CM 1 : Ventilation Fan:- m3/h Nm3/h Comment

Design 45720 30771

Actual 38527 27120

Diff. % -15.7% -12% CM1 < CM2

CM 2 : Ventilation Fan:-

Design 45720 30771

Actual 43375 30769

Diff. % -5% -0.01% Satisfactory

CM 1 : Separator Fan:- m3/h Nm3/h Comment

Design 173880 122238

Actual 171732 130228

Diff. % -1.2% 7% Satisfactory

CM 2 : Separator Fan:-

Design 173880 122238

Actual 198930 149517

Diff. % 14% 22% Satisfactory

Cement Mill-1_Separator Fan -

Cement Mill-2_Separator Fan -

Title : Site Performance Test Report

Application : Cement Mill-1_Ventilation Fan -

Description Units CM1 CM2

Mill Feed tph 110 110

Static Pressure at Fan Inlet mm wg 201.9 354.9
Static Pressure at Fan Outlet mm wg 16.9 -63.2
Fan Static Pressure mm wg 218.8 291.6
Fan Speed at tested rpm 0
Damper Open % 99 40
Flow Control Damper Damper
Fan Flow m³ /sec 10.7 12.0
Fan Flow m³ /hr 38,527 43,375
Power consumption (at Energy Meter /Panel reading kw 27(61) 24(48)
Fan Shaft Power (Power Con. x 92% Motor Eff.) Kw 25 22
Fan Static Efficiency (with dust) % 92.4 156.0

Power consumption (at Energy Meter /Panel reading kw 37 50

Fan Static Efficiency (with dust) % 67.4 74.5

Installed Motor Details

Power kw
Current A
Speed rpm
Volts V
Power Factor Cos ф
Frequency Hz
 Remark

Velocity 13.63 m/s

Flow (wet) 10.70 m3/s
Flow (wet) 7.53 Nm3/s
positive/Fan outlet
Flow (wet) 38,527 m3/h
Flow (wet) 27,120 Nm3/h

Fully open/ 40 %

Lack of CM1 Vs design

Fault PGT 61 kw

*****

Corrected Kw
Check 1

Design Actual
45720 m3/h 38527 m3/h
30771 Nm3/h 27120 Nm3/h
Title : Site Performance Test Report

Application : Cement Mill-1_Ventilation Fan -

Description Units CM1 CM2

Mill Feed tph 110 110

Static Pressure at Fan Inlet mm wg 546.6 540.4
Static Pressure at Fan Outlet mm wg -81.6 -128.5
Fan Static Pressure mm wg 465.0 412.0
Fan Speed at tested rpm - -
Damper Open % 33 43
Flow Control - Damper Damper
Fan Flow m³ /sec 47.7 55.3
Fan Flow m³ /hr 171,732 198,930
Power consumption (at Energy Meter /Panel reading) kw 433 429
Fan Shaft Power (Power Con. x 92% Motor Eff.) Kw 398 395
Fan Static Efficiency (with dust) % 54.6 56.5 *******
Installed Motor Details

Power kw
Current A
Speed rpm
Volts V
Power Factor Cos ф
Frequency Hz
Design Actual
173880 m3/h 171732 m3/h
122238 Nm3/h 130228 Nm3/h
Title : Site Performance Test Report

Application : Cement Mill-1_Ventilation Fan -

Description Units Parameters

Mill Feed tph 110

Static Pressure at Fan Inlet mm wg 201.9
Static Pressure at Fan Outlet mm wg 16.9
Fan Static Pressure mm wg 218.8
Fan Speed at tested rpm
Damper Open % 99
Flow Control Damper
Fan Flow m³ /sec 10.7
Fan Flow m³ /hr 38,527
Power consumption (at Energy Meter /Panel reading) kw 27 PGT 61 kw
Fan Shaft Power (Power Con. x 92% Motor Eff.) Kw 25
Fan Static Efficiency (with dust) % 92.4

Installed Motor Details

Power kw
Current A
Speed rpm
Volts V
Power Factor Cos ф
Frequency Hz
 Velocity 13.63 m/s
Flow (wet) 10.70 m3/s
Flow (wet) 7.53 Nm3/s
Flow (wet) 38,527 m3/h
Flow (wet) 27,120 Nm3/h

Design Actual
45720 m3/h 38527 m3/h
30771 Nm3/h 27120 Nm3/h
Title : Site Performance Test Report

Application : Cement Mill-1_Ventilation Fan -

Description Units Parameters

Mill Feed tph 110

Static Pressure at Fan Inlet mm wg 546.6
Static Pressure at Fan Outlet mm wg -81.6
Fan Static Pressure mm wg 465.0
Fan Speed at tested rpm
Damper Open % 33
Flow Control Damper
Fan Flow m³ /sec 47.7
Fan Flow m³ /hr 171,732
Power consumption (at Energy Meter /Panel reading) kw 433
Fan Shaft Power (Power Con. x 92% Motor Eff.) Kw 398
Fan Static Efficiency (with dust) % 54.6

Installed Motor Details

Power kw
Current A
Speed rpm
Volts V
Power Factor Cos ф
Frequency Hz
 Velocity 16.82 m/s
Flow (wet) 47.70 m3/s
Flow (wet) 36.17 Nm3/s
Flow (wet) 171,732 m3/h
Flow (wet) 130,228 Nm3/h
*******
m3 to Nm3

xxx
173,880 m3/h
Design Actual
48.300 m /s 173880 m3/h 171732 m3/h
3

76 °C
-5,729 Pa 122238 Nm3/h 130228 Nm3/h
96,780 Pa (P° baro)
1.422 0.703
122,238 Nm3/h
33.955 Nm3/s
Title : Site Performance Test Report

Application : Cement Mill-1_Ventilation Fan -

Description Units Parameters

Mill Feed tph 110

Static Pressure at Fan Inlet mm wg 354.9
Static Pressure at Fan Outlet mm wg -63.2
Fan Static Pressure mm wg 291.6
Fan Speed at tested rpm
Damper Open % 40
Flow Control Damper
Fan Flow m³ /sec 12.05
Fan Flow m³ /hr 43,375
Power consumption (at Energy Meter /Panel reading) kw 24
Fan Shaft Power (Power Con. x 9% Motor Eff.) Kw 22
Fan Static Efficiency (with dust) % 156.0 **********
Installed Motor Details

Power kw PGT 48.8 kw

Current A
Speed rpm
Volts V
Power Factor Cos ф
Frequency Hz
Design Actual
45720 m3/h 43375 m3/h
30771 Nm3/h 30769 Nm3/h
Title : Site Performance Test Report

Application : Cement Mill-1_Ventilation Fan -

Description Units Parameters

Mill Feed tph 110

Static Pressure at Fan Inlet mm wg 540.4
Static Pressure at Fan Outlet mm wg -128.5
Fan Static Pressure mm wg 412.0
Fan Speed at tested rpm
Damper Open % 43
Flow Control Damper
Fan Flow m³ /sec 55.3
Fan Flow m³ /hr 198,930
Power consumption (at Energy Meter /Panel reading) kw 429
Fan Shaft Power (Power Con. x 92% Motor Eff.) Kw 395
Fan Static Efficiency (with dust) % 56.5

Installed Motor Details

Power kw
Current A
Speed rpm
Volts V
Power Factor Cos ф
Frequency Hz
 Aeraulic surface 2.84 m2
Avg. Dyn. Pressure 271.18 Pa
RHO w/o dust (wet) 0.972 kg/m3
RHO with dust (wet) 0.972 kg/m3

Velocity 19.49 m/s

Flow (wet) 55.26 m3/s
Flow (wet) 41.53 Nm3/s
Flow (wet) 198,930 m3/h
Flow (wet) 149,517 Nm3/h

******* Design Actual

173880 m3/h 198930 m3/h

122238 Nm3/h 149517 Nm3/h