ET200SPHA PCS7V100 DOC V1 4 en

Siemens
Industry
Online
Support
APPLICATION EXAMPLE
Configuring the
ET 200SP HA in PCS 7
based on different
configuration examples
SIMATIC PCS 7 V10.0
Legal information
Use of application examples
Application examples illustrate the solution of automation tasks through an interaction of several components in the form of text,
graphics and/or software modules. The application examples are a free service by Siemens AG and/or a subsidiary of Siemens AG
(“Siemens”). They are non-binding and make no claim to completeness or functionality regarding configuration and equipment. The
application examples merely offer help with typical tasks; they do not constitute customer-specific solutions. You yourself are responsible
for the proper and safe operation of the products in accordance with applicable regulations and must also check the function of the
respective application example and customize it for your system.
Siemens grants you the non-exclusive, non-sublicensable and non-transferable right to have the application examples used by technically
trained personnel. Any change to the application examples is your responsibility. Sharing the application examples with third parties or
copying the application examples or excerpts thereof is permitted only in combination with your own products. The application examples
are not required to undergo the customary tests and quality inspections of a chargeable product; they may have functional and
performance defects as well as errors. It is your responsibility to use them in such a manner that any malfunctions that may occur do not
result in property damage or injury to persons.
Disclaimer of liability
Siemens shall not assume any liability, for any legal reason whatsoever, including, without limitation, liability for the usability,
availability, completeness and freedom from defects of the application examples as well as for related information, configuration and
performance data and any damage caused thereby. This shall not apply in cases of mandatory liability, for example under the German
Product Liability Act, or in cases of intent, gross negligence, or culpable loss of life, bodily injury or damage to health, non-compliance
with a guarantee, fraudulent non-disclosure of a defect, or culpable breach of material contractual obligations. Claims for damages
arising from a breach of material contractual obligations shall however be limited to the foreseeable damage typical of the type of
agreement, unless liability arises from intent or gross negligence or is based on loss of life, bodily injury or damage to health. The
foregoing provisions do not imply any change in the burden of proof to your detriment. You shall indemnify Siemens against existing or
future claims of third parties in this connection except where Siemens is mandatorily liable.
By using the application examples you acknowledge that Siemens cannot be held liable for any damage beyond the liability provisions
described.
Other information
Siemens reserves the right to make changes to the application examples at any time without notice. In case of discrepancies between the
suggestions in the application examples and other Siemens publications such as catalogs, the content of the other documentation shall
have precedence.
The Siemens terms of use (https://support.industry.siemens.com) shall also apply.
Security information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems,
machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously
maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a
concept.
Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines
and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that
product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are
no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under https://www.siemens.com/cert.
Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 2

Table of contents
Table of contents
1. Preface...........................................................................................................................................4
2. Task and solution ...........................................................................................................................5
2.1. The task........................................................................................................................................................5

2.2. Solution .......................................................................................................................................................5
2.2.1. SIMATIC ET 200SP HA introduction ................................................................................................................6
2.2.2. Advantages of the ET 200SP HA .....................................................................................................................8
2.3. Components used .........................................................................................................................................8
3. Hardware engineering for ET 200SP HA ..........................................................................................9
3.1. Interface with the automation system ............................................................................................................9

3.1.1. Standard configuration (simple system connection S1) ................................................................................. 10
3.1.2. Redundant connection (modular system redundancy R1) .............................................................................. 12
3.1.3. Preparation for automatic commissioning with topology configuration ......................................................... 14
3.2. Configuration of the IO interface with the input/output module .................................................................... 16
3.2.1. Configuring a single IO connection .............................................................................................................. 17
3.2.2. Configuring IO redundancy ......................................................................................................................... 19
3.3. Signal configuration .................................................................................................................................... 20
3.3.1. Configuration of pure digital operation across channels ................................................................................ 21
3.3.2. Configuring mixed mode channel-specific .................................................................................................... 22
3.4. Hot-swapping: replacing I/O modules with applied voltage during operation ................................................. 25
3.5. Station expansion during operation ............................................................................................................. 25
4. Integration of a HART field device .................................................................................................26
4.1. Hardware configuration .............................................................................................................................. 26

4.2. Configuration of multiHART areas and HART variables .................................................................................. 28
4.2.1. Configuring a multiHART area...................................................................................................................... 30
4.2.2. Configuring HART variables ......................................................................................................................... 31
4.3. CFC engineering ......................................................................................................................................... 32
5. Appendix .....................................................................................................................................36
5.1. Service and support .................................................................................................................................... 36

5.2. Links and literature ..................................................................................................................................... 37
5.3. Change documentation ............................................................................................................................... 37

Preface
1. Preface
Objective of the documentation
Various configuration examples are provided to demonstrate the flexibility and scalability of the distributed I/O
SIMATIC ET 200SP HA.
This includes the configuration of the PROFINET interface module and the configuration of the innovative and flexible
input/output module (standard and high availability) of the ET 200SP HA. A practical example of a HART field device is
provided to demonstrate the step-by-step configuration of HART variables and a multiHART area.
The Advanced Process Library (APL) is used for the CFC engineering of HART communication with multiHART.
Core contents
• General information about the SIMATIC ET 200SP HA
• HW Config of the PROFINET interface module (standard and highly availability)
• HW Config of the input/output module (standard and high availability)
• Signal configuration
• Hot-swapping and expansion of modules during operation
• Integration of a HART field device in SIMATIC PCS 7
• Configuration of multiHART areas and HART variables
• CFC engineering of multiHART areas
Validity
This application example is valid for:
• SIMATIC PCS 7 V10.0

• SIMATIC PCS 7 CPU 410-5H controller, as of Firmware-Version 8.2

Task and solution
2. Task and solution

2.1. The task
High availability and scalability with ever more compact design are just one of the many challenges that the process
industry places on the automation systems and their components.
When planning a control cabinet and selecting the hardware components, it is important to make optimum use of the
available space. Systems and components must also be flexibly scaled to specific areas and tasks in order to minimize
costs during planning and configuration.
The focus in the choice of the components of an automation system is therefore simple handling during installation and
maintenance and high availability of the automation system.
In order to meet the increasing and diverse requirements, future-proof and innovative technologies must be used above
all.
2.2. Solution
The SIMATIC ET 200SP HA hardware innovation in combination with the SIMATIC PCS 7 process control system offers a
scalable and high availability I/O system. The distributed I/O combines high flexibility and scalability with compact design.
The PROFINET communication standard is used to connect process signals to a higher-level controller, such as the 410-5H.
This application example describes the standard and high availability hardware configuration of the ET 200SP HA and its
components.
Single and redundant connection of the PROFINET interface module IM 155 6 PN HA is described in connection with the
innovative and flexible I/O module AI DI 16/DQ16x24VDC HART HA with freely configurable inputs and outputs.
In addition, the application example includes cross-channel and channel-specific signal configuration in PCS 7 using the
example of the digital/analog module.
HART variables and multiHART areas are configured using the example of the SITRANS TH300 temperature transducer and
integrated into PCS 7 using the Advanced Process Library.
The configuration of the distributed I/O and the HART field device as well as operation and monitoring are performed in
the PCS 7 environment.

Task and solution
2.2.1. SIMATIC ET 200SP HA introduction
The distributed I/O SIMATIC ET 200SP HA has been specially designed for demanding deployment in the process industry
and its digital challenges.
These include:
• High availability and flexibility for improved efficiency in the field of planning, installation and maintenance
• Rugged construction for use at temperatures from -40 °C to +70 °C and elevations up to 4000 m
• Conformal coating of all components
• Use in hazardous areas up to EX Zone 2
• Future-proof and highly flexible due to PROFINET connection
Design
1 4
Despite the narrow design of 22.5 mm, the terminal blocks (2) of the ET 200SP HA offer space for up to 16 channels.
Identical terminal block types and subrack modules (3) are available for the 24 V standard signals, analog input/output
and digital input/output. The following I/O modules (1) are supported by the ET 200SP HA:
• Standard modules DI, DO, AI, AO

• Relay module (RQ)
• Universal module
NOTE You can find detailed information on components, installation and commissioning of the ET 200SP HA
in the system manual "Distributed I/O System ET 200SP HA":
https://support.industry.siemens.com/cs/ww/en/view/109817158
Wiring
Standing wiring of the ET 200SP HA without I/O modules is possible due to the separate configuration of I/O modules and
terminal blocks. In addition, the terminal blocks are wired with push-in terminals without tools.

Task and solution
Scalability and flexibility

The station of the ET 200SP HA supports a configuration with up to 56 modules. Depending on the requirements,
interface modules are available for single and redundant connection to the automation system. You can also select
between single and redundant (IO redundancy) terminal blocks. The plant can be expanded without interruption during
ongoing operation by plugging in additional modules.
High availability from redundant components

The following redundant components are available for the ET 200SP HA:
• Redundant connection to the automation system via PROFINET with two interface modules
• Redundantly switched I/O modules (IO redundancy) with redundant terminal blocks
NOTE IO redundancy, which so far has been configured with additional Marshalled Termination Assemblies
(MTA), is made possible for the ET 200SP HA by the redundant terminal block with two I/O modules
that communicate with one another.
Hot-swapping the device

The hot swap function is possible in both cases, non-redundant and redundant configuration of the components, i.e.
modules can be exchanged with applied voltage during operation.
Communication
The connection of the ET 200SP HA over PROFINET is made using a PROFINET BusAdapter. These are plugged into the
interface modules.
The following connection options are available:
• RJ45 connector
• Fast Connect
• LC connector (Lucent Connector)
The following connections are supported:
• Simple S1 system connection

• Simple S2 system redundancy
• Modular system redundancy R1
NOTE You can find additional information on system connections and PROFINET topologies in the document
"PROFINET in SIMATIC PCS 7 Guidelines and Blueprints":
Configuration of multiHART areas

The HART I/O modules of the ET 200SP HA in conjunction with PCS 7 support the configuration of multiHART areas in
addition to eight HART variables. This function enables all measured variables to be read from all HART field devices
connected to the I/O. You can find a detailed description and example configuration in the section 3.

Task and solution
2.2.2. Advantages of the ET 200SP HA

• High channel density with low footprint
• Maximum configuration with up to 56 modules
• Up to 900 signals per station
• Extended temperature range from -40 °C to +70 °C, installation up to Ex Zone 2 and conformal coating of all
components
• Scalable and highly flexible with capability to expand the station during operation
• Hot-swapping modules during operation
• Configuration in Run
• Communication via PROFINET
• High availability thanks to redundant PROFINET interface modules and redundantly switched I/O modules
• Redundant terminal block for IO redundancy
• Quick and easy configuration of signals by cross-channel signal configuration
2.3. Components used

This application example has been created with the following hard- and software components:
Component Number Article Number Note
SIMATIC PCS 7 V10.0 1 6ES7658-...78-....
APL Library V10.0 1 Component of

SIMATIC PCS 7 10.0
SIMATIC PDM V9.2 SP2 1 License is not included in

SIMATIC PCS 7
CPU 410-5H 1 6ES7 410-5HX08-0AB0 Firmware Version 8.2
Mounting rail 1 6DL1 193-6MC00-0AA0
Subrack module (interface module – single) 1 6DL1 193-6BH00-0SM0
Subrack module (interface module – redundant) 1 6DL1 193-6BH00-0RM0
Interface module IM 155-6 PN HA 1 6DL1 155-6AU00-0PM0
Subrack module 2x 1 6DL1 193-6GA00-0NN0
Terminal block (single) 1 6DL1 193-6TP00-0DH1
Terminal block (redundant) 1 6DL1 193-6TP00-0DM1
2 x Input/output module 1 6DL1 133-6EW00-0PH1

AI-DI 16/DQ 16x24VDC HART HA
Slot cover I/O module 1 6DL1 133-6CV22-0AM0
Server module 1 6DL1 193-6PA00-0AA0
PROFINET BusAdapter Fast Connect 1 6DL1 193-6AF00-0AA0
SITRANS TH300 HART 1 Firmware Version 1.1.4
Table 2-1
You can purchase these components from the Siemens Industry Mall.
This application example consists of the following components:
Component File name Note
This document 109747703_ET200SPHA_PCS7V100_DOC_V1_4_en.docx
Table 2-2

Hardware engineering for ET 200SP HA
3. Hardware engineering for

ET 200SP HA
This section describes all configuration steps that must be performed to integrate the ET 200SP HA via PROFINET.
Also described in detail are the configuration of the IO connection and signal configuration using the example of the
input/output module AI DI 16/DQ 16x24VDC HART HA and the steps to be performed for module replacement and station
expansion.
The following configuration status is required for configuring the hardware:
• PCS 7 multiproject is created

• Automation system is configured with CPU 410
• A connection between AS and Engineering System (ES) via the plant bus in NetPro is pre-configured
NOTE You can find information on creating a PCS 7 multiproject in the manual "SIMATIC PCS 7 Engineering
System": https://support.industry.siemens.com/cs/ww/en/view/109812497
NOTE You can find information on configuring an automation system and setting up a network connection
in the manual "Compendium Part A - Configuration Guidelines":
3.1. Interface with the automation system

The status signals and process values are received and actuators controlled via ET 200SP HA I/O modules on the process
level. The interface module forms the interface between the process level and the automation system and ensures
smooth data transfer in either the single or redundant version.
NOTE You can find detailed information on the IM 155-6 PN HA interface module in the manual
"SIMATIC ET 200SP HA Interface Module IM 155-6 PN HA":

3.1.1. Standard configuration

(simple system connection S1)
Add a PROFINET system to interface X5 or X8 of the CPU to which you have physically connected the interface module via
PROFINET.
1. Right-click on the CPU interface.
2. Select "Insert PROFINET IO System" (in this application example: "Interface X5").
3. Drag the single interface module IM155 6 PN HA from the module catalog and drop it onto the PROFINET system.
NOTE The depicted PROFINET configuration matches the simple connection S1.

4. Open the object properties of the interface module and assign a device name
(in this application example: "P1R1 ET 200SPHA 01 IM01").
NOTE The device names are stored at the following locations when the HW Config is transferred:
• in the BusAdapter
• in the interface of the distributed I/O (e.g. interface module or I/O device itself)
When the power supply is switched on, the stored device names are assigned automatically and
independent of the topology configuration during component replacement. If there is a difference
between the saved device name in the bus adapter and in the interface of the decentralized periphery,
the device name of the bus adapter will be copied into the interface.
5. Select the subnet in which the interface module is located (in this application example: "Fieldbus1").
NOTE Changing the IP address is optional. The IP address is assigned automatically when the interface
module is inserted in the PROFINET system and the outgoing IP address of the controller is
incremented.

3.1.2. Redundant connection

(modular system redundancy R1)
First add a PROFINET system to each of the interfaces X5 or X8 of the two CPUs with which you have physically connected
the redundant interface module via PROFINET.
1. Right-click on the CPU interface.
2. Select "Insert PROFINET IO System" (in this application example: "Interface X5").
3. Drag the redundant interface module IM155 6 PN HA Red from the catalog and drop it onto the PROFINET system.
NOTE The depicted PROFINET configuration matches the modular system redundancy R1
4. Click "Yes" to confirm the message asking if the device should be connected redundantly to the PROFINET system.

5. Open the object properties of the redundant interface module and switch to the "Redundancy" tab.
Ensure that the redundant interface module is connected to the two PROFINET systems via the correct interface.
6. Switch to the "General" tab and assign a device name to each module
(in this application example: "Slot 0: P1R1 ET200SPHA 01 IM01 and Slot1: P1R1 ET200SPHA 01 IM02").

7. Select the respective subnet of the two slots

(in this application example: "Slot0: Fieldbus1 and Slot1: Fieldbus2").
NOTE Changing the IP address is optional. The IP address is assigned automatically when the interface
module is inserted in the PROFINET system and the outgoing IP address of the controller is
incremented.
3.1.3. Preparation for automatic commissioning with

topology configuration
Automatic commissioning
In an automation system, a configured device name must be assigned to each PROFINET IO device. The device names can
be assigned in different ways:
• Manually
• Through special storage media
• PROFINET BusAdapter
• Through automatic commissioning with topology configuration
Automatic commissioning has the following advantages:
• Simplified, less time-consuming commissioning

• Minimizes errors
• More flexibility when exchanging devices
The device identification of IO devices is performed during automatic commissioning via a configured target topology
which is created offline and then loaded into the IO controller.
Using the configured topology, the IO controller identifies the IO devices and assigns the configured names of the HW
Config.
• No removable media with stored device names required

• No programming required

Topology Editor
The Topology Editor is available for topology configuration in the HW Config. In the Topology Editor, a defined target
topology is created that corresponds to the actual topology (physical connection of the IO nodes).
The following options are available for creating a target topology in the Topology Editor:
• Tabular interconnection
• Graphical interconnection
The recommended graphical interconnection is described in this application example.
NOTE You can find additional information and notes on topology configuration in the document "PROFINET
in SIMATIC PCS 7 Guidelines and Blueprints":
NOTE The topology configuration is only possible within a subproject, in other words, the stations with a
common PROFINET network must be in the same subproject.
Requirements for automatic commissioning

• IO controllers and IO devices are configured in HW Config
• IO controllers and IO devices must support the PROFINET functionality "Device replacement without exchangeable
medium / PG"
• Devices and replacement devices must be reset to the factory settings for device replacement
Target topology via graphical interconnection

1. Open the object properties of the CPU interface to which the redundant interface module is connected (in this
application example: "Interface X5").
2. Go to the "General" tab and select the check box "Support device replacement without exchangeable medium".
3. Right-click on the interface of the CPU to which the redundant interface module is connected (in this application
example: "Interface X5") and open the Topology Editor ("PROFINET IO Topology…").
4. Switch to the "Graphic view" tab.
5. Connect the individual component interfaces corresponding to the physical connection.
Click on the interface of a device and, keeping mouse pointer pressed, drag the connection onto the interface of the
connection partner. Release the mouse pointer.
NOTE The actual topology (physical connection) must match the target topology (Topology Editor).

6. Confirm your settings by clicking "OK".

7. Save and compile your configuration, and download it to the CPU.
3.2. Configuration of the IO interface with

the input/output module
This section describes the configuration of the AI DI 16/DQ 16x24VDC HART HA input/output module with a single and
redundant terminal block (IO redundancy).
The innovative I/O module provides you with a high degree of flexibility when connecting different signal forms.
The following variants are configurable:
• Variant 1: DI 16/DQ16x24VDC HA in digital mode

• Variant 2: AI-DI 16/DQ 16x24VDC HART HA as digital/analog module in mixed mode
In mixed mode, you can select the 16 inputs of the I/O module as digital inputs or as analog inputs with or without HART
via the configuration.
The 16 outputs of the I/O module can be operated either as digital outputs or as a sensor supply for the corresponding
input.
You have the option of changing the configuration of the inputs in RUN mode of the CPU and, for example, switching
inputs from digital input to analog input in mixed mode.
With a cross-channel configuration, you can configure up to 16 channels in one step and doing so during operation.
If you only need digital inputs or outputs, you should use variant 1. Variant 1 distinguishes itself with a smaller I/O address
range, which is reserved.
NOTE You can find detailed information on the input/output module and the configuration options in the
device manual "SIMATIC ET 200SP HA AI-DI 16/DQ16x24VDC HART"

3.2.1. Configuring a single IO connection

1. Drag the input/output module of the single interface module from the module catalog to the slot in which you
physically plugged in the I/O module (in this application example: "Slot 2").
NOTE If you are operating the I/O module in pure digital mode, select the I/O module for pure digital mode DI
16/DQ 16x24VCD HA from the block catalog.
The I/O module for pure digital operation is located in the subgroup catalog "AI".
2. Perform the signal configuration, as described in the section 2.3.

NOTE The ET 200SP HA and the CPU 410-5H support the CiR (Configuration in Run) function.
No additional configuration of CiR is required in the HW Config with a PROFINET system.
The CiR functionality is indicated by an orange marking of the symbol headline of the ET 200SP HA in
the HW Config (only for CPU 410-5H firmware version 8.2 and ET 200SP HA).
Configuring potential groups

1. Double-click on the I/O module and open the "Parameters" tab.
2. Open the "Potential group" subfolder and select in the drop-down window whether the module is to form a new
potential group (light terminal block) or the potential group of the left module (dark terminal block).
In this application example, the I/O module has its own potential group: "Enable new potential group (light terminal
block)".
NOTE When configuring the terminal blocks and I/O modules, be sure to observe the installation rules for
potential groups.
Only terminal blocks for individual I/O modules or IO redundancy may be plugged in a potential group.
You can find detailed information on the installation rules for potential groups in the system manual
"SIMATIC ET 200SP HA ET 200SP HA Distributed I/O system":

3.2.2. Configuring IO redundancy

In redundancy mode, both I/O modules measure the process value simultaneously and independently. The left I/O module
is the master with the leading channels and is used for process value processing in the AS.
If a module or a leading channel fails, the switchover is made to the partner module. If an error is corrected, there is not
switchover of the affected channels.
HART communication is performed exclusively via the leading channel.
NOTE If you configure IO redundancy, both I/O modules communicate independently.

It is not necessary to use the RedLib library for IO redundancy.
NOTE Redundant I/O devices must be identical, i.e. they must have the same article number, the same
hardware status and the same firmware status.
1. Drag the input/output module of the redundant interface module from the module catalog and drop it into the
appropriate slot.
2. Because a redundant terminal block with two I/O modules is used, you must drop the module onto two slots
(in this application example: "Slot 2 and Slot 3").
3. Open the "Redundancy" tab in the object properties.

4. In the "Redundancy" drop-down list, select "2 modules"

5. In the "Synchronization Role" drop-down list, "Master" for the left module.
In the object properties of the right module, "Slave" is shown in the "Synchronization role" drop-down list.
NOTE If you want to operate the two modules independently (no IO redundancy), you must set "None" in the
"Redundancy" drop-down list for one of the two modules.
In this case, what is shown in the "Synchronization role" field is irrelevant.
NOTE When configuring the terminal blocks and I/O modules, be sure to observe the installation rules for
potential groups (see section 3.2.1: "Configuring potential groups").
6. Perform the signal configuration, as described in the section 3.3.
3.3. Signal configuration

The I/O modules of the ET 200SP HA support cross-channel configuration. Settings and configurations for all channels are
performed in one step.
Cross-channel configuration of the channels in digital mode and the channel specific configuration in mixed mode
(digital/analog) are performed and described using the example of the input/output module.
The configuration of the channels is the same for high-availability and standard configuration of the I/O modules.
NOTE You can re-configure individual channels of the module as well as configure the HART variables in RUN
without affecting the other channels.
In mixed mode, for example, individual input channels can be re-configured from digital input to
analog input in RUN without affecting other channels.

3.3.1. Configuration of pure digital operation

across channels
In this section, 16 digital inputs are configured via the "Cross-channel configuration" function.
1. Open the object properties of the I/O module (in this application example: "Slot 2").
2. Switch to the "Parameters" tab.
3. In the tree, open "Parameters > Cross channel > DI".
4. In the "Channel mode DI" drop-down list, select "Activated".
5. Apply the changes by clicking "OK".

All 16 channels of the module are configured with digital inputs in the "Digital mode" setting.
With the "Cross-channel configuration" function, you can configure analog inputs, digital outputs and outputs as the
sensor supply.
NOTE If a redundant terminal block is used with two I/O modules, the channels of the left I/O module
(master) are configured.
The parameter settings always apply to the module pair.

3.3.2. Configuring mixed mode channel-specific

This section describes the configuration of three channels with different parameter settings.
• Channel 0 as a digital input

• Channel 1 as analog input (4 to 20 mA)
• Channel 2 as a digital output
To configure channels individually, you must disable the cross-channel configuration or ensure that no unused channels
are activated.
1. Open the "Parameters" tab.
2. In the tree, open "Parameters > Cross channel > AI".
3. In the "Measuring type" drop-down list, select "Deactivated".
4. In the tree, open "Parameters > Cross channel > DI".
5. In the Channel mode DI" drop-down list, select "Deactivated".
6. In the tree, open "Parameters > Cross channel > DO".

7. In the "Channel mode DO" drop-down list, select "Deactivated".

Configuring a digital input

1. Open the object properties of the I/O module (in this application example: "Slot 2").
3. In the tree, open "Channel 0 > DI".
4. In the Channel mode DI" drop-down list, select "Activated".
Configuring analog input (4 to 20 mA) with sensor supply

The following parametrization is valid for 2-wire transducers and 4-wire transducers with a non-isolated terminal. For the
4-wire transducers you must follow the notes in the module readmes regarding the wiring.
NOTE The manuals for the SIMATIC ET 200SP HA modules can be found in the following entry:
1. In the tree, open "Channel 1 > AI".

2. In the "Measuring type" drop-down list, select "Current (2-wire)".
3. Select "4...20 mA" from the "Measuring range" drop-down list.

4. Open "DO" in the tree.

5. In the "Channel mode DO" drop-down list, select "Sensor supply": power supply via the I/O module.
Configuring a digital output

1. In the tree, open "Channel 2 > DO".
2. In the "Channel mode DO" drop-down list, select "Activated".

3.4. Hot-swapping: replacing I/O modules

with applied voltage during operation
ET 200SP HA supports the replacement of I/O modules with applied voltage during operation.
I/O modules with switched-on load and switched-on power supply may not be pulled during operation without first
electrically disconnecting them. For this case, the following I/O modules of the ET 200SP HA can be electrically
disconnected via a release button, among others:
• Input/output module AI-DI 16/DQ16x24VDC HART HA

• Digital output module DI 16x24VDC HA
• Digital output module DQ 16x24VDC/0.5A
• Digital output module RQ 4x120VDC-230VAC/5A CO HA
Other modules that are equipped with a release button, can be found in the following entry:
Electrical disconnection via the release button prevents arcs that can damage the ET 200SP HA and the connected sensors
and actuators. Pull and plug I/O modules with the release button only when the load is switched off.
1. If you are using one of the above I/O modules, press the release button for 3 seconds.
2. After 3 seconds, the red diagnostic LED flashes and the yellow maintenance LED lights up permanently. The diagnostic
message "Switch-off via unlock button" is generate in OS Runtime.
3. The I/O module is disconnected from the terminal block and you can replace the module.
4. The new I/O module starts automatically after installation.
NOTE I/O modules without a release button can be replaced during operation without any effect on the
remaining I/Os.
3.5. Station expansion during operation

The ET 200SP HA can be expanded to a maximum of 56 modules during operation.
1. Remove the server module and pull the Powerbus cover at the end of the station.
2. Click on the subrack module on the DIN rail and slide it onto the last component of the station on the SP bus.
3. Plug the terminal block into the subrack module. The subrack module and terminal block form the slot for the I/O
module.
4. Plug the I/O module into the slot.
5. Reconnect the station with the server module and the Powerbus cover at the end of the station.
Equipping with reserve modules

The passive backplane bus allows flexible station structures during operation. The expansion of the station can be
performed without interruption by using slot covers.

Integration of a HART field device
4. Integration of a HART field

device
This section describes the following configurations using the example of the input/output module with the temperature
transmitter, SITRANS TH300:
• Signal configuration of a HART analog input (4 to 20 mA HART)

• Configuration of a HART field device with SITRANS TH300 as an example
• Configuration of a multiHART area
• Configuration of HART variables
The SITRANS TH300 is connected to terminals 1 (AI0 +/ DI0) and 17 (UV0/ DQ0) of the input/output module via 2-wire
measurement.
NOTE You can find detailed information on the connection assignment in the device manual
"SIMATIC ET 200SP HA AI-DI 16/DQ16x24VDC HART":
Requirements
• PCS 7 project is created
• Automation system is configured
• Interface module IM 155-6 PN HA is configured
• Input/output module AI-DI 16/DQ 16x24VDC HART HA is plugged into slot
4.1. Hardware configuration

Configuring analog input for 4 to 20 mA HART
1. Open the object properties of the input/output modules (in this application example: "Slot 2").
3. In the tree, open "Parameters > Channel 0 > AI".
4. In the "Measuring type" drop-down list, select "Current (2-wire)".
5. Select "4..20 mA HART" from the "Measuring range" drop-down list.

6. Open "DO" in the tree.

7. In the "Channel mode DO" drop-down list, select "Sensor supply".
(power supply of the field device via the I/O module)
8. Since only one channel is used in this case, make sure that all channels except channel 0 are disabled.
9. Confirm the settings by clicking "OK".
Configuration of the HART field device and assignment of the device description
1. Drag the HART field device from the module catalog and drop it onto the required slot of the input/output module (in
this application example: "Slot 2.0").
NOTE For a redundant terminal block with two I/O modules, the HART field device is dropped onto the slot of
the left I/O module (master).
2. Double-click "HART Field Device" to assign the field device via the Electronic Device Description (EDD) and configure it
in PDM.

3. Click on "Device identification" for automatic identification of the appropriate EDD (in this application example:
"SITRANS TH300").
4. Apply the assignment by clicking "OK". The result is that the HART field device in the slot of the module is linked to the
specific device description for SIMATIC PDM.
4.2. Configuration of multiHART areas and

HART variables
HART field devices supply additional process variables such as electronic temperature or sensor temperature to the
process value.
These measured variables are configured via HART variables in an I/O module in the HW Config and processed cyclically by
the controller.
One I/O module supports a maximum of four HART variables per channel, each consisting of a 4-byte real value and 1-
byte quality code. If at least one HART variable is configured in the input address space, the addresses are used for all
eight variables (40 bytes in total).
Standard HART I/O modules support a maximum of eight HART variables for the entire module and a maximum of four
variables (PV, SV, TV and QV) per channel.
multiHART area
As of SIMATIC PCS 7 V9.0, the "multiHART area" function is supported when working with the I/O modules AI DI
16/DQ16x24VDC HART HA, AQ 8xI HART HA and AI 16xI 2 wire HART of the ET 200SP HA, among others.
In contrast to the previous configuration with a maximum of eight HART variables, the "multiHART area" function allows
all available measured variables (HART variables) of the connected field devices to be read. The I/O modules process HART
communication in parallel, i.e. all channels simultaneously.
A distinction is made between the following multiHART areas:
• With "1 multiHART", one HART variable of a field device is called up in each cycle. This means that primary to
quaternary variables of the first field device are called up in succession in each cycle, then primary to quaternary
variables of the second field device, etc.
• With "4 multiHART", four HART variables are called per cycle. That is, all four HART variables of a field device are called
simultaneously. In each subsequent cycle, the four HART variables of the next field device are called up, etc. ("4
multiHART" is only possible with the AI DI 16/DQ16x24VDC HART HA I/O module).

The configuration for reading the HART variables (8 HART variables, multiHART areas) can be changed in RUN mode of the
CPU.
Recommendation for using the multiHART area:
• With more than two field devices on the I/O module

• With more than eight HART variables per I/O module
In this application example, the "1 multiHART" function is configured as an example on the AI DI 16/DQ16x24VDC HART
HA I/O module and the channel-specific configuration of a maximum of eight HART variables is described.
NOTE The value assigned to a respective variable (for example, electronic temperature, sensor temperature)
is configured in the device, for example, via SIMATIC PDM.
Memory allocation
When using the multiHART areas, the input and output address space is allocated as follows:
• With "1 multiHART", 6-byte input address space and 1-byte output address space are used
• With "4 multiHART", 24-byte input address space and 4-byte output address space are used (only for AI DI
16/DQ16x24VDC HART HA I/O modules).
Comparison of 8 HART variables and multiHART area
8 HART variables 1 multiHART 4 multiHART
Parameter assignment Max. 8 HART variables can be All available HART variables All available HART variables
configured can be configured can be configured
Data transmission Cyclic 8 HART variable per Cyclic 1 HART variable per Cyclic 4 HART variable per
channel channel channel
memory / 5 bytes (40 bytes) input • 6 bytes in the input • 24 bytes in the input
address allocation address space address space address space
• 1 byte in the output • 4 bytes in the output
address space address space
CiR compatibility Yes Yes Yes
CFC engineering 1 input channel block per 1 input channel block (input 1 input channel block (input
HART variable and output) per channel (4 and output) per channel (4
HART variables) HART variables)
Table 4-1
NOTE You can find detailed information on multiHART in the device manuals for HART I/O modules of ET
200SP HA that support multiHART.
For example, "SIMATIC ET 200SP HA AI-DI 16/DQ16x24VDC HART":

4.2.1. Configuring a multiHART area

1. Open the object properties of the input/output modules and the "Parameters" tab.
2. In the "HART variables" drop-down list, select "1multiHART".
3. Apply the settings by clicking "OK".
The configuration of the "4 multiHART" function works similarly.
Symbol table
Edit the symbol table to match the following table:
Address Symbol Data type Comment
IW 592 TI1 WORD SITRANS TH300
Table 4-2: Symbol table of a multiHART area

4.2.2. Configuring HART variables

In addition to the multiHART area, you can continue to configure eight HART variables.
In this section, all four available HART variables of channel 0 are configured.
1. Open the object properties of the input/output modules and switch to the "Parameters" tab.
2. Open the "HART variables" folder and select "8 HART" in the drop-down list.
3. Open the "Variable 1" subfolder.

4. In the "Channel number" drop-down list, select the channel from which you want to call the HART variable (in this
application example: "Channel 0").
5. In the "Variable identification" tab for the respective channel, select the primary, secondary, tertiary and quaternary
variables (in this application example: "Primary").
6. Configure variables 2 to 4 similar to steps 3 to 5.
NOTE By default, the non-configured channels are configured with the setting "non/CiR".
The parameters can be changed during operation.

Symbol table
Edit the symbol table to match the following table:
Address Symbol Data type Comment
IW 592 TI12_PV WORD SITRANS TH300
ED 724 TI12_HV_PV REAL Variable 1
IB 728 TI12_STAT_PV BYTE Status HV_1
ED 729 TI12_HV_SV REAL Variable 2
IB 733 TI12_STAT_SV BYTE Status HV_2
ED 734 TI12_HV_TV REAL Variable 3
IB 738 TI12_STAT_TV BYTE Status HV_3
ED 739 TI12_HV_QV REAL Variable 4
IB 743 TI12_STAT_QV BYTE Status HV_4
Table 4-3: Symbol table of 8 HART variables
4.3. CFC engineering

Channel blocks for the multiHART function
The Advanced Process Library provides the "Pcs7HaAI" and "Pcs7HaAO" channel blocks for processing multiHART areas in
addition to the previous HART channel blocks "FbAnIn" and "FbAnOn" for processing individual HART variables. The
channel blocks cyclically process up to four HART variables of a channel or a HART field device.
Two HART variables can be displayed in a display block of the OS via the interconnection of the auxiliary values.
Alternatively, a separate faceplate can be used for displaying the measured value for each HART variable.
NOTE For the complete integration of SITRANS field devices in PCS 7, the SITRANS Library is available for
download with special driver/function modules and faceplates:
Interconnecting the measuring point

1. Insert the following blocks into an empty CFC:
• Pcs7AnIn for reading the process value (PV)

• Pcs7HaAI for multiHART area
• 2 x Or04
• 2 x MonAnL for visualization of PV and HART variables
2. Name the blocks according to the following table:
Block Name
Pcs7AnIn 4-20 mA
Pcs7HaAI HART
Or04 CSF1
Or04 CSF2
MonAnL Temperature1
MonAnL Temperature2
Table 4-4: Block designations

3. Interconnect the blocks according to the following tables:
Block designation Input Interconnection with operand
4-20 mA PV_In TH300
HART PV TH300
Table 4-5: Interconnection with operand
Block designation Input Value
HART HV_PriEn 1
HV_SecEn 1
HV_TerEn 1
HV_QuaEn 1
Table 4-6: Configuring the value
NOTE The activation and deactivation of the HART variables in the multiHART area on the "Pcs7HaAI" and
"Pcs7HaAO" blocks can be activated in online mode in the CFC without changing the HW Config.
Block designation Output Block designation Input
4-20 mA Bad CSF1 In1
PV_Out Temperature1 PV
PV_OutUnit PV_Unit
ScaleOut PV_OpScale
OosAct OosLi
OosAct Temperature2 OosLi
HART HV_OutPBad CSF1 In2
HV_OutSBad In3
HV_OutTBad CSF2 In1
HV_OutQBad In2
HV_OutP Temperature1 UserAna1
HV_OutS UserAna2
HV_OUniP UA1unit
HV_OUniS UA2unit
HV_OutT Temperature2 UserAna1
HV_OutQ UserAna2
HV_OUniT UA1unit
HV_OUniQ UA2unit
CSF1 Out Temperature1 CSF
CSF2 Out Temperature2 CSF
Table 4-7: Block interconnection

NOTE The text of the "UserAna1" and "UserAna2" parameters of the MonAnL blocks, which is to be displayed
in the standard view of the faceplates for the HART variables, can be adapted as required.
You define the text in the CFC in the object properties of the relevant block ("Inputs/Outputs >
UserAna1.Value or UserAna2.Value > Identification").
4. Save and compile the CFC and load it into the controller.
NOTE The PCS 7 driver wizard installs all required driver blocks during the compilation. The "Generate
module drivers" option box must be selected during compilation.

Displaying HART variables in OS Runtime

After OS compilation, the block symbols and faceplates of your CFC are automatically generated in the OS Runtime.
In this application example, the primary and secondary variables of the SITRANS TH300 are displayed on a common
faceplate using two auxiliary values next to the process value. Tertiary and quaternary variables are visualized together on
a separate faceplate.
• 1) Scaling of the process value

• 2) Process value (4 to 20 mA signal)
• 3) Primary variable
• 4) Secondary variable
1
2
1
3
4

Appendix
5. Appendix
5.1. Service and support
SiePortal
The integrated platform for product selection, purchasing and support - and connection of Industry Mall and Online
support. The SiePortal home page replaces the previous home pages of the Industry Mall and the Online Support Portal
(SIOS) and combines them.
• Products & Services

In Products & Services, you can find all our offerings as previously available in Mall Catalog.
• Support
In Support, you can find all information helpful for resolving technical issues with our products.
• mySieportal
mySiePortal collects all your personal data and processes, from your account to current orders, service requests and
more. You can only see the full range of functions here after you have logged in.
You can access SiePortal via this address: sieportal.siemens.com
Industry Online Support

Industry Online Support is the previous address for information on our products, solutions and services.
Product information, manuals, downloads, FAQs and application examples - all information is available with just a few
mouse clicks: support.industry.siemens.com
Technical Support
The Technical Support of Siemens Industry provides you fast and competent support regarding all technical queries with
numerous tailor-made offers – ranging from basic support to individual support contracts.
Please send queries to Technical Support via Web form: support.industry.siemens.com/cs/my/src
SITRAIN – Digital Industry Academy

We support you with our globally available training courses for industry with practical experience, innovative learning
methods and a concept that’s tailored to the customer’s specific needs.
For more information on our offered trainings and courses, as well as their locations and dates, refer to our web page:
siemens.com/sitrain
Industry Online Support app

You will receive optimum support wherever you are with the "Industry Online Support" app. The app is available for iOS
and Android:

Appendix
5.2. Links and literature

Nr. Topic
\1\ Siemens Industry Online Support

https://support.industry.siemens.com
\2\ Link to this entry page of this application example

\3\ SIMATIC ET 200SP HA Distributed I/O system

(incl. a list of all available modules)
Table 5-1
5.3. Change documentation

Version Date Modification
V1.0 06/1017 First version
V1.1 12/2018 The following chapters were supplemented

Chapter 2.1.2 Redundant connection
Chapter 2.3.2 Configuring mixed mode channel-specific
V1.2 08/2022 Version neutral design regarding PCS 7
V1.3 04/2024 Update to PCS 7 V9.1 SP2
V1.4 08/2024 Update to PCS 7 V10.0
Table 5-2

ET200SPHA PCS7V100 DOC V1 4 en

Uploaded by

Copyright:

Available Formats

ET200SPHA PCS7V100 DOC V1 4 en

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ET200SPHA PCS7V100 DOC V1 4 en

Uploaded by

Copyright:

Available Formats

Siemens

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 2

2. Task and solution ...........................................................................................................................5

2.1. The task........................................................................................................................................................5

3. Hardware engineering for ET 200SP HA ..........................................................................................9

3.1. Interface with the automation system ............................................................................................................9

4. Integration of a HART field device .................................................................................................26

4.1. Hardware configuration .............................................................................................................................. 26

5.1. Service and support .................................................................................................................................... 36

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 3

• SIMATIC PCS 7 V10.0

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 4

2. Task and solution

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 5

2.2.1. SIMATIC ET 200SP HA introduction

• Standard modules DI, DO, AI, AO

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 6

Scalability and flexibility

High availability from redundant components

Hot-swapping the device

• Simple S1 system connection

Configuration of multiHART areas

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 7

2.2.2. Advantages of the ET 200SP HA

2.3. Components used

Component Number Article Number Note

SIMATIC PCS 7 V10.0 1 6ES7658-...78-....

APL Library V10.0 1 Component of

SIMATIC PDM V9.2 SP2 1 License is not included in

CPU 410-5H 1 6ES7 410-5HX08-0AB0 Firmware Version 8.2

Mounting rail 1 6DL1 193-6MC00-0AA0

Subrack module (interface module – single) 1 6DL1 193-6BH00-0SM0

Subrack module (interface module – redundant) 1 6DL1 193-6BH00-0RM0

Interface module IM 155-6 PN HA 1 6DL1 155-6AU00-0PM0

Subrack module 2x 1 6DL1 193-6GA00-0NN0

Terminal block (single) 1 6DL1 193-6TP00-0DH1

Terminal block (redundant) 1 6DL1 193-6TP00-0DM1

2 x Input/output module 1 6DL1 133-6EW00-0PH1

Slot cover I/O module 1 6DL1 133-6CV22-0AM0

Server module 1 6DL1 193-6PA00-0AA0

PROFINET BusAdapter Fast Connect 1 6DL1 193-6AF00-0AA0

SITRANS TH300 HART 1 Firmware Version 1.1.4

Component File name Note

This document 109747703_ET200SPHA_PCS7V100_DOC_V1_4_en.docx

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 8

3. Hardware engineering for

• PCS 7 multiproject is created

3.1. Interface with the automation system

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 9

3.1.1. Standard configuration

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 10

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 11

3.1.2. Redundant connection

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 12

Entry ID: 109747703 | V1.4 | 08/2024 © Siemens 2024 | 13

7. Select the respective subnet of the two slots

3.1.3. Preparation for automatic commissioning with

• Simplified, less time-consuming commissioning

• No removable media with stored device names required