RF180C Communication Module Operating Instructions
RF180C Communication Module Operating Instructions
Description 2
Installation 3
SIMATIC Sensors
Connecting 4
RFID systems
RF180C communication module Parameterization 5
Technical data 8
Dimension drawings 9
Connecting cable to the
reader/SLG 10
Ordering data 11
10/2009
J31069-D0177-U001-A4-7618
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Introduction................................................................................................................................................ 5
2 Description................................................................................................................................................. 7
2.1 Description .....................................................................................................................................7
3 Installation ............................................................................................................................................... 13
3.1 Mounting position, mounting dimensions.....................................................................................13
3.2 Mounting the I/O module..............................................................................................................14
3.3 Mounting the connection block ....................................................................................................16
3.4 Replacing labels...........................................................................................................................18
3.5 Disassembling the RF180C .........................................................................................................19
4 Connecting .............................................................................................................................................. 21
4.1 Wiring connection block M12, 7/8"...............................................................................................24
4.2 Wiring of the push-pull connection block .....................................................................................27
4.3 Loop-through connection of PROFINET IO and supply voltage..................................................30
4.4 Wiring an RF180C to a controller with RJ45 connector...............................................................32
4.5 Connecting the RF180C to functional ground (PE) .....................................................................33
5 Parameterization...................................................................................................................................... 35
5.1 PROFINET IO configuration ........................................................................................................35
5.2 Assigning device names to the I/O device...................................................................................36
5.3 Configuration parameters of the RF180C....................................................................................37
5.4 Input parameters for RF180C ......................................................................................................38
5.5 Command table of the RF180C ...................................................................................................39
6 Maintenance and service......................................................................................................................... 41
6.1 Replacing the RF180C communication module ..........................................................................41
6.2 Firmware update ..........................................................................................................................42
7 Diagnostics .............................................................................................................................................. 43
7.1 Diagnosis using LEDs..................................................................................................................43
7.2 Parameterization of the diagnostics.............................................................................................46
7.3 Structure of the diagnostic data ...................................................................................................47
8 Technical data ......................................................................................................................................... 49
9 Dimension drawings ................................................................................................................................ 51
9.1 Dimension drawing for RF180C with fixing holes ........................................................................51
10 Connecting cable to the reader/SLG........................................................................................................ 53
Guide
These operating instructions describe the hardware of the RF180C communication module.
They comprise introductory chapters and reference chapters (e.g. technical data).
The operating instructions include the following subject areas:
● Connection of the RF180C communication module
● Parameterization of the RF180C communication module
● Diagnostics information
● Display elements of the RF180C communication module
● Information on repair and maintenance (e.g. firmware update)
● Technical data as well as dimension drawings of the RF180C communication module
● Ordering data
Area of application
The RF180C communication module is a module that can be used on any controller for
operating RFID components over PROFINET IO.
When operating the RF180C on a SIMATIC S7, a convenient function module is made
available to the user (FB 45). When using it on other controllers, please follow the
appropriate instructions for parameterization and integration in the system.
The following RFID readers and code readers can be operated with the RF180C:
● RF300
● RF600 (RF620R and RF630R)
● MOBY D
● MOBY U
● MOBY E
● MOBY I
● MV400 code readers
Features
Up to two readers / SLGs can be operated on the RF180C at the same time. The user can
issue a command to 2 readers / SLGs simultaneously (FB 45 when operating on a SIMATIC
S7).
The tag data are accessed by means of physical addressing of the tag. In SIMATIC S7, the
FB 45 is available for this purpose. The FB 45 provides the S7 user with a simple-to-use
interface with powerful commands (processing one complete tag with one command;
command linking; S7 data structures via UDTs).
Other features
● Degree of protection IP67
● System integration with M12, 7/8" concept or with push-pull concept
● Standardized PROFINET IO user interface for identification systems with RFID standard
profile (with later firmware version)
● Firmware update
● Parameterizable device-specific diagnostics data
● Support for I&M functionality (a mechanism for reading out information via the module
and saving system information such as function, installation date, installation location,
and comments).
Design
The RF180C has the same enclosure as the RFID communication module ASM 456 for
PROFIBUS.
For connecting to PROFINET IO, the RF180C communication module features a connection
block in one of the following designs:
● M12 connection block design (7/8")
● Push-pull connection block design, RJ45
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Potential
Ungrounded installation of the system is possible with the RF180C. The following circuit
shows the internal relationships of the reference potentials.
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Integration
The following figure shows how the RF180C with M12 connection block (7/8") is integrated in
an automation system. The push-pull connection block is integrated in the same manner as
the M12 connection block (7/8").
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The RF180C is integrated into the hardware configuration by means of a GSDML file. The
RF180C can then be configured using HW Config of the SIMATIC manager or another
PROFINET tool. The GSDML file can be found on the RFID Systems Software &
Documentation CD or on the Internet (see Section Service & Support).
Mounting position
There are no restrictions regarding the mounting position for the RF180C.
Table 3- 1 Mounting dimensions of basic module with M12 connection block (7/8", without
connector)
Designation Dimensions
Mounting width 60 mm
Mounting height 210 mm
Mounting depth 54 mm
Table 3- 2 Mounting dimensions of basic module with push-pull connection block (without
connector)
Designation Dimensions
Mounting width 60 mm
Mounting height 216 mm
Mounting depth 100 mm
Features
● The base unit is mounted on a stable surface
Note
Functional ground (PE)
If a grounded metal mounting surface is used, the bottom mounting screw of the RF180C
module already establishes a reliable grounding connection. This eliminates the need for
a separate grounding cable. If you use the fixing screw as grounding connection, the
thread of the fixing screw or the contact facing of the fastening nut on the base must be
unpainted. This ensures a low-resistance connection.
Requirements
Screws:
Required tools
Medium-sized cross-head screwdriver or 8 mm socket wrench.
Procedure
Fix the base unit onto a level surface using the screws. The base unit must be screwed to
the surface (3 Nm tightening torque) at both fixing points (front, top and bottom).
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Features
The connection block connects the RF180C with the PROFINET IO and supplies the base
unit with voltage.
Requirements
The base unit is already mounted
Required tools
Cross-head screwdriver, medium.
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Note
IP65, IP66 or IP67 degree of protection only exists when the connection block is screwed to
the base unit.
Features
You can use the labels to mark every channel on the base unit and the connection block.
The labeling strips are supplied with clipped on label.
● 2 labels on the base module
● 1 label on M12 connection block (7/8")
● 2 labels on push-pull connection block
Requirements
If you want to replace the labels, you can reorder them. You will find the order number in the
Section Ordering Data.
Required tools
Screwdriver, size 2.5 mm to 4 mm.
Replacing labels
1. Push the screwdriver into the small opening of the label, and then lever it out.
2. With your finger push the new label into the holder of the module.
Procedure
The RF180C is wired up and operating.
1. Switch off the supply voltage for the RF180C.
2. Disconnect the wiring on the connection block.
3. Remove the 4 fixing screws from the connection block and pull the connection block off
the base unit.
4. Disconnect the wiring on the base unit.
5. Remove the fixing screws from the base unit.
Note
Please note the information in the Section Loop-through connection of PROFINET IO and
supply voltage.
CAUTION
PROFINET
Modules with PROFINET interfaces may only be operated in LANs (Local Area Networks)
in which all connected nodes are equipped with SELV/PELV power supplies or protection
systems of equal quality.
A data transfer terminal (modem, for example) is required to access the WAN (Wide Area
Network) in order to ensure compliance with this safety standard.
The power supply must provide the current required (max. 1.5 A) during brief power failures
of ≤ 20 ms.
All supply and signal voltages must be safety extra low voltage (SELV/PELV according to
EN 60950).
24 V DC power supply: safe (electrical) isolation of extra-low voltage (SELV/PELV
according to EN 60950).
NOTICE
The device must not be connected to the public telephone network without a HUB / Switch
because the voltage intervals are designed for 500 V.
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Features
● Connect the supply voltages and PROFINET IO to connection block M12, 7/8":
– M12 connection in D coding: PROFINET IO
– 7/8" connection: Supply voltages
● You can loop the supply voltages and PROFINET IO through via the second M12 or 7/8"
round socket.
Requirements
● Wire connection block M12, 7/8" when the supply voltage is switched off.
Required tools
Stripping tool, screwdriver for wiring the M12 and/or 7/8" connector if you are not using a
pre-assembled cable.
Accessories required
● Pre-assembled cable with connector
● If you are not using a pre-assembled cable:
– M12: 4-core Ethernet cable (Twisted Pair), shielded and M12 connector, 4-pole, D
coding (see Table Pin assignments of M12 connector, 4-pole, D coding
(PROFINET IO))
– 7/8": 5-core cable and 7/8" connector (see Table Pin assignment for 7/8" connector
(supply voltages))
● For order numbers, refer to Section Ordering data.
Table 4- 1 Pin assignment for M12 connector, 4-pole, D coding (PROFINET IO)
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Note
When connecting up the supply voltage, we recommend the cable specified in the Section
Ordering data (cable 5 x 1.5 mm2 pre-assembled with 7/8" connectors).
If you want to assemble the cable yourself, then the conductor cross-section should be
1.5 mm2.
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Features
● Connect the power supplies and PROFINET IO to the push-pull connection block:
– Push-pull connection (RJ45), D-coded: PROFINET IO
– Push-pull connection: Supply voltages
● You can loop through the supply voltages and the PROFINET IO via the second push-
pull connection.
Requirements
● Wire the push-pull connection block with the supply voltage switched off.
Required tools
● Screwdriver
● Stripping tool for wiring the push-pull cable connector if you assemble your own cables.
Accessories required
● Pre-fabricated cables with push-pull cable connector for 1L+/2L+ and RJ45. The cables
are available in various lengths from appropriate manufacturers.
● If you assemble your own cables:
– 5-core cable and push-pull cable connector for 1L+/2L+
– 4-core, shielded cable (bus cable) and push-pull cable connector for RJ45
Note
Refer to the manufacturer's documentation if you assemble the cables with the push-
pull cable connectors.
Table 4- 4 Pin assignment of push-pull cable connectors (1L+ and 2L+ supply voltages)
Note
When connecting the power supply, we recommend the cable specified in the Chapter
Ordering data (cable 5 x 1.5 mm2 pre-assembled with push-pull connectors).
If you want to assemble the cable yourself, then the conductor cross-section should be
1.5 mm2.
A cable cross-section of 2.5 mm² is mandatory for an amperage > 8 A.
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① X01 24 V DC Push-pull socket (with socket insert) for infeed of the 1L+ electronic/encoder
supply and the 2L+ load voltage supply
② X02 24 V DC Push-pull socket (with socket insert) for looping through of the 1L+
electronic/encoder supply and the 2L+ load voltage supply
④ X03 PN1 Push-pull socket for RJ45 for feeding of PROFINET IO
③ X04 PN2 Push-pull socket for RJ45 for looping through of PROFINET IO
Figure 4-5 Connecting push-pull cable connectors
Features
The connection block features one connector for the incoming supply and one socket for
loop-through connection of the supply voltage. The connector and the socket for the supply
are linked with one another internally.
Two sockets are available for the incoming PROFINET IO and for loop-through connection.
The sockets are not connected to each other in the connection block. The switch in the base
unit creates the logical connection.
Note
If you disassemble the connection block during operation, only the power supply will be
looped through. Data communication to subsequent devices will be interrupted from this
module onwards.
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CAUTION
The IP65, IP66 or IP67 degree of protection is no longer guaranteed when the connection
block is dismounted.
CAUTION
If you do not observe the maximum infeed current and the cable cross-section required,
this may result in the cable isolation and contacts overheating and to the device being
damaged.
CAUTION
Damage
A cable cross-section of 2.5 mm² is mandatory for an amperage > 8 A!
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Features
● You have to connect the RF180C to the functional ground (PE). For this purpose, a
grounding screw for one grounding cable is provided on the communication module.
● If a grounded metal mounting surface is used, the bottom mounting screw of the RF180C
module already establishes a reliable grounding connection. This eliminates the need for
a separate grounding cable.
● The connection to functional ground (PE) is also required to deflect the interference
currents and for electromagnetic compatibility.
Requirements
● Always make sure there is a low-resistance connection to the functional ground (PE).
● If you use the fixing screw as grounding connection, the thread of the fixing screw or the
contact facing of the fastening nut on the base must be unpainted. This ensures a low-
resistance connection.
Standard grounding via the fixing screw Optional grounding via a grounding cable
1. Mount the module on the grounded, metallic base as 1. Isolate the grounding cable and secure the cable lug.
described in section Mounting the I/O module. 2. Screw the cable lug on to the communication module
① Grounded, metallic base (M5 grounding screw). The tightening torque is 3 Nm.
② Unpainted thread or nut base
Introduction
The GSDML file allows you to configure RF180C in STEP 7 V5.3 + SP 2 or higher. The
GSDML file must have been installed beforehand in the configuration software.
Requirements
● A GSDML file is required to integrate the RF180C into the hardware configuration of the
SIMATIC Manager:
GSDML-V1.0-SIEMENS-RF180C-"Datum im Format yyyymmdd".xml
You will find the file on the CD RFID Systems Software & Documentation in the directory
Daten\PROFI_GSD\RF180C.
● The RF180C must have a valid IO device name. The default device name is RF180C
Introduction
Each PROFINET IO device is assigned a unique device ID by the manufacturer (MAC
address).
Each RF180C IO device is addressed by its device name in the configuration and user
program.
For detailed information on addressing in PROFINET IO, refer to the PROFINET System
Description.
Requirements
● RF180C communication module
● The PG must be online on PROFINET to the IO device to let you assign a device name to
the communication module.
● There must be no connection to the CPU.
Result
The device name is saved in connection block and base unit of the RF180C communication
module.
Initial situation
● The RF180C communication module is already mounted. A new RF180C communication
module of the same type should be installed.
● The RF180C is wired up and operating.
Procedure
1. Remove the 4 fixing screws from the connection block and pull the connection block off
the communication module.
Note
If you disassemble the connection block during operation, only the power supply will be
looped through. PROFINET IO communication will be interrupted during module
replacement from this node onwards. You will find further information in the Section Loop-
through connection of PROFINET IO and supply voltage.
Result
The device name for the IO Device remains saved in the connection block, so the new
RF180C communication module is included in the data communication by the PROFINET IO
controller.
Note
If the connection block is replaced in addition to the base unit, the RF180C may not start up
automatically. In this case, proceed as follows:
A download of the firmware for the RF180C communication module through the SIMATIC
Manager will be available soon.
When you require an update for your RF180C, please contact your local Siemens
representative.
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LEDs Meaning*
ON Lights up when the RF180C has completed start-up without errors.
24 VDC Lights up when the 24 V supply voltage is connected to the RF180C.
ACT_1, ACT_2 The corresponding reader/SLG is active in processing a user command.
ERR_1, ERR_2 * A flashing pattern indicates the last error to occur.
PRE_1, PRE_2 ** Indicates the presence of a tag/MDS.
RxD_1, RxD_2 Indicates live communication with the reader / SLG. May also indicate malfunctions on the
reader / SLG.
*) The meaning of the individual flash patterns and the associated fault descriptions can be found in the relevant FB
documentation.
**) In multitag mode, this LED uses a flash interval to indicate the number of data media currently within the range of
influence of the reader/SLG.
Other communication module operating modes are indicated by the PRE, ERR, ACT, SF
and ON LEDs:
● Faults are reported by PROFINET IO through the generation of alarms. Alarms are output
using OB82. The alarm data can be accessed through SFB 54.
Parameterizing possibilities
See also Section Configuration parameters of RF180C.
● None
An alarm will not be issued in the event of an error.
● Hard errors
Alarms are generated in the case of the following events:
– Hardware fault (memory test)
– Firmware fault (checksum)
– Interrupted connection to the reader/SLG
An alarm is generated and the SF LED on the S7 CPU is activated.
● Hard/soft errors low priority
In contrast to hard errors, in this case, errors are also reported that arise during command
processing
An alarm is generated. However the SF LED on the S7 CPU is activated.
● Hard/soft errors high priority
As under hard/soft errors low priority
An alarm is generated when an event occurs as well as when the event ceases.
Incoming alarm
An event occurs and triggers an alarm. The SF LED of the S7 CPU is set as parameterized.
Outgoing alarm
An event no longer exists, an alarm is triggered and the SF LED of the S7 CPU is reset.
For events that only exist momentarily, the reset is delayed by 3 seconds.
Further information
Detailed information about PROFINET IO diagnostics is included in the following documents:
● System manual PROFINET, System Description
(Article No. 19292127)
● Programming manual PROFINET IO, from PROFIBUS DP to PROFINET IO
(Article No. 19289930)
● Product information PROFINET IO, Structure of the Diagnostic Data Records
(Article No. 19327300)
You will find the documents on the Internet at:
http://www.siemens.com/automation/service&support
Search for the specified article numbers here.
Dimension drawing of an RF180C with M12 bus connection block (7/8" PN)
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Figure 9-1 Dimension drawing of an RF180C with M12 bus connection block (7/8" PN)
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Figure 9-2 Dimension drawing of an RF180C with push-pull bus connection block
Available cables
P
Pin assignment
7 –
8 7
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
3 7
4 3
5 2
6 6
7 –
8 1, 8
Note:
Reader/SLG with Sub-D connector must be supplied over an additional connector with 24 V DC.
Cable structure
You will need cables of the following specifications for self-assembled cables:
7 x 0.25 mm2
LiYC11Y 7 x 0.25
Connectors
M12 connectors can be obtained from the relevant specialist dealers (e.g. Binder).
Pin assignment
The pin assignment is listed in the following table.
RF180C
RF180C communication module 6GT2002-0JD00
max. 2 SLGs or readers can be connected
Connection block M12, 7/8" PN 6GT2002-1JD00
Push-pull connection block, RJ45 6GT2002-2JD00
Labels 20 x 7 mm (1 pack = 340 items) 3RT1900-1SB20
Accessories for connection block M12, 7/8" PN
IE plug-in cable for PROFINET 6XV1870-8Axxx *
(pre-assembled trailing cable with two M12 connectors, 4-pin, code D)
7/8"-plug-in cable for supply voltage (5 x 1.5 mm2) 6XV1822-5Bxxx *
(pre-assembled trailing power cable with two 5-pin 7/8" connectors)
Trailing power cable (5 x 1.5 mm2) 6XV1830-8AH10
(not preassembled; length min. 20 m, length max. 1000 m)
Connector plug 7/8" for supply voltage; (1 pack = 5 items)
• with pin insert
• with socket insert 6GK1905-0FA00
6GK1905-0FB00
RJ45 plug-in cable with metal casing and FC connection system, 180 6GK1901-1BB10-2AA0
° cable outlet;(1 pack = 1 item)
Control cabinet feedthrough for conversion from M12 connection 6GK1901-0DM20-2AA5
method (D coded, IP65) to RJ45 connection method (IP20) ;(1 pack =
5 items)
M12 plug-in cable with metal casing and fast connection system, 180 6GK1901-0DB10-6AA0
° cable outlet (D coded) ; (1 pack = 1 item)
M12 covering caps 3RX9802-0AA00
Covering caps 7/8" (1 pack = 10 items) 6ES7194-3JA00-0AA0
PROFINET standard cable 2x2, Type A, unassembled; minimum 6XV1840-2AH10
order quantity 20 m
Accessories for push-pull connection block
Trailing power cable (5 x 1.5 mm2) 6XV1830-8AH10
(not preassembled; length min. 20 m, length max. 1000 m)
Push-pull cable connector for 1L+/2L+, not preassembled 6GK1907-0AB10-6AA0
Push-pull cable connector for RJ45, not preassembled 6GK1901-1BB10-6AA0
Caps for push-pull sockets (1L+/2L+), 5 items per package, 1 item 6ES7194-4JA50-0AA0
Caps for push-pull sockets RJ45, 5 items per package, 1 item 6ES7194-4JD50-0AA0
PROFINET standard cable 2x2, Type A, unassembled; minimum 6XV1840-2AH10
order quantity 20 m
Accessories for RFID
Internet
Visit our site on the Internet at:
http://www.siemens.com/automation/service&support
General information on new features of the RF180C communication module and an overview
of our other identification systems can be found on the Internet at:
http://www.siemens.com/simatic-sensors/rfid