XLPE - Method Statement YCO CLOUD CAMPUS ONE

METHOD STATEMENT
FOR
TESTING AND COMMISSIONING
XLPE CABLES
Revision History
Rev. Date Issue Purpose Prepared By Reviewed By Approved By
01 10-19-2024 For Review Alvin Jan C. Francisco
T&C Procedure – XLPE CABLE Page 1

Project: YCO Cloud Malvar
Table of Contents
A. APPLICABLE CODES AND STANDARDS..................................................................................3
B. HEALTH AND SAFETY PRE-CAUTIONS....................................................................................3
C. OBJECTIVE.................................................................................................................................. 4
D. GENERAL CRITERIA................................................................................................................... 5
E. TEST INSTRUMENTS................................................................................................................... 5
F. REFERENCE DOCUMENTS/DRAWINGS...................................................................................10
G. PRE-COMMISSIONING CHECKLISTS (VISUAL INSPECTION & INSTALLATION CHECKS).. 10
H. REQUIRED DOCUMENTS.......................................................................................................... 11
I. TESTING AND COMMISSIONING METHODOLOGY................................................................12
J. COMMISSIONING FLOWCHART............................................................................................... 21
K. STAFFING................................................................................................................................... 22
L. TEST FORMS............................................................................................................................. 23

A. APPLICABLE CODES AND STANDARDS
All inspections and field tests shall be in accordance with the latest edition of the following codes,
standards, and specifications except as provided otherwise herein:
PS - Philippine Standards
PEC - Philippine Electrical Code
IEC - International Electrotechnical Commission
NEMA - National Electrical Manufacturers Association
NETA - National Electrical Testing Association
B. HEALTH AND SAFETY PRE-CAUTIONS
The following required measures must be maintained and followed throughout the site
acceptance test process for safety reasons:
 Danger warnings will be widely displayed to alert passers-by to the current work.
 Make sure that the panelboards being tested is De-energize, out of service and is isolated
from the power system before connecting it to any test leads.
 It is strongly advised that no one touch any portion of the panel during the testing specially
on energized test.
 During testing appropriate Personal Protective Equipment (PPE’s) should be observed,

depending on the area. The following are the basic PPEs required during Testing:
1. Electrical Gloves
2. Safety Vest

3. Hard Hat
4. Safety Shoes
5. Arc Suit
6. High Voltage Gloves
C. OBJECTIVE
Substations and switchgear in an electrical system perform the functions of voltage transformation,
system protection, power factor correction, metering, and circuit switching.
Electrical power apparatus, such as transformers, regulators, air switches, circuit breakers, capacitors,
and lightning arresters comprise the components necessary to perform these functions.

After Equipment erection, installation, control wiring assembly on-site and before connecting any
cables from the plant, must be admitted to the site acceptance tests (SAT), which assures the correct
operation of the Equipment according to specification before energization.
Site Acceptance Test (S.A.T) are conducted at site with the presence of customer, contractors,
consultants, and owner’s representatives to verify that the switchboards are qualified for use.
D. GENERAL CRITERIA
1. The enclosure for the prepayment Medium Voltage Switchgear may be of a proprietary
format. The details of both the single enclosure and split configurations must be indicated.
2. Provision shall be made for sealing the enclosures in such way that the enclosure cannot
be opened without causing permanent visible damage to the seals or the enclosure.
3. The equipment number shall be clearly visible from the outside of the enclosure.
4. The equipment shall be protected against malfunction due to the ingress of pests by
conformal coating of the printed circuit boards.
E. TEST INSTRUMENTS
Test Instrumentation and Calibration Certification
1. Tape Ruler
- Measuring Range: (.01 to 3.00) m.

- Function: Checking the dimensions of the Enclosure.

2. Insulation tester (Meter)
- Measuring Range: 1TΩ at (500 to 10000) Vdc.

- Function: Testing of Insulation of common Bus and breakers
3. Multimeter (Fluke)
- Can measure Resistance, Capacitance, Frequency, Continuity

- Function: Testing of continuity of Circuit Breaker.
4. Contact Resistance Tester
- For measuring Contact Resistance per Phase of VCB

5. Turn-Ratio Meter
- Used to test the turns-ratio of transformer.
6. Turn-Ratio Meter & Winding Resistance Tester (CT Analyzer)
- Used to test the turns-ratio of transformer

7. Winding resistance Tester
- Used to check the winding resistance of transformers.
8. Relay Test Set
- Used to inject secondary current on the relay protection device to check the functionality
of the relay.

9. Dielectric Tester (Hi-pot)-If applicable
- test performed on a component or product to determine the effectiveness of its insulation.
10. Torque Wrench
- Torque Range: 28 to 210 Nm

- Function: Checking the tightening torque of bolt.

F. REFERENCE DOCUMENTS/DRAWINGS
No. Description Reference no.

1 Updated calibration certificate NA
Drawings for MV Switchgear ZS3.2_Drawings 02.2018_OPP-23-6059843-002_20230816
2 UniGear ZS3.2
3 RMU Equipment Overview RMU PROJECT OVERVIEW-1YVS80019318
ZS3.2_Drawings 02.2018_OPP-23-6059843-002_20230816
4 Diagram in One Line
RMU PROJECT OVERVIEW-1YVS80019318
MVSG AND RMU METHOD STATEMENT FOR TESTING AND

7 Commissioning and Test Forms
COMMISSIONING
G. PRE-COMMISSIONING CHECKLISTS (VISUAL INSPECTION & INSTALLATION CHECKS)
Visual inspection of Switchboard/Switchgear.
Visual inspection is first carried out to detect damage or defects that could impair safety. This
is carried out with panels disconnected from the power supply and the PVC segregation
sheets removed prior inspection for easy verification.
Visual inspection with customer will be carried out on the Switchboard Assembly:
- Checking the layout of fitting lock and hinges component.
- Checking the overall dimension of Main Switch Board, Dead front cover, size of bus bars,
cables, earthing conductors, location of feeder entry point and rating of components.
- Check the type of metal used and copper busbar if in accordance to shop drawing
specifications.
- Check and verify the brand, model, circuit identification of components installed such as
breakers, current transformers, zero current transformer, fuses, indication lamps,
amperemeter, voltmeter, power meter, protection relays, under voltage relay, Circuit
Breaker Type and characteristics.
- Check overall paint work, door locking devices, door gaskets, door hinges, cable, end
cables, cable lugs.
- Check the bus bar and cable tightening, marking, buss bar clearance, bolt and nut.
- Check the labels, name plates, and phase identification.

- Check the thickness of Paint using Gauge Thickness Tester- Minimum should be based
on manufacturer’s data sheet.
Remarks: All values/result and comments must be recorded in the form:

Panelboard/Switchgear checklist form.
- Check the installation complies with the approved shop drawing and approved
material submittals.
- Visual inspection of the integrity of installation based on levelness, elevation, plumbness

and mounting.
- Visual inspection of the integrity of the installation, including raceway, trunking, conduit
etc, circuit breaker size and type, current transformers rating, busbar, termination of
wires, lugs, harnessing of wires, color coding of wires, sizing of wires and tagging of
wires.
H. REQUIRED DOCUMENTS
Required Documents for Testing and Inspection
1. Prior to inspection Engineers must inspect the area to avoid unnecessary delay of inspection.
2. All Testing and Commissioning Representative & Staff must attend the inspection.
3. Prior to Inspection Contractor’s T&C documentation Engineers must prepare Test

packages documents, brochure and shop drawings, if necessary, for easy checking
and prepare test data.
4. Contractor’s T&C representatives/ Engineers must prepare necessary tools for inspection.
5. After inspection prepare punch list report with target completion date.
6. Client will confirm all completed punch list and/or prepare pictorial report especially for
the concealed items for necessary approval.
7. As-built drawings.
8. Approved shop drawings and materials submittals.
9. Manufacturer’s installation procedure/ instructions.
10. QA/QC documents during construction inspection.
11. Testing and commissioning forms.
12. Calibration Certificate of the test instruments
T&C Procedure – Medium Voltage Switchgear and Page 11

RMU Project: YCO Cloud Malvar
Requirements for Final Acceptance:
1. General appearance
2. Workmanship
3. Cleanliness of areas and equipment
4. Identification of equipment
5. Painting
6. Removal of un-used materials and temporary facilities
7. Condition of job files and completion of paper works.
I. TESTING AND COMMISSIONING METHODOLOGY
1. Insulation Test
An insulation resistance (IR) test measures the total resistance between any two points
separated by electrical insulation. The test, therefore, determines how effective the dielectric
(insulation) is in resisting the flow of electrical current.
The insulation test on the Main Switch Board at site will be carried out as follows:
- All the main incoming, coupler, outgoing breakers will be kept on close position (On).
- All the auxiliary circuits that supply to electronic devices, indication lamps, capacitor
banks, surge arresters from main supply should be isolated.
- Insulation measurement will be taken Phase to earth, phase to phase. Using the
insulation tester voltage level at 5kVDC (for 34.5 KV system), based on NETA insulation
test values. (See Fig. 2.1)
- Note insulation test will be conducted on the common bus only but since all breakers are
closed, the insulation test within breakers will also be tested during this procedure.
Minimum recommended result for IR should be not less than 100,000 Megaohms.

Fig. 2.1 (NETA Insulation Resistance Values)
Remarks: All values/result and comments must be recorded in the form: Low Voltage
Switchgear Test Data form
1. Contact Resistance Test
3.1 On each phase of the Vacuum Circuit Breaker (Line to Load), check the contact
resistance condition. (Close position).
- Connect current leads between the device which you want to measure its resistance
- Connect voltage leads on the same terminals of current then adjust 100A injection.
- Select spot test then press test button on the contact resistance tester, after few second
the result will be displayed.
- Note that value should be no more than 50 percent of the lowest value from other phases.

Fig. 3.1 (NETA Test Values for Contact Resistance 7.1.1.7.1)
- Disconnect test leads after testing and draw in the VCB to the unigear is necessary.
3.2. Contact Resistance test on Common Busbar.
- Check the Busbar torquing of all bolted and confirm the torque value as per
factory inspection.
- Connect current leads between the busbar end terminals to measure its resistance
- Connect voltage leads on the same terminals of current then adjust 100A injection.
- Select spot test then press test button on the contact resistance tester, after few second
the result will be displayed.
- Note that value should be no more than 50 percent of the lowest value from other phases.
Refer to Fig. 3.1 (NETA Test Values for Contact Resistance 7.1.1.7.1)
- Disconnect test leads after testing and draw in the VCB to the unigear is necessary.
Remarks: All values/result and comments must be recorded in the form: Medium Voltage
Switchgear Test Data form.

2. Relay Protection Test
Commissioning tests of Protection relays are carried out by injecting currents to the
secondary of the earth and/or phases CTs using appropriate injection test sets or Using a
Software to inject the current virtually on the relay protection device.
To start, it is necessary to gather all necessary information of the equipment for easier setting
of values and information on the relay protection device:
- The name of the relay, station, and circuit,
- The characteristics of the Protection relays.
- The various settings (System voltage, CT Ratio, Frequency, etc.)
- Protection Setting based on the coordination Study. (Coordination Study by others)
Note: Before starting, make sure system is deenergized and no power is present on the load
side and line side of the Switchgear except for the power supply of the controls, this is
important so that we can see the operation of the VCB if it’s on Closed, Open and trip
Position.
- Connect the cable terminal of the Relay test set on the back of the Relay Protection Device.
Device must be turned on.
- Open the Relay protection device and program and input all the necessary settings for
the corresponding equipment
- Start testing and commissioning by setting the protection setting on the relay protection
Device based on the coordination study (overcurrent, Ground Fault, Over voltage, etc.).
Note: Do not test using default values, unless instructed by consultant, always input the
values based on the approved coordination study of the consultant
- Determine the overcurrent value and calculate the values based on the current CT ratio
and coordination study value. Input the computed peak current that will trip the relay
protection device. Observe the behavior of the relay protection device and Vacuum circuit
breaker, The equipment should trip based on the coordination study settings provided
and take note of the time when the VCB tripped.
- Repeat the process per phase and for ground fault protection. Record all values on the
relay protection test Form.
Remarks: All values/result and comments must be recorded in the form: Relay Protection
Test Data.

3. Dielectric withstand Test (Hi-Pot)
- isolate the circuit or cable that will be hi-pot tested, open the circuit breakers or switches.
- Verify that the circuit being checked is isolated from any equipment or cables that are not
to be tested.
- Connect the HIPOT Tester's ground lead to an appropriate building ground conductor.
Connect a voltage lead to a phase conductor of an isolated circuit.
- Switch the HIPOT Tester from the high potential test mode to the voltage measuring
mode at the conclusion of the one-minute test to ensure that the circuit phase conductor
and HIPOT Tester voltage are now both reporting zero volts.
Note: Test Voltage must be times 1.5 the rated voltage of the equipment (36kv x 1.5 =
54kv or 60kv)
- For all circuit phase conductors, repeat this test method, testing each phase to ground
and each phase to each phase.
- After testing is finished, remove the HIPOT Tester from the circuits being tested and
make sure the circuits can be reconnected and reenergized.

4. Current Transformer Test
- Disconnect the CT wiring to proceed testing.
- Connect the Termina H1 and H2 to S1 and S2 of the CT and then connect X1 and X2
in P1 and P2 terminal of the CT
- Make sure that the primary side of the CT is connected to PE on one side and open
on the other side.
- Disconnect all secondary windings of the CT/PT core under test in order to remove any
load from this core. Every kind of load remaining on the secondary side of a CT/PT
core during measurement results or error messages.
- If the CT under sets is multicore CT, leave the secondary windings of the other
(non- measured) cores connected, or short-circuit them if the windings are open.
- On the CT Analyzer select Quick Test and Set the CT information then press Test.
- The CT Analyzer will perform Turns Ratio, Winding, Polarity and Excitation Testing on
the CT and once done the values will be displayed.
- Disconnect test leads after testing.
5. Voltage Transformer Test
- Disconnect the VT wiring to proceed testing.
- Connect the test leads to the Primary and Secondary side of the VT make sure that
the grounding cable of CPC 100 is connected to ground to proceed.
- On Omicron CT analyzer Select Insulation Resistance test for primary winding and
select auto test and set the voltage to DC (2-wire) then proceed testing.
- After a few seconds the test result will be displayed and collect the data on the test form.
- For Secondary Winding Resistance test connect the test leads on secondary tapping
of the VT and enter the VT, set the range to DC 6A and the press test.
- After a few seconds the test result will be displayed for turns ratio and collect the data
on the test form.
- For Tuns Ratio Test connect the test leads on primary and secondary tapping of the
VT and enter the VT Ratio and Frequency then press test.
- After a few seconds the test result will be displayed for turns ratio and collect the data
on the test form.
- Disconnect the test leads after testing.

6. Torque Test
A torque test is a way of determining how an object will react when it is being turned - during
normal operation or being twisted until it deliberately fails or breaks.
- Verify the size of the Bolt to be tested.
- Check the table of Bolt Torque Values for reference on what Torque requirement is
need for the specific size of bolt to be tested. (lb/ft or N/m). (see fig. 6.1)
- Set the torque wrench value of the desired bolt size and verify every Bolt and check if
the torque requirement meets the reference value shown on the table.
- A clicking sounds on the wrench while tightening is the signal that the
desired torque setting is already achieved.
- Mark the bolt using a torque marker to indicate that the said bolt is already tightened.
- Repeat the same procedure on the remaining bolts.
Fig. 6.1 (NETA Torque Values)

7. Startup Functionality Test
The function test on the Main Switch Board at factory will be carried out as follows:
Note: For Medium Voltage, make sure all necessary PPEs are complete before energizing the
equipment. (Arc Suit, HV Gloves, Safety Shoes, etc.)
Upon Energization:
- Check its rated voltage, using the Multimeters on the control compartment.
- Check Also it Phase Sequence using the Phase Sequence Meter on the control
compartment.
- Check the functionality of the controls and auxiliaries of the switch board.
- Test basic operation of electrical Devices components.
- For Digital Power Meters, check if settings are same as the system rating. (Voltage,
Frequency, Phase, CT ratio etc.)
- For Pilot lights, check if it is working with respect to its nameplate designation.
- For relays and contactors, check if it is working based on its designed operation.
Remarks: All values/result and comments must be recorded in the form: Panel Board test data.
The following Electrical Tests shall be conducted upon energization of the Medium Voltage
Switchgear:
1. Conduct voltage measurement (Phase to Phase, Phase to Neutral, and Phase to Ground).
2. Phase Sequence Test.
3. Check/Verify the functionality of each circuit loads if it is in accordance in the design

and as- built plans.
4. Record all the test data using approved test forms.
8. Testing of interlock conditions
1. The withdrawable part must only be movable from the test/disconnected position into the
ser vice position when the circuit-breaker is open and the earthing switch is open.
Check the following conditions individually:
 With the circuit-breaker closed, insertion of the withdrawable part towards the
service position must be blocked after only half a turn of the crank in the
clockwise direction.

 With the earthing switch closed, insertion of the withdrawable part towards
the service position must be blocked after only two clock wise turns of the
crank.
2. The withdrawable part must only be movable from the service position into the
test/ disconnected position with the circuit-breaker open.
Check this condition as follows:
 With the circuit-breaker closed, withdrawal movement of the withdrawable part

must be blocked after only half a turn of the crank in the anti-clockwise direction.
3. Closing of the circuit-breaker must only be possible when the withdrawable part is in
the defined test/disconnected position or service position. The control wiring plug 10.2
must previously have been inserted.
Check this condition as follows:
 It must not be possible to close the circuit breaker with the withdrawable part in
any position between the test/disconnected position and the service position.
Enabling of switching when the withdrawable part moves into the service position
is affected electrically by operation of auxiliary switch 10.5 (S9), and mechanically
slightly earlier; the latter corresponds to a position approximately half a turn of the
crank before the stop.
 The enable conditions for the movement into the test/disconnected position
apply accordingly, in this case established by auxiliary switch 10.4 (S8).
4. It must only be possible to open the circuit breaker (manually) when the withdrawable part
is in the service position or test/disconnected position and the control voltage has failed.

J. COMMISSIONING FLOWCHART
Start
Method Drawing
Statement, & Equipment Submittal
Test Sheet installed & signed Approved
Approval off by PM, Main
Contractor, MEP
Contractor &
Consultant
Pre-startup
checks /
tests. (L2)
Start-up of Equipment (L3)
Functional Test (L4)
Report Preparation & Witness

of Tests
Stop

K. STAFFING
1. Project Manager – Will have the overall responsibility of the Project for execution, quality and
safety. The Project Commissioning Manager will maintain the planning progress and coordination of
works with Main Contractor.
2. Commissioning Engineer – Will be responsible for the day-to-day activities on site, for test
sheet and design information approval. The Commissioning Engineer will report to the Project
Manager.
3. Technician – will be directly responsible for the day-to-day testing on site.

L. TEST FORM
GENTEC DISTRIBUTION CORP.

Mahabang Parang, Binangonan, Rizal, Philippines 1940
MVSG INSPECTION CHECKLIST

DATE.: PROJECT:
DESCRIPTION: LOCATION:
INSPECTION
SPECIFICATION
PROCEDURE
CHECKING PROGRAM ACCEPTANCE CONFORMITY
REFERENCE
CRITERIA CHECKED BY: REMARKS
OK NOT OK
I. FRAMEWORK AND ENCLOSURE
T&C method Approved Shop

1.1 Dimensions
Statement Drawing
1.2 Locks and hinges
Statement Drawing
1.3 Dead front Cover
Statement Drawing
1.4 Painting
Statement Drawing
1.5 Nameplate and Tagging
Statement Drawing
Type of enclosure and Metal T&C method Approved Shop
1.6
used Statement Drawing
1.7 Cleanlines
Statement Drawing
II. BUSBAR

2.1 Type and characteristics
Statement Drawing
2.2 Layout and installation
Statement Drawing
2.3 Bar connection and links
Statement Drawing
2.4 Sleeves and tubes
Statement Drawing
Bolt Specification and T&C method
2.5 NETA
Tightening Torque Statement
2.6 Clearances
Statement Drawing

2.7 Distance Between Busbars
Statement Drawing

2.8 Marking and Phase Order
Statement Drawing

2.9 Cleanness Statement Drawing

III. CONFORMITY OF DEVICES
Circuit Breaker type and T&C method Approved Shop

3.1
characteristics Statement Drawing

3.2 Current Transformers
Statement Drawing

3.3 Potential Transformers
Statement Drawing

3.4 Shut Trip
Statement Drawing

3.5 Pilot Lamps
Statement Drawing

3.6 Digital Power Meters
Statement Drawing

3.7 Wiring Blocks
Statement Drawing

3.8 Interlocking
Statement Drawing

3.9 Fuses
Statement Drawing
Clearances from enclosure and T&C method Approved Shop

3.10
busbar Statement Drawing
Cable specifications and T&C method Approved Shop

3.11
Installation Statement Drawing

3.12 Cable Management Trunking
Statement Drawing

3.13 Cable Termination and Lugs
Statement Drawing
Inspection/Testing By: Supervised By:

Signature Over Printed Name Signature Over Printed Name
Date: Approved By:

Witnessed By: Date:

Customer Representative
Doc.CT rev.00

GENTEC DISTRIBUTION CORP. Doc Testing Rev 00
Rev. No.: 01
GENTEC DISTRIBUTION BREAKER AND BUSBAR TORQUE TEST REPORT
Effective Date: November 11, 2023
CORP.
Client/Customer : Site Location :

Project : Ref J.O. No. :
Panel Description : Ref P.O. No. :
Channel :
Reference Torque Setting :
TORQUE WRENCH DETAILS

Torque Wrench Brand :
Torque Wrench Serial No. :
Calibration Certificate No. :
Confirm All Torque Bolts and Breaker Terminals are Torque Marked
Results:
BOLT/SCREW QTY. OF TORQUE
ITEM NO. DESCRIPTION REMARKS
TYPE BOLT/SCREW SETTING VALUE
M10 50 N-M
Reference : Fig. 6.1 (NETA Torque Values)

Remarks:
COMPANY PRINTED NAME OF AUTHORIZED REPRESENTATIVE SIGNATURE DATE

Tested by:
Witnessed by:
Noted by:

357 Dr. Jose Fernandez St. Brgy. Highway Hills, Mandaluyong City
SITE ROUTINE TEST REPORT
SURGE ARRESTER TEST DATA
Customer: P.O./J.O. Number:
Project: Date:
Equip. Designation: Weather Condition:
I. GENERAL DATA
Location:
Short Circuit (KA):
Voltage:
Brand:
II. INSULATION RESISTANCE TEST ( IR)

Test Voltage Passing Value (Minimum
Test Connection Duration Resistance (Ω) Remarks
(VDC) Resistance value)
L1-PE 2500V 1 min GΩ 5 GΩ

Testing Equipment: Metrel Teraohm 10KV Resistance Tester Serial Number: 15031185
Reference: ANSI/NETA ATS-2017-Table 100.1

II. NOTES

Date: Approved By:

Signature Over Printed Name
Witnessed By: Date:

Doc.SA rev.00

SITE ROUTINE TEST
MEDIUM VOLTAGE SWITCHGEAR TEST DATA
Customer: P.O./J.O. Number:
Project: Date:
Equip. Designation: Weather Condition
I. INSULATION RESISTANCE TEST (IR) - (BEFORE)

Passing Value
VDC Duration Resistance (Ω) (Minimum Remarks
Resistance value)
Line 1 to Line 2 5000 1 MIN. GΩ 100 GΩ
Line 1 to Ground 2500 1 MIN. GΩ 5 GΩ
Instrument Used: Metrel Teraohm 10KV Resistance Tester Serial Number: 15031185
III. HIPOT TEST RESULTS
Leakage Current: micro-ampere (µA)
APPLIED VOLTAGE(DC) Duration LINE 1-GROUND LINE 2-GROUND LINE 3-GROUND
10KV 1 MIN. µA µA µA
Testing Equipment: TELDAR DHP DC HIPOT TEST Serial Number: A12505673
Reference: ANSI/NETA -Table 100.19 Maximum Field Applied DC (Test KV) 54kv-60kv
IV. INSULATION RESISTANCE TEST (IR) - (AFTER)
Passing Value
VDC Duration Resistance (Ω) (Minimum Remarks
Resistance value)
Instrument Used: Serial Number:

V. NOTES
Inspection/Testing By: vised By:

Date: roved By:

Witnessed By: Date:

Doc.MVSG rev.00


PROTECTION RELAY TEST DATA
Customer: Project / Order Number:
Project: Date:
Equipment Designation: Weather Condition:
I. GENERAL DATA
Brand Frequency
Model Aux. Voltage
Serial Number CT Ratio
II. RELAY PARAMETER SETTINGS

II.1 Phase Overcurrent Settings(ANSI CODE: 50/51)
I˃ I˃˃ I˃˃˃
Trip Curve Trip Curve Trip Curve
TMS TMS TMS
II.2 Earth Overcurrent Settings(ANSI CODE: 50N/51N)

Ie˃ Ie˃˃ Ie˃˃˃
Trip Curve Trip Curve Trip Curve
TMS TMS TMS
III. OVERCURRENT TEST RESULTS
Phase A Relay Input Test Current Tripping Time Remarks

Computed Actual
150% Overload Test
200% Overload Test
300% Overload Test
400% Overload Test
Instantaneous Trip
Minimum Pick Up Current Value:
Phase B Relay Input Test Current Tripping Time Remarks

Computed Actual
150% Overload Test
200% Overload Test
300% Overload Test
400% Overload Test
Instantaneous Trip
Phase C Relay Input Test Current Tripping Time Remarks

Computed Actual
150% Overload Test
200% Overload Test
300% Overload Test
400% Overload Test
Instantaneous Trip

Earth/Ground Relay Input Test Current Tripping Time Remarks
Computed Actual
150% Overload Test
200% Overload Test
300% Overload Test
400% Overload Test
Instantaneous Trip
Testing Equipment: Serial Number:
IV. NOTES:

Date: Approved By:

Witnessed By: Date:

Doc.PRT rev.00

CURRENT TRANSFORMER TEST DATA
Customer: P.O/J.O Number:
Project: Date:
Equip. Designation: Weather Condition:
I. GENERAL DATA
Location : Ratio: :
Phase : Brand/ Type:
Accuracy Class : Serial Number
II. RATIO AND POLARITY TEST :

a-n
Test Setting Value Measured Value Polarity -
Ratio %
Primary Current
error:
Secondary Current Ratio
Remarks
Nominal ratio
da-dn
Test Setting Value Measured Value Polarity +
Ratio %
Primary Current
error:
Secondary Current Ratio
Remarks
Nominal ratio
Test Equip.: TIR-3000 Serial Number: 1661974
NOTE: Passing Value will depend on the Accuracy Class of the Transformer: .5=.5 percent/5P-5 percent
Iii. NOTES

Date: Approved By:

Witnessed By: Date:

Doc.CT rev.00

MEDIUM VOLTAGE POTENTIAL TRANSFORMER TEST DATA
Customer: Project / Order Number:
Project: Date:
Equipment Desig.: Weather Condition:
I. GENERAL DATA
PT1 PT2 PT3
Location :
Type :
Ratio :
Voltage :
Brand :
Serial No. :
Accuracy Class :
II. TURN RATIO TEST Test Values

A-N
PT1 PT2 PT3
IDEAL VALUE HN - an % Error HN - an % Error HN - an % Error
Measured: Measured: Measured:
Remarks
DA-DN
PT1 PT2 PT3
IDEAL VALUE HN - an % Error HN - an % Error HN - an % Error
Measured: Measured: Measured:
611.96
Remarks
Instrument Used : TIR-3000 Serial No 1661974
Notes : Passing Value will depend on the Accuracy Class of the Transformer: .5=.5 percent-3P-3 percent
.
III. WINDING RESISTANCE TEST Temperature C̊
PT1 PT2 PT3
PRIMARY H-N H-N H-N
TEST VALUES Kilo-ohms Kilo-ohms Kilo-ohms
Passing value (within 50 %
of the lowest value per
phase) Kilo-ohms Kilo-ohms Kilo-ohms
Remarks
SECONDARY a-n a-n a-n
TEST VALUES Milliohms Milliohms Milliohms
phase) Milliohms Milliohms Milliohms
Remarks
SECONDARY da-dn da-dn da-dn
TEST VALUES Milliohms Milliohms Milliohms
phase) Milliohms Milliohms Milliohms
Remarks
Instrument Used : TRM-10P Serial No 15310041
Reference ANSI/NETA ATS-2017-7.2.1.1.C.1

IV. INSULATION RESISTANCE TEST
CONNECTION KVDC PT1 PT2 PT3
1 min 5 min PI 1 min 5 min PI 1 min 5 min PI
PRIMARY-GROUND 5
PRIMARY-SECONDARY 5
SECONDARY-GROUND 0.5
Remarks
Instrument Used : Teraohm 10KV Resistance Tester Serial No 15031185
.
NOTE: PI test values should not be lower than 1. megaohm ANSI/NETA ATS-2017-7.2.1.1.D.2
Inspection/Testing B Supervised by:

Date: Approved by:

Witnessed By: Date:

Doc.PT rev.00


XLPE - Method Statement YCO CLOUD CAMPUS ONE

Uploaded by

Copyright:

Available Formats

XLPE - Method Statement YCO CLOUD CAMPUS ONE

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

XLPE - Method Statement YCO CLOUD CAMPUS ONE

Uploaded by

Copyright:

Available Formats

METHOD STATEMENT

TESTING AND COMMISSIONING

T&C Procedure – XLPE CABLE Page 1

A. APPLICABLE CODES AND STANDARDS..................................................................................3

B. HEALTH AND SAFETY PRE-CAUTIONS....................................................................................3

G. PRE-COMMISSIONING CHECKLISTS (VISUAL INSPECTION & INSTALLATION CHECKS).. 10

I. TESTING AND COMMISSIONING METHODOLOGY................................................................12

T&C Procedure – XLPE CABLE Page 2

B. HEALTH AND SAFETY PRE-CAUTIONS

 During testing appropriate Personal Protective Equipment (PPE’s) should be observed,

T&C Procedure – XLPE CABLE Page 3

6. High Voltage Gloves

T&C Procedure – XLPE CABLE Page 4

Test Instrumentation and Calibration Certification

- Measuring Range: (.01 to 3.00) m.

T&C Procedure – XLPE CABLE Page 5

- Measuring Range: 1TΩ at (500 to 10000) Vdc.

- Can measure Resistance, Capacitance, Frequency, Continuity

4. Contact Resistance Tester

- For measuring Contact Resistance per Phase of VCB

T&C Procedure – XLPE CABLE Page 6

- Used to test the turns-ratio of transformer.

6. Turn-Ratio Meter & Winding Resistance Tester (CT Analyzer)

- Used to test the turns-ratio of transformer

T&C Procedure – XLPE CABLE Page 7

- Used to check the winding resistance of transformers.

8. Relay Test Set

T&C Procedure – XLPE CABLE Page 8

- test performed on a component or product to determine the effectiveness of its insulation.

10. Torque Wrench

- Torque Range: 28 to 210 Nm

T&C Procedure – XLPE CABLE Page 9

No. Description Reference no.

3 RMU Equipment Overview RMU PROJECT OVERVIEW-1YVS80019318

MVSG AND RMU METHOD STATEMENT FOR TESTING AND

G. PRE-COMMISSIONING CHECKLISTS (VISUAL INSPECTION & INSTALLATION CHECKS)

Visual inspection of Switchboard/Switchgear.

- Checking the layout of fitting lock and hinges component.

- Check the labels, name plates, and phase identification.

T&C Procedure – XLPE CABLE Page 10

Remarks: All values/result and comments must be recorded in the form:

- Visual inspection of the integrity of installation based on levelness, elevation, plumbness

Required Documents for Testing and Inspection

3. Prior to Inspection Contractor’s T&C documentation Engineers must prepare Test

8. Approved shop drawings and materials submittals.

9. Manufacturer’s installation procedure/ instructions.

10. QA/QC documents during construction inspection.

11. Testing and commissioning forms.

12. Calibration Certificate of the test instruments

T&C Procedure – Medium Voltage Switchgear and Page 11

3. Cleanliness of areas and equipment

6. Removal of un-used materials and temporary facilities

7. Condition of job files and completion of paper works.

I. TESTING AND COMMISSIONING METHODOLOGY

T&C Procedure – Medium Voltage Switchgear and Page 12

1. Contact Resistance Test

T&C Procedure – Medium Voltage Switchgear and Page 13

3.2. Contact Resistance test on Common Busbar.

T&C Procedure – Medium Voltage Switchgear and Page 14