Two Independent Single-Loop Voltage Mode Control Method For 3-Level Buck Converter
Two Independent Single-Loop Voltage Mode Control Method For 3-Level Buck Converter
ABSTRACT Compared to a basic buck converter, the 3-level buck converter operates with the output inductor
at twice the switching frequency. Additionally, the voltage across its flying capacitor contributes to reducing
the slope of the inductor current. These factors can result in a reduction in the maximum output current
ripple by up to four times, enabling the use of a smaller output inductor. Moreover, the voltage stress on the
switches is only half of the input voltage. Therefore, the 3-level buck converter is advantageous for achieving
high efficiency and high power density. To maintain these advantages, the voltage across the flying capacitor
must be kept at half of the input voltage. Conventionally, this condition is usually ensured by using peak or
valley current mode control methods. However, these methods have complex control circuits or algorithms
and are vulnerable to noise interference because their operation is based on instantaneous peak or valley
current sensing. Additionally, different control configurations must be employed for M < 0.5 and M >
0.5, where M is the input-to-output voltage conversion ratio. In this paper, we propose a two independent
single-loop voltage mode control method that can guarantee the flying capacitor voltage remains at half of
the input voltage. The proposed control method is simple to implement and does not require current sensing
or complex control algorithms, allowing the use of simple and low-cost digital or analog controllers. The
method is also robust to noise interference because it only operates based on the output and flying capacitor
voltage. Furthermore, this method ensures normal operation across all values of M without changing the
control configuration. The experimental results from a 500 W-rated prototype confirmed the validity of the
proposed control method.
INDEX TERMS 3-level buck converter, high efficiency, high power density, slim converter, voltage mode
control.
I. INTRODUCTION
The current trend toward large-screen, ultra-slim TVs has
increased demand for slim and compact circuit board designs,
including display panels. However, reducing the size of power
circuits is an extremely challenging task because it involves
optimizing components such as inductors and capacitors,
which consume a substantial amount of space. Achieving
ultra-slim designs for non-isolated dc-dc converters that are
used as post-regulators for LED drivers and mainboards in
TVs is particularly challenging. This difficulty arises primar-
ily due to the essential high-current power inductors in the
power supplies [1], [2].
Among the recognized non-isolated dc-dc converters, the
3-level switched capacitor (SC) buck converter depicted in
Fig. 1(a) only comprises switches and capacitors, providing
substantial benefits for the requirement of a slim design.
Additionally, because this configuration operates based on
the charge pump of capacitors, it features high efficiency,
simple operation, and ensures that the voltage stress on all
switches remains at half the input voltage [3], [4], [5], [6]. The
output voltage is minimally influenced by the pulse width or
operating frequency and remains constant at approximately
half of the input voltage. Additionally, it cannot effectively
regulate the output voltage in response to load variations and
input voltage fluctuations.
The 3-level buck converter displayed in Fig. 1(b) features a
circuit configuration with an output inductor for a 3-level SC FIGURE 1. Conventional buck converters for achieving high efficiency and
high power density: (a) 3-level SC buck converter, (b) 3-level buck
buck converter, and its output voltage can be controlled as converter, (c) 3-level LS buck converter, and (d) 2PSC buck converter.
Vo = DVin by adjusting the duty cycle D of QHSA and QHSB .
Furthermore, because the output inductor operates at twice
the switching frequency, it can reduce the maximum inductor converter, using the CL voltage as the input and generating
current ripple and the maximum output voltage ripple by up the Co voltage as the output. Therefore, the output voltage is
to four and eight times, respectively, compared to a basic maintained at Vo = 0.5DVin , which is determined by the duty
buck converter. This renders the 3-level buck converter highly cycle D of QLSA with the input-to-output voltage conversion
advantageous for achieving high power density. Moreover, ratio (M = Vo /Vin ), which is restricted to a maximum of
since the voltage stress on the switch can be guaranteed to 0.5. The maximum inductor current ripple and output voltage
be Vin /2, this results in lower switching losses and higher ripple can be reduced by half compared to that of a basic
efficiency [7], [8], [9], [10], [11]. buck converter, resulting in smaller values for Lo and Co .
The 3-level low side (LS) buck converter displayed in Additionally, this circuit is advantageous in terms of reducing
Fig. 1(c) functions similarly to a 3-level SC buck converter switching losses by ensuring that the switch voltage stress is
(with the exception of Lo and Co ) and maintains the voltage Vin /2 [12], [13].
across CL at approximately Vin /2. Moreover, the circuit, com- The 2-phase series capacitor (2PSC) buck converter dis-
posed of QLSA , QLSB , and Lo , functions as a synchronous buck played in Fig. 1(d) requires two inductors operating with a
VFly > Vin /2 than when VFly = Vin /2 (black line in Fig. 6(d)),
as indicated by the blue dotted line in Fig. 6(d).
Therefore, in the low-gain region, the inductor current
ripple 1iLo of a 3-level buck converter according to MF is
expressed as follows:
Vin
1iLo ,MF <0.5 = DA (1 − MF − M ) , (3)
Lo fsw
Vin
1iLo ,MF >0.5 = DB (MF − M ) , (4)
Lo fsw
where MF represents the Vin to VFly conversion ratio, and fsw
is the switching frequency. In the high-gain region, 1iLo of a
3-level buck converter is given by
Vin
1iLo ,MF <0.5 = (1-DA ) (M − MF ) , (5)
Lo fsw
Vin
1iLo ,MF >0.5 = (1-DB ) (M − 1 + MF ) . (6)
Lo fsw
The current-second balance of the flying capacitor CFly must
be satisfied at a steady state in both the low- and high-gain
regions. In the low-gain region, CFly is charged during the
duration DA Ts of the operation in mode 1 and discharged dur-
FIGURE 6. Relationship between VFly and inductor current: (a) M < 0.5,
ing the duration DB Ts of the operation in mode 3. Therefore,
VFly < Vin /2, (b) M > 0.5, VFly < Vin /2, (c) M < 0.5, VFly > Vin /2, and (d) M
> 0.5, VFly > Vin /2. based on Fig. 6(a) and (c), the following is satisfied:
(IA1 + IA2 ) DA Ts = (IB1 + IB2 ) DB Ts , (7)
As discussed previously, when VFly = Vin /2 is ensured from
where IA1 and IA2 are the start and end currents of the inductor
both (1) and (2), DA = DB can be satisfied. Furthermore, the
in mode 1, respectively, while IB1 and IB2 are the start and end
voltage conversion ratio M = D (where D = DA = DB ) can
currents of the inductor in mode 3. In the high-gain region,
be achieved, meaning the voltage conversion ratio of the 3-
CFly is charged during the duration (1 – DB )Ts of the operation
level buck converter is the same as that of the basic buck
in mode 1 and discharged during the duration (1 – DA )Ts of
converter. Consequently, when VFly = Vin /2 is ensured, all
the operation in mode 3. Therefore, based on Fig. 6(b) and (d),
switch voltage stresses are balanced at Vin /2, and the inductor
the following is satisfied:
current balance for every switching half-cycle is guaranteed.
(IA1 + IA2 ) (1-DB ) Ts = (IB1 + IB2 ) (1-DA ) Ts . (8)
C. RELATIONSHIP BETWEEN INDUCTOR CURRENT
Additionally, in the low-gain region, the slope of the inductor
RIPPLE AND FLYING CAPACITOR VOLTAGE
current during the duration 0.5(1 – DA – DB )Ts of the opera-
As illustrated in Fig. 6, an imbalance in the inductor current tion in mode 2 is determined by Vo . Thus, based on Fig. 6(a)
occurs if VFly is not maintained at Vin /2, resulting in increased and (c), the following is satisfied:
current stress and circuit losses due to the higher current
ripple. IA2 − IB1 = IB2 − IA1 . (9)
When VFly decreases, the slope of the inductor current in
mode 1 increases, while the slope of the inductor current in In the high-gain region, the slope of the inductor current
mode 3 decreases. Conversely, when VFly increases, the slope during the duration 0.5(DA + DB – 1)Ts of the operation in
of the inductor current in mode 1 decreases, while the slope of mode 4 is determined by Vin – Vo . Thus, based on Fig. 6(b)
the inductor current in mode 3 increases. Accordingly, in the and (d), the following is satisfied:
low-gain region, the inductor current ripple in mode 1 is larger IA1 − IB2 = IB1 − IA2 . (10)
when VFly < Vin /2 than when VFly = Vin /2 (black line in
Fig. 6(a)), as indicated by the red dotted line in Fig. 6(a). From (9) and (10), IA1 + IA2 = IB1 + IB2 is satisfied. There-
Similarly, the inductor current ripple in mode 3 is larger when fore, from (7) and (8), the following can be obtained:
VFly > Vin /2 than when VFly = Vin /2 (black line in Fig. 6(c)), DA = DB . (11)
as indicated by the blue dotted line in Fig. 6(c). In the high-
gain region, the inductor current ripple in mode 3 is larger Therefore, the duty cycles DA and DB are the same regard-
when VFly < Vin /2 than when VFly = Vin /2 (black line in less of VFly . In both the low- and high-gain regions, the
Fig. 6(b)), as indicated by the red dotted line in Fig. 6(b). volt-second balance of the inductor must be satisfied at the
Similarly, the inductor current ripple in mode 1 is larger when steady state for every switching cycle. In the low-gain region,
follows:
di
L
Lo o = −vo
dt
dvFly
CFly =0 (15)
dt
Co dvCo = iL − vo = vro = vo − vCo .
o
dt Rload ro ro
In mode 3, where QLSA and QHSB switches turn on, the
voltages and currents for each component are expressed as
follows:
di
L
Lo o = vFly − vo
dt
dvFly
CFly = −iLo (16)
dt
dvCo
vo vr vo − vCo
Co = iLo − = o = .
dt Rload ro ro FIGURE 13. Control block diagram of the 3-level buck converter with
In mode 4, where QHSA and QHSB switches turn on, the proposed control method: (a) original system, (b) simplified system.
FIGURE 14. Bode plots: (a) output voltage control loop, (b) flying
capacitor voltage control loop.
FIGURE 15. 500 W-rated prototype of a 3-level buck converter.
V. CONCLUSION
In this paper, we discussed the 3-level buck converter, which
offers significant advantages in terms of reducing the size of
reactive components that occupy a large volume. To ensure
the current balance of Lo for every switching half cycle, VFly
of the 3-level buck converter must be maintained at Vin /2.
To achieve current balance by maintaining VFly at Vin /2 across
all input-to-output voltage operating ranges while simul-
taneously controlling Vo , we proposed a two independent
single-loop voltage mode control method. This method con-
sisted of one controller to maintain VFly at Vin /2 and another
to regulate Vo .
Conventional CMC methods rely on instantaneous peak or
FIGURE 19. Thermal performances of key components according to Vin at valley current sensing, are susceptible to noise interference,
full load (ambient temperature: 28 ◦ C). Left images: inductor, right and have complex control circuits or algorithms. Further-
images: main switch with the highest recorded temperatures. (a) Vin =
48 V, (b) Vin = 66 V, and (c) Vin = 70 V. more, when both P-CMC and V-CMC are needed for M <
0.5 and M > 0.5, different control configurations must be
employed based on M (a leading-edge current control scheme
and a trailing-edge current control scheme), as depicted in
Fig. 17 displays the experimental transient response Fig. 8.
wave-form according to Vin as the load changed from 25% In contrast, the proposed control method is robust to noise
to 75%, and vice versa. The output voltage was effectively interference because it operates solely based on VFly and Vo .
regulated within a 3% range across the entire input voltage Moreover, it can also be implemented simply using low-cost
range during the load variations. At the minimum input volt- digital or analog controllers without the need for current
age of 48 V in Fig. 17(a), the output voltage variation was sensing. Additionally, the proposed approach ensures normal
the greatest, with an overshoot of 871 mV and an undershoot operation across all M values without changing the control
of 889 mV. The average flying capacitor voltage was suc- configuration.
cessfully maintained at Vin /2. These results confirmed that An experimental validation of the proposed control method
the proposed control method could effectively regulate both was conducted using a 500 W-rated prototype, where a high
the output voltage and the flying capacitor voltage, indicating efficiency of 97.35% was achieved at an input voltage of 66 V.
good load transient performance. Moreover, the 3-level buck converter significantly reduced
Fig. 18 displays the measured efficiencies for various loads the output inductor current ripple compared to conventional
according to the input voltage. As the voltage conversion ratio buck converters. This reduction allowed the use of very small
M became larger or smaller than 0.5, the inductor current inductors with a thickness of 3.5 mm, ultimately resulting in
ripple increased, as illustrated in Fig. 2, resulting in higher an ultra-slim design for the entire prototype, with a thickness
conduction losses. As displayed in Fig. 16, the inductor cur- of 6 mm.
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