MV3000 Software Manual
MV3000 Software Manual
Drive Range
Software Manual
ALSPA MV3000e
Acknowledgements
SAFETY INSTRUCTIONS
Care has been taken with the design of this product to ensure that it is safe. However, in common with all
products of this type, misuse can result in injury or death. Therefore, it is very important that the
instructions in this manual and on the product are observed during transportation, commissioning,
operation, maintenance and disposal.
This technical manual must be regarded as part of the product. It should be stored with the product and
must be passed on to any subsequent owner or user.
Persons working on the product must be suitably skilled and should have been trained in that work for
these products.
The product is a component designed for incorporation in installations, apparatus and machines.
The product must not be used as a single item safety system. In applications where maloperation of the
product could cause danger, additional means must be used to prevent danger to persons.
Product approvals and certifications will be invalidated if the product is transported, used or stored outside
its ratings or if the instructions in this manual are not observed.
Third party approvals to safety standards UL 508C and CSA C22.2 No 14 are marked on the product.
PLANNING
&
DRIVE SELECTION
DELTA DRIVE?
OPTIONAL EXTRAS?
DELTA MANUAL
(T1689)
OPTION MANUALS
DELTA MANUAL
(T1689)
INSTALLATION OF
MODULAR DRIVES
COMMISSIONING
FLOW CHARTS
DETAILED
DESCRIPTION OF
DRIVE PARAMETERS PROGRAMMING
FOR FINAL
USEFUL APPLICATION APPLICATION
PROGRAMMING SOLUTIONS
EXAMPLES
DETAILED MAINTENANCE
DIAGNOSTIC AND
INFORMATION DIAGNOSTICS
SPARES
&
DISPOSAL
OVERVIEW
Section Page
1. Introduction ........................................................................................................................... 1-1
Introduces the Software Technical Manual and the ALSPA MV3000E drive unit.
2. Use of the Drive Data Manager™ ........................................................................................ 2-1
Describes the Drive Data Manager™, and explains how to use it to navigate menus and edit
parameters.
3. Parameter Overview ............................................................................................................. 3-1
Introduces menus and parameters, describes the menu structure and provides a listing of all
menus. Explains how to use passwords and how to access all menus. Shows how to return to
the factory default settings.
4. The Default Drive .................................................................................................................. 4-1
Describes the default drive, as configured by the manufacturer, including input/ output
connections and control functions. Explains the purpose of Menu 1, shows default values for
parameters and explains parameter attributes.
5. Parameter Listing .................................................................................................................. 5-1
For easy reference provides tables of all parameters, grouped in order of Menu. For each
parameter, the default value, range of values and attributes are shown. Tables of Control and
Status Flags are included. All parameters are cross-referred to the associated description at
Section 6.
6. Parameter Descriptions ........................................................................................................ 6-1
Gives a comprehensive description of all parameters, control and status flags, showing the
permitted range of values where appropriate.
Explains how to set up the drive for more advanced applications, using the Control Block
Diagrams supplied.
7. Control Block Diagrams........................................................................................................ 7-1
Provides diagrams that graphically represent the drive's parameters. Explains how to use
these diagrams to design customised applications.
8. Serial Communications........................................................................................................ 8-1
Explains methods of serial link communication with a drive, including input via the RS232C
and RS485 ports, and a description of several protocols. Provides a description of all drive
parameters required for configuration of a serial link.
9. Diagnostics ........................................................................................................................... 9-1
Shows what to do if the drive displays a WARNING or if it TRIPS. Shows how to display
Warning and Trip codes, and provides a complete code listing.
Provides diagnostic hints to help find possible faults, explains how to reset a drive and how to
view a history of any previous incidents which may help with diagnosis.
10. Application Notes ............................................................................................................... 10-1
11. Software History .................................................................................................................. 11-1
12 Abbreviations & Acronyms ................................................................................................ 12-1
Indexes ……………………………………………………………………………… ............................ Index 1
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Sectional Contents List ALSPA MV3000e
This Contents List includes all the sectional titles. Each section includes a
separate Contents List detailing headings within that section down to the
third level.
Section Page
1 Introduction ............................................................................................................................1-1
2 Use of the Data Drive Manager™ .........................................................................................2-1
3 Parameter Overview...............................................................................................................3-1
4 The Default Drive....................................................................................................................4-1
5 Parameter Listing...................................................................................................................5-1
6 Parameter Descriptions.........................................................................................................6-1
7 Control Block Diagrams ........................................................................................................7-1
8 Serial Communications .........................................................................................................8-1
9 Diagnostics.............................................................................................................................9-1
10 Application Notes……………………………… ...................... ………………………...………10-1
11 Software History...................................................................................................................11-1
12 Abbreviations & Acronyms .................................................................................................12-1
INDEXES ..........................................................................................................................................Index 1
1 Introduction.
TABLE OF CONTENTS
Section Page
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1. Introduction. ALSPA MV3000e
Page 1-2 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 1. Introduction.
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1. Introduction. ALSPA MV3000e
1.3 About the ALSPA MV3000e Product in Sinusoidal Front End (SFE) Mode
There are two types of ALSPA MV3000e product that support operation in SFE mode,
namely:
(a) a range of MicroCubicles™ identified by the letter ‘J’ in their product code;
(b) the ALSPA DELTA product.
Note:
In both cases, additional auxiliary circuitry is required to achieve SFE functionality.
1.3.1 The Range of MicroCubicles™ identified by Letter ‘J’ in their Product Code
This range is fitted with internal hardware that allows them to monitor and synchronise to the
mains to which they are connected. When connected to further external auxiliary hardware,
they can operate in SFE mode. The ‘J’ code product does not include a power rectifier
circuit. The ‘J’ product is intended for use either as an SFE or a Machine Bridge. A typical
application would include two identical ‘J’ products connected at their DC terminals, one
used as an SFE, and the other as a Machine Bridge.
Note:
Standard ALSPA MV3000e MicroCubicles™ cannot be used in SFE mode, but can be used as a
Machine Bridge.
1.3.2 The ALSPA MV DELTA product used as a Sinusoidal Front End (SFE)
A dedicated mains monitoring unit can be plugged into a standard ALSPA MVDELTA
controller to provide the control function, whilst 1-6 standard ALSPA MVDELTA transistor
modules can be used to form a power circuit, along with other auxiliary components.
Page 1-4 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 1. Introduction.
T2002 ALSPA MV3000e Getting Started Manual for Active Energy Management
Drives
This manual describes the Converteam ALSPA Drive Coach software for use
with Windows 3.1, 95/98 and for Windows NT 4.0, Windows 2000 and XP. The
manual includes a CD-ROM that contains all the software for the product and
information for installation, configuration and maintenance of the software.
T2013 ALSPA MV3000e CANopen Fieldbus Facility Technical Manual for ALSPA
MV3000e Drives
This manual describes the use of CANopen* with ALSPA MV3000e Drives.
There are two methods of use namely to provide additional I/O for the drive –
both analogue and digital – and to provide communication between drives in a
production cell or functional group.
Note:
* CANopen is a networking system based on the CAN serial bus.
T1684 ALSPA MV3000e Dynamic Braking Units MV3DB Series Technical Manual
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1. Introduction. ALSPA MV3000e
This manual explains how to configure the drive in software to communicate with
other devices on a DeviceNet bus.
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ALSPA MV3000e 2. Use of the Drive Data Manager™.
TABLE OF CONTENTS
Section Page
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2. Use of the Drive Data Manager™. ALSPA MV3000e
Page 2-2 ALSPA MV3000e Software Technical Manual (T1679EN) Issue (06/06)
ALSPA MV3000e 2. Use of the Drive Data Manager™.
2.1 Introduction
The Drive Data Manager™ is a multi-purpose unit that provides Keypad functions and a 4-
line, 20-digit display to allow drive configuration. The Drive Data Manager™ includes four
LEDs that show the status of the drive, and it also incorporates four special keys that give
stop/start and speed control of a motor. A fifth special key can summon help about
parameters, warnings and trips.
This section shows how to use the Drive Data Manager™ to navigate menus and
parameters.
4-line, 20-digit
RUNN IN G led
Display
(Green)
TRIPPED led
RAISE and LOWER (Red)
keys, used to Raise
and Lower motor
speed, when Keypad * RUN key. Press to start
Reference is selected. the motor in Keypad
(P5.01 → P5.04) Control.
NAVIGATION EDITING
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2. Use of the Drive Data Manager™. ALSPA MV3000e
1. REMOVAL CHECK
(Parameter P35.01 can be
2. RETURN TO PARAMS.
editited to allow
removal)
ESC
ESC from
ANY MENU 1 PARAMETER
to the Menu 1 screen
PARAMETER LEVEL
P1.32 P1.00
Speed Reference Parameters
( Last Parameter in =0.00 % Top Speed P1.01 to P1.32
Menu 1)
START-UP
SCREEN
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ALSPA MV3000e 2. Use of the Drive Data Manager™.
NUMERICAL Parameter
As an example of editing numerical parameters, Figure 2-3 shows how to edit the value of
the Motor Base Frequency parameter P2.00.
P2.00 P2.00
PARAMETER Motor Base Freq. Motor Base Freq.
LEVEL =50.0 Hz =100.0 Hz
EDIT Mode
P2.00
ESC Motor Base Freq.
=50.0
NEW=_
Use HELP
or Enter new data
ABC
1 + O + O
P2.00
ESC Motor Base Freq.
=50.0
NEW=100_
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2. Use of the Drive Data Manager™. ALSPA MV3000e
LIST Parameter
This type of parameter contains a list of sources, items, etc. Figure 2-4 shows how to select
from a list parameter, using the Speed Reference 1 Source parameter P5.01 as an example.
P5.01 P5.01
PARAMETER Speed Ref. 1 Src Speed Ref. 1 Src
LEVEL =1 =3
Keypad Reference Analog Ref. 2
OR
ESC Go to
HELP
Enter new
+ GHI
3
*
value
? ?
Previous Next Previous Next
P5.01 P5.01 P5.01
OR OR
Speed Ref. 1 Src Speed Ref. 1 Src Speed Ref. 1 Src
etc.
=1 =1 =1
?MAX=22 MIN=1 HELP ?1=Keypad Reference HELP ?2=Analog Ref. 1
screens screens
Default
Attributes Information ends
source
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ALSPA MV3000e 2. Use of the Drive Data Manager™.
Do What? How?
1 Ensure the Keypad is neither in control of AT DEFAULT:
the Start/Stop nor the Keypad Speed Simply close DIGIN4 - this will select
Reference is active Remote.
ELSE:
Gain the necessary
authorisation before continuing.
a) Make P4.09 = 1, to set CF116 ON, this
removes the Start/Stop Control from the
Keypad.
2 Access the Keypad removal screen Press the “esc” key repeatedly.
1. REMOVAL CHECK
2. RETURN TO PARAMS.
4 Remove Keypad if the screen allows: A message may be flashed disallowing removal
because the Keypad is either still in control, still
****KEYPAD READY**** has active/backup reference (see step 1 above)
or if it is simply disallowed (see step 3 above).
****FOR REMOVAL****
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2. Use of the Drive Data Manager™. ALSPA MV3000e
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ALSPA MV3000e 3. Parameter Overview.
3 Parameter Overview.
TABLE OF CONTENTS
Section Page
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3. Parameter Overview. ALSPA MV3000e
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ALSPA MV3000e 3. Parameter Overview.
3.1 Introduction
The ALSPA MV3000e is controlled by means of parameters that are conveniently grouped
into menus to form a Menu Structure.
P2.02
Parameter Menu 2 Parameter 02
designator
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3. Parameter Overview. ALSPA MV3000e
CAUTION
When the product is reset to factory default, all customised parameter settings will be
lost. Record customised parameter settings before the drive is reset. They can be re-
entered when required.
Record the settings in "Edit Review Mode" i.e. set P35.03 = 1.
If incorrect data is entered during commissioning, the factory default settings can be
regained using the following procedure:
1. Set parameter P1.31 = 2.
2. Navigate to P35.03 and edit its value to 1, to set up a review of edits.
3. Press to scroll through the current user edits; note these values.
4. When P35.03 re-appears all user edits have been displayed. Change P35.03 back to
0.
5. Navigate to P99.06 (see 6.62.7) and enter the password for engineer access.
6. Set P99.17 = 1 and press
The drive will now be at default settings.
3.2.5 Complete Menu Listing
A complete list of menus is shown at Table 3-1.
Notes: For Table 3-1
1. *
These menus are described in associated product documentation – Menus 59, 60, 61 and 62 are
described in the CANopen product manual; Menus 58, 65, 66 and 67 are described in the 2nd CAN
Port Manual; Menu 63 is described in the DeviceNet manual; Menus 74 and 75 are described in
the PROFIBUS Manual; Menu 78 is described in the MicroPEC™ Instruction Sheet; Menus 80, 83,
84, 85 and 89 are described in documentation supplied with FIP Fieldbus cards.
2. Menus 50, 51, 52, 53 and 56 are specific to the SFE and are listed at Sections 4, 5 and 6.
3. In SFE Mode, only the shaded menus are visible.
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ALSPA MV3000e 3. Parameter Overview.
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3. Parameter Overview. ALSPA MV3000e
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ALSPA MV3000e 4. The Default Drive.
TABLE OF CONTENTS
Section Page
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4. The Default Drive. ALSPA MV3000e
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ALSPA MV3000e 4. The Default Drive.
4.1 Introduction
The drive may be operated as a simple frequency control drive using the default
configuration of Menu 1. In this configuration all other menus that give access to the
advanced features, including vector control are "invisible". To gain access to the other
menus P1.31 in Menu 1 must be set to 2.
A drive may also be used in Sinusoidal Front End (SFE) applications for which the default
configuration of Menu 1 is included.
4.1.1 Default I/O Connections and Set-up for the Drive
Control and Reference of the drive can be either from the Drive Data Manager™ (Keypad),
or via the I/O terminal blocks TB1 to TB6 at default (TB4 or TB4A and TB4B).
Refer to the Wiring Diagram in the appropriate ALSPA MV3000e Getting Started or
MVDELTA Manual (see 1.6). The default drive configuration defined in Menu 1 requires the
following I/O connections to be made:
Digital Input Functions.
Analogue Input Functions.
Digital Output Functions.
Analogue Output Functions and Modes.
Each of these connection requirements is now described for all operating modes.
Note:
The "default" values listed for "J" drives (AEM Machine Bridge or SFE Mains Bridge) are AFTER the
mode of operation has been selected. The operation mode is selected by P99.01 (see 6.57.2).
Digital Input Functions
The Digital Input Function connections to be made for the different operating modes are
described at Table 4-1.
Table 4-1 Digital Input Functions
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4. The Default Drive. ALSPA MV3000e
Note:
* During commissioning this value will be changed from its default to provide the Load Power
Feedforward signal shown at the relevant wiring diagram in the T2002 Getting Started Manual (for
AEM Drives).
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ALSPA MV3000e 4. The Default Drive.
Table 4-5 lists the default contents of Menu 1. It also shows where these parameters are
duplicated in the advanced menus.
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4. The Default Drive. ALSPA MV3000e
4.3.2 Menu 1 - Default Parameters for a Basic Sinusoidal Front End (SFE) Application
Menu 1 provides an operator with the controls required for day-to-day operation for a Basic
Sinusoidal Front End (SFE) Application. The default settings for this application of Menu 1
are different to those for the drive Menu 1. The controls for SFE are listed at Table 4-6.
An operator can choose alternative parameters for Menu 1; this facility is configured by the
settings in Menu 39 (see 6.39).
Table 4-6 lists the default contents of Menu 1. It also shows where these parameters are
duplicated in the advanced menus.
Table 4-6 Menu 1 - Default Parameters for Basic Sinusoidal Front End (SFE) Applications
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ALSPA MV3000e 4. The Default Drive.
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4. The Default Drive. ALSPA MV3000e
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ALSPA MV3000e 5. Parameter Listing.
5 Parameter Listing.
TABLE OF CONTENTS
Section Page
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5. Parameter Listing. ALSPA MV3000e
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ALSPA MV3000e 5. Parameter Listing.
5.1 Introduction
This section contains a listing of all drive parameters, grouped in menus for ease of
reference. Each parameter is cross-referred to the descriptions at Sections 6, 8 and 9, and
the lists include default values, range of values, attributes and a mode number for all
parameters. Control Block Diagrams at Section 7 show how these parameters affect drive
control.
5.2 Attributes
All parameters have attributes that specify how they may be accessed. Attributes are
determined by the parameter function, e.g. security level password requirement, or the type
of parameter, e.g. a List. The types of attribute are described below.
Attribute Security Level/Type
C Confirm Edit – ‘Enter to confirm’, ‘Esc to abort’
E Engineer accessible - only accessible if the engineering password
(P99.08) has been entered in P99.06
L List parameter, value selected from a pre-defined list
N (eNter) has to be pressed to update
O Operator Accessible - only accessible if the operator password
(P99.07) has been entered in P99.06
R Read only (monitoring parameters)
S Stop to edit. The parameter cannot be edited unless the drive is stopped.
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5. Parameter Listing. ALSPA MV3000e
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5. Parameter Listing. ALSPA MV3000e
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ALSPA MV3000e 5. Parameter Listing.
P4.06 CF2: Rapid Stop 0.001 See Control Flag Menus 33/34 E,N 0-3 CF List *
SET
P4.07 Normal Stop Mode 1 1 = Disable and Coast S,E,N,L 1-3
2 = Ramp to Stop
3 = Torque limit 1 Stop
4 = Torque limit 2 Stop
5 = DC Injection
P4.08 Rapid Stop Mode 1 1 to 5 (see P4.07) S,E,N,L 1-3
P4.09 CF116: Keypad/Remote 1.004 See Control Flag Menus 33/34 E,N 0-3 CF List *
Dig. I/P 4
P4.10 Zero Speed Hold Time 0.0 0.0 s to 500.0 s S,E 1-3
P4.11 Stop Time Limit 0 0 s to 3600 s S,E 1-3
0 = No Stop Limit
P4.12 Regen. Power Limit Drive Size -0.1 kW to 6000.0 kW E 1-3
dependent -0.1 means NO LIMIT, energy to
be absorbed by DB unit
P4.13 DC Injection Speed 10.0 0.0% to 100.0% speed at which E 1
DC injection begins.
P4.14 DC Injection Current 100 0% to 150% E 1
P4.15 DC Injection Duration 5 1s to 120 s E 1
P4.16 DC Injection Delay 0.5 0.0 s to 20.0 s E 1
P4.17 CF25: Output Enable 0.001 See Control Flag Menus 33/34 E,N 0-3 CF List *
SET
P4.18 CF123: Backup 0.000 See Control Flag Menus 33/34 E,N 0-3 CF List *
Run/Stop Select CLEARED
P4.19 CF124: Backup Stop 0.000 See Control Flag Menus 33/34 E,N 0-3 CF List *
CLEARED
P4.20 CF125: Backup Start 0.000 See Control Flag Menus 33/34 E,N 0-3 CF List *
CLEARED
P4.21 Synchrostart Minimum 0.00% 0.00 to 100.00% S,E 1,2c,3
Speed
P4.22 VVVF – Sync PF 0.10 -1.00 to 1.00 E 1
Demand
P4.23 VVVF – Sync PF Kp 5 0 to 1000 E 1
P4.24 VVVF – Sync PF Ki 50 0 to 1000 E 1
P4.25 Synchrostart Maximum 0 0 = 100% E,L,N,S 1-3
Speed 1 = P9.00 Value
P4.26 Tr Period Monitor ms R 1-3
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5. Parameter Listing. ALSPA MV3000e
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ALSPA MV3000e 5. Parameter Listing.
P5.21 CF13: Clamp Zero Ref 0.000 See Control Flag Menus 33/34 E,N 1-3 CF List *
CLEARED
P5.22 Process Top Speed 1000 –9999 Units to +9999 Units E 1-3 User defined units
P5.23 Speed Clamp Limit 1 100.00 –100.00 % Top Speed to E 1-3
+100.00 % Top Speed
P5.24 Speed Clamp Limit 2 –100.00 –100.00 % Top Speed to E 1-3
+100.00 % Top Speed
P5.25 CF117: Enable Speed 0.000 See Control Flag Menus 33/34 E,N 1-3 CF List *
Demand Clamp CLEARED
P5.26 Speed Reference Time 0.00 0.00 s to 5.00 s E 1-3
Constant
P5.27 Jog Speed 2 0.0 –100.00 % Top Speed to O 1-3
+100.00 % Top Speed
P5.28 CF121: Jog Speed 1/ 2 0.000 See Control Flag Menus 33/34 E,N 1-3 CF List *
Select CLEARED
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5. Parameter Listing. ALSPA MV3000e
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ALSPA MV3000e 5. Parameter Listing.
Note*
The ALSPA MV3000e measures parameters P11.70-P11.77 during a calibration procedure. The user
should not need to adjust these. They are included so that they can be transferred between drives.
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ALSPA MV3000e 5. Parameter Listing.
Note:
Used for DB Proportional Control Mode – refer to the Application Note in section 10.
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5. Parameter Listing. ALSPA MV3000e
P30.13 General Purpose Logic As P30.00 E,N 0-4 CF42 and CF43 are
to Block B Parameters to P30.07 inputs when Two
P30.20 Input versions
chosen for Logic
Block B
P30.21 General Purpose Logic 0.000 See Control Flag Menus 33/34 E,N 0-4 CF List *
to Block B Control Flags CLEARED
P30.25 CF41 to CF45
P30.26 General Purpose Logic As P30.00 E,N 0-4 CF47 and CF48 are
to Block C Parameters to P30.07 inputs when Two
P30.33 Input versions
chosen for Logic
Block C
P30.34 General Purpose Logic 0.000 See Control Flag Menus 33/34 E,N 0-4 CF List *
to Block C Control Flags CLEARED
P30.38 CF46 to CF50
P30.39 General Purpose Logic As P30.00 E,N 0-4 CF52 and CF53 are
to Block D Parameters to P30.07 inputs when Two
P30.46 Input versions
chosen for Logic
Block D
P30.47 General Purpose Logic 0.000 See Control Flag Menus 33/34 E,N 0-4 CF List *
to Block D Control Flags CLEARED
P30.51 CF51 to CF55
P30.52 Logic Block E Functions 1 1 = Three Input AND E,N,L 0-4 Three Input version
2 = Three Input NAND = CF56, CF57 and
3 = Three Input OR CF58 used.
4 = Three Input NOR Two Input version =
5 = Three Input XOR CF56 and CF57
6 = Three Input XNOR used.
7 to 12 = Two input versions of Four parameters
1 to 6 per logic block.
P30.53 CF56: Logic Block E 0.000 See Control Flag Menus 33/34 E,N 0-4 CF List *
Input 1 CLEARED Four parameters
per logic block.
P30.54 CF57: Logic Block E 0.000 See Control Flag Menus 33/34 E,N 0-4 CF List *
Input 2 CLEARED Four parameters
per logic block.
P30.55 CF58: Logic Block E 0.000 See Control Flag Menus 33/34 E,N 0-4 CF List *
Input 3 CLEARED Four parameters
per logic block.
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ALSPA MV3000e 5. Parameter Listing.
P30.64 Logic Block H Functions 1 1 to 12 (see P30.52) E,N,L 0-4 Three Input version
= CF65, CF66 and
CF67 used.
Two Input version =
CF65 and CF66
used.
Four parameters
per logic block.
P30.65 CF65: Logic Block H 0 See Control Flag Menus 33/34 E,N 0-4 CF List *
Input 1 Four parameters
per logic block.
P30.66 CF66: Logic Block H 0.000 See Control Flag Menus 33/34 E,N 0-4 CF List *
Input 2 CLEARED Four parameters
per logic block.
P30.67 CF67: Logic Block H 0.000 See Control Flag Menus 33/34 E,N 0-4 CF List *
Input 3 CLEARED Four parameters
per logic block.
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Note:
†: For operation with any of these Mode Numbers an encoder is required.
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5. Parameter Listing. ALSPA MV3000e
Note:
†: For operation with any of these Mode Numbers an encoder is required.
Note:
†: For operation with any of these Mode Numbers an encoder is required.
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ALSPA MV3000e 5. Parameter Listing.
P50.01 Line Choke Inductance Drive Size 30 μH to 10 000 μH E,N 4 Line choke inductance,
per phase
P50.02 DC Fed Drives Rating 100 % 0 % to 10 000 % E 4 See below
(SFE rating)
P50.03 Active Current Pos Limit 110.00 % 0.00 % to 150.00 % E 4 See below
(SFE nom current)
P50.04 Active Current Neg Limit 110.00 % 0.00 % to 150.00 % E 4 See below
(SFE nom current)
P50.05 CF0: Normal Stop 1.001 As P33.00 E,N 4 Copy of P33.00
Dig In 1
P50.06 CF1: Start 1.002 As P33.01 E,N 4 Copy of P33.01
Dig In 2
P50.07 CF25: Output Enable 1.003 As P33.25 E,N 4 Copy of P33.25
Dig In 3
P50.08 CF116: Keypad/ Remote 1.004 As P34.16 E,N 4 Copy of P34.16
Dig In 4
P50.09 Nominal Mains Voltage 400 300 to 900V S,E 4
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SF8 2.008 Output Bridge is Enabled (IGBTs are CF25 and Run/Stop affect it.
Switching)
SF9 2.009 Reverse Speed (motor going in Reverse) Motor goes reverse if the reference is –
ve or if CF3 is activated.
SF10 2.010 Over speed detected (Menu 29)
SF11 2.011 Zero Speed Detected The speed feedback is monitored via
P9.01 in either Vector or Frequency
SF12 2.012 At Speed (speed feedback = Speed Ref)
Control.
(Menu 29)
The speed detection window sets the
SF13 2.013 In Speed Window (Menu 29)
relevant flag depending on the values
SF14 2.014 Outside Speed Window (Menu 29) programmed into the various trigger
SF15 2.015 Above Speed Window (Menu 29) levels set in P29.00 – P29.05.
SF16 2.016 Below Speed Window (Menu 29)
SF17 2.017 Comparator A Output (Menu 30) Mode set by P30.03.
Sets up Comparator Conditions.
SF18 2.018 Delay A Output (Menu 30) HI when delay expires.
SF19 2.019 Logic Block A Output (Menu 30) Obeys the Logical Function of the Block.
P30.06 sets Logic Block Function.
SF20 2.020 Latch A Output (Menu 30) HI when the latch is set.
SF21 2.021 Comparator B Output (Menu 30) Mode set by P30.16
Sets Up Comparator Conditions.
SF22 2.022 Delay B Output (Menu 30) HI when delay expires.
SF23 2.023 Logic Block B Output (Menu 30) Obeys the Logical Function of the Block.
P30.19 sets Logic Block Function.
SF24 2.024 Latch B Output (Menu 30) HI when the latch is set.
SF25 2.025 Drive Skipping a disallowed Reference
(Menu 22)
SF26 2.026 Analogue REF 1 4-20mA ON 4-20mA is healthy. Will go LO if
4-20mA ref is lost.
SF27 2.027 Analogue REF 2 4-20mA ON 4-20mA is healthy. Will go LO if
4-20mA ref is lost.
SF28 2.028 In Torque Limit (Menu 8, Menu 29)
SF29 2.029 Inside Torque Window (Menu 29) Torque flowing to the motor is being
monitored and these flags show the
SF30 2.030 Outside Torque Window (Menu 29)
status of the TQ monitor function in
SF31 2.031 Above Torque Window (Menu 29) Menu 29.
SF32 2.032 Below Torque Window (Menu 29)
SF33 2.033 Reference Sequencer Running (Menu 17) Sequencer runs if CF29 is LO and CF28
has been triggered.
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SF77 2.077 VCOM 5 Healthy (FIP Menus 80 etc.) All 32 words within Communication
Variable (VCOM) 5 are healthy.
SF78 2.078 VCOM 7 Healthy (FIP Menus 80 etc.) All 32 words within Communication
Variable (VCOM) 7 are healthy.
SF79 2.079 SYNC. VCOM Healthy (FIP Menus 80 Data within synchronisation
etc.) communications variable (VCOM) is
healthy.
SF80 2.080 PWM in Sync. Indicates that the drive is ‘in
synchronisation’ with one or more other
drives
SF81 2.081 Not Yet Defined
to to
SF86 2.086
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P33.18 P6.09 CF18: Ramp Bypass 0 CLEARED (off) This ‘short circuits’ the ramp function, useful when tuning the speed loops.
P33.19 P14.07 CF19: Clamp Zero Speed 0 CLEARED (off) The speed reference is clamped to zero, after the ramps and the droop control.
P33.20 P14.08 CF20: Disable Speed Loop 0 CLEARED (off) The speed controller is disabled and it’s output prevented from influencing the Tq reference.
P33.21 P8.07 CF21: Torque Limit Select 0 CLEARED (off) Either one of two possible Tq limits can be selected (Lo=Limit1, Hi=Limit2) refer to Menu 8 for Tq Limit programming.
P33.22 P8.05 CF22: Inhibit Positive Torque 0 CLEARED (off)
These flags allow +ve and –ve Tq limits to be applied, or indeed remove the Tq request altogether. One of two limits can be applied (see CF21) thus making
P33.23 P8.06 CF23: Inhibit Negative Torque 0 CLEARED (off)
the control of Tq very flexible.
P8.04 CF24: Disable Torque 0 CLEARED (off)
The IGBT bridge is enabled or disabled with this flag ‘ANDED’ with Run signals. If disabled here no programmed stop modes are used, the bridge is simply
P33.25 P4.17 CF25: Output Enable 0.001 SET (on)
switched off.
P33.26 P16.10 CF26: PID Integral Gain Freeze 0 CLEARED (off) Can be applied to prevent the speed controller from integrating away. Requesting Hi Tq.
P33.27 P17.18 CF27: Reference Sequencer Freeze 0 CLEARED (off) Stops the reference sequencer (Menu 17) at its current position.
Start the reference sequencer (Menu 17). The sequencer will execute the desired sequence, assuming sequencer mode and sequencer reset allow the
P33.28 P17.19 CF28: Reference Sequencer Trigger 0 CLEARED (off)
sequencer to run.
P33.29 P17.20 CF29: Reference Sequencer Reset 0.001 SET (on) Resets the reference sequencer (Menu 17) to the beginning point. Hi = Reset. Note: must be Lo to allow sequencer to run.
P33.30 P21.16 CF30: Fixed Reference Select 0 0 CLEARED (off)
P33.31 P21.17 CF31: Fixed Reference Select 1 0 CLEARED (off)
These four flags generate a Binary sequence (0000 to 1111) that in turn selects fixed reference 0 to fixed reference 15 (these fixed references are
P33.32 P21.18 CF32: Fixed Reference Select 2 0 CLEARED (off) programmed into Menu 21). The Binary sequence can be generated internally if these flags are connected to the ‘Status Flag Generator’, (Menu 31).
P33.33 P21.19 CF33: Fixed Reference Select 3 0 CLEARED (off)
P33.34 P18.04 CF34: Motorised Potentiometer Raise 0 CLEARED (off)
P33.35 P18.05 CF35: Motorised Potentiometer Lower 0 CLEARED (off) Combined with CF71 and Menu 18, these flags allow a Motorised Potentiometer feature to be generated. Connect the flags to push buttons via Digital I/O.
P33.36 P30.08 CF36: Delay A Input 0 CLEARED (off) The MV3000e contains an amount of freely connectable logic to emulate PLC functionality. Refer to the Control Block diagram to view the functions
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5. Parameter Listing. ALSPA MV3000e
24 V
Stop
Stop
DIGIN1 0
Run
Start
DIGIN2 1
Motor Motor
Runs Stops
Stop
DIGIN1 0
Run/Stop Motor Motor
Runs Stops
Start
DIGIN2 1
Also note that P11.49 will show the absolute limit to the Tq that can be requested, based on current motor and mains voltage data.
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24 V Hi = OK
Hi = Trip
DIGINx 111
N/C Thermostat
or P23.09 = -1.00x Connect diginx to the
N/C Pushbutton Control Flag with a -ve
sign, this inverts the
digital input
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ALSPA MV3000e 6. Parameter Descriptions
6 Parameter Descriptions
TABLE OF CONTENTS
Section Page
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ALSPA MV3000e 6. Parameter Descriptions
6.1 Introduction
This section contains a full description of the parameters controlling the drive.
The drive parameters are grouped into menus, each containing the parameters and control
flags required to control and monitor a particular feature. The parameters are described in
order of menu as shown at Table 6-1. Each menu is cross-referred to the relevant sheet of
the Control Block Diagram at Section 7, which gives a graphic representation of the effect of
parameters on drive operation.
Table 6-1 Menu Listing
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6. Parameter Descriptions ALSPA MV3000e
Note:*
These menus are described in associated product documentation: -
Menus 58, 65, 66 and 67 in the 2nd CAN Port product manual;
Menus 59, 60, 61 and 62 in the CANopen product manual;
Menus 60, 61 and 63 in the DeviceNet Manual,
Menus 74 and 75 in the PROFIBUS Manual;
Menu 78 in the MicroPEC™ Instruction Sheet;
Menus 80, 83, 84 and 85 in the FIP Manual and
Menu 89 is used for all documentation with Fieldbus applications.
6.1.1 Advanced Features and Parameters
An understanding of Control and Status Flags is fundamental to understanding how to
program the advanced features of the drive. Users who are not familiar with the ALSPA
MV3000e product should read Paragraph 6.33 before attempting to program advanced
features of the drive. A list of status flags is given in Table 5-1 and a list of control flags is
given in Table 5-2.
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6. Parameter Descriptions ALSPA MV3000e
100
90
80
70
60
50
40
30
20
10
SPEED
% BASE SPEED
10 20 30 40 50 60 70 80 90 100 110
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ALSPA MV3000e 6. Parameter Descriptions
Motor Thermostat protection can be provided by connecting the motor thermostat to a digital
input (DIGIN 1 to 6) on terminal block TB3 on the I/O Panel. Connect this digital input to
MTRIP, Control Flag 113 (P2.11) by editing in the value 1.001 to 1.006 for DIGIN 1-6. The
motor thermostat input is normally held high (logic 1). In the event of the motor overheating
the thermostat becomes open circuit (logic 0).
The motor thermostat input is considered healthy when CF113 is set to 1.
P2.10 - Action on MTRIP (Over-temperature)
This parameter controls the action of the drive when the MTRIP digital
Input = (logic) 0. Options are:
0 = No Action
1 = Warning (No. 101)
2 = Trip (No. 21)
P2.12 - Motor Continuous Duty
This feature allows the motor to operate continuously at a different current than specified in
P2.02; in certain applications this allows continuous running at a higher load.
Allowed range: 75% to 125% (of value in P2.02)
Default value: 100%
6.2.4 Motor PTC Protection
Connecting the motor PTC device between TB5/1 and TB5/3 on the I/O Panel can provide
motor PTC protection. If an encoder is used the PTC wiring should share a common screen
with the encoder wiring, as shown at Figure 6-2.
TB5
ENCODER
E
11
3 ENC_0V
1 MOTOR_PTC
PTC
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ALSPA MV3000e 6. Parameter Descriptions
BASE VOLTAGE
BOOST VOLTS
BOOST REGION
FREQUENCY
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6. Parameter Descriptions ALSPA MV3000e
MOTOR VOLTS
SQUARE LAW
VOLTAGE CURVE
BOOST VOLTS
BOOST REGION
FREQUENCY
Motor
Flux
(% Nominal)
100
100 -
P3.31
Motor
Torque
100 (% Nominal)
As the load increases the motor flux is increased quickly to avoid stalling, as the load is
decreased the flux is reduced only slowly to prevent instability.
Applications suitable for economy mode flux control are where:
• Loading varies only slowly
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ALSPA MV3000e 6. Parameter Descriptions
100%
Motor
Unit %
Volts (V)
Motor
Current (A)
50%
Torque (Nm)
100%
Motor
Unit %
Volts (V)
Motor
Current (A)
50%
Output Frequency (Hz)
Torque (Nm)
0
Time
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6. Parameter Descriptions ALSPA MV3000e
100%
Motor Volts (V) 25% Economy Factor
Unit %
Motor Volts (V)
50% Economy Factor
50%
Torque (Nm)
0
Time
Figure 6-8 Motor Volts with Economy Factors at 50% and 25%
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6. Parameter Descriptions ALSPA MV3000e
I rms
time
Figure 6-9 Effect of Current Limit and Response Speed on Drive Nominal Current
The current limit value set in P3.05 is simply a percentage of the nominal drive current
indicated by P99.05 i.e.
P3.05 value = Desired peak current x 100 %
P99.05 value
Note:
P3.05 is independent of the motor current set in P2.02.
Example:
A motor has a nominal drive current of 150A and it is required to limit the current to 120A.
Then the value entered in P3.05 is 120 x 100 (%) = 80
150
Range of values
The range of values of current limit that may be used to obtain P3.05 depends on the
overload rating set in P99.02. This may be 110% (default) or 150%, so allowed values are in
the range:
For 110% rating -
10% x P99.05 to 110% x P99.05
For 150% rating -
10% x P99.05 to 150% x P99.05
Scaling
The current limit set in P3.05 may be scaled by any of 17 sources, selectable by P3.06, and
the scaled value becomes the Fixed Current Limit. The default source (Option 1) gives
100% scaling.
P3.06 - Current Limit Source
P3.06 is used to select the source of the current limit value.
Allowed options:
1 = Fixed Value (fixed 100 %) 10 = Fixed Speed
2 = REF1 11 = Motorised Pot.
3 = REF2 12 = Trim Reference
4 = RS485 REF 1 13 = Fixed 0% (Not used)
5 = RS485 REF 2 14 = Fixed 0% (Not used)
6 = RS232 REF 1 15 = Summing Node A
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6. Parameter Descriptions ALSPA MV3000e
Estimated Torque
(P9.04)
Torque Limit
Setting P3.09 correct
(P8.00 to P8.11)
Time
Figure 6-10 Effect of Torque Limiting and Response Speed on Estimated Torque
Rm
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ALSPA MV3000e 6. Parameter Descriptions
These parameters can be entered into the drive in any of three different ways, as selected
by P3.12. Ideally the parameters should be obtained from the motor manufacturer for the
exact motor in use. If this is not possible, the drive can estimate the values from other data,
and can provide a good estimation if a calibration run is performed with the motor
mechanically uncoupled.
The parameters should be entered for a "star" equivalent connected motor. If the parameters
are known for a "delta" equivalent, these should be divided by 3.
P3.12 - Motor Parameterisation Method
Options available:
Option 1 = Direct entry from motor manufacturers data
P3.13 to P3.15 must be specified from the motor manufacturers data. If data is not available,
choose Option 2 or 3.
Option 2 = Estimate from nameplate data
The drive will estimate the equivalent circuit data from the values placed in parameters
P2.00 and P2.04 and will write these values to P3.13 to P3.15. Existing data in P3.13 to
P3.15 will be overwritten and P3.12 will be reset to 1.
Option 3 = Calibration run
The drive measures various motor and drive parameters, then uses this data to calculate
values for the equivalent circuit. This option produces the most accurate estimation of
torque. When performing a calibration run it is important that the motor load must not be
connected, though the coupling may be left in place. As for Option 2, existing data in P3.13
to P3.15 will be overwritten and P3.12 will be reset to 1.
P3.13 - VVVF Stator Resistance
Enter the stator resistance (Rs) in mΩ.
Allowed values: 0.1mΩ to 3000mΩ
P3.14 - VVVF Stator Leakage Inductance
Enter the stator leakage inductance (Ls) in mH.
Allowed values: 0.1mH to 30.0mH
P3.15 - VVVF Magnetising Resistance
Enter the Magnetising resistance (Rm) in Ohms.
Allowed values: 1Ω to 20,000Ω
6.3.10 Motor Stability (P3.16, P3.17)
Under conditions of light load some induction motors may be prone to instability. This is
seen as uneven motor speed and current and may cause the drive to trip (probably on over-
volts).
Motor instability can be made worse by having incorrect flux (defined by the motor base
frequency and base voltage) on the motor. Firstly check that parameters P2.00 and P2.01
are set correctly. Additionally, motor instability is often worse at higher switching
frequencies. If it is possible, reduce the drive’s switching frequency by changing the setting
in parameter P35.00.
To avoid the occurrence of motor instability the drive continually executes a stabilising
function. In most cases the default settings of this function will be adequate to prevent an
occurrence of motor instability. If the motor is particularly prone to instability or the duty/load
is very light it may be necessary to increase the amount of stabilisation.
To change the motor stabilisation adjust parameters P3.16 and P3.17 as follows:
1. Increase the Stability Gain (P3.16) in small increments until the motor runs smoothly.
If the motor fails to stabilise and the gain becomes too high (which will introduce other
modes of instability) then set P3.16 back to the default value (1.000 Hz/(%/scan)).
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 6-21
6. Parameter Descriptions ALSPA MV3000e
2. Increase the stability time constant (P3.17) by 10% at a time and then adjust the
Stability Gain (P3.16) through its range until stability is achieved.
P3.16 - Stability Gain
Allowed values: 0.000Hz/(%/scan) to 4.000Hz/(%/scan)
P3.17 - Stability Time Constant
Allowed values: 0 scans to 2000 scans
P3.18 to P3.23 and P99.01
Parameters P3.18 to P3.23 and the configuration parameter P99.01 are concerned with
Scalar Control of the drive. This is a specialised motor control method, used on certain
process lines.
6.3.11 Feedback Compensation
P3.29 - Feedback Compensation
This parameter causes the drive's power bridge compensation algorithm to be based upon
current feedback, rather than current estimation, when operating in VVVF mode.
If severe motor stability problems are experienced, that cannot be resolved by changing the
values of P3.16 & P3.17, this parameter should be set to a value of 1.
Allowed values: 0 = Disabled
1 = Enabled
6.3.12 Scalar Control
(Refer to Control Block Diagram Sheet 16)
It is selected as Option 3 for P99.01 Control Structure.
In general, this control method should not be used, please refer to Converteam for more
information.
6.3.13 Frequency Multiplier
P3.30 - Frequency Multiplier
This parameter has been added for certain specialised applications. In general, this feature
should not be enabled without obtaining the appropriate application note from Converteam.
Allowed values: 0 = Disabled
1 = Enabled
6.3.14 VVVF Modulation Limit
P3.32 - VVVF Modulation Limit
Restrictions are imposed on the minimum PWM pulse width produced by the drive. These
restrictions have consequences on the drive’s maximum output modulation depth, and,
consequently, output voltage.
Table 6-3, below, shows the reduction in linear output modulation depth resulting from the
minimum pulse width limitations.
Table 6-3 Consequences of Minimum Output PWM Pulses
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ALSPA MV3000e 6. Parameter Descriptions
The default value of modulation limit 1 is set from the table above.
To compensate for the above instantaneous modulation depth limit (or modulation clipping),
the modulation depth is boosted when the required modulation depth is greater than the
maximum instantaneous achievable, so as to restore the amplitude of the fundamental
component. This, unavoidably, increases the amplitude of the harmonic distortion
components.
Additionally, the quiescent operating modulation depth of the drive is reduced to the
Maximum Modulation Depth in the above table so that it does not sit at 100% modulation,
but at a lower value so that harmonic distortion is not the normal operating condition. Over
modulation is still possible for transient conditions.
If the application demands it, this value can be increased up to 107.00%. However, it should
be noted that values greater than those above necessarily result in output voltage distortion,
which in turn result in current distortion. In particular, 5th and 7th harmonic components of
current will result in increased motor heating, and torque ripple.
1
Early versions of firmware had modulation depths defaulting to 100%. Also V6.03 Firmware at 105% modulation depth (maximum
applied in VVVF) is equivalent to V8.00 to V11.73 firmware at 101% modulation depth.
An application note in Section 10 gives magnitude of harmonic voltages for a function of modulation depth.
With P3.32=101% the same harmonic voltage that will be applied to the machine is equivalent to 105% in firmware versions up to
V6.03
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6. Parameter Descriptions ALSPA MV3000e
WARNING
If the drive is configured to auto-restart, the motor can start rotating with no
operator command. Take precautions to prevent injury to personnel.
Menu 4 gives access to the parameters required to configure the stop and start controls for
the drive. The Start mode controls (see text) apply only to applications where speed
feedback is not available i.e. VVVF or Encoderless Vector Control. The DC injection controls
apply only to VVVF applications.
6.4.1 Start Mode
P4.00 - Start Mode
The action taken by the drive when RUN and STOP commands are received is controlled by
the settings in P4.00 and P4.07 respectively. However, in Vector Control with Encoder any
values entered in P4.00 will not affect the way the drive starts up.
Allowed values for P4.00 are:
1= Immediate low frequency start - the drive starts at the start up frequency
(set in P3.04), and increases the frequency at the acceleration rate (set in
P6.00 or P6.01) to the reference frequency. If the motor is spinning when
the drive is started, it is decelerated to a standstill, at current limit, and
then accelerated to the reference frequency.
2= Synchrostart - the drive synchronises the output frequency to the motor
speed, allowing the motor to be brought up to speed without stopping.
This mode, used in conjunction with the auto-reset trips, allows the motor
to recover from transient faults with minimum interruption. The
synchrostart options are defined in P4.01.
The synchrostart function (starting onto a spinning motor without speed measurement) is
available for both VVVF and Encoderless Vector modes. In both cases the feature is
enabled and set up by Menu 4. In general the parameters have the same meaning for either
VVVF or Encoderless Vector. The only exception to this is P4.02 - Synchrostart
Current/Flux, see P4.02.
P4.01 - Synchrostart Mode
Defines the method used by the drive to synchronise the drive output frequency with the
motor speed during a restart in synchrostart mode.
Allowed values are: 1 = Search in the reference direction only.
2 = Search, first in the reference direction, then in the opposite
direction.
If the motor speed is not found, i.e. if the motor is stationary at start up, then the drive
performs a normal low frequency start.
P4.02 - Synchrostart Current
Reduces the current output to the motor when the drive is searching for the motor speed.
This can be used to help reduce the disturbance to the motor while scanning.
In VVVF mode this parameter sets the current level, as a percentage of drive full load
current. Generally this should be set somewhere just above the motor no-load current.
In Encoderless Vector mode, this parameter sets the motor flux level, as a % of the nominal
flux level of the motor. Typically this should be set to 15%.
Allowed values are: 0% to 100% (of the drive rated current)
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ALSPA MV3000e 6. Parameter Descriptions
Notes:
1. The default value of 10% will suit most applications but may need to be increased when using
high efficiency motors or when there is a large difference between the maximum frequency and
the actual motor speed. If the value is set too low for the application, this may result in incorrect
synchronisation detection by the drive.
2. Premature Synchronisation: If the excitation level (current or flux) is set too low, the drive may
incorrectly detect synchronous speed immediately it is enabled. This can be seen as very high
current levels. If this problem occurs, the excitation level should be slowly increased.
P4.03 - Synchrostart Scan Rate
(Refer to Control Block Diagram Sheet 6)
This parameter defines the rate at which the output frequency is scanned whilst the drive
searches for the motor speed during synchrostarting. For some combinations of motor and
load, it may be necessary to reduce this value to avoid over voltage trips during the
synchronisation period, for large motors the synchronisation point may be missed if
scanning is too fast.
Allowed values are: 0%/s to 250%/s
Notes:
1. Over voltage Trips. If synchronisation is detected late, and no DB unit is fitted, the drive may trip
on over voltage. If this problem occurs, the Synchrostart Scan Rate should be reduced.
2. Drive has a 'Re-enable' Delay, where it cannot be re-started until it is stopped for at least this time.
This is defaulted to 3.0 x Tr (Rotor Time Constant). To ensure Tr is the correct value determine
the motor parameters i.e. P12.03 = 2.
P4.21 - Synchrostart Minimum Speed (VVVF Control Mode Only)
When this parameter is set, it gives a threshold below which the synchronous start (fly
catching) function is disabled/terminated.
Allowed values are: 0% to 100% of Top Speed
P4.25 - VVVF Synchrostart Maximum Speed
This parameter is used to specify from where the synchrostart scan starts. The default is
100%, i.e. 100% of Top Speed. If the P9.00 – ‘Speed Reference’ value is used
synchronisation may be achieved more quickly.
However, by using the P9.00 value any shaft speeds greater than this value will not be
found. Thus only choose this option if there is no chance of the shaft speed increasing
above the P9.00 value.
P4.26 - Tr Period
This parameter displays the value of the motor’s rotor time constant.
P4.27 – Re-enable Delay
This parameter allows the user to vary the re-enable delay (after a stop or trip). The default
value of 3 times the motor’s rotor time constant is used to allow the motor flux to decay
before re-enabling. This is the normal setting and should not be reduced without fully
understanding the implications.
P4.28 – Restart Time
This value is the time allowed to restart following a PWM inhibit due to a supply derived over
voltage condition (i.e. one that has not caused a hard trip). If the drive has not restarted
within this time, the supply derived over voltage condition will be treated as a true trip and
the drive will trip.
6.4.2 Selecting RUN/STOP Control by Drive Data Manager™ (Keypad) or by Control Flags
Selection between Drive Data Manager™ (Keypad) and Control Flags is made by P4.09.
P4.09 - Control Flag 116 - Keypad/Remote
P4.09 (CF116) determines whether the drive is controlled by the Keypad or remotely via
Control Flags, and therefore selects the source of the normal STOP and RUN commands,
as follows:
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6. Parameter Descriptions ALSPA MV3000e
Pre-fluxing or
Starting
2 Synchrostarting
Motor is Accelerating
Running or at Speed
0
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ALSPA MV3000e 6. Parameter Descriptions
3 115
P3.11 = 2.003
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6. Parameter Descriptions ALSPA MV3000e
DC injection
speed
DC injection
delay begins
DC injection
delay
Time
DC injection
duration
(continues even
after motor stops)
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ALSPA MV3000e 6. Parameter Descriptions
Backup Start/ Normal Stop Normal Start Backup Stop Backup Start
Stop CF 123
CF 0 CF 1 CF 124 CF 125
1 = Run
1 = Allows Run (if Stop = 1)
0 * *
0 = Stop
0 = Remains
Running
1 = Run
1 = Allows Run (if Stop = 1)
1 * *
0 = Stop
0 = Remains
Running
Note:
*= Function not available.
6.4.8 Synchrostart Power Factor Control
During the final phase of the VVVF synchrostarting algorithm, the drive returns to its V/F
setpoint, whilst adjusting the output frequency, by controlling power factor. This is done so
that, as the voltage is re-established, regeneration should not take place, and prevent the
drive from tripping on over voltage. Under some circumstances it may be necessary to
adjust the parameters involved in this power factor control.
P4.22 - Synchrostart Power Factor Demand
Allowed values:
-1.00 to +1.00
The default value of 0.10 indicates a slightly motoring power factor condition.
P4.23 - Synchrostart Power Factor Kp
This is the proportional gain for the power factor controller.
Allowed values:
0 to 1000
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6. Parameter Descriptions ALSPA MV3000e
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6. Parameter Descriptions ALSPA MV3000e
Speed
(r/min)
+1500
-100% -66.6%
Ref
+100%
-1000
-1500
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ALSPA MV3000e 6. Parameter Descriptions
Speed
(r/min)
+1500
max. fwd
Ref
+10% +100%
-300
-1000
-1500
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6. Parameter Descriptions ALSPA MV3000e
These parameters allow a wide choice of demand clamp settings. For example setting P5.23
to +80% and P5.24 to +20% top speed, clamps speed demands to a range of forward
speeds.
The clamp is activated by setting CF117 = 1, i.e. ON.
6.5.5 Speed Reference Time Constant
P5.26 - Speed Reference Time Constant
A low pass filter in the speed reference system is particularly useful when the speed
reference for the drive comes from the line speed feedback of a control process, allowing
smoothing of the reference.
Permitted range is: 0.00s to 5.00s
6.5.6 Top Speed
Defined as being the greater of Max Speed forward (P5.15) and Max Speed rev (P5.16).
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ALSPA MV3000e 6. Parameter Descriptions
If minimum and maximum speeds are set, then the ramps will apply the relevant rate
because the ramps are applied after the maximum and minimum speed clamps (shown at
Sheet 5 of the Control Block Diagram). If the reference is changed to reverse, the
deceleration forward ramp is followed to zero speed then the acceleration reverse ramp is
followed to reverse minimum speed or to the required reference.
6.6.1 Ramp Rates
P6.00 - Acceleration Rate Forward
Allowed values: 0.1% to 3000.0% of Top Speed per second
P6.01 - Acceleration Rate Reverse
Allowed values: 0.0% to 3000.0% of Top Speed per second (0 = As Forward)
P6.02 - Deceleration Rate Forward
Allowed values: 0.1% to 3000.0% of Top Speed per second
P6.03 - Deceleration Rate Reverse
Allowed values: 0.0% to 3000.0% of Top Speed per second (0 = As Forward)
P6.04 - Speed to Reach Full Acceleration/Deceleration Rate
This parameter determines the motor speed at which the full acceleration and deceleration
rates are achieved.
Allowed values: 0% to 50% of Top Speed
P6.05 - Control Flag 14 - Ramp Freeze Up Forward
P6.06 - Control Flag 15 - Ramp Freeze Up Reverse
P6.07 - Control Flag 16 - Ramp Freeze Down Forward
P6.08 - Control Flag 17 - Ramp Freeze Down Reverse
P6.09 - Control Flag 18 - Ramp Bypass
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6. Parameter Descriptions ALSPA MV3000e
While the motor is accelerating or decelerating in either direction, Control Flags 14 to 17 can
freeze the ramp. Acceleration or deceleration is then stopped and the motor speed is held
constant.
The ramp may be bypassed altogether by setting Control Flag 18. This is useful when
running the drive in position control mode.
P6.10 - Maximum Ramp Deviation (Vector only)
P6.10 limits the deviation between the Ramp Output and the Speed Feedback, thereby
preventing the ramp from "ramping off" when the speed is unable to follow the speed
demand for any reason. The ramp output will also be increased in value (to keep the speed
feedback and ramp output within the deviation limit set by P6.10) as the load overhauls the
motor.
Ramp Deviation's Speed Error Deadband
From Version 4.0 Firmware Code onwards, the ramp deviation is automatically disabled if
speed error deadband is enabled (via CF73). Consider the following:
Error deadband in P14.14 = 10%
Ramp deviation in P6.10 = 5%
Normally if the motor was "running away" (e.g. a strip break etc.) the speed feedback would
rise and at 10% speed error the deadband would 'catch' the spinning motor and return to
speed control. If ramp deviation was enabled and set to 5% the speed error would be fixed
at 5% (ramp output rises) and the deadband would never trigger, thus damaging the motor,
hence the automatic disabling of the deviation feature.
Note:
For Code versions of Firmware <4.00 ensure this situation has not been programmed.
Allowed values: 0.00 % to 100.00 %
If P6.10 is set to < Deadband Value (P14.14) and the feature is enabled,
then the deadband will never operate.
If deadband is enabled, via CF73, the minimum value in P14.14 (deadband) will set the
minimum allowed limit of P6.10, thus preventing incorrect programming of these two
features i.e. to prevent mal-operation of the speed catch.
P6.11 - Control Flag 122 - Limit Ramp Deviation
Control Flag 122 enables P6.10 when set.
6.6.2 Alternative Set of Ramp Rates
Parameters P6.12 to P6.15 provide an alternative set of ramp rates, scaling and range is the
same as for the standard ramp rates. These rates are selected by CF127. The parameters
and control flag are described below.
P6.12 - Acceleration Rate Forward 2
Allowed values: 0.1% to 3000.0% of Top Speed per second
P6.13 - Deceleration Rate Forward 2
Allowed values: 0.1% to 3000.0% of Top Speed per second
P6.14 - Acceleration Rate Reverse 2
Allowed values: 0.0% to 3000.0% of Top Speed per second (0 = As Forward)
P6.15 - Deceleration Rate Reverse 2
Allowed values: 0.0% to 3000.0% of Top Speed per second
(0 = As Forward)
P6.16 - Control Flag 127 - Select Ramp 2
When set, CF127 enables the second set of ramp rates.
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ALSPA MV3000e 6. Parameter Descriptions
P6.35
(0.000)
Select Ramp 2 138
P6.29
(0.000)
Ramp Frz Dn -ve 137
P6.28
(0.000)
Ramp Frz Dn +ve 136
P6.27
(0.000)
Ramp Frz Up -ve 135
P6.26
(0.000)
Ramp Frz Up +ve 134
P6.36
P6.20 Ramp Input Ramp Output
P6.25 S-Shaping
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6. Parameter Descriptions ALSPA MV3000e
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ALSPA MV3000e 6. Parameter Descriptions
Note:
* Drive will detect <2V
** Drive will detect <4mA
6.7.1 Analogue Input Offset and Gain
This section shows how to use the Analogue Input gain and offset parameters.
Usually these parameters only need to be considered if the drive has a minimum speed set
and the Analogue Input is expected to request Minimum speed to Maximum speed for the
whole input range, while not having a dead spot at the beginning of the travel.
P7.01 - Analogue Reference 1 Offset Adjust
P7.05 - Analogue Reference 2 Offset Adjust
Sets the input offset for the associated Analogue Reference.
See the worked example that follows.
Allowed values are in range: -100.0% to +100.0%
P7.02 - Analogue Reference 1 Gain Adjust
P7.06 - Analogue Reference 2 Gain Adjust
Sets the input gain for the associated Analogue Ref.
See the worked example that follows.
Allowed values are in range: -2.00 per unit to +2.00 per unit
(= -200% to +200%)
Worked Example of Analogue Offset and Gain Adjustment
The example shown here is for a motor required to have a maximum forward speed of 1500
r/minute and a minimum forward speed of 150 r/minute. Proceed as follows:
Set P5.15 = Maximum Speed Fwd = 1500 r/minute
Set P15.17 = Minimum Speed Fwd = 150 r/minute
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6. Parameter Descriptions ALSPA MV3000e
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ALSPA MV3000e 6. Parameter Descriptions
O/P RUNNING
8 SOFTWARE DIGOUT 2
LINK
P7.28 = 2.008
6.7.6 Digital Inputs
These six inputs do not have associated parameters. They are used as inputs to Control
Flags or Digital Outputs and are designated as shown at Table 6-8. A typical use could be
as shown at the example below.
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6. Parameter Descriptions ALSPA MV3000e
START
DIGIN 2 SOFTWARE 1
LINK P33.01 = 1.002
(P4.04)
Page 6-44 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 6. Parameter Descriptions
Torque
BRAKING MOTORING
REVERSE FWD
ROTATION ROTATION
Rotational
Speed
MOTORING BRAKING
REVERSE FWD
ROTATION ROTATION
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6. Parameter Descriptions ALSPA MV3000e
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ALSPA MV3000e 6. Parameter Descriptions
Where
Vd and Vq are the two components of voltage, and
Id and Iq are the two components of current
In VVVF the voltage is defined as being on the q-axis. Iq is therefore the real current (active
current) and Id the imaginary component of current (reactive current).
Values are in the range:
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6. Parameter Descriptions ALSPA MV3000e
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6. Parameter Descriptions ALSPA MV3000e
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ALSPA MV3000e 6. Parameter Descriptions
When set, cause User Alert Warning or Trip, as selected in the following associated User
Action Parameters. They can therefore be "patched" and connected to user-defined signals
within plant, allowing the drive to become part of the complete control system.
P10.41 - User Action 1
P10.43 - User Action 2
P10.45 - User Action 3
P10.47 - User Action 4
P10.49 - User Action 5
P10.51 - User Action 6
P10.53 - User Action 7
P10.55 - User Action 8
P10.57 - User Action 9
P10.59 - User Action 10
Allowed values:
0 = No action
1 = Warning
2 = Trip
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6. Parameter Descriptions ALSPA MV3000e
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ALSPA MV3000e 6. Parameter Descriptions
Under Over
Component/Parameter Temperature Temperature
Warning Trip Warning Trip
CDC Electronics P11.04 0 °C -10 °C 65 °C 80 °C
Temperature
Output Bridge 1: P11.05 5 °C 0 °C Trip - 5 101.5 °C,
MicroCubicle™ +9.5, -11.5
DELTA P11.05 5 °C 0 °C 107 °C 112 °C
Output Bridge 2, P11.06 5 °C 0 °C 107 °C 112 °C
DELTA
Output Bridge 3, P11.07 5 °C 0 °C 107 °C 112 °C
DELTA
Input Bridge: 103 °C,
MicroCubicle™ P11.08 5 °C 0 °C Trip - 5 +17, -10
DELTA P11.08 5 °C 0 °C 80 °C 85 °C
Output Bridge 4, P11.09 5 °C 0 °C 107 °C 112 °C
DELTA
Output Bridge 5, P11.10 5 °C 0 °C 107 °C 112 °C
DELTA
Output Bridge 6, P11.11 5 °C 0 °C 107 °C 112 °C
DELTA
MicroCubicle™ Internal P11.12 5 °C 0 °C Trip - 5 101.5 °C,
DB Temperature +9.5, -11.5 **
Notes:
1. Refer to Menu 45 for a complete list of temperature parameters.
2. Refer to Table 9-2 and Table 9-3 for lists of Warning and Trip Fault codes respectively.
3. ** The Dynamic Brake (DB) has two hardware levels, one set at 82 °C ± 2 °C and the other set at
115 °C.
P11.04 - CDC Electronics Temperature
This parameter indicates the temperature of the control electronics on all drive models.
Range of values: -40ºoC to +150ºC
P11.05 - Output Bridge 1 Temperature
P11.06 - Output Bridge 2 Temperature
P11.07 - Output Bridge 3 Temperature
These parameters give the temperatures of the heatsinks used on the Output Bridges 1, 2
and 3 of DELTA drives. For MicroCubicle™ Drives, P11.05 only is used.
Range of values: -40ºC to +150ºC
P11.08 - Input Bridge Temperature
This parameter gives the temperature of the Input Bridge heatsink; on DELTA drives this is
Input Bridge 1.
Range of values: -40ºC to +150ºC
P11.09 - Output Bridge 4 Temperature
P11.10 - Output Bridge 5 Temperature
P11.11 - Output Bridge 6 Temperature
These parameters give the temperatures of the heatsinks used on the Output Bridges 4, 5
and 6 of parallel DELTA drives.
Range of values: -40ºC to +150ºC
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6. Parameter Descriptions ALSPA MV3000e
P11.12 - DB Temperature
Shows the temperature of the DB Switch heatsink (when fitted).
Range of values: -40ºC to +150ºC
P11.13 - Maximum CDC Electronics Temperature
P11.14 - Minimum CDC Electronics Temperature
These two parameters record the maximum and minimum ever temperatures of the CDC
control electronics. The parameter values are not cleared when the drive is reset to factory
defaults.
Range of values: -40ºC to +150ºC
6.11.3 Run/Energised Monitor
P11.15 - Hours Run
P11.16 - Days Run
These two parameters record the total running time of the drive since installation. The
parameter values can only be reset to zero by the manufacturer.
Displayed values are in the range:
P11.15:- 0 to 23 Hours
P11.16:- 0 to 30,000 Days
P11.17 - Hours Energised
P11.18 - Days Energised
These parameters record the total time the drive has been energised since installation. The
parameter values can only be reset to zero by the manufacturer.
Displayed values are in the range: P11.17:- 0 to 23 Hours
P11.18:- 0 to 30,000 Days
P11.19 and P11.20 - Total Energy Consumed
These two parameters record the total energy consumed by the motor (not the total energy
consumed from the supply). Only 'Return to Default Settings' resets the values (see 3.2.4).
Displayed range: P11.19:- 0 to 999.9kWh
P11.20:- 0 to 9999MWh
6.11.4 Digital Inputs and Outputs
P11.21 - Digital Input States
This parameter monitors the state of the six digital inputs, plus the state of the interlock
terminal, as part of a 16-bit word, as shown at Figure 6-19
Values are given in Hex and Binary.
Hex values are in the range: 0000 to 803F
6 5 4 3 2 1
Digital Inputs
Interlock Terminal
Figure 6-19 Monitoring Digital Inputs
The Drive Data Manager™ (Keypad) displays this parameter in hex and binary as at Figure
6-20, e.g. typical display showing DIGIN 1 and DIGIN 3 both ON, and DIGIN 2 OFF; and the
Interlock terminal = 1
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ALSPA MV3000e 6. Parameter Descriptions
P11.21
Digital I/P States D IG IN 3 O N
= 8005h
1000 0000 0000 0101b
DIG IN 1 O N
Interlock is ON
Figure 6-20 Keypad Display of P11.21
msb lsb
3 2 1
Digital Outputs
P11.22
Digital O/P States DIGO UT 3
= 0006h
0000 0000 0000 0110b
DIGO UT 2
The Drive Data Manager™ (Keypad) displays this parameter in hex and binary.
Figure 6-22 shows a typical display where DIGOUT 2 and DIGOUT 3 are both ON, and
DIGOUT 1 is OFF.
6.11.5 Monitoring Control Flags
P11.23 - Control Flags 0 - 15
P11.24 - Control Flags 16 - 31
P11.25 - Control Flags 32 - 47
P11.26 - Control Flags 48 - 63
P11.27 - Control Flags 64 – 79
P11.28 - Control Flags 112 - 127
P11.29 - Control Flags 96 - 111
P11.43 - Control Flags 128 - 143
P11.53 - Control Flags 144 - 159
P11.54 - Control Flags 160 - 175
P11.55 - Control Flags 176 - 191
P11.56 - Control Flags 192 - 207
Each of these read only parameters contains a four digit hexadecimal number that reflects
the state of sixteen control flags.
Values can be in the range: 0000 to FFFF (hex)
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6. Parameter Descriptions ALSPA MV3000e
The Drive Data Manager™ (Keypad) shows this as a sixteen-bit binary number; each bit
gives the state of the corresponding control flag:
1 = ON
0 = OFF
P11.23 corresponds to Control Flags 0 to 15 as shown at Figure 6-23, similarly P11.24 to
P11.29 allow monitoring of Control Flags 16 to 111; P11.43 allows monitoring of Control
Flags 128 to 143; P11.53 to P11.56 allow monitoring of Control Flags 144 to 207.
MSB LSB
P11.23 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
P11.24 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
P11.25 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32
P11.26 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48
P11.27 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64
P11.28 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112
P11.29 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96
P11.43 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128
P11.53 159 158 157 156 155 154 153 152 151 150 149 148 147 146 145 144
P11.54 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160
P11.55 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176
P11.56 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192
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ALSPA MV3000e 6. Parameter Descriptions
MSB LSB
P11.30 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
P11.31 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
P11.32 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32
P11.33 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48
P11.34 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64
P11.35 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96
P11.42 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80
P11.57 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112
P11.58 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128
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ALSPA MV3000e 6. Parameter Descriptions
P12.29 P12.01
150%
P12.30
100%
Speed
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ALSPA MV3000e 6. Parameter Descriptions
Allowed values:
50 to 100% Motor Full Load current
An outline of a Calibration Run (CAL Run) for Vector Control is now included.
Notes:
For parameters P12.11, P12.14 and P12.15:
1. On drive models MV3096 and below, the resolution of Rs and Rr is 0.1mΩ; that of Ls is 0.1mH.
2. On drive models MV3099 and above, the resolutions increase by a factor of 10, i.e. to 0.01unit.
Outline of a Vector Control CAL Run
The stages of a Vector Control CAL run are:
DC current injection, performed at two dc levels in each polarity (4 injections), to
measure stator resistance + cable resistance.
Very low value of voltage injection, to measure the current, to calibrate drive
output bridge errors - the Output Bridge errors are stored in parameters P11.70
to P11.77.
AC current injection, about 1 second, to measure motor leakage inductance
values - results stored in P12.22.
Drive disables for approximately one second to do some maths i.e. feed the
results above into the vector control - results are stored in P12.11 - P12.16.
Drive performs the motor magnetisation test - running at 90% speed, at varying
voltages, to record the currents - results are stored in P12.17 etc.
Drive then disables.
When an encoder is used, the drive measures rotor resistance (quite a long test,
minutes maybe, longer on larger motors, as Tr is longer) - results are stored in
P12.10.
All of the above results are in customer parameters and are therefore transferred by
transferring edits from one drive to another.
Note:
For best possible performance Output Bridge Linearisation should be repeated. However, for drives of
the same size the transferred parameters are expected to give satisfactory performance.
P12.11 - Stator Resistance
Enter the stator resistance (Rs) in mΩ.
Allowed values: 1mΩ to 9999mΩ
P12.12 - Stator Leakage Inductance
Enter the stator leakage inductance (Ls) in mH.
Allowed values: 0.100mH to 30.000mH
P12.13 - Magnetising Resistance
Enter the Magnetising resistance (Rm) in ohms.
Allowed values: 1Ω to 9999Ω
P12.14 - Magnetising Inductance
Enter the magnetising inductance (Lm) in mH.
Allowed values: 0.5mH to 99.9mH
P12.15 - Rotor Resistance
Enter the rotor resistance (Rr) in mΩ.
Allowed values: 100mΩ to 9999mΩ
Note:
Also refer to P12.10 for the Measured Cold Value of Rotor Resistance.
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ALSPA MV3000e 6. Parameter Descriptions
Notes:
* Refer to Menu 40 for a description of Summing Nodes.
** Reference Pointers are described in Menu 41.
6.12.5 Automatic Rotor Temperature Compensation
The drive can be set up to automatically compensate for variations in rotor resistance. This
compensation is suitable in applications that operate with high torque and without
continuous rapid speed changes.
An application note describing the operation of the Rr tracker is included in Section 10.
P12.06 - Control Flag 106 - Enable Auto Temperature Compensation.
Set this Control Flag to enable the automatic compensation. With this set, the manual
compensation system is disabled.
See Section 6.33 for more information on Control Flag programming.
P12.07 - Temperature Compensation Gain
This parameter sets up the speed of operation of the automatic compensation. Typically
values of 2%/s/% can be used.
Allowed values: 0.0% to 3.0% (of nominal Rr per second per % of VARS error)
P12.09 - Temperature Compensation Estimate (Read Only)
This is the output of the automatic temperature compensation. It is expressed in the same
units as P12.04.
Values are in the range: 50% to 150%
P12.10 - Measured Cold Value of Rotor Resistance
The measured value for the rotor resistance when cold is used as a lower limit for the
Automatic Rotor Temperature compensation. This measured value is calculated during the
P12.03 = 3 Motor Calibration Run. The value should be between 50% and 80% of the hot
rotor resistance in P12.15. If this is not the case the value for P12.15 should be checked
with the motor manufacturer.
Allowed values for P12.15 are: 0mΩ to 9999mΩ
6.12.6 Additional Parameters for Operation Above Base Speed
These are covered at 6.12.7.
6.12.7 Motor Magnetisation Curve
When operating above the base speed of the motor, the magnetic flux level is reduced. This
causes the characteristics of the motor to change. The drive compensates for this change by
knowing the variation of the motor magnetising current with applied voltage.
P12.17 - Motor Magnetising Current at 50% Base Volts
P12.18 - Motor Magnetising Current at 60% Base Volts
P12.19 - Motor Magnetising Current at 70% Base Volts
P12.20 - Motor Magnetising Current at 80% Base Volts
P12.21 - Motor Magnetising Current at 90% Base Volts
If these parameters are left at their default values of zero, operation above base speed is not
allowed. These parameters may be obtained from the motor manufacturer, or they may be
measured separately, or the drive itself can perform the measurement automatically (see
Getting Started Manual - Commissioning, and P12.03 Option 3).
Allowed values: 0.0A to drive Full Load Current
6.12.8 Flux Limit
The magnetic flux level in the motor is normally controlled to the maximum value that can be
sustained at peak overload for the available voltage. This is calculated by the drive from its
motor model. At low speeds this is equivalent to the no load flux at base frequency and
voltage.
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6. Parameter Descriptions ALSPA MV3000e
In some cases it is desirable to reduce the flux level below this (e.g. for energy efficiency on
light loads). However, be aware that reducing the flux level reduces the available motor
torque.
Flux Limit is scaled such that 100% flux is equal to the no-load flux at base frequency and
voltage. To activate Flux Limit, set P12.25 (Control Flag 68 - Enable flux limit) to 1; in this
mode the drive controls the flux to the limit set by the flux limit source (P12.24). When
Control Flag 68 is set to 0 the drive controls the flux limit to the maximum allowed level.
P12.25 - Control Flag 68 - Flux Limit Enable
CF68 enables the flux limit source selected by P12.24.
Allowed values: 0 = Disabled (default)
1 = Enabled
P12.24 - Flux Limit Source
This parameter defines the source for the flux limit.
Allowed values: 1 = Pre-set flux limit (set in P12.23)
2 = Analogue Ref 1
3 = Analogue Ref 2
4 = RS485 Ref 1
5 = RS485 Ref 2
6 = RS232 Ref 1
7 = RS232 Ref 2
8 = PID Controller
9 = Reference Sequencer
10 = Fixed Ref. Menu
11 = Motorised Pot.
12 = Trim Reference
13 = Fixed 0% (Not used)
14 = Fixed 0% (Not used)
15 = Summing Node A
16 = Summing Node B
17 = Pointer 12
Note:
The value of flux limit is clamped by the drive to the range 20% to 100%.
P12.22 - Leakage Volts
Allowed values: 0.0V to 300.0V
(0.0 = Calculated using the motor equivalent circuit parameters P12.11 to P12.16).
P12.23 - Fixed Flux Limit
This parameter contains the pre-set value for the flux limit.
Allowed values: 20% to 100% (of maximum flux)
P12.26 - Flux Demand
This read-only parameter is the flux level requested of the vector control. It is scaled such
that 100% is the no-load flux at base frequency and voltage.
Values are in the range: 0% to 100%
6.12.9 Current Control Bandwidth
P12.27 - Current Control Bandwidth - High Dynamic Mode
This parameter sets the target bandwidth for the closed loop current control used in vector
mode.
Allowed values: 10rads/s to 2000rads/s
The default values are 500rads/s for 1.25 kHz and 750rads/s for all other switching
frequencies.
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Note:
When the switching frequency is changed, the value in P12.27 is returned to the default value. In most
applications the default value should be correct, but in unusual cases it may be necessary to reduce
the value.
6.12.10 Enable Rs Tracker (only valid in Vector mode without Encoder)
P12.28 - Enable Rs Tracker
When this parameter is set to 1, the drive will execute an automatic identification algorithm
to correct for errors in stator resistance.
An unwanted side effect of this compensation is that the drive may experience a transient
loss of torque during rapid reversal of the motor. This effect is more prevalent on small
motors.
Allowed values: 0 = Disabled
1 = Enabled
The Rs Tracker feature is enabled by default.
6.12.11 Flux Controller Output (only valid in Vector mode without Encoder)
P12.31 - Flux Controller Output
This parameter shows the output of the flux controller. The output of the flux controller is
added to the magnetising current demand to ensure that the flux demand (as monitored in
parameter P12.26) is achieved.
P12.33 - Post Flycatch dFlux/dt Mask Time
This is an Application Specific parameter and its use is not described in this manual.
6.12.12 Vector Control Fluxing Mode
P12.35 - Vector Control Mode
This parameter allows the selection of High Dynamic mode or Optimal Volt mode vector
control. High Dynamic mode (default) maintains constant flux across the load range. Optimal
Volt mode maintains maximum possible flux across the load range.
It is recommended that on systems subject to DC Link voltage regulation or operation at
greater than twice base speed that Optimal Volt mode is selected.
P12.36 - Optimal Volt Mode Maximum Modulation Depth
Restrictions are imposed on the minimum PWM pulse width produced by the drive. These
restrictions have consequences on the drive’s maximum output modulation depth, and,
consequently, output voltage.
Table 6-10, below, shows the reduction in linear output modulation depth resulting from the
minimum pulse width limitations.
Table 6-10 Consequences of Minimum Output PWM Pulses
The default value of modulation limit 2 is set from the table above.
2
Early versions of firmware had modulation depths defaulting to 100%. Also V6.03 Firmware at 105% modulation depth (maximum
applied in VVVF) is equivalent to V8.00 to V11.73 firmware at 101% modulation depth.
An application note in Section 10 gives magnitude of harmonic voltages for a function of modulation depth.
With P3.32=101% the same harmonic voltage that will be applied to the machine is equivalent to 105% in firmware versions up to
V6.03
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6. Parameter Descriptions ALSPA MV3000e
To compensate for the above instantaneous modulation depth limit (or modulation clipping),
the modulation depth is boosted when the required modulation depth is greater than the
maximum instantaneous achievable, so as to restore the amplitude of the fundamental
component. This, unavoidably, increases the amplitude of the harmonic distortion
components.
Additionally, the quiescent operating modulation depth of the drive is reduced to the
Maximum Modulation Depth in the above table so that it does not sit at 100% modulation,
but at a lower value so that harmonic distortion is not the normal operating condition. Over
modulation is still possible for transient conditions.
If the application demands it, this value can be increased up to 107.00%. However, it should
be noted that values greater than those above necessarily result in output voltage distortion,
which in turn result in current distortion. In particular, 5th and 7th harmonic components of
current will result in increased motor heating, and torque ripple.
In optimal volt mode it is possible to allow the PWM modulator to operate in the over
modulation region.
This results in:
• A higher fundamental frequency motor voltage for a given DC Link voltage and,
• as previously stated, low order harmonic currents in the machine that will cause
torque ripple on the machine shaft.
It may be desirable to operate in this mode in certain applications where the torque loop
dynamic performance is not critical, the on-load DC Link voltage is low and motor voltages
comparable to ALSPA MV3000e VVVF mode are desirable.
Within Optimum Voltage Mode the maximum motor voltage that will be applied to the
machine can be selected using P12.36.
Vdc
Vmotor( l − l ) = P12.36 ×
2
Whilst running the inverter bridge in over modulation the voltage applied to the machine
contains low order harmonic components.
These low order harmonic voltages applied to the machine are a function of the modulation
depth and are detailed in an application note in section 10.9.
Values are in the range: 95% to107%
P12.37 - Optimum Voltage Mode Current Loop Bandwidth
This parameter sets the target bandwidth for the closed loop current control used in Optimal
Volt mode Vector Control.
Allowed values: 10rads/s to 2000rads/s
The default value of 600rads./s should be correct for most applications, in unusual cases it
may be necessary to reduce this value.
6.12.13 DC Link Voltage Feedforward Time-Constant
P12.38 - DC Link Voltage Feedforward Time Constant
This parameter is included for advanced system / personnel only. It is the time constant at
which the DC link voltage feedback is filtered, before being fed forward into the modulation
system. It has sometimes been found that, on high power systems with "soft" mains
supplies, then reducing this value can assist in reduction of instabilities.
It is recommended to leave this value at default, unless specific problems are encountered.
6.12.14 Current Control Gain Factors
P12.39 - Current Controller Kp Factor
P12.40 - Current Controller Ki Factor
These are included for advanced system / personnel only. It is recommended that these be
left at default, unless specific problems are encountered.
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The current control gains are calculated by the drive, from the appropriate input parameters.
P12.38 and P12.39 allow adjustment of the calculated values, for encoderless use, when
system instabilities are observed.
6.12.15 Orientation Controller Gains
P12.41 - Orientation Controller Kp
P12.42 - Orientation Controller Ki
These are included for advanced system only. It is recommended that these be left at
default, unless specific problems are encountered.
These parameters are the gains used by the drive, to control its estimation of motor speed,
in encoderless vector control. The values calculated by the drive are suitable for most
applications.
Note:
The value of P12.42 is re-calculated by the drive on change of P2.00, P2.04 or P2.06.
6.12.16 Cross Coupler Gains
P12.43 - Cross Coupler Time Constant
Included for advanced system personnel only. It is recommended that this parameter is left
unchanged at default unless specific problems are encountered.
The cross coupler time constant is calculated by the drive from appropriate input parameters
and calibration run data. It has been found that for a combination of long motor cables and
high efficiency motors that this time constant can become too low, resulting in the drive
tripping due to Current Control Failures (Trip Code 58). The parameter allows this time
constant to be adjusted and the drive stabilised. For details of how and under what
circumstances the adjustment may be required please contact Converteam.
P12.44 - Cross Coupler Gain Factor
Included for advanced system personnel only. It is recommended that this parameter is left
unchanged at default unless specific problems are encountered.
The cross coupler time constant is calculated by the drive from appropriate input parameters
and calibration run data, however on certain applications it may be necessary to adjust this
gain. For details of how and under what circumstances the adjustment may be required
please contact Converteam.
6.12.17 Rs Gain Factor (Vector Control Only)
P12.45 - Rs Gain Factor
Included for advanced system personnel only. It is recommended that this parameter is left
unchanged at default unless specific problems are encountered.
The use of this parameter is to scale the value of parameter P12.11 – ‘Stator Resistance’
within the encoderless vector control algorithm, however a change to the default value will
also be effective in vector control with encoder. Its effect is as follows:
Vector Control With Encoder
When P12.45 ≠ 100% the value of the stator resistance used by the drive is
Stator Resistance = P12.11 x P12.45
Vector Control Without Encoder
When P12.45 = 100% the Rs tracker can be enabled (see ‘Enable Rs Tracker (only valid in
Vector mode without Encoder)’ on page 6-67)
When P12.45 ≠ 100% the Rs Tracker cannot be enables and the value of the stator
resistance used by the drive is
Stator Resistance = P12.11 x P12.45
For details of how and under what circumstances to change the default value please contact
Converteam.
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6. Parameter Descriptions ALSPA MV3000e
POWER LIMIT
VALUE IN
P12.51
Vdc
0
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i.e. P13.15 is the value of Tacho Feedback that corresponds to Top Speed.
The range of P13.15 is 33.3% to 90.0%, with a default of 90.0%. This allows at least 10% of
speed overshoot.
P13.16 - Tacho Feedback Time Constant
This parameter allows filtering of the Tacho Feedback signal.
Allowed range: 0 scans to 100 scans
Where one scan = 5ms
6.13.4 Encoder Monitor
The drive monitors the encoder signal, and may detect its loss. Upon detection of this loss
the drive can be programmed to trip, to issue a warning or, in some circumstances, return to
encoderless mode without stopping the drive.
Once encoder loss has been detected, the drive will revert to encoder operation only when
the user issues a specific instruction to the drive to do so.
Encoder loss is detected under the following conditions:
• The rate of change of measured speed is deemed to be impossible in reality. This is
attributed to encoder failure. The threshold for this is set by P13.08
• The drive detects direction change signals from the encoder when operation is at high
speed. This detection method is set up by P13.19 & P13.20
• The Force Encoder Loss Control Flag CF119 (P13.17) is set.
Note
The encoder loss detection methods used are not certain to work. Specifically, they will not work at low
speeds, and will not work in the event of a progressive, rather than sudden, failure (e.g. failure of a
mechanical coupling).
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For this reason, the Force Encoder Loss Control Flag (CF119) is provided. This allows the user to
define application specific criteria for the detection of encoder loss. A typical example of this would be
an application where there is no real possibility of the drive being in torque limit at low speed. The user
could configure the Logic Blocks to detect this condition, and to force encoder loss.
On encoder loss the drive takes the following actions:
Status Flag 59 (Encoder Loss) is set to 1.
Depending on the value of P13.02, the drive may trip or issue a warning. If a suitable speed feedback
backup source is configured, speed feedback reverts to this.
The drive will revert to encoder feedback if CF120, Reset Encoder Loss (P13.18), is set to a value of 1.
Note if this is left at a static value of 1, the drive will just reset any encoder loss detection. Care should
be taken when the criteria for this reset signal are defined, since the drive WILL reset to encoder, even
if the original fault is still present.
Setting up Encoder Loss Ridethrough
1. With P13.00 set to 1 (encoder), commission the speed loop with the application,
tuning P14.00, P14.01 and P14.03.
2. Set P13.00 to 3 (encoderless) and set P14.06 (gain select) to 1 to switch to the
second set of speed loop gains.
3. Re-commission the speed loop for encoderless mode editing P14.03, P14.04 and
P14.05.
4. Set P13.00 back to Encoder and set P13.01 to Encoderless. Set P13.02 to 1 - (Issue
Warning).
5. Connect Control Flag 76 to Status Flag 59:-
Encoder Loss Gain Select
59 76
P14.06 = 2.059
Now, when the encoder fails, a warning is issued and the correct speed loop gains will be
selected.
6. Monitor P13.07, P13.10 to determine if the encoder is serviceable.
7. Initiate an "Encoder Loss Reset" by toggling P13.18 (CF120) from 0 to1 to 0. The
drive will revert to encoder feedback.
Note:
This encoder reset can be patched to a digital input - see 6.7.6.
P13.02 - Action on Encoder Loss
This parameter determines the action taken by the drive when an error in the encoder signal
is detected.
Allowed values:
0 = No Action (Revert to Backup P13.01 if possible and set Status Flag 59)
1 = Warning (Same as Option 0 but issue Warning) – Default option
2 = Trip
P13.03 - Control Flag 118 - Select Backup Feedback
When set ON, manually selects the backup feedback source defined by P13.01.
P13.04 - Encoder Line Count
P13.05 - Encoder 10000 Lines
P13.04 and P13.05 determine the number of lines per signal per revolution of the motor
shaft.
Allowed values are: P13.04 = 32 to 9999 lines
P13.05 = 0 to 6 (x 104) lines.
The total line count is calculated as follows:
Line count = (P13.05 x 104)+ P13.04
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6. Parameter Descriptions ALSPA MV3000e
Speed Error
Out of Function
Speed Error
Speed Error Deadband O ffset
Deadband P14.15
P14.14
Speed Error
Into Function
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ALSPA MV3000e 6. Parameter Descriptions
When in vector control and the seed loop is disabled (CF20=1), then the integral term of the
speed loop may be seeded to one of two values, either 0 or the present value of the torque
injection signal, originating from menu 15.
Option 0 is selected.
When the drive is changed from torque control to speed control, i.e. CF72 is cleared
simultaneously with CF20 cleared, the speed loop is already at the present value of torque.
Thus, no torque transient occurs.
Option 1 is selected.
When the drive is changed from torque control to speed control, i.e. CF72 is cleared
simultaneously with CF20 cleared, the speed loop is pre-set to 0. A torque transient, on
P9.04, occurs, where the torque steps to 0, and recovers at the speed loop dynamics.
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The integral term is then calculated, based upon the integral of the error.
error.100% error.100%
I =∫ =∫
Integral _ time. proportional _ band P16.04.P16.03
Note that an integral time setting of 0.0s means no integral term, which actually equates to
an integral time of infinity (∞) in the above equation.
Finally, the derivative term, based upon the differential, or change (δ) of the error:
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The HSIO connections, TB7/8 and TB7/9 on the DELTA controller (TB4B/8 and TB4B/7 on
the MicroCubicle™ Controller), can be inputs or outputs but cannot be both simultaneously.
P20.00 defines the HSIO connections as either inputs or outputs - see Figure 6-29 and
Table 6-11.
Table 6-11 HSIO Mode and Function
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6. Parameter Descriptions ALSPA MV3000e
5V
HSIO -
0V
5V
in
0V HSIO +
But Signal Generator enclosure
MUST be grounded to drive 0V
Note:
* Not applicable when no encoder is present i.e. no output when there is no encoder.
High Speed Digital Outputs (HSO)
When a value in the range 2 to 4096 is placed in P20.00 the HSIO operates as an output
(HSO) and is a pulse train in RS422 format. The pulse train output frequency is a
programmable division of the encoder clock frequency and it can be expressed as a function
of motor speed:
P20.00 should be configured to 1 for drives using Dynamic Braking Proportional Control.
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100%
P20.01 - HSI Frequency for zero speed
P20.02 - HSI Frequency for top speed
P20.03 - HSI Speed Reference
Freq.
0%
(kHz)
P20.01 P20.02
P20.01 and P20.02 define the frequency range, in kHz, for speed reference from 0 to 100%
of top speed. P20.03 is a read-only parameter to allow the reference to be monitored.
Note:
The frequency measurement is achieved by counting the number of transitions on the input over a
period of 10 ms. As this 10 ms is not synchronised to the incoming frequency, there is a possible
inaccuracy in this measurement of up to one transition per 10 ms. This will be seen as a rapid
fluctuation in the input. To minimise this effect, the frequency used should be as high as possible (up
to a maximum of 650 kHz).
P20.00 - HSIO Mode
Allowed values: -6 Active Sharing Level 1 Events W Phase only
-5 Active Sharing Level 1 Events V Phase only
-4 Active Sharing Level 1 Events U Phase only
-3 Active Sharing Level 1 Events
-2: Fast Trip Out
-1: 1 kHz Output Pulse
0: Output, at drive output frequency
1: Input defined by P20.01 and P20.02
2 to 4096: Output is given by the expression at 6-4.
1. When a value of –2 is entered the HSIO can be used to facilitate the triggering of
oscilloscopes on a trip event. Trips are routed to the HSIO.
2. When a value of -1 is entered into P20.00 the HSIO will produce a 1 kHz square wave
output in RS 422 format. This can be used for triggering an external event in some
applications.
3. When a value of 0 is entered into P20.00 the HSIO will operate as an output and is a
pulse train in RS 422 format. The pulse train output frequency is at the drive power
output frequency as given in P9.09. This can be used for triggering an oscilloscope, or
to supply a reference to another drive.
P20.01 - HSIO Input Frequency for 0% Speed
P20.01 sets the input frequency to the HSI that is required to correspond to zero speed
reference.
Allowed values: 0.0kHz to 650.0 kHz
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In this mode the MV3000e will produce an outgoing signal (1 second pulse) for other
MV3000e drives to synchronise to. In addition, the MV3000e will synchronise its own PWM
to this outgoing signal.
The mark/space ratio of this pulse is 50%
In this mode the MV3000e will synchronise its PWM to the incoming signal (1 second pulse).
The mark/space ratio requirement of this pulse is:
5% < M <95%
Status flag SF80 indicates that the drive is ‘In Synchronisation’. It can be viewed in
parameter P11.42. The status flag can be used by the drive to perform and action on loss of
synchronisation, e.g. by patching it to the User Alert functions in parameters P10.40
onwards.
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Reference enters
band, Speed
ramps to edge of
band
Speed follows
Reference via If Reference passes straight through
ramps a band, the Speed ramps as usual Time
To set any of the four skip bands, adjust the relevant centre and width parameters as shown
P22.00 - Skip Band 1 Centre
P22.02 - Skip Band 2 Centre
P22.04 - Skip Band 3 Centre
P22.06 - Skip Band 4 Centre
Set the value to the centre speed of the required skip band.
Allowed values: -100% to +100% of Top Speed.
P22.01 - Skip Band 1 Width
P22.03 - Skip Band 2 Width
P22.05 - Skip Band 3 Width
P22.07 - Skip Band 4 Width
Set the value to the full width of the required skip band.
Allowed values: 0% to 50% of Top Speed.
Notes:
1. It is not permissible for a skip band to straddle zero speed.
2. Status Flag 25 - Skipping - is set to 1 when `skipping'.
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t1 t2
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+ 24 V
R DB
Therm ostat
D B Resistor
Therm ostat
D IG IN x 111
P2 3 .0 9 = -1 .00 x
Note:
For -1.00x, the negative sign inverts the signal.
P23.10 - DB Vdc Reference Source Selector
The DB control method, by default, uses the internally measured Vdc value as the input to
the comparator. The internal Vdc value is updated at PWM frequency and the comparator
also operates at the PWM rate. As the Vdc feedback value is derived from the drive's
switched mode power supply, there are some 'builds' of drive that may not be able to
generate the Vdc feedback signal. In these cases the Vdc feedback signal will have to be
derived externally and fed into one of the analogue inputs.
Allowed values: 1 = Drive Vdc
2 = Analogue Ref 1
3 = Analogue Ref 2
P23.11 - DB Vdc Reference Scale
This value is the percent to voltage scalar. Apart from the internally measured Vdc, all the
other Vdc sources are scaled in percent. This parameter is used to convert the percent
signals into voltage signals. The value is the voltage represented by 100%.
Allowed values: -2000 to +2000V/100%
P23.12 - DB Vdc Reference
The selected Vdc reference value is displayed.
Allowed values: -2000 to +2000V
P23.13 - DB Control Mode
This parameter defines how the DB control is implemented. It allows dynamic braking to be
set to either threshold or proportional operation.
Threshold is the existing control method. In this mode a decision to switch the DB in or out
is made once per PWM period.
Proportional control generates a mark-space ratio at the PWM frequency that is proportional
to the DB modulation demand. The modulation demand is derived from the reference
source specified by the next parameter.
For DB control to be active on the motor bridge, this parameter must be set to 1.
Allowed values are: 0 = Threshold
1 = Proportional
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P23.21 - DB Current
This read-only parameter shows the instantaneous rms current through each DB resistor. It
is calculated, not measured, and is a function of the resistance, voltage feedback and duty
cycle (modulation) of the DB.
The value displayed is per resistor.
Allowed values: 0.0A to 2000.0A
P23.22 - DB Power
This read-only parameter shows the instantaneous power dissipated in each DB resistor. It
is calculated, not measured, and is a function of the resistance, voltage feedback and duty-
cycle (modulation) of the DB.
The value displayed is per resistor.
Allowed values: 0.0kW to 3000.0kW
P23.23 - Internal DB Unit Fitted
When a MicroCubicle™ drive is first powered from Auxiliary 28V then it doesn't recognise
the presence of an internal DB unit. Consequently DB operation does not take place after
the mains is powered unless the Auxiliary 28V is switched off first.
P23.23 gets around the above problem by telling the MicroCubicle™ drive that the DB unit is
fitted.
Applies to DB unit only.
The internal DB unit is "seen" by the drive if either:
(a) the drive is initially powered up by the mains
(b) P23.23 is set at power up.
i.e. if powered by Auxiliary 28V the P23.23 can be used to tell the MicroCubicle™ drive unit
that a DB unit is fitted.
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The following parameters specify the method of sampling the data to be recorded.
P26.02 - Channel 1 Mode
P26.04 - Channel 2 Mode
P26.06 - Channel 3 Mode
P26.08 - Channel 4 Mode
P26.10 - Channel 5 Mode
P26.12 - Channel 6 Mode
P26.14 - Channel 7 Mode
P26.16 - Channel 8 Mode
P26.18 - Channel 9 Mode
P26.20 - Channel 10 Mode
Allowed Values are: 1 = Take Average over sample period
2 = Take Maximum over sample period
3 = Take Minimum over sample period
Note:
A sample period is P26.00 scans of 5 ms
ns
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the control flag can be changed so that the History Log can be stopped independently from
the drive.
See 6.33 for information on Control Flag programming.
6.26.5 Trigger Settings and Limits for Stop Control of the History Log
The History Log will be stopped when the value in its `Trigger Channel' parameter is less
than its lower trigger limit (in P26.22) or greater than its upper trigger limit (in P26.23). Again,
the History Log will stop after the required number of `samples after trigger’ (set in P26.24)
has been taken. The trigger channel parameter is selected by placing the appropriate
parameter number in P26.21. If P26.21 is set to zero (which is the default case) then the
trigger limit parameters are ignored and the History Record can only be stopped by Control
Flag 79 or by the History Command (P26.27).
Note:
If the history record is armed, when the trigger parameter is NOT between the upper and lower limits,
then the history record will trigger (stop recording) immediately.
P26.21 - Trigger Parameter
Defines which parameter will be used as the "Trigger Channel" for the History Log.
Values: 0 = Not Used.
Trigger Limits ignored. History Log can only be triggered via CF78 or History
Command
0.01 - 99.99 (any Parameter Number) = Channel to be used as the trigger
channel.
For example, if this parameter is set to be the speed feedback P9.01 (i.e.
P26.21 = 9.01) then the History Log will stop when the speed feedback goes
outside the upper and lower trigger limits (see P26.22 and P26.23).
P26.22 - Lower Trigger Level
Defines the lower level for the trigger channel.
Allowed values: -327.67 to +327.67
If the value in the trigger channel goes below this value, the History Log will stop after the
required number of "samples after trigger".
P26.23 - Upper Trigger Level
Defines the upper level for the trigger channel.
Allowed values: -327.67 to +327.67
If the value in the trigger channel goes above this value, the History Log will stop after the
required number of "samples after trigger".
P26.24 - Samples After Trigger
Defines how many samples of data will be taken after triggering of the History Log.
Values: 0 to 99 (samples)
P26.27 - History Command
Setting the History Command parameter P26.27 to 2 can stop the History Log. This
operates on a one-shot system such that as soon as the History Log stops, the History
Command parameter is forced back to zero. Again, Recording stops after the required
number of “samples after trigger” (see later) has been taken.
Value: 0 = No Command or command executed.
1 = Arm History Log.
2 = Trigger History Log (after required number of "samples after trigger").
6.26.6 History Record Time Stamping
Parameters P26.28 to P26.31, and P27.11, P27.12 (playback) allow history records to be
time stamped.
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WARNING
If the drive is configured to auto-restart, the motor can start rotating without an
operator command. Take precautions to prevent injury to personnel.
To minimise the nuisance caused by the drive tripping due to transient faults, ALSPA
MV3000e can be configured to automatically reset most trip conditions without operator
intervention.
The trip conditions are identified by fault codes and these are listed at Table 9-3. The fault
code attribute column in this table shows which trips can be reset automatically.
Parameters P28.06 to P28.20 are used to configure one or more of the trip conditions
(identified by its fault code) to reset automatically.
6.28.1 Configuring Trips to Auto-reset
To configure trips to reset automatically:
1. Set Parameters P28.06 to P28.20 to enable Auto-reset as required. Where indicated,
refer to Table 9-2 for details of which parameters enable the auto-reset of specific
trips, as identified by their fault codes.
Allowed values for P28.06 to P28.20 inclusive are:
0 = Auto-reset disabled (default)
1 = Auto-reset enabled
2. Set P28.00 to the required number of Auto-reset attempts.
3. Set the Auto-reset Delay (P28.01).
4. Set the Auto-reset Healthy Time (P28.03).
Notes:
1. If more than 1 trip occurs then all of these trips must be reset before the drive becomes healthy.
2. Sheet 7 of the Control Block Diagram shows this function pictorially.
P28.06 - Instantaneous Overcurrent Auto-reset Enable
Resets fault codes specified at Table 9-2.
P28.07 - Timed Overcurrent Auto-reset Enable
Resets fault code 5.
P28.08 – Under Voltage Auto-reset Enable
Resets fault code 4 and Trip Fault Code 29 (for Firmware Version 6 and onwards).
P28.09 – Over Voltage Auto-reset Enable
Resets fault codes specified at Table 9-3.
P28.10 - Motor Thermal Trips Auto-reset Enable
Resets fault codes 21, 22 and 66.
P28.11 - Interlock Auto-reset Enable
Resets fault code 1.
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+0.5 %
Threshold
- 0.5 %
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xx xx
The flags can be combined together to form elegant application solutions or simply passed
to digital outputs or serial links to gain status information about the drive's condition. The
most used flags are connected up already by the factory default conditions. The Default
conditions are clearly marked on the Control Block Diagram, e.g. <0> = cleared, <1.002> =
DIGIN 2 etc. See "Rules for use" below for explanation.
The control flags have parameters that allow the user to "patch" them to other parts of the
drive system. The control flag parameters appear in two logical places:
1. In the menus local to the function associated with the flag, e.g. the START flag is
available in Menu 4 - Starting and Stopping, and is parameter P4.04. A complete
listing of control flags/parameter numbers is given at 5.6.
2. In the control flag Menus 33 and 34, where all the flags are grouped together for easy
location, e.g. the Start flag (CF1) is also P33.01, see 6.34.
The Status Flags have no parameters associated with them, as they are simply possible
connection sources for the control flags etc.
Rules for use
1. Refer to the Control Block Diagram to determine the control flag required. Each CF
symbol actually has the "Local" menu parameter number printed next to it.
2. Refer to Table 6-15 and edit a value into the control flag parameter, this value will
determine what the flag is connected to.
Note that the value has the form N.xxx where N is the type of source and xxx is the
source identifier.
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Notes:
1. These flags are used for Fieldbus option boards, FIP, PROFIBUS and MicroPEC™, as
only one of the boards can be fitted at any time.
2. Any of the signals above can be inverted without the need to "waste" logic gates by simply
preceding the value with a "-" sign. Thus if:
P4.04 = 1.002, then Control Flag 1 will be connected to digital input 2
or if
P4.04 = -1.002, then Control Flag 1 will be connected to the INV of digital input 2.
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START
DIGIN 2 SOFTWARE 1
LINK P33.01 = 1.002
(P4.04)
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6.35.5 Printing
A printer can be connected to ALSPA MV3000e to print out the drive records. The drive can
be configured for printing either by using the Drive Data Manager™ (Keypad) or by using a
suitable Personal Computer (PC) connected to the RS485 terminals on the I/O panel. The
printer is connected to the RS232 connector on the front panel of the unit, in place of the
Keypad.
Printer Specification
To work with ALSPA MV3000e drives a printer must conform to the following specification:
Carriage width 42 characters
Print rate in the range 0.5 to 10 lines per second
Communications RS232 serial port
Data format 8 bits, no parity
Buffer size 1 line
Baud rate 9600 to 38400 baud
The printer cable should be terminated in a 9-way D-type plug with connections as shown at
Figure 8-1.
Using the Drive Data Manager™ (Keypad) to Configure the Drive for Printing
The Drive Data Manager™ (Keypad) is used to configure the drive (see Section 2). It is then
removed and the printer cable is connected to the Keypad port. The drive begins
transmitting printer data approximately 10 seconds after the Keypad has been removed.
1. Follow the procedure below to configure the drive for printing.
2. Power up the printer and then remove the Keypad as described at 2.2.5.
3. Connect the printer cable to the Keypad port.
Using a PC to configure the Drive for Printing
For this method the printer is connected to the Drive Data Manager™ (RS232) port and the
PC uses the RS485 serial link to configure the drive. To communicate with the drive, use a
software package such as ALSPA Drive Coach, available from Converteam.
A 4-way screened cable is required to connect between the PC RS485 connector and the
drive connector TB4B/1-4, as shown at the Wiring Diagram in relevant manual. Connect the
screen to TB4B/5.
1. Connect the printer to the Drive Data Manager™ port and power up the printer.
2. Connect the PC to the drive RS485 port.
3. Using the appropriate software package, configure the drive for printing as
described below.
Configuring the Drive for Printing
To configure the drive for printing:
– Set P35.06 - (RS232 Protocol) to `Printer' (Option 5).
– Set P35.08 - (Printer lines per second) to the required speed.
– Set P35.05 - (Serial link baud rate) to the baud rate setting of the printer.
– Set P35.07 to the required print option.
On completion of the printout P35.07 automatically reverts to Option 0 (Print nothing) if the
option selected was in the range 1 to 4. Print Option 5 remains valid until the operator
changes it.
To terminate a printout in progress: Set parameter P35.07 to 0 and press .
P35.05 - RS232 Serial Link Baud Rate
Sets the required value (in kBaud).
Allowed values: 9.6, 19.2 and 38.4 kBaud
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events causing spurious sharing error detection. It will still retain the ability to detect a non-
functional DELTA module.
P35.22 - Number of 100ms Sharings
This parameter is used to view the degree of sharing taking place. If level 1 sharing errors
are not taking place this will remain at zero.
P35.23 - Sharing Event Duration
The sharing event duration can be adjusted using this parameter.
Allowed values: 0 = 0.4μs
1 = 0.8μs
2 = 1.2μs
3 = 1.6μs
4 = 2.0μs
5 = 2.4μs
6 = 2.8μs
7 = 3.2μs
8 = 3.6μs
9 = 4.0μs
10 = 4.4μs
11 = 4.8μs
12 = 5.2μs
13 = 5.6μs
14 = 6.0μs
15 = 6.4μs
6.35.8 PWM Synchronisation Parameters.
P35.30 - PWM Synchronisation Offset
P35.31 - Synchronisation
These parameters are fully described in section 6.20.1.4
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Note:
It is suggested that an encoder with 2500 lines per revolution be chosen, as this is taken as 4 x 2500 =
10,000 pulses per revolution for position control purposes, and it is easier to perform mathematics for
position control calculations e.g. 1/2 a revolution = 5000 pulses etc. The encoder should also have a
'Z' pulse.
P36.00 - Position Control Mode
P36.00 is used to select the position control mode as follows:
1 = Finite Mode
Only position values between minimum and maximum positions are allowed. When position
feedback reaches minimum or maximum, clamping occurs, and Position Valid (Status Flag
64) is cleared.
2 = Bi-directional Turntable Mode
Position values in the range 0 to maximum position are allowed. When position feedback
exceeds maximum position, it is `wrapped' back, by subtracting the position range
(maximum position). This may be used on a machine that has cyclic operation, i.e. a
turntable. Positioning will occur in either direction. The drive will take the shortest route to
the position reference.
3 = Uni-directional Turntable Mode
As mode 2, except that positioning will only occur in the forward direction of rotation. i.e. if a
position change of -10 degrees is requested, the drive will rotate by +350 degrees. Note that
the position monitor tolerance (P36.54 / P36.55 - see 6.34.12) is applicable in this mode.
Negative rotations of values less that the monitor tolerance are permitted, to prevent a small
position overshoot resulting in a complete rotation.
For the drive to act upon the output of the Position Controller, the drive must be configured
such that Position Control is the reference source to one of the following:
Main Speed Reference
Set the active speed reference control source, P5.01 to P5.04, to 16. The Position Controller
is now the main speed reference of the drive.
Trim Reference
Set the Trim Reference source, P19.00/P19.01 to 13. The total speed reference is then a
combination of the Position Controller output and another speed reference.
Speed Trim
Set the Speed Trim source P24.00 to 16. This allows the Position Controller output to be
added directly to the speed demand, after the ramps have been imposed on the main speed
reference.
Torque Reference
Set the Torque Reference source, P15.04 = 16. This makes motor torque a function of the
position error.
P36.02 - Maximum Position Low
P36.03 - Maximum Position High
These two parameters determine the maximum value of the position variable.
Allowed values: -9999 to +9999 (pulses)
The Maximum Position set by these parameters is determined as follows:
Maximum Position = (P36.03 x 10,000) + P36.02
P36.04 - Minimum Position Low
P36.05 - Minimum Position High
These two parameters determine the minimum value of the position variable.
Allowed values: -9999 to +9999 (pulses)
The Minimum Position set by these parameters is determined as follows:
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The parameters are different for positive and negative position errors as follows:
X1, Y1 to X5, Y5 for positive position error
-X1, -Y1 to -X5, -Y5 for negative position error
The default values are set to give a square root approach function (the Yn values) which
exists over 100 % (the Xn values) of 100,000 encoder pulses.
P36.10 - Position Shaper Range Low
P36.11 - Position Shaper Range High
These two parameters define the travel over which the position shaper is active.
Allowed values are: P36.10: 0 pulses to 9999 pulses
P36.11: 0x10k pulses to 9999x10k pulses
The position shaper range = P36.10 + P36.11
P36.12 - Position Shaper -X1
P36.13 - Position Shaper -Y1
These parameters define the first pair of position and speed co-ordinates of the shaper
speed profile for the reverse direction of movement.
Allowed values are: P36.12 = -100.00 (minimum) to 0.00 (maximum) (% of position
travel)
P36.13 = -100.00 (minimum) to 0.00 (maximum) (% top speed)
Similarly for co-ordinate pairs 2 to 5 (P36.14 to P36.21) as next.
P36.14 - Position Shaper -X2
P36.15 - Position Shaper -Y2
P36.16 - Position Shaper -X3
P36.17 - Position Shaper -Y3
P36.18 - Position Shaper -X4
P36.19 - Position Shaper -Y4
P36.20 - Position Shaper -X5
P36.21 - Position Shaper -Y5
These parameters define the positions and speeds for co-ordinate pairs 2 to 5 for the
reverse direction.
P36.22 - Position Shaper X1
P36.23 - Position Shaper Y1
These parameters define the first pair of position and speed co-ordinates of the shaper
speed profile for the forward direction of movement.
Allowed values are: P36.22 = 100.00 (maximum) to 0.00 (minimum) (% of position
travel)
P36.23 = 100.00 (maximum) to 0.00 (minimum) (% Top Speed)
Similarly for co-ordinate pairs 2 to 5 (P36.24 to P36.31) as next.
P36.24 - Position Shaper X2
P36.25 - Position Shaper Y2
P36.26 - Position Shaper X3
P36.27 - Position Shaper Y3
P36.28 - Position Shaper X4
P36.29 - Position Shaper Y4
P36.30 - Position Shaper X5
P36.31 - Position Shaper Y5
These parameters define the positions and speeds for co-ordinate pairs 2 to 5 for the
forward direction.
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6.36.3 Datumizing
Status Flag 64 (Position Valid) indicates to the drive that the internal position feedback and
the physical position of the drive are in agreement. Status Flag 64 must be Hi before
position control can be used as a reference source.
Status Flag 64 is set to 0 on power up, disabling position control as a reference source. This
can be over-ridden by a rising edge on Control Flag 80 (Force Position Valid) but this should
only be done if it is known that the machine has not moved since power-down.
To re-establish agreement between the position of the machinery and the internal position
indication of the drive, the drive will perform an automatic datumizing routine, this is invoked
by a rising edge on Control Flag 83 (Perform Datum Movement). A datumizing sequence (or
mode) to suit most applications can be selected from the eleven datumizing sequences
available in P36.34. Some of these sequences require limit switches to be installed and
connected to Control Flags 86 (P36.08 - Position High Limit) and 87 (P36.09 - Position Low
Limit).
When the datum movement sequencer is invoked, Status Flag 64 (Position Valid) is cleared
Lo, and Status Flag 65 (Datum Movement in Progress) is set Hi. The Speed Reference
issued to the rest of the drive then comes from the datum movement sequencer.
Upon reaching the correct datum position, the position feedback is set to the preset datum
position, given by P36.32 - Datum Position Low, and P36.33 - Datum Position High. The
Control Flag Datum Movement in Progress is cleared Lo, and Position Valid is set Hi - see
Figure 6-36.
P36.32 - Datum Position Offset Low
P36.33 - Datum Position Offset High
These two parameters together contain an offset value to which the internal position
feedback is set when the datumizing position is reached. This may be used, for example,
after a "next Z" datum movement, to offset the 'Z' pulse position to leave the mechanics
exactly where you want it, as opposed to where the 'Z' pulse is.
Allowed values: -9999 to +9999 (pulses)
The offset value set by these parameters is determined as follows:
Datum Position Offset = (P36.33 x 10,000) + P36.32
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Perform Movement
CF83
Position Valid
SF64 Use Position Valid to tell
(or may already be Lo) other equipment
Datum
Position
reached (in example below, the switch
connected to Datum Input has
been detected).
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6. Parameter Descriptions ALSPA MV3000e
Datum Input (Control Flag 85) is detected. Finally, it goes at Minus Datum Speed 3
until the encoder Z-pulse is detected.
- Datum Speed 1
1.
Low Limit Datum Datum High Limit
Approach Input
2.
Low Limit Datum Datum High Limit
Approach Input
Hit Datum Approach
+ Datum Speed 3
3.
Low Limit Datum Datum High Limit
Approach Input
Go Datum Speed 3 until hits Datum Input, then moves the motor to next 'Z' Pulse on Encoder
which will be <1 rev. An offset can be set in P36.32/33 to then cause the motor to further travel a
fraction of a rev until exact Datum Point is reached.
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Datum Permit
CF82
Perform Datum
Movement CF83
Start
Datum
Sequence
At least 10 ms to
Low Limit CF87 guarantee activation
Travel at
+ Datum At least 10 ms
Datum Approach CF84 Speed 2
Travel at
+ Datum
Datum Input CF85 Speed 3
Continue at + Datum
Speed 3
Next Z Pulse on
Encoder
SF65 Datum
Movement in Progress
4. The drive goes at Plus Datum Speed 1 (P36.35) until High Limit (Control Flag 86) is
high. It then goes at Minus Datum Speed 2 (P36.36) until Datum Approach (Control
Flag 84) is high. It then goes at Plus Datum Speed 3 (P36.37) until a falling edge on
Datum Input (Control Flag 85) is detected. Finally, it goes at Plus Datum Speed 3 until
the encoder Z-pulse is detected.
5 - 8. These are identical to 1 to 4, except that datumizing occurs on the falling edge of
Datum Input (Control Flag 85) - no encoder Z pulse is required. This will be less
accurate than using a Z pulse.
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9. The drive goes at Plus Datum Speed 3 (P36.37) until the encoder Z-pulse is detected.
This is then the datum point. No limit switches are required.
10. The drive goes at Minus Datum Speed 3 (P36.37) until the encoder Z-pulse is
detected. This is then the datum point. No limit switches are required.
11. Provided that Datum Permit (Control Flag 82) is set, then a rising edge on Datum
Input (Control Flag 85) will force the current position to be regarded as the new datum
position.
Notes on datumizing
All limit switches must be active for at least 10 ms, in order to guarantee that the software
detects the switches.
The falling edge of the Datum Input (Control Flag 85) must occur at least 10 ms before the
encoder Z pulse, to guarantee correct datumizing.
There is a maximum datumizing speed, such that the maximum number of encoder pulses
received in 20 ms is limited to 30,000. If this speed is exceeded whilst datumizing, then the
drive will trip on Datumize Fail (trip code 70).
The value of Position Feedback contained in P38.02 and P38.03 is stored at power-down,
and recovered at power-up, to maintain internal storage of position feedback. This should
only be used if it is possible to guarantee that the machine being controlled is not moved
during power down.
6.36.4 Uni-directional Approach Bias
In some applications, it will be required to ensure that the drive approaches the set position
from a fixed direction, whether the position is greater or less than the preceding position set
point. This may be required to take out the effects of backlash in a system. The position
control function can be configured to provide `uni-directional approach'.
Control Flag 90 (P36.46 - Enable Uni-directional Approach) enables the function. The drive
will then go through the position set point + Approach Bias (set in P36.44/P36.45) before
going to the position set point. This means that approach from one direction will result in an
overshoot, before turning around to approach from the desired direction. This will ensure
approach from the direction defined by P36.44/P36.45 (Approach bias) only.
P36.44 - Approach Bias Low
P36.45 - Approach Bias High
Allowed values: -9999 to 9999 (pulses)
The Approach Bias set by these parameters is determined as follows:
Approach Bias = (P36.45 x 10,000) + P36.44
Note:
The tolerance defined in the position monitor below is active in the determination of approach bias
point. Therefore, if approach bias is positive, the drive will go through the position (approach bias -
tolerance), before going to set point. Therefore, tolerance should not be set greater than approach
bias, as it makes no sense to do so.
6.36.5 Position Incher
(Refer to Control Block Diagram Sheet 10)
A `Position Jog', or `Position Incher' feature is added immediately after the position
reference arbitration (see Block Diagram). This is enabled by setting Control Flag 89
(P36.51 --‘Enable Inching’) high. Control Flags 95 (P36.52 - Inch Up) and 96 (P36.53 - Inch
Down) will then increment / decrement the position reference by the values given in the
appropriate parameters, (P36.47 / P36.48 - Inch Up Step, and P36.49 / P36.50 - Inch Down
Step). The position reference before inching is the last value of position feedback when
Status Flag 67 (At Position) was high.
P36.47 - Incher Step Up Low
P36.48 - Incher Step Up High
These two parameters determine the size of the Incher Step Up incremental step used by
the position incher.
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Fixed Position Ref Fixed Position Ref Fixed Position Fixed Position Ref Position
Select 3 Select 2 Ref Select 1 Select 0
(Control Flag 94) (Control Flag 93) (Control Flag 92) (Control Flag 91) Selected
0 0 0 0 0
0 0 0 1 1
.. .. .. .. ..
1 1 1 0 14
1 1 1 1 15
Note:
Use the Status Flag generator (Menu 31) to automatically generate a binary sequence with
programmable times.
To enable Fixed Position Menu the Position Reference Source (P37.00 or P37.01) must be
set to 1.
P37.06 - Fixed Position Reference #0 Low
P37.07 - Fixed Position Reference #0 High
These two parameters contain the value of the pre-set Fixed Position Reference #0.
Allowed values: -9999 to +9999 (pulses)
The Fixed Position Reference set by these parameters is determined as follows:
Fixed Position Reference #0 = (P37.07 x 10,000) + P37.06
Similarly:
P37.08 to P37.37 - Fixed Position References #1 to #15 Low and High
These parameter pairs contain the high and low values of pre-set positions #1 to #15 (as
P37.06 and P37.07).
Position Reference Teacher
In order to ease the programming of these fixed positions, a Position Teacher is
incorporated. Using the position incher, for example, allows the required position to be
approached. The value of position feedback can then be copied to the required element of
the fixed position table, using the teacher.
P37.04 - Position to Learn
This parameter is set to the required target in the Fixed Position Table (0 to 15, as
previously described).
Allowed values: 0 to 15
A rising edge on Control Flag 101 (P37.05 - Learn Position Now) then copies the present
value of position feedback into the selected target, provided that Status Flag 64 (Position
Valid) is set.
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M SB LSB
P38.09 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64
P38.10 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80
P38.11 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96
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Analogue Input 1 Input 2 Fixed Ref. Fixed Ref Switch State Output
Switch 1 2
A P40.76 P40.77 P40.78 P40.79 P40.80: CF140 P40.81
B P40.82 P40.83 P40.84 P40.85 P40.86: CF141 P40.87
C P40.88 P40.89 P40.90 P40.91 P40.92: CF142 P40.93
D P40.94 P40.95 P40.96 P40.97 P40.98: CF143 P40.99
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This enables features such as a Fieldbus to be used to reference the drive as required.
The pointers defined are shown at Table 6-22.
6.42.1 Pointers Source
P42.00 to P42.38 - Pointers 1 to 20 Source
These parameters contain the user-selected source parameters pointed at by the reference
pointers.
Allowed values: 1.00 to 99.99 (any parameter number)
P42.40 to P42.52 - Pointers 21 to 27 Source
These parameters contain the user-selected source parameters, for SFE Mode, pointed at
by the reference pointers.
Allowed values: 1.00 to 99.99 (any parameter number)
P42.54 - Pointer 28 Source
This parameter contains the user-selected source parameter pointed at by the reference
pointer for drive Dynamic Braking.
Allowed values: 1.00 to 99.99
P42.56 to P42.74 - Pointers 29 to 38 Source
These parameters contain further user-selected source parameters, for SFE Mode, pointed
at by the reference pointers.
Allowed values: 1.00 to 99.99 (any parameter number)
6.42.2 Pointers Scale
P42.01 to P42.39 - Pointers 1 to 20 Scale
These parameters contain the user-defined scales for the relevant pointers.
Allowed values: -300.00 to +300.00
P42.41 to P42.53 - Pointers 21 to 27 Scale
These parameters contain the user-defined scales, for the SFE Mode, for the relevant
pointers.
Allowed values: -300.00 to +300.00
P42.55 - Pointer 28 Scale
This parameter contains the user-defined scale for Pointer 28 used for drive Dynamic
Braking.
Allowed values: -30 000 to +30 000
P42.57 to P42.75 - Pointers 29 to 38 Scale
These parameters contain further user-defined scales, for the SFE Mode, for the relevant
pointers.
Allowed values: -300.00 to +300.00
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MAX. LOAD 3
HIGH LOAD
DISALLOWED
REGION
MIN. LOAD 3
MAX. LOAD 2
MAX. LOAD 1
MIN. LOAD 2
MIN. LOAD 1 LOW LOAD
DISALLOWED
REGION
SPEED
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100
90
80 (X10,Y10)
(X9,Y9)
70
(X8,Y8)
60
50
40
30
(X7,Y7)
20
10
INPUT (X)
-100 -90 -80 -70 -60 -50 -40 -30 -20 -10 10 20 30 40 50 60 70 80 90 100
-10
-20
-30
(X5,Y5) (X6,Y6)
-40
(X4,Y4)
-50
(X3,Y3) -60
-70
(X1,Y1) -80
-90
-100
(X2,Y2)
Note:
If X1 to X10 are not in ascending order, the drive will first sort them. All X values MUST be different
from each other, if any two are the same, the Reference Shaper will give an unpredictable output.
The parameters associated with the Reference Shaper gain characteristic are:
For X co-ordinates For Y co-ordinates
P44.00 X1 P44.01 Y1
P44.02 X2 P44.03 Y2
P44.04 X3 P44.05 Y3
P44.06 X4 P44.07 Y4
P44.08 X5 P44.09 Y5
P44.10 X6 P44.11 Y6
P44.12 X7 P44.13 Y7
P44.14 X8 P44.15 Y8
P44.16 X9 P44.17 Y9
P44.18 X10 P44.19 Y10
P44.00 to P44.18 - Reference Shaper X1 to X10
P44.01 to P44.19 - Reference Shaper Y1 to Y10
These parameters set the co-ordinates of the required gain characteristic.
Allowed values: -100.00% to +100.00%
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3 = Rate of Temperature Rise : A heat sink is rising too fast - check the fans
4 = Junction Temperature : A silicon device over temperature situation exists
P45.23 - Temperature Warn/Trip Cause
Values for the possible cause of temperature trip are:
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6. Parameter Descriptions ALSPA MV3000e
3
For firmware versions V11.83 and earlier, this feature had a particular firmware architecture and could not be guaranteed to work,
especially under conditions of high drive load prior to the loss of the mains supply.
For firmware versions V11.84 and later the MV3000e firmware has been modified to give improved ac loss ridethrough
performance.
From V11.84 and above (until further notice) ridethrough operation in VVVF mode is disallowed.
When upgrading to V11.84 the drive will force parameter edits to be lost due to the change in default values for ridethrough
operation. Customer edits may be retained by saving/storing edits to/from the keypad or Drive Coach. Edits should NOT be
saved/restored to the drive internal backup set.
4
On rectifier fed DELTA based MV3000e drives that are required to be in motor control mode, when an MVM unit is fitted then the
default control mode will be SFE mode, (i.e. P99.01 = 4) by default. This will need to be returned to option 2 (Vector Control).
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+0.5 %
Threshold
- 0.5 %
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1 = AND
2 = NAND
3 = OR
4 = NOR
5 = XOR
6 = XNOR
Two and three input logic functions can be realised by setting the unused inputs to high
(1.000) or low (0.000) depending on the function type. For AND functions set the unused
inputs high. For OR and XOR functions set the unused inputs low.
Status Flag 128 is the output.
P47.61 - Control Flag 172 - Logic Block Q Input 1
P47.62 - Control Flag 173 - Logic Block Q Input 2
P47.63 - Control Flag 174 - Logic Block Q Input 3
P47.64 - Control Flag 175 - Logic Block Q Input 4
These flags provide inputs to Logic Block Q.
6.47.11 Logic Block R
P47.65 - Logic Block R Functions
The Boolean function of Logic Block R is selectable by means of the value entered into
parameter P47.65.
Allowed values:
1 = AND
2 = NAND
3 = OR
4 = NOR
5 = XOR
6 = XNOR
Two and three input logic functions can be realised by setting the unused inputs to high
(1.000) or low (0.000) depending on the function type. For AND functions set the unused
inputs high. For OR and XOR functions set the unused inputs low.
Status Flag 129 is the output.
P47.66 - Control Flag 176 - Logic Block R Input 1
P47.67 - Control Flag 177 - Logic Block R Input 2
P47.68 - Control Flag 178 - Logic Block R Input 3
P47.69 - Control Flag 179 - Logic Block R Input 4
These flags provide inputs to Logic Block R.
6.47.12 Logic Block S
P47.70 - Logic Block S Functions
The Boolean function of Logic Block S is selectable by means of the value entered into
parameter P47.70.
Allowed values:
1 = AND
2 = NAND
3 = OR
4 = NOR
5 = XOR
6 = XNOR
Two and three input logic functions can be realised by setting the unused inputs to high
(1.000) or low (0.000) depending on the function type. For AND functions set the unused
inputs high. For OR and XOR functions set the unused inputs low.
Status Flag 130 is the output.
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Latched Run
P47.81 138
Run Request (0.000)
188 S
Latch A
R & Torque Prove Fail T222
A
Active Current A
A?B
& S
Latch
Torque Prove OK
B 137
B '>' R
Holding Torque OK
P47.83 Torque Prove Thresh 136
A Release Reference
B & 139
P47.82 C
(0.000)
Brake Release i/p 189
A
P47.86 Release Ref Timer
B OR Brake Release Req
C 140
A
Drive Tripped B A
A OR &
&
Brake Release Fail T223
C B
B Drive Stopped D
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Once the Torque Prove OK flag goes true, the drive should be commanded to apply
zero speed reference at the normal torque limit (default of 100%) until the brake is
released. This is achieved by connecting the negated value of the Release
Reference status flag (SF139) to parameter P5.10, i.e. P5.10 = -2.139.
Parameter P5.04 - ‘Speed Reference Source 4’ needs to be set to one of the fixed
zero references.
The torque limit will switch to the normal value contained in parameter P8.00 as a
consequence of the change of state of the Torque Prove OK status flag.
9. If the brake is not released before the Brake Release Timer has expired the Brake
Release Fail trip occurs and the drive trips.
For a monitored brake, the Brake Release Input control flag (CF189) is connected to
the digital input used to indicate status of the brake.
For an unmonitored brake the control flag is set = 2.140, the Brake Release
Request status flag.
10. If the brake stays released longer than the Release Reference Timer, and the Run
Request and Torque Prove OK are both still true, the Release Reference status flag
(SF139) goes true.
This status flag is used to select the normal speed reference by connection it
parameter P5.08 - ‘Reference 2 Selector’ and setting P5.02 - ‘Speed Reference 2
Source’ to be the normal reference source.
5
The Torque Prove OK Status Flag is used to select the torque proving limit value (P8.07). It is also intended that it be used to
select the Torque Prove Speed Reference (typically P5.09). In both cases the inverted state for the Torque Prove OK status flag is
required, i.e. specify a value of –2.137 for P5.09 and P8.07.
P5.03 - ‘Reference Source 3’ needs to be set to point at a fixed reference of 10%. P8.02 - ‘Positive Torque Limit 2’ will normally be
set to 15% assuming that its associated scale, P8.10, is at 100%.
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11. At this point the drive is running with full torque and the normal active speed
reference as chosen by the user.
12. Zero speed demand will cause the motor to decelerate towards zero speed. When
the speed feedback (P9.01) is less than the zero speed comparator threshold the At
Zero Speed status flag (SF141) goes true.
If the Run Request is derived from having a non-zero speed demand, the Run
Request will be false (zero).
if both of these conditions remain, (i.e. zero demand and at zero speed) for longer
than the Brake Holdoff Time, the brake will be applied.
13. When the Brake Holdoff Time expires and the Start Reset Timer has elapsed the
brake logic will be reset, i.e. requiring the Torque Prove and Brake Release
sequence to be repeated before allowing normal speed control.
if the Latched Run status flag is used to start/stop the drive, the drive will be
stopped.
If a drive trip occurs;
Or
The motor speed has been below the zero speed threshold for longer than the Brake Holdoff
Time AND Run Request is false
Or
The Brake Function is disabled
Then
1. The Brake Release Request status flag (SF140) is set to zero by holding the brake
release latch in reset.
2. The Torque Prove OK (SF137) and Latched Run (SF138) status flags are held at
zero by holding the run latch and torque prove latch in reset.
3. As a consequence of the change of state of the Torque Prove OK status flag the
Release Reference status flag (SF139) also goes to zero.
6.47.16 Brake Function Parameters
P47.80 - Enable Brake Function
The brake logic function is held in reset until enabled by this parameter. Status flags 138 to
141 are held at their logic zero state until the brake logic function is enabled.
P47.81 - Control Flag 188 - Run Request
This parameter is required to be connected to the appropriate run signal. This run signal
can, typically, be derived from asking for a speed greater than zero.
P47.82 - Control Flag 189 - Brake Release Input
This parameter is either connected to the digital input used to monitor the state of the brake,
or, it is connected to the Brake Release Request status flag if brake monitoring is not
available.
P47.83 - Torque Prove Threshold
This parameter is set to the value of the Active Current (% of motor full load current) at
which the Holding Torque OK status flag (SF137) goes true.
At this threshold the Torque Prove OK status flag is normally latched and the brake release
sequence continues.
P47.84 - Zero Speed Threshold
This parameter is set to the value of speed feedback (% of Top Speed) below which the At
Zero Speed status flag goes true.
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Value to enter is
∑ nominal current rating of all Machine Bridges ( A) × 100%
nominal current rating of SFE ( A)
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that is equal to the under voltage trip level of the SFE. It is possible to raise the pre-charge
threshold voltage above this value if the application requires it.
If the alternative DC Link feedback has been selected via P53.02, there are two effects on
P52.17. Firstly, P52.17 will simultaneously adjust both the pre-charge level and the under
voltage trip threshold. Secondly, if a power up reset is performed after P53.02 has been set,
the minimum allowable value of P52.17 will reduce to 100V.
P52.18 - Active Current Offset
This parameter allows the user to tune out any offsets in the active current feedback,
P51.13.
P52.19 - Choke PTC Trip Resistance
This parameter is the value of choke PTC resistance to be determined as the trip level, i.e.
above this value the choke is too hot; there is ±0.1kΩ hysteresis on this value.
Allowed range: 0.10kΩ to 10.00kΩ.
P52.20 - Action on Choke PTC Loss
This parameter specifies the action to be taken by the drive when the measured PTC
resistance is above the trip value, i.e. when P51.20 > P52.19.
Options are: 0 = No action (default)
1 = Warning - drive issues a PTC Warning (No. 137)
2 = Trip issues a PTC Trip (No. 98).
P52.21 - Frequency Timer
A trip is generated when the mains supply frequency is outside of the limits specified by
parameters P52.09 and P52.10 for longer than the time set in this parameter. Setting a
negative value disables the trip.
Allowed values: -1.00 to 1.00s
P52.22 - Minimum Amplitude
This parameter is used to set a minimum threshold for the mains amplitude under which the
drive, after the time set in parameter P52.24, will trip
Allowed values: -0.00 to 100.00% (of the nominal mains voltage)
P52.23 - Maximum Amplitude
This parameter is used to set a maximum threshold for the mains amplitude. Above this
threshold the drive, after the time set in parameter P52.24, will trip.
Allowed values: -100.00 to 120.00% (of the nominal mains voltage)
P52.24 - Amplitude Timer
A trip is generated when the mains supply amplitude is outside of the limits specified by
parameters P52.22 and P52.23 for longer than the time set in this parameter. Setting a
negative value disables the trip.
Allowed values: -1.00 to 10.00s
6.50.1 Application Specific Parameters
Parameters P52.30 to P52.63 are application specific parameters and their use is not
described in this manual.
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6. Parameter Descriptions ALSPA MV3000e
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ALSPA MV3000e 6. Parameter Descriptions
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6. Parameter Descriptions ALSPA MV3000e
Note:
* The Fast Load power signals MUST be screened with each end of the cable connected to the drive
chassis as shown at Figure 1 in the T2002EN Getting Started Manual.
DC Link Current Sensor Mode
For values of P53.03 of 1 or 2, the DC link current sensor mode uses a Hall effect device
and burden resistor as shown at Figure 6-44. This is the preferred mode for systems where
non-ALSPA MV3000e equipment is connected to the SFE DC terminals, or systems where
the sum of the ratings of the ALSPA MV3000e products connected to the DC terminals of
the SFE is greater than the rating of the SFE itself. Refer to Converteam for additional
details about DC link stability when using this method.
Power
Supply
Machine
DC Link + Bridges
SFE
TB6
9
8 AN I/P
Burden 7 AN I/P 1 -
Resistor 6 AN I/P 2
PSU 0V 5 AN I/P 2 -
4 -10V
3 AN GND
2 AN O/P
1 AN O/P
20 mA 10 V
4 AN I/P 1
C AN I/P 2
2 B AN O/P 1
1 AN O/P 2
True ratio of DC Fed P50.02, parameter Maximum value of P52.00, DC Link Controller
rating to AEM rating value to be entered Bandwidth
≤ 1 (100%) 0% 180 rad/s
≤ 2 (200%) 0% 100 rad/s
≤ 3 (300%) 0% 50 rad/s
> 3 (300%) not recommended not recommended
Page 6-182 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 6. Parameter Descriptions
6
ZCD is the only method used in early versions of firmware, V11.02 and earlier.
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6. Parameter Descriptions ALSPA MV3000e
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6. Parameter Descriptions ALSPA MV3000e
7
ZCD is the only method used in early versions of firmware, V11.02 and earlier.
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ALSPA MV3000e 6. Parameter Descriptions
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6. Parameter Descriptions ALSPA MV3000e
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6. Parameter Descriptions ALSPA MV3000e
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6. Parameter Descriptions ALSPA MV3000e
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ALSPA MV3000e 6. Parameter Descriptions
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6. Parameter Descriptions ALSPA MV3000e
drive label. Where applicable, this parameter switches the drive into its alternative grade
option. This will in turn adjust the value of P99.05 - Drive Nominal Current.
Allowed values: 0 = Standard Voltage Grade
1 = Alternative Voltage Grade
6.57.5 Firmware Type
P99.03 - Firmware Type
This read-only parameter contains a number indicating the Type of firmware in use.
E.g. 6 = MV3000e series drives
P99.04 - Firmware Revision Number
This read-only parameter indicates the revision status of the drive's firmware.
The number takes the form X.YY
6.57.6 Drive Nominal Current
P99.05 - Drive Nominal Current
This a read-only parameter, containing the manufacturer's rated current for the drive.
Values are as the drive current ratings:
58A to 6000A.
6.57.7 Drive Security Passwords and IDs
There are two passwords that can be entered to allow an authorised operator or engineer to
change parameter values - see Figure 6-45. The passwords are numbers set and stored in
P99.07 (Operator Security Code) and P99.08 (Engineer Security Code). P99.06 is the
"key". When a password is entered in P99.06 it is compared with P99.07 and P99.08 - if they
match, one relevant access level is achieved.
When editing is completed the parameters are locked by entering a value, other than the
operator or engineer codes (password), in P99.06. Also refer to Parameter P35.04 for an
Auto-locking feature.
Sometimes the passwords for Operator and Engineer Security Access levels may be
forgotten or mislaid and it is then not possible to edit parameters within a drive. Use of the
Master Password will allow users to open the Engineer Security level. When Engineer
access is available the original passwords can be re-acquired - see Note at Figure 6-45.
P99.06 - Security Code
This is where the "key" is entered into the "lock". The combination must match either P99.07
or P99.08 to "open" the relevant access level.
Allowed values: 0 to 9999
P99.07 - Operator Security Code
Contains the value that must be entered in P99.06 to allow access to the `operator'
parameters. This value cannot be read or adjusted unless the operator access is unlocked.
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ALSPA MV3000e 6. Parameter Descriptions
Operator
Security Code
Parameter P99.07
Allows access to
Operator Level codes
Security Code
Compares
Parameter P99.06 P99.07
Allows access to either and
Operator Level Code or P99.08 Engineer
Engineer Level Code by Codes
comparison of those codes Security Code
with
with P99.06. P99.06 Parameter P99.08
Allows access to
Engineer Level codes
Note:
If Master Password Code 3511 is entered for P99.06 then Engineer Access
is available and parameters at P99.07 and P99.08 can either be viewed or
changed.
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6. Parameter Descriptions ALSPA MV3000e
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ALSPA MV3000e 6. Parameter Descriptions
In addition to the primary non-volatile storage each drive has two other parameter storage
locations. The first location is a backup storage internal to the drive; the 'Internal Store'.
The second location is keypad storage for transferring parameters from one drive to another;
the 'Keypad Store'. P99.16 controls this parameter storage mechanism and Figure 6-46
shows an overview.
Allowed values: 0 = No Action.
The Backup Parameter Set remains as currently stored.
1 = Save.
The current drive Parameter Set becomes the Backup Parameter Set.
This excludes any read-only parameters. Once the parameters have
been saved, P99.16 returns to a value of 0.
2 = Recall.
The Backup Parameter Set (if valid) is copied to the current drive
Parameter Set. This excludes any read-only Parameters. Once the
parameters have been restored, P99.16 returns to a value of 0. If no
valid Backup Parameter Set exists, P99.16 will return to zero without
changing the current parameter settings.
User Edits
Main
Non-volatile
Store
Save
P99.16 = 1
Drive
Internal
Defaults Backup
Active Area Store Set
Power up
Recall
P99.16 = 2
or Main
Non-volatile
Failure
Save to
Keypad
P99.16 = 4
Recall
Keypad
P99.16 = 5
Keypad
Store
Review
P99.16 = 6
3 = Erase.
The Backup Parameter Set is erased and normal behaviour is restored
in the event of an invalid stored Parameter Set at power up.
4 = Save to Keypad.
The current drive Parameter Set is copied to the Keypad. This includes
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6. Parameter Descriptions ALSPA MV3000e
Table 6-29 Parameters which will NOT be copied from the Drive Data Manager™ when
attempting a transfer between drives of different sizes
Page 6-198 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 6. Parameter Descriptions
CAUTION
When the product is reset to factory default, all customised parameter settings will be
lost. Record customised parameter settings before the drive is reset.
They can be re-entered when required.
Record the settings in "Edit Review Mode", i.e. set P35.03 = 1.
P99.17 - Restore Defaults
This parameter allows the restoration of factory default settings to the active parameter set
or all of the parameter sets.
Allowed values: 0 = Normal
1 = Default Current
2 = Default All Parameter Sets
6.57.13 Multiple Parameter Sets
The MV3000e drive can store up to 3 parameter sets, allowing one drive to be used with 3
different motors.
P99.20 - Active Parameter Set
This parameter displays the current active parameter set being used by the drive.
P99.21 - Parameter Set Select
This parameter is used to select the active parameter set when under keypad or simple
Fieldbus control. When the drive is in the ‘stopped’ state this parameter determines how the
active parameter set is selected.
Table 6-30 P99.21 Parameter Set Select
Value Action
0 The parameter set is selected by examining the values of the P-Set select Control Flags.
Note: Control cannot be changed to this method until the drive is stopped.
1 Parameter Set 1 is activated
2 Parameter Set 2 is activated
3 Parameter Set 3 is activated
All three parameter sets are held within the drive at all times and are retained when the drive
is powered off.
When changing the active parameter set the data for the new parameter set is retrieved
from non-volatile memory into the drive’s active parameter set. The drive behaves as if the
parameters had been individually edited one after the other. As such, the drive may go
through a re-boot as a result of changes in some parameter values, for example P99.02 -
‘Overload Duty’.
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6. Parameter Descriptions ALSPA MV3000e
In order to prevent a potential oscillation between parameter sets the value of P99.21 is
copied to all three parameters sets’ non-volatile storage before changing to the new
parameter set.
The drive is inhibited from starting until the new parameter set has been fully copied and
made ready.
P99.22 – CF190: Parameter Set Select
P99.23 – CF191: Alternative Parameter Set Select
These control flags are used to select the active parameter set in response to a change in a
digital input, status bit or some other control flag source.
When the parameter select is by control flag source (P99.21 = 0), the active parameter set is
determined by reference to the following table.
Table 6-31 Control Flag State for Parameter Set Select
In order to prevent a potential oscillation between parameter sets the values of these
parameters are copied to all three parameters sets’ non-volatile storage rather than just the
active parameter set’s values.
P99.24 - Copy Parameter Set
This parameter is used to copy the active parameter set into the selected parameter set.
This is useful when creating a second parameter set that contains most of the edits in the
active parameter set.
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ALSPA MV3000e 7. Control Block Diagrams.
TABLE OF CONTENTS
Section Page
Diagram Page
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 7-1
7. Control Block Diagrams. ALSPA MV3000e
Page 7-2 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
7.1 Introduction
The Control Block Diagrams for the ALSPA MV3000e drive are included in this section.
These diagrams graphically represent most of the drive’s parameters. They are designed to
show the inter-relationship of the drive functions and features and form a set of sheets that
will allow the user to completely design customised application solutions.
The Control Block Diagrams are arranged in three groups. One group shows the functional
relationship for the Machine Control Mode of operation. Another group shows the functional
relationship for the Sinusoidal Front End (SFE) Mains Control Mode of operation. A third
group shows the Proportional DB mode of operations. A Control System Overview, showing
the relationship between the modes of operation, is shown at Sheet 1 of the Control Block
Diagrams. Sheet 1 can be used as a reference sheet for the complete set of 19 sheets.
The diagrams are summarised at Table 7-1 with an indication of their use.
Functions within a drive either output a value, which can be the source for an analogue
output or for another function, or they output status information (Status Flags), e.g. Over
Speed. The functions also accept control inputs (Control Flags), e.g. Enable Jog, or freeze
ramps etc. The diagrams clearly show this information by easily recognised symbols. The
symbols are shown at a key that is featured on each of the diagram pages.
Machine
Sheet No. Description DB SFE
Bridge
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7. Control Block Diagrams. ALSPA MV3000e
Page 7-4 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
DB CONTROL MODE
4. SFE MODE OR
R S T R S T
SFE CONTROL SYSTEM OVERVIEW
SHEET 17
REFERENCE SELECTOR
ANALOGUE INPUTS DC LINK VOLTAGE CONTROL
CURRENT CONTROL
MAINS MONITORING
DIGITAL INPUTS LOAD POWER FEEDFORWARD
ANALOGUE AND DIGITAL INPUTS Mains Mains
ANALOGUE AND DIGITAL OUTPUTS Network Network
KEYPAD REFERENCE
KEY
KEYPAD STARTING AND STOPPING
START/STOP TRIPS/WARNINGS CONTROL ANALOG DEFAULT
DIGOUT xx (A)
MONITORING FLAG I/O SETTING
APPLICATION LOGIC
STATUS MONITOR DEFAULT
DIGIN xx POINT CONNECTION
FLAG
Sheet
1
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7. Control Block Diagrams. ALSPA MV3000e
PROPORTIONAL DB CONTROL
DC Link +ve
OUTPUT
BRIDGE
DBR B
Motor Control B
C
1 to 4 A
0
P99.01
Control 1 to 4 = Motor control modes
0 = DB control mode
Mode DC Link -ve
Reference
Selection DC Link +ve
P23.19
Limit DB Ramp DB O/P 1
21
Select 0
OUTPUT
P23.15 Ramp Time BRIDGE
Max DB P23.17
Modulation 1
DB Port DB Port
DB Threshold Control 0 PWM on CDC
A
B
P23.12 C
P23.10 Vref Source
V Reference
DB Mode P23.13
Vdc
Vdc Source DBR B DBR A DBR C
An1 X >
Selection
=
0%
An2 X < 100%
Comparator
= Monitoring
Scale P23.11 Point
DC Link -ve
DB
P23.04
Threshold
Output Bridge Connections
For Threshold DB Control
MENU 23
Sheet
2
Page 7-6 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
SYNCRO-STARTING - +
SPEED REFERENCE ARBITRATION SHEET 5 SELECT STANDARD OR DC INJECTION MODE SET-UP
BRAKING P11.03
DIGIN 3 REVERSE ALTERNATE REGEN POWER SET-UP MENU 4 DC LINK VOLTS
VOLTAGE GRADE LIMIT P4.12
MENU 4 CURRENT
MAX/MIN SPEEDS P5.15 to P5.18 P99.11 CONTROL
KEYPAD/ V SHEET 2 & 9
DIGIN 4
"OFF" = KEYPAD (P1.15 to P1.18)
REMOTE JOG SPEEDS P5.14 and P5.27
F OPTIONAL
SLIP
DIRECTION MODE P5.11
CHOOSE MOTOR CURRENT LIMIT COMPENSATION FLUXING
DYNAMIC
BRAKE
ANALOGUE CONTROL STRUCTURE AND AND
DIGIN 5 REF1/2
"OFF" = REF1
LOWEST
FLAG "ON" P99.01
TORQUE LIMIT
SELECTIONS
MOTOR
STABILITY
CONTROL
AND MENU 23
VOLTAGE
WINS BOOST
CLAMP MENU 3 MENU 3
SELECT SELECT SELECT DIRECTION ZERO MENU 3
3 2 1
REFERENCE MOTOR VOLTS
P9.07/P1.04
ANALOG 6 5 4 3 SPEED REF
REF 1 DIRECTION
TIME CONST. SPEED TRIM
SELECTIONS
BASIC MOTOR NAMEPLATE DATA
MOTOR CURRENT
MENU 5 MENU 2
0 = FORWARD P9.05/P1.02
+/- 10V @ DEFAULT 1 = REVERSE MENU 24 - +
RAMPS SHEETS 4, 5
ANALOG SOURCE 1
? FWD CLAMP
HARDWARE
BRIDGE FREQUENCY
REF 2 SOURCE 2 JOG RAMPS
INTERLOCK
P9.09/P1.03
SOURCE 3 REV =1, FREQUENCY
4 - 20mA @ DEFAULT SOURCE 4
DIRECTION MAXIMUM SPEEDS
4 REFERENCE SOURCES CONTROL MINIMUM SPEEDS SKIP SPEEDS RAMP RATES 1/2
REFERENCE SELECTOR DEMAND CLAMPS SELECT RATES 1/2 MOTOR
=2, VECTOR
DIRECTION INHIBITS RAMP FREEZE
KEYPAD BACKUP REFERENCE JOG SPEEDS TC S - SHAPING VECTOR CONTROL MODE SHEETS 7 & 8
MAX RAMP DEVIATIONS
SPEED REF MENU 5 MENU 5 MENU 22
MENU 6 =3, SCALAR
REGEN POWER
LIMIT P4.12
MOTOR TEMP.
COMPENSATION +
IGBT's + PWM
8 SHEET 9
FLUX LIMIT DRIVE
SPEED CONTROL
O/P RUNNING MOTOR
SPEED REF MENU 12
AMPLIFIER AND
P9.00/P1.00 POSITION CONTROL SHEET 10 TORQUE LIMIT DRIVE
DROOP CONTROL CONTROL (1)
DETAILS OF ALL VECTOR
POSSIBLE SPEED FULL POSITION CONTROLLER, INCLUDING A ERROR DEADBAND AND CONTROL
25 PROTECTION
REFERENCE CHOICES FIXED POSITION MENU, A POSITION TEACHER, SELECTIONS
A UNI-DIRECTIONAL APPROACH AND A MENU 14 ADVANCED
COMPREHENSIVE DATUMMING CONTROLLER MENU 8 MOTOR
MODEL OUTPUT
DATA ENABLE/RUN
INERTIA MENU 12
COMPENSATION BASIC MOTOR DATA
STARTING AND STOPPING SHEET 5
MENU 25 MENU 2
KEYPAD START
SPEED TRIM
SELECTIONS
START/STOP REMOTE
START/STOP
START/STOP
SEQUENCING AND
STOP MENU 24 SELECT SPEED FEEDBACK SOURCE
ENC
ANALOG DEFAULT
MENU 11 ADVANCED NONITORING OF DRIVE VARIABLES, INCLUDING
ANALOG
xx CONTROL (A) MENU 42 POINTERS. THESE POINTERS ARE ASSOCIATED WITH MOST VECTOR CURRENTS, TEMPERATURES, CONTROL AND STATUS FLAGS
DIGOUT SETTING
FLAG I/O OF THE DRIVE's REFERENCEC CHOICES, AND ALLOWS THE USER
TO CHOOSE ANY DRIVE PARAMETER FOR THE REQUIRED USE.
HOURS RUN, ENERGY CONSUMED, DIGITAL I/O STATES,
ANALOGUE INPUT AND OUTPUT VALUES AND OTHERS. CURRENT FEEDBACK O/P 2
MENU 38 EXCLUSIVELY MONITORS ALL THE VARIABLES IN THE POSITION +/- 10V @ DEFAULT (MENU 7) Sheet
STATUS MONITOR DEFAULT CONTROLLER
DIGIN xx FLAG POINT CONNECTION 3
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7. Control Block Diagrams. ALSPA MV3000e
USE THE FOLLOWING VALUES USE THE FOLLOWING VALUES FOR CONTROL FLAGS AND DIGITAL O/P's
FOR CONTROL FLAGS AND DIGITAL I/P STATES MONITOR P11.21 TO ALLOW CONNECTION TO THE DIGITAL INPUTS
DIGITAL O/P's TO ALLOW
CONNECTION TO THE BITS OF TB3/8
THE CONTROL WORDS
6 5 4 3 2 1
DIGIN 1 1.001 for DIGIN 1, -1.001 for INV DIGIN 1
P32.22 RS232 CONTROL WORDS @ LOSS ACTION 15 14 13 ... 2 1 0
RS232 CONTROL WORD 0 P32.20
TB3/7
P32.23 RS232 DEFAULT FOR WORD 0 (after loss) RS232. WORD 0 BITS 0 to 15 = 4.015
-4.015
. . .to . . . 4.000
. . .to . . . -4.000
DIGIN 2 1.002 for DIGIN 2, -1.002 for INV DIGIN 2
P32.25 RS232 USER PAGE 1 SIZE RS232 INV = -4.115 . . .to . . . -4.100
TB3/5
P32.26
to RS232 USER PAGE ELEMENTS 1 to 20
USER
PAGE1
Tx and Rx
TO/FROM
DIGIN 4 1.004 for DIGIN 4, -1.004 for INV DIGIN 4
SET-UP
P32.45 USER PAGES TB3/4
DIGIN 5 1.005 for DIGIN 5, -1.005 for INV DIGIN 5
Rx
FROM CAN SECOND CAN PORT WHEN USING THE O/P SCALERS, SIMPLY EDIT IN THE VALUE THAT IS
PORT 2
Tx
SEE MANUAL T1968
REQUIRED TO BE 100%. O/P 1 POLARITY P7.19
DIGITAL TB6/1
DIGIN xx
STATUS MONITOR DEFAULT P7.22 ANALOG O/P 2 SIGNAL
ANALOG
ANALOG O/P 2
FLAG POINT CONNECTION Sheet
O/P 2 VALUE P7.26
4
Page 7-8 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
JOG SPEED
ONLY APPLICABLE FOR MOTOR CONTROL MODES, P99.01 = 1, 2, 3
1 FIXED REF #0 P5.14
P16.04 INTEGRAL TIME
2 ANALOG REF 1
3 FIXED VAL OF 0
P16.05 DIFFERENTIAL TIME KEY
4 FIXED REF MENU P5.27 JOG SPEED 2
5 REF. SEQUENCER
P16.06 ERROR TIME CONST.
MOTORISED POT CONTROL ANALOG DEFAULT
6
7 TRIM REFERENCE
(0) DIGOUT xx
FLAG I/O (A) SETTING
P16.07 ERROR DEADBAND
8 RS485 REF 1
P16.10 121 SPEED 1/2
RS232 REF 1
9
P16.08 ERROR INVERT (0) INTEGRAL P5.28 SELECT STATUS MONITOR DEFAULT
10 TORQUE DEMAND 26 FREEZE DIGIN xx
FLAG POINT CONNECTION
11 SPEED DEMAND JOG
12 SUMMING NODE A PID P16.11
CONTROLLER (-2.000)
13 SUMMING NODE B (MENU 16) 69 SUICIDE
14 POINTER 4 REVERSE
PID OUTPUT MONITOR P16.09
P16.00 SETPOINT SELECT DIGIN 3
PID FB SCALE P16.02 TB3/6
1 ANALOG REF 2 FACTOR
2 FIXED VAL OF 0
3 RS485 REF 2
4 RS232 REF 2
1 ANALOG REF1 BACKUP CONTROL
5 TORQUE DEMAND
2 ANALOG REF2
6 SPEED DEMAND
3 RS485 REF 1 REFERENCE LOSS P22.01, P22.03
7 SPEED ERROR MONITOR SKIP BAND WIDTHS
4 RS232 REF 1 P22.05, P22.07
8 ACTIVE CURRENT P5.06 WARNING ON BACKUP ?
5 PID CONTROLLER SERIAL LINK
9 FLUX DEMAND P22.00, P22.02
6 FIXED REF MENU 4-20mA P5.12 SKIP BAND CENTRES P22.04, P22.06
10 SUMMING NODE C FIELDBUS
7 MOTORISED POT 3
11 SUMMING NODE D etc.
8 TRIM REFERENCE ENABLE
12 POINTER 5 (1.003)
9 FIXED VAL OF 0 KEYPAD SPEED 1 JOGGING 25 SKIPPING
CURRENT POINT P17.02 REFERENCE P5.23, P5.24
P16.01 FEEDBACK SELECT 10 FIXED VAL OF 0
11 FIXED REF #0 (P21.00) P5.11
P5.13 SPEED DEMAND CLAMPS
P5.05 = (0)
P17.18 12 FIXED REF #1 (P21.01) DIRECTION MODE 8
(0) BACKUP SRC.
13 FIXED REF #2 (P21.02) 2
SEQUENCE 27 SEQUENCER
33 ANALOG REF1
FREEZE RUNNING 14 FIXED REF #3 (P21.03) (0) P5.15, P5.16
P17.19 15 FIXED REF #4 (P21.04) P5.17, P5.18
REFERENCE MAX. SPEEDS
(0) SEQUENCER OUTPUT 16 SUMMING NODE A
SEQUENCE 28 34 3 MIN. SPEEDS
TRIGGER (MENU 17) NOT = 17 SUMMING NODE B
ANALOG REF2
0% REF 18 SUMMING NODE C P5.01 = (1)
P17.20
(1) 19 SUMMING NODE D REF. SRC. 1
SEQUENCE
29 20 POINTER 3 4
RESET P32.58 RS485 SERIAL P5.02 = (2) SKIP SPEEDS
LINK REF 1 SELECTED
REF. SRC. 2 CLAMP CLAMP DIRECTION SPEED
P17.00 SEQUENCER MODE DIRECTION INHIBITS REFERENCE
5 P5.03 = (3) CLAMP
P32.59 CONTROL
RS485 SERIAL
P17.01 NUMBER POINTS LINK REF 2 REF. SRC. 3
P17.21 REF.SEQUENCER OUTPUT P5.26
P17.03 TO P5.04 = (1) (0) (0) (0)
SEQUENCER SOURCES
P17.07 P32.18 REF. SRC. 4 P9.00 SPEED REF
RS232 SERIAL 6
SPEED REFERENCE P5.00 TIME CONST.
P17.08 TO SEQUENCER TIMES LINK REF 1 117 11 12
P17.17 P1.00
P5.25 P5.19 P5.20
SELECT
REF
P32.19 7
RS232 SERIAL SPEED DEMAND REVERSE FORWARD
FIXED REF #0 LINK REF 2 REF. SRC. LOWEST
CLAMP ENABLE INHIBIT INHIBIT
P21.00 FIXED REF. OUTPUT P21.20 SELECT FLAG "ON"
WINS DEFAULT CONNECTIONS SHOWN.
8
MENU 5
PID CONTROLLER DIGIN INVERTS ARE PERFORMED BY SIMPLY
APPLYING A -VE SIGN TO THE SELECTION ENTERED
INTO THE CONTROL FLAG PARAMETER.
48 BRAKING
FIXED REF #15 REFERENCE 9
P21.15 SEQUENCER
(-1.004) (-1.005) (1.005) (0)
P21.16
REF. #1 REF. #2 REF. #3 REF. #4 0 RUNNING
(0) FIXED REF 10
30 4 SELECT 5 SELECT 6 SELECT 7 SELECT
REF_SELECT.0 MENU
MOTOR. POT. OUTPUT P18.07 P5.07 P5.08 P5.09 P5.10
P21.17
(0) 11
31 MOTORISED POT 1 STOPPED
REF_SELECT.1 FIXED
REF
P21.18 MENU
(0) (MENU 21) 12 2
TRIM REFERENCE STARTING
REF_SELECT.2 32 TB3/4
P19.04 TRIM REF. OUTPUT
P21.19
(0) FIXED VAL OF 0
13 DIGIN 5 3 STOPPING
P4.09
REF_SELECT.3 33 ANALOGUE REF1/2 KEYPAD/REMOTE
116
(1.004)
14
FIXED VAL OF 0
KEYPAD
P18.04 START/STOP
(0) 15
RAISE HS DIG I/P TB3/5
34
1 ANALOG REF1 TRIM REF.
P18.05
(0)
2 ANALOG REF2 INPUT A SELECT
POSITION CONTROL
16 DIGIN 4 RAPID
P4.06
3 FIXED VAL OF 0 2
LOWER 35 P19.00 KEYPAD/REMOTE STOP
MOTORISED POT 4 FIXED VAL OF 0 (1)
(MENU 18) RS485 REF 1 17 STOP TB3/8 P4.05
5 SUMMING NODE A NORMAL
P18.06
STOP
PRESET 71
(0) 6
7
RS232 REF 1
PID CONTROLLER
18
DIGIN 1 0
(1.001)
START/STOP
CONTROL SYSTEM
CONTROL
8 FIXED REF MENU SUMMING NODE B FLAG
P4.19
9 MOTORISED POT OVERRIDES
19
BACKUP 124
P18.00 RAISE RATE 10 REF. SEQUENCER (0) REMOTE
STOP
SUMMING NODE C
11 FIXED REF #0 (P21.00) START TB3/7 START/
P4.04
P18.01 LOWER RATE 12 FIXED REF #1 (P21.01) 20 START STOP
P18.02 MODE
13
14
POSITION CONTROL
SUMMING NODE A
SUMMING NODE D DIGIN 2 1
(1.002)
21 P4.20
15 SUMMING NODE B
POINTER 1 BACKUP
P18.03 PRESET VALUE 16 POINTER 6 TRIM START 125
REFERENCE (0) START/STOP
(MENU 19) 22 SEQUENCER
P4.18
POINTER 2
START/ (0) (MENU 4)
STOP 123
P19.01 TRIM REF. INPUT B SELECT
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 7-9
7. Control Block Diagrams. ALSPA MV3000e
1 21
FIXED 100%
2 ANALOG REF1 X (0)
3 ANALOG REF2 CURRENT
+VE TORQUE LIMIT SCALE SOURCE 1 P8.08
4 RS485 REF 1 CONTROL VOLTAGE/ CURRENT
5 BLOCK CONTROL MODE SELECTION
RS485 REF 2
+VE TORQUE LIMIT 2 P8.02 FROM START/STOP
6 RS232 REF 1
SEQUENCER.
7 RS232 REF 2
8 PID CONTROLLER X P3.27 RECTIFICATION MODE
15 SUMMING NODE A
-VE TORQUE LIMIT SCALE SOURCE 1 P8.09
(0) 6 RS485 REF 1
RS485 REF 2
>= 0 X
7
16 SUMMING NODE B
8 RS232 REF 1
17 POINTER 9
-VE TORQUE LIMIT 2 P8.03 9 RS232 REF 2
18 POINTER 10
10 PID CONTROLLER
(0)
X 11 POINTER 19
P3.26
126
-VE TORQUE LIMIT SCALE SOURCE 2 P8.11 P3.25 VARIABLE V. BOOST SOURCE
ENABLE MODULATION LIMIT
VARIABLE
P3.32
P3.24 VARIABLE VOLTS BOOST V.BOOST
SELECT
2ND RAMP P6.16 TORQUE
RATES 127 LIMIT
(0)
ENABLE P3.02 AUTO BOOST
X
P3.09 RESPONSE SPEED
P6.04 S-SHAPING P3.11
ACTIVE CURRENT TAPER WITH
115
P3.10 CUT-IN FREQUENCY FREQUENCY
P6.12 P3.01 FIXED BOOST
- P6.15 2ND RAMP RATES (0)
PULSE
WIDTH MOTOR
P6.00 REGEN. POWER LIMIT P4.12 P3.00 FLUXING CONTROL MODULATION
BRIDGE
- P6.03 RAMP RATES
LINEARISATION
P2.00 BASE FREQUENCY P11.70-P11.77
P6.05 -
P6.08
P2.01 BASE VOLTAGE
RAMP
FREEZE
CLAMP 14- UP/DOWN P3.31 ECONOMY FACTOR
ZERO 17 FWD/REV
8
REFERENCE (no bypass)
(0)
% = P9.01 DRIVE
4 RPM = P9.03 FLUX
P5.21 O/P RUNNING
CONTROL
13 107 SPEED FEEDBACK
(0)
SELECTED CURRENT 49
RAMP TORQUE OVERVOLTAGE
SPEED LIMIT LIMIT CLAMP
REFERENCE (MENU 6) TRIP AVOIDANCE MOTOR
(MENU 3)
(MENUs 3 and 8) CALIBRATION
RUN IN
PROGRESS
2 ANALOG REF1
3
OUTPUT
ANALOG REF2 ENABLE/RUN
4 RS485 REF 1
Page 7-10 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
TORQUE REFERENCE P15.04 ONLY APPLICABLE FOR MOTOR VECTOR CONTROL, P99.01 = 2
CONTROL ANALOG DEFAULT 1 KEYPAD TORQUE REF TORQUE
DIGOUT xx
I/O
(A) SETTING ANALOG REF1 REFERENCE
FLAG KEYPAD REFERENCE
2
SOURCE
3 ANALOG REF2
WHEN CHOSEN
4 RS485 REF 1
STATUS MONITOR DEFAULT 5 RS485 REF 2
DIGIN xx
FLAG POINT CONNECTION 6 RS232 REF 1 MENU 15
7 RS232 REF 2
8 PID CONTROLLER
9 REF SEQUENCER P15.00 MONITOR POINT
10 FIXED REF MENU P15.05 FOR ANY TORQUE
11 TORQUE REFERENCE REFERENCE EXCEPT
MOTORISED POT BACKUP KEYPAD
12 TRIM REFERENCE TORQUE
13 FIXED VAL OF 0 REFERENCE
SOURCE P15.01
14 FIXED VAL OF 0
X
15 HS DIG I/P
TORQUE
SCALE
16 POSITION CONTROL FACTOR
17 SUMMING NODE A
18 SUMMING NODE B
19 SUMMING NODE C
20 SUMMING NODE D
P15.02
21 POINTER 8
ENABLE
72 TRQ REF
P14.00 SPEED LOOP P GAIN 1 (0)
SELECT 3
P6.16 P14.01 SPEED LOOP I GAIN 1
2ND
RAMP 127 SPEED DROOP SPEED LOOP D GAIN 1 P14.21
P14.17 P14.02 P15.03
SPEED
(0) INTEGRAL TORQUE DEMAND
P14.18 DROOP TIME CONST.
P6.05 -
RAMP P14.03 SPEED LOOP P GAIN 2 SEED SLEW RATE P4.12
P6.08
FREEZE 3 METHOD
UP/DOWN P14.04 SPEED LOOP I GAIN 2 REGEN. POWER LIMIT
14- FWD/REV
P14.05 SPEED LOOP D GAIN 2 0 ZERO
17
(0) 3 INHIBIT INHIBIT
P6.09 MENU 14 +VE -VE
P14.06 P14.20 DISABLE
RAMP (0) SPEED DISABLE TORQUE TORQUE TORQUE
CLAMP P14.10 GAIN 76
18 BYPASS INTEGRAL SPEED
ZERO SELECT
SPEED DEMAND FREEZE LOOP P8.05 P8.06 P8.04
REFERENCE
(0) TIME CONST. P14.13 22 23 24
4 P6.11
SPEED ERROR OVERSPEED ACTION
P5.21 LIMIT P14.12 (0) (0) (0)
122 TIME CONST. (SEE P29.02)
107 20
13 RAMP SPEED ERROR P9.04
MENU 14 (0)
(0) (1) TORQUE DEMAND
P11.47
P6.00 - FWD/REV
P6.03 RAMP RATES SPEED LOOP P11.49
(0) P14.09 BIAS P14.19 OUTPUT
P14.14 SPEED ERROR MAX. AVAILABLE TORQUE
P6.12 - SPEED DEMAND DEADBAND
P6.15 2nd RAMP RATES TORQUE
19 P14.16 P11.48
DEMAND ENABLE
P14.07 SPEED DEADBAND (0) INERTIA
P6.04 S-SHAPING P14.15 73 SPEED LOOP
OFFSET COMP OUTPUT
DEADBAND
CLAMP P25.03
P6.10 MAX. DEVIATION ZERO (0)
SPEED INERTIA 74
COMP.
SPEED FEEDBACK P14.11 ACCEL. P25.00
TIME CONST. TIME ENABLE
INERTIA
P24.03 COMP.
MENU 25
ENABLE (0)
SPEED 70
TRIM INERTIA
COMP.
MENU 24 P25.04
INERTIA COMP. INERTIA COMP.
P25.01
TIME CONST. O/P TIME CONST.
P24.05 SPEED TRIM SLEW RATE
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 7-11
7. Control Block Diagrams. ALSPA MV3000e
P11.70- BRIDGE
P11.77 LINEARISATION
DRIVE
P13.17 Vdc FEEDFORWARD FILTER TIME O/P RUNNING
(0) P12.27 HIGH DYNAMIC CURRENT BANDWIDTH CONSTANT P12.38
119 FORCE ENCODER LOSS
P12.35 VECTOR FLUXING MODE CURRENT CONTROLLER Kp FACTOR P12.39
49
P12.36 OPTIMUM VOLT MOD LIMIT CURRENT CONTROLLER Ki FACTOR P12.40
P13.18
ENCODER ORIENTATION CONTROLLER Kp P12.41 MOTOR
(0) OPTIMUM VOLT MODE CURRENT
LOSS 59 120 RESET ENCODER LOSS P12.37 CALIBRATION
CONTROL BANDWIDTH ORIENTATION CONTROLLER Ki P12.42 RUN IN
PROGRESS
ACTION ON LOSS 13.02 P35.00
118 ENCODER
MENU 13 SPEED
ENCODER ENC
MONITOR FEEDBACK
(0)
& SCALING
Sheet
8
Page 7-12 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
M
DRIVE CURRENT (%) P9.06 HOURS/DAYS RUN P11.15/P11.16
MOTOR
P23.06 DB RES. OVERLOAD ACTION OVERLOAD
DB RES. OVERLOAD REMAINING P23.07 P2.07 MOTOR 150% OVERLOAD TIME
PROTECTION
ALGORITHMS
P23.20 NON-MV DB UNIT FITTED P2.08 MOTOR COOLING FAN TYPE MOTOR OVERLOAD REMAINING P9.11
P23.08
(2.008) P2.09 MOTOR I2T ACTION
DB ENABLE 110
TRIPS AND WARNINGS
P23.09 FROM THE DRIVE SYSTEM
DB RESISTOR (0)
THERMOSTAT 111
DRIVE TRIP AVOIDANCE (MOTOR CONTROL MODES ONLY) DRIVE
TRIP MONITORING
SYSTEM
RIDETHROUGH
P11.03 DC LINK VOLTS 62 ACTIVE HEALTHY
AC (MENU 10) (NO TRIPS
4
MORE MONITORING 16 BIT "WORDS" FOR
MONITORING
P35.12 AC SUPPLY LOSS RIDETHROUGH LOSS
CONTROL
OR WARNINGS)
P28.01 AUTO RESET DELAY Delay time Delay time RUN HISTORY
No. AUTO RESETS LEFT O/P RUNNING P26.25 (2.008)
7 8 78
AUTO RESET
IS NOT ZERO
ON BOARD DIAGNOSTIC
STOP HISTORY
Supply Loss CONTROL
HISTORY CHART RECORDER TRIPPED
5
P26.26
79
(2.005)
P28.02 SUPPLY LOSS TIME-OUT Time-out Disable
Auto-resets (MENU 28)
No. AUTO RESET LEFT P28.04 P26.00 SAMPLE PERIOD 1 SCAN
= 5ms
P26.01,
CHANNELS 1-10 SIGNALS
P26.03 .. P26.19
Drive Healthy
P26.02,
KEY P26.04 .. P26.20
CHANNELS 1-10 MODE
P28.03 AUTO RESET HEALTHY TIME Healthy time Award
P28.00 P26.21 TRIGGER SOURCE HISTORY
CONTROL ANALOG DEFAULT RECORDING
DIGOUT xx
FLAG I/O
(A) SETTING P26.22 LOWER TRIGGER LIMIT SET UP
INST. OVERCURRENT (MENU 26)
TIMED OVERCURRENT P26.23 UPPER TRIGGER LIMIT
P28.06
DC LINK UNDERVOLTS STATUS MONITOR DEFAULT
.
. DC LINK OVERVOLTS DIGIN xx
FLAG POINT CONNECTION SAMPLES AFTER TRIGGER
.
.
ALL MOTOR TRIPS - MOTOR CONTROL MODES ONLY
INTERLOCK TRIP
AUTO RESETTING ENABLES P26.24
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 7-13
7. Control Block Diagrams. ALSPA MV3000e
CONTROL FLAGS
POSITION SHAPER AND POSN. CONTROL FLAGS 96 - 111 P38.11
P36.47
UP STEP
P36.48
-X1 P36.12 -Y1 P36.13
STATUS FLAGS
-X2 P36.14 -Y2 P36.15
P36.49 -X3 P36.16 -Y3 P36.17 POSN. STATUS FLAGS 64 - 79 P38.09
P36.50 DOWN STEP -X4 P36.18 -Y4 P36.19
FIXED POSITION REF. TABLE -X5 P36.20 -Y5 P36.21
P37.06 TO P37.37 X1 P36.22 Y1 P36.23
X2 P36.24 Y2 P36.25
BACKUP CONTROL X3 P36.26 Y3 P36.27
POSITION 0 ENABLE X4 P36.28 Y4 P36.29
REFERENCE LOSS X5 P36.30 Y5 P36.31
P38.02 INCHING
POSITION FEEDBACK MONITOR
P38.03
SERIAL LINK P36.51
4-20mA
89 SPEED REF.
FIELDBUS POSITION SHAPER RANGE P36.10
etc. P36.11
(0)
POSITION 1
POSITION VALID 64 REFERENCE OF
TEACHER FIXED MENU 1 POSITIONING POSITION SPEED REF. P38.12
16 POSITION POS.
P37.02 = (0) SPEED
ERROR ERROR
P37.05
2 BACKUP SRC.
(0) (MENU 37) ANALOG REF1
LEARN 101
POSN. NOW ANALOG REF2 3
SPEED REFERENCE
DATUMISING TO SPEED CONTROL SYSTEM
FIXED VAL OF 0 4
P37.04 SPEED
POSITION TO LEARN
P37.00 = (1) P38.00
FIXED VAL OF 0 5 P38.01
POSITION 15 P38.04
REF. SRC. 1 % = P38.06 P38.05
RS485 LINK % = P38.08
(DOUBLE PARA) 6 P37.01 = (4)
INHIBIT INHIBIT
P37.38 REF2 = high REF. SRC. 2 NEGATIVE POSITIVE
(0) REF1 = low
SEL.0 91
REF. SRC. P36.09
RS232 LINK SELECT (0)
P37.39 LOW EITHER LIMIT
(DOUBLE PARA) 7 LIMIT 87
(0) MENU 37
0000 = FIXED POSN 0 REF2 = high
SEL.1 92 66
REF1 = low P36.08 OR
...to... FIXED (0) HIGH (0)
P37.40 86
(0) POSITION LIMIT
MENU RS485 LINK 8 88
1111 = FIXED POSN 15 SEL.2 93 REF1 = % POSN
P37.03
P37.41
RS485 LINK 9
(0) REF. 1/2
REF2 = % POSN
SEL.3 94 SELECT
RS232 LINK 10
REF1 = % POSN DATUM MOVEMENT
65
IN PROGRESS
RS232 LINK 11
REF2 = % POSN POSITION
64
P36.40 VALID
12 DATUM (0)
PID 82
(% POSN) PERMIT
DATUM DATUM SEQUENCE P36.34
P36.41
MOTORISED PERFORM (0) MOVEMENT
13
POT (% POSN) DATUM 83 SEQUENCER DATUM SPEED 1 P36.35
MOVEMENT
& CAPTURE
14 P36.42
POINTER 16 (0) DATUM SPEED 2 P36.36
(% POSN) DATUM 84 (MENU 36)
APPROACH
DOUBLE POINTER P36.43
POINTER 17 = high 15 DATUM SPEED 3 P36.37
(0)
POINTER 16 = low DATUM INPUT 85
P36.54 P36.32
TOLERANCE DATUM POSITION
P36.55 P36.33
P36.38
(0) P36.01
FORCE POSITION VALID ENCODER LINE COUNT DIVIDER
80
10
Page 7-14 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
Pointers
THE POINTERS BELOW CAN BE USED BY SIMPLY SELECTING THE RELEVANT POINTER
FROM THE LIST OFFERED IN THE RELEVANT REFERENCE CHOICE.
E.G. CHOOSE POINTER 1 FROM THE SPEED REFERENCE CHOICE SELECTION (SHEET 2)
THEN CONFIGURE POINTER 1 BELOW.
THE POINTER SOURCES CAN BE ANY DRIVE PARAMETER.
Sheet
11
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 7-15
7. Control Block Diagrams. ALSPA MV3000e
LOAD FAULT
DRIVE CURRENT HIGH
P31.19
60 70 FLAG GEN 0
(0)
FREEZE 97
TORQUE DEMAND
(OUTPUT)
(X8,Y8)
P42.39 POINTER 20 SCALE
KEY
Page 7-16 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
COMPARATOR
17 A
18 DELAY A LOGIC COMPARATOR I
OUTPUT 112 DELAY I
OUTPUT 19 BLOCK A OUTPUT 113
P30.00 INPUT A OUTPUT OUTPUT
P47.00 INPUT I
COMPARATOR
A COMPARATOR
P30.01 THRESHOLD A DELAY A SOURCE P30.07 I
P30.09
P47.01 THRESHOLD I DELAY I
(0) LOGIC P47.08
37 BLOCK (0) LOGIC LOGIC
P30.02 HYSTERESIS DELAY TIME A 145 BLOCK 114 BLOCK I
P30.08
P30.11 P47.02 HYSTERESIS DELAY TIME I OUTPUT
P30.05 P30.10 (0) SET SET
(0) SOURCE (0) 39 RESET P47.07 P47.09
P30.03 MODE 36 38 LATCH 20 (0) SOURCE P47.05 (0)
P30.04 A P47.03 MODE 144 146
P30.12
LATCH P47.04
(0)
FUNCTION 40 OUTPUT A
P30.06 MENU 47
RESET P47.06 FUNCTION
MENU 30
COMPARATOR J
COMPARATOR B 115 DELAY J
21 LOGIC OUTPUT 116
OUTPUT 22 DELAY B 23 BLOCK B OUTPUT
OUTPUT OUTPUT P47.10 INPUT J
P30.13 INPUT B COMPARATOR
COMPARATOR J
B P47.11 THRESHOLD J DELAY J
P30.14 THRESHOLD B DELAY B SOURCE P30.20 P47.18
P30.22
(0) LOGIC LOGIC
(0) LOGIC 148 BLOCK 117 BLOCK J
42 BLOCK P47.12 HYSTERESIS DELAY TIME J OUTPUT
P30.15 HYSTERESIS DELAY TIME B P47.17
P30.24 P47.19
P30.21 P30.23 (0) (0) SOURCE P47.15 (0)
(0) P30.18 (0) SET SET P47.13 144 149
SOURCE 44 MODE
MODE 41 43 RESET
P30.16 P47.14
P30.17 LATCH 24 MENU 47
P30.25 B
(0) P47.16 FUNCTION
P30.19 FUNCTION 45 LATCH
RESET OUTPUT B
MENU 30
COMPARATOR K
118 DELAY K
OUTPUT 119
OUTPUT
P47.20 INPUT K
35 COMPARATOR C
OUTPUT DELAY C LOGIC COMPARATOR
36
OUTPUT 37 BLOCK C K
P30.26 INPUT C OUTPUT P47.21 THRESHOLD K DELAY K
COMPARATOR P47.28
C (0) LOGIC LOGIC
P30.27 THRESHOLD C DELAY C SOURCE 151 BLOCK 120 BLOCK K
P30.33 P47.22 HYSTERESIS DELAY TIME J OUTPUT
P30.35
LOGIC P47.27 P47.29
(0) P47.25 (0)
47 BLOCK (0) SOURCE
P30.28 HYSTERESIS DELAY TIME C P47.23 MODE 150 152
P30.37 P47.24
P30.34 P30.36 (0) SET
P30.31 SET RESET MENU 47
(0) SOURCE (0) 49
P30.29 MODE 46 48 LATCH 38 P47.26 FUNCTION
P30.30 C
P30.38
(0) LATCH
P30.32 FUNCTION 50 OUTPUT C COMPARATOR L
121 DELAY L
MENU 30 RESET OUTPUT 122
OUTPUT
P47.30 INPUT L
COMPARATOR
L
39 COMPARATOR D LOGIC P47.31 THRESHOLD L DELAY L
OUTPUT DELAY D BLOCK D
40 OUTPUT 41 P47.38
OUTPUT (0) LOGIC LOGIC
P30.39 INPUT D 154 BLOCK 123 BLOCK L
COMPARATOR P47.32 HYSTERESIS DELAY TIME L OUTPUT
D P47.37 P47.39
P30.40 THRESHOLD D DELAY D SOURCE P30.46 (0) P47.35 (0)
SOURCE
P47.33 MODE 153 155
P30.48
(0) LOGIC P47.34
52 BLOCK MENU 47
P30.41 HYSTERESIS DELAY TIME D
P30.50 P47.36 FUNCTION
P30.47 P30.49 (0) SET SET
(0) P30.44 (0) 54
SOURCE RESET
P30.42 MODE 51 53 LATCH
P30.43 42
P30.51 D
(0)
P30.45 FUNCTION 55 LATCH
RESET OUTPUT D
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 7-17
7. Control Block Diagrams. ALSPA MV3000e
THE EQUATION BELOW SHOWS HOW SUMMING NODES A, B, C, D, E, F, G & H OPERATE. SQUARE ROOTS
THE EIGHT DIAGRAMS ARE A LOGICAL REPRESENTATION. P40.48 SQROOT A INPUT X 10000 SQROOT OF A P40.49
P40.00 INPUT PARAMETER #1A P40.24 INPUT PARAMETER #1E ANALOGUE SWITCHES
SUMMING NODE A SUMMING NODE E P40.78 FIXED REF A1
P40.02 PARAMETER #1A SCALE P40.26 PARAMETER #1E SCALE
(+) (+)
P40.21 SUMMING NODE B MODE SUMMING NODE B OUTPUT P40.09 P40.45 P40.82 SWITCH B INPUT 1
SUMMING NODE F MODE SUMMING NODE F OUTPUT P40.33
SWITCH B OUTPUT P40.87
P40.06 INPUT PARAMETER #2B P40.30 INPUT PARAMETER #2F
P40.83 SWITCH B INPUT 2
MENU MENU
40 MENU 40
P40.08 40 P40.85 FIXED REF B2
PARAMETER #2B SCALE P40.32 PARAMETER #2F SCALE
P40.80
(+) (+)
P40.22 SUMMING NODE C MODE SUMMING NODE C OUTPUT P40.14 P40.46 P40.88 SWITCH C INPUT 1
SUMMING NODE G MODE SUMMING NODE G OUTPUT P40.38
SWITCH C OUTPUT P40.93
P40.11 INPUT PARAMETER #2C P40.35 INPUT PARAMETER #2G
P40.89 SWITCH C INPUT 2
MENU MENU
40 40
P40.91 FIXED REF C2 MENU 40
P40.13 PARAMETER #2C SCALE P40.37 PARAMETER #2G SCALE
P40.92
(+) (+)
P40.23 SUMMING NODE D MODE SUMMING NODE D OUTPUT P40.19 P40.47 SUMMING NODE H MODE P40.94 SWITCH D INPUT 1
SUMMING NODE H OUTPUT P40.43
SWITCH D OUTPUT P40.99
P40.16 INPUT PARAMETER #2D INPUT PARAMETER #2H
P40.40
P40.95 SWITCH D INPUT 2
MENU 40 MENU 40
P40.97 FIXED REF D2 MENU 40
P40.18 PARAMETER #2D SCALE P40.42 PARAMETER #2H SCALE
P40.98
KEY
Page 7-18 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
COMPARATORS
P40.52 COMPARATOR U INPUT 1 132 COMPARATOR U OUTPUT P40.58 COMPARATOR V INPUT 1 133 COMPARATOR V OUTPUT
COMPARATOR COMPARATOR
U V
COMPARATOR U 0UTPUT P40.57 P40.59 COMPARATOR V INPUT 2 COMPARATOR V 0UTPUT P40.63
P40.53 COMPARATOR U INPUT 2
ACTIVE CURRENT
P40.66 FIXED REF W P40.72 FIXED REF X TORQUE PROVE FAIL (T222)
P47.83 TORQUE PROVE THRESHOLD
P40.67 COMPARATOR W HYSTERESIS MENU 40 P40.73 COMPARATOR X HYSTERESIS MENU 40
P6.28
(0.000)
RAMP FREEZE DOWN +VE 136
MENU 47
P6.27
(0.000)
RAMP FREEZE UP -VE 135
P6.26
(0.000)
RAMP FREEZE UP +VE 134
P6.36
P6.20 RAMP INPUT RAMP OUTPUT
P6.25 S-SHAPING
Sheet
15
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 7-19
7. Control Block Diagrams. ALSPA MV3000e
Scalar Control
ONLY APPLICABLE FOR SCALAR
MOTOR CONTROL, P99.01 = 3
MAGNET. CURRENT REF. P3.22
1 FIXED 100% P3.20 MAGNET. CURRENT SCALE
2 ANALOG REF1
3 ANALOG REF2
4
5
6
RS485 REF 1
RS485 REF 2
RS232 REF 1
X
7 RS232 REF 2 P3.18
MAGNET. CURRENT SOURCE P9.07
8 PID CONTROLLER
9 REF SEQUENCER 2 2 P+I MOTOR VOLTAGE
X= A + B
10 FIXED REF MENU P3.21 TORQUE CURRENT SCALE
11 MOTORISED POT
12 TRIM REFERENCE
13
14
FIXED VAL OF 0
FIXED VAL OF 0
X
15 SUMMING NODE A P3.19
16 SUMMING NODE B TORQUE CURRENT SOURCE
17 POINTER 14
TORQUE CURRENT REF. P3.23
18 POINTER 15
% = P9.01
RPM = P9.03
SPEED FEEDBACK
PULSE
M
WIDTH
MODULATION
SELECTED
SPEED CLAMP 8
REFERENCE
DRIVE
O/P RUNNING
FREQUENCY FEEDBACK P9.09
P35.00
P24.03
ENABLE (0) P3.04 MINIMUM FREQUENCY SWITCHING FREQ. (1)
SPEED 70 25
TRIM P4.17
OUTPUT
ENABLE/RUN
X
RS485 REF 1
5 RS485 REF 2
6 RS232 REF 1
7
SPEED TRIM SCALE 2 P24.02 KEY
RS232 REF 2
8 PID CONTROLLER P24.04
CONTROL ANALOG DEFAULT
9 REF SEQUENCER
75 SPEED TRIM DIGOUT xx
FLAG I/O (A) SETTING
10 FIXED REF MENU (0) SCALE SELECT
11 MOTORISED POT
12 TRIM REFERENCE STATUS MONITOR DEFAULT
DIGIN xx
FLAG POINT CONNECTION
13 FIXED VAL OF 0
14 FIXED VAL OF 0
15 HS DIG I/P P24.00
16
Page 7-20 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
AuxR
VECTOR CONTROL, PART 2 SHEET 19 AuxS
ANALOG REACTIVE PRECHARGE AuxT
CURRENT
REF 1 REFERENCE
CIRCUIT
PRECHARGE SHEET 2 & 9
+/- 10V @ DEFAULT MAINS COMPLETE
47
MENU 52 V dc AT REF
MENU 52
100 DC LINK
MAINS
LCN
STARTING AND STOPPING SHEET 5
START/STOP REMOTE
START/STOP
S/V
FLAGS T/W
NORMAL 25
STOP
STOP SFE RUNNING
DIGIN 1 0 OUTPUT
ENABLE/RUN 8
START
START
DIGIN 2 1 MENU 50
ANCILLARY COMPONENTS
KEYPAD/REMOTE
KEYPAD/
DIGIN 4 REMOTE
116
RUN
DIGIN 3 PERMIT
USER CONFIGURABLE TRIPS. 10 CHANNELS EXTENSIVE OTHER USEFUL MENUS APPLICATION LOGIC, SPECIAL MONITORING FUNCTIONS SHEET 12 & 13 SFE RUNNING
MONITOR ANY
SFE PARAMETER
SYSTEM
MONITORS
MENU 99 SECURITY CODES,
PARAMETER BACKUP
(MENU 7) DIGOUT 2
TO AID
TRIGGER SET-UP VIEWING AND SYSTEM LOGIC GATES STATUS FLAG
PRE AND POST TRIG AND CONFIGURATIONS COMPARATORS BINARY GENERATOR
MANUAL TRIGGER DIAGNOSTICS DELAYS
MENU 35 KEYPAD REMOVAL,
MENU 10 V dc AT REF
MENUS 26 and 27 MENU 11 & 51 PARAMETER PRINTING
AND PARAMETER "LOCKING"
MENU 30 MENU 31
(MENU 7) DIGOUT 3
AUTO-RESETTING/STARTING
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 7-21
7. Control Block Diagrams. ALSPA MV3000e
DISABLE AUTO
P52.01 CALCULATION
OF GAINS 1 P50.03
2 ANALOG REF1
TB6/8,7 3 ANALOG REF2
ANALOG I/P REF 1 4 RS485 REF1
5 RS485 REF2
FEEDFORWARD CURRENT 6 RS232 REF1
DEMAND
P51.10
DC LINK 7 RS232 REF2
LOAD POWER FEEDFORWARD
8 PID CONTROLLER
TB6/6,5 9 REF SEQUENCER
FEEDFORWARD POWER X
ANALOG I/P REF 2 P51.07 10 FIXED REF MENU
DEMAND
11 MOTORISED POT
REACTIVE 12 TRIM REFERENCE
ACTIVE ACTIVE
CURRENT 13 FIXED VAL OF 0 P50.03
P52.06 CURRENT CURRENT
POSITIVE 14 FIXED VAL OF 0 POSITIVE POSITIVE LIMIT
LIMIT
15 SUMMING NODE A LIMIT ACTIVE
16 SUMMING NODE B SOURCE CURRENT
POSITIVE
LOAD POWER SIGNAL 17 POINTER 24
P53.06 LIMIT SCALE
P53.03 SOURCE AND MODE
P53.07 -1 X
1 P52.06
CURRENT SENSOR 2 ANALOG REF1
P52.15 TURNS RATIO 3 ANALOG REF2
4 RS485 REF1
5 RS485 REF2
CURRENT SENSOR 6 RS232 REF 1
P52.16 BURDEN RESISTOR 7 RS232 REF2
8 PID CONTROLLER 1 P50.04
9 REF SEQUENCER 2 ANALOG REF1
X
10 FIXED REF MENU 3 ANALOG REF2
11 MOTORISED POT 4 RS485 REF1
12 TRIM REFERENCE 5 RS485 REF2
13 FIXED VALUE OF 0 REACTIVE 6 RS232 REF1
CURRENT 7 RS232 REF2
14 FIXED VALUE OF 0
POSITIVE 8 PID CONTROLLER
15 SUMMING NODE A LIMIT REACTIVE
16 SUMMING NODE B 9 REF SEQUENCER
SOURCE CURRENT X
17 POINTER 26 POSITIVE 10 FIXED REF MENU
18 P52.54 P53.12 LIMIT SCALE 11 MOTORISED POT
1 P52.05 12 TRIM REFERENCE ACTIVE
ACTIVE
2 ANALOG REF 1 P53.13 13 FIXED VAL OF 0 CURRENT
CURRENT P50.04
3 ANALOG REF 2 14 FIXED VAL OF 0 NEGATIVE
NEGATIVE
LIMIT
4 RS485 REF 1 15 SUMMING NODE A LIMIT ACTIVE
5 RS485 REF 2 16 SUMMING NODE B SOURCE CURRENT
REACTIVE CURRENT
103 NEGATIVE
6 RS232 REF 1 REF. IN POSITIVE LIMIT 17 POINTER 23
P53.08 LIMIT SCALE
7 RS232 REF 2
8 PID CONTROLLER
P53.09
9 REF SEQUENCER
X CLAMP
10 FIXED REF MENU
11 MOTORISED POT TO SHEET SFE-4
12 TRIM REFERENCE
13 FIXED VAL OF 0 REACTIVE REACTIVE
P52.05 REACTIVE CURRENT REF. REACTIVE CURRENT
CURRENT CURRENT 104 IN NEGATIVE LIMIT DEMAND
14 FIXED VAL OF 0
REFERENCE REFERENCE
15 SUMMING NODE A REACTIVE
SOURCE CURRENT
16 SUMMING NODE B
REFERENCE REACTIVE
17 POINTER 25
P53.10 P51.15
SCALE CURRENT
18 P52.46 DEMAND P51.16
P53.11 -1
1 P52.07
2 ANALOG REF1
3 ANALOG REF2
4 RS485 REF1
5 RS485 REF2
6 RS232 REF1 X X
7 RS232 REF2
8 PID CONTROLLER
9 REF SEQUENCER
REACTIVE
KEY 10 FIXED REF MENU
CURRENT
11 MOTORISED POT
NEGATIVE
12 TRIM REFERENCE LIMIT REACTIVE REACTIVE
CONTROL ANALOG DEFAULT
DIGOUT 12 <A> 13 FIXED VALUE OF 0 SOURCE CURRENT CURRENT P52.07
FLAG I/O SETTING NEGATIVE NEGATIVE
14 FIXED VALUE OF 0
15 SUMMING NODE A P53.14 LIMIT SCALE LIMIT Sheet
STATUS MONITOR DEFAULT
DIGIN 23
FLAG POINT CONNECTION
16
17
SUMMING NODE B
POINTER 27 P53.15 18
Page 7-22 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 7. Control Block Diagrams.
LINE REACTOR
FROM SHEET SFE-3
MAINS
ACTIVE CURRENT
DEMAND
P50.09
NOMINAL MAINS SUPPLY VOLTAGE
P54.17
MAINS ANGLE
P52.13 SUPPLY INDUCTANCE X 105 MAINS SYNC VALID
MAINS VOLTAGE
P52.12 MAINS SYNC OFFSET MONITORING TRIP 94
WARNING 134
Note: Negative frequency P51.03
indicates negative phase MAINS FREQUENCY
P54.06 P53.19
rotation detected. ACTION ON MAINS LOSS
P54.14
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 7-23
7. Control Block Diagrams. ALSPA MV3000e
Page 7-24 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
8 Serial Communications.
TABLE OF CONTENTS
Section Page
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-1
8. Serial Communications. ALSPA MV3000e
Page 8-2 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
8.1 Introduction
WARNING
Wait at least 5 minutes after isolating supplies and check that voltage between DC+
and DC- has reduced to a safe level before working on this equipment.
The ALSPA MV3000e has two serial communications ports, a RS232 port that is shared
with the Drive Data Manager™ (Keypad), and a RS485 port. Each port can receive and
transmit messages either in GEM 80 ESP, MODBUS™ RTU or MODBUS™ ASCII message
protocols.
The two ports are controlled independently of each other, with each port being configured
using its own set of drive parameters. Both serial ports may be used to read from or write to
the drive parameters. The RS232 port can be used to update/read parameters every 100ms.
The RS485 port can be used to update/read parameters every 10ms.
8.1.1 RS232 Port and the Keypad
If the RS232 port is re-configured to communicate to another device, removing the Keypad
allows it to change to that mode. The Keypad is automatically detected when re-connected.
8.1.2 Access Authority
Updating any of the user parameters is only allowed if the communications device
attempting to read or write to the parameter has access authority. Both serial links have an
engineer status with regard to updating/accessing drive parameters. All drive attributes
apply down the serial link, i.e. a “Stop to Edit” parameter can only be edited when the drive
is stopped.
8.1.3 Parameter Numbers
The Serial Links are configured and programmed using parameter Menu 32.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-3
8. Serial Communications. ALSPA MV3000e
2 SK5, 9-
RX RS232 TX D-type
5
0V 0V
3
TX RS232 RX
Screen Body
ALSPA MV3000
Controller
(Tributary)
Note:
The RS232 serial link connections are not isolated. The cable shield must be connected to the back
shell of the D-type connector. This back shell is connected to safety ground internally. For shield
connections at the controller, see controller manual. The cable length is 3 m (10 ft) maximum.
8.2.4 RS232 Serial Port Configuration
To configure ALSPA MV3000e for GEM 80 ESP communications using the RS232 port, the
following parameters must be configured using the Keypad. When the Keypad is removed,
socket SK5 functions as the RS232 port. When RS232 communication is no longer required
and the Keypad is plugged into SK5, the port automatically re-configures as the Keypad
port.
P32.00 - Serial Links Write Enable
The value set determines whether the drive parameters can be written to via the serial links,
this affects both the RS232 and the RS485 serial links.
Allowed values are: 0 = Disable – Serial links can monitor only.
1 = Enable – Allows Read and Write access, so serial links can
both monitor and edit parameters.
P32.01 - Global Response
This parameter affects both RS232 and RS485 links.
Allowed values: 0 = Disabled (reject broadcast messages)
1 = Enabled (accept broadcast messages)
Notes:
1. Broadcast messages not specifically intended for ALSPA MV3000e will produce unpredictable
effects.
2. This parameter should be set to 0 (default state) unless it can be guaranteed that ALL broadcast
messages produced by the system are intended for ALSPA MV3000e drives.
Page 8-4 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-5
8. Serial Communications. ALSPA MV3000e
Page 8-6 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
TB4 TB4
RX+ 3 RX+
TX+ 3
RX- 4 RX-
TX- 4
TX+ 1 TX+
RX+ 1
TX- 2 TX-
RX- 2
GND 5 GND
GND 5
TB4 TB4
RX+ 3 RX+
TX+ 3
RX- 4 RX-
TX- 4
TX+ 1 TX+
RX+ 1
TX- 2 TX-
RX- 2
GND 5 GND
GND 5
Figure 8-2 shows the method of connecting a RS485 2-wire multi-drop serial link and Figure
8-3 shows the method of connecting a RS485 4-wire multi-drop serial link.
Note:
The serial link connections are not isolated. The cable screens must be connected to TB4 pin 5, which
is connected to safety ground internally. For screen connections at the controller, see the controller
manual.
8.3.4 RS485 Serial Port Configuration
To configure the drive for ESP communications using the RS485 port, P32.00 must be
edited to enable read and write access, then the following parameters must be set:
P32.00 - Serial Links Write Enable
The value set determines whether the drive parameters can be written to via the serial links,
this affects both the RS232 and the RS485 serial links.
Allowed values are: 0 = Disable – Serial links can monitor only.
1 = Enable – Allows Read and Write access, so serial links can both monitor and edit
parameters.
P32.01 - Global Response
This parameter affects both RS232 and RS485 links.
Allowed values: 0 = Disabled (reject broadcast messages)
1 = Enabled (accept broadcast messages)
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-7
8. Serial Communications. ALSPA MV3000e
Notes:
1. Broadcast messages not specifically intended for ALSPA MV3000e will produce unpredictable
effects.
2. This parameter should be set to 0 (default state) unless it can be guaranteed that ALL broadcast
messages produced by the system are intended for ALSPA MV3000e drives.
P32.50 - RS485 Baud Rate
Set the required value (in kBaud).
Allowed values are: 1.2, 2.4, 4.8, 9.6, 19.2 and 38.4
P32.51 - RS485 Address
Set the required tributary number.
Allowed values are: 0 to 255
Notes:
1. For GEM 80 ESP systems the address must be in the range 0 to 14 inclusive (15 is used for
broadcast messages).
2. For MODBUS™ ASCII and MODBUS™ RTU the address must be in the range 1 to 255 inclusive.
(0 is used for broadcast messages). There may be other limitations due to characteristics of the
external master PLC.
P32.52 - RS485 Protocol
Sets the protocol for RS485 serial link messages.
Allowed values:
0 = No Protocol
1 = GEM 80 ESP (Note that 7 bit data format is not supported by
2 = MODBUS™ RTU MODBUS RTU or GEM80 ESP)
3 = MODBUS™ ASCII
4 = Drive to Drive1
5 = RSVP2
Notes:
1. When Drive-to-Drive Link (Option 4) is selected, the drive automatically sets the RS485 Baud
Rate (P32.50) to 19.2 kBaud. The Timeout Period (P32.54), Timeout Action (P32.55) and Control
Words Upon Timeout (P32.62) parameters all operate as for any other protocol.
2. Option 5 allows communication with FIP via an ALSPA DI100 unit.
8.3.5 Loss of RS485 Serial Link
P32.54 - RS485 Timeout
When used with a programmable controller operating in free running mode the timeout period
should be set to a value greater than the scan time of the Programmable Controller. If a timeout
occurs, the RS485 link becomes unhealthy as a control or reference source. The link is restored
to healthy when the next valid message is received.
Set the value to 0 if communications are non-repetitive. This sets the timeout detection
period to infinity and disables the serial link as a control or reference source.
Allowed values are: 0 = No timeout detection.
0.1 to 99.9 seconds
P32.55 - RS485 Loss Action
This parameter determines the action taken by the drive in the event of a RS485 serial link
timeout.
Allowed values: 0 = No action
1 = Warning
2 = Trip
P32.62 - RS485 Control Words at Loss
This parameter determines the state of the RS485 control words on detection of a timeout.
The control words could be controlling start/stop, for example.
Page 8-8 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
2. To select Principal Speed Reference 3 as the drive speed reference set Control Flag
6 = 1.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-9
8. Serial Communications. ALSPA MV3000e
In the event of a serial link failure, P5.05 - Backup Reference Source - will determine the
source for backup speed reference and P15.05 for the backup torque reference.
P32.18 - RS232 Speed Reference 1
P32.19 - RS232 Speed Reference 2
P32.58 - RS485 Speed Reference 1
P32.59 - RS485 Speed Reference 2
These parameters may only be written to by the appropriate serial link. When selected, the
current value becomes the speed reference for the drive.
Allowed values: –100% to +100% of Top Speed
8.4.2 Control Words
Each serial link has two parameters for Control Flag entry. The 16 bits of each parameter
can be written to control flags. These parameters are:
P32.20 - RS232 Control Word 0
P32.21 - RS232 Control Word 1
P32.60 - RS485 Control Word 0
P32.61 - RS485 Control Word 1
The control word is treated as 16-bit binary data and each bit of the control word can be
allocated to a control flag by setting the control flag sources, P33.00 to P33.99 or P34.00 to
P34.99. See 6.34.
Allowed values (hex): 0000h to FFFFh
The allowed values are also displayed in binary by the Keypad:
0000 0000 0000 0000b
to
1111 1111 1111 1111b
8.4.3 Monitoring the Drive Using the Serial Links
The drive can be monitored using the serial links to access the various read only monitoring
parameters described at 4.14 and by reading the drive status flags.
The drive status flags can be viewed, via the serial links, by reading the parameters P11.30
to P11.33.
The resulting bit fields are allocated to status flags as shown next.
P11.30 - Drive Status Word 0 - Status Flags 0 to 15
P11.31 - Drive Status Word 1 - Status Flags 16 to 31
P11.32 - Drive Status Word 2 - Status Flags 32 to 47
P11.33 - Drive Status Word 3 - Status Flags 48 to 63
Each parameter contains a 16-bit Drive Status Word, displayed in hexadecimal format.
Allowed range: 0000h to FFFFh
The words are also displayed in binary, in the range:
0000 0000 0000 0000b
to
1111 1111 1111 1111b
Status Flags SF0, SF16, SF32 and SF48 are assigned to the least significant bit of their
respective words.
Further information on status flags is given at 6.33.
8.4.4 History Logs
The History Log can be configured using either the serial links or the Keypad. The method of
configuring the history log is described at 4.30.
To play back the history log:
1. Request which sample is to be read, by setting 0 to 99 at P27.00.
Page 8-10 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
MASTER
P32.87 (TX REF1) x P32.91
P32.88 (TX REF2) x P32.92
P32.89 (TX CONT LO)
xP32.93
xP32.94
xP32.94
4 TABLES TRANSMITTED
TO MULTIPLE SLAVES
P32.58
P32.59
P32.60
P32.61
P32.58
P32.59
P32.60
P32.61
SLAVE SLAVE
SLAVE SLAVE
P32.87
P32.88
P32.89
P32.90
P32.87
P32.88
P32.89
P32.90
MASTER
xP32.91
xP32.92
4 TABLES RECEIVED
FROM JUST 1 SLAVE
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-11
8. Serial Communications. ALSPA MV3000e
DRIVE 1 Parameters:
DRIVE 2 Parameters:
Page 8-12 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-13
8. Serial Communications. ALSPA MV3000e
42 33.80 33.81 33.82 33.83 33.84 33.85 33.86 33.87 33.88 33.89 33.90 33.91
33.92 33.93 33.94 33.95 33.96 33.97 33.98 33.99
43 34.00 34.01 34.02 34.03 34.04 34.05 34.06 34.07 34.08 34.09 34.10 34.11
34.12 34.13 34.14 34.15 34.16 34.17 34.18 34.19 34.20 34.21 34.22 34.23
34.24 34.25 34.26 34.27
44 35.00 35.01 35.02 35.03 35.04 35.05 35.06 35.07 35.08 35.09 35.10 35.11
35.12 35.13 26.30 26.31
45 36.00 36.01 36.02 36.03 36.04 36.05 36.06 36.07 36.08 36.09
46 36.10 36.11 36.12 36.13 36.14 36.15 36.16 36.17 36.18 36.19 36.20 36.21
36.22 36.23 36.24 36.25 36.26 36.27 36.28 36.29 36.30 36.31
47 36.32 36.33 36.34 36.35 36.36 36.37 36.38 36.39 36.40 36.41 36.42 36.43
36.44 36.45 36.46 36.47 36.48 36.49 36.50 36.51 36.52 36.53 36.54 36.55
48 37.00 37.01 37.02 37.03 37.04 37.05 37.38 37.39 37.40 37.41
49 37.06 37.07 37.08 37.09 37.10 37.11 37.12 37.13 37.14 37.15 37.26 37.17
37.18 37.19 37.20 37.21
50 37.22 37.23 37.24 37.25 37.26 37.27 37.28 37.29 37.30 37.31 37.32 37.33
37.34 37.35 37.36 37.37
Page 8-14 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-15
8. Serial Communications. ALSPA MV3000e
1. Do not transfer data to the ALSPA MV3000e until all the data relating to the page is correct, since
all the parameters in the specified page will be overwritten by the data in the K-tables.
2. If there is a valid page number in the 2nd K table, the parameter values in that page will be
transferred to the GEM 80 J tables. To prevent a transfer to J tables a zero should be placed in the
2nd K table.
8.6.2 Reading Data from the ALSPA MV3000e
To read data from the ALSPA MV3000e, place the required page number in the 2nd K table
and transfer the K tables to the ALSPA MV3000e. The ALSPA MV3000e then copies the
values of the parameters listed in the specified page to the GEM 80 J tables. On receipt, the
contents of the J tables will be as follows:
1st J table Error word associated with the last message
transaction,
see 8.7.9.
2nd J table Page number being read, confirmed here.
3rd J table Value contained in first item on parameter page.
4th J table Value contained in second item on parameter page.
5th J table etc.....
Note:
If a read operation is required without changing any ALSPA MV3000e parameters, a zero must be
placed in the 1st K table.
Page 8-16 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
Allowed values: Any valid parameter number in the range 1.00 to 99.99, simply
drop the “P” suffix.
8.7.7 Configuring User-Defined Pages from the Drive Data ManagerTM (Keypad)
To configure user-defined pages:
Navigate to Menu 32. Set the user-defined page 1 and page 2 parameters as shown at
Table 8-4.
Parameter Contents
User Page 1 User Page 2
P32.25 P32.65 Number of items to be included in user page (20 maximum)
P32.26 P32.66 First Page 1 or Page 2 parameter number
P32.27 P32.67 Second Page 1 or Page 2 parameter number
etc.... etc.... etc....
Note:
If read and write parameters are mixed within the same page and the page is written to the ALSPA
MV3000e, the read-only parameters are not overwritten and bit 10 of the error word ("Access Error") is
set (see 8.7.9). The drive continues to function correctly.
8.7.8 Configuring a User Defined Page from GEM 80
For example, Table 8-5 shows configuring the User Page 1:
Table 8-5 Configuring User Page 1
Note:
The message length set in the P-tables of the GEM 80 specifies the amount of data sent to the drive.
The expected length of a reply message is also specified in the P-tables. When communicating with
the ALSPA MV3000e using a fixed message length, the ALSPA MV3000e will accept the amount of
data required by the intended page. Any further message data is ignored.
If the message length contains less data than is required by the page, the number of data
words received gives the number of parameters updated.
The reply sent back by the ALSPA MV3000e is `n' data words where `n' is the number of
parameters listed in the specified reply page. The GEM 80 ignores the whole message If this
is greater than the expected reply length. If the reply message is shorter than the expected
length of reply the GEM 80 updates only those J-table locations that have received an
associated data word.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-17
8. Serial Communications. ALSPA MV3000e
Bit Error
0 "Write" page number too large
1 "Read" page number too large
2 Data sent, page length too short
3 Attempting to alter "Stop to Edit" parameter with drive
running
4 CRC failure occurred
5 Message structure incorrect
6 Data sent, page length too long
7 Attempt to write out-of-range data to parameter
8 Serial link "Read" access not enabled (P32.00 = 0)
9 Trying to access non-existent parameter
10 Access error
11 to 15 Not defined
Page 8-18 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
Note:
For Modicon PLCs the Input Registers are from 30 000. The drive treats all parameters, subject to
their attributes, as Holding Registers, for example P0.00 ≡ 40 000, P1.00 ≡ 40 100.
Table 8-8 Read Multiple Drive Parameters
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-19
8. Serial Communications. ALSPA MV3000e
The MODBUS™ protocol is designed and described around data exchange between PLCs.
When used on a ALSPA MV3000e the term "word" becomes synonymous with drive
parameter. Hence, a MODBUS™ message intending to access word 110 is interpreted by
the ALSPA MV3000e as a requirement to access drive parameter P1.10. The start of an
RTU frame is assumed to be the first character received after a gap in communications of at
least 3.5 character intervals, i.e. the time taken for 3.5 characters to be transmitted, taking
into account baud rate, data word length, stop bits and parity selection.
For transfers of 8 bit data, 1 start bit, 1 stop bit and no parity, a character is transferred
approximately every 1 ms. Hence a 3.5 character gap equates to no characters being sent
for approximately 3.5 ms.
The end of a message frame is also indicated by a 3.5 character gap. That is, the last
character received before the communications gap occurred is assumed to be the last
character of the message.
8.9.1 MODBUS™ RTU Error Messages
If the ALSPA MV3000e receives messages requiring an unsupported function or an attempt
to read/write more than 32 drive parameters, an exception message of error code 01, is sent
back by the drive. If a correctly addressed message is received with an incorrect CRC word,
the ALSPA MV3000e flushes the message frame and increments the CRC count.
Page 8-20 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 8. Serial Communications.
Note:
P3.00 is read as 300 ( = 012Ch ).
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 8-21
8. Serial Communications. ALSPA MV3000e
Page 8-22 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
9 Diagnostics.
TABLE OF CONTENTS
Section Page
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-1
9. Diagnostics. ALSPA MV3000e
Page 9-2 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
9.3 Warnings
If the WARNING indicator is lit a problem has occurred which is not sufficiently serious to trip
the drive. A warning code is stored in one of 10 locations in the Warning Record, parameters
P10.00 to P10.09, the code stored in P10.00 being for the most recent warning. It is most
important that all Warning codes are viewed to get a complete picture.
A full list of codes for WARNINGS is shown at Table 9-2.
Note:
Warnings are not latched and if the warning condition ceases, the WARNING indicator will extinguish.
(At default configuration, Warning 1 is located at P1.06).
9.4 Trips
If the TRIPPED indicator is flashing, a serious fault has occurred which has caused the drive
to shut down. The drive may be faulty, but usually the drive has tripped in response to a
problem on the plant, and the drive has protected the installation. Each time a trip occurs a
Fault is stored in one of ten locations in the Active Trip record, parameters P10.10 to
P10.19, the fault stored in P10.10 being for the most recent trip. It is most important that all
Trip codes are viewed to get a complete picture.
A full list of codes for TRIPS is shown at Table 9-3.
Note:
Trips are latched and must be reset before the drive can be operated again.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-3
9. Diagnostics. ALSPA MV3000e
Page 9-4 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
Note:
Refer to Page 6-48 for details of the drive hardware.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-5
9. Diagnostics. ALSPA MV3000e
Page 9-6 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
1 Interlock A,R Interlock Input at TB3/9 is low or open P28.11 24 V not present on TB3/9. This is usually due to a plant E-stop or Check for open E-stops or interlocks outside the
interlock being open drive cubicle. Check that TB3 is not loose.
2 Reference Loss A,R No reference source can be found (either primary or P28.12 The drive receives references from analogue inputs, 4-20mA etc or Check more trip codes on Menu 10 by scrolling
backup) Fieldbus link and the active reference has gone through. Extra trip codes will give clues to which
reference has been lost.
3 DC Overvolts A,R DC Link Voltage exceeds the over voltage level: P28.09 The DC Link volts monitored on P11.03 has risen; usually caused by If the decelerating ramp rate that stops the drive
780 V on a 380V-480VAC system the motor decelerating quickly and regenerating back into the drive. from tripping is too long, fit a DB. This is not a
875V on a 525VAC system Check decelerating ramp rates are not too high or that any dynamic drive fault but an application error.
1165V on a 690VAC system brake fitted is operating Refer to Over/Under volts trip table in the
appropriate product technical manual.
4 DC Undervolts A,R DC Link Voltage is less than the under voltage level: P28.08 When a MicroCubicleTM CDC or a DELTA CDC is
400V on a 380V-480VAC system operating from 24 V auxiliaries the mains power is
450V on a 525VAC system off and so the DC Link is not established.
560V on a 690VAC system
5 Timed Over-current A,R Total I.T limit of the drive overload has been exceeded P28.07
6 Over-temperature -see P45.22 A,R An Over-temperature trip has occurred – see P45.22 for P28.13 Over temperature trips are generated by software in the CDC, by Refer to over temperature trips at Table 6-11.
(pointed at by P10.10) more details comparing temperature feedback to trip levels, or in the SKiiP® circuits
in hardware, in case the software fails: Menu 45 is dedicated to temperature feedback -
- the temperature feedback is high - check Menu 45; some of the temperatures are also included at
- the drive ventilation is inhibited - check temperature, check air Menu 11.
throughput against table in specification section of the appropriate
product manual; When a MicroCubicle is operating from 28V
- for liquid cooled products check that the coolant flow rates and auxiliaries the SKiiP circuits are not powered up,
volumes meet the specification in the product manual. which is where the trip originates, and the drive
will show this trip.
7 Instantaneous Over-current A,R The drive output current has exceeded its maximum safe P28.06 The current feedback has exceeded the trip levels within the product: Refer to diagram under ‘Description’ for the
level – see diagram below for an indication of various trip - motor faulty; various trip levels.
levels. - motor cable damage;
- shock loads to system - however, the drive's internal current clipping When operating from 28V the drive will trip
Note: ride-through function should stop this; because the SKiiP circuits, within the product, are
When a Fault Code 7 occurs it is also likely that there will - possible faulty transistors: - remove the motor cables, if the drive still not powered. The exact list of trips will depend on
be a fault on any 8 to 13 U, V, W trip codes. trips then it is at fault internally; the size of the drive powered by 28V.
- for a DELTA system try exchanging the ribbons in the CDC and see if
the trip 'moves'. If it does, the DELTA now reporting the trip is faulty. If it
doesn't the CDC is faulty.
-
SKiiP® Hardware Trip Level/Instantaneous When operating from 24 V the drive will trip
Overload Trip Level is Drive Size Dependent
because the SKiiP® circuits, within the product,
Absolute
Current Clip Level (1.76 x FLC for 1.1 O/L; are not powered. The exact list of trips will
2.55 x FLC for 1.5 O/L)
maximum depend on the size of the drive powered by 24 V.
(assuming Drive Peak I (1.1 or 1.5 x Drive FLC)
drive in
control) Drive FLC (e.g. MV3071= 71 A at 1.1 O/L;
MV3058 = 58 A at 1.1 O/L)
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-7
9. Diagnostics. ALSPA MV3000e
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
8 Instantaneous Over-current on U- A,R U-phase transistor turned off by self protection* P28.06
phase
9 Hardware Over-temperature on A,R Over-temperature detected by U-phase output* P28.13
U-phase
10 Instantaneous Over-current on V- A,R V-phase transistor turned off by self protection* P28.06
phase
11 Hardware Over-temperature on V- A,R Over-temperature detected by V-phase output* P28.13
phase
12 Instantaneous Over-current on W- A,R W-phase transistor turned off by self protection* P28.06
phase
13 Hardware Over-temperature on A,R Over-temperature detected by W-phase output* P28.13 The Over temperature Trips in Code 6 should react first. However, if When operating from 24 V the drive will trip
W-phase the CDC is not functioning then the temperature may keep rising. The because the SKiiP® circuits, within the product, are
SKiiP® circuits have a hardwire temperature monitor for safety and not powered. The exact list of trips will depend on
these may trigger:- is the drive really hot - check Menus 11 and 45.- if the size of the drive powered by 24 V.
YES check fans and ventilation requirements;- if NO then the drive may
be at fault - e.g. change ribbon cables on DELTAs.
14 Encoder Power Supply Fail R Encoder supply is internally supplied at 8 V then regulated - Check encoder cabling for damage – remove encoder connection at
down to the value set in P13.06 and ‘I’ limited, then if TB5 and try a reset to see if drive or cable is at fault – is encoder
current flowing to the encoder is too high, trip here. correct type? Refer to ‘Encoder Selection’ in appropriate product
manual.
15 Controller 15 V Fail R Internal supply voltage on the Control Board has failed. - Faulty CDC
Failure of 15 V supply could result in:
(a) no +15V for SKiiP which will result in any number of trips
on the SKiiP module e.g. over temperature, over current.
16 24 V Output Fail R The User +24 V output from the Control Electronics has - Disconnect User I/O terminals from the drive. See if 24 V recovers –
failed, or been overloaded. check wiring if it does.
17 Unidentified Power Interface N.S The drive cannot recognise the Power Interface (PIB) PCB, - E2PROM failure on a MicroCubicle™ - the PIB is part of the CDC;
Board and therefore cannot run. It looks for an E2PROM on the On a DELTA system the PIB is within the controller's metal case.
PIB.
18 History Restore Fail S The Non-volatile History record cannot be recovered at - Can happen after a firmware upgrade and is OK.
power-up. Is not critical if history record is not needed and therefore it can be
ignored.
19 New PCB S One of the printed circuit boards (pcb) in the drive has - Exchanging pcbs between drives;
changed from when the drive was last switched off. Refer to Changing DELTA1;
Spares Manual supplied with new pcb. Changing DELTA pcbs.
It is important that the correct spares procedures are followed.
20 Parameter Edits Lost S The Non-volatile Parameter Edits cannot be recovered at - This trip is rare and is a warning. The DC Link on the drive may have
power-up. All parameters have returned to their factory been dragged down very quickly, preventing enough time for parameter
default values. storage on Power Off. Check for excessive DC Link Loads e.g. faulty
DBs or DC Link schemes faulty.
21 Motor Thermostat (MTRIP) A,R Motor thermostat has tripped. This trip can only occur if the P28.10 CF113 is healthy when High, so n/c thermostats need to be inverted by Check motor fans and thermostat functionality.
thermostat is connected via a digital input to CF113 and placing a –ve sign in the edit.
P2.10 = 2. See Control Block Diagram Sheet 7
22 Motor I²T A,R The motor I²T limit has been exceeded. This trip can only P28.10 Is the motor free to rotate?
occur if P2.09 = 2. Is the motor sized correctly for the load?
Is P2.07 set correctly?
Is P2.08 set correctly?
23 RS232 Loss A,R RS232 serial link has timed out. This trip can only occur if P28.14 Check RS232 connections and wiring.
P32.15 = 2. Is the serial link manager plc OK?
Check that the time-out period is set correctly.
24 RS485 Loss A,R RS485 serial link has timed out. This trip can only occur if P28.14 Check RS485 connections and wiring.
P32.55 = 2. Is the serial link manager plc OK?
Check that the time-out period is set correctly.
Is P2.08 set correctly?
Page 9-8 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
25 Internal Reference Fail R Internal reference voltage has failed, CDC faulty - The CDC is faulty – replace.
26 Under-temperature - see P45.22 A,R An under-temperature trip has occurred – see P45.22 for P28.13 Is the temperature actually low? See Menu 11 and 45 . If it is the drive
more details cannot operate <0 °C. Temperature feedback comes from the SKiiP®
Module. Check connections to the CDC.
27 Keypad Loss/Removed R Keypad Communications have illegally halted. See Keypad - The Keypad has been removed when it was either in control (start/stop)
removal at 2.2.5. or had reference control (Keypad ref).
28 Current Imbalance R The 3 output phases are imbalanced in current. This trip - If the current is different by 20% in any 1 phase the drive trips.
can only occur in VVVF mode (P99.01 = 1). Disconnect motor cables and see if the trip remains Check fans and ventilation.
29 Precharge failure A,R The Power Interface Board received no pre-charge P28.08 - if YES then = drive;
contactor close signal. On a DELTA, check the rectifier - if NO then = motor; Check motor loads and cables - can disconnect
wiring. Check motor. motor cables and run drives to see if trip goes
Check motor cables. away - if it does the drive is not at fault.
-
24 V Precharge Acknowledge on PL12/6 has not been detected –
30 Drive ID Violation R P99.13 is not equal to P99.14 - wiring error or relay on DELTA Rectifier faulty or 24 V is down.
31 DELTA 1 Over-current on U- A,R U-phase transistor on DELTA 1 turned off by self protection. P28.06 Simple editing error. FIP or Fieldbus parameter set sent to wrong drive.
phase
The Over current and Over temperature trips are operated by the
32 DELTA 1 Over-temp on U-phase A,R Over-temperature detected on DELTA 1 U-phase.* P28.13 SKiiP® Modules. Either the temperature or current is high (check
Menus 11 and 45) or the SKiiP® Modules are faulty (move CDC ribbons
for the DELTAs to see if the Trips move) or the controller is faulty. If the
trips do not move with the DELTA ribbons and not the motor then it
must be the controller.
If the drive trips on the same trip then the DELTA is OK but the CDC is
at fault.
See Fault Code 31 above.
33 DELTA 1 Over-current on V- A,R V-phase transistor on DELTA 1 turned off by self-protection. P28.06 See Fault Code 31 above.
phase
34 DELTA 1 Over-temp on V-phase A,R Over-temperature detected on DELTA 1 V-phase.* P28.13 See Fault Code 31 above.
35 DELTA 1 Over-current on W- A,R W-phase transistor on DELTA 1 turned off by self-protection P28.06 See Fault Code 31 above.
phase
36 DELTA 1 Over-temp on W-phase A,R Over-temperature detected on DELTA 1 W-phase.* P28.13 See Fault Code 31 above.
37 DELTA 1 External trip R External trip detected on DELTA 1, TB1. - Only possible on Liquid Cooled DELTA (LCD) – this TB is used to
detect fan failure on the LCD. See DC Link Overvoltage Trip 3.
Could be faulty SMPS - exchange with another.
38 DELTA 1 Over-voltage A,R DC Link over voltage detected on DELTA 1 – signal from P28.09
the SMPS
39 DELTA 1 Enhanced DIB Trip A,R Reported if an enhanced trip from new Delta Interface P28.06 Controllers made after September 2005 show trip codes 240 to 249
Board (20X4381) is detected by an older controller. instead.
40 DELTA 2 Over-current on U- A,R U-phase transistor on DELTA 2 turned off by self- P28.06 Checks for Overcurrent on DELTA 2 are the same as those for DELTA
phase protection. 1 – refer to details at Fault Code 31.
41 DELTA 2 Over-temp on U-phase A,R Over-temperature detected on DELTA 2 U-phase.* P28.13 Checks for Overtemperature on DELTA 2 are the same as those for
DELTA 1 – refer to details at Fault Code 31.
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-9
9. Diagnostics. ALSPA MV3000e
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
42 DELTA 2 Over-current on V- A,R V-phase transistor on DELTA 2 turned off by self-protection. P28.06 See Fault Code 40 above.
phase
43 DELTA 2 Over-temp on V-phase A,R Over-temperature detected on DELTA 2 V-phase.* P28.13 See Fault Code 40 above.
44 DELTA 2 Over-current on W- A,R W-phase transistor on DELTA 2 turned off by self-protection P28.06 see Fault Code 40 above.
phase
45 DELTA 2 Over-temp on W-phase A,R Over-temperature detected on DELTA 2 W-phase.* P28.13 see Fault Code 40 above.
46 DELTA 2 External trip R External trip detected on DELTA 2, TB1. - See details for Fault Code 37.
47 DELTA 2 Over-voltage A,R DC Link over voltage detected on DELTA 2. P28.09
48 DELTA 2 Over-current A,R Reported if an enhanced trip from new Delta Interface P28.06 Controllers made after September 2005 show trip codes 250 to 259
Board (20X4381) is detected by an older controller. instead.
49 DELTA 3 Over-current on U A,R U-phase transistor on DELTA 3 turned off by self-protection P28.06 Checks for Overcurrent on DELTA 3 are the same as those for DELTA
phase 1 - refer to details at Fault Code 31.
50 DELTA 3 Over-temp on U-phase A,R Over-temperature detected on DELTA 3 U-phase.* P28.13 Checks for Over temperature on DELTA 3 are the same as those for
DELTA 1 - refer to details at Fault Code 31.
51 DELTA 3 Over-current on V- A,R V-phase transistor on DELTA 3 turned off by self-protection. P28.06 See Fault Code 49 above.
phase
52 DELTA 3 Over-temp on V-phase A,R Over-temperature detected on DELTA 3 V-phase.* P28.13 See Fault Code 49 above.
53 DELTA 3 Over-current on W- A,R W-phase transistor on DELTA 3 turned off by self-protection P28.06 See Fault Code 49 above.
phase
54 DELTA 3 Over-temp on W-phase A,R Over-temperature detected on DELTA 3 W-phase.* P28.13 See Fault Code 49 above.
55 DELTA 3 External trip R External trip detected on DELTA 3, TB1. - See details for Fault Code 37.
56 DELTA 3 Over-voltage A,R DC Link over voltage detected on DELTA 3. P28.09
57 Overspeed A,R The motor is operating above its set over speed level. This P28.16 Speed feedback level in P9.01 is > over speed level in P29.00, P29.01. Are the PID settings for Speed Amplifier OK? It
trip can only occur if P29.02 = 3. Is the encoder OK? may be unstable.
Is the motor being overhauled?
If in torque control, the motor may be running off due to mechanical
failure of the load.
58 Current Control Fault R Drive cannot control the motor current as required. Check - Value set in P12.02 is too high, or mains supply voltage is lower than
the motor model, mains voltage, encoder connections and thought. Motor must be off load.
check for earth faults. Poor motor model - do a CAL run.
Encoder connections - mechanical and electrical are poor.
Ensure the motor is off-load - the drive checks this at the beginning of
the test.
Motor parameters have been entered manually and are incorrect - do a
CAL run.
59 Motor Calibration Failure R Motor Calibration Test (P3.12 or 12.03 = 3) failed. Check -
the motor and encoder connections.
60 Unsuitable Motor R The Motor Parameters entered do not describe a motor - The drive checks for three conditions to flag encoder loss:
within the control capabilities of the drive. Maximum speed change (set in P13.02);
Maximum reversals (set in P13.19);
61 Encoder Loss R Encoder Signal has been lost, or cannot be relied upon. -
Reversible threshold (set in P13.20).
This trip can only occur if P13.02 = 3. See Control Block
Diagram, Sheet 6.
Check encoder electrical and mechanical connections - ensure encoder
cable has a continuous screen and is earthed at both ends.
62 User Trip 1 A,R Control Flag 10 = 1 P28.15 CF10 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF10).
63 Fieldbus Loss R The Fieldbus communication link has failed. - FIP, PROFIBUS, are Fieldbus communication links – the one in use has
failed.
64 Load Fault - High A,R The drive has detected a load fault due to excessive load. P28.17 Menu 43 allows the drive to monitor the load – check mechanics for
bearing failure or coupling breakages etc.
65 Load Fault - Low A,R The drive has detected a load fault due to inadequate load. P28.17
Page 9-10 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
66 Motor PTC trip R Excessive temperature detected by PTC on TB5, pin 1. See P28.10 Is the motor stalled?
Menu 2. Is the motor fan faulty?
Is the motor PTC faulty?
Is the PTC wiring and connectors OK?
67 DB resistor trip A,R Drive estimates the DB resistor is too hot. P28.18 Only possible for a MV DB. Drive bases estimation on information
typed into P23.01 to P23.03.
68 Unknown Drive Size N.S The software was unable to read the E2 PROM on one, or - E2 PROMs exist on the SMPS, the DELTA PIBs and the DELTA DIBs.
more, of the pcbs.
69 Configuration Trip N.S The drive is not correctly configured to operate in a DELTA - The DELTAs must be plugged in from DELTA 1 slot to DELTA 6 with no
system. DELTAs are not connected to the DELTA gaps;
Controller correctly. The DELTAs must all be the same type;
The SMPS units on the DELTAs must all be the same type.
70 Datumize Error R Datumizing (Position Control Only) encountered limit - Ensure that the HI and LO position limit switches are wired and
switches in the wrong order. See Position Control. programmed correctly to CF87 and CF86. Datumizing speeds set in
P36.35 to P36.37 are too high – see Datumizing 6.36.3.
71 Speed Feedback Loss R Only applies to Speed Feedback Vector Control Mode - The selected speed feedback is no longer present, or backup has been
(P99.01 = 2, and P13.00 = 1 & 2). selected, and it has not been programmed or connected.
72 Over Frequency R Allowed output frequency has been exceeded. - Absolute limit to prevent IGBTs from being damaged.
250Hz at switching frequencies >= 2.5kHz
125Hz at switching frequency = 1.25kHz
73 User Trip 2 A,R Control Flag 112 = 1 P28.15 See User Trip 1 to Trip Code 62.
74 DELTA 3 Over-current A,R Reported if an enhanced trip from new Delta Interface P28.06 Controllers made after September 2005 show trip codes 260 to 269
Board (20X4381) is detected by an older controller. instead.
75 DELTA 4 Over-current on U- A,R U-phase transistor on DELTA 4 turned off by self-protection P28.06 Checks for Overcurrent on DELTA 4 are the same as those for DELTA
phase 1 - refer to details at Fault Code 31.
76 DELTA 4 Over-temp on U-phase A,R Over-temperature detected on DELTA 4 U-phase.* P28.13 Checks for over temperature on DELTA 4 are the same as those for
DELTA 1 - refer to details at Fault Code 31.
77 DELTA 4 Over-current on V- A,R V-phase transistor on DELTA 4 turned off by self-protection. P28.06 See Fault Code 75 above.
phase
78 DELTA 4 Over-temp on V-phase A,R Over-temperature detected on DELTA 4 V-phase.* P28.13 See Fault Code 76 above.
79 DELTA 4 Over-current on W- A,R W-phase transistor on DELTA 4 turned off by self-protection P28.06 See Fault Code 75 above.
phase
80 DELTA 4 Over-temp on W-phase A,R Over-temperature detected on DELTA 4 W-phase.* P28.13 see Fault Code 76 above.
81 DELTA 4 External trip R External trip detected on DELTA 4, TB1. - See details for Fault Code 37.
82 DELTA 4 Over-voltage A,R DC Link over voltage detected on DELTA 4. P28.09
83 DELTA 4 Over-current A,R Reported if an enhanced trip from new Delta Interface P28.06 Controllers made after September 2005 show trip codes 270 to 279
Board (20X4381) is detected by an older controller. instead.
84 DELTA 5 Over-current on U- A,R U-phase transistor on DELTA 5 turned off by self-protection P28.06 Checks for Overcurrent on DELTA 5 are the same as those for DELTA
phase 1 - refer to details at Fault Code 31.
85 DELTA 5 Over-temp on U-phase A,R Over-temperature detected on DELTA 5 U-phase.* P28.13 Checks for over temperature on DELTA 5 are the same as those for
DELTA 1 - refer to details at Fault Code 31.
86 DELTA 5 Over-current on V- A,R V-phase transistor on DELTA 5 turned off by self-protection. P28.06 See Fault Code 84 above.
phase
87 DELTA 5 Over-temp on V-phase A,R Over-temperature detected on DELTA 5 V-phase.* P28.13 See Fault Code 85 above.
88 DELTA 5 Over-current on W- A,R W-phase transistor on DELTA 5 turned off by self-protection P28.06 See Fault Code 84 above.
phase
89 DELTA 5 Over-temp on W-phase A,R Over-temperature detected on DELTA 5 W-phase* P28.13 See Fault Code 85 above.
90 DELTA 5 External trip R External trip detected on DELTA 5, TB1. P25.19 See details for Fault Code 37.
91 DELTA 5 Over-voltage A,R DC Link over voltage detected on DELTA 5. P28.09
92 DELTA 5 Over-current A,R Reported if an enhanced trip from new Delta Interface P28.06 Controllers made after September 2005 show trip codes 280 to 289
Board (20X4381) is detected by an older controller. instead.
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-11
9. Diagnostics. ALSPA MV3000e
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
93 SFE: Mains frequency detected A,R Mains frequency has been detected outside of the limits set P28.19 The Mains Monitor Unit may not be connected correctly. The mains
outside of limits by P52.08 and P52.11 frequency may be varying.
94 SFE: Synchronisation to mains A,R Synchronisation to the mains has failed due to: P28.19 The Mains Monitor Unit may not be connected at all, or connected
has failed a) permanent loss of mains signal, or correctly.
b) temporary interruption of mains signal, or
c) mains frequency has changed at a rate greater than
2%/s.
95 SFE: Mains Voltage Monitor Loss A,R Mains Voltage Monitor Loss P28.19 A ribbon cable may have become disconnected
96 SFE: Auxiliary Phase Detection A,R Auxiliary Phase Detection Loss P28.19 There may be a missing phase on an Input Monitor or a mismatch of
Loss amplitude and phasing on the incoming phases.
97 Pre-release Expiry R Pre-release Software time limit expired - A pre-release version of firmware has been left in the drive – update to
latest version.
98 SFE: Choke ptc trip A,R Choke PTC resistance is greater than the threshold set in P28.19 The SFE Choke is either very hot;
P52.19 and P52.20 is set to the value 2. Or its detector (PTC) has failed;
Or its detector (PTC) is not wired correctly.
99 Unknown trip -
100- Reserved for Warning Codes -
149 See Warning Codes - The controller has detected an error in the PWM Pattern. CDC is at
Error detected in Drive's PWM. Report to Converteam fault.
150 PWM error N.S -
Check DB resistor wiring, or DB resistor, maybe DB Family.
151 DB Trip A,R Over-current from DB unit – detected by the SKiiP® P28.06
Modules. Check DB resistor wiring and resistor. The DB may be hot due to short
® circuit of cables or DB may be faulty.
152 DB hardware Over-temp trip A,R Over-temperature from DB unit – detected by the SKiiP P28.13
Modules. Checks for Overcurrent on DELTA 6 are the same as those for DELTA
1 - refer to details at Fault Code 31.
153 DELTA 6 Over-current on U- A,R U-phase transistor on DELTA 6 turned off by self-protection P28.06
phase
154 DELTA 6 Over-temp on U-phase A,R Over-temperature detected on DELTA 6 U-phase.* P28.13 Checks for over temperature on DELTA 6 are the same as those for
DELTA 1 - refer to details at Fault Code 31.
155 DELTA 6 Over-current on V- A,R V-phase transistor on DELTA 6 turned off by self-protection. P28.06 See Fault Code 153 above.
phase
156 DELTA 6 Over-temp on V-phase A,R Over-temperature detected on DELTA 6 V-phase.* P28.13 See Fault Code 154 above.
157 DELTA 6 Over-current on W- A,R W-phase transistor on DELTA 6 turned off by self-protection P28.06 See Fault Code 153 above.
phase
158 DELTA 6 Over-temp on W-phase A,R Over-temperature detected on DELTA 6 W-phase.* P28.13 See Fault Code 154 above.
159 DELTA 6 External trip R External trip detected on DELTA 6, TB1. - See details for Fault Code 37.
160 DELTA 6 Over-voltage A,R DC Link over voltage detected on DELTA 6. P28.09
161 DELTA 6 Over-current A,R Reported if an enhanced trip from new Delta Interface P28.06 Controllers made after September 2005 show trip codes 290 to 299
Board (20X4381) is detected by an older controller. instead.
162 DB 1 Over-current U A,R U-phase transistor on DB 1 turned off by self-protection. P28.06 DELTA Bridges can be used as DBs by connecting them into the
relevant connections or the CDC Controller; the trips are therefore
generated in the same way as a normal DELTA, so refer to DELTA 1
Codes. However, over currents can be caused by faulty resistors, or
resistor wiring, as there is no motor here – check wiring and resistors
for damage.
Move the ribbons from DB1 to DB2.
See if the trip moves with the DB or the Controller.
163 DB 1 Over-temp U A,R Over-temperature detected on DB 1 U-phase. P28.13
164 DB 1 Over-current V A,R V-phase transistor on DB 1 turned off by self-protection. P28.06
165 DB 1 Over-temp V A,R Over-temperature detected on DB 1 V-phase. P28.13
166 DB 1 Over-current W A,R W-phase transistor on DB 1 turned off by self-protection. P28.06
167 DB 1 Over-temp W A,R Over-temperature detected on DB 1 W-phase. P28.13
Page 9-12 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
168 DB 1 External trip R External trip detected on DB 1, TB1. -
169 DB 1 Over-voltage A,R DC Link over voltage detected on DB 1. P28.09
170 DB 1 Over-current A,R Over-current detected on DB 1. P28.06
171 DB 2 Over-current U A,R U-phase transistor on DB 2 turned off by self-protection. P28.06
172 DB 2 Over-temp U A,R Over-temperature detected on DB 2 U-phase. P28.13
173 DB 2 Over-current V A,R V-phase transistor on DB 2 turned off by self-protection. P28.06
174 DB 2 Over-temp V A,R Over-temperature detected on DB 2 V-phase. P28.13
175 DB 2 Over-current W A,R W-phase transistor on DB 2 turned off by self-protection. P28.06
176 DB 2 Over-temp W A,R Over-temperature detected on DB 2 W-phase. P28.13
177 DB 2 External trip R External trip detected on DB 2, TB1. -
178 DB 2 Over-voltage A,R DC Link over voltage detected on DB 2. P28.09
179 DB 2 Over-current A,R Over-current detected on DB 2. P28.06
180 PIB FPGA config. Failure N.S Internal failure. Report to Converteam - Identity in E2PROM on MicroCubicle™ SMPS is unrecognisable – faulty
SMPS or corrupt E2PROM or maybe loose ribbon connections between
CDC and SMPS.
181 Unidentified SMPS N.S System error as described. Check wiring. -
182 Unidentified DELTA 1 N.S Identity information in DIB is unrecognisable. - When a DELTA CDC is operating from 24 V
auxiliaries the CDC is unable to read the E2PROM
on the DELTA DIB (DELTA Interface Board) so
this trip will occur. The trip can be masked by
CF108.
183 Unidentified SMPS 1 N.S Identity information in DELTA SMPS is unrecognisable. - When a DELTA CDC is operating from 24 V
auxiliaries the CDC is unable to read the E2PROM
on the DELTA SMPS (Switched Mode Power
Supply) so this trip will occur. The trip can be
masked by CF108.
184 Incorrect DELTA 1 N.S The complete DELTA is incorrect type - This means that the SMPS and the DELTA are not compatible. There When a DELTA CDC is operating from 24 V
may be a high voltage SMPS with a low voltage DELTA or vice versa – auxiliaries the CDC is unable to read the E2PROM
check correct SMPS type for DELTA. on the DELTA DIB (DELTA Interface Board) so
this trip will occur.
185 Unidentified DELTA 2 N.S See 182. - See 182 When a DELTA CDC is operating from 24 V
auxiliaries the CDC is unable to read the E2PROM
on the DELTA SMPS (Switched Mode Power
Supply).
186 Unidentified SMPS 2 N.S See 183. -
187 Incorrect DELTA 2 N.S See 184. -
188 Unidentified DELTA 3 N.S See 182. -
189 Unidentified SMPS 3 N.S See 183. -
190 Incorrect DELTA 3 N.S See 184. -
191 Unidentified DELTA 4 N.S See 182. -
192 Unidentified SMPS 4 N.S See 183. -
193 Incorrect DELTA 4 N.S See 184. -
194 Unidentified DELTA 5 N.S See 182. -
195 Unidentified SMPS 5 N.S See 183. -
196 Incorrect DELTA 5 N.S See 184. -
197 Unidentified DELTA 6 N.S See 182. -
198 Unidentified SMPS 6 N.S See 183. -
199 Incorrect DELTA 6 N.S See 184. -
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-13
9. Diagnostics. ALSPA MV3000e
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
200 CAN 1 Loss, see P61.43 R CAN is not communicating correctly - Some possible causes of a trip are:CAN cable disconnected;No other
active nodes on the CAN Network.Refer to T2013 CANopen Fieldbus
Facility Technical Manual for more details.
201 Unsuitable DB Load N.R Load too high (resistor value too low) on DB mode, on IGBT - When using a Power Bridge as a DB (P23.19 = 1) incorrect value of DB
Bridge resistors will trigger this trip.
Check resistor values;
Check DB resistor wiring.
202 DELTA Rectifier Thermostat Trip A,R Thermostat connections (PL12/3 and PL12/4) on DELTA P28.13 Missing or damaged wiring between DELTA Controller (PL12/3/4) and
Controller are open circuit. DELTA Rectifier (TB1/3/4).
203 CAN 2 LOSS See P65.43 R As Trip 200 - As Trip 200
204 Fieldbus Coupler 1 Loss R The Fieldbus communication associated with Menu 74 has - Cable fallen out
failed Not configured correctly - either on drive or network master.
205 Reserved -
206 Reserved -
207 U-Phase Sharing Failure R Imbalance between DELTA U-Phase Currents - The U- Phases between all of the connected DELTA units are not
sharing current equally:
Unequal wiring impedances/lengths
Loose wiring terminals
Faulty DELTA unit
208 V-Phase Sharing Failure R Imbalance between DELTA V-Phase Currents - As Trip 207, except for V-Phase
209 W-Phase Sharing Failure R Imbalance between DELTA W-Phase Currents - As Trip 207, except for W-Phase
210 Mains Amplitude Trip R The mains supply amplitude has been outside the limits set -
by P52.22 and P52.23 for longer than the time set by
P52.24
211 Not 40MHz CDC N.S The firmware fitted is only compatible with a 40MHZ CDC -
and the CDC in use is an older 25MHz version
212 Undiagnosed Trip DELTA 1 R Controller has detected a trip from DELTA 1 but is unable to - High amounts of electrical noise. Poor earthing. Incorrect screening of Later Delta Interface Boards (20X4381 or
diagnose details of the trip. ribbon cables. 20X4384) should fix this problem.
213 Undiagnosed Trip DELTA 2 R See 212 -
214 Undiagnosed Trip DELTA 3 R See 212 -
215 Undiagnosed Trip DELTA 4 R See 212 -
216 Undiagnosed Trip DELTA 5 R See 212 -
217 Undiagnosed Trip DELTA 6 R See 212 -
218 Undiagnosed Trip DB1 R See 212 -
219 Undiagnosed Trip DB2 R See 212 -
220 Ethernet 1 Loss R Ethernet Channel 1 has not received the appropriate -
protocol message (see P86.34) within the timeout specified
by P86.33
221 Ethernet 2 Loss R Ethernet Channel 2 has not received the appropriate -
protocol message (see P86.84) within the timeout specified
by P86.83
222 Torque Prove Fail R Torque has not been proved before the Torque Prove -
timeout has elapsed
223 Brake Release Fail R Brake has not been released before the Brake Release -
timer has expired
224 Download in Progress R Running is prohibited as Drive Coach PC package has not - Incorrect termination of parameter download from Drive Coach
terminated a parameter download
225 - Reserved -
228
229 DSP Comms Failure R Communications between CDC and DSP have failed. -
Page 9-14 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
230 User Alert 1 R Control Flag 198 = 1 - CF198 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF198).
231 User Alert 2 R Control Flag 199 = 1 - CF199 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF199).
232 User Alert 3 R Control Flag 200 = 1 - CF200 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF200).
233 User Alert 4 R Control Flag 201 = 1 - CF201 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF201).
234 User Alert 5 R Control Flag 202 = 1 - CF202 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF202).
235 User Alert 6 R Control Flag 203 = 1 - CF203 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF203).
236 User Alert 7 R Control Flag 204 = 1 - CF204 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF204).
237 User Alert 8 R Control Flag 205 = 1 - CF205 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF205).
238 User Alert 9 R Control Flag 206 = 1 - CF206 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF206).
239 User Alert 10 R Control Flag 207 = 1 - CF207 has been connected to something by the user – ensure that
whatever it is connected to is healthy (i.e. producing a LO on CF207).
240 Delta 1 DIB 5v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
241 Delta 1 DIB +15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
242 Delta 1 DIB -15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
243 Delta 1 DIB Fan Fail R Speed feedback failure from capacitor fan for this Delta. - Faulty, blocked or jammed capacitor fan. If no fan is present or
required, is the jumper link, TP14, on the Delta DIB in the correct
position to disable the fan trip detection?
244 Delta 1 DIB Over Freq. U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting in PWM frequency too high. not connected to metalwork.
245 Delta 1 DIB Over Freq. V R As Trip 244. - As Trip 244.
246 Delta 1 DIB Over Freq. W R As Trip 244. - As Trip 244.
247 Delta 1 DIB Td Error U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting upper/lower dead-time violation not connected to metalwork.
commands.
248 Delta 1 DIB Td Error V R As Trip 247. - As Trip 247.
249 Delta 1 DIB Td Error W R As Trip 247. - As Trip 247.
250 Delta 2 DIB 5v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
251 Delta 2 DIB +15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
252 Delta 2 DIB -15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
253 Delta 2 DIB Fan Fail R Speed feedback failure from capacitor fan for this Delta. - Faulty, blocked or jammed capacitor fan. If no fan is present or
required, is the jumper link, TP14, on the Delta DIB in the correct
position to disable the fan trip detection?
254 Delta 2 DIB Over Freq. U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting in PWM frequency too high. not connected to metalwork.
255 Delta 2 DIB Over Freq. V R As Trip 244. - As Trip 244.
256 Delta 2 DIB Over Freq. W R As Trip 244. - As Trip 244.
257 Delta 2 DIB Td Error U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting upper/lower dead-time violation not connected to metalwork.
commands.
258 Delta 2 DIB Td Error V R As Trip 247. - As Trip 247.
259 Delta 2 DIB Td Error W R As Trip 247. - As Trip 247.
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-15
9. Diagnostics. ALSPA MV3000e
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
260 Delta 3 DIB 5v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
261 Delta 3 DIB +15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
262 Delta 3 DIB -15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
263 Delta 3 DIB Fan Fail R Speed feedback failure from capacitor fan for this Delta. - Faulty, blocked or jammed capacitor fan. If no fan is present or
required, is the jumper link, TP14, on the Delta DIB in the correct
position to disable the fan trip detection?
264 Delta 3 DIB Over Freq. U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting in PWM frequency too high. not connected to metalwork.
265 Delta 3 DIB Over Freq. V R As Trip 244. - As Trip 244.
266 Delta 3 DIB Over Freq. W R As Trip 244. - As Trip 244.
267 Delta 3 DIB Td Error U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting upper/lower dead-time violation not connected to metalwork.
commands.
268 Delta 3 DIB Td Error V R As Trip 247. - As Trip 247.
269 Delta 3 DIB Td Error W R As Trip 247. - As Trip 247.
270 Delta 4 DIB 5v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
271 Delta 4 DIB +15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
272 Delta 4 DIB -15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
273 Delta 4 DIB Fan Fail R Speed feedback failure from capacitor fan for this Delta. - Faulty, blocked or jammed capacitor fan. If no fan is present or
required, is the jumper link, TP14, on the Delta DIB in the correct
position to disable the fan trip detection?
274 Delta 4 DIB Over Freq. U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting in PWM frequency too high. not connected to metalwork.
275 Delta 4 DIB Over Freq. V R As Trip 244. - As Trip 244.
276 Delta 4 DIB Over Freq. W R As Trip 244. - As Trip 244.
277 Delta 4 DIB Td Error U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting upper/lower dead-time violation not connected to metalwork.
commands.
278 Delta 4 DIB Td Error V R As Trip 247. - As Trip 247.
279 Delta 4 DIB Td Error W R As Trip 247. - As Trip 247.
280 Delta 5 DIB 5v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
281 Delta 5 DIB +15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
282 Delta 5 DIB -15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
283 Delta 5 DIB Fan Fail R Speed feedback failure from capacitor fan for this Delta. - Faulty, blocked or jammed capacitor fan. If no fan is present or
required, is the jumper link, TP14, on the Delta DIB in the correct
position to disable the fan trip detection?
284 Delta 5 DIB Over Freq. U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting in PWM frequency too high. not connected to metalwork.
285 Delta 5 DIB Over Freq. V R As Trip 244. - As Trip 244.
286 Delta 5 DIB Over Freq. W R As Trip 244. - As Trip 244.
287 Delta 5 DIB Td Error U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting upper/lower dead-time violation not connected to metalwork.
commands.
288 Delta 5 DIB Td Error V R As Trip 247. - As Trip 247.
289 Delta 5 DIB Td Error W R As Trip 247. - As Trip 247.
290 Delta 6 DIB 5v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
291 Delta 6 DIB +15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
292 Delta 6 DIB -15v Fail R Internal power supply failure on Delta DIB. - Faulty SMPS. Fault DIB.
Page 9-16 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
Fault Name Class Description Parameter No. What can cause a trip Remarks
Code to enable
Auto-reset
293 Delta 6 DIB Fan Fail R Speed feedback failure from capacitor fan for this Delta. - Faulty, blocked or jammed capacitor fan. If no fan is present or
required, is the jumper link, TP14, on the Delta DIB in the correct
position to disable the fan trip detection?
294 Delta 6 DIB Over Freq. U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting in PWM frequency too high. not connected to metalwork.
295 Delta 6 DIB Over Freq. V R As Trip 244. - As Trip 244.
296 Delta 6 DIB Over Freq. W R As Trip 244. - As Trip 244.
297 Delta 6 DIB Td Error U R Erroneous PWM pulses have been detected by the DIB, on - Incorrect screening of ribbons between controller and DIB. Screen is
this phase, resulting upper/lower dead-time violation not connected to metalwork.
commands.
298 Delta 6 DIB Td Error V R As Trip 247. - As Trip 247.
299 Delta 6 DIB Td Error W R As Trip 247. - As Trip 247.
Notes:
1. Also refer to 6.11.2. Temperature Feedback – Parameters P11.04 to P11.14.
2. A SkiiP® is an integrated assembly of IGBTs.
3. ∗ These faults are hardware generated in the SkiiP® Transistor Module.
4. For any DELTA SkiiP® Trip Fault Code, when the DELTA CDC is operating from 24 V auxiliaries, all DELTA SkiiP® s will report faulty because they are without mains power.
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-17
9. Diagnostics. ALSPA MV3000e
Page 9-18 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
PX.XX
Continue with help on
selected parameter.
See Section 4.4.3 for
1. PARAMETER HELP examples.
RETURN WITH NO
FURTHER HELP.
PX.XX
RESET ATTEMPT FAIL xxxxxx xx xxxx x
(Trip still present) =xx xxx
PRESS
1 Allows the user to view parameter help when a trip is present.
2 Displays parameter P10.10 – gives information about the trip.
3 Attempts to reset the trip. If the attempt fails, this screen re-appears.
4 Returns the parameter being viewed before ? was pressed, with no further help.
If the drive shows a Warning, get information on the warning by pressing ? .
The HELP system works as described for trips, except that P10.00 displays the most recent
Warning, as at Figure 9-2.
P10.00
(INFORMATION ABOUT
THE MOST RECENT
1. PARAMETER WARNING)
2. DISPLAY WARNS
3. BACK TO PARAMETER
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-19
9. Diagnostics. ALSPA MV3000e
2. Select the required history channel and read the value. (The meaning of this value will
depend on how the History Log is configured.)
To read other samples in the selected history channel record, press , then press
or on the Navigation key to scroll through all the values in the record.
To exit this mode, press ESC .
Relevant Parameters are:
P27.00 - History Display Sample Number
Contains the sample that is displayed when the History Log (P27.01 to P27.10) is interrogated.
Allowed values are: 0 to 99 (sample number)
This sample number can be set by selecting and writing to P27.00 in the usual way or it can
be incremented and decremented by pressing and on the Navigation key while a
history record is displayed. This provides a convenient method of scrolling through all the
samples in a record.
P27.01 - History Channel 1 Playback Data
P27.02 - History Channel 2 Playback Data
P27.03 - History Channel 3 Playback Data
P27.04 - History Channel 4 Playback Data
P27.05 - History Channel 5 Playback Data
P27.06 - History Channel 6 Playback Data
P27.07 - History Channel 7 Playback Data
P27.08 - History Channel 8 Playback Data
P27.09 - History Channel 9 Playback Data
P27.10 - History Channel 10 Playback Data
P27.11 - Single Element Playback Channel 1 Data
P27.12 - Single Element Playback Channel 2 Data
These parameters each contain up to 100 samples of history data. When a history channel is
interrogated, the sample number displayed is determined by the value in P27.00 (for P27.01 to
P27.10) and in P26.28, P26.29 for single element channels.
The meaning of the data display for each sample is determined by the configuration defined in
P26.01 to P26.20, or in P26.28 and P26.29 for the single element channels.
Page 9-20 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-21
9. Diagnostics. ALSPA MV3000e
FIRMWARE INTEGRITY
FAILURE
(E000)
SEE USER MANUAL
When the ‘Firmware Integrity Failure’ statement is displayed all four LEDs on the drive will
flash together. The drive is equipped with a special firmware ‘net’ that captures the exact state
of the drive memory and processor execution state. This data is extremely useful to support
and diagnose the reason why the drive firmware crashed.
The memory contents must be uploaded to a file while the drive is displaying a firmware
integrity failure, otherwise the captured data will be lost. It will take about 10 minutes to
complete the file. The file may be compressed with PkZip/WinZip if required.
To assist Converteam personnel in diagnosing the cause of the software malfunction the memory
contents of the drive can be uploaded to a pc, as detailed at 9.8.2, and sent to Converteam at the
address shown at the end of this manual.
Page 9-22 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
Note:
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-23
9. Diagnostics. ALSPA MV3000e
If any problems occur when setting the communication with the “Wizard” it may be worthwhile cancelling
the “Wizard” and setting the VT100 emulation before the Baud rate etc. produced a working system
9.9 Expected Trip Codes when CDC is Powered from Auxiliary 28 V Input
9.9.1 Introduction
The MicroCubicleTM CDC is a self contained Printed Circuit Board (PCB), which contains
circuits for the controller, the I/O, the power interfaces; connection to Fieldbus boards and an
Auxiliary 28V power supply. When powering the MicroCubicleTM CDC from 28V, it is able to
determine the size of the drive it is mounted in, by reading vital personality information from an
E2PROM mounted on a Switched Mode Power Supply (SMPS) PCB. When the auxiliary 28V
is applied, a small part of the SMPS board is also powered up which allows this to happen.
The MicroCubicleTM CDC, therefore, knows what type and size of drive it is in, and that affects
the trips that it will display as shown at Table 9-5.
Table 9-5 Expected Trip Codes when Operating a MicroCubicleTM CDC from 28 V Auxiliaries
Page 9-24 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
(3) The DELTA Switched Mode Power Supply (DELTA SMPS) informs the DELTA CDC of
the voltage rating of the DELTA, and is used to set the Dynamic Brake voltage threshold
in P23.04.
When all the information is collected the DELTA CDC has a complete picture of the DELTA
system, automatically.
When powered from 28 V, the DELTA CDC can only power up the PIB board, thus it only
knows how many DELTAs there are, so P99.00 is correct. The nominal current will report
1000 A, a mid value (not the actual rating of the DELTA). If the DELTA CDC is not connected
to any DELTAs, it will still report that 1 DELTA is connected. When programming is completed
and the mains power is applied, then the full system configuration can be determined and it
will be different from the “assumed” configuration whilst powered from 28 V. Figure 9-4 shows
the DELTA Configuration and the state of the User Edits at each stage. Table 9-7 shows the
expected Trip Fault Codes when operating the DELTA CDC from 28 V auxiliaries.
In conclusion, any time the controller is powered from 28 V, then re-connected to the mains
power, the user edits will be retained, even if the actual DELTA configuration has changed in
the meantime.
See 10.6 for further information on powering a DELTA Controller from an auxiliary 28V.
Mains power re-applied DELTA CDC now determines USER edits retained
the New Configuration
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-25
9. Diagnostics. ALSPA MV3000e
Table 9-7 Expected Trip Fault Codes when operating a DELTA CDC from 28 V Auxiliaries
In a MicroCubicleTM product
In a MicroCubicleTM product the whole of the Product Identity Record is stored on the SMPS
board. The EEPROM circuit is powered from the CDC power supply, so when the 28 V
auxiliaries are applied to the CDC, the EEPROM data can be read, so a faulty SMPS is
unlikely to prevent the identity from being recovered.
In a DELTA System
A DELTA System has to behave as a complete drive, but DELTA is made up of a number of
separate components, and so the identity has to be spread between these components. The
DELTA SMPS stores voltage grade information about itself and the DELTA Interface Board
(DIB) stores voltage grade information about the DELTA Module and DELTA rating
information. All of the DELTAs have SMPS and DIB boards. The 24 V supply cannot power the
EEPROMS on the DELTA modules, so mains power has to be applied to a DELTA drive before
automatic configuration can take place. The EEPROM data stored in the product is summarised
at Table 9-8.
If the Identity of a drive is lost, or invalid, or from a unit of a different type, then the CDC will
set itself up incorrectly and the drive will not operate correctly, this data is therefore vital and
must not be corrupted or lost at any time.
Page 9-26 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 9. Diagnostics.
Issue 06/06 ALSPA MV3000e Software Technical Manual (T1679EN) Page 9-27
9. Diagnostics. ALSPA MV3000e
Page 9-28 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 10. Application Notes
10 Application Notes
TABLE OF CONTENTS
Section Page
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 10-1
10. Application Notes ALSPA MV3000e
Page 10-2 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 10. Application Notes
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 10-3
10. Application Notes ALSPA MV3000e
Motor Control
1 to 4
0
P99.01
Control 1 to 4 = Motor control modes
0 = DB control mode
Mode
Reference
Selection
P23.19
Limit DB Ramp DB O/P 1
21
Select 0
P23.15 Ramp Time
Max DB P23.17
Modulation 1
DB Port DB Port
DB Threshold Control 0 PWM on CDC
P23.12
P23.10 Vref Source
V Reference
DB Mode P23.13
Vdc
Vdc Source
An1 X >
Selection
=
An2 X 0%
< 100%
Comparator
= Monitoring
Scale P23.11 Point
DB
P23.04
Threshold
The system is shown in a simple control block diagram at Figure 10-1 and Section 7 Control
Diagrams Sheet 2, where the motor control circuits are included to show that in DELTA
systems the output bridge can be driven either by motor control circuits or by dynamic
braking signals, as selected by the user.
The proportional braking demand (DB Demand) is generated from a reference source
selected by P23.14. A full listing of available sources is shown in Menu 23; pointer 28 is
included to allow selection of a user-defined reference input from any suitable parameter.
P23.15 applies limits to this signal, between 0 and 100%, and a DB ramp is then generated
with P23.17 setting the ramp duration between 0 and 1000 ms to achieve the limit set in
P23.15. The ramp setting is updated every 5 ms, so any duration setting between 0 and 5
ms is ignored.
Normally the resulting DB Demand output (P23.18) is routed to the PWM circuits for both the
output bridge and the DB unit, for use by either dynamic braking method as required.
A reference voltage selected from either the DC link voltage or a scaled analogue input is
compared with a user defined DB Threshold reference set in P23.04. If the selected
reference voltage exceeds the DB Threshold, the comparator selects the Max DB
Modulation input (P23.15) to generate a maximum DB Demand, overriding the proportional
braking demand.
Page 10-4 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 10. Application Notes
For MicroCubicle™ drives proportional braking uses an internal DB unit, connected via the
DB connector (port) PL9 on the CDC and driving an external braking resistor.
For DELTA systems proportional braking uses one or more dedicated DELTA modules
(output bridge) and a CDC configured for dynamic braking.
This method is suitable for MicroCubicle™ drives having an internal DB unit fitted and
connected via the DB port PL9. It is not suitable for DELTA systems.
Referring to Figure 10-2, the drive is configured by P99.01 to run in one of the four "motor"
operating modes, as normal. Proportional braking is selected and set up using the relevant
parameters in Menu 23.
10.1.4 Operating Modes
Threshold Control is the conventional method for a MicroCubicle™, controlling a DB unit and
braking resistor via the DB port (PL9) on the CDC. The DB on or off decision is taken every
400 µs and the DB is gated on or off for the complete 400µs period.
The switching rate of the braking resistor can be no greater than 1.25 kHz.
This mode is selected by setting P23.19 = 0 to enable the DB unit PWM circuits and setting
P23.13 = 0 to select Threshold Control.
See T1684 (ALSPA
MV3000 Dynamic
Braking Units) to select
braking resistor and cable
RESISTOR
CDC
R U
S V
M
T W
This method uses the Proportional Control system previously described to gate the DB unit.
A modulation level is calculated for the DB gating signal; this results in the DB resistor being
gated on for a period that is proportional to the product of the PWM period and the
modulation demand.
The switching rate of the braking resistor is the same as the PWM frequency contained in
P35.00
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10. Application Notes ALSPA MV3000e
This mode is selected by setting P23.19 = 0 to enable the DB unit PWM circuits and setting
P23.13 = 1 to select Proportional Control.
If the DB Threshold voltage (P23.04) is exceeded, the DB unit is driven by the Max DB
Modulation output (P23.15) from the DB Threshold Control circuit.
The drive HSO (High Speed Output) capability is not available in this mode because the
HSO timer is used in the DB control function. The value of P20.00 is forced to 1.
10.1.5 Proportional DB Control using the Output Bridge
This is the only method suitable for DELTA systems. One or more DELTA modules and a
second DELTA controller must be available to be used as a dynamic brake.
A DELTA module or Output Bridge can easily be used as a DB unit by connecting three
braking resistors of the same value and rating between the output terminals and the DC link.
Figure 10-3 shows a system with two DELTA modules and controllers, having output bridge
1/controller 1 configured to drive a motor and output bridge 2/controller 2 configured for
dynamic braking.
Output bridge 1 is configured to operate in a Motor Control mode by
setting P99.01 = 1, 2 3 or 4 as required.
Output bridge 2 is configured to operate in DB Control mode by setting P99.01 = 0, which
selects the DB PWM output to drive the output bridge. The DB PWM circuits are enabled by
setting P23.19 = 1.
A modulation level is calculated for the DB gating signal. This results in the DB gating being
enabled for a period that may be less than the PWM period.
The switching rate of the braking resistor is the same as the PWM frequency contained in
P35.00.
Motor Control Mode
set parameters:
P99.01 = 1 through 4
as required
CONTROLLER
1
DC+
R
OUTPUT
RECTIFIER
S BRIDGE DC BRIDGE
1
M
DC
T
DB Mode BRAKING
RESISTORS
set parameters:
P99.01 (Control Mode) = 0 (DB mode) DBR
P23.19 (DB Output Select) = 1 (Output bridge) A
OUTPUT
For ramps, limits, thresholds etc. see Table 1. BRIDGE DBR
C
2
CONTROLLER DBR B
2
Page 10-6 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 10. Application Notes
Normal motor control modes are not available in this mode. If P99.01 is not set to 0 a
warning will be generated indicating that the DB is disabled.
Operation of the HSO facility is unaffected.
10.1.6 Application Note for P20.00 when used with Dynamic Braking Proportional Control
The High Speed Output (HSO) capability of Menu 20 is not available when the Dynamic
Brake Proportional Control mode of operation is used. Normally the HSO is used to transfer
the speed reference from one drive to another in the form of a clock frequency but this is not
available with Dynamic Braking Proportional Control because of the need to use the timer
normally used for HSO. Any attempt to configure P20.00 to a value other than 1 will be
prevented while a drive is in the Dynamic Braking Proportional Control mode of operation.
10.1.7 Application Notes for Commissioning
Read the Warnings and Cautions given at the beginning of Section 5 in Technical manual
T1684, before carrying out these commissioning instructions.
This procedure assumes that the Drive and internal DB unit have been correctly configured
for Threshold dynamic braking as described in Section 5 of T1684.
Ensure that P99.01 (Mode Selector) is set to one of the four motor control modes, not to
Mode 0.
Carry out the procedure given in T1684 Section 5.2.3, configuring for Proportional braking
using the additional DB parameters P23.10 to P23.22 described in Section 6.23. Ensure that
the following parameters are set as shown:
P23.13 DB Control Mode = 1 (Proportional on DB port)
P23.19 DB Output Select = 0 (DB port)
DC Link +ve
DC+
OUTPUT
BRIDGE
DBR B
B
C
A
DBR A DBR C
DC
DC Link -ve
This procedure assumes that the DB output bridge(s) are connected to the DC link of a
serviceable DELTA system as shown in Figure 10-4, and are controlled by a separate
DELTA controller (controller 2) as shown in Figure 10-3.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 10-7
10. Application Notes ALSPA MV3000e
On controller 2 ensure that P99.01 (Mode Selector) is set to Mode 0 (DB Control), not to one
of the four motor control modes.
Carry out the procedure given in T1684 Section 5.2.3. Configure the parameters in Menu 23.
Ensure that the following parameters are set as shown:
P23.19 - DB Output Select = 1 (Output Bridge)
When the relevant procedure (above) is complete, run the drive and check that on motor
deceleration, the rate of motor deceleration follows that requested.
10.3 Application Note for Current Control Failure (Trip Fault Code 56) – Vector
Control Mode
The current imbalance trip is not implemented when running the motor in vector control
(either with, or without, encoder). The equivalent trip to “current imbalance”, when running
in Vector Control is “Current Control Failure”. If the drive cannot control the ld and lq vector
currents to the desired values (as per the demands made from the output of the vector
control algorithms), then the drive issues a “Current Control Failure”. This inability to control
the currents could be caused by:
• A phase loss at the motor outputs;
• The main AC input voltage has dropped very low and the vector controller has not got
enough volts to generate the currents;
• The AC mains voltage has been programmed incorrectly (set too high) in P12.02;
• An encoder fault of some kind.
10.4 Application Note for Current Imbalance (Trip Fault Code 28) – Frequency
Control Only
In Frequency Control (VVVF), the drive employs a current imbalance trip. The drive
compares the magnitude of the three motor phases and if the magnitude of the current
imbalance is 20% of Drive Full Load Current (FLC) (P99.05) or more, then the drive will trip.
However, depending upon the circumstances, the drive may not always detect a phase
loss/imbalance. This Application Note provides more information about those conditions.
To prevent nuisance trips when starting large or possibly unstable motors, when the current
imbalance can actually be quite high legitimately, the current imbalance detection is disabled
below 5 Hz and this is generally invisible to the user. However, in certain conditions, the trip
may not detect properly. For example, if a phase is completely missing and the run button is
pressed, the current flowing to the motor could be high enough to reach current limit. In this
case, the drive will limit the output frequency, and this limit could be lower than 5 Hz, which
means the current imbalance trip would remain disabled. The drive may trip on Motor I²T or
Drive It, depending on the ratio of drive to motor sizes. If the drive has been told that the
motor has a separately excited fan, then the motor I²T may never operate and the drive
could continue to run the motor “single phasing” until the motor internal thermal protection
operates.
The larger the motor, the larger the “single phasing” current and the more likely that the
resultant current limit clamp would limit the output frequency below the 5 Hz point. The
factors which may cause the output frequency to limit below 5 Hz are many, but as soon as
Page 10-8 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 10. Application Notes
the output frequency rises above 5 Hz, then the trip will be enabled and the problem
successfully protected against.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 10-9
10. Application Notes ALSPA MV3000e
10.6 Application Note for Additional Auxiliary 28v DC Powering features for
ALSPA MV3000 DELTA systems and MicroCubicle™ Drives- Version 8.00
and subsequent Firmware issues.
10.6.1 Introduction
The ALSPA MV3000e AC Drives are capable of having their controllers powered from an
Auxiliary 28V DC source. The purpose of this is to enable access to the control features and
set-up parameters, even when the DC link is not energised. Improvements have been made
to the firmware in Version 8.00 to make the use of the auxiliary 28V even easier.
10.6.2 Versions of Firmware before Version 8.00
In the case of MicroCubicle™ AC drives, when powered from the auxiliary 28V input source,
then the controller (CDC) can identify the power bridge to which it is connected.
In the case of DELTA based AC drives, when powered from an auxiliary 28V input source,
then the DELTA Controller CANNOT identify the power bridge to which it is connected.
The drive firmware attempts to read the power bridge information only at power-up.
The result of this is that, if a DELTA Controller is initially powered from an auxiliary 28V input
source, then trips relating to non-identification of the power bridge will result. If the mains
power is subsequently applied these trips cannot be reset because the firmware needs to go
through a power cycle to re-read the power bridge information.
The only way to obtain a non-tripped drive is therefore to power down the auxiliary 28V input
before applying the main DC Link, so that the controller goes through a power-up cycle with
the ability to read the power-bridge data i.e. with the power bridges also powered up.
10.6.3 Versions of Firmware Version 8.00 and later
Some enhancements have been introduced into the drive firmware to try and make the
auxiliary 28V input source, in the case of DELTA based AC drives easier to use.
This parameter tells the drive firmware from where to read its power bridge identification.
Options are: 0 = DELTA Bridge
1 = Local Copy
Option 0 is as versions of firmware prior to V8.00, i.e. directly from the power bridge itself.
Option 1, if set at power up, enables the drive to be healthy when powered from the auxiliary
28V input as the drive uses the DELTA bridge information previously stored.
If the drive is powered from auxiliary 28V input with P10.36= 0 then the drive will be tripped
with several trips relating to the non-identification of the power bridge. If, subsequently,
P10.36 is changed to be = 1, then the drive will erase any previously stored local copy of the
bridge identification information.
The drive will remain tripped on non-identification of DELTA trips, until the main DC Link is
powered up. At this point the drive will restart and will read the DELTA information. The
DELTA information is then stored in the local copy for use at the next power up.
If the drive is powered from the main DC Link with P10.36=0 and subsequently changed to
P10.36=1 the drive will store the DELTA bridge information in a local copy at this point. This
is then available for use at subsequent power-ups when powered form either the main DC
Link or an auxiliary 28V input.
In summary:
• The drive attempts to read DELTA bridge information at power up. This will succeed if
powered form the main DC Link but fail if powered from an auxiliary 28V input.
• If P10.36=1 the drive will examine the local copy of some bridge information. If it
exists, it will use this copy.
• If P10.36 goes 0 to 1, and the drive is not tripped on non-identification trips, the drive
will store the current bridge information on a local copy.
Page 10-10 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 10. Application Notes
• If P10.36 goes 0 to 1 and the drive is tripped on non-identification trips, the drive will
erase any previously stored local copies of the current bridge information to prevent
their use later.
• If the drive is tripped on non-identification trips and the main DC Link is subsequently
applied then the drive will restart and apply the above sequence.
Example 1- to enable the drive to mask non-identification trips when powered from an
auxiliary 28V input. Initial power up from DC Link.
Power the drive initially from the main DC Link. Set P10.36= 1. The drive will store the power
bridge information and on subsequent power-ups from auxiliary 28V will use this information.
Caveat: If at power-up P10.36=1 then the local information, if it already exists will be used.
This could be out of date information, e.g. if the controller was moved from another drive
system. In this case, set P10.36=0 and power down. Re-power from the main DC Link. The
current DELTA bridge information will be read. Set P10.36= 1 to store this information.
Example 2 - to enable the drive to not be tripped on non-identification trips when powered
from an auxiliary 28V input, initial power-up from an auxiliary 28V input.
Power initially from the auxiliary 28V input with P10.6=0. Set P10.36=1. This erases any
previously stored local bridge information. The drive will restart when the main DC link is
applied and the power bridge information will be stored at that time.
WARNING
This mechanism opens DELTA based AC Drives up to abuse.
For example, if the drive is used in this mode, i.e. with P10.36=1 and for some reason it is
necessary to change a DELTA interface PCB (DIB – 20X4319) with a DIB from a different
size of DELTA being used.
Because P10.36 = 1 the drive takes no notice of the data contained in the DIB and the
system will operate. Subsequently if entire DELTA is placed in another drive system, with
P10.36=0 the controller will then believe that the DELTA is of a different rating than it really
is, as the DIB is incorrect. This may be some time after the original exchange when no error
was apparent.
If P10.36=1 it is possible to put dissimilar DELTAs and DIBs into a system. The controller
ignores the DELTA bridge information and will allow the system to run. As the DELTAs are
of different ratings, incorrect bridge operation/ sharing will result.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 10-11
10. Application Notes ALSPA MV3000e
10.8.1.1 Case 1
Assume that for some reason the value or Rr in the drive is lower than the actual Rotor
Resistance in the machine
Iq * Rr
The slip applied to the machine is calculated from = ω slip
Lm
φ*
Lr
Where:
Iq * is the active current reference (torque producing current)
φ * is the flux reference
Lm is the magnetising inductance and Lr is the sum of the magnetising inductance and the
rotor inductance.
Since slip is directly proportional to Rr, if Rr is less than the machine Rr, the drive will force a
slip onto the machine, which is less than the machine slip would like to be. Consequently the
machine presents a higher impedance to the inverter. For a constant current into the motor a
higher impedance means a higher voltage which equals higher flux.
The combination of higher flux and the constant current generates more torque than
required. The motor accelerates and the speed control responds by reducing the torque
demand. The current is reduced as is the slip, but the motor is still running on a higher than
nominal flux curve. The current and slip are reduced until the higher than normal flux
torque/speed characteristic meets the load torque requirement and the reference speed is
achieved.
Page 10-12 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 10. Application Notes
Summary
In order to satisfy the load torque at a reduced slip the flux in the machine must increase. In
order to achieve this increased flux in the machine the motor voltage must rise.
From Figure 10-10 if we assume that the load torque remains constant at 10000Nm if we
compare the nominal flux and increased torque/slip curves, the machine must slip less at
higher flux to achieve the same torque.
10.8.1.2 Case 2
Assume that Rr in the drive is higher than the Rotor Resistance in the machine.
This is the inverse of Case 1.
In this case the drive will force a slip onto the machine that will be greater than the machine
would like to satisfy the load torque. Therefore in order to satisfy the load torque at
increased slip the machine flux must reduce. The motor voltage will reduce and the flux in
the machine will reduce.
With high slip the motor impedance is lower, for a constant current at lower impedance the
motor voltage must be lower, hence the flux will be reduced. With a low flux and constant
current the torque will be low, hence the speed controller will increase the Torque demand to
satisfy the speed reference.
Parameters P12.04 to P12.10 enable the Rr tracker
40000.00
30000.00
20000.00
Torque (Nm)
Nominal Flux
10000.00 Reduced Flux
Increased Flux
0.00
20
18
17
16
15
14
12
11
10
9
8
6
5
4
3
2
0
-1
-10000.00
-20000.00
% slip
Figure 10-4. Torque v slip characteristic for a machine at three different flux levels.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 10-13
10. Application Notes ALSPA MV3000e
If the motor is cold and the torque demand > 10% the tracked value in P12.09 should track
to the low end of the range.
If the motor is hot then the tracked value of Rr should track to the upper end of the range. If
the machine is cold and the tracked value of Rr is high then increase Rr by 50% in P12.15. If
the machine is hot and the tracked value of Rr is low then reduce P12.15 by 50%.
Note:
In order to verify motor voltages on unloaded machines a workaround in this situation is to decrease
the power rating of the motor as dialled into P2.03. With a sufficiently low value in P2.03 the windage
and friction loss should require >10% torque and the tracker will enable, thus applying correct slip and
voltage to the machine.
When running motors above base speed it has been found that even on no load the value of
Rr (P12.15) has a significant effect on the motor voltage. The effective value of Rr can be
adjusted manually by P12.04 when the motor is unloaded. The cold value of Rr will be
significantly lower than the rated hot value and hence to apply correct motor voltage on no-
load to a machine P12.04 should be reduced. The Rr tracker does not start tracking until the
torque demand is greater than approximately 10%. Although Rr is important on no-load the
actual value of Rr cannot be tracked automatically on no-load, since the windage and friction
losses do not usually account for more than 10% of rated torque.
Vdc
Note: 100% =
2
Page 10-14 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 10. Application Notes
V5
I5 ≈
5ω (l s + l r )
where
V fundamental
V5 = × % 5th (Table _ 1, 2)
3
The torque ripple (pk-pk Nm) can then be calculated:
3 2 ⋅ I 5 ⋅ Rr ⋅ Pp
2
Tripple( pk − pk ) =
π ⋅ freq ⋅ slip rated
where
Error! Objects cannot be created from editing field codes.is the number of
pole pairs
Error! Objects cannot be created from editing field codes.is the rated
frequency of the motor
Error! Objects cannot be created from editing field codes.is the rated (full
load) slip of the machine
Error! Objects cannot be created from editing field codes.is the rotor
resistance
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 10-15
10. Application Notes ALSPA MV3000e
3. Run the drive up such that warning messages are being generated and
note the phase responsible for the sharing error.
4. Use a two channel scope and 2 * 1000A current probes or LEM current
transducers. (Not Rogowski coils in that they are prone to dv/dt effects)
5. Start with current probes on the phase indicated by the sharing fault.
6. Clip CH1 current probe onto Delta 1. Use this as a “Reference Probe” with
which to compare currents on the other Deltas.
7. Connect CH2 current probe onto Delta 2 then, after measurement move, in
turn to Delta 3,4,5,6.
8. The objective is to see how the currents align throughout the sine-wave
cycle. However, because of the effect of aliasing, setting the time-base on
the scope so that a full cycle can be observed will give misleading
waveforms that show apparent discontinuities in current.
If the condition exists where the upper and lower IGBT both are not switching the phase
current will be virtually zero in this Delta. The healthy Delta(s) will contribute 100% of the
total phase current into the machine.
When the upper or lower IGBT only fails to switch the current will be near zero in one of the
½ cycles. In the opposing (healthy) Delta the AC current looks asymmetrical (one ½ cycle
will have a larger amplitude than the other) and will appear to have a DC offset.
If either of the above are detected this means that the appropriate IGBT is not switching.
The cause of this is the PWM signal generated by the controller is not getting through the
ribbon / Delta Interface Board (DIB) / SKiiP ribbon / Internal SKiiP gate to the IGBT.
Check the ribbon cables; look for bent pins on ribbon header. Change Delta ribbons to
determine if problem moves with the ribbon. If this is the case replace ribbon.
Connect D1 header on the controller to Delta 2 and vice-versa to determine whether
problem stays lies with the particular Delta channel on the controller. If this is found to be the
case, change controllers.
If the problem remains with the Delta module, check integrity of the ribbon cables between
the DIB and the SKiiP before replacing Delta.
Page 10-16 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 10. Application Notes
Is the effect of disabling active sharing (paragraph 10.10.8) that the currents then balance?
YES Problem is current feedback error. Replace Delta
NOProblem is impedance mismatch between Deltas. See paragraph 10.10.5.
Is the current in one of the Deltas phases higher or lower than the others in one of either of
the +ve or –ve ½ cycles?
YES (This can be either a gain error in the current feedback which affects one of the
½ cycles or an impedance mismatch between Deltas)
Is the effect of disabling active sharing (paragraph 10.10.8) that the currents then balance?
YES Problem is current feedback error. Replace Delta
NOProblem is impedance mismatch between Deltas. See paragraph 10.10.5.
10.10.4.1 Procedure
With a 2 Delta system the following procedure must be adopted to determine whether the
problem is due to impedance mismatch or current feedback errors.
Measure the currents in the appropriate phase of the 2 deltas and compare.
Disable active sharing (paragraph 10.10.8). Does the phase current between the 2 Deltas
equalise?
YES Problem is current feedback error in one of the 2 Deltas
Go to paragraph 10.10.4.2
NOProblem is impedance mismatch between the Deltas.
Go to paragraph 10.10.4.3
Configure the drive as a single Delta system. By doing this for both Deltas in turn it should
be possible to determine which of the 2 Deltas has the current feedback error.
Remove the ribbon cable between the controller and Delta 2; disconnect the 3 phase cables
between Delta 2 and the sharing reactor. Remember these cables will become live when the
drive is energised and therefore need to be isolated from each other and from earth. It is not
necessary to disconnect the DC link from Delta 2.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 10-17
10. Application Notes ALSPA MV3000e
Run the drive up to under Full load current of a single Delta system and look and compare
the 3 phase currents from Delta 1 on the scope. There should be 3 balanced sine waves
displaced by 120°and of the same magnitude.
Are the 3 phase sine waves balanced?
YES
Then this Delta is working correctly.
NO
Then this Delta has a current feedback error. Repeat this procedure using Delta 2 and verify
that Delta 2 operates correctly giving a balanced set of 3 phase sine waves of equal
magnitude. Replace Delta 1.
Configure the drive as a single Delta system. By doing this for both Deltas in turn it should
be possible to determine which of the 2 Deltas has the impedance mismatch.
Remove the ribbon cable between the controller and Delta 2; disconnect the 3 phase cables
between Delta 2 and the sharing reactor. Remember these cables will become live when the
drive is energised and therefore need to be isolated from each other and from earth. It is not
necessary to disconnect the DC link from Delta 2.
Run the drive up to under Full load current of a single Delta system and look and compare
the 3 phase currents from Delta 1 on the scope. There should be 3 balanced sine waves
displaced by 120°and of the same magnitude.
Are the 3 phase sine waves balanced?
YES
Then this Delta is working correctly and the 3 phase impedances are matched.
NO
Then the impedance between the 3 phases is not matched. Repeat this procedure using
Delta 2 and verify that operation with Delta 2 gives a balanced set of 3 phase sine waves of
equal magnitude. This will confirm that Delta 1 has the impedance mismatch. Go to
paragraph 10.10.5.
10.10.5 What to do if impedance mismatch diagnosed.
If an impedance mismatch is diagnosed using the above procedure the possible causes are:
Cable connections between Delta and sharing reactor, and between sharing reactors and
motor. Have all the connections been correctly tightened? With reference to T1689 Air
Cooled Delta Technical Manual and T1693 Liquid cooled Delta Technical Manual the M10
AC cable terminations should be tightened to a torque of 27 – 40Nm.
Are all cable lengths the same?
Are any of the cables damaged in any way?
Have the same value sharing reactors been fitted?
It may be necessary to change the sharing reactors to eliminate these as the source of
impedance mismatch.
It has also been found that if the cables between the DC output of the rectifier and the
individual Deltas are significantly different the on load DC link voltage will be different at
each Delta. This can lead to sharing pulses being required in order to ensure current
sharing. This condition is not normally a problem with standard cubicle layouts.
10.10.6 V10.00 issues.
With V10.00 firmware there are certain conditions that can lead to active sharing errors that
are not hardware related. If the firmware has been upgraded to V10.00 from V9.01, V9.02 or
V9.03 and a return to factory defaults has not been carried out with V10.00 installed, active
sharing will not operate correctly. Due to this and issues related to VVVF operation with
Page 10-18 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 10. Application Notes
V10.00 is recommended that upgrades to V10.00 are not carried out but to the latest version
of firmware, currently V11.94.
10.10.7 Use of HEME clamp on current probes
It has been found that the orientation of the clamp type current probes affects the rms
reading of current as displayed on the current clamp. The clamp should be clipped around
the cable such that the jaws close properly and then kept at right angles to the conductor.
Do not leave the clamp with its body lying close to other conductors. Whilst the orientation of
the clamp affects the rms reading displayed it does/does not affect the signal output to the
scope.
10.10.8 How to Disable Active Sharing
Set P35.18 = 0
Set P35.19 = 1
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 10-19
10. Application Notes ALSPA MV3000e
Page 10-20 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 11. Software History
11 Software History
TABLE OF CONTENTS
Section Page
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 11-1
11. Software History ALSPA MV3000e
Page 11-2 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 11. Software History
CAUTION
This means that an MV DELTA Controller can be taken from one drive and put into another
drive and no warning or trip will be given to indicate that an incorrect parameter set is present. It
is now up to the user to ensure that the correct parameter set for the drive into which the MV
DELTA Controller has been put, is downloaded in the controller.
It is recommended that the MV DELTA Controller is deliberately reset to factory default (by
setting parameter P99.17 - 'Restore Defaults' = 1) and then downloading the appropriate
parameter set from either the drive's ALSPA Drive Data Manager or from ALSPA Drive Coach,
where ever the back-up has been stored.
The result of this is a simplification of the use of parameter P10.35 and the generation of new
spares items for DELTA Interface Boards (DIBs).
The following table lists the Motor related parameters that no longer return to factory default
when a MV DELTA module is disconnected from an ALSPA MV3000e DELTA based AC Drive.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 11-3
11. Software History ALSPA MV3000e
Par No. Function
P50.01 Line Choke Inductance
P52.17 DC Link Pre-charge Threshold
The ALSPA MV3000e AC Drives are capable of having their controllers powered from an
Auxiliary 28V DC source. The purpose of this is to enable access to the control features and
set-up parameters, even when the DC Link is not energised. Improvements have been made to
the firmware in Version 8.00 to make the use of the auxiliary 28V input easier.
New Parameters
Par No Function
P3.32 VVVF Modulation Limit
P12.35 Vector Fluxing Mode
P12.36 Optimum Volt Modulation Limit
P12.37 Optimum Volt Current Bandwidth
P35.17 Advanced Temperature Monitoring
P45.24 Temperature @ Warning/Trip
P45.27 Maximum Silicon Temperature
11.2.2 Minor Enhancements
The range of the current and power parameters within the drive has been extended so that the
drive can handle motors greater than 3200kW. Note for DB Control (Menu 23) the limit remains
at 3000kW.
Parameters affected are:
Page 11-4 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 11. Software History
Alternative Voltage Grade -DELTA Modules
Alternative voltage grade settings in DELTA based drives are not crosschecked on DELTA to
DELTA. This allows DELTAs of an Alternative Voltage grade to be mixed with DELTAs of a
lower voltage grade, provided the primary voltage grade and current match. The change is for
future systems only as, at present, there is no Alternative Voltage grade for DELTA based
drives.
The motor library data within the controllers has been enhanced to include more information on
large motors.
To help identify parameter corruption situations, a new warning 'Backup Parameter Set in Use'
has been added. The warning occurs when the backup parameter set is used because the
primary parameter set is unavailable. It is in addition to Status Flag 110 - ' Backup Parameter
Set in Use'.
Trip History
The Trip History has been improved to record fewer trips stored as a result of a power down of
the drive. This will help to give a more meaningful Trip History and lead to less confusion when
an ALSPA MV3000e AC Drive is diagnosed for faults.
Analogue Inputs
To increase the scale/offset capability of the analogue inputs an intermediate clamp has been
removed so that (Input Value * Gain) is not clamped at 100%.
Note:
((Input Value * Gain) + Offset) is still clamped at ±100%.
Parameter P12.27
The description of parameter P12.27 has changed from 'Current Control Bandwidth' to 'High
Dynamic Current Control Bandwidth'.
New menus have been added to utilise the ALSPA MV3000e 2nd CAN Port Module MVS3011-
4001.
Note:
This module can only be used on the Common Drive Controller and DELTA Controllers incorporating a
40MHz CPU. The ALSPA MV3000e MicroCubicle CDC must be 20X4311 Issue E or later. The ALSPA
MV3000 DELTA Controller must be MVC3001-4002 incorporating 20X4341 Issue C or later.
Following the replacement, due to obsolescence of the ALSPA MV3000e PROFIBUS Fieldbus
Coupler MVC3007-4001, a new menu - Menu 74 has been added to allow the use of the full
features of the new PROFIBUS Fieldbus Coupler MVC3007-4002.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 11-5
11. Software History ALSPA MV3000e
11.3.1.3 Ridethrough in VVVF Control
A new menu - Menu46 - 'Ridethrough in VVVF Control' has been added - to assist users in
obtaining successful ridethrough operation in VVVF Control.
To further enhance the performance of Vector Control an outer Flux Control Loop has been
added to the Vector Control algorithms for Encoderless mode. The result of this control loop is
to give improved motor volts when running at full load.
In order to benefit from this enhancement the new Common Drive Controllers fitted with the
40MHz processor must be used i.e. 20X4311 Issue D or later and 20X4341 Issue C or later.
20X4311 Issue E processors have been fitted in ALSPA MV3000 MicroCubicle Drives since
March 2002.
20X4341 Issue C controllers are available in the new DELTA Controller MVC3001-4002.
For earlier versions of controllers, i.e. those fitted with 25MHz processors the new control loop
is disabled.
Note:
V9.00 Firmware will load into the earlier types but the firmware will detect the controller type and disable
the Flux PI automatically.
Version 9.00 code will also remove instability at 1.25kHz PWM that may be experienced in Version 8.00
code in some applications.
11.3.2 Minor Enhancements
The maximum value of this parameter is now 900V, in previous firmware versions the maximum
was 800V.
The default value of this parameter has been changed from 750rads/sec to be 600rads/sec
Copyright
All versions of ALSPA MV3000e AC Drives that are MVDELTA based have had the ability to
make the MVDELTA modules share their currents in proportion to the total drive current. A new
parameter P35.18 - 'Active Sharing Error Detection' has been added to improve active sharing.
If the ALSPA MV3000e is unable to force multiple MVDELTAs to share in proportion, and the
current levels are high enough for this to present a potential problem for the remaining
MVDELTA modules then the drive will issue a Warning or a Trip, indicating the phase sharing
failure.
Page 11-6 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 11. Software History
11.4.1.2 Encoderless Vector Control
The following parameters have been added to Menu 12 to assist in stabilising Encoderless
Vector Control.
Par No Function
P12.38 Vdc Feedforward Filter
Time Constant
P12.39 Current Control Kp Factor
P12.40 Current Control Ki Factor
P12.41 Orientation Controller Kp
P12.42 Orientation Controller Ki
11.4.2 Minor Enhancements
Parameter Index
All parameters have been given a unique index number so that when used with a version of
ALSPA Drive Coach from V4.00 or later the detection of duplicates is more robust.
Interlock Terminal
Trip History
Many trips occur associated with power down of the drive, as various aspects of the Power
Bridge are shutting down. To assist diagnostics from the trip history, from V8.00 firmware, trips
occurring after an under voltage trip occurs are not stored in the trip history log, as these are
expected, associated with power down.
The trip history is now frozen after an under voltage has been logged. The trip history is re-
started, and subsequent trips recorded, when the under voltage trip is reset.
Previous versions of firmware retained the same default values for the sources of Control Flags
3, 4, 5 and 6 for the motor control modes and SFE mode. This can lead to 'unexplained'
Reference Loss trips originating from the speed reference source being derived from analogue
reference 2 and this being <4mA. To remove this problem the default values for the sources of
control flags 3 to 6 have been changed.
This does not change the stated defaults functions for the Digital Inputs. It removes unwanted
functions when in SFE mode.
The SKiiP trip current has been removed from the DIB cross checklist for drive size.
The motor calibration run program has been improved such that fewer drive trips should occur
during a calibration run with encoder. During the calibration run the drive automatically sets
P12.40 - 'Orientation Controller Kp' to 100 and returns it afterwards to the default setting.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 11-7
11. Software History ALSPA MV3000e
Auto Temperature Compensation
Parameter P12.06 - Auto Temperature Compensation' has been changed to be a Control Flag
rather than a parameter. This means that when updating to this version of code P12.06 will
return to default (0.000) even if previously set =1.
Improvements have been made to the synchrostart function (starting onto a spinning motor
without speed measurement) for VVVF mode operation. The modifications do not apply to
Vector Control without Encoder.
The volts recovery rate for 1.25kHz operation has been corrected, as it was too low, by a factor
of 2compared with 2.5kHz operation.
The improvements are to make the synchrostart function's power factor PI controller gains
available for user setting. New parameters added are:
Par No Function
P4.22 VVVF Sync PF Demand
P4.23 VVVF - Sync. PF Kp
P4.24 VVVF - Sync. PF Ki
Par No Function
P11.52 Modulation Depth
P12.32 Flux Controller Output
P12.43 Xcouple TC Factor
P12.44 Xcouple Gain Factor
P12.45 Rs Gain Factor
11.5.2 Minor Enhancements
CANopen
The default values of parameters P61.13 and P65.13 - 'Freeze/Fallback' changed to = 1
'Fallback' from 0 'Freeze'
DELTA Sharing
DELTA sharing improved to remove to reduce the chances of trips on multiple DELTA drives.
Calibration Run
The Leakage Inductance Phase of the calibration run has been improved.
The Current Control bandwidth is increased during this phase and the current sampled only in
the second 50ms of each 100ms toggle period.
Page 11-8 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 11. Software History
VVVF Stability
VVVF stability has been improved as some induction motors may be subject to instability under
light load conditions.
The defaults of parameters P3.16 and P3.17 have been changed from 1.000Hz/(%/scan) and
40scans to 4.000Hz/(%scan) and 15scans; and stability is tapered away to 0 at 0Hz.
Frame Size 8 AC Drives
Support has been added for the following Frame Size 8 AC Drives:
MV3662A6A4: MV3221R6A4: MV3750J6A4: MV31000J6A4: MV3250M6A4
Encoder Feedback
Parameter P11.51 - 'Encoder Speed (VVVF)' now reads encoder speed feedback in VVVF
mode (all controllers, i.e. 25MHz and 40MHz) and encoder speed feedback in all vector control
modes on 40MHz controllers only.
Action on Sharing Error
The default value of parameter P35.18 changed from 2 (Trip) to 1 (Warning).
This version of firmware is only compatible with Common Drive Controllers (CDC) fitted with a
40MHz processor. In the event that it is installed on an older CDC the drive will trip with Trip
Code 211 - 'Not 40MHz PCB'
11.6.1.2 PROFIBUS
The defaults of parameters P3.16 and P3.17 have been changed from 4.000Hz/(%/scan) to
1.000/(%scan) and 15 scans to 40scans respectively.
A new mode, P20.00 = -2 ‘Fast Trip Out’, has been added to the High Speed I/O
This mode has been added to the High Speed I/O to facilitate the triggering of oscilloscopes on
a trip event.
Trips are routed to the High Speed Digital Output.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 11-9
11. Software History ALSPA MV3000e
11.7.1.2 Menu 12 - Motor Advanced Settings (Vector Only) Menu
The following parameters have been added to Menu 12 - 'Motor Advanced Settings (Vector
Only) Menu'
Par No Function
P12.32 Leakage Test Current
P12.50 Enable Power Limit
P12.51 Power Limit
P12.52 P-Limit taper Band
P12.53 Minimum Power Limit
The following parameters have been added to Menu 52 - 'Advanced SFE Set-up Menu'
Par No Function
P52.51 Frequency Timer
P52.22 Minimum Amplitude
P52.23 Maximum Amplitude
P52.24 Amplitude Timer
P52.30 Enable Ride-through
P52.31 Mains Amplitude %
P52.32 Dip Threshold
P52.33 Dip Hysteresis
P52.34 Voltage Gain Support
P52.35 Measured Dip
P52.36 Alternative Reference Source
P52.38 Alternative Reference
P52.40 Id Reference
P52.41 User Id Limit
P52.42 Id Limit
P52.43 Limited Id Reference
P52.44 Id Ramp Up Rate
P52.45 Id Ramp Down Rate
P52.46 Ramped Id Reference
P52.47 P-Limit Recover Rate
P52.48 Power Limit Feedforward
A new menu, Menu 54 - 'Mains Monitor Menu' has been added. This menu is only active when
in SFE Mode.
Menu 91 is added as an advanced commissioning/fault finding menu, and is, generally, not
available.
If required, a fast analogue output pcb must be installed after which menu 91 is visible.
Additionally for its use, it requires knowledge of the MV3000e internal variable numbers and
their internal scales, to be able to set up the parameters required to be viewed. It can then be
used as an advanced fault finding aid on difficult applications.
This version of firmware has restrictions imposed on the minimum PWM pulse width produced
by the drive. These restrictions have consequences for the drive's maximum output modulation
depth, and, consequently, output voltage.
Page 11-10 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 11. Software History
See parameters P3.32 and P12.36
11.7.2 Minor Enhancements
Parameter P99.15
Any user edits to this parameter are now retained and its value is no longer reset when the drive
re-boots.
Parameter P32.0
This parameter can now be downloaded to the drive from Drive Coach.
Multiple Trip Codes
It is possible, under certain circumstances, for the DIB to report all possible faults. This means
that the true fault is masked by other unwanted ones. As such this condition is now reported as
'Undiagnosed from Dx' rather than all possible trips.
This release of the drive firmware introduces the ALSPA MV3000e Ethernet Interface.
The interface is available in 2 versions, a single channel version and a dual channel version
MVS3012-4001 - Ethernet Interface Single Channel
MVS3012-4002 - Ethernet Interface Dual Channel
1. 10/100MBaud Ethernet
2. MODBUS/TCP protocol
3. Ability to be able to add other protocols
A new Menu - Menu 86 -'Ethernet Interface Menu' has been introduced to enable the Ethernet
module to be configured.
The AC Loss Ridethrough feature in the ALSPA MV3000e has been improved for Vector
Control.
THIS FEATURE HAS BEEN REMOVED FROM THE DRIVE'S VVVF MODE OF CONTROL.
This means that if the drive's firmware is upgraded and the drive was in VVVF and used this
feature it will be necessary to re-commission the drive in Vector Control.
11.8.2 Minor Enhancements
Text Change
The word 'MV3000C' has been removed from parameter P99.03 and from ALSPA Drive Coach.
Cross Coupling Gain Factors
Parameters P12.43 - 'Cross Coupling Time Constant' and P12.44 - 'Cross Coupling Gain
Factor' are now executed in the controller's PWM task.
Fast Trip HSIO
P20=-2, this mode has been corrected so that it is not high when healthy and powered from an
Auxiliary 28V dc supply.
CANopen at PWM Task
An additional CAN Protocol has been added - Drive to Drive. This is selected by setting P61.00
(P65.00) to 4. This then gives the ability to attach CANopen messages to the PWM task of the
CDC using Menu 62 (Menu 65). This functionality is primarily introduced for fast power
feedforward signals for AEM drives to be sent over CANopen rather than use analogue I/O.
See the CANopen Software Technical Manuals.
Menu 52 – Advanced SFE Set-up Menu
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 11-11
11. Software History ALSPA MV3000e
The following parameters have been added to Menu 52 - 'Advanced SFE Set-up Menu'
Par No Function
P52.25 Vdc Kp Scale at 0 Power
P52.26 Vdc Kp Taper Power
P52.27 Maximum Vdc Kp
P52.28 Vdc Kp Power Filter
P52.29 Calculated Vdc Kp
This release of firmware includes a number of new user Logic Blocks and pre-configured logic
for the operation of brakes on a crane or hoist.
Menu 40 - Summing Nodes
Added to this menu are:
1. 4 Summing Nodes - E, F, G and H
2. 2 Square Root functions - A and B
3. 4 Comparators - U, V, W and X
4. 4 Analogue Switches - A, B, C and D
Additional parameters are from P40.24 through P40.99 and these are fully detailed in section
6.40.
Menu 47 - Second Logic Menu
A new menu, Menu 47 (see section 6.47), gives access to the parameters required to configure
12 general purpose logic blocks I through T and special purpose brake logic block.
Four identical logic blocks I through L each contain the following functions:
1. Comparator - allowing any variable to be compared to a fixed threshold
2. Delay - allowing the output of the comparator to have its rising edge delayed
3. Selectable Boolean Function - allowing the delay output to be combined with 2 other
digital signals
Each logic block function outputs to a Status Flag and the inputs come from previous function
and Control Flags.
A second group of 8 identical logic blocks, M through T, each comprise a selectable 4 input
Boolean function. The selectable boolean functions are AND, NAND, OR, NOR XOR and
XNOR.
Parameters P47.80 through P47.91 are for the special Brake Logic Function.
This brake control is for operational purposes only and must not form part of the
functional safety of the system. If application of brakes is required for the functional
safety of the overall system, then there must be a means of applying the brakes (and
keeping them applied) independently of the MV3000e.
An independent User Ramp Function has been added to Menu 6. Additional parameters to
Menu 6 for this function are P6.20 through P6.36 and a full description is available at section
6.6.3.
Extra User Trips and Warnings have been added and nominated as Alerts as these trips and
warnings cannot be auto reset via Menu 28. Additional parameters to Menu 10 for this function
are P10.40 through P10.59 and a full description is available at section 6.10.9.
Page 11-12 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 11. Software History
11.9.1.4 Control and Status Flags
Par No Function
P11.53 Control Flags 144-159
P11.54 Control Flags 150-175
P11.55 Control Flags 176-191
P11.56 Control Flags 192-207
P11.57 Status Flags 112-127
P11.58 Status Flags 128-143
Par No Function
P61.51 Node to Access
P61.52 Object to Access
P61.53 Sub-index to Access
P61.54 Access Command
P61.55 Access Result
P61.56 Access Data Length
P61.57 Access Bytes 1 & 2
P61.58 Access Bytes 3 &4
P61.59 Access Bytes 5 & 6
P61.60 Access Bytes 7 & 8
P61.61 Access Bytes 9 & 10
P61.62 Access Bytes 11 & 12
P61.63 Access Bytes 13 & 14
P61.64 Access Bytes 15 & 16
P61.65 Access Bytes 17 & 18
P61.66 Access Bytes 19 & 20
AC Loss Ridethrough
Parameter P46.02 - 'Mains Volts Scaling' now effects P46.03 - 'Vrms Mains'.
Parameter P46.08 - 'Mains Loss Action' added.
Active Sharing
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 11-13
11. Software History ALSPA MV3000e
The following parameters have been added to the Active Sharing function
Par No Function
P35.19 Disable Sharing
P35.20 PWM Sharing Threshold
P35.21 100ms Sharing Threshold
P35.22 No. of 100ms Sharings
P35.23 Sharing Event Time
Par No Function
P52.49 Dip power Limit Max Iq
P52.50 Dip maximum Iq from Grid
P52.51 Dip maximum Iq to Grid
P52.52 Load Power Feedforward
Limit
P52.53 Vq mains Filter
Par No Function
P35.30 PWM Sync. Offset
P35.31 PWM Sync. Compensation
Delay
Page 11-14 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 12. Abbreviations & Acronyms
Abbreviation/Acronym Definition
.; x; * Multiply
@ At
+ve Positive
ABS; Abs Absolute
AC; ac Alternating Current
Accel Acceleration
ADDR Address
Adv Advanced
AEM Active Energy Management
Alt Alternative
Amps Amperes
AN I/P Analogue Input
Analog Analogue
ANIN Analogue Input
ANOP Analogue Output
ASCII American Standard Code for Information Interchange
Auto Automatic
AUX Auxiliary
BDM Basic Drive Module
CAL Run Calibration Run
CAN Controller Area Network
CDC Common Drive Controller
CE Compliance European
CF Control Flag
Ch Channel
Cntrl Controller
Comm. Communications
Comp. Compensation
Const. Constant
CONT. Control
CPU Central Processing Unit
CR Carriage Return
CRC Cyclic Redundancy Check
CSA Canadian Standards Association
CTS Clear to send
DB Dynamic Brake
DC; dc Direct Current
DCD Carrier detect
D-D Drive to Drive
DDM™ Drive Data Manager
Decel Deceleration
DIB DELTA Interface Board
Dig Digital
DIGIN Digital Input
DIGOUT Digital Output
Div Divide
DSR Data Set Ready
DTR Data Terminal Ready
DVM Digital Voltage Meter
EDS Electronic Data Sheet
EEC European Economic Community
EEPROM; E²PROM Electrically Erasable Programmable Read Only memory
EMC Electro-Magnetic Compliance
ENC; Enc Encoder
ENQ Enquire
Esc Escape
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 12-1
12. Abbreviations & Acronyms ALSPA MV3000e
Abbreviation/Acronym Definition
E-Stop Emergency Stop
Etc. Etcetera
F Frequency
FB Feedback
FBC Field Bus Controller
FIP Factory Information Protocol
FLC Full Load Current
Freq Frequency
FREQ. Frequency
FWD; Fwd Forward
GEN Generator
GND Ground
HI; Hi High
HIS High Speed Digital Input
HS High Speed
HSIO High Speed Digital Input Output
HSO High Speed Digital Output
I Current
I mode Current Mode
I/O Input/Output
I/P Input
ID Identity
Id Reactive current
IGBT Insulated Gate Bi-Polar Transistor
Inj Injection
INV Inverse
Iq Active Current
Kd Derivative Gain
Ki Integral Gain
Kp Proportional Gain
LCN Line Contactor
LED; led Light Emitting Diode
LF Line Feed
l-l Line to line
LO; Lo Low
LRC Longitudinal Redundancy Check
MAGNET.; Magnet. Magnetising
Max Maximum
Min Minimum
MTRIP Motor Thermostat Trip
Mult Multiply
MVM Mains Voltage Monitor
NAK Not Acknowledged
O/L Overload
O/P Output
PARAMS Parameters
PC; pc Personal; Computer
PCB; pcb Printed Circuit Board
PF Power Factor
PI Proportional, Integral, (controller)
PIB Power Interface Board
PID Proportional, Integral, Derivative (controller)
pk-pk Peak to Peak
PL Plug
PLC Programmable Logic Controller
P-Limit Power Limit
PLL Phase Locked Loop
PNOM Nominal Power
Pot Potentiometer
P-Set Parameter Set
PSU Power Supply Unit
Page 12-2 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e 12. Abbreviations & Acronyms
Abbreviation/Acronym Definition
PTC; ptc Positive Thermocouple
Pu Per unit
PWM Pulse Width Modulation
r/min; r/minute Revolutions per minute
Rad/s Radians/second
Rads Radians
Rads/s Radians/second
REF; Ref Reference
Regen Regenerative
RES; Res Resistor
REV; Rev Reverse
Rms Root Mean Square
RPM Revolutions per minute
Rr Rotor Resistance
Rs Stator Resistance
RTS Request to send
RTU Remote Terminal Unit
RX; Rx Receive
SCADA Supervisory Control and Data Acquisition
SF Status Flag
SFE Sinusoidal Front End
SK Socket
SMPS Switched Mode Power Supply
Speed Amp Speed Amplifier
SqRoot Square Root
Sqrt Square Root
SRC Source
Sub Subtract
Sum Summing
Sync; Synch; Synchro Synchronising
T. Const Time constant
Tacho Tachogenerator
TB Terminal Block
TC Time Constant
Tc Time constant
Temp Temperature
Thresh Threshold
TP Test Point
TQ; Tq Torque
Tr Rotor Time Constant
Trib Tributary
TX; Tx Transmit
UL Underwriters Laboratory
V Voltage
V mode Voltage Mode
Vac Voltage ac
Var Variable
VCOM FIP variable of Communications
Vd Quadrature component of mains voltage
Vdc Voltage dc
Vdc DC Link Voltage
-ve Negative
Volts Voltage
Vq In phase component of mains voltage
VVVF Variable Voltage Variable Frequency
Xcouple Cross Coupler
ZCD Zero Crossing Detection
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Page 12-3
12. Abbreviations & Acronyms ALSPA MV3000e
Page 12-4 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e General Subject Index
INDEXES
Introduction
This index applies to the English Edition of the T1679 Software Manual for the ALSPA MV3000 range of
drive products.
The index is prepared with word-by-word alphabetisation and is presented with page numbers for subject
location.
Three indexes are included in the manual. The first index is a General Subject Index. The second index
lists all the Menu and Parameter titles with cross reference to the main subject areas for each item. The
third index lists all the parameters numerically with a cross-reference to Sections 5 and 6 where they are
listed and described.
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 1
General Subject Index ALSPA MV3000e
D E
d.c. injection braking.............................. 6-1, 6-27, 6-28 Economy Flux Mode ........................ 4-5, 5-5, 6-1, 6-13
sequence........................................................... 6-28 EEPROM ...............................................................9-27
datumizing .................................. 5-85, 6-3, 6-132, 9-11 encoder
notes ............................................................... 6-136 loss ....................................................6-2, 6-72, 6-74
default(s) loss ride through – setting up............................. 6-73
parameters for machine bridge, AC fed drive4-1, 4-4 monitor...............................................6-2, 6-72, 6-74
restore .................................... 5-74, 6-5, 6-199, 11-3 speed ....................................... 5-16, 6-2, 6-58, 11-9
settings........................................... 3-1, 3-4, 4-1, 4-3 encoderless..............................................5-3, 6-2, 6-71
setup for drive .............................................. 4-1, 4-3 error handling ..................................................8-1, 8-18
defaults(s) ESP User-defined Page 1 ......................8-1, 8-13, 8-16
parameters for a mains bridge, SFE ............ 4-1, 4-6
ESP User-defined Page 2 ......................8-1, 8-13, 8-16
DELTA .............................................................. 1-1, 1-3
air-cooled drives........................................... 1-1, 1-3 estimation of torque.........................................6-1, 6-20
CDC .................................................................. 9-24
drives........................................................ 6-4, 6-193 F
liquid-cooled drives ...................................... 1-1, 1-3
DELTA identification source ....................... 5-14, 10-10 factory default – return to ..................................3-1, 3-4
diagnostic(s) ..................................................... 9-1, 9-3 fault code(s)
failure of firmware....................................... 9-1, 9-22 trip........................................................................9-6
hints ........................................................... 9-1, 9-20 warning ................................................................9-4
digital input(s) 6-1, 6-2, 6-31, 6-43, 6-44, 6-54, 9-4, 11- feedback compensation ...........................5-6, 6-1, 6-22
7 finding data in the manual .................................1-1, 1-3
functions.............................................................. 4-3
high speed (HSI) ............................................... 6-91 firmware
downloader ......................................5-74, 6-5, 6-196
digital output(s) failure in drive .............................................9-1, 9-22
high speed (HSO) ............................................. 6-90 type..................................................5-74, 6-4, 6-194
direction control ....................................... 5-9, 6-1, 6-32 uploading failed to pc..................................9-1, 9-23
displays fixed reference
in binary...................................................... 6-2, 6-54 configuration ...............................................6-3, 6-94
in hex.......................................................... 6-2, 6-54 control flags .....................................5-26, 5-83, 6-94
on Keypad .................................................. 6-2, 6-54 output........................................................5-27, 6-94
Drive Coach......................................................... 6-123 settings ...................................... 5-1, 5-26, 6-3, 6-94
Drive Data ManagerTM ...................................... 2-1, 2-3 flux limit .........................................................6-65, 6-66
configuring user-defined pages from .......... 8-1, 8-17 fluxing control ................................... 4-5, 5-5, 6-1, 6-13
editing parameters ................................ 2-1, 2-4, 2-6 frequency multiplier ..................................5-6, 6-1, 6-22
entering parameter numbers – shortcut method 2-1,
2-6
functions....................................................... 2-1, 2-3 G
indicators and controls ........................................ 2-3
listing parameters................................................ 2-6 GEM 80
Navigation Key ............................................. 2-1, 2-4 configuring a user-defined page from .........8-1, 8-17
recalling a parameter set.............................. 2-1, 2-7 ESP Error Messages ..................................8-1, 8-18
removal ........................................................ 2-1, 2-6 ESP Protocol ..............................................8-1, 8-12
selecting RUN/STOP Control ..................... 6-1, 6-25 GEM 80-16 and GEM 80-10 N-bus Protocol ...8-1, 8-21
to navigate menus........................................ 2-1, 2-4
to navigate parameters................................. 2-1, 2-4
drive identity ............................... 6-198, 9-1, 9-26, 9-27
H
safety of...................................................... 9-1, 9-27
high speed digital I/O
use of ......................................................... 9-1, 9-27
input frequency .........................................5-26, 6-91
where stored .............................................. 9-1, 9-26
input reference value ................................5-26, 6-92
why copy to CDC ....................................... 9-1, 9-27
mode and function .............................................6-89
drive nominal current .................................. 6-194, 9-24 outputs ............................................................... 6-90
effect of current limit and response speed......... 6-18
Index Page 2 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e General Subject Index
history ASCII. 5-37, 5-40, 6-124, 8-1, 8-3, 8-4, 8-5, 8-6, 8-8,
software ..................................................... 3, 5, 11-1 8-20
history log(s) ................................ 5-1, 5-30, 6-3, 6-103 RTU... 5-37, 5-40, 6-124, 8-1, 8-3, 8-4, 8-5, 8-6, 8-8,
configuring ................................................6-3, 6-103 8-18, 8-20
operation...................................................6-3, 6-103 RTU Error Messages.................................. 8-1, 8-20
playing back................................................9-1, 9-19 mode
starting ......................................................6-3, 6-104 DC Link Current Sensor .................................. 6-182
stop control – trigger settings and limits....6-3, 6-105 fast load power ................................................ 6-183
triggerring..................................................6-3, 6-105 non-SFE .....................................5-1, 5-3, 5-45, 5-46
history record time stamping .........................6-3, 6-105 SFE ............................................ 5-1, 5-3, 5-45, 5-46
mode number.................................. 5-1, 5-3, 5-45, 5-46
I monitor
run/energised ............................................. 6-2, 6-54
inertia compensation monitoring
output............................ 5-16, 5-30, 6-2, 6-57, 6-102 a drive using serial links ............................... 8-1, 8-9
settings .................................... 5-1, 5-29, 6-3, 6-102 analogue inputs .......................................... 6-2, 6-57
input(s) analogue outputs........................................ 6-2, 6-57
analogue ............................................................ 6-41 basic drive .................................. 5-1, 5-13, 6-1, 6-47
digital ....... 6-1, 6-2, 6-31, 6-43, 6-44, 6-54, 9-4, 11-7 basic SFE .................................5-1, 5-61, 6-4, 6-176
control flags ....................................... 6-2, 6-55, 6-56
interlock(s) ............................................................... 4-3 digital input states..................................... 5-15, 6-54
introduction digital output states .................................. 5-15, 6-55
to parameter descriptions .................................... 6-7 encoder speed.......................... 5-16, 6-2, 6-58, 11-9
to parameter listings ............................................ 5-3 general advanced....................................... 6-2, 6-52
speed loop.................................................. 6-2, 6-57
status flags ............................. 6-2, 6-56, 6-57, 6-141
J temperature feedbacks...................... 6-2, 6-52, 9-17
jog speeds.......................................................6-1, 6-32 motor
advanced data............................................ 6-2, 6-60
base frequency....................2-5, 4-5, 5-4, 6-9, 6-198
L base voltage ......................4-5, 5-4, 6-9, 6-198, 11-3
basic data ..................................................... 6-1, 6-9
led(s) derate curve ...................................................... 6-10
fault indicators...............................................9-1, 9-3 equivalent circuit................................ 6-2, 6-61, 6-62
linear V to F (Option 1)..................... 4-5, 5-5, 6-1, 6-13 full load current.................................................. 6-63
load fault detection window settings... 5-1, 5-52, 6-4, 6- full load power ............................ 4-5, 5-4, 6-9, 6-198
152 full load power factor .................. 4-5, 5-4, 6-9, 6-198
magnetisation curve ................................... 6-2, 6-65
Logic Block(s) magnetising current........................................... 6-65
A to D............................................................... 6-112 ptc protection.............................................. 6-1, 6-11
E to H.............................................6-3, 6-114, 6-115 rotor
I to L................................................................. 6-161
automatic temperature compensation . 6-2, 6-
65
M stability ....................................................... 6-1, 6-21
temperature compensation......................... 6-2, 6-64
machine bridge......................................................... 4-3 thermostat protection.................................. 6-1, 6-10
magnetic flux – variation with load .......6-13, 6-14, 6-65 motorised potentiometer
mains bridge ............................................................ 4-3 configuration............................................... 6-2, 6-87
mains voltage monitor MV3000e
disabled ........................................................... 6-185 reading data from ....................................... 8-1, 8-16
ridethrough....................................................... 6-158 writing data to ............................................. 8-1, 8-15
SFE mode.. 3-4, 5-52, 5-66, 5-67, 5-73, 5-86, 6-149, MV3000e Drive Unit
6-175, 6-185, 6-186, 6-187, 6-193, 9-5, 11-7, 11- about it ......................................................... 1-1, 1-4
10
trip avoidance mode ........................................ 6-185
Master Password ................................................. 6-195 N
menu(s) nominal mains voltage .............. 5-41, 5-55, 5-61, 6-125
default parameters........................................4-1, 4-4
listing ............................................. 3-1, 3-4, 3-5, 6-7
overview .......................................................3-1, 3-3 O
MicroCubicle(s)TM
open loop test mode ....................................... 6-2, 6-75
identified by ‘J’ Product Code .......................1-1, 1-4
output enable ......................................................... 6-28
MODBUS™
output(s)
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 3
General Subject Index ALSPA MV3000e
analogue .................................................... 6-1, 6-42 record .................................... 6-198, 9-1, 9-26, 9-27
digital........................................ 5-75, 6-1, 6-43, 6-55 publication(s) associated
over temperature ................................................... 6-53 Active Energy Management T2002......................1-5
overload duty ..............4-6, 4-7, 5-74, 6-4, 6-193, 6-199 CANopen T2013 ..................................................1-5
Drive Coach T1692..............................................1-5
Dynamic Brake MV3DB T1684 ............................1-5
P MV DELTA Liquid Cooled Drive System T1693...1-5
MV DELTA T1689................................................1-5
parameter(s) proportional dynamic braking AN440,033 ............1-5
additional for operation above base speed. 6-2, 6-65 Publication(s) associated .........................................1-5
attributes ............................................... 4-4, 5-1, 5-3 AC-fed drives T1676............................................1-5
auto-lock action ........................................ 6-3, 6-122
backup....................... 5-74, 6-5, 6-196, 6-197, 6-199 PWM Switching Frequency . 5-39, 6-3, 6-122, 6-125, 6-
description........................................................... 6-7 199
factory default setting ................................... 3-1, 3-4 PWM synchronisation
introduction................................................... 3-1, 3-3 parameters..................................................6-3, 6-92
listing ................................................................... 5-3 slave mode .................................................6-3, 6-92
multiple parameter sets ............................ 6-5, 6-199 PWM synchronisation: 5-42, 6-2, 6-3, 6-89, 6-92, 6-93,
numbers for serial links ....................... 8-1, 8-3, 8-13 6-127, 11-14
overview ....................................................... 3-1, 3-3
range of values.................................................... 5-3
review mode.................................................... 6-122 R
security attributes ......................................... 4-1, 4-4
starting and stopping .................................. 6-1, 6-26 ramp(s)
password(s) alternative set of rates .......................6-1, 6-38, 6-40
default setting............................................... 3-1, 3-3 rates.................................................6-1, 6-37, 6-128
for drive security....................................... 6-4, 6-194 second user ramp ............................6-1, 6-39, 11-12
second user ramp output .................5-11, 6-38, 6-40
PC
uploading failed firmware to ....................... 9-1, 9-23 ramps(s)
with Windows 3.1 or 3.11 Emulation ................. 9-23 second user ramp input ...................5-10, 5-11, 6-39
pcb(s) – changing .................................................... 9-8 reference
shaper
PID controller
input .....................................................6-155
differential action time .............................. 5-24, 6-83
error deadband......................................... 5-24, 6-84 reference sequencer
feedback selection ................................... 5-23, 6-83 mode.........................................................5-24, 6-85
integral action time ................................... 5-23, 6-83 output...............................................5-25, 5-77, 6-86
output ....................................................... 5-24, 6-84 point 1 .......................................................5-24, 6-85
proportional band ..................................... 5-23, 6-83 settings ...................................... 5-1, 5-24, 6-2, 6-85
set point selection ............................................. 6-83 reference shaper
settings....................................... 5-1, 5-23, 6-2, 6-82 output............................................................... 6-155
pointer(s) settings .................................... 5-1, 5-53, 6-4, 6-154
scale......................................................... 6-4, 6-149 ridethrough
source ...................................................... 6-4, 6-149 enable in Vector control ...................5-1, 5-55, 6-158
position enable in VVVF control ....................5-1, 5-55, 6-158
control flags................... 5-46, 6-3, 6-4, 6-137, 6-141 mains voltage monitor...............................6-4, 6-158
control output .................................. 5-46, 6-4, 6-141 operation in general ..................................6-4, 6-158
error ....................................................... 5-46, 6-140 set up ........................................................6-4, 6-159
feedback................................................. 5-46, 6-140 Rr tracker
incher .............................................. 5-85, 6-3, 6-136 using ................................................................ 10-13
monitor ................................................... 5-45, 6-137 RS232
monitoring parameters ............................. 6-3, 6-140 connection details .........................................8-1, 8-4
reference ................................................ 5-46, 6-140 loss of serial link ...........................................8-1, 8-5
shaper ...................................................... 6-3, 6-130 outline protocol specification.........................8-1, 8-4
status flags ............................................... 6-3, 6-140 port and the Keypad .....................................8-1, 8-3
position control Serial Link .......... 5-40, 6-122, 6-123, 6-124, 8-1, 8-3
configuring a drive for............................... 6-3, 6-128 serial port configuration ................................8-1, 8-4
printer specification.............................................. 6-123 RS485
printing broadcast messages - accept .......................8-1, 8-9
configuring the drive for................................... 6-123 connnection details .......................................8-1, 8-7
using a PC to configure drive for ..................... 6-123 drive to drive protocol .................................8-1, 8-11
using Drive Data Manager™ to configure drive for 6- link parity..............................................5-38, 8-1, 8-9
123 loss of serial link ...........................................8-1, 8-8
outline protocol specification.........................8-1, 8-6
Printing ......................................................... 6-3, 6-123
RSVP Protocol............................................8-1, 8-18
product identity ........................... 6-198, 9-1, 9-26, 9-27 Serial Link .....................................................8-1, 8-6
ensure against loss .................................... 9-1, 9-26
Index Page 4 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e General Subject Index
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 5
General Subject Index ALSPA MV3000e
Index Page 6 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e Parameter Number Index
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 7
Menu and Parameter Title Index ALSPA MV3000e
Index Page 8 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e Menu and Parameter Title Index
Force Position Invalid (CF81) .... 5-44, 5-83, 5-85, 6- Logic Block Q Input 4 (CF175) ............... 5-59, 6-166
137 Logic Block R Input 1 (CF176) ............... 5-59, 6-166
Force Position Valid (CF80)..5-44, 5-83, 5-85, 6-137 Logic Block R Input 2 (CF177) ............... 5-59, 6-166
Forward Inhibit (CF12) .......................5-9, 5-83, 6-35 Logic Block R Input 3 (CF178) ............... 5-59, 6-166
Inching Down (CF96) .....................5-45, 5-83, 6-137 Logic Block R Input 4 (CF179) ............... 5-59, 6-166
Inching Up (CF95) .........................5-44, 5-83, 6-137 Logic Block S Input 1 (CF180)................ 5-59, 6-167
Inhibit Negative Torque (CF23).. 5-12, 5-83, 6-45, 6- Logic Block S Input 2 (CF181)................ 5-59, 6-167
80 Logic Block S Input 3 (CF182)................ 5-59, 6-167
Inhibit Positive Torque (CF22) 5-12, 5-83, 6-45, 6-80 Logic Block S Input 4 (CF183)................ 5-59, 6-167
Jog Enable (CF8)......................................5-83, 6-32 Logic Block T Input 1 (CF184)................ 5-60, 6-167
Jog Speed 1/2 Select (CF121)...........5-9, 5-83, 6-32 Logic Block T Input 2 (CF185)................ 5-60, 6-167
Keypad/Remote (CF116) .................5-61, 5-83, 6-25 Logic Block T Input 3 (CF186)................ 5-60, 6-167
Latch A Reset (CF40) ...........5-34, 5-83, 5-84, 6-114 Logic Block T Input 4 (CF187)................ 5-60, 6-167
Latch A Set (CF39) ...............5-34, 5-83, 5-84, 6-113 Motor Thermostat Input (CF113) ..5-4, 5-83, 5-85, 6-
Latch B Reset (CF45) ....................5-83, 5-84, 6-114 10
Latch B Set (CF44) ........................5-83, 5-84, 6-114 Motorised Potentiometer Lower (CF35) .. 5-25, 5-83,
Latch C Reset (CF50)....................5-83, 5-84, 6-114 6-87
Latch C Set (CF49)........................5-83, 5-84, 6-114 Motorised Potentiometer Preset (CF71) .. 5-25, 5-83,
Latch D Reset (CF55) .............................5-83, 6-114 6-87
Latch D Set (CF54)........................5-83, 5-84, 6-114 Motorised Potentiometer Raise (CF34)5-25, 5-83, 6-
Limit Ramp Deviation (CF122).........5-10, 5-83, 6-38 87
Logic Block A Input 1 (CF37) 5-34, 5-83, 5-84, 6-113 Output Enable (CF25) .............. 5-7, 5-61, 5-83, 6-28
Logic Block A Input 2 (CF38) 5-34, 5-83, 5-84, 6-113 Parameter Set Select (CF190) ............... 5-75, 6-200
Logic Block B Input 1 (CF42) .........5-83, 5-84, 6-114 Perform Datum Movement (CF83) . 5-44, 5-83, 5-85,
Logic Block B Input 2 (CF43) .........5-83, 5-84, 6-114 6-137
Logic Block C Input 1 (CF47).........5-83, 5-84, 6-114 PID Integral Freeze (CF26) ............. 5-24, 5-83, 6-84
Logic Block C Input 2 (CF48).........5-83, 5-84, 6-114 Position Learn Now (CF101) 5-45, 5-83, 5-85, 6-139
Logic Block D Input 1 (CF52).........5-83, 5-84, 6-114 Position Reference 1/2 Selection (CF88) 5-45, 5-83,
Logic Block D Input 2 (CF53).........5-83, 5-84, 6-114 6-139
Logic Block E Input 1 (CF56) 5-34, 5-83, 5-84, 6-115 Position Reference Select (CF92) . 5-46, 5-83, 6-139
Logic Block E Input 2 (CF57) .........5-34, 5-83, 6-115 Position Reference Select 0 (CF91)5-46, 5-83, 5-85,
Logic Block E Input 3 (CF58) .........5-34, 5-83, 6-115 6-139
Logic Block F Input 1 (CF59) .........5-83, 5-84, 6-115 Position Reference Select 2 (CF93) .... 5-46, 5-83, 6-
Logic Block F Input 2 (CF60) .........5-83, 5-84, 6-115 139
Logic Block F Input 3 (CF61) .........5-83, 5-84, 6-115 Position Reference Select 3 (CF94) .... 5-46, 5-83, 6-
Logic Block G Input 1 (CF62)5-35, 5-83, 5-84, 6-116 139
Logic Block G Input 2 (CF63)5-35, 5-83, 5-84, 6-116 Ramp Bypass ................5-10, 5-83, 5-86, 6-37, 6-40
Logic Block G Input 3 (CF64)5-35, 5-83, 5-84, 6-116 Ramp Bypass (CF18) ...................... 5-10, 5-83, 6-37
Logic Block H Input 1 (CF65)5-35, 5-83, 5-84, 6-116 Ramp Freeze Down Forward (CF16) .. 5-10, 5-83, 6-
Logic Block H Input 2 (CF66).........5-35, 5-83, 6-116 37
Logic Block H Input 3 (CF67).........5-35, 5-83, 6-116 Ramp Freeze Down Negative (CF137) ............. 6-40
Logic Block I Input 1 (CF145) .................5-56, 6-162 Ramp Freeze Down Positive (CF136). 5-10, 5-86, 6-
Logic Block I Input 2 (CF146) .................5-56, 6-162 40
Logic Block J Input 1 (CF148).......................... 6-162 Ramp Freeze Down Reverse (CF17) .. 5-10, 5-83, 6-
Logic Block J Input 2 (CF149).................5-56, 6-162 37
Logic Block K Input 1 (CF151) ................5-57, 6-163 Ramp Freeze Up Forward (CF14)... 5-10, 5-83, 6-37
Logic Block K Input 2 (CF152) ................5-57, 6-163 Ramp Freeze Up Negative (CF135).................. 6-40
Logic Block L Input 1 (CF154) ................5-58, 6-163 Ramp Freeze Up Positive (CF134) . 5-10, 5-86, 6-40
Logic Block L Input 2 (CF155) ................5-58, 6-163 Ramp Freeze Up Reverse (CF15)............ 5-10, 6-37
Logic Block M Input 1 (CF156) ...............5-58, 6-164 Rapid Stop (CF2) ..................................... 5-83, 6-26
Logic Block M Input 2 (CF157) ...............5-58, 6-164 Reference 1 Select (CF4)......................... 5-83, 6-32
Logic Block M Input 3 (CF158) ...............5-58, 6-164 Reference 2 Select (CF5)......................... 5-83, 6-32
Logic Block M Input 4 (CF159) ...............5-58, 6-164 Reference 3 Select (CF6)......................... 5-83, 6-32
Logic Block N Input 1 (CF160)................5-58, 6-165 Reference 4 Select (CF7).................................. 5-83
Logic Block N Input 2 (CF161)................5-58, 6-165 Reference Sequencer Freeze (CF27) . 5-25, 5-83, 6-
Logic Block N Input 3 (CF162)................5-58, 6-165 86
Logic Block N Input 4 (CF163)................5-58, 6-165 Reference Sequencer Reset (CF29)5-25, 5-83, 6-86
Logic Block O Input 1 (CF164)................5-58, 6-165 Reference Sequencer Trigger (CF28) . 5-25, 5-83, 6-
Logic Block O Input 2 (CF165)................5-58, 6-165 86
Logic Block O Input 3 (CF166)................5-58, 6-165 Reset Encoder Loss (CF120) . 5-21, 5-83, 5-86, 6-74
Logic Block O Input 4 (CF167)................5-58, 6-165 Reverse Inhibit (CF11) ...................... 5-9, 5-83, 6-35
Logic Block P Input 1 (CF168) ................5-59, 6-165 Run History (CF78) .............. 5-30, 5-83, 5-85, 6-104
Logic Block P Input 2 (CF169) ................5-59, 6-165 Select Backup Feedback (CF118).. 5-20, 5-83, 6-72,
Logic Block P Input 3 (CF170) ................5-59, 6-165 6-73
Logic Block P Input 4 (CF171) ................5-59, 6-165 Select Ramp 2 (CF127).5-10, 5-39, 5-83, 5-86, 6-38
Logic Block Q Input 1 (CF172)................5-59, 6-166 Set High Limit (CF86) ........... 5-42, 5-83, 5-85, 6-137
Logic Block Q Input 2 (CF173)................5-59, 6-166 Set Low Limit (CF87)............ 5-42, 5-83, 5-85, 6-137
Logic Block Q Input 3 (CF174)................5-59, 6-166
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 9
Menu and Parameter Title Index ALSPA MV3000e
Speed Loop Gain Select (CF76) 5-22, 5-83, 5-84, 6- Current Limit Source .......................................5-5, 6-18
76 Current Sensor Burden .......................................... 5-62
Speed Loop Integral Freeze (CF107)....... 5-22, 5-85
Speed Trim Scale Select (CF75) 5-29, 5-83, 5-84, 6- Current Sensor Turns............................................. 5-62
101
Start (CF1) ...................................................... 6-175 D
Status Flag Generator Down (CF99)... 5-36, 5-39, 5-
83, 6-118 Datum Position Offset High .........................5-43, 6-132
Status Flag Generator Freeze (CF97). 5-36, 5-83, 6-
Datum Position Offset Low..........................5-43, 6-132
118
Status Flag Generator Reset (CF100). 5-36, 5-39, 5- Datum Sequence .............................5-44, 6-133, 6-135
83, 5-85, 6-118 Datum Speed 1 ................................5-44, 6-133, 6-135
Status Flag Generator Up (CF98) . 5-36, 5-83, 6-118 Datum Speed 2 ................................5-44, 6-133, 6-135
Stop History (CF79) ............. 5-31, 5-83, 5-85, 6-104
Suicide PID Controller (CF69) 5-24, 5-83, 5-84, 6-84 Datum Speed 3 .....................5-44, 6-133, 6-135, 6-136
Torque Limit Enable (CF115) ............ 5-5, 5-83, 6-20 Days Energised.............................................5-15, 6-54
Torque Limit Selection (CF21) ... 5-12, 5-83, 6-45, 6- Days Run ......................................................5-15, 6-54
174
DB 1 Temperature.......................................5-53, 6-156
Trip Reset (CF9) ...................................... 5-83, 6-49
User Alert 1 (CF198) .............. 5-14, 5-87, 6-50, 9-15 DB 2 Temperature.......................................5-53, 6-156
User Alert 10 (CF207) ............ 5-15, 5-88, 6-50, 9-15 DB Control Mode..................................5-28, 6-98, 10-7
User Alert 2 (CF199) ....................... 5-14, 6-50, 9-15 DB Current ..................................................5-28, 6-100
User Alert 3 (CF200) .............. 5-14, 5-87, 6-50, 9-15
User Alert 4 (CF201) .............. 5-14, 5-87, 6-50, 9-15 DB Power ....................................................5-28, 6-100
User Alert 5 (CF202) .............. 5-14, 5-87, 6-50, 9-15 DB Proportional Control ......................................... 5-29
User Alert 6 (CF203) .............. 5-14, 5-88, 6-50, 9-15 DB Resistor Average Power..... 5-27, 6-96, 6-198, 11-3
User Alert 7 (CF204) .............. 5-14, 5-88, 6-50, 9-15
DB Resistor Fault Auto-reset Enable ..........5-32, 6-108
User Alert 8 (CF205) .............. 5-14, 5-88, 6-50, 9-15
User Alert 9 (CF206) .............. 5-15, 5-88, 6-50, 9-15 DB Resistor Maximum Power .. 5-27, 6-97, 6-198, 11-3
User Trip 1 (CF10) .......................... 5-13, 5-83, 6-49 DB Resistor Value.................... 5-27, 6-96, 6-198, 11-3
User Trip 2 (CF112) ........................ 5-14, 5-83, 6-49 DB Temperature...................................5-15, 6-53, 6-54
Control Flags DB Vdc Reference ........................................5-28, 6-98
0 to 99 Connection Settings ..... 5-1, 5-39, 6-3, 6-121
0-15 .......................................................... 5-16, 6-55 DB Vdc Reference Scale ..............................5-28, 6-98
100 to 127 Connection Settings5-1, 5-39, 6-3, 6-121 DB Vdc Reference Source Selector ..............5-28, 6-98
112-127 .................................................... 5-16, 6-55 DB Voltage Threshold .............. 5-27, 6-97, 6-198, 11-3
16-31 ........................................................ 5-16, 6-55
DC Fed Drives Rating .................................5-61, 6-175
32-47 ........................................................ 5-16, 6-55
41 to 45 ........................................................... 6-114 DC Injection Current........................................5-7, 6-28
46 to 50 ........................................................... 6-114 DC Injection Delay ..........................................5-7, 6-28
48-63 ........................................................ 5-16, 6-55 DC Injection Duration ......................................5-7, 6-28
51 to 55 ........................................................... 6-114
64-79 ........................................................ 5-16, 6-55 DC Injection Speed .........................................5-7, 6-28
96-111 ...................................................... 5-16, 6-55 DC Link Control Ki - SFE ............................5-62, 6-178
Control Flags 128-143 .................................. 5-16, 6-55 DC Link Control Kp - SFE ...........................5-62, 6-178
Control Flags 144-159 ....................... 5-17, 6-55, 11-13 DC Link Controller Bandwidth - SFE ...........5-62, 6-178
Control Flags 160-175 .................................. 5-17, 6-55 DC Link Controller Current Demand .................... 6-176
Control Flags 176-191 ....................... 5-17, 6-55, 11-13 DC Link Controller Ki...................................5-55, 6-160
Control Flags 192-207 ....................... 5-17, 6-55, 11-13 DC Link Controller Kp .................................5-55, 6-160
Control Structure ................................................. 6-193 DC Link Current - SFE .....................5-61, 6-176, 6-182
Cooling Fan Type ........................................... 5-4, 6-10 DC Link Feedback Source ..........................5-63, 6-181
Copy Parameter Set ................................... 5-75, 6-200 DC Link Pre-charge Threshold...........5-62, 6-178, 11-4
CPU Usage................................................... 5-17, 6-58 DC Link Voltage5-15, 5-60, 5-61, 5-66, 6-2, 6-39, 6-52,
Cross Coupler Gain Factor .................. 5-20, 6-69, 11-8 6-68, 6-175, 6-176, 6-178, 6-180, 6-181, 6-186, 6-
199, 9-7, 11-3, 12-3
Cross Coupler Time Constant ...................... 6-69, 11-8
DC Link Voltage - SFE ..............................6-180, 6-181
Current Bandwidth.................... 5-62, 6-178, 11-4, 11-6
DC Link Voltage Controller Gains ........................ 6-178
Current Control Bandwidth .. 5-19, 5-20, 6-2, 6-66, 11-5
DC Link Voltage Feedforward Filter Time Constant ...5-
Current Controller Ki Factor................. 5-20, 6-68, 11-7 20, 11-7
Current Controller Kp Factor................ 5-20, 6-68, 11-7 DC Link Voltage Reference..5-60, 6-175, 6-180, 6-199,
Current Feedback (%) ........................................... 5-61 11-3
Current Feedback (A) ............................................ 5-61 DC Link Voltage Reference Source Selection...5-28, 5-
Current Limit Response Speed....................... 5-5, 6-19 63, 6-98, 6-180
Index Page 10 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e Menu and Parameter Title Index
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 11
Menu and Parameter Title Index ALSPA MV3000e
Index Page 12 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e Menu and Parameter Title Index
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 13
Menu and Parameter Title Index ALSPA MV3000e
Index Page 14 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e Menu and Parameter Title Index
Menu 60 - Scale ..............................................5-2, 5-68 Motor Advanced Settings (Vector Only).. 5-1, 5-18, 6-2,
Menu 60 Enable ..................................................... 5-72 6-60, 11-10
Menu 61 - CDC CAN Port ...............................5-2, 5-68 Motor Angle Feedback.................................. 5-21, 6-74
Menu 61 Enable ..................................................... 5-72 Motor Base Frequency ............2-5, 4-5, 5-4, 6-9, 6-198
Menu 62 - CDC CANopen...............................5-2, 5-68 Motor Base Voltage ...............4-5, 5-4, 6-9, 6-198, 11-3
Menu 62 Enable ..................................................... 5-72 Motor Continuous Duty ................................... 5-4, 6-11
Menu 63 - CDC DeviceNet..............................5-2, 5-68 Motor Cooling Fan Type ................................. 5-4, 6-10
Menu 63 Enable ..................................................... 5-72 Motor Current......................................... 4-5, 5-13, 6-47
Menu 65 - CAN Port 2.....................................5-2, 5-68 Motor Full Load Current.........4-5, 5-4, 6-9, 6-198, 11-3
Menu 65 Enable ..................................................... 5-72 Motor Full Load Power Factor ........ 4-5, 5-4, 6-9, 6-198
Menu 66 - CAN 2 CANopen ............................5-2, 5-68 Motor Magnetising Current .................................... 6-60
Menu 66 Enable ..................................................... 5-72 Motor Magnetising Current at 50% Base Volts . 5-19, 6-
65
Menu 67 - CAN 2 ............................................5-2, 5-68
Motor Magnetising Current at 60% Base Volts . 5-19, 6-
Menu 67 - CAN 2 DeviceNet ...........................5-2, 5-68 65
Menu 7 - Plant I/O Settings ............ 5-1, 5-11, 6-1, 6-41 Motor Magnetising Current at 70% Base Volts . 5-19, 6-
Menu 70 Enable ..................................................... 5-73 65
Menu 71 Enable ..................................................... 5-73 Motor Magnetising Current at 80% Base Volts . 5-19, 6-
Menu 72 Enable ..................................................... 5-73 65, 11-4
Menu 74 - Fieldbus Coupler ............................5-2, 5-68 Motor Magnetising Current at 90% Base Volts . 5-19, 6-
65, 11-4
Menu 74 Enable ..................................................... 5-73
Motor Nominal Full Load Power.... 5-4, 6-9, 6-198, 11-3
Menu 75 - PROFIBUS.....................................5-2, 5-68
Motor Nominal Full Load Speed .... 4-5, 5-4, 6-9, 6-198,
Menu 75 Enable ..................................................... 5-73
11-3
Menu 78 - MicroPEC™ Module - Configuration and
Motor Overload Remaining ........................... 5-13, 6-48
Diagnostics..................................................5-2, 5-69
Motor Parameterisation Method.... 5-5, 5-18, 6-21, 6-62
Menu 78 Enable ..........................................5-73, 6-192
Motor Peak Current at 0% Speed ................. 5-19, 6-61
Menu 8 - Torque Limit Settings ...... 5-1, 5-12, 6-1, 6-45
Motor Peak Current at Nominal Speed ......... 5-18, 6-60
Menu 8 Enable ....................................................... 5-70
Motor Peak Current at Top Speed ................ 5-19, 6-61
Menu 9 - Basic Drive Monitoring .... 5-1, 5-13, 6-1, 6-47
Motor Peak Overload............................................. 6-60
Menu 9 Enable ....................................................... 5-70
Motor Power .......................................... 4-5, 5-13, 6-47
Menu 98 - Menu Enable Selection Settings ...5-2, 5-70,
6-4, 6-191 Motor PTC Action ........................................... 5-4, 6-11
Menu 99 - Configuration Settings. 5-2, 5-73, 6-4, 6-193 Motor PTC Trip Resistance ............................ 5-4, 6-11
Menu Control Menu................................................ 5-73 Motor Regeneration Power Limit ......... 5-7, 6-27, 6-198
Menu Enable Selection Settings .. 5-2, 5-70, 6-4, 6-191 Motor Regenerative Power Limit.....5-27, 6-97, 6-99, 6-
198, 11-4
Menus 70 to 72 - Application Code Developer 5-2, 5-68
Motor Temperature Compensation ........ 5-18, 6-2, 6-64
Menus 80 to 89 Enable ........................................ 6-192
Motor Thermal Trips Auto-reset Enable...... 5-32, 6-107
Menus 98 and 99 Enable ..................................... 6-192
Motor Volts ..........................4-5, 5-13, 6-15, 6-16, 6-47
MicroPEC™ Module Configuration and Diagnostics ..5-
2, 5-69 Motorised Potentiometer Lower Rate ........... 5-25, 6-87
Minimum Amplitude..........................5-63, 6-179, 11-10 Motorised Potentiometer Mode..................... 5-25, 6-87
Minimum CDC Electronics Temperature.......5-15, 6-54 Motorised Potentiometer Output ................... 5-25, 6-87
Minimum Position High .........5-42, 6-129, 6-139, 10-12 Motorised Potentiometer Preset ................... 5-25, 6-87
Minimum Position Low ..........5-42, 6-129, 6-139, 10-12 Motorised Potentiometer Raise Rate ............ 5-25, 6-87
Minimum Power Limit.........................5-20, 6-70, 11-10 Motorised Potentiometer Settings... 5-1, 5-25, 6-2, 6-87
Minimum Speed Forward ............... 4-5, 5-9, 6-33, 6-41 MW–Hours............................................................. 5-16
Minimum Speed Reverse.........................4-5, 5-9, 6-33
Miscellaneous Features Settings . 5-1, 5-39, 6-3, 6-122 N
Mneu 36 Enable ..................................................... 5-71
Negative Torque Limit 1................................ 5-12, 6-45
Modulation Depth 5-17, 5-67, 6-22, 6-23, 6-58, 6-67, 6-
Negative Torque Limit 2................................ 5-12, 6-45
68, 6-189, 10-14, 11-8
Controller Clamped Id Demand ..............5-67, 6-189 Negative Torque Limit Scale Source 1 ......... 5-12, 6-46
Controller Integral Gain Ki ......................5-67, 6-189 Negative Torque Limit Scale Source 2 .................. 6-46
Controller Proportional Gain Kp ..............5-67, 6-189 Network Voltage
Limit ....................... 5-6, 5-67, 6-1, 6-22, 6-189, 11-4 Controller Droop Resistance .................. 5-67, 6-188
Motor 150% Overload Duration.......................5-4, 6-10 Controller Drooped Reference................ 5-67, 6-188
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 15
Menu and Parameter Title Index ALSPA MV3000e
Controller Integral Gain Ki ...................... 5-67, 6-188 PID Setpoint Selection ........................................... 5-23
Controller Proportional Gain Kp ............. 5-67, 6-188 Plant I/O Settings ........................... 5-1, 5-11, 6-1, 6-41
Controller Unclamped Id Demand5-67, 6-188, 6-189
Feedback - Filtered ................................ 5-67, 6-188 Pointer 28 Scale..........................................5-52, 6-149
Reference............................................... 5-67, 6-188 Pointer 28 Source .......................................5-52, 6-149
No-load I at 50% V ....................................... 5-19, 6-65 Pointers 1 to 20 Scale .................................5-52, 6-149
No-load I at 60% V ....................................... 5-19, 6-65 Pointers 1 to 20 Source...............................5-52, 6-149
No-load I at 70% V ....................................... 5-19, 6-65 Pointers 21 to 27 Scale ...............................5-52, 6-149
No-load I at 80% V .............................. 5-19, 6-65, 11-4 Pointers 21 to 27 Source.............................5-52, 6-149
No-load I at 90% V .............................. 5-19, 6-65, 11-4 Pointers 29 to 38 Scale ...............................5-52, 6-149
Nominal Mains Supply Volts .............. 5-18, 6-61, 6-199 Pointers 29 to 38 Source.............................5-52, 6-149
Nominal Mains Voltage.. 5-41, 5-55, 5-61, 6-125, 6-159 Position Control Flags 0 ..............................5-46, 6-141
Non-MV DB Unit Fitted ................................. 5-28, 6-99 Position Control Flags 1 ..............................5-46, 6-141
Normal Stop Mode................................... 4-6, 5-7, 6-27 Position Control Mode......................5-42, 6-128, 6-129
Number of 100ms Sharings ................................. 6-127 Position Control Monitor ............... 5-1, 5-46, 6-3, 6-140
Number of Auto-reset Attempts .................. 5-32, 6-108 Position Control Output ........................5-46, 6-4, 6-141
Number of DELTAs ...................... 4-6, 4-7, 5-73, 6-193 Position Control Settings (Vector with Encoder Only) 5-
Number of Encoder Reversals...................... 5-21, 6-74 1, 5-42, 6-3, 6-128
Number of Motor Poles........................ 5-4, 6-10, 6-198 Position Error ..............................................5-46, 6-140
Number of Reference Sequence Points ....... 5-24, 6-85 Position Error High ......................................5-46, 6-140
Position Error Low.......................................5-46, 6-140
Position Feedback.......................................5-46, 6-140
O
Position Feedback High ..............................5-46, 6-140
Open Loop Frequency.................................. 5-21, 6-75 Position Feedback Low ...............................5-46, 6-140
Open Loop Ramp Rate................................. 5-21, 6-75 Position Monitor Tolerance High .................5-45, 6-137
Open Loop Test................... 5-18, 5-21, 5-77, 6-2, 6-75 Position Monitor Tolerance Low ..................5-45, 6-137
Operator Security Code ....................................... 6-194 Position Reference....................... 5-1, 5-45, 6-3, 6-138
Optimum Voltage Mode Current Control Bandwidth.. 5- Position Reference Backup .........................5-45, 6-139
20, 6-68
Position Reference High .............................5-46, 6-140
Optimum Voltage Mode Modulation Limit .............. 5-20
Position Reference Low ..............................5-46, 6-140
Orientation Controller Ki ...................... 5-20, 6-69, 11-7
Position Reference Settings ......... 5-1, 5-45, 6-3, 6-138
Orientation Controller Kp ..................... 5-20, 6-69, 11-7
Position Reference Source 1................................ 6-139
Output Bridge 1 Temperature ....................... 5-15, 6-53
Position Reference Source 2.......................5-45, 6-139
Output Bridge 2 Temperature ....................... 5-15, 6-53
Position Shaper Range High ................................ 6-131
Output Bridge 3 Temperature ....................... 5-15, 6-53
Position Shaper Range Low................................. 6-131
Output Bridge 4 Temperature ....................... 5-15, 6-53
Position Shaper X1 .....................................5-43, 6-131
Output Bridge 5 Temperature ....................... 5-15, 6-53
Position Shaper -X1 ....................................5-43, 6-131
Output Bridge 6 Temperature ....................... 5-15, 6-53
Position Shaper X2 .....................................5-43, 6-131
Over Temperature Avoidance Enable ........ 5-40, 6-125
Position Shaper -X2 ....................................5-43, 6-131
Overload Duty.............4-6, 4-7, 5-74, 6-4, 6-193, 6-199
Position Shaper X3 .....................................5-43, 6-131
Position Shaper -X3 ....................................5-43, 6-131
P Position Shaper X4 .....................................5-43, 6-131
Parameter Set Select ...................... 5-74, 6-199, 6-200 Position Shaper -X4 ....................................5-43, 6-131
PID Controller Output ................................... 5-15, 6-52 Position Shaper X5 .....................................5-43, 6-131
PID Controller Settings ................... 5-1, 5-23, 6-2, 6-82 Position Shaper -X5 ....................................5-43, 6-131
PID Differential Time .................................... 5-24, 6-83 Position Shaper Y1 .....................................5-43, 6-131
PID Error Deadband ..................................... 5-24, 6-84 Position Shaper -Y1 ....................................5-43, 6-131
PID Error Invert............................................. 5-24, 6-84 Position Shaper Y2 .....................................5-43, 6-131
PID Error Time Constant .............................. 5-24, 6-83 Position Shaper -Y2 ....................................5-43, 6-131
PID Feedback Scale Factor.......................... 5-23, 6-83 Position Shaper Y3 .....................................5-43, 6-131
PID Feedback Selection ............................... 5-23, 6-83 Position Shaper -Y3 ....................................5-43, 6-131
PID Integral Time.......................................... 5-23, 6-83 Position Shaper Y4 .....................................5-43, 6-131
PID Output Monitor....................................... 5-24, 6-84 Position Shaper -Y4 ....................................5-43, 6-131
PID Proportional Band.................................. 5-23, 6-83 Position Shaper Y5 .....................................5-43, 6-131
Index Page 16 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e Menu and Parameter Title Index
Position Shaper -Y5 ....................................5-43, 6-131 Reference Sequencer Time 2 (minutes) ....... 5-25, 6-86
Position Status Flags ..................................5-46, 6-140 Reference Sequencer Time 2 (seconds) ...... 5-25, 6-86
Position to Learn .........................................5-45, 6-138 Reference Sequencer Time 3 (minutes) ....... 5-25, 6-86
Positive Torque Limit 2............5-12, 6-45, 6-171, 6-174 Reference Sequencer Time 3 (seconds) ...... 5-25, 6-86
Positive Torque Limit Scale Source 1 5-12, 6-46, 6-174 Reference Sequencer Time 4 (minutes) ....... 5-25, 6-86
Positive Torque Limit Scale Source 2 5-12, 6-46, 6-174 Reference Sequencer Time 4 (seconds) ...... 5-25, 6-86
Post Flycatch dFlux/dt Mask Time ................5-19, 6-67 Reference Sequencer Time 5 (minutes) ....... 5-25, 6-86
Power from Mains .......................................5-61, 6-176 Reference Sequencer Time 5 (seconds) ...... 5-25, 6-86
Power Limit5-7, 5-20, 5-27, 5-28, 5-79, 6-2, 6-27, 6-70, Reference Shaper Output........................... 5-53, 6-155
6-97, 6-99, 6-184, 6-198, 11-4, 11-10, 12-2 Reference Shaper Settings........... 5-1, 5-53, 6-4, 6-154
Power Limit Enable .....................................5-20, 11-10 Reference Shaper X1 ................................. 5-53, 6-154
Power Limit Taper Band......................................... 5-20 Reference Shaper X10 ............................... 5-53, 6-154
Present Sequence Point ...............................5-24, 6-85 Reference Shaper X2 ................................. 5-53, 6-154
Printer Lines/second ...................................5-40, 6-124 Reference Shaper X3 ................................. 5-53, 6-154
Printer Options ............................................5-40, 6-124 Reference Shaper X4 ................................. 5-53, 6-154
Process Speed..............................................5-13, 6-47 Reference Shaper X5 ................................. 5-53, 6-154
Process Top Speed................................................ 6-35 Reference Shaper X6 ................................. 5-53, 6-154
PROFIBUS......................................................5-2, 5-68 Reference Shaper X7 ................................. 5-53, 6-154
Programmable Status Word 0 ................................ 5-51 Reference Shaper X8 ................................. 5-53, 6-154
Programmable Status Word 1 ................................ 5-51 Reference Shaper X9 ................................. 5-53, 6-154
Programmable Status Word Settings . 5-1, 5-51, 6-4, 6- Reference Shaper Y1 ................................. 5-53, 6-154
148
Reference Shaper Y10 ............................... 5-53, 6-154
PWM Sharing Threshold ..................5-41, 6-126, 11-14
Reference Shaper Y2 ................................. 5-53, 6-154
PWM Switching Frequency .......................6-122, 6-125
Reference Shaper Y3 ................................. 5-53, 6-154
PWM Synchronisation Delay Compensation.5-42, 6-93
Reference Shaper Y4 ................................. 5-53, 6-154
PWM Synchronisation Offset ....5-42, 6-92, 6-93, 6-127
Reference Shaper Y5 ................................. 5-53, 6-154
PWM Volts ........................................................... 6-176
Reference Shaper Y6 ................................. 5-53, 6-154
Reference Shaper Y7 ................................. 5-53, 6-154
R Reference Shaper Y8 ................................. 5-53, 6-154
Ramp Input ..........................................5-10, 5-11, 6-39 Reference Shaper Y9 ............................................ 5-53
Ramp Output........................................5-11, 6-38, 6-40 Regen Power Limit Scale ........................... 5-66, 6-184
Ramp Settings.................................. 5-1, 5-9, 6-1, 6-37 Regen Power Limit Source ......................... 5-66, 6-184
Rapid Stop Mode ...................................5-7, 6-26, 6-27 Regeneration Power Limit .............................. 5-7, 6-27
Reactive Current (%)...................................5-61, 6-177 Restart Time ................................................... 5-8, 6-25
Reactive Current (A) ...................................5-62, 6-177 Restore Defaults ......................... 5-74, 6-5, 6-199, 11-3
Reactive Current Demand (%) ....................5-61, 6-176 Reversals Threshold.............................................. 6-74
Reactive Current Demand (A) .....................5-61, 6-176 Reverse Maximum Load 1 to 3 .......... 5-52, 5-53, 6-153
Reactive Current Negative Limit........................... 6-178 Reverse Minimum Load 1 to 3 ........... 5-52, 5-53, 6-153
Reactive Current Negative Limit Source .....5-65, 6-180 Reverse Speed 1 to 3 ........................ 5-52, 5-53, 6-153
Reactive Current Positive Limit ...................5-65, 6-178 Ridethrough Active ............................ 5-55, 5-78, 6-159
Reactive Current Positive Limit Source.......5-65, 6-180 Ridethrough Threshold .5-55, 5-66, 5-67, 6-159, 6-184,
Reactive Current Reference................................. 6-178 6-186
Reactive Current Reference Source .................... 6-180 Rotor Leakage Inductance............................ 5-19, 6-64
Rectification Mode...........................................5-6, 6-16 Rotor Resistance ...5-18, 5-19, 6-62, 6-63, 6-65, 6-199,
10-12, 10-13, 11-3, 12-3
Rectifier 1 Temperature ..............................5-53, 6-156
Rs Gain Factor.............................. 5-20, 6-2, 6-69, 11-8
Rectifier 2 Temperature ..............................5-53, 6-156
Rs Tracker .................................... 5-19, 6-2, 6-67, 6-69
Re-enable Delay .............................................5-8, 6-25
RS232 Address............................................... 5-36, 8-5
Reference Pointers – Source Settings ............5-1, 5-52
RS232 Baud Rate........................................... 5-36, 8-5
Reference Sequencer Mode .........................5-24, 6-85
RS232 Control Word 0....................... 5-37, 6-120, 8-10
Reference Sequencer Output ................................ 6-86
RS232 Control Word 1....................... 5-37, 6-120, 8-10
Reference Sequencer Settings ...... 5-1, 5-24, 6-2, 6-85
RS232 Control Words at Loss ........................ 5-37, 8-5
Reference Sequencer Time 1 (minutes) .......5-25, 6-85
RS232 CRC Failures Count............................ 5-37, 8-6
Reference Sequencer Time 1 (seconds).......5-24, 6-85
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 17
Menu and Parameter Title Index ALSPA MV3000e
RS232 Default for Control Word 0 .................. 5-37, 8-6 Serial Number of DELTA Interface Board (High Part) 6-
RS232 Default for Control Word 1 .................. 5-37, 8-6 59
RS232 Link Parity........................................... 5-37, 8-5 Serial Number of DELTA Interface Board (Low Part).6-
58
RS232 Protocol ................................... 5-36, 6-123, 8-5
Serial Number of Drive (High Part)................5-17, 6-58
RS232 Reference 1 ...................................... 5-37, 8-10
Serial Number of Drive (Low Part) ................5-17, 6-58
RS232 Reference 2 ...................................... 5-37, 8-10
Serial Number of Power Interface Board (High Part) .6-
RS232 Serial Link Baud Rate ..................... 5-40, 6-123 58
RS232 Serial Link Message Protocol ......... 5-40, 6-124 Serial Number of Power Interface Board (Low Part) ..6-
RS232 Timeout........................................ 5-37, 8-5, 8-6 58
RS232 Timeouts Count .................................. 5-37, 8-6 Serial Number of SMPS (High Part)..............5-17, 6-58
RS485 Address .............................................. 5-37, 8-8 Serial Number of SMPS (Low Part)...............5-17, 6-58
RS485 Baud Rate........................................... 5-37, 8-8 Setup Review Mode ............................................... 5-40
RS485 Control Word 0 ...................... 5-38, 6-120, 8-10 SFE Adv Setup Menu......................................5-1, 5-62
RS485 Control Word 1 .......................................... 8-10 SFE Basic Setup Menu ...................................5-1, 5-60
RS485 Control Words at Loss ........................ 5-38, 8-8 SFE Mains Auto-reset Enable .....................5-32, 6-108
RS485 CRC Failures Count............................ 5-38, 8-9 SFE Overload Remaining ...........................5-62, 6-177
RS485 Default for Control Word 0 .................. 5-38, 8-9 SFE Reference Setup Menu ........ 5-2, 5-63, 6-4, 6-180
RS485 Default for Control Word 1 .................. 5-38, 8-9 Sharing Event Time.....................................5-41, 11-14
RS485 Link Parity.................................... 5-38, 8-1, 8-9 Single Element Ch1 Data ............................5-31, 6-106
RS485 Loss Action ......................................... 5-38, 8-8 Single Element Ch2 Data ............................5-31, 6-106
RS485 Protocol ..................................... 5-37, 8-8, 8-12 Single Element Playback Channel 1 .............5-31, 9-20
RS485 Reference 1 ...................................... 5-38, 8-10 Single Element Playback Channel 2 .............5-31, 9-20
RS485 Reference 2 ...................................... 5-38, 8-10 Skip Band 1 Centre .......................................5-27, 6-95
RS485 Timeout........................................ 5-38, 8-8, 8-9 Skip Band 1 Width.........................................5-27, 6-95
RS485 Timeouts Count .................................. 5-38, 8-9 Skip Band 2 Centre .......................................5-27, 6-95
Skip Band 2 Width.........................................5-27, 6-95
S Skip Band 3 Centre .......................................5-27, 6-95
Skip Band 3 Width.........................................5-27, 6-95
Samples after Trigger ................................. 5-30, 6-105
Skip Band 4 Centre .......................................5-27, 6-95
Scalar Magnetising Current Reference.................... 5-6
Skip Band 4 Width.........................................5-27, 6-95
Scalar Torque Current Reference............................ 5-6
Skip Speed Settings....................... 5-1, 5-27, 6-3, 6-95
Scale .............................................................. 5-2, 5-68
Slip Compensation Gain ..........................5-5, 6-1, 6-17
Scale Active Current Demand Negative Limit... 5-64, 6-
181 Speed and Torque Monitor Settings... 5-1, 5-33, 6-3, 6-
110
Scale Active Current Demand Positive Limit .... 5-64, 6-
181 Speed Clamp Limit 1.......................................5-9, 6-35
Scale Reactive Current Demand Negative Limi... 6-181 Speed Clamp Limit 2.......................................5-9, 6-35
Scale Reactive Current Demand Negative Limit.... 5-65 Speed Demand 5-9, 5-16, 5-22, 5-23, 5-29, 5-85, 6-35,
6-57, 6-77, 6-83
Scale Reactive Current Demand Positive Limit 5-65, 6-
181 Speed Demand Time Constant .....................5-22, 6-77
Scale Reactive Current Reference ............. 5-65, 6-181 Speed Droop ..........................................5-22, 6-2, 6-78
Seconds Since Trip ...................................... 5-13, 6-49 Speed Droop Time Constant.........................5-22, 6-78
Security Code ...................................................... 6-194 Speed Error 5-16, 5-22, 5-23, 5-77, 6-38, 6-57, 6-77, 6-
83
Sequence Length ....................................... 5-36, 6-117
Speed Error Time Constant...........................5-22, 6-77
Sequence Start Point.................................. 5-36, 6-117
Speed Feedback 4-5, 5-1, 5-13, 5-20, 5-22, 5-29, 5-70,
Sequence Times......................................... 5-36, 6-118 5-86, 6-2, 6-38, 6-47, 6-71, 6-72, 6-77, 8-12, 9-11
Sequencer Reference Point 1....................... 5-24, 6-85 Speed Feedback Settings (Vector Only) .5-1, 5-20, 6-2,
Sequencer Reference Point 2....................... 5-24, 6-86 6-71
Sequencer Reference Point 3....................... 5-24, 6-86 Speed Feedback Source...............................5-20, 6-72
Sequencer Reference Point 4....................... 5-24, 6-86 Speed Feedback Time Constant...................5-22, 6-77
Sequencer Reference Point 5....................... 5-24, 6-86 Speed Loop Deadband Offset.......................5-22, 6-77
Serial Link Loss Auto-reset Enable............. 5-32, 6-108 Speed Loop Derivative Gain 1 ......................5-21, 6-76
Serial Link Settings....................... 5-1, 5-36, 6-3, 6-119 Speed Loop Derivative Gain 2 ......................5-22, 6-76
Serial Links Write Enable ........................ 5-36, 8-4, 8-7 Speed Loop Error Deadband .................5-22, 6-2, 6-77
Index Page 18 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e Menu and Parameter Title Index
Speed Loop Integral Gain 1 ..........................5-21, 6-76 Summing Node A Mode.............................. 5-48, 6-144
Speed Loop Integral Gain 2 ..........................5-21, 6-76 Summing Node A Output............................ 5-48, 6-143
Speed Loop Integral Seed Method.......5-22, 6-78, 11-6 Summing Node A Scale 1........................... 5-48, 6-143
Speed Loop Output .......................................5-16, 6-57 Summing Node A Scale 2........................... 5-48, 6-143
Speed Loop Proportional Gain 1 ...................5-21, 6-76 Summing Node B Input 1............................ 5-48, 6-143
Speed Loop Proportional Gain 2 ...................5-21, 6-76 Summing Node B Input 2............................ 5-48, 6-143
Speed Loop Settings (Vector Only) 5-1, 5-21, 6-2, 6-76 Summing Node B mode....................................... 6-144
Speed Monitor Hysteresis ...........................5-33, 6-110 Summing Node B Mode.............................. 5-48, 6-144
Speed Monitor Level 1 ................................5-33, 6-110 Summing Node B Output............................ 5-48, 6-143
Speed Monitor Level 2 ................................5-33, 6-110 Summing Node B Scale 1........................... 5-48, 6-143
Speed Reference .................................6-31, 6-47, 6-94 Summing Node B Scale 2........................... 5-48, 6-143
Speed Reference 1 Source .................................... 6-31 Summing Node C Input 1 ........................... 5-48, 6-143
Speed Reference 2 Source .................................... 6-31 Summing Node C Input 2 ........................... 5-48, 6-143
Speed Reference 3 Source .................................... 6-31 Summing Node C mode ...................................... 6-144
Speed Reference 4 Source .................................... 6-31 Summing Node C Mode ............................. 5-48, 6-144
Speed Reference Settings ............... 5-1, 5-8, 6-1, 6-31 Summing Node C Output............................ 5-48, 6-143
Speed Reference Time Constant .............5-9, 6-1, 6-36 Summing Node C Scale 1 .......................... 5-48, 6-143
Speed to reach Full Accel/Decel Rate.................... 5-10 Summing Node C Scale 2 .......................... 5-48, 6-143
Speed Trim Scale 1.............................................. 6-101 Summing Node D Input 1 ........................... 5-48, 6-143
Speed Trim Scale 2.............................................. 6-101 Summing Node D Input 2 ........................... 5-48, 6-143
Speed Trim Settings..................... 5-1, 5-29, 6-3, 6-101 Summing Node D mode ...................................... 6-144
Speed Trim Slew Rate ................................5-29, 6-101 Summing Node D Mode ............................. 5-49, 6-144
Speed Trim Source .....................................5-29, 6-101 Summing Node D Output............................ 5-48, 6-143
Square Root A Input....................................5-49, 6-144 Summing Node D Scale 1 .......................... 5-48, 6-143
Square Root B Input....................................5-49, 6-144 Summing Node D Scale 2 .......................... 5-48, 6-143
Square Root of Input A................................5-49, 6-144 Summing Node E Input 1............................ 5-49, 6-143
Square Root of Input B................................5-49, 6-145 Summing Node E Input 2............................ 5-49, 6-143
S-Shape Range......................................................5-10 Summing Node E Mode.............................. 5-49, 6-144
Stability Gain ..........................................5-5, 6-21, 6-22 Summing Node E Output............................ 5-49, 6-143
Stability Time Constant ...................................5-5, 6-22 Summing Node E Scale 1........................... 5-49, 6-143
Start and Stop Control...................... 5-1, 5-7, 6-1, 6-24 Summing Node E Scale 2........................... 5-49, 6-143
Start Mode ....................................... 4-5, 5-7, 6-1, 6-24 Summing Node F Input 1............................ 5-49, 6-143
Stator Leakage Inductance ... 5-5, 5-18, 6-63, 6-198, 6- Summing Node F Input 2............................ 5-49, 6-143
199, 11-3 Summing Node F Mode.............................. 5-49, 6-144
Stator Resistance.. 5-5, 5-18, 6-20, 6-21, 6-62, 6-63, 6- Summing Node F Output ............................ 5-49, 6-143
69, 6-198, 6-199, 11-3, 12-3
Summing Node F Scale 1........................... 5-49, 6-143
Status Flag Generator Mode .......................5-36, 6-117
Summing Node F Scale 2........................... 5-49, 6-143
Status Flag Generator Settings .... 5-1, 5-36, 6-3, 6-117
Summing Node G Input 1 ........................... 5-49, 6-143
Status Flag Generator Start Point .......................... 5-36
Summing Node G Input 2 ........................... 5-49, 6-143
Status Flags 0-15 .................................5-16, 6-56, 8-10
Summing Node G Mode ............................. 5-49, 6-144
Status Flags 112-127 .........................5-17, 6-56, 11-13
Summing Node G Output ........................... 5-49, 6-143
Status Flags 128-143 .........................5-17, 6-56, 11-13
Summing Node G Scale 1 .......................... 5-49, 6-143
Status Flags 16-31 ...............................5-16, 6-56, 8-10
Summing Node G Scale 2 .......................... 5-49, 6-143
Status Flags 32-47 ...............................5-16, 6-56, 8-10
Summing Node H Input 1 ........................... 5-49, 6-143
Status Flags 48-63 ...............................5-16, 6-56, 8-10
Summing Node H Input 2 ........................... 5-49, 6-143
Status Flags 64-79 ........................................5-16, 6-56
Summing Node H Mode ............................. 5-49, 6-144
Status Flags 96-111 .............................5-16, 6-39, 6-56
Summing Node H Output............................ 5-49, 6-143
Status Word 0 Output........................................... 6-148
Summing Node H Scale 1 .......................... 5-49, 6-143
Status Word 1 Output........................................... 6-148
Summing Node H Scale 2 .......................... 5-49, 6-143
Stop Time Limit ...............................................5-7, 6-27
Summing Nodes Settings ............. 5-1, 5-48, 6-4, 6-143
Summing Node A Input 1 ............................5-48, 6-143
Supply Inductance Compensation .............. 5-62, 6-178
Summing Node A Input 2 ............................5-48, 6-143
Supply Loss Timeout .................................. 5-32, 6-108
Summing Node A mode ....................................... 6-144
Switch A
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 19
Menu and Parameter Title Index ALSPA MV3000e
Fixed Reference A1 ............................... 5-51, 6-146 Torque Reference . 5-1, 5-17, 5-22, 5-23, 5-70, 5-84, 6-
Fixed Reference A2 ............................... 5-51, 6-147 2, 6-58, 6-80, 6-81, 6-129, 6-150, 8-1, 8-9, 8-12
Input 1 ........................................... 5-50, 5-86, 6-146 Torque Reference Scale Factor ...........5-22, 6-80, 8-12
Input 2 ........................................... 5-51, 5-86, 6-146
Output .................................................... 5-51, 6-147 Torque Reference Settings (Vector Only) ..5-1, 5-22, 6-
State.............................................. 5-51, 5-86, 6-147 2, 6-80
Switch B Torque Reference Source ....................5-23, 6-80, 8-12
Fixed Reference A1 ............................... 5-51, 6-146 Total Energy Consumed kWh .......................5-15, 6-54
Fixed Reference A2 ............................... 5-51, 6-147 Total Energy Consumed MWh ......................5-16, 6-54
Input 1 ........................................... 5-51, 5-86, 6-146
Tr Period .........................................................5-7, 6-25
Input 2 ........................................... 5-51, 5-86, 6-146
Output .................................................... 5-51, 6-147 Trigger Parameter .......................................5-30, 6-105
State.............................................. 5-51, 5-86, 6-147 Trim Reference Input A .................................5-26, 6-88
Switch C Trim Reference Input B .................................5-26, 6-88
Fixed Reference A1 ............................... 5-51, 6-146 Trim Reference Output..................................5-26, 6-88
Fixed Reference A2 ............................... 5-51, 6-147
Input 1 ........................................... 5-51, 5-86, 6-146 Trim Reference Scale A ................................5-26, 6-88
Input 2 ........................................... 5-51, 5-86, 6-146 Trim Reference Scale B ................................5-26, 6-88
Output .................................................... 5-51, 6-147 Trim Reference Settings ................ 5-1, 5-26, 6-2, 6-88
State.............................................. 5-51, 5-86, 6-147
Trip Avoidance Threshold ........ 5-10, 6-39, 6-199, 11-3
Switch D
Trip History 1 to 10........................................5-13, 6-49
Fixed Reference A1 ............................... 5-51, 6-146
Fixed Reference A2 ............................... 5-51, 6-147 Trip Numbers 1 to 10 ............................................. 6-49
Input 1 ........................................... 5-51, 5-86, 6-146 Trips and Warnings . 5-1, 5-13, 6-1, 6-2, 6-49, 6-50, 11-
Input 2 ........................................... 5-51, 5-86, 6-146 12
Output .................................................... 5-51, 6-147
State.............................................. 5-51, 5-86, 6-147
Synchrostart Current ...................................... 5-7, 6-24
U
Synchrostart Maximum Speed........................ 5-7, 6-25 Unclamped Id Demand Source ...................5-67, 6-189
Synchrostart Minimum Speed......................... 5-7, 6-25 Upload Template...................... 5-74, 6-5, 6-196, 6-199
Synchrostart Mode ......................................... 5-7, 6-24 Upper Trigger Level ....................................5-30, 6-105
Synchrostart Scan Rate.................................. 5-7, 6-25 User Action 1........................................5-14, 5-15, 6-51
User Action 10...............................................5-15, 6-51
T User Action 2.................................................5-14, 6-51
User Action 3.................................................5-14, 6-51
Tacho Feedback Scale ................................. 5-21, 6-72
User Action 4.................................................5-14, 6-51
Tacho Feedback Source .............................. 5-21, 6-72
User Action 5.................................................5-14, 6-51
Tacho Feedback Time Constant................... 5-21, 6-72
User Action 6.................................................5-14, 6-51
Taper Limit............................................................. 5-20
User Action 7.................................................5-14, 6-51
Temperature ................................. 5-1, 5-53, 6-4, 6-156
User Action 8.................................................5-15, 6-51
Temperature at Warn/Trip .......................... 5-54, 6-157
User Action 9.................................................5-15, 6-51
Temperature Compensation Estimate .......... 5-18, 6-65
User Configurable Menu (Menu 1) Settings ...5-1, 5-47,
Temperature Compensation Gain ......................... 6-65 6-4, 6-142
Temperature Compensation Scale Source... 5-18, 6-64 User Menu Configuration ..............................6-4, 6-142
Temperature Warn/Trip Cause ................... 5-54, 6-157 User Page 1 Parameters 1 to 20...................5-37, 8-16
Temperature Warn/Trip Type ..................... 5-54, 6-156 User Page 1 Size ...................................5-37, 8-1, 8-16
Time at State 0 ........................................... 5-36, 6-118 User Page 1, Parameters 1 to 20....................8-1, 8-16
Timed Overcurrent Auto-reset Enable ........ 5-32, 6-107 User Page 2 Parameters 1 to 20...................5-38, 8-16
Torque Current Reference Source .......................... 5-6 User Page 2 Size ...................................5-38, 8-1, 8-16
Torque Demand...5-13, 5-22, 5-23, 5-52, 6-47, 6-80, 6- User Text Language..................... 4-5, 5-74, 6-5, 6-196
83, 6-152, 8-12
User Trip Auto-reset Enable........................5-32, 6-108
Torque Demand Slew Rate .......................... 5-22, 6-80
Torque Limit.................................................. 5-13, 6-45
Torque Limit Cut-in Frequency ....................... 5-5, 6-20
V
Torque Limit Response Speed ....................... 5-5, 6-20 Variable Boost Output .....................................5-6, 6-17
Torque Limit Settings...................... 5-1, 5-12, 6-1, 6-45 Variable Volts Boost............ 5-6, 6-1, 6-16, 6-17, 6-150
Torque Monitor Hysteresis.......................... 5-33, 6-111 Variable Volts Boost Source............................5-6, 6-16
Torque Monitor Level 1............................... 5-33, 6-111 Vd Mains ..........................................5-66, 6-177, 6-186
Torque Monitor Level 2............................... 5-33, 6-111 Vdc Controller Bandwidth....... 5-55, 5-62, 6-159, 6-178
Index Page 20 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e Menu and Parameter Title Index
Vdc controller Current Demand...................5-61, 6-176 VVVF Stator Resistance ........................ 5-5, 6-21, 11-3
Vdc Controller Gain Adjust ..........................5-62, 6-178
Vdc Controller Gains ...................................5-55, 6-160 W
Vdc Feedback Source.................................5-63, 6-181
Warning Numbers 1 to 10...................................... 6-49
Vdc Reference Scale ........................................... 6-181
Warning on Backup ........................................ 5-8, 6-31
Vdc Reference Source ......................................... 6-180
Vector Fluxing Mode 5-19, 6-58, 6-67, 6-158, 9-11, 10-
1, 10-8, 11-4 Z
Vq Mains .................................5-62, 5-66, 6-177, 6-186 Zero Position Tolerance High .............................. 6-130
VVVF – Sync PF Demand........................................ 5-7 Zero Position Tolerance Low ............................... 6-130
VVVF – Sync PF Ki .................................................. 5-7 Zero Speed Hold Time.................................... 5-7, 6-27
VVVF – Sync PF Kp................................................. 5-7 Zero Speed Tolerance ................................ 5-33, 6-111
VVVF Magnetising Resistance...............5-5, 6-21, 11-3
VVVF Modulation Limit................... 5-6, 6-1, 6-22, 11-4
VVVF Stator Leakage Inductance ..........5-5, 6-21, 11-3
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 21
Menu and Parameter Title Index ALSPA MV3000e
Index Page 22 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e Parameter Number Index
Issue (06/06) ALSPA MV3000e Software Technical Manual (T1679EN) Index Page 23
Parameter Number Index ALSPA MV3000e
Index Page 24 ALSPA MV3000e Software Technical Manual (T1679EN) Issue 06/06
ALSPA MV3000e Software Technical Manual.
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