A Two-Stage Approach To Updating of Mass, Stiffness and Damping Matrices
A Two-Stage Approach To Updating of Mass, Stiffness and Damping Matrices
a r t i c l e i n f o a b s t r a c t
Keywords: Model updating techniques are used to update a dynamic FE model of a structure so as to obtain its accurate
Model updating representation in terms of mass, stiffness and damping matrices. Some of the existing updating methods update
Complex FRFs all the three matrices simultaneously using either complex FRFs or modal data. These methods, however, are
Normal FRFs
faced with numerical problems in practical implementation due to large difference in the magnitudes of the
Frequency response function
elements of the stiffness and mass matrices on one end and of the damping matrix on the other.
Damping matrix
This paper proposes a two-stage approach for updating mass, stiffness and damping matrices and performs
numerical and experimental investigations to assess the effectiveness of such an approach. The first stage of
updating is based on the concept of normal FRFs, which represent the FRFs of a structure if the structure were
undamped, to update the mass and stiffness matrices. In the second stage, the damping matrix is updated based
on the difference of complex and normal FRFs, which represents the effect of damping in the structure on its
frequency response.
The numerical example of a fixed-fixed beam structure is first considered that allows investigating the impact
of first stage of updating on the second stage. This is followed by an experimental example of an F shape structure.
A new method called ‘hybrid’ method to deal with data incompleteness in the context of two-stage updating is
suggested. Effectiveness of the two-stage method when updating parameters cannot be chosen correctly is also
investigated. The two stage approach presented and the results of the investigations carried out would be helpful
in proper implementation and application of the proposed updating method in practice.
© 2018 Elsevier Ltd. All rights reserved.
1. Introduction sented by mass and stiffness matrices, while others also consider updat-
ing of damping matrix. Since the focus of the current paper is on updat-
Accurate mathematical models of engineering structures are needed ing a damped FE model of a structure, further review here is restricted
in order to predict their dynamic characteristics accurately. In this con- to contributions made in this direction.
text finite element model updating is considered as an invaluable tool The approaches for identification of mass, stiffness and damping ma-
for obtaining an updated dynamic finite element (FE) model of a struc- trices of a structure can be broadly classified as either the approaches
ture that accurately represents its dynamics. that consider simultaneous updating of these matrices or the approaches
Updating of the structural dynamic FE models has been an active that consider updating of these matrices in two stages. Lin and Ewins
area of research for the last three decades and several approaches have [5] presented an iterative frequency response function (FRF) based
been proposed as shown in the surveys by Imregun and Visser [1], Mot- method for simultaneous updating of mass, stiffness and damping matri-
tershead and Friswell [2] and in the text by Friswell and Mottershead ces, in which the difference between the measured and analytical FRFs
[3]. Model updating is essentially an inverse problem as it attempts is linearized with respect to the parameters to be updated. Lin et al.
to identify certain unknown or uncertain model parameters from the [6] presented a method for updating of mass, stiffness and damping ma-
knowledge of the test data [4]. Model updating methods can be broadly trices based on sensitivity of eigendata. Ibrahim et al. [7] presented a
classified into direct methods, which are essentially non-iterative ones, technique to directly update mass, stiffness and damping matrices using
and the iterative methods. The direct methods are based on experimen- harmonic input-output. Only the measured input-output responses at a
tal modal data, while the iterative methods are based on either exper- limited number of time instants are required to update the complete FE
imental FRF data or experimental modal data. Many of these updating model. The response function based updating method developed by Lin
methods are aimed at updating only an undamped FE model, repre- and Ewins [5,8] can update mass and stiffness matrices only. The same
method is further extended using complex FRF data to update a pro-
∗
Corresponding author.
E-mail addresses: [email protected] (S. Pradhan), [email protected] (S.V. Modak).
https://doi.org/10.1016/j.ijmecsci.2018.02.033
Received 27 February 2017; Received in revised form 23 January 2018; Accepted 15 February 2018
Available online 16 February 2018
0020-7403/© 2018 Elsevier Ltd. All rights reserved.
S. Pradhan, S.V. Modak International Journal of Mechanical Sciences 140 (2018) 133–150
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S. Pradhan, S.V. Modak International Journal of Mechanical Sciences 140 (2018) 133–150
of freedom in the finite element model. The superscript ‘c’ indicates the Where SN is the normal sensitivity matrix and Δ𝛼 N is the vector of dif-
quantity corresponding to the damped system. For harmonic excitation, ferences in the FRFs on the right hand side of Eq. (7).
The vector ‘u’ found by solution of Eq. (10) is used to update the
𝑓 (𝑡) = 𝑓 (𝑡)𝑒𝑗𝜔𝑡 and 𝑥(𝑡)𝑐 = 𝑥(𝑡)𝑐 𝑒𝑗𝜔𝑡 (2) vector of physical variables ‘p’ and then an updated version of the FE
model is built using the new set of physical variables. This process is
Let 𝛼𝐴𝑁 represent the normal FRF matrix corresponding to the FE repeated in an iterative way until convergence is obtained.
model of the structure. Normal FRFs are the FRFs of a structure without It should be noted that the uj found in jth iteration represents the
damping. These can be obtained by substituting Eq. (2) into (1), taking vector of fractional correction factors for the current ‘p’, i.e. pj , and does
damping matrix [D] = [0] and then solving the resulting equation for x. not represent a cumulative correction with respect to the ‘p’ existing
The coefficient matrix on the RHS is nothing but the matrix of normal before updating, the p0 . In view of this, at the end of jth iteration the
FRFs 𝛼(𝜔)N given by, ith cumulative fractional correction factor, is given by,
( ) ( ) ( )
𝛼(𝜔)𝑁
𝐴 = (−𝜔 𝑀𝐴 + 𝐾𝐴 )
2 −1
(3)
𝑢𝑖 = 1 + 𝑢1𝑖 ⋅ 1 + 𝑢2𝑖 ...... 1 + 𝑢𝑗𝑖 − 1 (11)
Let the normal FRF matrix for the actual structure be represented by
𝑁 . 𝛼 𝑁 represents the ‘measured’ normal FRF matrix of the structure in In this way, after the convergence, the final set of updating param-
𝛼𝑋 𝑋 eters, stored in vector 𝑢̄ 𝑖 , can be used to obtain the updated mass and
the hypothetical situation when the structure is undamped. Since it is
stiffness matrices.
not possible to remove damping from the actual structure, it is not possi-
ble to measure its normal FRF matrix. The FRFs measured on the actual
𝐶 . Chen 2.2. Stage II: damping matrix updating
structure are complex, represented by complex FRF matrix 𝛼𝑋
et al [17] has shown that there exists a direct relationship between the
𝐶 and the normal FRF matrix𝛼 𝑁 . The Once mass and stiffness matrices have been updated the updating of
measured complex FRF matrix 𝛼𝑋 𝑋
𝑁 𝐶 using following relationship. damping matrix is carried out in stage-II using complex FRFs. The basic
𝛼𝑋 can be directly computed from the 𝛼𝑋
updating equations involved in this stage are described below.
The dynamic stiffness matrix (DSM) corresponding to the FE model
𝛼(𝜔)𝑁 𝐶 𝐶 𝐶 −1 𝐶
𝑋 = 𝛼(𝜔)𝑅 + 𝛼(𝜔)𝐼 (𝛼(𝜔)𝑅 ) 𝛼(𝜔)𝐼 (4)
can be written as,
Where 𝛼(𝜔)𝐶 𝑅
and 𝛼(𝜔)𝐶
𝐼
are the real and imaginary parts of 𝛼(𝜔)𝐶
𝑋
.The 𝑍𝐴𝐶 = 𝑍𝐴𝑁 + 𝑗 𝑍̄ 𝐴 (12)
analytical normal FRF matrix of the structure𝛼(𝜔)𝑁 𝐴
, measured normal
FRF matrix 𝛼𝑋 𝑁 , and change in the normal dynamic stiffness matrix of where 𝑍𝐴𝑁 is the normal DSM, corresponding to the undamped FE model
𝑁
the analytical model Δ𝑍𝐴 are related by, [24], and𝑍̄ 𝐴 is the DSM due to damping in the FE model. For a structure with
structural damping the 𝑍 𝐴 can be written as,
𝛼(𝜔)𝑁 𝑁 𝑁 𝑁 𝑁
𝐴 Δ𝑍𝐴 𝛼(𝜔)𝑋 = 𝛼(𝜔)𝐴 − 𝛼(𝜔)𝑋 (5)
𝑍 𝐴 = 𝐷𝐴 (13)
Where Δ𝑍𝐴𝑁 is given by,
Where ‘D’ is the structural damping matrix. Let ΔDA represent a change
Δ𝑍𝐴𝑁 = Δ𝐾𝐴 − 𝜔2 Δ𝑀𝐴 (6) in DA . Hence,
Thus, it is seen that the updating Eq. (5) involves only those prop- Δ𝑍 𝐴 = Δ𝐷𝐴 (14)
erties that are dependent on only stiffness and mass properties of the The measured complex FRF matrix of the structure measured 𝐶,
𝛼𝑋
structure and don’t depend on its damping property. In view of this, up- 𝑁 , the damping matrix D and the change in the
normal FRF matrix 𝛼𝑋 A
dating of mass and stiffness matrices based on Eq. (5) is a theoretically damping matrixΔDA are related by, [24],
consistent formulation which isolates the process of mass and stiffness 𝐶 𝑁 𝑁 𝐶
matrix updating from the damping matrix. 𝛼𝑋 − 𝛼𝑋 = −𝑗𝛼𝑋 (𝑍 𝐴 + Δ𝑍 𝐴 )𝛼𝑋 (15)
Eq. (5) written for the jth column of 𝛼(𝜔)𝑁 𝑋
and 𝛼(𝜔)𝑁𝐴
yields the The left hand side of Eq. (15) is nothing but difference between the
following equation. The symbol ‘(𝜔)’ showing the dependence on fre- ‘measured’ complex FRFs and the corresponding normal FRFs. Since the
quency has been dropped for the sake of brevity. effect of mass and stiffness matrices of the structure on the frequency
response is completely quantified or captured by 𝛼𝑋 𝑁 , the difference ap-
𝛼𝐴𝑁 Δ𝑍𝐴𝑁 𝛼𝑋,𝑗
𝑁 𝑁
= 𝛼𝐴,𝑗 𝑁
− 𝛼𝑋,𝑗 (7)
pearing on the left hand side of Eq. (15) quantifies the influence of the
Let p = {p1 ,p2 ,......, pnu }be the vector of ‘nu’ number of stiffness and damping of the structure on the frequency response. This means that if
mass related physical parameters of the structure which are to be up- 𝛼𝑋𝐶 and 𝛼 𝑁 are completely known then the left hand side is completely
𝑋
dated during updating. Linearizing Δ𝑍𝐴𝑁 with respect to ‘p’ gives, independent of the mass and stiffness characteristics of the structure.
( ) On the right hand side of Eq. (15) we again have 𝛼𝑋 𝐶 and 𝛼 𝑁 that re-
𝑛𝑢
𝑁
∑ 𝜕𝑍𝐴𝑁 𝑋
Δ𝑍𝐴 = .Δ𝑝𝑖 (8) lates to ‘measured’ FRFs. Thus, it’s only the damping matrix of the FE
𝑖=1
𝜕 𝑝𝑖 model which appears in Eq. (15) and therefore the updating equation
for damping is unaffected by the mass and stiffness characteristics of the
𝑍𝐴𝑁 can be replaced by KA − 𝜔2 MA . Dividing and multiplying each
FE model. Thus, the updating Eq. (15) allows to completely isolate up-
term of the above equation by ‘pi ’ and then writing ‘ui ’ in place of Δpi /pi ,
dating of damping matrix in stage-II from updating of mass and stiffness
the above equation becomes,
matrices in stage-I. This is a very useful characteristic of the proposed
∑𝑛𝑢 ( )
𝜕(𝐾𝐴 − 𝜔2 𝑀𝐴 ) two stage updating procedure.
Δ𝑍𝐴𝑁 = .𝑝𝑖 .𝑢𝑖 (9)
𝑖=1
𝜕 𝑝𝑖 Eq. (15) written using the rth column of LHS is,
𝐶 𝑁 𝑁 𝐶
u = {u1 ,u2 ,......, unu } is the vector of unknown updating parameters. 𝛼𝑋,𝑟 − 𝛼𝑋,𝑟 = −𝑗𝛼𝑋 (𝑍 𝐴 + Δ𝑍 𝐴 )𝛼𝑋,𝑟 (16)
The individual parameters ui s represent fractional correction in the cho-
𝑁 ̄
sen updating parameters pi s . 𝐶
𝑗(𝛼𝑋,𝑟 𝑁
− 𝛼𝑋,𝑟 ) − 𝛼𝑋 𝐶
𝑍𝐴 𝛼𝑋,𝑟 𝑁
= 𝛼𝑋 Δ𝑍̄ 𝐴 𝛼𝑋,𝑟
𝐶
(17)
Eq. (7) after making substitution for Δ𝑍𝐴𝑁 from Eq. (9) can be written
at ‘nf’ number of frequency points chosen from the frequency range of Representing LHS of Eq. (17) by vector ‘br ’ we get,
𝑁 𝐶
interest. The resulting equations can be framed in the following matrix 𝛼𝑋 Δ𝑍 𝐴 𝛼𝑋,𝑟 = 𝑏𝑟 (18)
form,
The updating parameters ‘p’ are chosen as the correction factors,
𝑆 𝑁 (𝑛×𝑛𝑓 )×(𝑛𝑢) 𝑢𝑛𝑢×1 = Δ𝛼 𝑁 (𝑛×𝑛𝑓 )×1 (10) 𝛽 q , to the element damping matrices of the FE model. Therefore, the
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S. Pradhan, S.V. Modak International Journal of Mechanical Sciences 140 (2018) 133–150
-40
Exact Normal FRF
Complex Simulated Experimental FRF
-60 ***** Estimated Normal FRF
Receptance MAG in db (re:1 m/N)
-80
-100
-120
-140
-160
-180
0 100 200 300 400 500 600 700 800 900 1000
Frequency in Hz.
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D. Noise:
Noise in measured FRFs affects estimation of Normal FRFs and
thereby directly affects the reference data used for stage-II updating.
4. Numerical study
Fig. 6. FRF overlay after updating: case of 25% incomplete data (a) after stage-I (b) after stage-II.
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Fig. 7. Final values of the updating parameters after stage-I updating: case of
50% incomplete data with 1% noise (analytical data approach) (a) updated stiff-
ness parameters (b) % error in updated stiffness parameters. Fig. 8. Final values of the updating parameters after stage-II updating: case of
50% incomplete data with 1% noise (analytical data approach). (a) updated
damping parameters (b) % error in updated damping parameters.
The model obtained in the above manner thus represents the simu-
lated experimental structure. This simulated experimental structure is
solved for obtaining its frequency response. This frequency response is
treated as the ‘measured’ frequency response in the study.
Table 1
For the stage-I updating in which mass and stiffness matrices are up-
Discrepancies between the finite element and the simulated ‘experimental’
dated, the modulus of elasticity of the finite elements are updated. Thirty
model for beam with structural damping.
elements are grouped into ten groups of three finite elements each. The
fractional correction to modulus of elasticity of finite elements of each Group no. Element % deviation in % deviation
group is treated as an updating parameter thus giving a total of 10 updat- numbers Young’s modulus in 𝛽 S
ing parameters. Similarly for stage-II a common fractional correction to
1 1–3 +70% +8000%
damping matrix of the three finite elements in each group is taken as an
2 4–6 +10% +6000%
updating parameter. This also gives 10 number of updating parameters
3 7–9 +50% +9000%
for damping matrix updating. The values shown in Table 1 are, there-
4 10–12 +30% +5000%
fore, nothing but the correct values of the above two sets of updating 5 13–15 +20% +8000%
parameters. 6 16–18 +60% +4000%
7 19–21 +40% +10,000%
4.2. Updating using incomplete ‘experimental’ data 8 22–24 +10% +7000%
9 25–27 +40% +5000%
In practice, it is not realistic that the FRFs corresponding to all the 10 28–30 +70% +9000%
coordinates specified in an FE model have been measured, either due to
physical inaccessibility or due to difficulties faced in the measurement
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S. Pradhan, S.V. Modak International Journal of Mechanical Sciences 140 (2018) 133–150
Fig. 9. FRF overlay: case of 50% incomplete data with 1% noise. (Analytical data approach) (a) after stage-I updating (b) after stage-II updating.
Eq. (4) which requires a square 𝛼𝑋 𝐶 matrix. This estimation is faced with
two types of FRF data incompleteness. The first problem related to in-
completeness is that FRFs at all the DOFs of FE model can not be mea-
sured e.g. for beam and plate like structures generally only translational
FRFs are measured while FRFs corresponding to rotational DOFs (RD-
OFs) are unmeasured. It is shown that if FRFs at a sufficient number of
translational DOFs (TDOFs) are measured then the estimation of nor-
mal FRFs using only the translational FRFs gives a quite close estimate
of the translational normal FRFs [23]. This strategy is adopted to make
up for the unmeasured RDOF-FRFs. However, it should be noted that
rotational normal FRFs still remain unknown.
The second problem related to the incompleteness is that even the
whole FRF matrix corresponding to all the TDOFs, as required above, is
not measured and the general practice has been to measure FRFs corre-
sponding to either one row or one column of TDOF-FRF matrix. In view
of this, the completeness of the 𝛼𝑋𝐶 is doubly hampered as far as estima-
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Fig. 11. Final values of the updating parameters after stage-II updating: case of Fig. 12. Final values of the updating parameters after stage-II updating: case of
50% incomplete data with 1% noise (hybrid data approach) (a) updated damp- 50% incomplete data with 2% noise (hybrid data approach) (a) updated damp-
ing parameters (b) % error in updated damping parameters. ing parameters (b) % error in updated damping parameters.
Stage-I updating: The incompleteness referred in the above section ing parameters given in Table 1 indicates that the estimated parameters
also influences the setting-up of updating Eq. (7) (and hence Eq. (10)). are nearly exact. It is noted that the computation of the analytical FRFs
This equation requires knowledge of the complete normal FRF matrix, for dealing with incompleteness related to unmeasured RDOF-FRFs re-
which includes both the translational and rotational FRFs (in case of a quire the FE model stiffness and mass matrices obtained at the end of
beam or plate like structure). The translational normal FRFs are already stage-I updating. Since the mass and stiffness matrices could be accu-
estimated and the next difficulty now is associated with the estimation of rately updated in stage-I, there is no unfavorable influence of them on
rotational normal FRFs. In this section, the rotational normal FRFs are the damping matrix updating in stage-II.
approximated by their analytical counterparts. With this replacement FRF comparison after two stages of updating: An overlay of an ‘experi-
the updating Eq. (10) can be framed and updating carried out. Fig. 4(a) mental’ and the corresponding FE model FRF before updating is shown
shows a plot of the stiffness updating parameters estimated during stage- in Fig. 5. The overlay of these two FRFs after stage-I updating is shown in
I updating for the case of 25% incomplete data. A comparison with the Fig. 6(a). It is seen from the overlay that stage-I updating has been able
values of the correct updating parameters given in Table 1 indicate that to remove stiffness/mass matrices modeling errors and hence a good
the estimated parameters are exact. FRF match is seen away from the resonances and the antiresonances.
Stage-II updating: For the updating of damping matrix, again the up- The overlay after stage-II updating is shown in Fig. 6(b). The overlay
dating equations require full FRF matrix. However, since data is incom- shows a perfect match between the ‘experimental’ and FE model FRF
plete, the FRFs are available only at limited number of DOFs. Similar to after stage-II updating.
the previous section, incompleteness of FRF data related to the unmea-
sured RDOF-FRFs is dealt by replacing the ‘unmeasured’ FRFs by their 4.3. Updating using noisy incomplete ‘experimental’ data
analytical counterparts. Fig. 4(b) shows a plot of the damping matrix
updating parameters estimated during stage-II updating for the case of In practice, the measured FRFs are generally contaminated by mea-
25% incomplete data. A comparison with the correct values of the updat- surement noise. To check the robustness of the method under such con-
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S. Pradhan, S.V. Modak International Journal of Mechanical Sciences 140 (2018) 133–150
Fig. 13. Comparison of FRF overlay after stage-II updating: case of 50% incomplete data (hybrid data approach) (a) with 1% noise and (b) with 2% noise (‘experi-
mental’ complex (‘——’ (red)) and updated FE model (‘—–’(black)) FRFs). (For interpretation of the references to color in this figure legend, the reader is referred
to the web version of this article.)
ditions, the complex FRFs, are polluted with a 2% random noise to ob- therefore have some error left in them. The updated mass and stiff-
tain noisy complex FRFs. ness matrices are subsequently used in stage-II for computation of
The incompleteness of ‘measured’ data is again dealt by replacing FRFs corresponding to unmeasured DOFs to tackle data incomplete-
the ‘unmeasured’ FRFs by their analytical counter parts computed using ness. This develops a link between the updating in stage-I and stage-
latest available estimate of FE mass and stiffness matrices at any stage. II. Thus, the lack of complete data causes the linking of stage-II with
For the case of 50% incompleteness and 1% noise, Fig. 7(a) and (b) stage-I. Due to this, stage-II updating is affected as a result of any
show plots of updated stiffness parameters and corresponding individual inaccuracies that might be left in stage-I updating. Lesser the degree
percentage errors respectively. of incompleteness, lesser would be the influence of stage-I updating
Similarly, Fig. 8(a) and (b) show updated damping parameters and errors on stage-II updating.
corresponding percentage errors respectively. It is seen that the maxi-
mum percentage error in stiffness updating parameters is 5.9%, while An improvement in the method to deal with incompleteness is sug-
the maximum percentage error in damping updating parameters is gested here in the framework of proposed two-stage updating approach
24.79%. Fig. 9(a) and (b) show overlays of an FE model FRF and the to reduce its unfavorable influence on updating. This improvement is
corresponding ‘measured’ complex FRF after stage-I and II updating re- based on using a combination of FE model and ‘experimental’ data. In
spectively. It is seen from the above results that stage-I and II updating the modified method, the ‘unmeasured’ complex FRFs are not directly
have been quite successful in terms of FRF matching, even though there computed using the updated mass and stiffness matrices and the current
is some error in the updated parameters in the two stages. Updating knowledge of damping matrix as is done in previous sections, but, are
for the case of 50% incompleteness and 2% noise is also done and it is regenerated using the modal data. For this purpose the complex ‘mea-
seen that not only the maximum percentage errors in both the stages sured’ FRFs are analyzed to obtain an estimate of the ‘experimental’
of updating have increased but the FRF-match after stage-II is also not natural frequencies and the corresponding damping factors. The mode
so good in the higher frequency range. The situation is further deterio- shapes are obtained by solving the eigenvalue problem using the up-
rated with 25% incompleteness and 1% noise. It is seen from the FRF dated mass and stiffness matrices. In this way, ‘experimental’ natural
comparison that the mismatch of the FRFs is localized around resonant frequencies and the damping factors along with the FE model mode
and anti-resonant frequencies indicating that it is the stage-II updating shapes are used to regenerate the ‘unmeasured’ complex FRFs.
that is being more affected as compared to stage-I updating. In stage-I updating, for the case of 50% incompleteness and 1% noisy
data, the identified parameters are nearly the same using both the ana-
4.4. Treatment of ‘experimental’ data incompleteness using hybrid data lytical and hybrid data based strategies. This is clear from the compari-
son of percentage errors in updating parameters shown in Fig. 10. It is
It is observed from the results given in the previous section that noted that both the strategies involving replacing the ‘unmeasured’ FRF
data with some approximation of them are self-corrective in nature, be-
(a) In both the stages of updating, higher is the level of incompleteness, cause as the FE model improves over the iterations, the approximation
higher is the error in the identified updating parameters. This is due also improves and hence in the limit the error of approximation may
to the fact that the incompleteness of ‘experimental’ data related to get eliminated if the FE model indeed converges to the ‘correct’ model.
the unmeasured rotational FRFs is dealt by substituting the corre- This is the reason why the parameters identified by both the approaches
sponding data from the analytical model. Since the analytical model are not much different. However, in practice, this self-corrective prop-
is not accurate it leads to inaccuracies in the estimation of updating erty will be less effective with analytical data based approach if one is
parameters. not able to choose a ‘correct’ set of updating parameters. With hybrid
(b) The percentage error in stage-II updating is on higher side as com- data approach self-corrective property may still be at least partially ef-
pared to stage-I updating. Due to noise in the ‘measured’ FRFs, the fective. It is however noted that there is a marginal improvement in
stiffness and mass matrices are not updated accurately in stage-I and the convergence characteristics of the updating parameters in stage-I
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Fig. 15. FRF overlay after stage-II updating (hybrid data approach): case of
25% incomplete data with 1% noise.
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Table 2
Torsional spring stiffnesses (kt1 and kt2) and torsional damping coefficients (dt1, dt2) at the two
ends of the ‘experimental’ beam structure.
kt1 (in N-m/radian) kt2 (in N-m/radian) dt1 (in N-m-s/radian) dt2 (in N-m-s/radian)
Fig. 16. Final values of the updating parameters: case of equivalent updating parameters. (a) Updated stiffness parameters after stage-I and (b) updated damping
parameters after stage-II.
6. Experimental study on an F-shaped structure The F-shape structure has been built by bolting horizontally the two
beam members to a vertical beam member, which in turn has been
This section presents an experimental investigation into two-stage welded at the bottom to a base plate. All the beam members have a
updating of an FE model of an F-shape structure that resembles the skele- square cross-section of side 37.7 mm. Fig. 19 shows the basic dimen-
ton of a drilling or a milling machine tool. sions of the F-structure used in the study.
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Fig. 18. Analytical and ‘experimental’ FRF overlay: case of equivalent updating parameters (a) after stage-I updating (b) after stage-II updating.
This section presents the results of mass and stiffness matrices up-
dating performed in stage-I.
Estimation of normal FRFs: Stage-I updating requires normal FRFs of
the structure which can be computed from Eq. (4). The measured FRF
data is generally incomplete. The strategy followed here is similar to
Fig. 19. F-shape-structure.
that mentioned in section on ‘Updating using incomplete ‘experimental’
data’ of the numerical study, which is based on estimating normal FRFs
using a sufficiently large number of measured translational FRFs. In view
of this the measured translational FRF matrix of order 18 × 18 is used to
compute normal FRFs.
A finite element model of the structure is built using forty eight 2- Fig. 21 shows a plot of an estimated normal FRF corresponding to
D-frame elements with 52 nodes with three degrees of freedom (two the FRF 𝛼 55 × 94 , which indicates response at node 55 due to excitation at
displacements and one rotation) at each of the nodes. The FE mesh is node 94, using above strategy. For comparison the corresponding mea-
shown in Fig. 20. The values of the modulus of elasticity and the density sured complex FRF is also shown. The estimated Normal FRF shows
are taken as 2.0e11 N/m2 and 7800 kg/m3 respectively. In the present quite sharp peaks and valleys at resonance and antiresonance respec-
case due to the presence of three joints the modeling of stiffness at these tively as compared to damped peaks and valleys in the experimental
places is expected to be a dominant source of modeling inaccuracy in the FRF. It is seen that the computed Normal FRFs display an expected char-
FE model. In view of this, the three joints present are modeled by tak- acter of a normal FRF and hence seem to represent well the FRFs of a
ing coincident nodes at each of them. Thus, there are two geometrically hypothetical ‘undamped’ F shape structure.
coincident nodes at a joint instead of just one node. The three corre- With a view to see the effect of number of translational FRFs used in
sponding degrees of freedom at the two nodes are coupled through three the estimation of normal FRFs, estimation is done using complex square
springs respectively. The stiffness of these springs could be the potential Translational FRF matrix corresponding to only 12 nodes. Fig. 22 shows
updating parameters for accounting the flexibilities that might be there a normal FRF computed in this manner with the corresponding mea-
at the joints. Onosokki make dual channel FFT analyzer, CF-7200A, is sured FRFs (𝛼 55 × 94 ) overlaid on them. It is observed that the estimated
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S. Pradhan, S.V. Modak International Journal of Mechanical Sciences 140 (2018) 133–150
normal FRF is still accurate though error in estimation can be seen at Table 3
some frequency points. Values of the updating parameters for stage-I updating of F-structure.
Above results validate the strategy of estimation of normal FRFs even
Updating Initial value (in Updated value (in
in the case of experimental data as the results indicate that the estima-
parameters N-m/radian) N-m/radian)
tion is reasonably accurate when the number of translational FRFs is
‘sufficient’. Kt1 3.3E+06 2.9129e+005
Choice of updating parameters for stage-I: One of the important issues Kt2 3.3E+06 2.9956e+005
in FE model updating using iterative methods is the selection of the Kt3 3.3E+06 3.1126e+005
updating parameters. In case of iterative methods, the selection of up-
dating parameters would decide how good a match is obtained between
an FE model data and the experimental data. Choice of updating param- Results of stage-I updating: The undamped FE model of the F shape
eters on the basis of engineering judgment about the possible locations structure is now updated with three torsional spring stiffness parame-
of modeling error in a structure is one of the strategies to ensure that ters. Table 3 shows values of the updating parameters before and after
only the physically meaningful corrections are made. updating. Updating is seen to predict lower torsional stiffnesses at the
In the present structure due to the presence of three joints the mod- three joints. Fig. 23 shows a comparison of undamped FE model point
eling of stiffness at these places is expected to be a dominant source of FRF 𝛼 64 × 64 and the corresponding normal FRF computed from the mea-
localized modeling inaccuracy in the FE model. The stiffness of these sured FRFs. The comparison shows a significant discrepancy between
springs, Kx, Ky and Kt respectively, could be the potential updating pa- the two FRFs. A similar comparison after updating is shown in Fig. 24
rameters allowing to account for the deviation in the stiffness of the re- from which it is seen that the updated undamped model FRF matches
gions covered by the joints. A sensitivity analysis is performed to further very well with the normal FRF of the structure.
reduce the number of unknowns and it is noticed that the eigenvalues The frequency points chosen during updating were restricted to the
are much more sensitive to the torsional stiffness at the three joints than left side of the vertical line shown in Fig. 24 indicating an updating
to other spring-stiffness parameters. In the light of this observation, the frequency range of 0–680 Hz. These figures also show comparison out-
three torsional stiffness parameters are chosen as updating variables for side the updating frequency range (i.e. over a range of 680–1000 Hz).
updating mass and stiffness matrices. The other stiffness values are taken The updated undamped FE model is found to predict the FRF accurately
very large to represent rigid coupling of the corresponding degrees of even in this range from where no frequency points were used in updat-
freedom. ing indicating that the corrections suggested are not only able to give
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S. Pradhan, S.V. Modak International Journal of Mechanical Sciences 140 (2018) 133–150
-120
Receptance MAG in db (re:1 m/N)
-140
-160
-180
-200
-220
-240
0 100 200 300 400 500 600 700 800 900 1000
Frequency in Hz.
Fig. 21. Overlay of experimental (‘——’ (red)) and estimated normal FRFs (‘…….’(blue)) 𝛼 55 × 94 with 18 TDOFs only. (For interpretation of the references to color
in this figure legend, the reader is referred to the web version of this article.)
Table 4
Correlation of measured and FE model natural frequencies for F-structure.
Mode Measured natural Initial FE model natural Initial percentage Updated FE model Percentage error
number frequency (Hz) frequency (Hz) error (%) natural frequency (Hz) after updating (%)
an improved FRF prediction but also are physically meaningful. A com- Table 5
parison of the measured and the updated model natural frequencies is Groups of finite elements for stage-II updating for F-structure.
given in Table 4. With stage-I updating, the error in natural frequencies
Group no. Finite elements in the group
has been reduced substantially in all the modes.
1 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11
6.3. Stage-II updating 2 12, 13, 14, 15, 16, 17
3 18, 19, 20, 21
4 22, 23, 24, 25, 26, 27, 35, 36, 37
At the end of stage-I updating, we have now an updated undamped
5 28, 29, 30, 31
FE model, in the form of updated mass and stiffness matrices, and com- 6 32, 33, 34
plex FRFs corresponding to the experimental structure. At this stage, a 7 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48
comparison of updated undamped FE model FRF 𝛼 64 × 64 and the corre-
sponding measured FRF is shown in Fig. 25. The comparison indicates
that the FRFs match very well in terms of the frequencies of the reso-
nance peaks and antiresonances, indicating that the updated mass and 48 finite elements is divided into 7 groups. These groups are shown
stiffness matrices represent the ‘undamped’ behavior of the experimen- diagrammatically in Fig. 26 and the details of the finite elements in each
tal F-structure accurately. It is however noted that, there is a significant group are given in Table 5. Damping in groups 1, 3, 7 and 5 represent
difference in the FRF magnitude between the FE model and the exper- structural damping in beam members, while damping in groups 2, 4 and
imental FRF at and around resonances and antiresonances. This differ- 6 represent equivalent structural damping in the zones containing joints.
ence in the two FRFs is due to the damping model that is missing from In this way there are seven updating parameters, which are nothing but
the undamped FE model and this difference would form the basis for the correction factors to the coefficients of the damping matrices of each
identifying a structural damping matrix via stage-II updating. group (represented by variables 𝛽 q in Eq. (19)).
Choice of updating parameters: The damping in the structural members Results of stage-II updating: Damping matrix identification is per-
and the joints is the source of energy dissipation in the F shape structure. formed using the algorithm given in ‘stage-II updating theory’ in ‘Two-
To capture the influence of these sources, the complete structure with stage updating method section’. It is noted that normal FRFs need to be
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S. Pradhan, S.V. Modak International Journal of Mechanical Sciences 140 (2018) 133–150
-120
-140
-160
-180
-200
-220
-240
0 100 200 300 400 500 600 700 800 900 1000
Frequency in Hz.
Fig. 22. Overlay of experimental (‘——’ (red)) and extracted normal FRFs (‘…….’(blue)) 𝛼 55 × 94 with 12 TDOFs only. (For interpretation of the references to color
in this figure legend, the reader is referred to the web version of this article.)
Overlay of Analytical (black...) & Ext. Normal (red___) FRFs Overlay of Upt. Analytical (black...) & Ext. Normal (red___) FRFs
-80 -80
Updated undamped FE Model FRF
Undamped FE Model FRF Experimental Normal FRF
-100 before updating -100
Receptance MAG in db (re:1 m/N)
-120 -120
-140 -140
Experimental Normal FRF
-160 -160
-180 -180
-200 -200
-220 -220
-240 -240
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
Frequency in Hz. Frequency in Hz.
Fig. 23. Overlay of FRF 𝛼 64 × 64 before stage-I updating: experimental normal Fig. 24. Overlay of FRF 𝛼 64 × 64 after stage-I updating: experimental normal
(‘——’ (red)) and undamped FE model (‘…….’(black)) FRFs. (For interpretation (‘——’ (red)) and updated undamped FE model (‘…….’(black)) FRFs. (For inter-
of the references to color in this figure legend, the reader is referred to the web pretation of the references to color in this figure legend, the reader is referred
version of this article.) to the web version of this article.)
estimated only once as has been done in the previous section. However, a bar chart of the percentage change in the coefficients. The identified
the unmeasured complex FRFs need to be computed at each iteration correction factors for groups 1,3,7 and 5, representing structural beam
using the updated mass and stiffness matrices and the knowledge of members, are not very much different, while the identified correction
damping matrix in the current iteration. factors for groups 2, 4 and 6, representing zones of joints, are higher,
The initial damping matrix before updating is taken as proportional suggesting a higher level of damping in the joints. Overlay of the 𝛼 64 × 64
to the stiffness matrix with the constant of proportionality being 0.0001. updated FE model and the corresponding measured complex FRFs, after
A total of 10 frequency points chosen in the updating frequency range stage-II updating is shown in Fig. 28. The updated FE model FRF is seen
(0–680 Hz) were used in updating. Table 6 shows the values of coeffi- to have a very good match with the corresponding experimental FRF
cients of the damping matrix of the seven groups, while Fig. 27 shows both inside as well as outside the updating frequency range.
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S. Pradhan, S.V. Modak International Journal of Mechanical Sciences 140 (2018) 133–150
-120 G3
120
G1
-140 100 G7
-160 80
-180 60
40
-200
20
-220
0
1 2 3 4 5 6 7
-240
0 100 200 300 400 500 600 700 800 900 1000 Parameter no.
Frequency in Hz.
Fig. 27. Correction factors to the elemental matrices: change in updating
Fig. 25. Overlay of FRF 𝛼 64 × 64 after stage-I updating: experimental complex parameters- stage II.
(‘——’ (red)) and updated undamped FE model (‘…….’(black)) FRFs. (For inter-
pretation of the references to color in this figure legend, the reader is referred
to the web version of this article.) OVERLAY OF ANALYTICAL(Black...) & EXPERIMENTAL(Red___) FRFs
-80
Group 2 Updated damped FE Model FRF
o o 13 12 11 10 9 8 7 6 5 4 3 2 1 Experimental FRF
-100
16 Group 1
17
Receptance MAG in db (re:1 m/N)
-120
18
19 -140
20 Group 3
-160
21
22
-180
23 Group 7
-200
Group 4 o o 36 37 38 39 40 41 42 43 44 45 46 47 48
26
-220
0 100 200 300 400 500 600 700 800 900 1000
27
Frequency in Hz.
28
Fig. 28. Overlay of FRF 𝛼 64 × 64 after stage-II updating: experimental complex
29 (‘——’ (red)) and updated FE model (‘…….’(black)) FRFs. (For interpretation of
Group 5 the references to color in this figure legend, the reader is referred to the web
30 version of this article.)
31
32
Y 33 Group 6 7. Conclusions
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150