DC Chopper
DC Chopper
or
DC Choppers
DC Choppers
Many industrial applications need dc power for smooth speed control of drives.
DC drive’s speed control is much more easy and flexible than ac drives.
Involves 3 stages:
Inverter Transformer Rectifier
Costly, bulky and less efficient
High efficiency, smooth operation, fast response, less cost, low maintenance
and regeneration is also possible.
Ton T
Average output voltage, Vo Vs on Vs Vs ...............(1)
Ton Toff T
T = Chopping period
= Ton/T = duty cycle Ton
(1) Vo Vs f .TonVs ...............(2)
T
DC Choppers
Control Strategies:
From eq (2) average output voltage can be controlled by varying switching
frequency (f) or Ton i.e.
Vo
Ton
t
T
DC Choppers
Control Strategies:
From eq (2) average output voltage can be controlled by varying switching
frequency (f) or Ton i.e.
Ton
Vo
t
T
DC Choppers
Control Strategies:
From eq (2) average output voltage can be controlled by varying switching
frequency (f) or Ton i.e.
Ton Toff
t
T
vo Ton constant
Toff Ton
t
T
vo Toff constant
Vo
Toff Ton
t
T
DC Choppers
Control Strategies:
(b) Variable frequency system: (Frequency Modulation)
When the current reaches Iomax , thyristor is turned off until it reaches Iomin.
Sensors are used to detect whether Iomax or Iomin is reached. As it needs feedback
loop, triggering circuitry is more complex.
In such converters, the load impedance directly comes into contact with the input
dc voltage source or through a circuit element. Therefore, the load is not
electrically isolated from the input dc source. There are several thousand
topologies available for dc-to-dc converters. Four most common and simple dc-to-
dc converters without an electrical isolation:
Ton
Vo _ avg Vs Ton f Vs
T
Chopping frequency
Step-down or Buck converters
vo
RMS value of output voltage,
1 Ton
Vo _ rms
T 0
Vs2 dt
Vs2 2Vs2 2 1
1
Vs 2
Step-down or Buck converters
Example 1: A step-down dc chopper uses dc source voltage Vs = 200V and resistive
load impedance of 20. The duty cycle of the chopper is 0.5. Calculate (a) average and
rms values of output voltage and current (b) average and rms thyristor current (c)
average source current and input voltage (d) input resistance of chopper (e) dc output
power delivered and input dc power (f) percentage chopper efficiency.
Solution: is io
+
Given data: Vs = 200V ZL = R = 20 T
D Vo R=20
= 0.5 Vs=200V
-
Vdc 100
I dc 5 A I dcT I dcS
R 20 io ,
Vo _ rms 141.42 iT ,
I o _ rms 7.071A I orT I orS is
R 20
Step-down or Buck converters
Example 1: A step-down dc chopper uses dc source voltage Vs = 200V and resistive
load impedance of 20. The duty cycle of the chopper is 0.5. Calculate (a) average and
rms values of output voltage and current (b) average and rms thyristor current (c)
average source current and input voltage (d) input resistance of chopper (e) dc output
power delivered and input dc power (f) percentage chopper efficiency.
Solution:
VdcT 100
Input resistance of chopper , Ri 20
I dcT 5
Vdc2 (100) 2
DC output power, Po Vdc I dc 500W
R 20
2
VdcS
DC input power, Pi VdcS I dcS 100 5 500W
Ri
Po
% 100 100%
Pi
Step-down or Buck converters
Example 2: In the above example, if the voltage drop across switch, when ON, is 2
volts, calculate the efficiency of chopper.
+ 2V -
is , i T io
Solution:
+
T
Vdc Vs VT Vo R=20
( 200 2) 0.5 99V Vs=200V
-
Vo _ rms Vs VT 0.5 ( 200 2)
140V Average dc input voltage
• Class A chopper vo vo vo
• Class B chopper
• Class C chopper
• Class D chopper
• Class E chopper io io io
0 0 0
Class-A Class-B Class-C
vo vo
0 io 0 io
Class-D Class-E
DC Choppers
Types of Chopper circuits:
(i) Class A chopper (First quadrant chopper or step-down chopper)
vo
Net power is +ve i.e. passes from source to load
Can be used only in motoring mode.
0 io
DC Choppers
Types of Chopper circuits:
(ii) Class B chopper (2nd quadrant chopper)
Load must contain a dc source E like battery or dc motor
0 t Ton:
CH2 is closed. E supplies power to inductor
through CH2
v0 = 0
i0 = -ve
DC Choppers
Types of Chopper circuits:
(ii) Class B chopper (2nd quadrant chopper)
vo
0 io
It consists of 4 semiconductor
switches CH1 to CH4 and 4
diodes D1 to D4 in antiparallel.
Numbering of switches
corresponds to their respective
quadrant of operation.
ex:- CH1 is switched on/off for
first quadrant.
DC Choppers
Types of Chopper circuits:
(iv) Class E chopper (4 quadrant chopper)
As both average voltage and current are +ve P0 = +ve only motoring mode
DC Choppers
Types of Chopper circuits:
(iv) Class E chopper (4 quadrant chopper)
0 t Ton:
v0 = 0
i0 = -ve
DC Choppers
Types of Chopper circuits:
(iv) Class E chopper (4 quadrant chopper)
Ton t T:
0 io
DC Choppers
Types of Chopper circuits:
(iv) Class E chopper (4 quadrant chopper)
0 t Ton:
CH3 is ON
vo
v0 = -ve 0 io
i0 = -ve
DC Choppers
Types of Chopper circuits:
(iv) Class E chopper (4 quadrant chopper)
Ton t T:
CH3 is OFF
Current free wheels through D4 & CH2.
vo
v0 = 0 0 io
i0 = -ve
DC Choppers
Types of Chopper circuits:
(iv) Class E chopper (4 quadrant chopper)
D2
v0 = 0
i0 = +ve
DC Choppers
Types of Chopper circuits:
(iv) Class E chopper (4 quadrant chopper)
0 io
v0 = -ve
i0 = +ve
DC-TO-DC Converters with Isolation
Sometimes, several regulated dc output voltage of different levels are required (e.g.
to obtain different output ground and independent regulated dc voltage source, +5V,
+9V, +12V, -12V etc.).
II. Breaking of Ground Loops: Because the input and output of isolated supplies
do not share ground, they can be used to break up ground loops. Circuits that
are sensitive to noise can benefit from this by having their ground broken up
and separated from noisy circuits that could cause problems.
III. Floating Outputs and Level Shifting: While having a fixed voltage between
output terminals, they don’t have a defined or fixed voltage relative to voltage
nodes in circuits from which they’ve been isolated, and are said to be floating. A
floating output may have one of its terminals connected to another circuit node
to fix it to that voltage. This fact can be used to shift or invert the output relative
to another point in a circuit.
DC-TO-DC Converters with Isolation
Sometimes, several regulated dc output voltage of different levels are required (e.g.
to obtain different output ground and independent regulated dc voltage source, +5V,
+9V, +12V, -12V etc.).
a. Fly-back
b. Forward
c. Push-pull
d. Half-bridge/full-bridge
DC-TO-DC Converters with Isolation
D Vout1
Buck-boost: C R
T Ref1
D D Vout2
T
C R
Vin L C R Vin Ref2
D Vout3
C R
Ref3
D Vout4
a) Forward converter
(Buck converter with ideal voltage gain
Vo N
D 2 , where D is the duty cycle of the switching pulses and
Vin N1
N2
is the turn ratio of the transformer which
N1
replaces the inductor of buck dc-dc converter)
b) Flyback converter
(Buck-boost converter with ideal voltage gain
Vo D N2
, where D is the duty cycle of the switching pulses and
Vin 1 D N1
N2
is the turn ratio of the transformer which
N1
replaces the inductor of buck-boost dc-dc
converter)
DC-TO-DC Converters with Isolation
Flyback Converter:
It is the most commonly used SMPS circuit for low output power applications
(from few watts to less than 100 watts) where the output voltage needs to be
isolated from the input main supply.
The circuit can offer single or multiple isolated output voltages and can operate
over wide range of input voltage variation. In respect of energy-efficiency, fly-
back power supplies are inferior to many other SMPS circuits but its simple
topology and low cost makes it popular in low output power range.
The commonly used fly-back converter requires a single controllable switch like,
MOSFET and the usual switching frequency is in the range of 100 kHz.
https://www.idc-online.com/technical_references/pdfs/electrical_engineering/Fly_-
_Back_Type_Switched_Mode_Power_Supply.pdf
DC-TO-DC Converters with Isolation
Flyback Converter:
Basic Topology of Flyback Converter
https://www.idc-online.com/technical_references/pdfs/electrical_engineering/Fly_-
_Back_Type_Switched_Mode_Power_Supply.pdf
DC-TO-DC Converters with Isolation
Flyback Converter:
Basic Topology of Flyback Converter
Primary and secondary windings of the transformer are wound to have good coupling
so that they are linked by nearly same magnetic flux.
As will be shown later, the primary and secondary windings of the fly-back transformer
don’t carry current simultaneously and in this sense fly-back transformer works
differently from a normal transformer.
https://www.idc-online.com/technical_references/pdfs/electrical_engineering/Fly_-
_Back_Type_Switched_Mode_Power_Supply.pdf
DC-TO-DC Converters with Isolation
Flyback Converter:
Basic Topology of Flyback Converter
Since primary and secondary windings of
the fly-back transformer don’t conduct
simultaneously they are more like two
magnetically coupled inductors and it
may be more appropriate to call the fly-
back transformer as inductor- Fig. 4. Fly Back Converter
transformer.
The output section of the fly-back transformer, which consists of voltage rectification
and filtering, is considerably simpler than in most other smps circuits. As shown in Fig.
4, the secondary winding voltage is rectified and filtered using just a diode and a
capacitor. Voltage across this filter capacitor is the SMPS output voltage.
A more practical circuit will have provisions for output voltage and current feedback and
a controller for modulating the duty ratio of the switch. It is quite common to have
multiple secondary windings for generating multiple isolated voltages. Further, as will be
discussed later, a snubber circuit will be required to dissipate the energy stored in the
leakage inductance of the primary winding when switch ‘S’ is turned off.
https://www.idc-online.com/technical_references/pdfs/electrical_engineering/Fly_-
_Back_Type_Switched_Mode_Power_Supply.pdf
DC-TO-DC Converters with Isolation
Flyback Converter:
Principle of Operation
Mode-I:
Switch ‘S’ is ON, the primary winding of the
transformer gets connected to the input supply with
its dotted end connected to the positive side. At this
Fig. 5(a) Current path during Mode-1
time the diode ‘D’ connected in series with the of circuit operation
secondary winding gets reverse biased due to the
induced voltage in the secondary (dotted end
potential being higher).
For the idealized circuit considered here, the secondary winding current abruptly rises
from zero to IPN1/N2 (shown in Fig. 8(a) and Fig. 8(b)) as soon as the switch ‘S’ turns
OFF.
DC-TO-DC Converters with Isolation
Flyback Converter:
Principle of Operation
Mode-II:
The secondary winding current charges the output
capacitor. The output capacitor is usually
sufficiently large such that its voltage doesn’t
Fig. 6(a) Current path during Mode-2
change appreciably in a single switching cycle but
of circuit operation
over a period of several cycles the capacitor
voltage builds up to its steady state value.