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PLC Assignments

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0% found this document useful (0 votes)
24 views4 pages

PLC Assignments

Uploaded by

nokash455
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as ODT, PDF, TXT or read online on Scribd
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Task 1:

Real digital input devices:

1. Push Buttons: These are commonly used for manual input control,
like starting or stopping a process.
2. Proximity Sensors: These detect the presence or absence of an
object without physical contact, useful for automation in detecting
objects on a conveyor belt.
3. Limit Switches: They are used to detect the position of moving parts
in a machine, ensuring they reach the correct position before
continuing the process.

Real digital output devices:


1. Solenoid Valves: These are used to control the flow of fluids in pneumatic or
hydraulic systems.
2. Motor Starters: They control the ON/OFF operation of motors in various
industrial applications.
3. Indicator Lights: These provide visual feedback on the status of a process, indicating
if a machine is running or in an error state.

Real analog output devices:


1. Variable Frequency Drives: These control the speed of AC motors, allowing for
variable speed operation in applications like conveyor belts.
2. Proportional Control Valves: They regulate fluid flow based on an electrical input
signal, commonly used in hydraulic systems for precise control.
3. PID Controllers: These maintain a setpoint by continuously calculating an error value
and adjusting the process control inputs, commonly used in temperature and pressure
control systems.

B) Advantages of Coaxial Cable:


- Coaxial cables are generally more affordable compared to fiber optic cables.
- They are relatively easy to install and maintain.
- Coaxial cables are suitable for shorter distances and can carry high bandwidth signals.
Disadvantages of Coaxial Cable:
- Coaxial cables are more prone to signal interference and noise compared to fiber optic
cables
- They have lower data transmission capacity compared to fiber optics.
- Coaxial cables are bulkier and less flexible than fiber optic cables.

Advantages of Fiber Optic Cable:


- Fiber optic cables offer higher bandwidth and faster data transmission speeds.
- They are immune to electromagnetic interference, making them ideal for environments with
high interference.
- Fiber optic cables can transmit data over longer distances without signal degradation.

Disadvantages of Fiber Optic Cable:


- Fiber optic cables are more expensive than coaxial cables.
- They require more specialized equipment for installation and maintenance.
- Fiber optic cables are fragile and can be easily damaged if not handled carefully.

Regarding the communication standards, Ethernet is suitable for both coaxial cable and fiber
optic cable as it is a widely used standard for networking and data communication. Ethernet
can support various cable types, including both coaxial and fiber optic cables, making it
versatile for different applications. RS-232 and RS-422 are more commonly associated with
serial communication over shorter distances and are not typically used with coaxial or fiber
optic cables for PLC communication due to their limitations in speed and distance compared
to Ethernet.

Task 4:
a) The CPU card: The CPU card is like the brain of the PLC. It processes the
logic program, executes instructions, and coordinates communication between
different parts of the PLC system.

b) The Communications card: This card enables the PLC to communicate with
external devices such as computers, HMI (Human-Machine Interface) screens,
or other PLCs. It facilitates data exchange for monitoring and control
purposes.

c) Digital input cards: These cards receive digital signals from devices like
sensors or switches. They convert these signals into a form that the PLC can
understand and process in its logic program.
d) Digital output cards: On the flip side, digital output cards take signals from the
PLC's CPU and convert them into a form that can control external devices like
relays, motors, or lights.

e) Analogue input cards: Analog input cards handle continuous signals from
devices like temperature sensors or pressure transducers. They convert these
signals into digital data that the PLC can work with.

f) Analogue output cards: Analog output cards do the opposite; they convert
digital signals from the PLC into continuous signals to control devices like
variable speed drives or control valves.

g) Rack vs. fixed type PLCs: The main difference lies in their physical structure.
Rack-type PLCs allow for modular expansion by adding more input/output
cards to a central rack, offering flexibility for customization. On the other
hand, fixed-type PLCs have a fixed number of built-in inputs and outputs,
making them more compact but less flexible for future expansion.

Task 5:
The IEC 61131-3 standard recognizes five programming languages for
Programmable Logic Controllers (PLCs), but here are three of the most
used:

1. Ladder Diagram (LD)

- Justification: Ladder Diagram is widely used for its visual


representation, which resembles electrical relay logic. It’s intuitive for
electricians and engineers familiar with relay systems. It’s particularly
suitable for simple control tasks and is often used in applications like
motor control and basic automation tasks.

2. Structured Text (ST)

- Justification: Structured Text is a high-level textual programming


language similar to Pascal. It is ideal for complex calculations and
algorithms, making it suitable for applications that require advanced data
manipulation, such as process control or data handling in manufacturing
systems.

3. Function Block Diagram (FBD)


- Justification: Function Block Diagram allows for the graphical
representation of functions and their interconnections. It is beneficial for
applications involving complex control systems where different functions
need to be combined, such as in process automation where multiple
inputs and outputs are involved.

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