Module 3 Notes
Module 3 Notes
O2
Fe2+ Fe2+ OH OH- -
H2O
Cathodic region
Anodic region
Electrons
Iron Metal
Reactions:
Reaction at anodic region: Oxidation of metal takes place at anode. Metal atoms are converted
into their ions liberating electrons. Consequently, metal undergo corrosion at the anodic region.
e.g. Fe Fe2+ + 2 e-
Reactions at cathodic region: At the cathodic region reduction reaction takes place. Since the
metal cannot be reduced further, metal atoms at the cathodic region are unaffected by the
cathodic region. Some constituents of the corrosion medium take part in the cathodic reaction.
Types of corrosion:
1. Differential metal /Galvanic corrosion:
Iron
More O2,
(Cathode)
Wate
r
Other examples:
1. Part of the nail inside the wall undergoes corrosion.
2. When a dirt particle sits on a metal bar, the part under the dirt undergoes corrosion.
3. Partially filled iron tank undergoes corrosion inside water.
At anode: M Mn+ + n e-
At cathode: 2 H2O + O2 + 4 e- 4 OH-
Formation of a small anodic area and a large cathodic area results in intense corrosion below the
dust particle.
Water line corrosion: This is an example of differential aeration corrosion. When a steel tank is
partially filled with water for a long time, the inner portion of the tank below the water line is
exposed only to dissolved oxygen, whereas, the portion above the water line is exposed to more
oxygen. Thus the portion below the water line acts as anode and undergoes corrosion. The
upper portion acts as cathode and is unaffected.
More
oxygen, Rust
((Cathode)
Less
Oxygen Water
(Anode)
A distinct brown line is formed just below the water line due to the deposition of rust.
The reactions may be represented as follows:
At anode: M Mn+ + n e- (Oxidation of metal, M)
At cathode: 2 H2O + O2 + 4 e- 4 OH- (Reduction of oxygen)
Other example: Ships which remain partially immersed in sea water for a long time undergo
water line corrosion.
Corrosion control
METAL COATINGS
Metallic coatings are applied on a metal in order to protect metal from corrosion.
Galvanizing: Galvanizing is the process of coating a metal surface such as iron with zinc metal.
Galvanizing of iron is an example of anodic metal coating on the surface of a cathodic metal.
Process: Galvanization is carried out by hot dipping method. It involves the following steps
1. The metal surface is washed with organic solvents to remove organic matter on the surface.
2. Rust is removed by washing with dilute sulphuric acid.
3. Finally, the article is washed with water and air-dried.
4. The article is then dipped in a bath of molten zinc. (Molten zinc is covered with a flux of
ammonium chloride to prevent the oxidation of molten zinc.)
5. The excess zinc on the surface is removed by passing through a pair of hot rollers.
Application: Galvanization of iron is carried out to produce roofing sheets, fencing wire,
buckets, bolts, nuts, pipes etc.
(Note: Even if the Zn coating falls off at some places, the base metal (Fe) does not get corroded
at those places. (This is because the base metal acts as cathode. In corrosion process, the
cathodic metal always remains unaffected.) And because of the formation of small cathodic area
and larger anodic area corrosion process will not be there.
(Note: Galvanized articles are not used for preparing and storing food because zinc dissolves in
dilute acids producing toxic zinc compounds).
Galvanization diagram
INORGANIC COATING
Anodizing (Anodizing of aluminum): When aluminum metal is made anodic in an electrolytic
bath with sulphuric acid or chromic acid as the electrolyte, a thin layer of aluminium oxide
(Al2O3) is formed on the surface. This process is called anodizing of aluminium or anodic
oxidation of aluminum.
Process: The article is subjected to decreasing and polishing and then made as anode. Chromic
acid electrolyte is maintained at about 350C and suitable voltage is maintained to get desired
thickness of the oxide film. After anodizing it is subjected to sealing which involves heating with
boiling water or steam. When anodized aluminium is exposed to a corrosive environment, the
Al2O3 layer on the surface acts as a protective coating. Hence corrosion is prevented.
CATHODIC PROTECTION
Sacrificial anode method:
Electrical conductor
Mg Block
(Anode)
In cathodic protection, the metal to be protected is completely converted into a cathode. Since
cathodes do not undergo corrosion, the metal is protected against corrosion, by connecting
auxiliary anode which is more active metal such as Al, Mg, or Zn.
In sacrificial anode method, the metal to be protected is electrically connected to a more active
metal. For example, when steel is to be protected, it may be connected to a block of Mg or Zn.
In such a situation, steel acts as cathode and is unaffected. Mg and Zn act as anode and undergo
sacrificial corrosion. When the sacrificial anode gets exhausted, it is replaced with new ones.
Other examples: Mg bars are fixed to the sides of ships to act as sacrificial anode.
Mg blocks are connected to buried pipe lines.
Mg blocks are connected to buried oil storage tank.
Problems:
1. A sheet of carbon steel one-meter-wide by three meters long has lost 40g to corrosion over the
past six months. Convert that mass loss to a penetration rate of the steel in mm units and mpy
units. What would be the corrosion rate? (Carbon steel density=7.8g/cc)
To calculate CPR in mm/yr
𝐾𝑊
CPR= 𝜌𝐴𝑡
87.6 𝑋 40 𝑋 1000𝑚𝑔
CPR= g = 3.466 X10-3 mm/yr
7.8 𝑋3x100X100 𝑐𝑚2 𝑋 6x30X24 hrs
cc
CPR= 0.003466mm/yr
𝐾𝑊 534 𝑋 40 𝑋 1000𝑚𝑔
CPR= CPR= g = 0.1363mpy
𝜌𝐴𝑡 7.8 𝑋3x1550 𝑖𝑛2 𝑋 6x30X24 hrs
cc
2. A piece of corroded steel plate was found in a submerged ocean vessel, it was estimated that
the original area was 10in2 that approximately 2.6kg had corroded away during the submersion.
Assuming a corrosion penetration rate of 200mpy for this alloy in sea water, estimate the time in
years, density of steel 7.9g/cc.
534𝑋2.6𝑋106 𝑚𝑔
t= 7.9 𝑔/𝑐𝑐𝑋10𝑖𝑛2 𝑋200𝑚𝑝𝑦 t= 87873.41hrs
87873.41
t= 365𝑋24 = 10.03𝑦𝑟𝑠
3. Calculate the CPR in both mpy and mm/yr for a thick steel sheet of area 100 in2 which
experiences a weight loss of 485g after one year. (density of steel=7.9g/cm3).
1 in2 = 6.45cm2
1 cm2= 0.155 in2
ELECTRODE SYSTEM
TYPES OF ELECTRODES
1.METAL METAL ION ELECTRODE
Eg: Zn/Zn 2+, Cu/Cu2+
2.METAL METAL SALT ION ELECTRODE
Eg: Calomel Electrode(Hg/Hg2Cl2/Cl--)
Silver –Silver chloride electrode (Ag/AgCl/Cl--)
3. GAS ELECTRODE
Eg: Hydrogen Electrode (Pt/H2/H+)
4. OXIDATION REDUCTION ELECTRODE
Eg: Pt/Fe2+ /Fe3+
5. ION SELECTIVE ELECTRODE
Eg: Glass electrode
Reference Electrode:
Definition: Reference electrodes are the electrodes with reference to those, the electrode
potential of any electrode can be measured. They are of two types; Primary reference electrode
(eg: SHE) and secondary reference electrode.
Electrode potential, E E0
2.303 RT
nF
. log Cl
2
E E0
2.303 RT
F
. log Cl , Where n=2
Therefore, electrode potential of calomel electrode is depending upon the concentration of KCl.
For saturated KCl, the potential is +0.242V, for 1N and 0.1N KCl the values are 0.281V and
+0.334V respectively.
Applications:
1.It is used as secondary reference electrode in the measurement of single electrode potential
2. It is used as reference electrode in all potentiometer determinations
3. It is used as a secondary reference electrode in place of calomel electrode / glass electrode /
ion selective electrodes.
4. Used in determining whether the potential distribution is uniform or not in ship hulls and old
pipelines protected by cathodic protection.
5. As a portable reference electrode for measuring the different depths of oil rigs and platforms,
submerged oil pipelines etc. usually such probe is powered by Ni – Cd battery and can operate
up to a depth of 300-400m with precision of 1mv.
Ion selective electrode: Definition: “Ion selective electrode is one which selectively responds to
a specific ion in a mixture and the potential developed at the electrode is a function of the
concentration of that ion in the solution”
Glass electrode: A glass electrode is an ion selective electrode where potential depends upon the
pH of the medium.
The glass electrode consists of a glass bulb made up of special type of glass (22 % Na2O) which
has low melting point and relatively high electrical conductivity. The glass bulb is filled with a
solution of constant pH (0.1MHCl) and inserted with a Ag-AgCl electrode, which is the internal
reference electrode and also serves as the external electrical contact. The electrode dipped in a
solution containing H+ ions.
The electrode representation is Ag(s) |AgCl | 0.1M HCl| Glass
0.1 M
HCl
Ag-AgCl
electrode
H+ Ion
Solution
Glass
electrode
Working
pH Meter
Glass
Calomel electrode
electrode
Solution of
unknown pH
Concentration cells: A concentration cell is an electrochemical cell in which the electrodes and
the electrolyte solutions in both the half cells are composed of the same
element/substance/material, but only the concentrations of the two electrolyte solutions are
different.
e-
Salt bridge
+
- Zinc
Zinc
Anode Cathode
ZnSO4 C1 C2 ZnSO4
Solution Solution
It consists of two zinc electrodes are immersed in two different concentrations of ZnSO4
solutions. These two electrodes are externally connected by metallic wire and internally by a salt
bridge. The cell can be represented as,
Zn(s) |Zn2+ (C1) || Zn2+ (C2) | Zn(s)
By convention left hand electrode is the anode and right hand electrode is cathode.
Working:
At anode Zn Zn2+(C1) +2e
At cathode Zn2+(C2) + 2e Zn
Ecell
0.0591 C
log 2 at 298K
n C1 ………3
2. A concentration cell was constructed by immersing two silver electrode in 0.05M and 1M
AgNO3 solution. Write the cell representation, cell reactions and calculate the EMF of the cell.
Cell representation: Ag(s)AgNO3(0.05M) AgNO3(1M) Ag(s)
0.0591 C 2
E cell log
n C1
At anode: Ag(0.05M) Ag+(0.05M) +e-
At cathode Ag+ (1M) + e- Ag (1M)
3. The spontaneous galvanic cell Tin/Tin ion(0.024M)//Tin ion(0.064M) /Tin develop an emf of
0.0126 V at 25OC, Calculate the Valency of Tin.
0.0591 C 2
E cell log
n C1
0.0591 C 2
n log
Ecell C1
0.0591 0.064
n log
0.0126 0.024
n =2(Valency of tin)
ANALYTICAL TECHNIQUES
1. CONDUCTOMETRY
It is an electrochemical method of analysis used for the determination or measurement of the
electrical conductance of an electrolyte solution by means of a conductometer.
Conductometry means measuring the conductivity of an ionic solution
Conductance is ease with which current flows through the solution. It is reciprocal of resistance.
C=1/R (Unit is Ω-1 or mho or Siemens)
The conductance of the solution is explained by considering ohm’s law.
According to ohm’s law the current flowing through the conductor is directly proportional to
voltage an inversely proportional to the resistance. I = V/ R
The resistance of the any conductor is directly proportional to the length and inversely
proportional to the area of cross section of the conductor. R α l/a
R = S (l/a) where S is specific resistance
Therefore 1/S = 1/R (l/a);
K = C (l/a), K = specific conductance, Specific conductance is also called
conductivity. It is the conductance of 1cm3 of solution.
It is defined as the conductance of the solution which is place between two electrodes of area
1cm2 and 1cm apart.
The conductance of the solution depends on mobility of ion, number of ion, charge of ion, size of
ion and temp.
Types of conductance:
Specific conductance (K) is conductance of the solution which are placed between two
electrodes of area 1cm2 and at 1cm apart
κ = 1/R (l/a) κ = Siemen m-1
Equivalence conductance (λ) is the conductance of the solution when 1g equivalent weight of
solution is placed between two electrodes of area 1cm2 at 1cm apart.
Molar conductance (µ) is the conductance of the solution when 1g molecular weight of solute is
placed between two electrodes of area 1cm2 at 1cm apart
The conductance of the acid will be initially low since acetic acid is a weak electrolyte. When
NaOH is added to the acid, the salt formed is highly ionized and the conductance increases. On
complete neutralization of the acid, further addition of base leads to increases in the number of
mobile OH- ions. Hence the conductance increases sharply. A plot of conductance against the
volume of base added is shown in the figure. The point of intersection of two curves gives the
endpoint.
Advantages:
Mixture of acid can be titrated
Indicators are not used
Very weak acids can be titrated
Can be used with colored solution.
2. POTENTIOMETRY
A method of determination of the concentration of a solution by measuring EMF using
potentiometer is called Potentiometry.
Principle: Redox titrations can be carried out potentiometrically using platinum and calomel
electrode combination in a manner similar to acid-base neutralizations.
For the reaction; Reduced form Oxidised form n electrons
The potential is given by Nernst equation
0.0591 [Oxidised form]
E Eo log
n [Reduced form]
0.0591 [Fe3]
E Eo log
n [Fe2]
Instrumentation
Platinum electrode: An indicator electrode, potential of which changes with change
in concentration metal ions of the solution.
Calomel electrode: a reference electrode and potential of which is fixed.
Beaker: Test solution.
Burette: Standard K2Cr2O7 solution.
Procedure: Pipette out 25.0 cm3 of ferrous ammonium sulphate solution into a clean
beaker. Add a test tube of dilute sulphuric acid. Immerse the platinum-calomel
electrode assembly into the beaker containing the test solution. Connect the
electrodes to the potentiometer. Note down the emf of the cell before the addition of
K2Cr2O7. Now add 0.5 ml of K2Cr2O7 from the semi micro burette. Allow the solution
to mix well and measure the potential. Continue the procedure till a sudden rise in
∆𝐸
emf of the cell is observed. Take about 4-5 more readings. Plot a graph of ∆𝑉 vs volume
of K2Cr2O7 and calculate the volume of K2Cr2O7 consumed by FAS from the graph.