals
New Corroded
Operating Weight (kg) 2.652 2.379
Empty Weight (kg) 1.739 1.452
Test Weight (kg) 3.168 2.905
Surface Area (m2) 20,7 -
Capacity** (liters) 1.401 1.422
**The vessel capacity does not include volume of nozzle, piping or other attachments.
Vessel Lift Condition
Vessel Lift Weight, New (kg) 1.739
Center of Gravity from Datum (mm) 514,15
14/208
Long Seam Summary
Shell Long Seam Angles
Component Seam 1
Cylinder #1 180°
Support Skirt #1 30°
Shell Plate Lengths
Starting
Component Plate 1
Angle
Cylinder #1 180° 2.910,37 mm
Support Skirt #1 30° 2.967,63 mm
Notes
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0°
15/208
Shell Rollout
16/208
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 21,11°C = 1,3 ⋅ M AW P ⋅ LSR
= 1,3 ⋅ 2,4 ⋅ 1
=3,12 MPa
Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(MPa) (MPa) ratio factor
Ellipsoidal Head #1 (1) 3,1322 0,0122 1 1,30
Straight Flange on Ellipsoidal Head #1 3,1322 0,0122 1 1,30
Cylinder #1 3,1322 0,0122 1 1,30
Straight Flange on Ellipsoidal Head #2 3,1322 0,0122 1 1,30
Ellipsoidal Head #2 3,1322 0,0122 1 1,30
B16.9 Elbow #1 (5B) 3,1279 0,0079 1 1,30
B16.9 Elbow #2 (N4B) 3,1279 0,0079 1 1,30
B16.9 Tee #1 3,1283 0,0083 1 1,30
FLUID INLET (N1) 3,128 0,008 1 1,30
GAS OUTLET (N2) 3,1257 0,0056 1 1,30
LEVEL TRANSMITTER (5B) 3,1279 0,0079 1 1,30
LEVEL TRASMITTER (N5A) 3,1279 0,0079 1 1,30
LG & LT CONNECTION (N4A) 3,1279 0,0079 1 1,30
LG & LT CONNECTION (N4B) 3,1279 0,0079 1 1,30
MAN HOLE (M1) 3,1231 0,0031 1 1,30
Nozzle Pipe #1 (T) 3,1333 0,0133 1 1,30
Nozzle Pipe #2 (T) 3,1271 0,007 1 1,30
Nozzle Pipe #3 (5B) 3,1279 0,0079 1 1,30
Nozzle Pipe #4 (N4B) 3,1279 0,0079 1 1,30
PRESSURE INDICATOR (N10) 3,1301 0,0101 1 1,30
PVS CONNECTION (N9) 3,1279 0,0079 1 1,30
T (T) 3,1279 0,0079 1 1,30
(1) Ellipsoidal Head #1 limits the UG-99(b) stress ratio.

(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The field test condition has not been investigated.
The test temperature of 21,11 °C is warmer than the minimum recommended temperature of -11,89 °C so the brittle fracture provision of
UG-99(h) has been met.
17/208
Horizontal shop hydrostatic test - Minimum test temperature
Base Rated tr MDMT Rated Minimum Test
Identifier Exempt per UG-20(f) MDMT Ratio Reduction MDMT Temperature
(°C) (mm) (°C) (°C) (°C)
Ellipsoidal Head #1 No -42,25 8,01 0,7278 15,2 -48 -31
Straight Flange on Ellipsoidal Head #1 No -40,31 8,08 0,5769 24,8 -48 -31
Cylinder #1 No -40,31 8,08 0,673 18,3 -48 -31
Straight Flange on Ellipsoidal Head #2 No -40,31 8,08 0,5769 24,8 -48 -31
Ellipsoidal Head #2 No -42,25 8,01 0,7278 15,2 -48 -31
B16.9 Elbow #1 (5B) No -46 0,61 0,0799 ... -105 -88
B16.9 Elbow #2 (N4B) No -46 0,61 0,0799 ... -105 -88
B16.9 Tee #1 No -45,52 0,39 0,0406 ... -105 -88
FLUID INLET (N1) No -45,41 0,69 0,0707 ... -105 -88
GAS OUTLET (N2) No -45,75 1,51 0,1573 ... -105 -88
LEVEL TRANSMITTER (5B) No -46 0,44 0,0579 ... -105 -88
LEVEL TRASMITTER (N5A) No -46 0,44 0,0579 ... -105 -88
LG & LT CONNECTION (N4A) No -46 0,44 0,0579 ... -105 -88
LG & LT CONNECTION (N4B) No -46 0,44 0,0579 ... -105 -88
MAN HOLE (M1) Yes -29 ... ... ... -29 -12
Nozzle Pipe #1 (T) No -46 0,61 0,08 ... -105 -88
Nozzle Pipe #2 (T) No -46 0,61 0,0798 ... -105 -88
Nozzle Pipe #3 (5B) No -46 0,61 0,0799 ... -105 -88
Nozzle Pipe #4 (N4B) No -46 0,61 0,0799 ... -105 -88
PRESSURE INDICATOR (N10) No -46 0,44 0,0579 ... -105 -88
PVS CONNECTION (N9) No -46 0,44 0,0579 ... -105 -88
T (T) No -45,52 0,39 0,0406 ... -105 -88
Chamber Rated MDMT ... -28,89 ... ... ... -28,89 -11,89
Limit chamber rated MDMT to Design MDMT option is active.
18/208
Foundation Load Summary
Skirt Base Ring #1: Total Loading at Base
Base Shear Base Moment Vertical Force

Load Vessel Condition
(N) ( N-m ) (N)
Weight Only (D) Operating, Corroded 0 4.576,8 23.314,4
Weight Only (D) Operating, New 0 4.650,1 25.987,8
Weight Only (D) Empty, Corroded 0 4.576,8 14.222,2
Weight Only (D) Empty, New 0 4.650,1 17.034,8
Weight Only (D) Shop Hydrotest, New 0 4.650,1 31.019,5
All values reported are service loads for Allowable Stress Design (ASD).
Support Information
Support Type Skirt Base Ring
Base Ring Inner Diameter 809,63 mm
Base Ring Outer Diameter 1.114,43 mm
Base Ring Thickness 12,7 mm
Number of Anchor Bolts 8
Bolt Circle Diameter 1.057,27 mm
Bolt Size and Type 3/8" coarse bolt
Bolt Hole Clearance 9,52 mm
Center of Gravity (Distance from Support Base) 2.065,21 mm
19/208
Bill of Materials
Heads / Covers
Item # Type Material Thk [mm] Dia. [mm] Wt. [kg] (ea.) Qty
H1 Ellipsoidal Head SA-516 70 11 (min.) 914,4 ID 101,8 2
H2 ASME B16.5/B16.47 Blind NPS 2 Class 300 A105 22,35 165,1 OD 4,5 4
Shells / Skirts
Item # Type Material Thk [mm] Dia. [mm] Length [mm] Wt. [kg] (ea.) Qty
S1 Cylinder SA-516 70 12 914,4 ID 1.727 472,5 1
S2 Support Skirt SA-516 70 8 936,63 ID 1.487 276,6 1
Base Ring
Item # Type Material Thk [mm] Length [mm] Wt. [kg] Qty
BR1 Base ring - single base plate Base Ring Material 12,7 3.022 45,8 1
Nozzles / Nozzle Piping
Item # Type Material NPS Thk [mm] Dia. [mm] Length [mm] Wt. [kg]
Noz1 Nozzle SA-106 B Smls Pipe NPS 2 Sch 160 DN 50 8,74 60,33 OD 772 8,6
Noz2 Nozzle SA-106 B Smls Pipe NPS 6 Sch 80 (XS) DN 150 10,97 168,27 OD 182 10,4
Noz3 Nozzle SA-106 B Smls Pipe NPS 3 Sch 160 DN 80 11,13 88,9 OD 86 1,8
Noz4 Nozzle SA-106 B Smls Pipe NPS 20 Sch 160 DN 500 50,01 508 OD 241 146,4
Noz5 Nozzle SA-106 B Smls Pipe NPS 2 XXS DN 50 11,07 60,33 OD 164 2,3
P1 Nozzle Pipe SA-106 B Smls Pipe NPS 2 Sch 160 DN 50 8,74 60,33 OD 1.524 16,9
ASME B16.9 Fittings
Item # Type Material Size [mm] Qty
EB1 B16.9 Elbow Long Radius SA-234 WPB NPS 2 Sch 160 DN 50 2
T1 B16.9 Tee SA-234 WPB NPS 2 XXS DN 50 1
Flanges
Item # Type Material NPS Dia. [mm] Wt. [kg] (ea.) Qty
AF1 ASME B16.5 Welding Neck - Class 300 A105 2 165,1 x 52,58 4,1 8
Fasteners
Item # Description Material Length [mm] Qty
FB1 5/8" coarse bolt SA-193 B7 Bolt <= 64 76 64
FB4 1-1/4" series 8 bolt SA-193 B7 Bolt <= 64 178 24
SB1 3/8" coarse bolt Base Ring bolt material - 8
All listed flange bolts require associated nuts and washers in accordance with Division 1, UCS-11.
20/208
Plates
Item # Material Thk [mm] Wt. [kg] Qty [ m²]
Plate1 SA-516 70 9,06 11,8 0,0594
Plate1 - Note: Applies to nozzle pad
Plate2 SA-516 70 14,7 59 0,3
Plate3 SA-516 70 5,79 1,1 0,0058
Plate4 Unspecified material 9,52 5,8 0,0049
Plate4 - Note: Applies to base ring gussets
Plate5 A36 12,7 8,9 0,0899
Plate5 - Note: Applies to lift lug plates
21/208
Liquid Level bounded by Ellipsoidal Head #2
Location from Datum (mm) 1.500
Operating Liquid Specific Gravity 0,8
22/208
Ellipsoidal Head #1
Component Ellipsoidal Head
Material SA-516 70 (II-D Metric p. 20, ln. 45)
Attached To Cylinder #1
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No Yes No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 2,2753 71,11 -28,89
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Test horizontal 0,0122 1.239,96 1
Dimensions
Inner Diameter 914,4 mm
Head Ratio 2
Minimum Thickness 11 mm
Inner 3 mm
Corrosion
Outer 0 mm
Length Ls f 50,8 mm
Nominal Thickness ts f 14 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 99,35 133,44
Corroded 73,75 136,53
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1 includes straight flange
Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 1,5 mm + 3 mm = 4,5 mm
Design thickness due to internal pressure (t) 10,54 mm
Maximum allowable working pressure (MAWP) 2,4156 MPa
Maximum allowable pressure (MAP) 3,3122 MPa
Straight Flange governs MDMT -48°C
Factor K
2
K = ( ) ⋅ [2 + ( ) ]
1 D
6 2⋅h
2
Corroded K = ( ) ⋅ [2 + ( ) ] 0,9914
1 920,4
6 2 ⋅ 231,6
2
K = ( ) ⋅ [2 + ( ) ] 1
1 914,4
New
6 2 ⋅ 228,6
Design thickness for internal pressure, (Corroded at 71,11 °C) Appendix 1-4(c)
23/208
P ⋅D ⋅K 2,2753 ⋅ 920,4 ⋅ 0,991393
t= + Corrosion = + 3 = 10,53 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2753
Maximum allowable working pressure, (Corroded at 71,11 °C) Appendix 1-4(c)
2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 1 ⋅ 8
P = − Ps = − 0 = 2,4156 MPa
K ⋅ D + 0,2 ⋅ t 0,991393 ⋅ 920,4 + 0,2 ⋅ 8
Maximum allowable pressure, (New at 21,11 °C) Appendix 1-4(c)
2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 1 ⋅ 11
P = − Ps = − 0 = 3,3122 MPa
K ⋅ D + 0,2 ⋅ t 1 ⋅ 914,4 + 0,2 ⋅ 11
% Extreme fiber elongation - UCS-79(d)
75 ⋅ t Rf 75 ⋅ 14 162,45
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 6,4636 %
Rf Ro 162,45 ∞
ASME Section VIII Division 1 UG-81(a) Out-of-Roundness

Inside surface shall not deviate outside the shape by more than 1,25 % of D
Inside surface shall not deviate inside the shape by more than 0,625 % of D
24/208
Straight Flange on Ellipsoidal Head #1
Component Cylinder
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Dimensions
Length 50,8 mm
Nominal Thickness 14 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 16,25 33,36
Corroded 12,81 33,8
Radiography
Longitudinal seam Seamless No RT
Bottom Circumferential seam Full UW-11(a) Type 1
Results Summary
Governing condition Internal pressure
Design thickness due to combined loadings + corrosion 6,78 mm
Rated MDMT -48 °C
UCS-66 Material Toughness Requirements

Governing thickness, tg = 12 mm
Exemption temperature from Fig UCS-66M Curve B = -23,31°C
2,4⋅460,2
tr = = 8,09 mm
138 ⋅ 1 − 0,6 ⋅ 2,4
tr ⋅ E * 8,09 ⋅ 1
Stress ratio = = = 0,7353
tn − c 14 − 3
49,695 ⋅ 1
Stress ratio longitudinal = = 0,3601
138 ⋅ 1
Reduction in MDMT, TR from Fig UCS-66.1M = 14,8°C
Reduction in MDMT, TPWHT from UCS-68(c) = 17°C
M DM T = max [M DM T − TR − T PWHT , − 48] = max [ − 23,31 − 14,8 − 17, − 48] = -48°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
25/208
Design thickness, (at 71,11 °C) UG-27(c)(1)
P ⋅R 2,2753⋅460,2
t= + Corrosion = + 3 = 10,67 mm
S ⋅ E − 0,60 ⋅ P 138 ⋅ 1,00 − 0,60 ⋅ 2,2753
Maximum allowable working pressure, (at 71,11 °C) UG-27(c)(1)
S ⋅E ⋅t 138 ⋅ 1,00 ⋅ 11
P = − Ps = − 0 = 3,252 MPa
R + 0,60 ⋅ t 460,2+0,60 ⋅ 11
Maximum allowable pressure, (at 21,11 °C) UG-27(c)(1)
S ⋅E ⋅t 138 ⋅ 1,00 ⋅ 14
P = = = 4,1495 MPa
R + 0,60 ⋅ t 457,2+0,60 ⋅ 14
50 ⋅ t Rf 50 ⋅ 14 464,2
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 1,508 %
Rf Ro 464,2 ∞
The extreme fiber elongation does not exceed 5%.
Thickness Required Due to Pressure + External Loads

Allowable Stress Before UG-23
Pressure Stress Increase ( MPa) Temperature Corrosion Req'd Thk Due to Req'd Thk Due to
Condition Load
P ( MPa) ( °C) C (mm) Tension (mm) Compression (mm)
St Sc
Operating, Hot & Corroded 2,2753 138 111,36 71,11 3 Weight 3,78 3,78
Operating, Hot & New 2,2753 138 114,95 71,11 0 Weight 3,75 3,75
Hot Shut Down, Corroded 0 138 111,36 71,11 3 Weight 0 0,01
Hot Shut Down, New 0 138 114,95 71,11 0 Weight 0 0,01
Empty, Corroded 0 138 111,36 21,11 3 Weight 0 0,01
Empty, New 0 138 114,95 21,11 0 Weight 0 0,01
Hot Shut Down, Corroded, Weight &

0 138 111,36 71,11 3 Weight 0 0,01
Eccentric Moments Only
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)
0,125 0,125
A = = = 0,002918
Ro /t 471,2/11
B = 111,36 MPa
138
S= = 138 MPa
1,00
ScHC = min (B,S) = 111,36 MPa
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
0,125 0,125
A = = = 0,003714
Ro /t 471,2/14
B = 114,95 MPa
26/208
138
S= = 138 MPa
1,00
ScHN = min (B,S) = 114,95 MPa
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
0,125 0,125
A = = = 0,003714
Ro /t 471,2/14
B = 114,95 MPa
138
S= = 138 MPa
1,00
ScCN = min (B,S) = 114,95 MPa
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
0,125 0,125
A = = = 0,002918
Ro /t 471,2/11
B = 111,36 MPa
138
S= = 138 MPa
1,00
ScC = min (B,S) = 111,36 MPa
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)
0,125 0,125
A = = = 0,002918
Ro /t 471,2/11
B = 111,36 MPa
138
S= = 138 MPa
1,00
ScVC = min (B,S ) = 111,36 MPa
Operating, Hot & Corroded, Bottom Seam
27/208
P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0,40 ⋅ |P |
2,2753⋅460,2
=
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 + 0,40 ⋅ |2,2753|
= 3,78 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
126, 3
= ⋅ 10 3
2
π ⋅ 465,7 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
145, 8
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0 mm
tt = tp + tm − tw (total required, tensile)
= 3,78+0 − (0)
= 3,78 mm
t c = |tmc + twc − tpc | (total, net tensile)
= |0 + (0) − (3,78)|
= 3,78 mm
Maximum allowable working pressure, Longitudinal Stress
2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0,40 ⋅ (t − tm + tw )
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 ⋅ (11 − 0 + (0))

=
460,2−0,40 ⋅ (11 − 0 + (0))
= 6,6623 MPa
Operating, Hot & New, Bottom Seam
28/208
P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0,40 ⋅ |P |
2,2753⋅457,2
=
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 + 0,40 ⋅ |2,2753|
= 3,76 mm
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
131, 2
= ⋅ 10 3
2
π ⋅ 464,2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
174, 3
= ⋅ 10
2 ⋅ π ⋅ 464,2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0 mm
= 3,76+0 − (0)
= 3,75 mm
= |0 + (0) − (3,76)|
= 3,75 mm
2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0,40 ⋅ (t − tm + tw )
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 ⋅ (14 − 0 + (0))

=
457,2−0,40 ⋅ (14 − 0 + (0))
= 8,558 MPa
Hot Shut Down, Corroded, Bottom Seam
29/208
t p = 0 mm (Pressure)
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
126, 3
= ⋅ 10 3
π ⋅ 465,7 2 ⋅ 111,3617 ⋅ 1,00
= 0 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
145, 8
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 111,3617 ⋅ 1,00
= 0 mm
tt = |tp + tm − tw | (total, net compressive)
= |0 + 0 − (0)|
= 0 mm
t c = tmc + twc − tpc (total required, compressive)
= 0 + (0) − (0)
= 0,01 mm
Hot Shut Down, New, Bottom Seam
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
131, 2
= ⋅ 10 3
2
π ⋅ 464,2 ⋅ 114,9548 ⋅ 1,00
= 0 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
174, 3
= ⋅ 10
2 ⋅ π ⋅ 464,2 ⋅ 114,9548 ⋅ 1,00
= 0,01 mm
= |0 + 0 − (0,01)|
= 0 mm
= 0 + (0,01) − (0)
= 0,01 mm
Empty, Corroded, Bottom Seam
30/208
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
126, 3
= ⋅ 10 3
π ⋅ 465,7 2 ⋅ 111,3617 ⋅ 1,00
= 0 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
145, 8
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 111,3617 ⋅ 1,00
= 0 mm
= |0 + 0 − (0)|
= 0 mm
= 0 + (0) − (0)
= 0,01 mm
Empty, New, Bottom Seam
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
131, 2
= ⋅ 10 3
2
π ⋅ 464,2 ⋅ 114,9548 ⋅ 1,00
= 0 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
174, 3
= ⋅ 10
2 ⋅ π ⋅ 464,2 ⋅ 114,9548 ⋅ 1,00
= 0,01 mm
= |0 + 0 − (0,01)|
= 0 mm
= 0 + (0,01) − (0)
= 0,01 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
31/208
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
126, 3
= ⋅ 10 3
π ⋅ 465,7 2 ⋅ 111,3617 ⋅ 1,00
= 0 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
145, 8
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 111,3617 ⋅ 1,00
= 0 mm
= |0 + 0 − (0)|
= 0 mm
= 0 + (0) − (0)
= 0,01 mm

(Dmax − Dmin ) shall not exceed 1 % of D
When the cross section passes through an opening or within 1 I.D. of the opening,
(D max − Dmin ) shall not exceed 1 % of D + 2 % of the inside diameter of the opening
32/208
GAS OUTLET (N2)
Note: round inside edges per UG-76(c)

Location and Orientation
Located on Ellipsoidal Head #1
Orientation 0°
End of nozzle to datum line 2.198,51 mm
Calculated as hillside Yes
Distance to head center, R 279,4 mm
Passes through a Category A joint No
Nozzle
Description NPS 6 Sch 80 (XS) DN 150
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Inside diameter, new 146,33 mm
Pipe nominal wall thickness 10,97 mm
Pipe minimum wall thickness1 9,6 mm
Corrosion allowance 3 mm
Opening chord length 163,86 mm
Projection available outside vessel, Lpr 104,19 mm
Projection available outside vessel to flange face, Lf 202,74 mm
Local vessel minimum thickness 11 mm
Liquid static head included 0 MPa
Reinforcing Pad
Material specification SA-516 70 (II-D Metric p. 20, ln. 45)
Diameter, Dp 287,16 mm
Thickness, te 9,06 mm
Is split No
Welds
Inner fillet, Leg41 9,53 mm
Outer fillet, Leg42 7 mm
Nozzle to vessel groove weld 9,53 mm
Pad groove weld 6,35 mm
Radiography
Circumferential seam Full UW-11(a) Type 1
33/208
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0,875.
ASME B16.5-2020 Flange

Description NPS 6 Class 300 WN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 418, ln. 32)
Blind included Yes
Rated MDMT -48°C
Liquid static head 0 MPa
MAWP rating 4,8622 MPa @ 71,11°C
MAP rating 5,11 MPa @ 21,11°C
Hydrotest rating 7,7 MPa @ 21,11°C
PWHT performed Yes
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange and blind rated MDMT per UCS-66(b)(1)(b) = -48°C (Coincident ratio = 0,4697)
UCS-66 Material Toughness Requirements Nozzle

2,4⋅76,16
tr = = 1,57 mm
118 ⋅ 1 − 0,6 ⋅ 2,4
tr ⋅ E * 1,57 ⋅ 1
tn − c 9,6−3
Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C

UCS-66 Material Toughness Requirements Pad

Governing thickness, tg = 9,06 mm
Exemption temperature from Fig UCS-66M Curve B = -29°C
2,4 ⋅ 920,4 ⋅ 0,991393
tr = = 7,95 mm
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,4
tr ⋅ E * 7,95 ⋅ 1
tn − c 11 − 3

M DM T = max [M DM T − TR − T PWHT , − 48] = max [ − 29 − 0,4 − 17, − 48] = -46,4°C
34/208
Reinforcement Calculations for Internal Pressure
UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 2,28 MPa @ 71,11 °C
The nozzle passes UG-45
The opening is adequately reinforced
A A A1 A2 A3 A5 A treq tmin
required available welds
12,5204 13,9049 0,7523 2,2187 -- 9,6681 1,2658 9,22 9,6
UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
163.277 181.506 379.336 56.373 493.115 196.560 389.647
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)
Nozzle to pad fillet (Leg41) 5,58 6,67 weld size is adequate
Pad to shell fillet (Leg42) 4,53 4,9 weld size is adequate
Nozzle to pad groove (Upper) 5,58 6,35 weld size is adequate
Nozzle to shell groove (Lower) 5,58 6,53 weld size is adequate
Calculations for internal pressure 2,28 MPa @ 71,11 °C
Parallel Limit of reinforcement per UG-40
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [163,86, 81,93 + (10,97 − 3) + (11 − 3)]
= 163,86 mm
Outer Normal Limit of reinforcement per UG-40
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (10,97 − 3) + 9,06]
= 20 mm
Nozzle required thickness per UG-27(c)(1)
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,2753⋅76,16
=
118 ⋅ 1 − 0,6 ⋅ 2,2753
= 1,49 mm
Required thickness tr from UG-37(a)
P ⋅D ⋅K 2,2753 ⋅ 920,4 ⋅ 0,991393

tr = = =7,53 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2753
Area required per UG-37(c)
Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa
35/208
Sn
fr1 = lesser of 1 or = 0,8551
Sv
Sn
Sv
Sp
fr3 = lesser of fr2 or = 0,8551
Sv
Sp
fr4 = lesser of 1 or =1
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (163,86 ⋅ 7,53 ⋅ 1 + 2 ⋅ 7,97 ⋅ 7,53 ⋅ 1 ⋅ (1 − 0,8551)) /100
= 12,5204 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 0,7523 cm2
= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )
= (163,86 ⋅ (1 ⋅ 8 − 1 ⋅ 7,53) − 2 ⋅ 7,97 ⋅ (1 ⋅ 8 − 1 ⋅ 7,53) ⋅ (1 − 0,8551)) /100
= 0,7523 cm 2
= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )
= (2 ⋅ (8 + 7,97) ⋅ (1 ⋅ 8 − 1 ⋅ 7,53) − 2 ⋅ 7,97 ⋅ (1 ⋅ 8 − 1 ⋅ 7,53) ⋅ (1 − 0,8551)) /100
= 0,1381 cm 2
A2 = smaller of the following= 2,2187 cm2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (7,97 − 1,49) ⋅ 0,8551 ⋅ 8) /100
= 2,2187 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2,5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (7,97 − 1,49) ⋅ (2,5 ⋅ 7,97 + 9,06) ⋅ 0,8551) /100
= 3,2168 cm 2
A41 = Le g 2 ⋅ fr3
= (9,53 2 ⋅ 0,8551 ) /100
= 0,7755 cm2
A42 = Le g 2 ⋅ fr4
= (7 2 ⋅ 1 ) /100
= 0,4903 cm2
36/208
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((287,16 − 180,48) ⋅ 9,06 ⋅ 1) /100
= 9,6681 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 0,7523+2,2187 + 0,7755 + 0,4903 + 9,6681

= 13,9049 cm2
As Area >= A the reinforcement is adequate.
UW-16(d) Weld Check
Inner fillet: tmin = min [19 mm, tn , te ] = 7,97 mm
tc(min) = min [6 mm, 0,7 ⋅ tmin ] = 5,58 mm
tc(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 9,53 = 6,67 mm
Outer fillet: tmin = min [19 mm, te , t] = 9,06 mm
tw(min) = 0,5 ⋅ tmin = 4,53 mm
tw(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 7 = 4,9 mm
Upper groove: tmin = min [19 mm, tn , te ] = 7,97 mm
tw(min) = 0,7 ⋅ tmin = 5,58 mm
tw(actual) =6,35 mm
Lower groove: tmin = min [19 mm, tn , t] = 7,97 mm
tw(min) = 0,7 ⋅ tmin = 5,58 mm
tw(actual) =6,53 mm
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0,6 ⋅ P
2,2753⋅76,16
= +3
118 ⋅ 1 − 0,6 ⋅ 2,2753
= 4,49 mm
ta = max [taUG-27 , taUG-22 ]
= max [4,49, 0]
= 4,49 mm
37/208
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2753 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2753
= 10,53 mm
tb1 = max [tb1 , tbUG16 ]
= max [10,53, 4,5]
= 10,53 mm
tb = min [tb3 , tb1 ]
= min [9,22, 10,53]
= 9,22 mm
tUG-45 = max [ta , tb ]
= max [4,49, 9,22]
= 9,22 mm
Available nozzle wall thickness new, tn = 0,875⋅10,97 = 9,6 mm
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0,74*138 = 102,12 MPa

Nozzle wall in shear: 0,7*118 = 82,6 MPa
Inner fillet weld in shear: 0,49*118 = 57,82 MPa
Outer fillet weld in shear: 0,49*138 = 67,62 MPa
Upper groove weld in tension: 0,74*138 = 102,12 MPa
Strength of welded joints:
(1) Inner fillet weld in shear

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 168,28 ⋅ 9,53 ⋅ 57,82 = 145.573,59 N
2 2
(2) Outer fillet weld in shear

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 287,16 ⋅ 7 ⋅ 67,62 = 213.511,11 N
2 2
(3) Nozzle wall in shear

π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 160,3 ⋅ 7,97 ⋅ 82,6 = 165.825,12 N
2 2
(4) Groove weld in tension

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168,28 ⋅ 6,53 ⋅ 102,12 = 176.136,01 N
2 2
(6) Upper groove weld in tension

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168,28 ⋅ 6,35 ⋅ 102,12 = 171.405,23 N
2 2
Loading on welds per UG-41(b)(1)
38/208
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1.252,0413 − 75,2257 + 2 ⋅ 7,97 ⋅ 0,8551 ⋅ (1 ⋅ 8 − 1 ⋅ 7,53)) ⋅ 138
= 163.276,68 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (221,8705 + 966,811 + 77,5482 + 49,0322) ⋅ 138
= 181.506,16 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (221,8705 + 0 + 77,5482 + 0 + 2 ⋅ 7,97 ⋅ 8 ⋅ 0,8551) ⋅ 138

= 56.373,42 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (221,8705 + 0 + 966,811 + 77,5482 + 49,0322 + 0 + 2 ⋅ 7,97 ⋅ 8 ⋅ 0,8551) ⋅ 138
= 196.559,79 N
Load for path 1-1 lesser of W or W1-1 = 163.276,68 N

Path 1-1 through (2) & (3) = 213.511,11 + 165.825,12 = 379.336,23 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Path 2-2 through (1), (4), (6) = 145.573,59 + 176.136,01 + 171.405,23 = 493.114,83 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Path 3-3 through (2), (4) = 213.511,11 + 176.136,01 = 389.647,12 N
39/208
Reinforcement Calculations for MAWP
Available reinforcement per UG-37 governs the MAWP of this nozzle.

For P = 2,4 MPa @ 71,11 °C
13,208 13,2087 0,0839 2,191 -- 9,6681 1,2658 9,22 9,6

181.210 181.123 379.336 55.991 493.115 196.177 389.647

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [163,86, 81,93 + (10,97 − 3) + (11 − 3)]
= 163,86 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (10,97 − 3) + 9,06]
= 20 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,4⋅76,16
=
118 ⋅ 1 − 0,6 ⋅ 2,4
= 1,57 mm
P ⋅D ⋅K 2,4 ⋅ 920,4 ⋅ 0,991393

tr = = =7,95 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,4
40/208
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (163,86 ⋅ 7,95 ⋅ 1 + 2 ⋅ 7,97 ⋅ 7,95 ⋅ 1 ⋅ (1 − 0,8551)) /100
= 13,208 cm2
= (163,86 ⋅ (1 ⋅ 8 − 1 ⋅ 7,95) − 2 ⋅ 7,97 ⋅ (1 ⋅ 8 − 1 ⋅ 7,95) ⋅ (1 − 0,8551)) /100
= 0,0839 cm 2
= (2 ⋅ (8 + 7,97) ⋅ (1 ⋅ 8 − 1 ⋅ 7,95) − 2 ⋅ 7,97 ⋅ (1 ⋅ 8 − 1 ⋅ 7,95) ⋅ (1 − 0,8551)) /100
= 0,0155 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (7,97 − 1,57) ⋅ 0,8551 ⋅ 8) /100
= 2,191 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2,5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (7,97 − 1,57) ⋅ (2,5 ⋅ 7,97 + 9,06) ⋅ 0,8551) /100
= 3,1761 cm 2
A41 = Le g 2 ⋅ fr3
= (9,53 2 ⋅ 0,8551 ) /100
= 0,7755 cm2
41/208
A42 = Le g 2 ⋅ fr4
= (7 2 ⋅ 1 ) /100
= 0,4903 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((287,16 − 180,48) ⋅ 9,06 ⋅ 1) /100
= 9,6681 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 0,0839+2,191 + 0,7755 + 0,4903 + 9,6681

= 13,2087 cm2
UW-16(d) Weld Check
tc(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 9,53 = 6,67 mm
tw(min) = 0,5 ⋅ tmin = 4,53 mm
tw(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 7 = 4,9 mm
tw(min) = 0,7 ⋅ tmin = 5,58 mm
tw(actual) =6,35 mm
tw(min) = 0,7 ⋅ tmin = 5,58 mm
tw(actual) =6,53 mm

P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,4⋅76,16
= +3
118 ⋅ 1 − 0,6 ⋅ 2,4
= 4,57 mm
42/208
= max [4,57, 0]
= 4,57 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,4 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,4
= 10,95 mm
= max [10,95, 4,5]
= 10,95 mm
= min [9,22, 10,95]
= 9,22 mm
= max [4,57, 9,22]
= 9,22 mm


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 168,28 ⋅ 9,53 ⋅ 57,82 = 145.573,59 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 287,16 ⋅ 7 ⋅ 67,62 = 213.511,11 N
2 2

π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168,28 ⋅ 6,53 ⋅ 102,12 = 176.136,01 N
2 2
43/208
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168,28 ⋅ 6,35 ⋅ 102,12 = 171.405,23 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1.320,7972 − 8,3871 + 2 ⋅ 7,97 ⋅ 0,8551 ⋅ (1 ⋅ 8 − 1 ⋅ 7,95)) ⋅ 138
= 181.210,16 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (219,0963 + 966,811 + 77,5482 + 49,0322) ⋅ 138

= 181.123,33 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (219,0963 + 0 + 77,5482 + 0 + 2 ⋅ 7,97 ⋅ 8 ⋅ 0,8551) ⋅ 138
= 55.990,58 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (219,0963 + 0 + 966,811 + 77,5482 + 49,0322 + 0 + 2 ⋅ 7,97 ⋅ 8 ⋅ 0,8551) ⋅ 138

= 196.176,95 N

Path 1-1 through (2) & (3) = 213.511,11 + 165.825,12 = 379.336,23 N

Path 2-2 through (1), (4), (6) = 145.573,59 + 176.136,01 + 171.405,23 = 493.114,83 N

Path 3-3 through (2), (4) = 213.511,11 + 176.136,01 = 389.647,12 N
44/208
Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.

For P = 3,08 MPa @ 21,11 °C
16,4009 16,401 1,2181 4,249 -- 9,6681 1,2658 6,22 9,6

211.567 209.525 437.462 97.825 574.087 238.011 470.619

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [157,45, 78,72 + (10,97 − 0) + (11 − 0)]
= 157,45 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 0), 2,5 ⋅ (10,97 − 0) + 9,06]
= 27,5 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
3,0751⋅73,16
=
118 ⋅ 1 − 0,6 ⋅ 3,0751
= 1,94 mm
P ⋅D 3,0751⋅914,4
tr = = =10,21 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,0751
Sn
Sv
Sn
Sv
45/208
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (157,45 ⋅ 10,21 ⋅ 1 + 2 ⋅ 10,97 ⋅ 10,21 ⋅ 1 ⋅ (1 − 0,8551)) /100
= 16,4009 cm2
= (157,45 ⋅ (1 ⋅ 11 − 1 ⋅ 10,21) − 2 ⋅ 10,97 ⋅ (1 ⋅ 11 − 1 ⋅ 10,21) ⋅ (1 − 0,8551)) /100
= 1,2181 cm 2
= (2 ⋅ (11 + 10,97) ⋅ (1 ⋅ 11 − 1 ⋅ 10,21) − 2 ⋅ 10,97 ⋅ (1 ⋅ 11 − 1 ⋅ 10,21) ⋅ (1 − 0,8551)) /100
= 0,3219 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (10,97 − 1,94) ⋅ 0,8551 ⋅ 11) /100
= 4,249 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2,5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (10,97 − 1,94) ⋅ (2,5 ⋅ 10,97 + 9,06) ⋅ 0,8551) /100
= 5,6387 cm 2
A41 = Le g 2 ⋅ fr3
= (9,53 2 ⋅ 0,8551 ) /100
= 0,7755 cm2
A42 = Le g 2 ⋅ fr4
= (7 2 ⋅ 1 ) /100
= 0,4903 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((287,16 − 180,48) ⋅ 9,06 ⋅ 1) /100
= 9,6681 cm2
46/208
Area = A1 + A2 + A4 1 + A4 2 + A5
= 1,2181+4,249 + 0,7755 + 0,4903 + 9,6681

= 16,401 cm2

P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
3,0751⋅73,16
= +0
118 ⋅ 1 − 0,6 ⋅ 3,0751
= 1,94 mm
= max [1,94, 0]
= 1,94 mm
P ⋅D
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,0751⋅914,4
= +0
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,0751
= 10,21 mm
= max [10,21, 1,5]
= 10,21 mm
= min [6,22, 10,21]
= 6,22 mm
= max [1,94, 6,22]

= 6,22 mm

47/208

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 168,28 ⋅ 9,53 ⋅ 57,82 = 145.573,59 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 287,16 ⋅ 7 ⋅ 67,62 = 213.511,11 N
2 2

π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168,28 ⋅ 9,53 ⋅ 102,12 = 257.107,84 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168,28 ⋅ 6,35 ⋅ 102,12 = 171.405,23 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1.640,0883 − 121,8062 + 2 ⋅ 10,97 ⋅ 0,8551 ⋅ (1 ⋅ 11 − 1 ⋅ 10,21)) ⋅ 138

= 211.567,38 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (424,9024 + 966,811 + 77,5482 + 49,0322) ⋅ 138
= 209.524,56 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (424,9024 + 0 + 77,5482 + 0 + 2 ⋅ 10,97 ⋅ 11 ⋅ 0,8551) ⋅ 138

= 97.824,5 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (424,9024 + 0 + 966,811 + 77,5482 + 49,0322 + 0 + 2 ⋅ 10,97 ⋅ 11 ⋅ 0,8551) ⋅ 138

= 238.010,87 N

Path 1-1 through (2) & (3) = 213.511,11 + 223.950,6 = 437.461,71 N

Path 2-2 through (1), (4), (6) = 145.573,59 + 257.107,84 + 171.405,23 = 574.086,66 N

Path 3-3 through (2), (4) = 213.511,11 + 257.107,84 = 470.618,95 N
48/208
PRESSURE INDICATOR (N10)

Orientation 180°
Nozzle
Description NPS 2 Sch 160 DN 50
Access opening No
Welds
Radiography
1
49/208
Blind included Yes
Rated MDMT -48°C
PWHT performed Yes
Impact Tested No
Notes

2,4⋅24,42
tr = = 0,5 mm
118 ⋅ 1 − 0,6 ⋅ 2,4
tr ⋅ E * 0,5 ⋅ 1
tn − c 7,65−3

50/208

For P = 2,28 MPa @ 71,11 °C The nozzle passes UG-45
This nozzle is exempt from area calculations per UG-36(c)(3)(a) 6,42 7,65
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

size (mm) size (mm)
Nozzle to shell fillet (Leg41) 4,02 6,67 weld size is adequate
Combined weld check (t1 + t2) 7,17 13,19 weld size is adequate
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [50,84, 25,42 + (8,74 − 3) + (11 − 3)]
= 50,84 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,2753⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,2753
= 0,48 mm
Required thickness tr from UG-37(a)(c)
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2753 ⋅ 0,8942 ⋅ 920,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2753
= 6,8 mm
Required thickness tr per Interpretation VIII-1-07-50
51/208
P ⋅D ⋅K 2,2753 ⋅ 920,4 ⋅ 0,991393
tr = = =7,53 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2753
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 5,74 mm

t1(min) or t2(min) = min [6mm, 0,7 ⋅ tmin ] = 4,02 mm
t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
The weld size t1 is satisfactory.
t2(actual) = 6,53 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17
The combined weld sizes for t1 and t2 are satisfactory.

P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,2753⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,2753
= 3,48 mm
= max [3,48, 0]
= 3,48 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2753 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2753
= 10,53 mm
= max [10,53, 4,5]
= 10,53 mm
= min [6,42, 10,53]
= 6,42 mm
= max [3,48, 6,42]

= 6,42 mm
52/208
53/208
The vessel wall thickness governs the MAWP of this nozzle.



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [50,84, 25,42 + (8,74 − 3) + (11 − 3)]
= 50,84 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,6777⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,6777
= 0,56 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,6777 ⋅ 0,8942 ⋅ 920,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
= 8 mm
54/208
P ⋅D ⋅K 2,6777 ⋅ 920,4 ⋅ 0,991393
tr = = =8,87 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 5,74 mm

t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17

P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,6777⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,6777
= 3,56 mm
= max [3,56, 0]
= 3,56 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,6777 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
= 11,87 mm
= max [11,87, 4,5]
= 11,87 mm
= min [6,42, 11,87]
= 6,42 mm
= max [3,56, 6,42]

= 6,42 mm
55/208
56/208
The vessel wall thickness governs the MAP of this nozzle.


LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44,6, 22,3 + (8,74 − 0) + (11 − 0)]
= 44,6 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 0), 2,5 ⋅ (8,74 − 0) + 0]
= 21,84 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
3,6793⋅21,42
=
118 ⋅ 1 − 0,6 ⋅ 3,6793
= 0,68 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,6793 ⋅ 0,9 ⋅ 914,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
= 11 mm
P ⋅D 3,6793⋅914,4
tr = = =12,22 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
57/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
3,6793⋅21,42
= +0
118 ⋅ 1 − 0,6 ⋅ 3,6793
= 0,68 mm
= max [0,68, 0]
= 0,68 mm
P ⋅D
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,6793⋅914,4
= +0
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
= 12,22 mm
= max [12,22, 1,5]
= 12,22 mm
= min [3,42, 12,22]
= 3,42 mm
= max [0,68, 3,42]
= 3,42 mm
58/208
PVS CONNECTION (N9)

Orientation 90°
Nozzle
Access opening No
Welds
Radiography
1
59/208
Blind included Yes
Rated MDMT -48°C
PWHT performed Yes
Impact Tested No
Notes

2,4⋅24,42
tr = = 0,5 mm
118 ⋅ 1 − 0,6 ⋅ 2,4
tr ⋅ E * 0,5 ⋅ 1
tn − c 7,65−3

60/208



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [50,84, 25,42 + (8,74 − 3) + (11 − 3)]
= 50,84 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,2753⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,2753
= 0,48 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2753 ⋅ 0,8942 ⋅ 920,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2753
= 6,8 mm
61/208
P ⋅D ⋅K 2,2753 ⋅ 920,4 ⋅ 0,991393
tr = = =7,53 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2753
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 5,74 mm

t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17

P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,2753⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,2753
= 3,48 mm
= max [3,48, 0]
= 3,48 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2753 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2753
= 10,53 mm
= max [10,53, 4,5]
= 10,53 mm
= min [6,42, 10,53]
= 6,42 mm
= max [3,48, 6,42]

= 6,42 mm
62/208
63/208



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [50,84, 25,42 + (8,74 − 3) + (11 − 3)]
= 50,84 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,6777⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,6777
= 0,56 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,6777 ⋅ 0,8942 ⋅ 920,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
= 8 mm
64/208
P ⋅D ⋅K 2,6777 ⋅ 920,4 ⋅ 0,991393
tr = = =8,87 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 5,74 mm

t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17

P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,6777⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,6777
= 3,56 mm
= max [3,56, 0]
= 3,56 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,6777 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
= 11,87 mm
= max [11,87, 4,5]
= 11,87 mm
= min [6,42, 11,87]
= 6,42 mm
= max [3,56, 6,42]

= 6,42 mm
65/208
66/208


LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44,6, 22,3 + (8,74 − 0) + (11 − 0)]
= 44,6 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 0), 2,5 ⋅ (8,74 − 0) + 0]
= 21,84 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
3,6793⋅21,42
=
118 ⋅ 1 − 0,6 ⋅ 3,6793
= 0,68 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,6793 ⋅ 0,9 ⋅ 914,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
= 11 mm
P ⋅D 3,6793⋅914,4
tr = = =12,22 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
67/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
3,6793⋅21,42
= +0
118 ⋅ 1 − 0,6 ⋅ 3,6793
= 0,68 mm
= max [0,68, 0]
= 0,68 mm
P ⋅D
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,6793⋅914,4
= +0
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
= 12,22 mm
= max [12,22, 1,5]
= 12,22 mm
= min [3,42, 12,22]
= 3,42 mm
= max [0,68, 3,42]
= 3,42 mm
68/208
Cylinder #1
Component Cylinder
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Operating 0,0118 1.500 0,8
Dimensions
Length 1.727,2 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 452,33 1.134,24
Corroded 340,4 1.149,17
Radiography
Longitudinal seam Full UW-11(a) Type 1
Top Circumferential seam Full UW-11(a) Type 1
Bottom Circumferential seam Full UW-11(a) Type 1
Results Summary
Rated MDMT -45,71 °C
69/208
2,4118⋅460,2
tr = = 8,13 mm
138 ⋅ 1 − 0,6 ⋅ 2,4118
tr ⋅ E * 8,13 ⋅ 1
tn − c 12 − 3
61,214 ⋅ 1
138 ⋅ 1
M DM T = max [M DM T − TR − T PWHT , − 48] = max [ − 23,31 − 5,4 − 17, − 48] = -45,71°C
P ⋅R 2,287⋅460,2
t= + Corrosion = + 3 = 10,7 mm
S ⋅ E − 0,60 ⋅ P 138 ⋅ 1,00 − 0,60 ⋅ 2,287
S ⋅E ⋅t 138 ⋅ 1,00 ⋅ 9
P = − Ps = − 0,0118 = 2,6558 MPa
R + 0,60 ⋅ t 460,2+0,60 ⋅ 9
S ⋅E ⋅t 138 ⋅ 1,00 ⋅ 12
P = = = 3,5659 MPa
R + 0,60 ⋅ t 457,2+0,60 ⋅ 12
50 ⋅ t Rf 50 ⋅ 12 463,2
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 1,2953 %
Rf Ro 463,2 ∞

Condition Load
St Sc
Hot Shut Down, Corroded 0 138 106,93 71,11 3 Weight 0,02 0,1
Hot Shut Down, New 0 138 112,87 71,11 0 Weight 0,02 0,1
Empty, Corroded 0 138 106,93 21,11 3 Weight 0,02 0,1
Empty, New 0 138 112,87 21,11 0 Weight 0,02 0,1

0 138 106,93 71,11 3 Weight 0,02 0,1
70/208
0,125 0,125
A = = = 0,002398
Ro /t 469,2/9
B = 106,93 MPa
138
S= = 138 MPa
1,00
0,125 0,125
A = = = 0,003197
Ro /t 469,2/12
B = 112,87 MPa
138
S= = 138 MPa
1,00
0,125 0,125
A = = = 0,003197
Ro /t 469,2/12
B = 112,87 MPa
138
S= = 138 MPa
1,00
0,125 0,125
A = = = 0,002398
Ro /t 469,2/9
B = 106,93 MPa
138
S= = 138 MPa
1,00
ScC = min (B,S) = 106,93 MPa
0,125 0,125
A = = = 0,002398
Ro /t 469,2/9
B = 106,93 MPa
71/208
138
S= = 138 MPa
1,00
P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0,40 ⋅ |P |
2,2753⋅460,2
=
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 + 0,40 ⋅ |2,2753|
= 3,78 mm
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.576, 8
= ⋅ 10 3
π ⋅ 464,7 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.111, 3
= ⋅ 10
2 ⋅ π ⋅ 464,7 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 3,78+0,05 − (0,03)
= 3,8 mm
= |0,05 + (0,03) − (3,78)|
= 3,71 mm
2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0,40 ⋅ (t − tm + tw )
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 ⋅ (9 − 0,05 + (0,03))

=
460,2−0,40 ⋅ (9 − 0,05 + (0,03))
= 5,4271 MPa
72/208
P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0,40 ⋅ |P |
2,2753⋅457,2
=
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 + 0,40 ⋅ |2,2753|
= 3,76 mm
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.650, 1
= ⋅ 10 3
2
π ⋅ 463,2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.261, 8
= ⋅ 10
2 ⋅ π ⋅ 463,2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 3,76+0,05 − (0,03)
= 3,78 mm
= |0,05 + (0,03) − (3,76)|
= 3,68 mm
2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0,40 ⋅ (t − tm + tw )
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 ⋅ (12 − 0,05 + (0,03))

=
457,2−0,40 ⋅ (12 − 0,05 + (0,03))
= 7,3091 MPa
73/208
tp = 0 mm (Pressure)
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.576, 8
= ⋅ 10 3
π ⋅ 464,7 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.111, 3
= ⋅ 10
2 ⋅ π ⋅ 464,7 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 0 + 0,05 − (0,03)
= 0,02 mm
M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks
4.576, 8
= 2
⋅ 10 3
π ⋅ 464,7 ⋅ 106,9332 ⋅ 1,00
= 0,06 mm
W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
1.111, 3
= ⋅ 10
2 ⋅ π ⋅ 464,7 ⋅ 106,9332 ⋅ 1,00
= 0,03 mm
tc = tmc + twc − tpc (total required, compressive)
= 0,06+(0,03) − (0)
= 0,1 mm
74/208
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.650, 1
= ⋅ 10 3
π ⋅ 463,2 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.261, 8
= ⋅ 10
2 ⋅ π ⋅ 463,2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 0 + 0,05 − (0,03)
= 0,02 mm
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
4.650, 1
= ⋅ 10 3
2
π ⋅ 463,2 ⋅ 112,872 ⋅ 1,00
= 0,06 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
1.261, 8
= ⋅ 10
2 ⋅ π ⋅ 463,2 ⋅ 112,872 ⋅ 1,00
= 0,04 mm
= 0,06+(0,04) − (0)
= 0,1 mm
75/208
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.576, 8
= ⋅ 10 3
π ⋅ 464,7 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.111, 3
= ⋅ 10
2 ⋅ π ⋅ 464,7 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 0 + 0,05 − (0,03)
= 0,02 mm
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
4.576, 8
= 2
⋅ 10 3
π ⋅ 464,7 ⋅ 106,9332 ⋅ 1,00
= 0,06 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
1.111, 3
= ⋅ 10
2 ⋅ π ⋅ 464,7 ⋅ 106,9332 ⋅ 1,00
= 0,03 mm
= 0,06+(0,03) − (0)
= 0,1 mm
76/208
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.650, 1
= ⋅ 10 3
π ⋅ 463,2 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.261, 8
= ⋅ 10
2 ⋅ π ⋅ 463,2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 0 + 0,05 − (0,03)
= 0,02 mm
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
4.650, 1
= ⋅ 10 3
2
π ⋅ 463,2 ⋅ 112,872 ⋅ 1,00
= 0,06 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
1.261, 8
= ⋅ 10
2 ⋅ π ⋅ 463,2 ⋅ 112,872 ⋅ 1,00
= 0,04 mm
= 0,06+(0,04) − (0)
= 0,1 mm
77/208
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.576, 8
= ⋅ 10 3
π ⋅ 464,7 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.111, 3
= ⋅ 10
2 ⋅ π ⋅ 464,7 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 0 + 0,05 − (0,03)
= 0,02 mm
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
4.576, 8
= 2
⋅ 10 3
π ⋅ 464,7 ⋅ 106,9332 ⋅ 1,00
= 0,06 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
1.111, 3
= ⋅ 10
2 ⋅ π ⋅ 464,7 ⋅ 106,9332 ⋅ 1,00
= 0,03 mm
= 0,06+(0,03) − (0)
= 0,1 mm

78/208
Ear lug
Geometry Inputs
Material A36
Distance of Lift Point From Datum 1.981,2 mm
Angular Position 0° and 180°
Length, L 254 mm
Width, B 127 mm
Lug Radius, R 0 mm
Thickness, t 12,7 mm
Hole Diameter, d 25,4 mm
Pin Diameter, Dp 22,23 mm
Diameter at Pin, D 76,2 mm
Load Angle from Vertical, f 0°
Has Brace Plate No
Welds
Size, tw 6,35 mm
Weld Length, L3 127 mm
Intermediate Values
Load Factor 1,5000
Vessel Weight (new, incl. Load Factor), W 2.608,5 kg
Lug Weight (new), Wlug 9,5 kg (Qty=2)
Distance from Center of Gravity to Top Lug, l1 1.467,05 mm
Distance from Center of Gravity to Tail Lug, l2 1.925,51 mm
Distance from Vessel Center Line to Tail Lug, l3 539,81 mm
Allowable Stress, Tensile, st 137,76 MPa
Allowable Stress, Shear, ss 91,84 MPa
Allowable Stress, Bearing, sp 206,64 MPa
Allowable Stress, Bending, sb 153,07 MPa
Allowable Stress, Weld Shear, tallowable 91,84 MPa
Allowable Stress set to 1/3 Sy per ASME B30.20 No
79/208
Summary Values
Required Lift Pin Diameter, dreqd 9,42 mm
Required Lug Thickness, treqd 2,79 mm
Lug Stress Ratio, sratio 0,36
Weld Shear Stress Ratio, tratio 0,38
Lug Design Acceptable
Local Stresses WRC 537 Acceptable
Maximum Out of Plane Lift Angle - Weak Axis Bending 9,14°
COMPRESS recommends a spreader beam be used to prevent weak axis bending of the top lugs.
No consideration is given for any bracing plate from the lug to the vessel.
Lift Forces
Lift force on lugs during rotational lift (0°≤ a ≤ 90°):

l2 ⋅ cos(α) + l3 ⋅ sin(α)
2 ⋅ F⊤ = W ⋅
l1 ⋅ cos(α) + l2 ⋅ cos(α) + l3 ⋅ sin(α)
F tail = W − (2 ⋅ F )
a [°] Ftop[N] Ftail[N]

0 7.259,3 11.061,7
15 7.485,4 10.609,4
30 7.724,6 10.131
45 8.018,5 9.543,2
60 8.454,2 8.671,8
75 9.320 6.940,2
90 12.790,1 0
121 7.440,2 10.699,8
112 7.425,2 10.729,8

1Lift angle at maximum lug stress.
2Lift angle at maximum weld stress.
Shell angle at lift lug 0,00°
Lug Pin Diameter - Shear stress
80/208
−−−−−
√
2 ⋅ Fv
dreqd =
π ⋅ σs
−−−−−−−−−−
√
2 ⋅ 12.790,1
= = 9,42 mm
π ⋅ 91,84
dreqd 9,42
= = 0,42 Acceptable
Dp 22,23
σ Fv
=
A
Fv
=
2 ⋅ (0,25 ⋅ π ⋅ D2p )
12.790,1
= = 16,48 MPa
2 ⋅ (0,25 ⋅ π ⋅ 22,23 2 )
σ 16,48
= = 0,18 Acceptable
σs 91,84
Lug Thickness - Tensile stress
Fv
treqd =
(D − d) ⋅ σ t
12.790,1
= = 1,83 mm
(76,2 − 25,4) ⋅ 137,76
treqd 1,83
= = 0,14 Acceptable
t 12,7
σ Fv
=
A
Fv
=
(D − d) ⋅ t
12.790,1
= = 19,82 MPa
(76,2 − 25,4) ⋅ 12,7
σ 19,82
= = 0,14 Acceptable
σt 137,76
Lug Thickness - Bearing stress
81/208
Fv
treqd =
Dp ⋅ σ p
12.790,1
= = 2,79 mm
22,23⋅206,64
treqd 2,79
= = 0,22 Acceptable
t 12,7
Fv
s =
Abearing
Fv
=
Dp ⋅ (t)
12.790,1
= = 45,31 MPa
22,23 ⋅ (12,7)
σ 45,31
= = 0,22 Acceptable
σp 206,64
Lug Thickness - Shear stress
Fv
treqd σs
=
2 ⋅ Lshear
12.790,1
91,84
= = 2,47 mm
2 ⋅ 28,19
treqd 2,47
= = 0,19 Acceptable
t 12,7
Fv
τ =
Ashear
Fv
=
2 ⋅ t ⋅ Lshear
12.790,1
= = 17,87 MPa
2 ⋅ 12,7 ⋅ 28,19
τ 17,87
= = 0,19 Acceptable
σs 91,84
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
82/208
Dp
ϕ = 55 ⋅
d
22,23
= 55 ⋅
25,4
= 48,125°
Z = 0.5 ⋅ (D − d) + 0.5 ⋅ Dp ⋅ (1 − cos(ϕ))
= 0.5 ⋅ (76,2 − 25,4) + 0.5 ⋅ 22,23 ⋅ (1 − cos(48,125))
= 29,09 mm
−−−−−−−−−−−−−−−−−−−−−−−−−−
Z1 = 0.5 ⋅ D − √0.25 ⋅ D ⋅ D − (0.5 ⋅ Dp ⋅ sin(ϕ)) 2
−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−
= 0.5 ⋅ 76,2 − √0.25 ⋅ 76,2 ⋅ 76,2 − (0.5 ⋅ 22,23 ⋅ sin(48,125)) 2
= 0,91 mm
Lshear = Z − Z1
= 28,19 mm
Lug Plate Stress
Lug stress, tensile + bending, during rotational lift:
[ ] +[ ] ≤1
Ften M bend
σ ratio =
Aten ⋅ σ t Z + bend ⋅ σb
F top(α) ⋅ sin(α) 6 ⋅ F top(α) ⋅ L ⋅ cos(α)

= [ ] +[ ] ≤1
t ⋅ B ⋅ σt t ⋅ B2 ⋅ σ b
sin(12,0) cos(12,0)
= 7.440,2 ⋅ + 6 ⋅ (7.440,2) ⋅ 254 ⋅
12,7 ⋅ 127 ⋅ 137,76 12,7 ⋅ 127 2 ⋅ 153,07
= 0,36 Acceptable
Weak Axis Bending Stress
Maximum lift cable angle from vertical q = 9,14°
M F ⋅ sin(θ) ⋅ L1
σb = =
Z Z
W
F ⋅ cos(θ) = 0,5 ⋅ W => F = 0,5 ⋅
cos(θ)
2 ⋅ σb ⋅ Z
θ = arctan( )
W ⋅ L1
⎛ 2 ⋅ 153,07 ⋅ (127 ⋅ ⎞
12,72
)
= arctan⎜
⎜ ⎟
⎟ = 9,14
6
∘
θ
⎝ ⎠
25.580,2 ⋅ 254
83/208
Weld Stress
Weld stress, direct and torsional shear, during rotational lift:
Direct shear:
Maximum weld shear stress occurs at lift angle 11,00°; lift force = 7.425,2 N
Aweld = 0,707 ⋅ tw ⋅ (2 ⋅ L 3 + B)
= 0,707 ⋅ 6,35 ⋅ (2 ⋅ 127 + 127) = 1.710,48 mm 2
cos(α)
τt = F lug ⋅
Aweld
cos(11,0)
= 7.425,2 ⋅ =4,26 MPa
1.710,48
sin(α)
τs = F lug ⋅
Aweld
sin(11,0)
= 7.425,2 ⋅ =0,83 MPa
1.710,48
Torsional shear:
Weld centroid:
L23
Y bar =
2 ⋅ L3 + B
127 2
= =42,33 mm
2 ⋅ 127 + 127
Second polar moment of area:
8 ⋅ L33 + 6 ⋅ L3 ⋅ B2 + B3 L43
J = 0,707 ⋅ tw ⋅ ( − )
12 2 ⋅ L3 + B
8 ⋅ 127 3 + 6 ⋅ 127 ⋅ 127 2 + 127 3 127 4

= 0,707 ⋅ 6,35 ⋅ ( − ) = 8429770 mm4
12 2 ⋅ 127 + 127
Radial distance from centroid to weld:
84/208
−−−−−−−−−−−−−−−−−−
r = √(Xbar )2 + (L3 − Ybar ) 2
−−−−−−−−−−−−−−−−−−−−−−−
= √(0,5 ⋅ 127) 2 + (127 − 42,33) 2 = 105,83 mm
L3 − Y bar
θr = arctan( )
Xbar
84,67
= arctan( ) = 53,13 ∘
63,5
r
τ2 = M ⋅
J
r
= [F (α) ⋅ cos(α) ⋅ (L + L3 − Y bar)] ⋅
J
105,83
= (7.425,2 ⋅ cos(11,0) ⋅ 338,67) ⋅
8429770,3044
= 30,99 MPa
−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−
√ (τt + τ2 ⋅ sin(θ r )) 2 + (τs + τ2 ⋅ cos(θr )) 2
τratio = ≤1
τallowable
−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−
√ (4,26 + 30,99 ⋅ sin(53,13)) 2 + (0,83 + 30,99 ⋅ cos(53,13)) 2
=
91,84
= 0,38 Acceptable
WRC 537 Analysis
Maximum stress ratio occurs at lift angle = 9,00° with lift force = 7.395,2 N
Geometry
Height (radial) 12,7 mm
Width (circumferential) 127 mm
Length 127 mm
Fillet Weld Size: 6,35 mm
Located On Cylinder #1 (127 mm from top end)
Location Angle 0,00° and 180,00°
Applied Loads
Radial load, Pr 0N
Circumferential moment, Mc 46,4 N-m
Circumferential shear, Vc 7.304,14 N
Longitudinal moment, ML 7,3 N-m
Longitudinal shear, VL 1.156,86 N
Torsion moment, Mt 2.319,1 N-m
Internal pressure, P 0 MPa
Mean shell radius, Rm 463,2 mm
Design factor 3
Maximum stresses due to the applied loads at the lug edge
Rm 463,2
γ= = = 38,6
T 12
C 1 = 69,85,C 2 = 69,85 mm
85/208
P ⋅ Ri
Local circumferential pressure stress = = 0 MPa
T
P ⋅ Ri
Local longitudinal pressure stress = = 0 MPa
2⋅T
Maximum combined stress (P L + Pb + Q) = 11,79 MPa

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 414 MPa
The maximum combined stress (P L + Pb + Q) is within allowable limits.
Maximum local primary membrane stress (P L ) = − 0,3 MPa

Allowable local primary membrane stress (P L ) = ± 1,5 ⋅ S = ± 207 MPa
The maximum local primary membrane stress (PL) is within allowable limits.
86/208
Stresses at the lug edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 3,7203 0,1508 0 0 0 0 0 0 0 0
4C* 6,0562 0,1508 0 0 0 0 0 0 0 0
1C 0,0887 0,1508 0 0 0 0 0 0 0 0
2C-1 0,0543 0,1508 0 0 0 0 0 0 0 0
3A* 1,4134 0,1508 0 0 0 0 -0,165 -0,165 0,165 0,165
1A 0,0846 0,1508 0 0 0 0 -2,344 2,344 2,344 -2,344
3B* 4,9812 0,1508 -0,097 -0,097 0,097 0,097 0 0 0 0
1B-1 0,0346 0,1508 -0,152 0,152 0,152 -0,152 0 0 0 0
Pressure stress* 0 0 0 0 0 0 0 0
Total circumferential stress -0,248 0,055 0,248 -0,055 -2,51 2,179 2,51 -2,179
Primary membrane circumferential stress* -0,097 -0,097 0,097 0,097 -0,165 -0,165 0,165 0,165
3C* 3,7203 0,1508 0 0 0 0 0 0 0 0
4C* 6,0562 0,1508 0 0 0 0 0 0 0 0
1C-1 0,0933 0,1508 0 0 0 0 0 0 0 0
2C 0,0465 0,1508 0 0 0 0 0 0 0 0
4A* 2,4586 0,1508 0 0 0 0 -0,296 -0,296 0,296 0,296
2A 0,0444 0,1508 0 0 0 0 -1,227 1,227 1,227 -1,227
4B* 1,3376 0,1508 -0,028 -0,028 0,028 0,028 0 0 0 0
2B-1 0,0555 0,1508 -0,241 0,241 0,241 -0,241 0 0 0 0
Total longitudinal stress -0,269 0,214 0,269 -0,214 -1,524 0,931 1,524 -0,931
Primary membrane longitudinal stress* -0,028 -0,028 0,028 0,028 -0,296 -0,296 0,296 0,296
Shear from Mt 3,716 3,716 3,716 3,716 3,716 3,716 3,716 3,716
Circ shear from Vc 2,179 2,179 -2,179 -2,179 0 0 0 0
Long shear from VL 0 0 0 0 -0,345 -0,345 0,345 0,345
Total Shear stress 5,895 5,895 1,538 1,538 3,372 3,372 4,061 4,061
Combined stress (PL+Pb+Q) 11,79 11,79 3,075 3,082 6,812 6,86 8,184 8,219
* denotes primary stress.

WRC 537 does not consider torsional moments for rectangular attachments.
As such, Shear from Mt is calculated based on Blodgett p. 7.4-6, Table 5.
87/208
FLUID INLET (N1)

Located on Cylinder #1
Orientation 90°
Nozzle center line offset to datum line 1.397 mm
End of nozzle to shell center 620,71 mm
Nozzle
Access opening No
Liquid static head included 0,0011 MPa
Welds
Radiography
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0,875.
88/208
Blind included Yes
Rated MDMT -48°C
Liquid static head 0,0008 MPa
PWHT performed Yes
Impact Tested No
Notes

2,4011⋅36,32
tr = = 0,75 mm
118 ⋅ 1 − 0,6 ⋅ 2,4011
tr ⋅ E * 0,75 ⋅ 1
tn − c 9,73−3

89/208



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [72,65, 36,32 + (11,13 − 3) + (12 − 3)]
= 72,65 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 3), 2,5 ⋅ (11,13 − 3) + 0]
= 20,31 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,2763⋅36,32
=
118 ⋅ 1 − 0,6 ⋅ 2,2763
= 0,71 mm
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
2,2763⋅460,2
=
138 ⋅ 1 − 0,6 ⋅ 2,2763
= 7,67 mm
UW-16(d) Weld Check
90/208
tmin = min [19 mm, tn , t] = 8,13 mm
t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 10,16
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,2763⋅36,32
= +3
118 ⋅ 1 − 0,6 ⋅ 2,2763
= 3,71 mm
= max [3,71, 0]
= 3,71 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
2,2763⋅460,2
= +3
138 ⋅ 1 − 0,6 ⋅ 2,2763
= 10,67 mm
= max [10,67, 4,5]
= 10,67 mm
= min [7,8, 10,67]
= 7,8 mm
= max [3,71, 7,8]
= 7,8 mm
91/208



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [72,65, 36,32 + (11,13 − 3) + (12 − 3)]
= 72,65 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 3), 2,5 ⋅ (11,13 − 3) + 0]
= 20,31 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,6676⋅36,32
=
118 ⋅ 1 − 0,6 ⋅ 2,6676
= 0,83 mm
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
2,6676⋅460,2
=
138 ⋅ 1 − 0,6 ⋅ 2,6676
= 9 mm
92/208
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 8,13 mm

t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 10,16
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,6676⋅36,32
= +3
118 ⋅ 1 − 0,6 ⋅ 2,6676
= 3,83 mm
= max [3,83, 0]
= 3,83 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
2,6676⋅460,2
= +3
138 ⋅ 1 − 0,6 ⋅ 2,6676
= 12 mm
= max [12, 4,5]
= 12 mm
= min [7,8, 12]
= 7,8 mm
= max [3,83, 7,8]

= 7,8 mm
93/208



LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [66,65, 33,32 + (11,13 − 0) + (12 − 0)]
= 66,65 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 0), 2,5 ⋅ (11,13 − 0) + 0]
= 27,81 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,9793⋅33,32
=
118 ⋅ 1 − 0,6 ⋅ 2,9793
= 0,85 mm
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
2,9793⋅457,2
=
138 ⋅ 1 − 0,6 ⋅ 2,9793
= 10 mm
94/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,9793⋅33,32
= +0
118 ⋅ 1 − 0,6 ⋅ 2,9793
= 0,85 mm
= max [0,85, 0]
= 0,85 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
2,9793⋅457,2
= +0
138 ⋅ 1 − 0,6 ⋅ 2,9793
= 10 mm
= max [10, 1,5]
= 10 mm
= min [4,8, 10]
= 4,8 mm
= max [0,85, 4,8]
= 4,8 mm
95/208
LEVEL TRASMITTER (N5A)

Orientation 90°
Nozzle center line offset to datum line 965,2 mm
Nozzle
Access opening No
Welds
Radiography
96/208
Blind included Yes
Rated MDMT -48°C
PWHT performed Yes
Impact Tested No
Notes

2,4044⋅24,42
tr = = 0,5 mm
118 ⋅ 1 − 0,6 ⋅ 2,4044
tr ⋅ E * 0,5 ⋅ 1
tn − c 7,65−3

97/208



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [48,85, 24,42 + (8,74 − 3) + (12 − 3)]
= 48,85 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,2796⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,2796
= 0,48 mm
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
2,2796⋅460,2
=
138 ⋅ 1 − 0,6 ⋅ 2,2796
= 7,68 mm
UW-16(d) Weld Check
98/208
tmin = min [19 mm, tn , t] = 5,74 mm
t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,2796⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,2796
= 3,48 mm
= max [3,48, 0]
= 3,48 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
2,2796⋅460,2
= +3
138 ⋅ 1 − 0,6 ⋅ 2,2796
= 10,68 mm
= max [10,68, 4,5]
= 10,68 mm
= min [6,42, 10,68]
= 6,42 mm
= max [3,48, 6,42]
= 6,42 mm
99/208



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [48,85, 24,42 + (8,74 − 3) + (12 − 3)]
= 48,85 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,6676⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,6676
= 0,56 mm
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
2,6676⋅460,2
=
138 ⋅ 1 − 0,6 ⋅ 2,6676
= 9 mm
100/208
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 5,74 mm

t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,6676⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,6676
= 3,56 mm
= max [3,56, 0]
= 3,56 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
2,6676⋅460,2
= +3
138 ⋅ 1 − 0,6 ⋅ 2,6676
= 12 mm
= max [12, 4,5]
= 12 mm
= min [6,42, 12]
= 6,42 mm
= max [3,56, 6,42]

= 6,42 mm
101/208



LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [42,85, 21,42 + (8,74 − 0) + (12 − 0)]
= 42,85 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 0), 2,5 ⋅ (8,74 − 0) + 0]
= 21,84 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
3,5659⋅21,42
=
118 ⋅ 1 − 0,6 ⋅ 3,5659
= 0,66 mm
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
3,5659⋅457,2
=
138 ⋅ 1 − 0,6 ⋅ 3,5659
= 12 mm
102/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
3,5659⋅21,42
= +0
118 ⋅ 1 − 0,6 ⋅ 3,5659
= 0,66 mm
= max [0,66, 0]
= 0,66 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
3,5659⋅457,2
= +0
138 ⋅ 1 − 0,6 ⋅ 3,5659
= 12 mm
= max [12, 1,5]
= 12 mm
= min [3,42, 12]
= 3,42 mm
= max [0,66, 3,42]
= 3,42 mm
103/208
LG & LT CONNECTION (N4A)

Orientation 270°
Nozzle center line offset to datum line 1.168,4 mm
Nozzle
Access opening No
Welds
Radiography
104/208
Blind included Yes
Rated MDMT -48°C
PWHT performed Yes
Impact Tested No
Notes

2,4028⋅24,42
tr = = 0,5 mm
118 ⋅ 1 − 0,6 ⋅ 2,4028
tr ⋅ E * 0,5 ⋅ 1
tn − c 7,65−3

105/208



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [48,85, 24,42 + (8,74 − 3) + (12 − 3)]
= 48,85 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,278⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,278
= 0,48 mm
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
2,278⋅460,2
=
138 ⋅ 1 − 0,6 ⋅ 2,278
= 7,67 mm
UW-16(d) Weld Check
106/208
tmin = min [19 mm, tn , t] = 5,74 mm
t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,278⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,278
= 3,48 mm
= max [3,48, 0]
= 3,48 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
2,278⋅460,2
= +3
138 ⋅ 1 − 0,6 ⋅ 2,278
= 10,67 mm
= max [10,67, 4,5]
= 10,67 mm
= min [6,42, 10,67]
= 6,42 mm
= max [3,48, 6,42]
= 6,42 mm
107/208



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [48,85, 24,42 + (8,74 − 3) + (12 − 3)]
= 48,85 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,6676⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,6676
= 0,56 mm
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
2,6676⋅460,2
=
138 ⋅ 1 − 0,6 ⋅ 2,6676
= 9 mm
108/208
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 5,74 mm

t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,6676⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,6676
= 3,56 mm
= max [3,56, 0]
= 3,56 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
2,6676⋅460,2
= +3
138 ⋅ 1 − 0,6 ⋅ 2,6676
= 12 mm
= max [12, 4,5]
= 12 mm
= min [6,42, 12]
= 6,42 mm
= max [3,56, 6,42]

= 6,42 mm
109/208



LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [42,85, 21,42 + (8,74 − 0) + (12 − 0)]
= 42,85 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 0), 2,5 ⋅ (8,74 − 0) + 0]
= 21,84 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
3,5659⋅21,42
=
118 ⋅ 1 − 0,6 ⋅ 3,5659
= 0,66 mm
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
3,5659⋅457,2
=
138 ⋅ 1 − 0,6 ⋅ 3,5659
= 12 mm
110/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
3,5659⋅21,42
= +0
118 ⋅ 1 − 0,6 ⋅ 3,5659
= 0,66 mm
= max [0,66, 0]
= 0,66 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
3,5659⋅457,2
= +0
138 ⋅ 1 − 0,6 ⋅ 3,5659
= 12 mm
= max [12, 1,5]
= 12 mm
= min [3,42, 12]
= 3,42 mm
= max [0,66, 3,42]
= 3,42 mm
111/208
MAN HOLE (M1)

Orientation 0°
Nozzle center line offset to datum line 711,2 mm
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Outer fillet, Leg42 7 mm
Radiography
1
112/208
Blind included Yes
Rated MDMT -48°C
PWHT performed Yes
Impact Tested No
Bore diameter, B (specified by purchaser) 407,97 mm
Notes
UCS-66 Material Toughness Requirements Nozzle At Intersection

MDMT = -29°C
Material is exempt from impact testing per UG-20(f) at the Design MDMT of -28,89°C.

2,4078⋅206,99
tr = = 4,28 mm
118 ⋅ 1 − 0,6 ⋅ 2,4078
tr ⋅ E * 4,28 ⋅ 1
tn − c 43,76−3


2,4078⋅460,2
tr = = 8,11 mm
138 ⋅ 1 − 0,6 ⋅ 2,4078
tr ⋅ E * 8,11 ⋅ 1
tn − c 12 − 3
60,898 ⋅ 1
138 ⋅ 1
M DM T = max [M DM T − TR − T PWHT , − 48] = max [ − 17,24 − 5,5 − 17, − 48] = -39,74°C
113/208

For P = 2,28 MPa @ 71,11 °C
32,8817 38,705 5,2464 16,5316 -- 15,6863 1,2406 10,69 43,76

395.906 461.728 3.268.950 338.351 1.876.736 561.588 988.759

size (mm) size (mm)
Nozzle to pad fillet (Leg41) 6 6,67 weld size is adequate
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [413,97, 206,99 + (50,01 − 3) + (12 − 3)]
= 413,97 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 3), 2,5 ⋅ (50,01 − 3) + 14,7]
= 22,5 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,2831⋅206,99
=
118 ⋅ 1 − 0,6 ⋅ 2,2831
= 4,05 mm
114/208
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
2,2831⋅460,2
=
138 ⋅ 1 − 0,6 ⋅ 2,2831
= 7,69 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (413,97 ⋅ 7,69 ⋅ 1 + 2 ⋅ 47,01 ⋅ 7,69 ⋅ 1 ⋅ (1 − 0,8551)) /100
= 32,8817 cm2
= (413,97 ⋅ (1 ⋅ 9 − 1 ⋅ 7,69) − 2 ⋅ 47,01 ⋅ (1 ⋅ 9 − 1 ⋅ 7,69) ⋅ (1 − 0,8551)) /100
= 5,2464 cm 2
= (2 ⋅ (9 + 47,01) ⋅ (1 ⋅ 9 − 1 ⋅ 7,69) − 2 ⋅ 47,01 ⋅ (1 ⋅ 9 − 1 ⋅ 7,69) ⋅ (1 − 0,8551)) /100
= 1,2897 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (47,01 − 4,05) ⋅ 0,8551 ⋅ 9) /100
= 16,5316 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2,5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (47,01 − 4,05) ⋅ (2,5 ⋅ 47,01 + 14,7) ⋅ 0,8551) /100
= 97,1566 cm 2
115/208
A41 = Le g 2 ⋅ fr3
= (9,37 2 ⋅ 0,8551 ) /100
= 0,7503 cm2
(Part of the weld is outside of the limits)
A42 = Le g 2 ⋅ fr4
= (7 2 ⋅ 1 ) /100
= 0,4903 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((614,68 − 413,97 − 2 ⋅ 47,01) ⋅ 14,7 ⋅ 1) /100
= 15,6863 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 5,2464+16,5316 + 0,7503 + 0,4903 + 15,6863

= 38,705 cm2
UW-16(d) Weld Check
tc(min) = min [6 mm, 0,7 ⋅ tmin ] = 6 mm
tc(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 9,53 = 6,67 mm
Outer fillet: tmin = min [19 mm, te , t] = 9 mm
tw(min) = 0,5 ⋅ tmin = 4,5 mm
tw(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 7 = 4,9 mm
tw(min) = 0,7 ⋅ tmin = 10,29 mm
tw(actual) =11,11 mm
Lower groove: tmin = min [19 mm, tn , t] = 9 mm
tw(min) = 0,7 ⋅ tmin = 6,3 mm
tw(actual) =6,53 mm
116/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,2831⋅206,99
= +3
118 ⋅ 1 − 0,6 ⋅ 2,2831
= 7,05 mm
= max [7,05, 0]
= 7,05 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
2,2831⋅460,2
= +3
138 ⋅ 1 − 0,6 ⋅ 2,2831
= 10,69 mm
= max [10,69, 4,5]
= 10,69 mm
= min [11,33, 10,69]
= 10,69 mm
= max [7,05, 10,69]
= 10,69 mm


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 508 ⋅ 9,53 ⋅ 57,82 = 439.467,45 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 614,68 ⋅ 7 ⋅ 67,62 = 457.027,38 N
2 2
117/208
π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 460,99 ⋅ 47,01 ⋅ 82,6 = 2.811.922,22 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 508 ⋅ 6,53 ⋅ 102,12 = 531.731,36 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 508 ⋅ 11,11 ⋅ 102,12 = 905.537,05 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (3.288,1726 − 524,6441 + 2 ⋅ 47,01 ⋅ 0,8551 ⋅ (1 ⋅ 9 − 1 ⋅ 7,69)) ⋅ 138
= 395.906,41 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (1.653,158 + 1.568,6291 + 75,0321 + 49,0322) ⋅ 138
= 461.727,55 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (1.653,158 + 0 + 75,0321 + 0 + 2 ⋅ 47,01 ⋅ 9 ⋅ 0,8551) ⋅ 138
= 338.351,14 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (1.653,158 + 0 + 1.568,6291 + 75,0321 + 49,0322 + 0 + 2 ⋅ 47,01 ⋅ 9 ⋅ 0,8551) ⋅ 138
= 561.588,42 N

Path 1-1 through (2) & (3) = 457.027,38 + 2.811.922,22 = 3.268.949,6 N

Path 2-2 through (1), (4), (6) = 439.467,45 + 531.731,36 + 905.537,05 = 1.876.735,86 N

Path 3-3 through (2), (4) = 457.027,38 + 531.731,36 = 988.758,74 N
118/208
Available reinforcement per UG-37 governs the MAWP of this nozzle.

For P = 2,48 MPa @ 71,11 °C
35,8164 35,8179 2,4987 16,3922 -- 15,6863 1,2406 11,33 43,76

466.708 459.804 3.268.950 336.428 1.876.736 559.665 988.759

size (mm) size (mm)
Nozzle to pad fillet (Leg41) 6 6,67 weld size is adequate
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [413,97, 206,99 + (50,01 − 3) + (12 − 3)]
= 413,97 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 3), 2,5 ⋅ (50,01 − 3) + 14,7]
= 22,5 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,4846⋅206,99
=
118 ⋅ 1 − 0,6 ⋅ 2,4846
= 4,41 mm
119/208
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
2,4846⋅460,2
=
138 ⋅ 1 − 0,6 ⋅ 2,4846
= 8,38 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (413,97 ⋅ 8,38 ⋅ 1 + 2 ⋅ 47,01 ⋅ 8,38 ⋅ 1 ⋅ (1 − 0,8551)) /100
= 35,8164 cm2
= (413,97 ⋅ (1 ⋅ 9 − 1 ⋅ 8,38) − 2 ⋅ 47,01 ⋅ (1 ⋅ 9 − 1 ⋅ 8,38) ⋅ (1 − 0,8551)) /100
= 2,4987 cm 2
= (2 ⋅ (9 + 47,01) ⋅ (1 ⋅ 9 − 1 ⋅ 8,38) − 2 ⋅ 47,01 ⋅ (1 ⋅ 9 − 1 ⋅ 8,38) ⋅ (1 − 0,8551)) /100
= 0,6142 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (47,01 − 4,41) ⋅ 0,8551 ⋅ 9) /100
= 16,3922 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2,5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (47,01 − 4,41) ⋅ (2,5 ⋅ 47,01 + 14,7) ⋅ 0,8551) /100
= 96,3353 cm 2
120/208
A41 = Le g 2 ⋅ fr3
= (9,37 2 ⋅ 0,8551 ) /100
= 0,7503 cm2
A42 = Le g 2 ⋅ fr4
= (7 2 ⋅ 1 ) /100
= 0,4903 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((614,68 − 413,97 − 2 ⋅ 47,01) ⋅ 14,7 ⋅ 1) /100
= 15,6863 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 2,4987+16,3922 + 0,7503 + 0,4903 + 15,6863

= 35,8179 cm2
UW-16(d) Weld Check
tc(min) = min [6 mm, 0,7 ⋅ tmin ] = 6 mm
tc(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 9,53 = 6,67 mm
Outer fillet: tmin = min [19 mm, te , t] = 9 mm
tw(min) = 0,5 ⋅ tmin = 4,5 mm
tw(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 7 = 4,9 mm
tw(min) = 0,7 ⋅ tmin = 10,29 mm
tw(actual) =11,11 mm
Lower groove: tmin = min [19 mm, tn , t] = 9 mm
tw(min) = 0,7 ⋅ tmin = 6,3 mm
tw(actual) =6,53 mm
121/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,4846⋅206,99
= +3
118 ⋅ 1 − 0,6 ⋅ 2,4846
= 7,41 mm
= max [7,41, 0]
= 7,41 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
2,4846⋅460,2
= +3
138 ⋅ 1 − 0,6 ⋅ 2,4846
= 11,38 mm
= max [11,38, 4,5]
= 11,38 mm
= min [11,33, 11,38]
= 11,33 mm
= max [7,41, 11,33]
= 11,33 mm


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 508 ⋅ 9,53 ⋅ 57,82 = 439.467,45 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 614,68 ⋅ 7 ⋅ 67,62 = 457.027,38 N
2 2
122/208
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 508 ⋅ 6,53 ⋅ 102,12 = 531.731,36 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 508 ⋅ 11,11 ⋅ 102,12 = 905.537,05 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (3.581,6372 − 249,8705 + 2 ⋅ 47,01 ⋅ 0,8551 ⋅ (1 ⋅ 9 − 1 ⋅ 8,38)) ⋅ 138
= 466.708,49 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (1.639,2225 + 1.568,6291 + 75,0321 + 49,0322) ⋅ 138
= 459.804,46 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (1.639,2225 + 0 + 75,0321 + 0 + 2 ⋅ 47,01 ⋅ 9 ⋅ 0,8551) ⋅ 138
= 336.428,05 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (1.639,2225 + 0 + 1.568,6291 + 75,0321 + 49,0322 + 0 + 2 ⋅ 47,01 ⋅ 9 ⋅ 0,8551) ⋅ 138

= 559.665,33 N

Path 1-1 through (2) & (3) = 457.027,38 + 2.811.922,22 = 3.268.949,6 N

Path 2-2 through (1), (4), (6) = 439.467,45 + 531.731,36 + 905.537,05 = 1.876.735,86 N

Path 3-3 through (2), (4) = 457.027,38 + 531.731,36 = 988.758,74 N
123/208

For P = 3,17 MPa @ 21,11 °C
45,0292 45,0295 5,2781 22,7993 -- 15,6863 1,2658 8,33 43,76

564.399 548.569 3.428.919 466.972 2.121.179 690.210 1.233.202

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [407,97, 203,99 + (50,01 − 0) + (12 − 0)]
= 407,97 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (12 − 0), 2,5 ⋅ (50,01 − 0) + 14,7]
= 30 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
3,1728⋅203,99
=
118 ⋅ 1 − 0,6 ⋅ 3,1728
= 5,58 mm
P ⋅R
tr =
S ⋅ E − 0,6 ⋅ P
3,1728⋅457,2
=
138 ⋅ 1 − 0,6 ⋅ 3,1728
= 10,66 mm
124/208
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (407,97 ⋅ 10,66 ⋅ 1 + 2 ⋅ 50,01 ⋅ 10,66 ⋅ 1 ⋅ (1 − 0,8551)) /100
= 45,0292 cm2
= (407,97 ⋅ (1 ⋅ 12 − 1 ⋅ 10,66) − 2 ⋅ 50,01 ⋅ (1 ⋅ 12 − 1 ⋅ 10,66) ⋅ (1 − 0,8551)) /100
= 5,2781 cm 2
= (2 ⋅ (12 + 50,01) ⋅ (1 ⋅ 12 − 1 ⋅ 10,66) − 2 ⋅ 50,01 ⋅ (1 ⋅ 12 − 1 ⋅ 10,66) ⋅ (1 − 0,8551)) /100
= 1,469 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (50,01 − 5,58) ⋅ 0,8551 ⋅ 12) /100
= 22,7993 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2,5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (50,01 − 5,58) ⋅ (2,5 ⋅ 50,01 + 14,7) ⋅ 0,8551) /100
= 106,1946 cm 2
A41 = Le g 2 ⋅ fr3
= (9,53 2 ⋅ 0,8551 ) /100
= 0,7755 cm2
A42 = Le g 2 ⋅ fr4
= (7 2 ⋅ 1 ) /100
= 0,4903 cm2
125/208
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((614,68 − 407,97 − 2 ⋅ 50,01) ⋅ 14,7 ⋅ 1) /100
= 15,6863 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 5,2781+22,7993 + 0,7755 + 0,4903 + 15,6863

= 45,0295 cm2
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
3,1728⋅203,99
= +0
118 ⋅ 1 − 0,6 ⋅ 3,1728
= 5,58 mm
= max [5,58, 0]
= 5,58 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0,6 ⋅ P
3,1728⋅457,2
= +0
138 ⋅ 1 − 0,6 ⋅ 3,1728
= 10,66 mm
= max [10,66, 1,5]
= 10,66 mm
= min [8,33, 10,66]
= 8,33 mm
= max [5,58, 8,33]
= 8,33 mm
126/208

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 508 ⋅ 9,53 ⋅ 57,82 = 439.467,45 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 614,68 ⋅ 7 ⋅ 67,62 = 457.027,38 N
2 2

π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 508 ⋅ 9,53 ⋅ 102,12 = 776.174,61 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 508 ⋅ 11,11 ⋅ 102,12 = 905.537,05 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (4.502,9231 − 527,8054 + 2 ⋅ 50,01 ⋅ 0,8551 ⋅ (1 ⋅ 12 − 1 ⋅ 10,66)) ⋅ 138

= 564.399,31 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (2.279,9309 + 1.568,6291 + 77,5482 + 49,0322) ⋅ 138
= 548.569,45 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (2.279,9309 + 0 + 77,5482 + 0 + 2 ⋅ 50,01 ⋅ 12 ⋅ 0,8551) ⋅ 138
= 466.972,43 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (2.279,9309 + 0 + 1.568,6291 + 77,5482 + 49,0322 + 0 + 2 ⋅ 50,01 ⋅ 12 ⋅ 0,8551) ⋅ 138
= 690.209,71 N

Path 1-1 through (2) & (3) = 457.027,38 + 2.971.891,44 = 3.428.918,82 N

Path 2-2 through (1), (4), (6) = 439.467,45 + 776.174,61 + 905.537,05 = 2.121.179,11 N

Path 3-3 through (2), (4) = 457.027,38 + 776.174,61 = 1.233.201,99 N
127/208
Straight Flange on Ellipsoidal Head #2
Component Cylinder
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Operating 0,0122 1.550,8 0,8
Dimensions
Length 50,8 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 16,25 33,36
Corroded 12,81 33,8
Radiography
Top Circumferential seam Full UW-11(a) Type 1
Results Summary
Rated MDMT -48 °C
128/208
2,4122⋅460,2
tr = = 8,13 mm
138 ⋅ 1 − 0,6 ⋅ 2,4122
tr ⋅ E * 8,13 ⋅ 1
tn − c 14 − 3
49,991 ⋅ 1
138 ⋅ 1
M DM T = max [M DM T − TR − T PWHT , − 48] = max [ − 23,31 − 14,6 − 17, − 48] = -48°C
P ⋅R 2,2874⋅460,2
t= + Corrosion = + 3 = 10,71 mm
S ⋅ E − 0,60 ⋅ P 138 ⋅ 1,00 − 0,60 ⋅ 2,2874
S ⋅E ⋅t 138 ⋅ 1,00 ⋅ 11
P = − Ps = − 0,0122 = 3,2398 MPa
R + 0,60 ⋅ t 460,2+0,60 ⋅ 11
S ⋅E ⋅t 138 ⋅ 1,00 ⋅ 14
P = = = 4,1495 MPa
R + 0,60 ⋅ t 457,2+0,60 ⋅ 14
50 ⋅ t Rf 50 ⋅ 14 464,2
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 1,508 %
Rf Ro 464,2 ∞

Condition Load
St Sc
Hot Shut Down, Corroded 0 138 111,36 71,11 3 Weight 0,02 0,09
Hot Shut Down, New 0 138 114,95 71,11 0 Weight 0,02 0,1
Empty, Corroded 0 138 111,36 21,11 3 Weight 0,02 0,09
Empty, New 0 138 114,95 21,11 0 Weight 0,02 0,1

0 138 111,36 71,11 3 Weight 0,02 0,09
129/208
0,125 0,125
A = = = 0,002918
Ro /t 471,2/11
B = 111,36 MPa
138
S= = 138 MPa
1,00
0,125 0,125
A = = = 0,003714
Ro /t 471,2/14
B = 114,95 MPa
138
S= = 138 MPa
1,00
0,125 0,125
A = = = 0,003714
Ro /t 471,2/14
B = 114,95 MPa
138
S= = 138 MPa
1,00
0,125 0,125
A = = = 0,002918
Ro /t 471,2/11
B = 111,36 MPa
138
S= = 138 MPa
1,00
ScC = min (B,S) = 111,36 MPa
0,125 0,125
A = = = 0,002918
Ro /t 471,2/11
B = 111,36 MPa
130/208
138
S= = 138 MPa
1,00
P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0,40 ⋅ |P |
2,2753⋅460,2
=
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 + 0,40 ⋅ |2,2753|
= 3,78 mm
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.576, 8
= ⋅ 10 3
π ⋅ 465,7 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.124, 1
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 3,78+0,05 − (0,03)
= 3,8 mm
= |0,05 + (0,03) − (3,78)|
= 3,71 mm
2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0,40 ⋅ (t − tm + tw )
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 ⋅ (11 − 0,05 + (0,03))

=
460,2−0,40 ⋅ (11 − 0,05 + (0,03))
= 6,6479 MPa
131/208
P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0,40 ⋅ |P |
2,2753⋅457,2
=
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 + 0,40 ⋅ |2,2753|
= 3,76 mm
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.650, 1
= ⋅ 10 3
2
π ⋅ 464,2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.278, 1
= ⋅ 10
2 ⋅ π ⋅ 464,2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 3,76+0,05 − (0,03)
= 3,78 mm
= |0,05 + (0,03) − (3,76)|
= 3,68 mm
2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0,40 ⋅ (t − tm + tw )
2 ⋅ 138 ⋅ 1,00 ⋅ 1,00 ⋅ (14 − 0,05 + (0,03))

=
457,2−0,40 ⋅ (14 − 0,05 + (0,03))
= 8,5447 MPa
132/208
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.576, 8
= ⋅ 10 3
π ⋅ 465,7 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.124, 1
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 0 + 0,05 − (0,03)
= 0,02 mm
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
4.576, 8
= 2
⋅ 10 3
π ⋅ 465,7 ⋅ 111,3617 ⋅ 1,00
= 0,06 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
1.124, 1
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 111,3617 ⋅ 1,00
= 0,03 mm
= 0,06+(0,03) − (0)
= 0,09 mm
133/208
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.650, 1
= ⋅ 10 3
π ⋅ 464,2 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.278, 1
= ⋅ 10
2 ⋅ π ⋅ 464,2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 0 + 0,05 − (0,03)
= 0,02 mm
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
4.650, 1
= ⋅ 10 3
2
π ⋅ 464,2 ⋅ 114,9548 ⋅ 1,00
= 0,06 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
1.278, 1
= ⋅ 10
2 ⋅ π ⋅ 464,2 ⋅ 114,9548 ⋅ 1,00
= 0,04 mm
= 0,06+(0,04) − (0)
= 0,1 mm
134/208
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.576, 8
= ⋅ 10 3
π ⋅ 465,7 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.124, 1
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 0 + 0,05 − (0,03)
= 0,02 mm
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
4.576, 8
= 2
⋅ 10 3
π ⋅ 465,7 ⋅ 111,3617 ⋅ 1,00
= 0,06 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
1.124, 1
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 111,3617 ⋅ 1,00
= 0,03 mm
= 0,06+(0,03) − (0)
= 0,09 mm
135/208
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.650, 1
= ⋅ 10 3
π ⋅ 464,2 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.278, 1
= ⋅ 10
2 ⋅ π ⋅ 464,2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 0 + 0,05 − (0,03)
= 0,02 mm
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
4.650, 1
= ⋅ 10 3
2
π ⋅ 464,2 ⋅ 114,9548 ⋅ 1,00
= 0,06 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
1.278, 1
= ⋅ 10
2 ⋅ π ⋅ 464,2 ⋅ 114,9548 ⋅ 1,00
= 0,04 mm
= 0,06+(0,04) − (0)
= 0,1 mm
136/208
M
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.576, 8
= ⋅ 10 3
π ⋅ 465,7 2 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,05 mm
W
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
1.124, 1
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 138 ⋅ 1,00 ⋅ 1,00
= 0,03 mm
= 0 + 0,05 − (0,03)
= 0,02 mm
M
π ⋅ R 2m ⋅ Sc ⋅ Ks
4.576, 8
= 2
⋅ 10 3
π ⋅ 465,7 ⋅ 111,3617 ⋅ 1,00
= 0,06 mm
W
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
1.124, 1
= ⋅ 10
2 ⋅ π ⋅ 465,7 ⋅ 111,3617 ⋅ 1,00
= 0,03 mm
= 0,06+(0,03) − (0)
= 0,09 mm

137/208
Ellipsoidal Head #2
Component Ellipsoidal Head
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Operating 0,014 1.782,4 0,8
Dimensions
Head Ratio 2
Minimum Thickness 11 mm
Inner 3 mm
Corrosion
Outer 0 mm
Length Ls f 50,8 mm
Nominal Thickness ts f 14 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 101,02 133,44
Corroded 74,96 136,53
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1 includes straight flange
Results Summary
Governing condition internal pressure
Straight Flange governs MDMT -48°C
Factor K
2
K = ( ) ⋅ [2 + ( ) ]
1 D
6 2⋅h
2
Corroded K = ( ) ⋅ [2 + ( ) ] 0,9914
1 920,4
6 2 ⋅ 231,6
2
K = ( ) ⋅ [2 + ( ) ] 1
1 914,4
New
6 2 ⋅ 228,6
Design thickness for internal pressure, (Corroded at 71,11 °C) Appendix 1-4(c)
138/208
P ⋅D ⋅K 2,2892 ⋅ 920,4 ⋅ 0,991393
t= + Corrosion = + 3 = 10,58 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2892
Maximum allowable working pressure, (Corroded at 71,11 °C) Appendix 1-4(c)
2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 1 ⋅ 8
P = − Ps = − 0,014 = 2,4017 MPa
K ⋅ D + 0,2 ⋅ t 0,991393 ⋅ 920,4 + 0,2 ⋅ 8
Maximum allowable pressure, (New at 21,11 °C) Appendix 1-4(c)
2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 1 ⋅ 11
P = − Ps = − 0 = 3,3122 MPa
K ⋅ D + 0,2 ⋅ t 1 ⋅ 914,4 + 0,2 ⋅ 11
75 ⋅ t Rf 75 ⋅ 14 162,45
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 6,4636 %
Rf Ro 162,45 ∞

Inside surface shall not deviate outside the shape by more than 1,25 % of D
Inside surface shall not deviate inside the shape by more than 0,625 % of D
139/208
LEVEL TRANSMITTER (5B)

Orientation 90°
End of nozzle to datum line -420,33 mm
Nozzle
Access opening No
Welds
Radiography
140/208
2,415⋅24,42
tr = = 0,51 mm
118 ⋅ 1 − 0,6 ⋅ 2,415
tr ⋅ E * 0,51 ⋅ 1
tn − c 7,65−3

141/208



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [50,84, 25,42 + (8,74 − 3) + (11 − 3)]
= 50,84 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,2902⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,2902
= 0,48 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2902 ⋅ 0,8942 ⋅ 920,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2902
= 6,84 mm
142/208
P ⋅D ⋅K 2,2902 ⋅ 920,4 ⋅ 0,991393
tr = = =7,58 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2902
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 5,74 mm

t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17

P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,2903⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,2903
= 3,48 mm
= max [3,48, 0]
= 3,48 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2902 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2902
= 10,58 mm
= max [10,58, 4,5]
= 10,58 mm
= min [6,42, 10,58]
= 6,42 mm
= max [3,48, 6,42]

= 6,42 mm
143/208
144/208



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [50,84, 25,42 + (8,74 − 3) + (11 − 3)]
= 50,84 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,6777⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,6777
= 0,56 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,6777 ⋅ 0,8942 ⋅ 920,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
= 8 mm
145/208
P ⋅D ⋅K 2,6777 ⋅ 920,4 ⋅ 0,991393
tr = = =8,87 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 5,74 mm

t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17

P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,6777⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,6777
= 3,56 mm
= max [3,56, 0]
= 3,56 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,6777 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
= 11,87 mm
= max [11,87, 4,5]
= 11,87 mm
= min [6,42, 11,87]
= 6,42 mm
= max [3,56, 6,42]

= 6,42 mm
146/208
147/208


LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44,6, 22,3 + (8,74 − 0) + (11 − 0)]
= 44,6 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 0), 2,5 ⋅ (8,74 − 0) + 0]
= 21,84 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
3,6793⋅21,42
=
118 ⋅ 1 − 0,6 ⋅ 3,6793
= 0,68 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,6793 ⋅ 0,9 ⋅ 914,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
= 11 mm
P ⋅D 3,6793⋅914,4
tr = = =12,22 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
148/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
3,6793⋅21,42
= +0
118 ⋅ 1 − 0,6 ⋅ 3,6793
= 0,68 mm
= max [0,68, 0]
= 0,68 mm
P ⋅D
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,6793⋅914,4
= +0
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
= 12,22 mm
= max [12,22, 1,5]
= 12,22 mm
= min [3,42, 12,22]
= 3,42 mm
= max [0,68, 3,42]
= 3,42 mm
149/208
B16.9 Elbow #1 (5B)
Component ASME B16.9 Elbow
Type Long Radius 90-deg
Material SA-234 WPB (II-D Metric p. 16, ln. 18)
Pipe NPS and Schedule NPS 2 Sch 160 DN 50
Attached To LEVEL TRANSMITTER (5B)
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Operating 0,0158 2.020,95 0,8
Test horizontal 0,0079 804,19 1
Dimensions
Outer Diameter 60,33 mm
Nominal Thickness 8,74 mm
Minimum Thickness1 7,65 mm
Center-to-End, A 76 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 1,33 0,17
Corroded 0,92 0,22
Radiography
Left Circumferential seam Full UW-11(a) Type 1
Right Circumferential seam Full UW-11(a) Type 1
1
minimum thickness = nominal thickness times pipe tolerance factor of 0,875.
Results Summary
Governing condition UG-16
Rated MDMT -105 °C

2,4158⋅30,16
tr = = 0,61 mm
118 ⋅ 1 + 0,4 ⋅ 2,4158
tr ⋅ E * 0,61 ⋅ 1
tn − c 7,65−3

150/208
Design thickness, (at 71,11 °C) Appendix 1-1
P ⋅ Ro 2,2911⋅30,16
S ⋅ E + 0,40 ⋅ P 118 ⋅ 1,00 + 0,40 ⋅ 2,2911
Maximum allowable working pressure, (at 71,11 °C) Appendix 1-1
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875 − 3)

P = − Ps = − 0,0158 = 19,3519 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875 − 3)
Maximum allowable pressure, (at 21,11 °C) Appendix 1-1
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875)

P = = = 33,2846 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875)
151/208
Nozzle Pipe #3 (5B)
Component Nozzle Pipe
Material SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Attached To B16.9 Elbow #1 (5B)
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Operating 0,0158 2.020,95 0,8
Dimensions
Length 254 mm
Pipe Nominal Thickness 8,74 mm
Pipe Minimum Thickness1 7,65 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 2,82 0,37
Corroded 1,96 0,48
Radiography
1Pipe

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Impact Tested No
Notes
152/208
Results Summary
Rated MDMT -105 °C

2,4158⋅30,16
tr = = 0,61 mm
118 ⋅ 1 + 0,4 ⋅ 2,4158
tr ⋅ E * 0,61 ⋅ 1
tn − c 7,65−3

P ⋅ Ro 2,2911⋅30,16
S ⋅ E + 0,40 ⋅ P 118 ⋅ 1,00 + 0,40 ⋅ 2,2911
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875 − 3)

P = − Ps = − 0,0158 = 19,3519 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875 − 3)
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875)

P = = = 33,2846 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875)
153/208
LG & LT CONNECTION (N4B)

Orientation 270°
Nozzle
Access opening No
Welds
Radiography
154/208
2,415⋅24,42
tr = = 0,51 mm
118 ⋅ 1 − 0,6 ⋅ 2,415
tr ⋅ E * 0,51 ⋅ 1
tn − c 7,65−3

155/208



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [50,84, 25,42 + (8,74 − 3) + (11 − 3)]
= 50,84 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,2902⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,2902
= 0,48 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2902 ⋅ 0,8942 ⋅ 920,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2902
= 6,84 mm
156/208
P ⋅D ⋅K 2,2902 ⋅ 920,4 ⋅ 0,991393
tr = = =7,58 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2902
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 5,74 mm

t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17

P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,2903⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,2903
= 3,48 mm
= max [3,48, 0]
= 3,48 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2902 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2902
= 10,58 mm
= max [10,58, 4,5]
= 10,58 mm
= min [6,42, 10,58]
= 6,42 mm
= max [3,48, 6,42]

= 6,42 mm
157/208
158/208



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [50,84, 25,42 + (8,74 − 3) + (11 − 3)]
= 50,84 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (8,74 − 3) + 0]
= 14,34 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,6777⋅24,42
=
118 ⋅ 1 − 0,6 ⋅ 2,6777
= 0,56 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,6777 ⋅ 0,8942 ⋅ 920,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
= 8 mm
159/208
P ⋅D ⋅K 2,6777 ⋅ 920,4 ⋅ 0,991393
tr = = =8,87 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
UW-16(d) Weld Check
tmin = min [19 mm, tn , t] = 5,74 mm

t1(actual) = 0,7 ⋅ Leg = 0,7 ⋅ 9,53 = 6,67 mm
t1 + t2 = 13,19 ≥ 1,25 ⋅ tmin = 7,17

P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,6777⋅24,42
= +3
118 ⋅ 1 − 0,6 ⋅ 2,6777
= 3,56 mm
= max [3,56, 0]
= 3,56 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,6777 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
= 11,87 mm
= max [11,87, 4,5]
= 11,87 mm
= min [6,42, 11,87]
= 6,42 mm
= max [3,56, 6,42]

= 6,42 mm
160/208
161/208


LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44,6, 22,3 + (8,74 − 0) + (11 − 0)]
= 44,6 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 0), 2,5 ⋅ (8,74 − 0) + 0]
= 21,84 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
3,6793⋅21,42
=
118 ⋅ 1 − 0,6 ⋅ 3,6793
= 0,68 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,6793 ⋅ 0,9 ⋅ 914,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
= 11 mm
P ⋅D 3,6793⋅914,4
tr = = =12,22 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
162/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
3,6793⋅21,42
= +0
118 ⋅ 1 − 0,6 ⋅ 3,6793
= 0,68 mm
= max [0,68, 0]
= 0,68 mm
P ⋅D
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,6793⋅914,4
= +0
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
= 12,22 mm
= max [12,22, 1,5]
= 12,22 mm
= min [3,42, 12,22]
= 3,42 mm
= max [0,68, 3,42]
= 3,42 mm
163/208
B16.9 Elbow #2 (N4B)
Component ASME B16.9 Elbow
Type Long Radius 90-deg
Attached To LG & LT CONNECTION (N4B)
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Operating 0,0158 2.020,95 0,8
Dimensions
Center-to-End, A 76 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 1,33 0,17
Corroded 0,92 0,22
Radiography
1
Results Summary
Rated MDMT -105 °C

2,4158⋅30,16
tr = = 0,61 mm
118 ⋅ 1 + 0,4 ⋅ 2,4158
tr ⋅ E * 0,61 ⋅ 1
tn − c 7,65−3

164/208
P ⋅ Ro 2,2911⋅30,16
S ⋅ E + 0,40 ⋅ P 118 ⋅ 1,00 + 0,40 ⋅ 2,2911
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875 − 3)

P = − Ps = − 0,0158 = 19,3519 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875 − 3)
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875)

P = = = 33,2846 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875)
165/208
Nozzle Pipe #4 (N4B)
Attached To B16.9 Elbow #2 (N4B)
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Operating 0,0158 2.020,95 0,8
Dimensions
Length 254 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 2,82 0,37
Corroded 1,96 0,48
Radiography
1Pipe

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Impact Tested No
Notes
166/208
Results Summary
Rated MDMT -105 °C

2,4158⋅30,16
tr = = 0,61 mm
118 ⋅ 1 + 0,4 ⋅ 2,4158
tr ⋅ E * 0,61 ⋅ 1
tn − c 7,65−3

P ⋅ Ro 2,2911⋅30,16
S ⋅ E + 0,40 ⋅ P 118 ⋅ 1,00 + 0,40 ⋅ 2,2911
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875 − 3)

P = − Ps = − 0,0158 = 19,3519 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875 − 3)
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875)

P = = = 33,2846 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875)
167/208
Support Skirt #1
Component Support Skirt
Skirt is Attached To Ellipsoidal Head #2
Skirt Attachment Offset 51,05 mm down from the top seam
SA-516 70 (II-D Metric p. 20, ln. 45)
Impact
Material Normalized Fine Grain
Tested1 Practice
No No No
Design Temperature
Internal 71,11°C
Dimensions
Top 936,63 mm
Inner Diameter
Bottom 936,63 mm
Length (includes base ring thickness) 1.500 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight
New 276,58 kg
Corroded 173,41 kg
Joint Efficiency
Top 0,55
Bottom 0,7
1Impact testing requirements are not checked for supports
Skirt design thickness, largest of the following + corrosion = 3,15 mm
The governing condition is due to weight, compressive stress at the base, operating & corroded.
The skirt thickness of 8 mm is adequate.
Results Summary
Tensile or Governing Allowable Calculated Required
Temperature
Loading Condition Compressive Skirt Stress Stress/E thickness
(°C)
Side Location (MPa) (MPa) (mm)
Tensile -0,23 0,01

operating, corroded bottom 71,11 91,52
Compressive 2,83 0,15
Tensile -0,24 0,02

operating, new bottom 71,11 104,04
Compressive 1,9 0,15
Weight
Tensile top 138 0,9 0,03
empty, corroded 21,11
Compressive bottom 91,52 2,22 0,12
Tensile top 138 0,45 0,03

empty, new 21,11
Compressive bottom 104,04 1,52 0,12
Loading due to weight, operating & corroded
Windward side (tensile)
Required thickness, tensile stress at base:
W 4⋅M 22.764,24 4 ⋅ 1e3 ⋅ 4.576,8

t= − + = − + = 0,0126 mm
π ⋅ D ⋅ St ⋅ E π ⋅ D 2 ⋅ St ⋅ E π ⋅ 947,63 ⋅ 91,515 ⋅ 1 π ⋅ 947,63 2 ⋅ 91,515 ⋅ 1
Required thickness, tensile stress at the top:
168/208
Wt 4 ⋅ Mt 21.063,63 4 ⋅ 1e3 ⋅ 4.576,8
t= − + = − + = 0,0064 mm
π ⋅ D t ⋅ St ⋅ E π ⋅ D 2t ⋅ St ⋅ E π ⋅ 947,63 ⋅ 91,515 ⋅ 1 π ⋅ 947,63 2 ⋅ 91,515 ⋅ 1
Leeward side (compressive)
Required thickness, compressive stress at base:
W 4⋅M 22.764,24 4 ⋅ 1e3 ⋅ 4.576,8

t= + = + = 0,15 mm
π ⋅ D ⋅ S c ⋅ Ec π ⋅ D 2 ⋅ Sc ⋅ E c π ⋅ 947,63 ⋅ 91,515 ⋅ 1 π ⋅ 947,63 2 ⋅ 91,515 ⋅ 1
Required thickness, compressive stress at the top:
Wt 4 ⋅ Mt 21.063,63 4 ⋅ 1e3 ⋅ 4.576,8

t= + = + = 0,15 mm
π ⋅ D t ⋅ Sc ⋅ E c 2
π ⋅ D t ⋅ Sc ⋅ E c π ⋅ 947,63 ⋅ 91,515 ⋅ 1 π ⋅ 947,63 2
⋅ 91,515 ⋅ 1
Loading due to weight, operating & new
W 4⋅M 25.444,41 4 ⋅ 1e3 ⋅ 4.650,1

t= − + = − + = 0,0186 mm
π ⋅ D ⋅ St ⋅ E π ⋅ D 2 ⋅ St ⋅ E π ⋅ 944,63 ⋅ 104,038 ⋅ 1 π ⋅ 944,63 2
⋅ 104,038 ⋅ 1
Wt 4 ⋅ Mt 22.732,05 4 ⋅ 1e3 ⋅ 4.650,1

t= − + = − + = 0,0099 mm
π ⋅ D t ⋅ St ⋅ E π ⋅ D 2t ⋅ St ⋅ E π ⋅ 944,63 ⋅ 104,038 ⋅ 1 π ⋅ 944,63 2 ⋅ 104,038 ⋅ 1
W 4⋅M 25.444,41 4 ⋅ 1e3 ⋅ 4.650,1

t= + = + = 0,15 mm
π ⋅ D ⋅ S c ⋅ Ec π ⋅ D 2 ⋅ Sc ⋅ E c π ⋅ 944,63 ⋅ 104,038 ⋅ 1 π ⋅ 944,63 2
⋅ 104,038 ⋅ 1
Wt 4 ⋅ Mt 22.732,05 4 ⋅ 1e3 ⋅ 4.650,1

t= + = + = 0,14 mm
π ⋅ D t ⋅ Sc ⋅ E c 2
π ⋅ D t ⋅ Sc ⋅ E c π ⋅ 944,63 ⋅ 104,038 ⋅ 1 π ⋅ 944,63 2 ⋅ 104,038 ⋅ 1
Loading due to weight, empty & corroded

W 4⋅M 13.672,05 4 ⋅ 1e3 ⋅ 4.576,8

t= − + = − + = 0,0196 mm
π ⋅ D ⋅ St ⋅ E 2
π ⋅ D ⋅ St ⋅ E π ⋅ 947,63 ⋅ 138 ⋅ 0,7 π ⋅ 947,63 2 ⋅ 138 ⋅ 0,7
Wt 4 ⋅ Mt 11.971,45 4 ⋅ 1e3 ⋅ 4.576,8

t= − + = − + = 0,0325 mm
π ⋅ D t ⋅ St ⋅ E π ⋅ D 2t ⋅ St ⋅ E π ⋅ 947,63 ⋅ 138 ⋅ 0,55 π ⋅ 947,63 2 ⋅ 138 ⋅ 0,55
W 4⋅M 13.672,05 4 ⋅ 1e3 ⋅ 4.576,8

t= + = + = 0,12 mm
π ⋅ D ⋅ S c ⋅ Ec π ⋅ D 2 ⋅ Sc ⋅ E c π ⋅ 947,63 ⋅ 91,515 ⋅ 1 π ⋅ 947,63 2 ⋅ 91,515 ⋅ 1
169/208
Wt 4 ⋅ Mt 11.971,45 4 ⋅ 1e3 ⋅ 4.576,8

t= + = + = 0,11 mm
π ⋅ D t ⋅ Sc ⋅ E c π ⋅ D2t ⋅ Sc ⋅ E c π ⋅ 947,63 ⋅ 91,515 ⋅ 1 π ⋅ 947,63 2
⋅ 91,515 ⋅ 1
Loading due to weight, empty & new
W 4⋅M 16.491,37 4 ⋅ 1e3 ⋅ 4.650,1

t= − + = − + = 0,0112 mm
π ⋅ D ⋅ St ⋅ E 2
π ⋅ D ⋅ St ⋅ E π ⋅ 944,63 ⋅ 138 ⋅ 0,7 π ⋅ 944,63 2 ⋅ 138 ⋅ 0,7
Wt 4 ⋅ Mt 13.779,02 4 ⋅ 1e3 ⋅ 4.650,1

t= − + = − + = 0,0262 mm
π ⋅ D t ⋅ St ⋅ E 2
π ⋅ D t ⋅ St ⋅ E π ⋅ 944,63 ⋅ 138 ⋅ 0,55 π ⋅ 944,63 2 ⋅ 138 ⋅ 0,55
W 4⋅M 16.491,37 4 ⋅ 1e3 ⋅ 4.650,1

t= + = + = 0,12 mm
π ⋅ D ⋅ S c ⋅ Ec π ⋅ D 2 ⋅ Sc ⋅ E c π ⋅ 944,63 ⋅ 104,038 ⋅ 1 π ⋅ 944,63 2
⋅ 104,038 ⋅ 1
Wt 4 ⋅ Mt 13.779,02 4 ⋅ 1e3 ⋅ 4.650,1

t= + = + = 0,11 mm
π ⋅ D t ⋅ Sc ⋅ E c π ⋅ D2t ⋅ Sc ⋅ E c π ⋅ 944,63 ⋅ 104,038 ⋅ 1 π ⋅ 944,63 2 ⋅ 104,038 ⋅ 1
170/208
Skirt Base Ring #1
Inputs
Base configuration single base plate
Base plate material
Base plate allowable stress, Sp 137,895 MPa
Foundation compressive strength 11,432 MPa
Concrete ultimate 28-day strength 20,684 MPa
Bolt circle, BC 1.057,28 mm
Base plate inner diameter, Di 809,63 mm
Base plate outer diameter, Do 1.114,43 mm
Base plate thickness, tb 12,7 mm
Gusset separation, w 101,6 mm
Gusset height, h 120,65 mm
Gusset thickness, tg 9,53 mm
Anchor Bolts
Material
Allowable stress, Sb 137,895 MPa
Bolt size and type 0,375" coarse threaded
Number of bolts, N 8
Corrosion allowance (applied to root radius) 0 mm
Anchor bolt clearance 9,53 mm
Bolt root area (corroded), Ab 0,44 cm2
Diameter of anchor bolt holes, db 19,05 mm
Initial bolt preload 0% (0 MPa)
Bolt at 0° No
Results Summary
Required tr Foundation
Vessel Base V Base M W bolt area Base bearing
Load
condition (N) (N-m) (kg) stress
(cm2) (mm)
(MPa)
Weight operating, corroded 0 4.576,8 2.377,4 0 3,5 0,0976

Weight operating, new 0 4.650,1 2.650 0 3,62 0,1041
Weight empty, corroded 0 4.576,8 1.450,3 0,028 3,12 0,0777
Weight empty, new 0 4.650,1 1.737,1 0,0051 3,26 0,0846
Anchor bolt load (operating, corroded + Weight)
−W 4⋅M −23.314,42 4 ⋅ 4.576,8

P = + = + = − 749,87N
N N ⋅ BC 8 8 ⋅ 1,0573
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, corroded + Weight)

2
π ⋅ (D2o − D2i ) N ⋅ π ⋅ db2 π ⋅ (111,4425 − 80,9625 2 ) 8 ⋅ π ⋅ 1,905 2
Ac = − = − = 4.583,1691 cm 2
4 4 4 4
4
π ⋅ (D4o − D4i ) π ⋅ (111,4425 − 80,9625 4 )
Ic = = = 5.462.208 cm 4
64 64
M 4.576,8
N ⋅ Ab ⋅ Preload W 2
⋅ Do 8 ⋅ 0,4374 ⋅ 0 23.314,42 2
⋅ 1.114,43
fc = + + = + + = 0,098 MPa
Ac Ac Ic 4.583,1691 100 ⋅ 4.583,1691 (10 ⋅ 5.462.208)
171/208
As fc <= 11,432 MPa the base plate width is satisfactory.
Base plate required thickness (operating, corroded + Weight)
l
From Brownell & Young, Table 10.3:, = 0,2747
b
2
Mx = 0,0064 ⋅ 0,098 ⋅ 294,54 = 54,4 N
My = − 0,4407 ⋅ 0,098 ⋅ 80,9 2 = − 281,4 N
−−−−−−−− −−−−−−−−
tr = √ =√
6 ⋅ M max 6 ⋅ 281,37
= 3,5 mm
Sp 137,895
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, operating, corroded + Weight)
Bolt load = Ab ⋅ f s = 0,4374 ⋅ 100 ⋅ 0 = 0 N
⎛ ⎞ ⎛ ⎞
0.5 0.5
tr = ⎜ 3.91 ⋅ ⎟ = ⎜ 3.91 ⋅ ⎟
F 0
= 0 mm
⎝ Sy ⋅ ( w + 2⋅l − db ⋅ ( w2 + )) ⎠ ⎝ 248,211 ⋅ ( 101,6 + 2⋅52,33 − 19,05 ⋅ ( 101,6 )) ⎠
2⋅b w 1 2⋅80,9 101,6 2 1
2⋅l
+ 2⋅52,33
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
1,5 ⋅ F ⋅ b 1,5 ⋅ 0 ⋅ 80,9

Sr = = = 0 MPa
gussets ⋅ π ⋅ t2sk ⋅h 2 ⋅ π ⋅ 5 2 ⋅ 120,65
As Sr <= 207 MPa the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (operating, new + Weight)
−W 4⋅M −25.987,84 4 ⋅ 4.650,1

P = + = + = − 1.049,4N
N N ⋅ BC 8 8 ⋅ 1,0573
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, new + Weight)

2
π ⋅ (D2o − D2i ) N ⋅ π ⋅ db2 π ⋅ (111,4425 − 80,9625 2 ) 8 ⋅ π ⋅ 1,905 2
Ac = − = − = 4.583,1691 cm 2
4 4 4 4
4
π ⋅ (D4o − D4i ) π ⋅ (111,4425 − 80,9625 4 )
Ic = = = 5.462.208 cm 4
64 64
M 4.650,1
⋅ Do 8 ⋅ 0,4374 ⋅ 0 25.987,84 2
⋅ 1.114,43
fc = + + = + + = 0,104 MPa
Ac Ac Ic 4.583,1691 100 ⋅ 4.583,1691 (10 ⋅ 5.462.208)
Base plate required thickness (operating, new + Weight)
l
b
2
Mx = 0,0064 ⋅ 0,104 ⋅ 294,54 = 58,1 N
My = − 0,4407 ⋅ 0,104 ⋅ 80,9 2 = − 300,3 N
172/208
−−−−−−−− −−−−−−−−
tr = √ =√
6 ⋅ M max 6 ⋅ 300,35
= 3,62 mm
Sp 137,895

Base plate bolt load (Jawad & Farr eq. 12.13, operating, new + Weight)
Bolt load = Ab ⋅ f s = 0,4374 ⋅ 100 ⋅ 0 = 0 N
⎛ ⎞ ⎛ ⎞
0.5 0.5
tr = ⎜ 3.91 ⋅ ⎟ = ⎜ 3.91 ⋅ ⎟
F 0
= 0 mm
⎝ Sy ⋅ ( w + 2⋅l − db ⋅ ( w2 + )) ⎠ ⎝ 248,211 ⋅ ( 101,6 + 2⋅52,33 − 19,05 ⋅ ( 101,6 )) ⎠
2⋅b w 1 2⋅80,9 101,6 2 1
2⋅l
+ 2⋅52,33

1,5 ⋅ F ⋅ b 1,5 ⋅ 0 ⋅ 80,9

Sr = = = 0 MPa
gussets ⋅ π ⋅ t2sk ⋅ h 2 ⋅ π ⋅ 5 2 ⋅ 120,65
Anchor bolt load (empty, corroded + Weight)
−W 4⋅M −14.222,24 4 ⋅ 4.576,8

P = + = + = 386,66N
N N ⋅ BC 8 8 ⋅ 1,0573
P
Required area per bolt = = 0,028 cm2
Sb
The area provided (0,4374 cm2) by the specified anchor bolt is adequate.
Foundation bearing stress (empty, corroded + Weight)
2
π ⋅ (D2o − D2i ) N ⋅ π ⋅ db2 π ⋅ (111,4425 − 80,9625 2 ) 8 ⋅ π ⋅ 1,905 2
Ac = − = − = 4.583,1691 cm 2
4 4 4 4
4
π ⋅ (D4o − D4i ) π ⋅ (111,4425 − 80,9625 4 )
Ic = = = 5.462.208 cm 4
64 64
M 4.576,8
⋅ Do 8 ⋅ 0,4374 ⋅ 0 14.222,24 2
⋅ 1.114,43
fc = + + = + + = 0,078 MPa
Ac Ac Ic 4.583,1691 100 ⋅ 4.583,1691 (10 ⋅ 5.462.208)
Base plate required thickness (empty, corroded + Weight)
l
b
2
Mx = 0,0064 ⋅ 0,078 ⋅ 294,54 = 43,4 N
My = − 0,4407 ⋅ 0,078 ⋅ 80,9 2 = − 224,2 N
−−−−−−−− −−−−−−−−
tr = √ =√
6 ⋅ M max 6 ⋅ 224,15
= 3,12 mm
Sp 137,895
Base plate bolt load (Jawad & Farr eq. 12.13, empty, corroded + Weight)
Bolt load = Ab ⋅ f s = 0,4374 ⋅ 100 ⋅ 8,84 = 386,66 N
173/208
⎛ ⎞ ⎛ ⎞
0.5 0.5
tr = ⎜ 3.91 ⋅ ⎟ = ⎜ 3.91 ⋅ ⎟
F 386,66
= 1,74 mm
⎝ Sy ⋅ ( w + 2⋅l − db ⋅ ( w2 + )) ⎠ ⎝ 248,211 ⋅ ( 101,6 + 2⋅52,33 − 19,05 ⋅ ( 101,6 )) ⎠
2⋅b w 1 2⋅80,9 101,6 2 1
2⋅l
+ 2⋅52,33
1,5 ⋅ F ⋅ b 1,5 ⋅ 386,66 ⋅ 80,9

Sr = = = 2,48 MPa
gussets ⋅ π ⋅ t2sk ⋅h 2 ⋅ π ⋅ 5 2 ⋅ 120,65
Anchor bolt load (empty, new + Weight)
−W 4⋅M −17.034,81 4 ⋅ 4.650,1

P = + = + = 69,73N
N N ⋅ BC 8 8 ⋅ 1,0573
P
Required area per bolt = = 0,0051 cm2
Sb
The area provided (0,4374 cm2) by the specified anchor bolt is adequate.
Foundation bearing stress (empty, new + Weight)

2
π ⋅ (D2o − D2i ) N ⋅ π ⋅ db2 π ⋅ (111,4425 − 80,9625 2 ) 8 ⋅ π ⋅ 1,905 2
Ac = − = − = 4.583,1691 cm 2
4 4 4 4
4
π ⋅ (D4o − D4i ) π ⋅ (111,4425 − 80,9625 4 )
Ic = = = 5.462.208 cm 4
64 64
M 4.650,1
⋅ Do 8 ⋅ 0,4374 ⋅ 0 17.034,81 2
⋅ 1.114,43
fc = + + = + + = 0,085 MPa
Ac Ac Ic 4.583,1691 100 ⋅ 4.583,1691 (10 ⋅ 5.462.208)
Base plate required thickness (empty, new + Weight)
l
b
2
Mx = 0,0064 ⋅ 0,085 ⋅ 294,54 = 47,2 N
My = − 0,4407 ⋅ 0,085 ⋅ 80,9 2 = − 244 N
−−−−−−−− −−−−−−−−
tr = √ =√
6 ⋅ M max 6 ⋅ 244,01
= 3,26 mm
Sp 137,895
Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Weight)
Bolt load = Ab ⋅ f s = 0,4374 ⋅ 100 ⋅ 1,594 = 69,73 N
⎛ ⎞ ⎛ ⎞
0.5 0.5
tr = ⎜ 3.91 ⋅ ⎟ = ⎜ 3.91 ⋅ ⎟
F 69,73
= 0,74 mm
⎝ Sy ⋅ ( w + 2⋅l − db ⋅ ( w2 + )) ⎠ ⎝ 248,211 ⋅ ( 101,6 + 2⋅52,33 − 19,05 ⋅ ( 101,6 )) ⎠
2⋅b w 1 2⋅80,9 101,6 2 1
2⋅l
+ 2⋅52,33

174/208
1,5 ⋅ F ⋅ b 1,5 ⋅ 69,73 ⋅ 80,9
Sr = = = 0,45 MPa
gussets ⋅ π ⋅ t2sk ⋅h 2 ⋅ π ⋅ 5 2 ⋅ 120,65
175/208
Tail lug
Geometry Inputs
Attached To Support Skirt #1

Material A36
Orientation Longitudinal
Distance of Lift Point From Datum -1.411,35 mm
Angular Position 90°
Length, L 254 mm
Height, H 190,5 mm
Lug Radius, R 127 mm
Thickness, t 12,7 mm
Hole Diameter, d 25,4 mm
Pin Diameter, Dp 22,23 mm
Distance from Load to Shell or Pad, a2 63,5 mm
Load Angle Normal to Vessel, b 0°
Load Angle from Vertical, f 0°
Welds
Size, tw 6,35 mm
Intermediate Values
Load Factor 1,5000
Vessel Weight (new, incl. Load Factor), W 2.608,5 kg
Lug Weight (new), Wlug 4,2 kg
Distance from Center of Gravity to Top Lug, l1 1.467,05 mm
Distance from Center of Gravity to Tail Lug, l2 1.925,51 mm
Distance from Vessel Center Line to Tail Lug, l3 539,81 mm
Allowable Stress, Tensile, st 137,76 MPa
Allowable Stress, Shear, ss 91,84 MPa
Allowable Stress, Bearing, sp 206,64 MPa
Allowable Stress, Bending, sb 153,07 MPa
Allowable Stress, Weld Shear, tallowable 91,84 MPa
Allowable Stress set to 1/3 Sy per ASME B30.20 No
176/208
Summary Values
Required Lift Pin Diameter, dreqd 8,76 mm
Required Lug Thickness, treqd 2,41 mm
Lug Stress Ratio, sratio 0,04
Weld Shear Stress Ratio, tratio 0,06
Lug Design Acceptable
Local Stresses WRC 537 Acceptable
Base ring loading Acceptable
Lift Forces
Lift force on lugs during rotational lift (0°≤ a ≤ 90°):

l2 ⋅ cos(α) + l3 ⋅ sin(α)
2 ⋅ F⊤ = W ⋅
l1 ⋅ cos(α) + l2 ⋅ cos(α) + l3 ⋅ sin(α)
F tail = W − (2 ⋅ F )
a [°] Ftop[N] Ftail[N]

0 7.259,3 11.061,7
15 7.485,4 10.609,4
30 7.724,6 10.131
45 8.018,5 9.543,2
60 8.454,2 8.671,8
75 9.320 6.940,2
90 12.790,1 0
401 7.910,8 9.758,7
02 7.259,3 11.061,7
1Lift angle at maximum lug stress.
2Lift angle at maximum weld stress.
177/208
Lug loading at a = 0°
Total lift force
F top
F =
cos(ϕ)
11.061,7
F = = 11.061,7 N
cos(0,0)
Tensile force (parallel to lug normal)

F t = F ⋅ cos(β)
F t = 11.061,7 ⋅ cos(0,0) = 11.061,7 N
Shear force (parallel to lug weld)

F s = F ⋅ sin(β)
F s = 11.061,7 ⋅ sin(0,0) = 0 N
Lug Pin Diameter - Shear stress
−−−−−
√
2 ⋅ Fv
dreqd =
π ⋅ σs
−−−−−−−−−−
√
2 ⋅ 11.061,7
= = 8,76 mm
π ⋅ 91,84
dreqd 8,76
= = 0,39 Acceptable
Dp 22,23
σ Fv
=
A
Fv
=
2 ⋅ (0,25 ⋅ π ⋅ D2p )
11.061,7
= = 14,26 MPa
2 ⋅ (0,25 ⋅ π ⋅ 22,23 2 )
σ 14,26
= = 0,16 Acceptable
σs 91,84
Lug Thickness - Tensile stress
178/208
Fv
treqd =
(L − d) ⋅ σ t
11.061,7
= = 0,35 mm
(254 − 25,4) ⋅ 137,76
treqd 0,35
= = 0,03 Acceptable
t 12,7
σ Fv
=
A
Fv
=
(L − d) ⋅ t
11.061,7
= = 3,81 MPa
(254 − 25,4) ⋅ 12,7
σ 3,81
= = 0,03 Acceptable
σt 137,76
Lug Thickness - Bearing stress
Fv
treqd =
Dp ⋅ σ p
11.061,7
= = 2,41 mm
22,23⋅206,64
treqd 2,41
= = 0,19 Acceptable
t 12,7
Fv
s =
Abearing
Fv
=
Dp ⋅ (t)
11.061,7
= = 39,19 MPa
22,23 ⋅ (12,7)
σ 39,19
= = 0,19 Acceptable
σp 206,64
Lug Thickness - Shear stress
179/208
Fv
treqd σs
=
2 ⋅ Lshear
11.061,7
91,84
= = 0,51 mm
2 ⋅ 117,99
treqd 0,51
= = 0,04 Acceptable
t 12,7
Fv
τ =
Ashear
Fv
=
2 ⋅ t ⋅ Lshear
11.061,7
= = 3,69 MPa
2 ⋅ 12,7 ⋅ 117,99
τ 3,69
= = 0,04 Acceptable
σs 91,84
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
Dp
ϕ = 55 ⋅
d
22,23
= 55 ⋅
25,4
= 48,125°
Lshear = (H − a2 − 0.5 ⋅ d) + 0.5 ⋅ Dp ⋅ (1 − cos(ϕ))
= (190,5 − 63,5 − 0.5 ⋅ 25,4) + 0.5 ⋅ 22,23 ⋅ (1 − cos(48,125))
= 117,99 mm
Lug Plate Stress
Lug stress tensile + bending during lift:
[ ] +[ ] ≤1
Ften M bend
σ ratio =
Aten ⋅ σ t Zbend ⋅ σb
F tail(α) ⋅ cos(α) 6 ⋅ |Ftail(α) ⋅ sin(α) ⋅ Hght − Ftail(α) ⋅ cos(α) ⋅ a1 |

= [ ] +[ ] ≤1
t ⋅ L ⋅ σt t ⋅ L2 ⋅ σ b
cos(40,0) |9.758,7 ⋅ sin(40,0) ⋅ 63,5 − 9.758,7 ⋅ cos(40,0) ⋅ 0|

= 9.758,7 ⋅ +6 ⋅
12,7 ⋅ 254 ⋅ 137,76 12,7 ⋅ 254 2 ⋅ 153,07
= 0,04 Acceptable
Weld Stress
180/208
Weld stress, tensile, bending and shear during lift:
Direct shear:
Maximum shear stress occurs at lift angle 0,00°; lift force = 11.061,7 N
F top
F lug =
cos(ϕ)
11.061,7
= =11.061,7 N
cos(0,0)
Aweld = 2 ⋅ (0,707) ⋅ tw ⋅ (b 1 + d1 + t)
= 2 ⋅ (0,707) ⋅ 6,35 ⋅ (254 + 80,9 + 12,7) = 3.121,07 mm2
cos(α)
τt = F tail ⋅
Aweld
cos(0,0)
= 11.061,7 ⋅ =3,54 MPa
3.121,07
sin(α)
τs = F tail ⋅
Aweld
sin(0,0)
= 11.061,7 ⋅ = 0 MPa
3.121,07
Torsional shear:
Weld areas
Ai = 0,707 ⋅ tw ⋅ L i
A1 = 0,707 ⋅ 6,35 ⋅ 80,9 = 363,2 mm 2
A2 = 0,707 ⋅ 6,35 ⋅ 254 = 1.140,32 mm 2
Aweld torsion = ∑ Ai = 1.503,52 mm 2
Weld centroid locations
x 1 = 0 mm
y 1 = 40,45 mm
x 2 = 127 mm
y 2 = 0 mm
181/208
∑(Ai ⋅ xi )
Xbar =
∑(Ai )
∑(Ai ⋅ yi )
Y bar =
∑(Ai )
363,2 ⋅ 0 + 1.140,32 ⋅ 127

Xbar = = 96,32 mm
1.503,52
363,2 ⋅ 40,45 + 1.140,32 ⋅ 0

Y bar = = 9,77 mm
1.503,52
Radius to centroid locations
−−−−−−−−−−−−−−−−−−−−−
ri = √(Xbar − x i) 2 + (Y bar − yi ) 2
−−−−−−−−−−−−−−−−−−−−−−−−
r1 = √(96,32 − 0) 2 + (9,77 − 40,45) 2 = 101,09 mm
−−−−−−−−−−−−−−−−−−−−−−−
r2 = √(96,32 − 127) 2 + (9,77 − 0) 2 = 32,2 mm
Radial distance from centroid to weld:
−−−−−−−−−−−−−−
r = √(ΔX 2 ) + (ΔY 2 )
−−−−−−−−−−−−
= √157,68 2 + 9,77 2 = 157,98 mm
ΔY
θr = arctan( )
ΔX
9,77
= arctan( ) = 3,55 ∘
157,68
Polar Moment of Area
L3i
Ji = 0,707 ⋅ tw ⋅
12
80,9 3
J1 = 0,707 ⋅ 6,35 ⋅ = 198087,6765 mm 4
12
254 3
J2 = 0,707 ⋅ 6,35 ⋅ = 6130742,0396 mm 4
12
J = 2 ⋅ ∑ (Ji + Ai ⋅ r2i ) Parallel axis theorem (weld on both sides of lug)
J = 2 ⋅ [198087,6765 + 363,2 ⋅ (101,09) + (6130742,0396 + 1.140,32 ⋅ (32,2) )] = 22444903 mm 4

2 2
Secondary shear
182/208
r
τ2 = M ⋅
J
r
= [F (α) ⋅ cos(α) ⋅ (X − Xbar) − F (α) ⋅ sin(α) ⋅ (Y − Y bar)] ⋅
J
157,98
= (11.061,7 ⋅ cos(0,0) ⋅ (127 − 96,32) − 11.061,7 ⋅ sin(0,0) ⋅ (63,5 − 9,77)) ⋅
22444902,8032
= 2,39 MPa
−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−
τratio √ (τt + τ2 ⋅ cos(θ r )) 2 + (τs + τ2 ⋅ sin(θr )) 2
= ≤1
τallowable
−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−
√ (3,54 + 2,39 ⋅ cos(3,55)) 2 + (0 + 2,39 ⋅ sin(3,55)) 2
=
91,84
= ` "0,06" ` Acceptable
WRC 537 Analysis
Maximum stress ratio occurs at lift angle = 0,00° with lift force = 11.061,7 N
Geometry
Height (radial) 190,5 mm
Width (circumferential) 12,7 mm
Length 254 mm
Fillet Weld Size: 6,35 mm
Located On Support Skirt #1 (12,7 mm from bottom end)
Location Angle 90,00°
Applied Loads
Radial load, Pr -11.061,7 N
Circumferential moment, Mc 0 N-m
Circumferential shear, Vc 0N
Longitudinal moment, ML 0 N-m
Longitudinal shear, VL 0N
Torsion moment, Mt 0 N-m
Internal pressure, P 0 MPa
Mean shell radius, Rm 472,31 mm
Design factor 3
Maximum stresses due to the applied loads at the lug edge
Rm 472,31
γ= = = 59,0391
T 8
C 1 = 12,7,C 2 = 50,8 mm
C1 1 C1 1
Note: Actual lug < = used as this is the minimum ratio covered by WRC 537.
C2 4, C2 4
P ⋅ Ri
Local circumferential pressure stress = = 0 MPa
T
P ⋅ Ri
Local longitudinal pressure stress = = 0 MPa
2⋅T
183/208
Maximum combined stress (P L + Pb + Q) = 220,8 MPa
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 414 MPa
The maximum combined stress (P L + Pb + Q) is within allowable limits.
Maximum local primary membrane stress (P L ) = 35,25 MPa

Allowable local primary membrane stress (P L ) = ± 1,5 ⋅ S = ± 207 MPa
The maximum local primary membrane stress (PL) is within allowable limits.
184/208
Stresses at the lug edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 11,6206 0,0796 0 0 0 0 34,019 34,019 34,019 34,019
4C* 11,1891 0,0645 32,757 32,757 32,757 32,757 0 0 0 0
1C 0,1801 0,0473 0 0 0 0 186,779 -186,779 186,779 -186,779
2C-1 0,1414 0,0473 146,651 -146,651 146,651 -146,651 0 0 0 0
3A* 0,9063 0,0427 0 0 0 0 0 0 0 0
1A 0,1029 0,0523 0 0 0 0 0 0 0 0
3B* 7,4295 0,0678 0 0 0 0 0 0 0 0
1B-1 0,055 0,0577 0 0 0 0 0 0 0 0
Total circumferential stress 179,408 -113,894 179,408 -113,894 220,798 -152,76 220,798 -152,76
Primary membrane circumferential stress* 32,757 32,757 32,757 32,757 34,019 34,019 34,019 34,019
3C* 12,0407 0,0645 35,253 35,253 35,253 35,253 0 0 0 0
4C* 11,1507 0,0796 0 0 0 0 32,647 32,647 32,647 32,647
1C-1 0,1382 0,0672 143,266 -143,266 143,266 -143,266 0 0 0 0
2C 0,111 0,0672 0 0 0 0 115,108 -115,108 115,108 -115,108
4A* 1,0024 0,0427 0 0 0 0 0 0 0 0
2A 0,0569 0,0678 0 0 0 0 0 0 0 0
4B* 1,589 0,0678 0 0 0 0 0 0 0 0
2B-1 0,0739 0,0798 0 0 0 0 0 0 0 0
Total longitudinal stress 178,519 -108,013 178,519 -108,013 147,755 -82,461 147,755 -82,461
Primary membrane longitudinal stress* 35,253 35,253 35,253 35,253 32,647 32,647 32,647 32,647
Shear from Mt 0 0 0 0 0 0 0 0
Circ shear from Vc 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 0 0 0 0
Total Shear stress 0 0 0 0 0 0 0 0
Combined stress (PL+Pb+Q) 179,408 -113,894 179,408 -113,894 220,798 -152,76 220,798 -152,76
* denotes primary stress.
Base Ring Sectional Properties
Base Ring Geometry
t1 8 mm
L1 47,95 mm
t2 12,7 mm
L2a 80,9 mm
L2b 71,5 mm
185/208
Effective skirt length:
Rm = (Di + t1 ) ⋅ 0,5
= (936,63 + 8) ⋅ 0,5 = 472,31 mm

−−−−−−
L1 = min (0.78 ⋅ √Rm ⋅ t1 ,16 ⋅ t1 )
−−−−−−−−
= 0.78 ⋅ √472,31 ⋅ 8 = 47,95 mm
Section Area:
A1 = t1 ⋅ L 1 = 8 ⋅ 47,95 = 383,57 mm 2
A2 = t2 ⋅ L 2 = 12,7 ⋅ (80,9 + 71,5) = 1.935,48 mm 2
Atotal = A1 + A2 = 383,57+1.935,48 = 2.319,05 mm 2

Centroid, C:
h 1 = L2a + 0,5 ⋅ t1 = 80,9+0,5 ⋅ 8 = 84,9 mm
h 2 = 0,5 ⋅ (L2a + L2b) = 0,5 ⋅ (80,9 + 71,5) = 76,2 mm
(A1 ⋅ h 1 ) + (A2 ⋅ h 2 )
C =
Atotal
(383,57 ⋅ 84,9) + (1.935,48 ⋅ 76,2)

= = 77,64 mm
2.319,05
Moment of Inertia, I:
L1 ⋅ t31 2
I1 = + A1 ⋅ (h 1 − C )
12
47,95 ⋅ 8 3 2
= + 383,57 ⋅ (84,9 − 77,64) = 22268,4 mm 4
12
(L2a + L2b) 3 2
I2 = t2 ⋅ + A2 ⋅ (h 2 − C )
12
3
(80,9 + 71,5)
= 12,7 ⋅ + 1.935,48 ⋅ (76,2 − 77,64)
2
= 3750090,5 mm 4
12
Iring = I1 + I2
= 22268,4484+3750090,5348 = 3772359,0mm 4
Section Modulus, Z:
Iring 3772358,9832
Z = = = 48588,469 mm 3
C max 77,64
Base Ring Loads without stiffener beam
Base Ring Load

Wr = W = F tail = 11.061,7 N
Base Ring Loading
Reference: Roark's Formulas for Stress & Strain - 6th Edition. Table 17, Case 20
For thin ring sections k1 = k2 = 1
186/208
k1 k 22
Change in vertical diameter, DV = ( − W ) ⋅ R3 ⋅ π ⋅ 8
− π
E ⋅I
k2 − 0,5
Internal Moment, MA = W ⋅ R ⋅
2⋅π
W
Internal Force, N A = 0,75 ⋅
π
Internal Shear Force, VA = 0
Ring loading, W r = 11.061,7 N
1 12
π⋅ 8
− π
DVr = −11.061,7 ⋅ 479,57 3
⋅ = -0,12 mm
199.947,95⋅3772358,9832
1 − 0,5
MAr = 11.061,7 ⋅ 479,57 ⋅ = 422,1502 N-m
2⋅π
11.061,7
N Ar = 0,75 ⋅ = 2.640,8 N
π
Load Equations
1 − cos(x) − 0,5 ⋅ x ⋅ sin(x)

LT M = W ⋅ R ⋅
π
x ⋅ sin(x)
LT N = −W ⋅ )
2⋅π
sin(x) − x ⋅ cos(x)
LT V = W ⋅ )
2⋅π
M = MA − N A ⋅ R ⋅ (1 − cos(x)) + VA ⋅ R ⋅ sin(x) + L T M
N = N A ⋅ cos(x) + VA ⋅ sin(x) + L T N
V = −N A ⋅ sin(x) + VA ⋅ cos(x) + L T V
Load Table for Load Wr
x [°] LTM [N-m] LTN [N] LTV [N] M [N-m] N [N] V [N]
180 0,00 -0,00 0,00 422,15 2640,79 0,00
150 5,19 -460,90 81,95 257,67 1826,08 -1238,44
120 78,60 -1596,62 602,85 -132,47 -276,23 -1684,14
90 362,38 -2765,42 1760,52 -481,92 -2765,42 -880,26
60 1001,51 -3193,24 3368,27 -476,02 -4513,63 1081,29
30 2045,79 -2304,52 4871,81 104,71 -4591,51 3551,41
0 3377,20 -0,00 5530,85 1266,45 -2640,79 5530,85
(0 ° at lug)
Maximum Stress in Base Ring Section
Allowable Base Ring Stresses

F a = 0.6 ⋅ F y = 148,93 MPa
F b = 0.66 ⋅ F y = 163,82 MPa
F s = 0.4 ⋅ F y = 99,28 MPa

Base Ring Stresses
187/208
Maximum combined stress occurs at 0,00 degrees
N 2.640,8
fa = = − = −1,14 MPa
A 2.319,05
M 1.266,5
fb = = = 26,06 MPa
Z 48588,4692
fa fb
+ = 0,17 Acceptable
Fa Fb
Maximum shear stress occurs at 0,00 degrees
V 5.530,8
fs = = = 2,38 MPa
A 2.319,05
fs
= 0,02 Acceptable
Fs
188/208
T (T)

Orientation 180°
Calculated as hillside No
Distance to head center, R 0 mm
Nozzle
Description NPS 2 XXS DN 50
Access opening No
Reinforcing Pad
Is split No
Welds
Outer fillet, Leg42 5,79 mm
Radiography
189/208
2,4152⋅22,09
tr = = 0,46 mm
118 ⋅ 1 − 0,6 ⋅ 2,4152
tr ⋅ E * 0,46 ⋅ 1
tn − c 9,69−3


Exemption temperature from Fig UCS-66M Curve B = -29°C
2,4152 ⋅ 0,8942 ⋅ 920,4
tr = = 7,21 mm
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,4152
tr ⋅ E * 7,21 ⋅ 1
tn − c 11 − 3

M DM T = max [M DM T − TR − T PWHT , − 48] = max [ − 29 − 5,5 − 17, − 48] = -48°C
190/208

For P = 2,29 MPa @ 71,11 °C
3,1823 5,4809 0,4852 2,6135 -- 1,4719 0,9103 6,42 9,69

39.429 68.941 107.504 62.014 171.394 84.187 115.908

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44,18, 22,09 + (11,07 − 3) + (11 − 3)]
= 44,18 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (11,07 − 3) + 5,79]
= 20 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,2904⋅22,09
=
118 ⋅ 1 − 0,6 ⋅ 2,2904
= 0,43 mm
191/208
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2904 ⋅ 0,8942 ⋅ 920,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2904
= 6,84 mm
P ⋅D ⋅K 2,2904 ⋅ 920,4 ⋅ 0,991393

tr = = =7,58 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2904
Opening 5B is too close per UG-36(c)(3)(d) to allow an exemption per UG-36(c)(3)(a). Reinforcement calculations performed.
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (44,18 ⋅ 6,84 ⋅ 1 + 2 ⋅ 8,07 ⋅ 6,84 ⋅ 1 ⋅ (1 − 0,8551)) /100
= 3,1823 cm2
= (44,18 ⋅ (1 ⋅ 8 − 1 ⋅ 6,84) − 2 ⋅ 8,07 ⋅ (1 ⋅ 8 − 1 ⋅ 6,84) ⋅ (1 − 0,8551)) /100
= 0,4852 cm 2
= (2 ⋅ (8 + 8,07) ⋅ (1 ⋅ 8 − 1 ⋅ 6,84) − 2 ⋅ 8,07 ⋅ (1 ⋅ 8 − 1 ⋅ 6,84) ⋅ (1 − 0,8551)) /100
= 0,3458 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (8,07 − 0,43) ⋅ 0,8551 ⋅ 8) /100
= 2,6135 cm 2
192/208
= 2 ⋅ (tn − trn ) ⋅ (2,5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (8,07 − 0,43) ⋅ (2,5 ⋅ 8,07 + 5,79) ⋅ 0,8551) /100
= 3,3948 cm 2
A41 = Le g 2 ⋅ fr3
= (9,53 2 ⋅ 0,8551 ) /100
= 0,7755 cm2
A42 = Le g 2 ⋅ fr4
= (3,67 2 ⋅ 1 ) /100
= 0,1348 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((85,73 − 44,18 − 2 ⋅ 8,07) ⋅ 5,79 ⋅ 1) /100
= 1,4719 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 0,4852+2,6135 + 0,7755 + 0,1348 + 1,4719

= 5,4809 cm2
UW-16(d) Weld Check
tc(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 9,53 = 6,67 mm
tw(min) = 0,5 ⋅ tmin = 2,9 mm
tw(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 5,79 = 4,06 mm
tw(min) = 0,7 ⋅ tmin = 4,06 mm
tw(actual) =5,79 mm
tw(min) = 0,7 ⋅ tmin = 5,65 mm
tw(actual) =6,53 mm
193/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,2905⋅22,09
= +3
118 ⋅ 1 − 0,6 ⋅ 2,2905
= 3,43 mm
= max [3,43, 0]
= 3,43 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,2904 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,2904
= 10,58 mm
= max [10,58, 4,5]
= 10,58 mm
= min [6,42, 10,58]
= 6,42 mm
= max [3,43, 6,42]

= 6,42 mm


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 60,33 ⋅ 9,53 ⋅ 57,82 = 52.186,76 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 85,73 ⋅ 5,79 ⋅ 67,62 = 52.764,67 N
2 2
194/208
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60,33 ⋅ 6,53 ⋅ 102,12 = 63.143,1 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60,33 ⋅ 5,79 ⋅ 102,12 = 56.064,39 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (318,228 − 48,516 + 2 ⋅ 8,07 ⋅ 0,8551 ⋅ (1 ⋅ 8 − 1 ⋅ 6,84)) ⋅ 138

= 39.428,92 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (261,3543 + 147,1887 + 77,5482 + 13,4838) ⋅ 138
= 68.941,37 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (261,3543 + 0 + 77,5482 + 0 + 2 ⋅ 8,07 ⋅ 8 ⋅ 0,8551) ⋅ 138
= 62.014,01 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (261,3543 + 0 + 147,1887 + 77,5482 + 13,4838 + 0 + 2 ⋅ 8,07 ⋅ 8 ⋅ 0,8551) ⋅ 138
= 84.186,82 N

Path 1-1 through (2) & (3) = 52.764,67 + 54.739,59 = 107.504,26 N

Path 2-2 through (1), (4), (6) = 52.186,76 + 63.143,1 + 56.064,39 = 171.394,24 N

Path 3-3 through (2), (4) = 52.764,67 + 63.143,1 = 115.907,77 N
195/208

For P = 2,68 MPa @ 71,11 °C
3,7214 4,9706 -- 2,5884 -- 1,4719 0,9103 6,42 9,69

51.355 68.594 107.504 61.667 171.394 83.840 115.908

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44,18, 22,09 + (11,07 − 3) + (11 − 3)]
= 44,18 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 3), 2,5 ⋅ (11,07 − 3) + 5,79]
= 20 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
2,6777⋅22,09
=
118 ⋅ 1 − 0,6 ⋅ 2,6777
= 0,51 mm
196/208
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,6777 ⋅ 0,8942 ⋅ 920,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
= 8 mm
P ⋅D ⋅K 2,6777 ⋅ 920,4 ⋅ 0,991393

tr = = =8,87 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
Opening 5B is too close per UG-36(c)(3)(d) to allow an exemption per UG-36(c)(3)(a). Reinforcement calculations performed.
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (44,18 ⋅ 8 ⋅ 1 + 2 ⋅ 8,07 ⋅ 8 ⋅ 1 ⋅ (1 − 0,8551)) /100
= 3,7214 cm2
A1 = larger of the following= 0 cm2
= (44,18 ⋅ (1 ⋅ 8 − 1 ⋅ 8) − 2 ⋅ 8,07 ⋅ (1 ⋅ 8 − 1 ⋅ 8) ⋅ (1 − 0,8551)) /100
= 0 cm 2
= (2 ⋅ (8 + 8,07) ⋅ (1 ⋅ 8 − 1 ⋅ 8) − 2 ⋅ 8,07 ⋅ (1 ⋅ 8 − 1 ⋅ 8) ⋅ (1 − 0,8551)) /100
= 0 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (8,07 − 0,51) ⋅ 0,8551 ⋅ 8) /100
= 2,5884 cm 2
197/208
= 2 ⋅ (tn − trn ) ⋅ (2,5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (8,07 − 0,51) ⋅ (2,5 ⋅ 8,07 + 5,79) ⋅ 0,8551) /100
= 3,3619 cm 2
A41 = Le g 2 ⋅ fr3
= (9,53 2 ⋅ 0,8551 ) /100
= 0,7755 cm2
A42 = Le g 2 ⋅ fr4
= (3,67 2 ⋅ 1 ) /100
= 0,1348 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((85,73 − 44,18 − 2 ⋅ 8,07) ⋅ 5,79 ⋅ 1) /100
= 1,4719 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 0 + 2,5884 + 0,7755 + 0,1348 + 1,4719

= 4,9706 cm2
UW-16(d) Weld Check
tc(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 9,53 = 6,67 mm
tw(min) = 0,5 ⋅ tmin = 2,9 mm
tw(actual) = 0,7 ⋅ Leg = 0.7 ⋅ 5,79 = 4,06 mm
tw(min) = 0,7 ⋅ tmin = 4,06 mm
tw(actual) =5,79 mm
tw(min) = 0,7 ⋅ tmin = 5,65 mm
tw(actual) =6,53 mm
198/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
2,6778⋅22,09
= +3
118 ⋅ 1 − 0,6 ⋅ 2,6778
= 3,51 mm
= max [3,51, 0]
= 3,51 mm
P ⋅D ⋅K
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
2,6777 ⋅ 920,4 ⋅ 0,991393

= +3
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 2,6777
= 11,87 mm
= max [11,87, 4,5]
= 11,87 mm
= min [6,42, 11,87]
= 6,42 mm
= max [3,51, 6,42]

= 6,42 mm


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 60,33 ⋅ 9,53 ⋅ 57,82 = 52.186,76 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 85,73 ⋅ 5,79 ⋅ 67,62 = 52.764,67 N
2 2
199/208
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60,33 ⋅ 6,53 ⋅ 102,12 = 63.143,1 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60,33 ⋅ 5,79 ⋅ 102,12 = 56.064,39 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (372,1404 − 0 + 2 ⋅ 8,07 ⋅ 0,8551 ⋅ (1 ⋅ 8 − 1 ⋅ 8)) ⋅ 138

= 51.355,42 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (258,8382 + 147,1887 + 77,5482 + 13,4838) ⋅ 138
= 68.594,14 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (258,8382 + 0 + 77,5482 + 0 + 2 ⋅ 8,07 ⋅ 8 ⋅ 0,8551) ⋅ 138
= 61.666,79 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (258,8382 + 0 + 147,1887 + 77,5482 + 13,4838 + 0 + 2 ⋅ 8,07 ⋅ 8 ⋅ 0,8551) ⋅ 138

= 83.839,6 N

Path 1-1 through (2) & (3) = 52.764,67 + 54.739,59 = 107.504,26 N
Path 2-2 through (1), (4), (6) = 52.186,76 + 63.143,1 + 56.064,39 = 171.394,24 N
Path 3-3 through (2), (4) = 52.764,67 + 63.143,1 = 115.907,77 N
200/208



LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [38,18, 19,09 + (11,07 − 0) + (11 − 0)]
= 41,16 mm
LH = min [2,5 ⋅ (t − C ), 2,5 ⋅ (tn − Cn ) + te ]
= min [2,5 ⋅ (11 − 0), 2,5 ⋅ (11,07 − 0) + 5,79]
= 27,5 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0,6 ⋅ P
3,6793⋅19,09
=
118 ⋅ 1 − 0,6 ⋅ 3,6793
= 0,61 mm
P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,6793 ⋅ 0,9 ⋅ 914,4

=
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
= 11 mm
P ⋅D 3,6793⋅914,4
tr = = =12,22 mm
2 ⋅ S ⋅ E − 0,2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
201/208
P ⋅ Rn
S n ⋅ E − 0,6 ⋅ P
3,6793⋅19,09
= +0
118 ⋅ 1 − 0,6 ⋅ 3,6793
= 0,61 mm
= max [0,61, 0]
= 0,61 mm
P ⋅D
t b1 = + Corrosion
2 ⋅ S ⋅ E − 0,2 ⋅ P
3,6793⋅914,4
= +0
2 ⋅ 138 ⋅ 1 − 0,2 ⋅ 3,6793
= 12,22 mm
= max [12,22, 1,5]
= 12,22 mm
= min [3,42, 12,22]
= 3,42 mm
= max [0,61, 3,42]
= 3,42 mm
202/208
B16.9 Tee #1
Component ASME B16.9 Tee
Pipe NPS and Schedule NPS 2 XXS DN 50
Attached To T (T)
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Operating 0,0159 2.028,27 0,8
Dimensions
Center-to-End Run, C 64 mm
Center-to-End Outlet, M 64 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 1,9 0,2
Corroded 1,6 0,23
Radiography
1
Results Summary
Rated MDMT -105 °C

2,4159⋅30,16
tr = = 0,61 mm
118 ⋅ 1 + 0,4 ⋅ 2,4159
tr ⋅ E * 0,61 ⋅ 1
tn − c 9,69−3

203/208
P ⋅ Ro 2,2911⋅30,16
S ⋅ E + 0,40 ⋅ P 118 ⋅ 1,00 + 0,40 ⋅ 2,2911
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (11,07 ⋅ 0,875 − 3)

P = − Ps = − 0,0159 = 28,7061 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (11,07 ⋅ 0,875 − 3)
30,16
) = 118 ⋅ 1,00 ⋅ ln( ) = 45,7276 MPa
Ro
P = S ⋅ E ⋅ ln(
Ro − t 30,16−(11,07 ⋅ 0,875)
204/208
Nozzle Pipe #1 (T)
Attached To B16.9 Tee #1
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Operating 0,0159 2.030,6 0,8
Dimensions
Length 508 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5,63 0,73
Corroded 3,92 0,95
Radiography
1Pipe

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Impact Tested No
Notes
205/208
Results Summary
Rated MDMT -105 °C

2,4159⋅30,16
tr = = 0,61 mm
118 ⋅ 1 + 0,4 ⋅ 2,4159
tr ⋅ E * 0,61 ⋅ 1
tn − c 7,65−3

P ⋅ Ro 2,2912⋅30,16
S ⋅ E + 0,40 ⋅ P 118 ⋅ 1,00 + 0,40 ⋅ 2,2912
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875 − 3)

P = − Ps = − 0,0159 = 19,3518 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875 − 3)
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875)

P = = = 33,2846 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875)
206/208
Nozzle Pipe #2 (T)
Attached To B16.9 Tee #1
No No No Yes No
Internal 2,2753 71,11 -28,89
Static Liquid Head
Operating 0,0159 2.030,6 0,8
Dimensions
Length 508 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 5,63 0,73
Corroded 3,92 0,95
Radiography
1Pipe

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Impact Tested No
Notes
207/208
Results Summary
Rated MDMT -105 °C

2,4159⋅30,16
tr = = 0,61 mm
118 ⋅ 1 + 0,4 ⋅ 2,4159
tr ⋅ E * 0,61 ⋅ 1
tn − c 7,65−3

P ⋅ Ro 2,2912⋅30,16
S ⋅ E + 0,40 ⋅ P 118 ⋅ 1,00 + 0,40 ⋅ 2,2912
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875 − 3)

P = − Ps = − 0,0159 = 19,3518 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875 − 3)
S ⋅E ⋅t 118 ⋅ 1,00 ⋅ (8,74 ⋅ 0,875)

P = = = 33,2846 MPa
Ro − 0,40 ⋅ t 30,16−0,40 ⋅ (8,74 ⋅ 0,875)
208/208

Calculation and Sizing Vertical Vessel Using CODEWARE®

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Calculation and Sizing Vertical Vessel Using CODEWARE®

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Calculation And Sizing Vertical Vessel Using

CODEWARE® : Compress Build 8400

A. Information & Case Study

Information & Case Study

No. MARK QUANTITY SIZE (INCH) DESCRIPTION

B. Generate Base Case

Generate Base Case

1. Open the “Compress 8400” app.

2. Units can be set in the following options:

6. The display will be as follows:

8. Input Ellipsoidal Head and the display will be as follows.

9. Input “Nozzle” and adjust to “Information.”

10. If you input the wrong schedule, it will be corrected automatically.

14. If the Nozzle is in the Head section, select “Hillside”.

15. To add support input data according to the “information”.

17. Press F11 or select this to view internals.

18. To add a tee select B16.9 Tee.

21. To add a flange, select as shown in the following image:

24. We will get a display like the following.

UG-37: Not adequately reinforced (Internal Pressure)

* Suggested entry in the Nozzle Calculation Options dialog: Setting

UG-37: Not adequately reinforced (Internal Pressure)

UG-37: Not adequately reinforced (Internal Pressure)

31. Add “LIFTING LUG”, “EARTHING BOSSES/LUG” and “SKIRT BASE” by

32. Press F3 to check if there is a warning.

34. To add operational and weight tests, select “Loads”.

36. PDF report successfully displayed.

COMPRESS Pressure Vessel Design Calculations

Long Seam Summary 15

Foundation Load Summary 19

Liquid Level bounded by Ellipsoidal Head #2 22

Straight Flange on Ellipsoidal Head #1 25

GAS OUTLET (N2) 33

PRESSURE INDICATOR (N10) 49

PVS CONNECTION (N9) 59

FLUID INLET (N1) 88

LEVEL TRASMITTER (N5A) 96

LG & LT CONNECTION (N4A) 104

MAN HOLE (M1) 112

Straight Flange on Ellipsoidal Head #2 128

Ellipsoidal Head #2 138

LEVEL TRANSMITTER (5B) 140

B16.9 Elbow #1 (5B) 150

Nozzle Pipe #3 (5B) 152

B16.9 Elbow #2 (N4B) 164

Nozzle Pipe #4 (N4B) 166

Support Skirt #1 168

Skirt Base Ring #1 171

Tail lug 176

B16.9 Tee #1 203

Nozzle Pipe #1 (T) 205

Nozzle Pipe #2 (T) 207

Nozzle Impact Fine

LEVEL SA-106 B Smls

Nozzle SA-106 B Smls NPS 2 Class 300

SA-106 B Smls NPS 20 Class NPS 20 Class

SA-106 B Smls NPS 3 Class 300 NPS 3 Class 300

PRESSURE SA-106 B Smls NPS 2 Class 300 NPS 2 Class 300

LG & LT SA-106 B Smls NPS 2 Class 300 NPS 2 Class 300