Made To Measure.: Practical Guide To Electrical Measurements in Low Voltage Switchboards

Contact us
A 250 500
200
150
V
(b) 100
(a) 50
0
t
A
ABB SACE 250 500
2CSC445012D0201 - 12/2010 - 1.500 - CAL.
Made to measure. Practical guide to electrical measurements in low voltage switchboards

The data and illustrations are not binding. We reserve 200
the right to modify the contents of this document on the 150
Una divisione di ABB S.p.A. basis of technical development of the products, 100
Apparecchi Modulari without prior notice.
50
Viale dell’Industria, 18 Copyright 2010 ABB. All rights reserved.

0
20010 Vittuone (MI)

Tel.: 02 9034 1
Fax: 02 9034 7609
bol.it.abb.com
www.abb.com
V 60
80 V
(f)
40
50 Hz
20
0 t
Made to measure.
Practical guide to electrical measurements
in low voltage switchboards
table of Made to measure.
Practical guide to
electrical measurements
contents in low voltage switchboards
1 Electrical measurements 5.3.2 Current transformers.......................................................... 37

5.3.3 Voltage transformers.......................................................... 38
1.1 Why is it important to measure?........................................... 3 5.3.4 Shunts for direct current..................................................... 38
1.2 Applicational contexts........................................................... 4
1.3 Problems connected with energy networks.......................... 4
6 The measurements
1.4 Reducing consumption......................................................... 7
1.5 Table of charges................................................................... 8 6.1 TRMS Measurements......................................................... 40
1.6 Absorption peaks................................................................. 8 6.1.1 Linear loads........................................................................ 40
1.7 Dividing consumption........................................................... 9 6.1.2 Non linear loads.................................................................. 40
1.8 Power Factor Correction and Maintenance........................... 9 6.1.3 Problems connected with TRMS measurements................ 41
1.9 Remote and historical reading of information........................ 9 6.2 Harmonic distorsion and THD............................................. 42
6.3 Cosfì (cosϕ) and power factor (PF)....................................... 44
2 Technical reference standards 6.4 Practical tips for installing a good
measuring system.............................................................. 44
2.1 IEC standards..................................................................... 10
2.2 MID Directive...................................................................... 11
7 Digital communication
3 Measuring instruments 7.1 Communication protocols................................................... 49
7.1.1 The physical layer............................................................... 49
3.1 Analogue instruments......................................................... 12 7.1.2 The connection layer.......................................................... 52
3.2 Digital instruments.............................................................. 14 7.1.3 The applicational layer........................................................ 52
3.3 Measurement errors and accuracy ratings.......................... 15 7.1.4 Compatibility between levels............................................... 53
3.4 Comparison between the two categories of instrument: 7.2 Supervision of electrical distribution plants.......................... 53
advantages and limits......................................................... 18 7.3 The Modbus RS-485 network............................................ 55
7.3.1 Rules for correct cabling..................................................... 55
7.3.2 The operation of the Modbus system................................. 57
4 Direct and indirect measurements:
CTs, VTs, converters and accessories
8 Applicational examples of
4.1 Direct measurements......................................................... 20 network analysers
4.2 Indirect measurements....................................................... 20
4.3 Shunts for direct current..................................................... 23 8.1 Nominal voltage (phase/neutral) and linked voltage
4.4 Converters and accessories............................................... 23 (phase/phase) as true effective TRMS value........................ 62
8.2 Current as true effective TRMS value
on the three phases and on neutral.................................... 62
5 Overview of ABB range
8.3 Power factor (cosϕ)............................................................. 62
5.1 Analogue instruments......................................................... 24 8.4 Active power...................................................................... 63
5.1.1 DIN rail analogue instruments............................................. 24 8.5 Harmonic distortion rate (HDR)
5.1.2 Analogue instruments on front of panel............................... 25 up to 31 th harmonic displayed graphically
5.1.3 Advantages........................................................................ 27 and as a percentage value.................................................. 63
5.2 Digital instruments.............................................................. 28 8.6 Harmonic distortion up to 31th harmonic displayed
5.2.1 DIN rail digital instruments.................................................. 29 graphically and as a percentage value................................ 63
5.2.2 Analogue instruments on front of panel............................... 29 8.7 Active energy consumed and generated with subdivision
5.2.3 DMTME multimeters........................................................... 30 of the count into total counters and according to settable
5.2.4 MTME and ANR network analysers.................................... 31 times of day........................................................................ 63
5.2.5 Temperature measuring units............................................. 34
5.2.6 Electronic energy meters.................................................... 35 9 Annex
5.3 Accessories for measuring instruments............................... 36
5.3.1 Serial communication adapters........................................... 36 9.1 Measurements Glossary..................................................... 64
Made to measure. Practical guide to electrical measurements in low voltage switchboards 1

1
Electric measurements
Measurement: ratio between one quantity and another that is homogenous to it, which
is conventionally a unit.
Nevertheless, in the electrical field it is not always easy to find samples to compare,
especially for measurements conducted outside equipped laboratories.
In practice, calibrated instruments are therefore used that do not compare the electri-
cal quantity under examination with an electrical sample but with another type of
quantity (for example, in analogue instruments, the force exerted by a spring).
The general definition of the measuring concept makes it important to define the units
of measurement, which must be invariable and in general reproducible.
The correct units of measurements that have to be used are those indicated by the
SI (Système International); Table 1.1 shows the fundamental (or basic) units of meas-
urement of the SI.
Unit
Quantity
Standards Symbol
Length metre m
Mass kilogram kg
Time second s
Current ampere A
Thermodynamic kelvin K
Quantity of substance mole mol
Table 1.1 Basic SI unit Light intensity candle cd
2 Made to measure. Practical guide to electrical measurements in low voltage switchboards

continues 1
Table 1.2 shows the electric and magnetic quantities that are most often encountered
and which need to be measured.
SI Unit Dimensional
Quantity
name symbol expression
- Electric current ampere I A
- Quantity of electricity (load) coulomb C s·A
– Electric potential
• potential diff.
volt V m2 · kg · s-3 · A-1
• electromotive force
• voltage
- Electric capacity farad F m -2 · kg -1 · s4 · A2
- Permittivity farad per metre F/m m -3 · kg -1 · s4 · A2
- Resistance
ohm Ω m 2 · kg · s-3 · A-2
1
• impedance
- Resistivity ohm per metre Ω·m m 3 · kg · s-3 · A-2
- Conductance siemens S m -2 · kg -1 · s3 · A2
- Conductivity siemens per metre S/m m-3 · kg -1 · s3 · A2
- Inductance henry H m 2 · kg · s-2 · A-2
- Electric field volt per metre V/m m · kg · s -3 · A-1
- Load density coulomb per metre2 C/m2 m-2 · s · A
- Current density ampere per metre 2 A/m2 m-2 · A
- Frequency hertz Hz s -1
- Induction flow weber Wb m 2 · kg · s-2 · A-1
- Magnetic induction tesla T kg · s -2 · A-1
- Magnetic field ampere per metre A/m m-1 · A
- Magnetic potential weber per metre Wb/m m · kg · s -2 · A-1
- Dielectric constant farad per metre ε m-1 · kg -1 · s4 · A
- Magnetic permeability henry per metre μ m · kg · s -2 · A-2
- Power watt W m 2 · kg · s-3
Table 1.2 Main electric and magnetic
- Energy watt per second J m2 · kg · s-2 quantities
1.1
Why is it important to measure?

As article 2 of European Directive 374 of 25 July 1985 states that 'also electricity' is
a 'product', equating it with any other type of 'movable goods', the first, immediate
answer is: to be able to market the product elctricity.
Using a more sophisticated argument, even if it is limited to the management aspects
of a power plant (thus ignoring all the technical and scientific questions), there is a
clear need in today's market to contain and reduce costs and ensure continuity of
service. It has thus become vital to thoroughly familiarise oneself with the operation
of an electric plant in order to be able to optimise: consumption, load curves, harmonic
interference, voltage disturbances, etc, i.e. all the elements that contribute to increase
efficiency, improving competetitivity, and, an important factor today, reducing harmful
emissions in the environment.
Lastly, still from the management point of view, measuring and monitoring electrical
quantities enable fault prevention to be optimised and maintenance to be scheduled
owing to early identification of problems that results in greater protection not only of
the plants but also of the objects connected to them.

1.2
Applicational contexts
An efficient system of measuring and monitoring electrical quantities is important for
ensuring the success of all initiatives that require:
- energy costs to be contained;
- quality energy supplies;
- continuity of service of the plants.
Specifically, achieving the above objectives requires the activities to be implemented
that are set out in the flow chart in Fig. 1.1.
Functions/objectives of electric measurements
1
Reducing Continuity
ElECTriC MEAsurEMEnTs
Energy quality
energy costs of service
Functions: Functions: Functions:

- submetering of - analysing harmonics - control of plant in
consumption and - detecting overvoltages, real time
dividing costs voltage variations, and - remote control
- monitoring load voltage gaps - managing alarms
patterns - detecting discharges and dividing costs
- managing peaks from steep transients - preventive
- improving power- - conformity of supply to maintenance and
factor correction EN50160 maintenance in the
event of a fault
Fig. 1.1: Functions and objectives
of electric measurements
ABB measuring instruments are analogue and digital network analysers and energy
meters that optimise the above functions in the most varied applicational contexts:
- residential and commercial buildings
- industries
- shopping centres
- garages
- colleges and campuses
- trade fair sites, exhibition venues
- tourist ports
- hotels and camp sites
All the ABB instruments, both of the DIN rail and panel front type, are distinguished
by the superiority and excellence of their properties, and last but not least, they en-
able low voltage power panels and cabinets cabled into the power centres to be en-
hanced and their aesthetic appeal to be approved.
1.3
Problems connected with energy networks

In order to define the features of the power supply at the delivery points, a distinction
must be made between normal and emergency operation of an electrical system.
An electrical system is running normally when it is able to meet the load supply, elimi-
nate faults and resume operation with ordinary means and procedures if there are no
exceptional conditions due to external influences or significant critical situations.
Emergency operation occurs when, owing to insufficient generation capacity or be-
cause of situations having a grave impact on the system, or owing to events that are
beyond the control of the power provider (deliberate destruction, disasters, strikes,
acts of the public authorities, etc), it becomes necessary to interrupt or limit the

continues 1.3
service.
The three-phase voltage supplied to the delivery points by the public distribution sys-
tem during normal operating conditions has the following features (see also Table 1.3):
- frequency
- amplitude
- wave form
- symmetry of the three-phase voltage system.
The distributing body can also impose low voltage signals on the voltage that have
the aim of transmitting information on operation.
These features are subject to variation during normal operation of the electrical sys-
tem due to load fluctuations, disturbances generated by certain types of user equip-
ment or plants and the occurrence of faults, which are mostly due to external events
that may cause temporary interruptions to the supply.
As a result, these characteristics are changeable over time, if referred to a specific
1
delivery point; they are changeable in space if at a given moment all the delivery points
in a distribution network are considered. Consequently, in both cases, they must be
described in statistical terms; Fig. 1.2 shows the different types of variation of voltage
amplitude due to transistor and pulse phenomena.
Table 1.4 lists the main disturbing devices, i.e. machines and equipment of the user
that may introduce electromagnetic disturbances. They are listed by type of applica-
tion to show how the same type of device may simultaneously generate several dis-
turbances. For example, a resistance welding unit may generate: dissymmetry and
unbalance, voltage fluctuation, voltage variations, respectively indicated in the columns
on the right of Table 1.4 by the letters SQ, VF, VV.
Phenomenon
Characteristic
Type Description
Frequency Variation % deviation from nominal value
Amplitude Slow variations % deviation from nominal value
with duration of variation > 10 s
Rapid variations % deviation from nominal value
with duration of variation < 10 s
Overvoltages Rises in voltage measured as
instantaneous absolute value
or as percentage of nominal value
Holes Partial decreases below 90% of rated

voltage and duration comprised between 10
ms and 60 s
Short interruptions No voltage for ≤ 180 s

Long interruptions No voltage for > 180 s
Wave form Harmonics They are sinusoidal voltages or currents with
a frequency equal to a complete multiple of
the basic frequency, the presence of which
causes a distortion to the wave form of the
supply voltage
Interharmonics They are voltages or currents that may be

single sinusoidal components with a
frequency that is not an entire multiple of
the basic frequency or may be an extended
spectrum of sinusoidal components
Symmetry of the three-phase Dissymmetry Inconsistent amplitude and/or angle

system between the measured phases as a degree
of dissymmetry Table 1.3 Voltage
characteristics

continues 1.3
Key:
a) Voltage gaps: V
duration from 10 ms to 60 s, if the voltage (b)
is completely cancelled the interruptions
are known as short interruptions (a)
b) Non pulsed overvoltages:
the opposite of voltage gaps
c) Slow variations: t
amplitude variations in relation to the
nominal value with duration > 10 s
d) Pulsed voltages of long duration:
duration comprised between 0.1 ms
and some ms originating from faults or
manoeuvres V V
e) Pulsed voltages of medium duration:
(d)
1 duration comprised between 1 and 100
μs of atmospheric origin or from action
of switches or circuit breakers or from VM
tripped fuses
f) Pulsed voltages of short duration: (c)
duration < 1 μs originating from actions
of switches or circuit breakers in special
t t
cases
g) Communication transients:
originating from converter devices and
rectifiers
V V V
(e) (f) (g)
50 Hz
50 Hz
Fig. 1.2: Schematisation of

types of variation of
t t t
voltage amplitude
Key: Disturbances generated

SQ = dissymmetries and unbalance Devices Power
SQ VF VV AR SF RE
VF= voltage fluctuations
VV = voltage variations Resistance heating 1-40 kW (1) (2) (3)
AR = harmonics Domestic ovens
SF = spurious frequencies - microwave ovens (1) • • •
RE = radioemission - infrared ovens 1-2 kW (1) •
(1) if single-phase Industrial kilns
(2) a t insertion, when power is not low - induction 10-2,000 kW • • • •
compared with the power of the - HF 10-600 kW • • • •
short-circuit power of the network - UHF 10-100 kW • • • •
- plasma some MVA •
(3) if remote control
- arc 1-100 MVA • • • •
Welding machines
- resistance 0.1-2 MW • • •
- arc 1-300 kW • • (3)
Motors
- asynchronous (e.g. < 10 MVA • • • •
compressors)
- variable speed -20 MVA • • •
Transformers < 100 MVA • •
Converters
-ac/dc < 10 MW • •
-ac/ac and cycle converters < 30 MW • • •
Electroerosion 10-30 kW •
Discharge lamps •
Televisions • •
Table 1.4 Disturbing devices Radiology • •

continues 1.3
The same device may also generate several different types of disturbance at the same
time.
Emission levels for the various disturbances are calculated in the following manner:
- the emission level of the single devices is calculated;
- the total emission level of the user is calculated as a composition of the emission
levels of the single devices;
- the total emission level of the user is compared with the permitted emission level;
this emission level is generally defined by the distributor on the basis of criteria that
ensure control of the compatibility levels.
The emission levels are generally measured at the 'common coupling points' that are
deemed to be of particular interest: point of common coupling with the national grid
(PCC) and internal points of common coupling with the user distribution network (PIC).
The disturbances that occur most frequently and that have to be assessed and con-
tained are:
1
- harmonics;
ElECTriC MEAsurEMEnTs
- rapid voltage variations;
- flickers.
The latter are voltage fluctuations that have a modulation frequency between 0.5 and
35 Hz and give rise to the phenomenon of flicker, i.e. the sensation of fluctuations in
the intensity of the light of the lamps.
1.4
Reducing consumption
The rising cost of electric energy is a significant problem and is one of the parameters
that is increasingly coming under scrutiny in order to contain the general costs of a
business. Statistics drawn up both nationally and internationally show that every single
company can reduce its energy bill from 10% to 30%.
This savings percentage varies according to the evaluation of the consumption made
during the power plant design phase and even more for older plants in terms of the
consumption analysis and the relative solutions adopted to manage consumption.
The steps required to achieve a good result are summarised in Fig. 1.3.
Reducing consumption
Consumption Technical
Contract analysis Fig. 1.3: How to reduce
analysis interventions
consumption

1.5
Table of charges
The analysis of the supply contract for electric power reveals a series of useful pieces
of information:
- t he power used, i.e. the maximum value of available power that is limited or must
not be exceeded in order not to incur penalties;
- t he table of charges that can be fixed or may vary according to the time of day;
- t he peak or excessive power that exceeds the contractually agreed supply.
The committed power is the maximum usable value that, for contracts for levels of
power that are not particularly high (generally up to 35 kW) is managed by a current
limiter that interrupts the energy supply when consumption exceeds the committed
value.
1 The power commitment is set during the design stage on the basis of the effective
power required for simultaneously running loads during peak consumpton periods.
Each kW committed has a fixed cost and it is therefore advisable to assess actual
needs to avoid paying for unnecessary power.

The contract must be signed after an assessment of the most appropriate user net-
work architecture, taking into account the following of the most important
parameters:
- n umber of connection points;
- low or medium-voltage delivery or several low voltage delivery points;
- c reating an emergency plant;
- m aking consumption forecasts on the basis of the actual consumption and not on
the sum of the nominal power of the loads (to define available power).
During the course of the supply contract the user should periodically examine the
consumption stated in the electricity bills and make analyses/records with suitable
instruments; hence the importance of measuring and monitoring energy consumption
over time.
1.6
Absorption peaks
For power above 37.5 kW the power provider uses energy meters that measure ab-
sorption over time, recording average consumption every 15 minutes (Fig. 1.4).
Instantaneous power Integrated value

200 kW
tip-measuring device
100 kW
Area proportional
to average value
Fig. 1.4: Graphic representation
of average consumption 0 15 min 0 15 min
If, for example, the contract is for 100 kW, the peak value is deemed to be within the
contractual value if the average value of maximum consumption is 100 kW in 15 min-
utes, which may be the equivalent of average consumption of 200 kW in 7.5 minutes
with 0 kW consumption in the following 7.5 minutes.
In order to avoid penalties, it is important to control and manage absorption peaks so
as to never exceed the available power average.
A correct analysis of consumption enables the suitability of the type of contract to be
checked against the user's use parameters, thus slashing company costs and avoid-
ing a high price adjustment at the end of the year; for example recording energy con-
sumption at different times of day enables all the power consumption of the day or
month to be monitored, thus providing a complete picture of the energy situation.

1.7
Dividing consumption
If it is fundamental to know consumption to optimise energy saving, it is just as im-
portant to use the energy available under the contract rationally in order to avoid in-
terruptions to the supply and penalty charges.
In residential or tertiary-sector environments, where the available power is limited and
load needs change continuously over the day, it is important to know momentary con-
sumption and to be able to disconnect less important installations if the maximum
power level is reached.
For example, if in a domestic environment several machines are working such as: a
washing machine, dishwasher, vacuum cleaner, etc that exceed the contractual power,
the limiter in the electricity meter of the provider interrupts the supply and disconnects
power to the entire system. In simple cases such as this one a load management
switch may suffice (for example the LSS1/2 switch), whilst in more complex environ-
ments such as industry and the tertiary sector, it is possible to use ABB energy meters
1
of the ODINsingle and DELTAsingle single-phase meters, and ODIN and DELTAplus
three-phase meters (see chapter 5 below) to monitor continuously consumption and
make contingency plans for cases in which the maximum set value is reached (for
example by disconnecting only the installations that are considered to be less impor-
tant, maintaining the supply to the main installations).
1.8
Power Factor Correction and Maintenance

The power factor or cosϕ (which is the phase angle between the phasors of the voltage
of the current), must be maintained at a value that is as near as possible to 1, to avoid
unnecessary inductive currents that overload the line of the supplier company. As is
known, the user devices, which mostly have inductive loads (for example): motors and
transformers), need magnetising current to operate that does not produce work but loads
the lines, reducing their capacity.
For this reason, the suppliers of electric power apply a penalty when the power factor
cosϕ is less than 0.9.
It is thus important to measure the power factor and if it does not fall within the contrac-
tual limits, power-factor correcting capacitors must be fitted to the out-of-phase lines.
Measuring and recording consumption thus becomes an important indicator for schedul-
ing maintenance, in particular in industrial environments, because identifying the most
used lines and devices enables the interventions to be controlled and established in a
scheduled preventive maintenance programme.
1.9
Remote and historical reading of information

In order to conduct a thorough analysis of electric parameters and of events, it is im-
portant for the measuring instruments to have a system for storing measured data
and to be able to transfer remotely such data in order to compare and analyse them.
Remote reading and storing information are used especially in plants with a great ex-
tent and in the presence of heavy loads, such as, for example, in the large chain stores
and in industry.

2
Technical reference standards
In any technical environment and in particular in the electrical sector, in order to make
'workmanlike' devices, all relevant legal and technical standards must be complied with.
Knowledge of standards and distinguishing between legal standards and technical
standards is thus the basis for a correct approach to measuring-instrument questions
that involves not only technical aspects relating to accuracy and safety but also tax and
accounting matters.
Legal standards are all those governing the behaviour of parties subject to the authority
of the state, including the European directives that are normally enacted in national leg-
islation through legislative decrees.
Technical standards are all the prescriptions on the basis of which the machines, de-
vices, materials and plants have to be designed, built and tested to ensure their oper-
ating efficiency and safety.
The technical standards set by national and international bodies (CEI, CENELEC, IEC)
have been drawn up in a very detailed manner and can have legal significance when
this is assigned to them by a legislative measure.
2.1
IEC standards
Three committees are specifically responsible for measuring instrumentation.
- TC85 "Measuring equipment for electrical and electromagnetic quantities"
- TC66 "Safety of measuring, control and laboratory instruments"
- TC13 "Electrical energy measurement, tariff and load control".
The first committee draws up and publishes the reference standards for all the instru-
ments (voltmeters, ammeters, wattmeters, etc) of both analogue and digital type and
provides the prescriptions for the instruments and the sample equipment (batteries,
resistors, recording instruments, etc).
Committee 85 is also responsible for a series of standards, all of which are European
in origin (from IEC EN 61557-1 to IEC EN 61557-10), dedicated to electrical safety in
low voltage distribution systems. These standards also contain some safety prescrip-
tions and the functional features required for the instruments for the tests, measure-
ments and controls of low voltage electric plants such as, for example: earth resist-
ance measuring instruments, instruments for measuring impedance of fault loop, in-
struments for testing continuity of protection conductors, insulation measuring
instruments, etc.
These are therefore particularly important standards for defining the required charac-
teristics of the measuring instruments to be used for the tests prescribed by standard
IEC 60364 that governs low voltage electric plants.
Committee 66 deals with the safety prescriptions for electrical measuring devices that
must be met by the manufacturer to ensure the safety of the operator.
continues 2.1
Lastly, Committee 13 is entirely dedicated to publishing the standards governing ac-

tive energy and reactive energy measurements and the relative devices: meters, inte-
grated units, devices of different types. In this connection the following standards have
particular importance for the purposes of tests on energy meters: EN 50470-1,
EN 50470-2, EN 50470-3, which set the test prescriptions both for electromechanical
active energy meters and for static meters.
Fig. 2.1 summarises the standards to which measuring instrumentation is subject.
Reference Standards for measuring instruments
TECHniCAl rEFErEnCE sTAnDArDs

TC13 TC66 TC85
Electrical energy Safety of measuring, Measuring equipment

measurement, control and laboratory for electrical and
tariff and load control instruments electromagnetic
quantities
Fig. 2.1: Reference Standards for
measuring instruments
2.2
MID Directive
European Directive 2004/22/EC of 31 March 2004 introduced a Community frame-
work law governing devices and systems with measuring functions relating to com-
mon consumer goods: water, gas, fluids in general and, in particular, “active electric
energy meters and measuring transformers”, which are identified in the directive by
MI-003.
The directive states that the measuring instrument must conform to 'the particular
requirements which are applicable to the instruments in question'; for the active elec-
tric energy meters, the annex defines specific requirements in terms of: accuracy,
operating conditions, maximum tolerated errors, procedures for ascertaining
conformity.
The directive applies to all electric energy meters, whether they belong to the utility
company or to private individuals, that are installed for any reason in plants for meas-
uring and/or metering electric energy; it is also specified that the meters can be used
in combination with external transformers.
The significance of the directive is considerable, not only because it proposes elimi-
nating all unreliable measuring instruments that have not been constructed in con-
formity to the product standard and sometimes do not even have CE marking, but
also because it enables instrumentation to be used (provided that it conforms to the
directive) also to meter energy for tax purposes.

3
Measuring instruments
For the last few decades both analogue and digital measuring instruments have ex-
isted alongside one another.
The former are devices in which the information is associated with physical quantities
that are continuously variable whereas in digital instruments (that emerged later in the
1970s and 1980s with the arrival of electronics and IT) the quantities have discrete
values (as in the word 'digit').
These instruments consist of an A/D transducer-converter system for transforming
any non electric input quantity into an outlet analogue electric quantity (generally volt-
age) and subsequently converting into digital form, and of a counter system for pro-
viding information on the number of pulses.
3.1
Analogue instruments
In Fig. 3.1 a block diagram shows the initial configuration of an analogue
instrument.
Quantities
Drive torque Deflection angle Reading
to be measured
Electromechanical Force or torque

Angle meter
converter meter
Fig. 3.1: Block diagram of an These instruments exploit phenomena for which the interaction of electric or magnetic quan-
electromechanical analogue instrument tities gives rise to mechanical force or torque. These instruments consist of a movable part
that has an initial rest position, on which a driving torque acts in function of the electric or
magnetic quantities on which the associated phenomenon depends.
The driving torque is opposed by restoring, normally elastic, torque, which, depending on
the movement, tends to return the movable part to the initial position when the action pro-
duced by the driving torque ceases.
From the balance of the two torques an angular deviation is obtained that is proportional to
the quantity to be measured.
An index fixed to the movable part rotates along a scale. In general, the manufacturer places
on the dial of the instrument certain conventional symbols that characterise not only the unit
of measurement but also the operating principle, the connection network (direct or alternat-
ing), the accuracy rating, operating position (horizontal, vertical) and safety prescriptions
(test voltage).
The conventional symbols that are generally used are summarised in Tables 3.1. and 3.2.

continues 3.1
Circuits in which it can be inserted

Circuit Symbol Circuit Symbol
Direct current Three-phase alternating
current with a current circuit
and a voltage circuit
Alternating current Three-phase alternating

current with two current
circuits and two voltage
circuits
Direct and alternating current Three-phase alternating

current with three current
circuits and three voltage
circuits
Arrangement
Arrangement of the instrument
Symbol Arrangement Symbol
3
Instrument to be used with Instrument to be used with
vertical dial tilted dial
Instrument to be used with Angle of tilt (optional)

horizontal dial
Test Voltage
Voltage Symbol Voltage Symbol
Test voltage 500 V Test voltage 5,000 V
Test voltage 2,000 V Instrument exempt from

voltage test
Table 3.1 Identification of the
instruments and symbols shown on
the dial
Instrument Symbol Instrument Symbol

Fixed magnet and moving coil Fixed magnet and moving coil
as ratio measuring device
Movable iron Movable iron as ratio

measuring device or as
differential instrument
Electrodynamic Electrodynamic as ratio

measuring device
Electrodynamic with iron Electrodynamic with iron as

ratio measuring device
Induction Induction as ratio measuring

device or as differential
instrument
Hot-wire thermal overload fuse Bi-metal blade thermal

overload fuse
Electrostatic Vibrating blades
Movable thermocouple reel Movable reel with rectifier

Table 3.2 Identification of the
instruments and symbols of the
operating principle

3.2
Digital instruments
The operating principle of digital instruments is based on analogue-digital conversion
techniques; decoding and display devices are always associated with them, as are
very often sample frequency oscillators and decimal count circuits. The block diagram
is shown in Fig. 3.2.
Attenuator Converter Decoding

Converter A/D and display
3
Controller
MEAsuring insTruMEnTs
Fig. 3.2: General configuration

of a digital instrument
The digital instruments are essentially voltmeters for direct currents; nevertheless, us-
ing usual conversion systems from VAC to VDC (especially thermocouple conversion
systems) and introducing direct-current sources, they can become universal instru-
ments for also measuring high-frequency voltage up to a few hundred kHz and
resistences.
If these measuring instruments are in place they can be used to store and subse-
quently call up measuring values, and process them and control them remotely, as
they can be interfaced with microprocessor systems until automatic measuring struc-
tures of great functional versatility are obtained.
Two particular aspects must be borne in mind when constructing and using digital
instruments in order not to compromise operation and safety:
- electromagnetic inference;
- earth sockets.
The manufacturer of the instrument protects it directly against electromagnetic inter-
ference by providing the instrument with an electrostatic screen (a non ferrousmag-
netic metal) that is also effective against high-frequency electromagnetic fields.
This screen can be connected to one of the measuring terminals or it can constitute
a third terminal in its own right.
In the first case so-called 'unbalanced' measurements are obtained as one of the two
terminals has to be connected to the measurement earth, so that only two voltage
measurements are possible that refer to the earth potential.
On the other hand, in instruments with three terminals, two are dedicated to measur-
ing and one that is dedicated to shielding is earthed. In this case potential differences
can be measured also between the two points that are both outside earth and the
type of measurement is known as 'balanced'.
Earth connections are defined as a point the potential of which remains constant and
which is assumed to be a reference potential; this is obtained through an earth con-
nection with very low impedance.
In electronic/digital instruments it may be necessary to have several reference points
to which distinct parts of the circuits of the instrument belong; these points are known
as mass connections and are ohmically isolated from one another (the capacitive cou-
pling must also be minimised).
The symbols that are most commonly used for earth and mass connections are set
out in Fig. 3.3.
Fig. 3.3: Symbols most commonly

used for earth (a) and mass (b, c)
connections

3.3
Measurement errors and accuracy ratings

No measurement can be considered exact. The limits must therefore be established
each time within which the value of the measured quantity falls, thus defining the mar-
gin of error of the measurement.
Errors may arise in a measuring operation for many reasons and have various origins.
Apart from the errors due to major mistakes (e.g. fitting an instrument incorrectly), it
is possible to divide the types of error into two categories: systematic and accidental,
as explained better in the block diagram in Fig. 3.4.
Causes of error 3
Systematic Accidental
They do not depend on the They are due to fortuitous
operator; they depend on circumstances; they vary in
the equipment and on the value and type
measuring process
Instrumental Loss Subjective On equipment

They depend on They are due to They depend on They depend on instrument
the instrument current absorption the operator faults, assembly errors,
class by the instruments blows, vibrations, unstable
and to voltage drops contacts, etc.
Reading Incorrect method
Parallax (1) Estimate (1)
They occur when the They arise from visual

scale index is not read estimates of fractions
perpendicularly to the of the scale when the
scale index does not stop
above a division.
Fig. 3.4: The main causes of error in

(1)
Parallax and appreciation errors are typical only of analogue instruments electric measurements

continues 3.3
Regardless of the causes of the error, an absolute error is defined as ε a of the meas-
urement of any quantity, the difference between the value Vm supplied by the meas-
urement and the true value VV of the quantity under examination. This is thus formu-
lated as:
εa = Vm – VV
In practice people prefer to talk of a relative percentage error that is obtained by di-
viding the absolute error ε a a by the true value (V V) of the quantity, all multiplied by
100:
Vm – VV εa
εr % = · 100 = · 100
VV VV
3 The formula shows that the percentage error decreases as Vm increases, i.e. by the
measured value. As the absolute error does not in general depend on Vm, it is deduced
that the relative error is less when the value on the instrument is towards the full scale.
In fact, if, for example, there is an absolute value of 0.5 V with a voltmeter that in one
case reads 50 V and in the other case 100 V, the errors are:
0.5 0.5
εr % = · 100 = 1 % εr % = · 100 = 0.5 %
50 100
In other words, in the second case there is a relative error that is the half of the first
error. This fact must be borne in mind when choosing the measuring instrument, as
in analogue instruments the reading should always be taken towards the end of the
scale.
It is equally important to know the accuracy rating of an instrument, to know a priori
the absolute errors that will be made and thus evaluate whether the accuracy of the
measurement can be considered to be satisfactory.
Electrical instruments are in fact divided on the basis of their accuracy rating into the
following categories in conformity to IEC standards:
0.05 – 0.1 – 0.2 – 0.3 – 0.5 – 1.0 – 1.5 – 2.5 - 5
These numbers represent the absolute errors in relation to nominal capacity and are
stated as a percentage of nominal capacity.
This means that a 0.5 rating voltmeter with nominal capacity of 200 V must not have
at any point of the scale an absolute percentage error that is greater than
± 0.5%. In other words, its margin of absolute error is:
εa = ± 0.5 · 200 = ± 1 V
100
Thus, whatever the voltage value that is read on the instrument, this read value must
not be more than 1 V higher or lower than the real value.
The class of an instrument thus coincides, as a numeric value, with the relative error
evaluated at full scale, which in the case of the example is:
εr = 1 · 100 = 0.5 %
200
In the case of digital instruments the percentage error of the read error (with respect
to the true value of the measured quantity) is normally indicated with a double index,
as in the example shown in the next page.
In particular, the indication with which the error is stabilised is shown by a series of
abbreviations and numbers and is generally shown in the instrument's technical
data.
continues 3.3
Example
Declared error: ±1% rdg. ±4 dgt.;

where: rdg. is the abbreviation of reading and
dgt. is the abbreviation of digit.
Chosen capacity of the instrument 300 V
Resolution 0.1 V
Read value 30 V
To assess the measurement error, proceed as follows:

- maximum error of read value ±1% di 30 = ±0.3 V
- error due to movement of the last digit ±4 digits = ±0.4 V
- maximum possible error 0.3 + 4 = ±0.7 V
3
All other things being equal, if instrument resolution were 1V instead of 0.1 V, the
measurement error would be:
- maximum error of read value ±1% di 30 = ±0.3 V
- error due to movement of the last digit ±4 digits = ±4 V
- maximum possible error 0.3 + 4 = ±4.3 V
In digital instruments particular attention must also be paid when the instrument is
used to measure alternating current; in this case it is important that the instrument is
able to detect the effective true value (TRMS) of the quantity. Many instruments (mul-
timeters, amperometric sensors, etc) have been built and calibrated to measure only
quantities with a sinusoidal shape and network frequency (50 Hz).
If these instruments are used in plants with non-linear loads or in the presence of har-
monics (user devices such as computers, dimmers, photocopiers, microwave ovens,
inverters, televisions, etc) very great reading errors can be made (up to 50% less than
the true effective value). In order to include the influence of harmonic currents in the
measurement, instruments with a wide frequency response (at least up to 1000 Hz)
must be used.
When voltmeters are used to measure voltage in environments with strong magnetic
fields (in transformer rooms, in the presence of large engines, near high-voltage lines,
etc), great attention must be paid to the influence that these electromagnetic fields
may have on the instrument.
The voltmeters that are normally used to conduct voltage measurements in the elec-
trotechnical-plant sector are generally voltmeters with high internal impedance. The
high internal impedance of a voltmeter, which is typical of digital instruments or of
instruments with an electronic input, is the feature that enables voltage measurements
with high resolution to be conducted, i.e. enables small voltage values or small vari-
ations to be appreciated even with little energy available. For this instrument also the
connecting cables can cause measuring errors due to the presence of strong elec-
tromagnetic fields.
In fact, the cables inserted into an electromagnetic field are the seat of induced elec-
tromotive forces.
The longer and more extended measuring cables and the higher the internal imped-
ance of the voltmeter, the higher the induced (disturbance) voltage value comprised
in the measurement. These voltmeters can indicate voltage values above 100 V with
one test probe connected to earth that is not carrying voltage and with the other test
probe in the air.

3.4
Comparison between the two categories of instruments: advantages

and limits
Analogue instruments were the only ones that existed until a few decades ago and
they performed (and still perform) their functions outstandingly well; in particular in
panel instrumentation their toughness and reliability are still valid and appreciated.
Digital instruments objectively offer many advantages over the corresponding analogue
devices, in particular: they are easy to read, as there is no interpolation between two
contiguous divisions and the calculation of the constant of the scale, there is greater
accuracy and high resolution, low noise level, high measuring speed, the possibility
of even direct insertion into an automatic measuring complex controlled by a
computer.
The choice of instrument type must be made by assessing real instrument require-
3 ments with regard to the electric plant, the panel or the measuring circuit where it has
to be inserted: if on the one hand it is pointless to require functions that will never be
required, for example, from a voltmeter that has to be inserted into the shopfloor power
panel of an engineering company for the sole purpose of indicating the presence of
voltage, it should still be remembered that electronic instruments that can store and
process the values of the measured quantities are almost indispensable in plants
where monitoring the quality of the energy and/or cost reduction (for example for
monitoring the pattern of loads) are prime objectives.

3

4
Direct and indirect measurements:
CTs, VTs, converters and accessories
In order to measure electrical quantities, the measuring instruments must be con-

nected to the lines safely, with maximum simplicity and convenience.
Generally, the fundamental parameters to be detected are voltage and current, which
respectively require a parallel connection and a serial connection to the line on which
the measurement is taken.
4.1
Direct measurements
The direct connection to the line defines a direct measurement of the quantity as the
instrument is connected in the measuring point without the interposition of
adapters.
The direct measurement is possible only when the quantity to be measured has a level
that is within the instrument's capacity.
For example, if 230 V voltage has to be measured, the instrument must have a capac-
ity that is greater than this value (for example 300 V).
This also applies to the current measurements: if currents up to 5 A have to be meas-
ured, an instrument with at least 5 A capacity and 0-5 A input is required.
Panel and cabinet instruments for direct measurements generally consist of intruments
with very limited capacity (measurement of small current and voltage values) with one
or several additional resistances inserted inside for the voltmeters and/or one or more
shunts for the ammeters.
When the capacity resistances are inserted into the instrument, the instrument can
be connected directly to the lines where the measurement is conducted.
4.2
Indirect measurements
When the quantity to be measured is larger than the capacity of the measuring instru-
ment, a transformer must be interposed that reduces the quantity and supplies the
quantity to the instrument with values that are compatible with its capacity. This meth-
odology is defined as indirect measuring.
The measurement conducted via a measuring transformer is defined as an indirect
measurement because it does not take place directly on the line under examination.
For example, if a current up to 100 A has to be measured with an current that has a
capacity of 5 A, a current transformer (CT) has to be interposed with a transformation
ratio of 100/5.
If the current transformer is of the wound primary type, it is connected directly serially
to the conductor on which the current has to be measured. On the other hand, if it is
of the type with a through primary, the insulated or bare conductor is inserted inside
the hole of the device.
continues 4.2
The current transformer has an outlet that will supply a current that is reduced by 20
times the current that circulates in the conductor being measured, to which the cur-
rent with 5 A capacity is connected.
In current transformers the primary winding is intended to be connected serialy to the
circuit traversed by the current to be measured, whilst the secondary winding supplies
one or more measuring instruments (all serially connected to each other). The wiring
diagram in Fig. 4.1. shows these transformers.
Compared with the operating principle of a normal transformer, the CT is designed to
make the magnetisation current I 0 negligeable that is required to produce the flow Φ
in the core.
In these conditions, the primary and secondary currents are in exact phase opposi-
tion and their respective effective values are in a ratio to one another that is inverse Fig. 4.1: Wiring diagram of current
to the number of coils N 1 and N2. In other words: transformer (CT)
4
Ip N2
= =n
Direct and indirect measurements: ATs, VTs, converters and accessories

Is N1
from which:
Ip = n Is
The coil ratio n between the secondary and primary winding is thus the ideal transfor-
mation ratio between the primary and secondary current.
In fact, the magnetic core of the transformer cannot have nil reluctance and IEC 38-1
standards define, for every single transformer, the primary and secondary reference
currents, which constitute the nominal currents IPn and ISn of the transformer. The ratio
between these two currents is the nominal ratio:

IPn
Kn =
Isn
which is indicated by always specifying the numerator and denominator: the current
transformer is, for example, said to have a nominal ratio of 75 to 5 A and is written for
the sake of brevity as CT 75 A / 5 A.
Table 4.1 shows the ratio and angle errors (phase difference between the primary and
the secondary current) permitted by IEC standards for current transformers.
Angle errors
Current as % Ratio errors
Accuracy rating in hundredths
of nominal value % in arc minutes
or percentages
10 ± 0.25 ± 10 ± 0.3
10 ± 0.2 ± 8 ± 0.24
0.1
100 ± 0.1 ± 5 ± 0.15
120 ± 0.1 ± 5 ± 0.15
10 ± 0.5 ± 20 ± 0.6
20 ± 0.35 ± 15 ± 0.45
0.2
100 ± 0.2 ± 10 ± 0.3
120 ± 0.2 ± 10 ± 0.3
10 ± 1 ± 60 ± 1.8
20 ± 0.75 ± 45 ± 1.35
0.5
100 ± 0.5 ± 30 ± 0.9
120 ± 0.5 ± 30 ± 0.9
10 ± 2 ± 120 ± 3.6
10 ± 1.5 ± 90 ± 2.7
1
100 ± 1 ± 60 ± 1.8
120 ± 1 ± 60 ± 1.8
50 ±3
3 no prescription
120 ±3
50 ±5
5 no prescription Table 4.1 CT ratio and angle errors permitted
120 ±5
by IEC standard.

continues 4.2
When there is the problem of measuring high voltages or voltages that are greater
than the capacity of the instrument, voltage transformers are used (indicated by the
letters VT), the primary of which is supplied with the UP voltage to be measured whilst
the transformers use the secondary to supply the measuring instruments (all parallel
to one another) at the US voltage.
The wiring diagram in Fig. 4.2. shows these transformers.
4
Direct and indirect measurements: ATs, VTs, converters and accessories
Fig. 4.2: Wiring diagram

of voltage transformer (VT)
Similarly to the current transformers, the theoretical ratio n between the number of
coils of the two windings (ideal transformation ratio) is given by the formulas

UP EP NP
= = =n
Us Es Ns
However, in practice the falls in ohmic and inductive voltage of the two windings mean
that the ratio U P/US differs from the coils n ratio, giving rise to a ratio error η V %. Ac-
cordingly, for every single transformer, the manufacturer sets the nominal primary and
secondary voltages, which correspond to a set load condition: the two defined volt-
ages constitute the nominal voltages of the transformer, which must be indicated re-
spectively by the symbols U Pn and USn.
The ratio between these two voltages is the nominal ratio of the transformer:

UPn
Kn =
Usn
which must be indicated by always specifying the two terms: the voltage transformer
is, for example, said to have a nominal ratio of 10,000 to 100 V and is written for the
sake of brevity as VT 10,000 V / 100 V.
Also for the VTs Table 4.2 shows the ratio and angle errors specified by the IEC
standard.
Ratio errors Angle errors

Classes
% in arc minutes in hundredths
0.1 ± 0.1 ± 5 ± 0.15

0.2 ± 0.2 ± 10 ± 0.3
0.5 ± 0.5 ± 20 ± 0.6
1.0 ± 1 ± 40 ± 1.2
Table 4.2 VT ratio and angle errors 3.0 ± 3 no prescription no prescription
permitted by IEC standard.
To conclude this discussion of voltage and current measuring instruments, we remind

the reader that when the margin of error of the measurement is evaluated, the error
of the instrument must always be added to the error of the transformer; e.g. if the ac-
curacy rating of the instrument is 1.5 and the accuracy rating of the transformer is 0.5
the margin of error can be ± 2% of the read value (accuracy rating 2).
4.3
Shunts for direct current

When the capacity of an instrument is less than the current to be measured, shunts
are used: these are additional resistors that are connected parallel to the instrument
to shunt part of the current to be measured and to limit the current that passes through
the instrument to an acceptable value.
Fig. 4.3 shows the wiring diagram of a shunt for measuring a direct current via a
millivoltmeter.
In order to reach the desired capacity, the shunt must be proportioned (or selected)
according to the current divider; in the Fig. 4.3 we have:
Rs 1
I I' = I'
R+Rs m
from which:
I' = m I = K'A n
4
DirECT AnD inDirECT MEAsurEMEnTs: ATs, VTs, COnVErTErs AnD ACCEssOriEs

R+Rs I'
being m= = I'
Rs I
the multiplying power of the shunt, n the number of divisions read on the scale, and
K' A the new reading constant of the instrument, expressed by the product K'A = m K A
(Ri)
U
I
I
Rs
I’ I’
A B
Is Fig. 4.3: Measurement of direct current
with millivoltmeter and external shunt
4.4
Converters and accessories

The converters are devices that, if they are connected to electric networks with an
alternating current signal, are able to provide a direct current or voltage signal that is
proportional to the input signal, regardless of the load.
They are particularly suitable for acquiring highly reliable and accurate data and are
not affected by temperature variations and vibrations.
The converters generally have several outputs that can be selected to adapt to vari-
ous needs.
In addition to the CTs, VTs and to the converters, the measuring accessories are:
- the interchangeable scales to adapt analogue instruments to the desired
capacities;
- the current and voltage switches for switching readers on several current and volt-
age phases;
- the transducers, which are necessary for the direct insertion of the analogue power-
factor meters.
Current and voltage converters converters produce a direct current or voltage output
signal that is independent of the load that is directly proportional to the input voltage
or current signal.
Their electronic circuit ensures their reliability and operating accuracy, the extension
of the measurement field, insensitivity to temperature variations and vibrations, and
limited absorption of power from the circuit being measured. Their rapid centralised
acquistion of data, even over great distances and the availability of different types of
selectable outlets by acting simply on the adjusting minidips, makes them suitable for
being installed in plants that require particular attention in production, distribution and Fig. 4.1 – Current and voltage
use of electric power. converters

5
Overview of ABB range
The measuring instruments for installation inside industrial switchboards for primary
and secondary distribution of medium and low voltage are an ideal complement to
ABB devices with which to configure the panel as an integrated functions system.
The range comprises about 1000 products in the basic versions but engineering/
standardisation of the components also makes many special versions available in or-
der to satisfy any type of plant need.
Both analogue and digital instruments are available: in the former the reading function
is provided by movement of a movable index along a graduated scale, which enables
the detected values to be read immediately; the digital versions are, on the other hand,
equipped with 3 or 4 digit display LEDs, depending on product type.
In both versions, the operating temperature is between -10 °C and +55 °C, with the
possibility of operating in even more difficult conditions without substantial alterations
to the accuracy rating.
The resistance to vibrations and the IP protection grade are particularly high.
5.1
Analogue instruments
In addition to normal devices for measuring electrical parameters (volt meters, am-
meters, power-factor meters) the range of analogue ABB instruments comprises spe-
cial instruments (meters) and a series of accessories, including the current transform-
ers, which extend their operating range.
There are two distinct product ranges: the DIN rail products, which are snap-fitted
onto an ordinary DIN rail and have dimensions, compactness and design that perfectly
suit the command and protection devices of the System pro M compact ®, System
series and the panel front instruments that can easily be mounted in the medium and
low voltage primary and secondary industrial distribution panels. They are fitted by
means of screw brackets that enable the device to be placed both in a horizontal and
vertical position, thus optimising space occupied and rationalising access from the
front of the panel.
5.1.1
DIN rail analogue instruments

Table 5.1 summarises the characteristics of DIN rail ABB analogue instruments; for
complete information on the technical characteristics of the devices, see the technical
catalogue System pro M compact®.
continues 5.1.1
ABB analogue measuring instruments

AC DC
- Direct voltmeters Direct ammeters
- Direct ammeters Ammeters without scale for shunt
- Ammeters without scale for CT
- Frequency meter 45-65 Hz
- Power-factor meter with scale for transducers (1 mA input)
Technical characteristics
Rated voltage Un [V] AC 300, 500; DC 100, 300
Rated alternating direct reading [A] full scale values 5...30
currents indirect reading full scale values 5...2500
Rated direct currents direct reading [A] full scale values 0.1...30
indirect reading full scale values 5...500
Frequency [Hz] 50/60 5
Overloadability [%] 20 compared to rated voltage or current
PAnOrAMiCA DEllA PrODuziOnE ABB

Accuracy rating [%] 1.5 (0.5 for frequency meters)
Dissipated power [W] see System pro M compact® catalogue
Modules [n°] 3
Table 5.1 ABB DIN rail analogue
Standards EN60051
measuring instruments
Both the direct insertion instruments and those that are insertible via CT or shunts
(see figure 5.1 for insertion methods) do not require an auxiliary supply.
For the former it is sufficient to connect after choosing the rated voltage or current;
for the others:
- choose the nominal measurement (current, voltage, ...);
- select the current or voltage transformer, shunt or transducer;
- select the appropriate scale;
- connect the instrument.
V A A A
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
S1 S2
P1 P2
L1 L1 L1 L1
Fig. 5.1: Insertion method (direct,
N N N N
via CT and shunt) of the analogue
Direct insertion Insertion via CT Insertion via shunt instruments
5.1.2
Analogue instruments on front of panel

The range includes voltmeters, ammeters, power-factor meters and frequency meters
with a fixed or movable reel, depending on versions.
With the passage of current in the devices provided with a fixed reel, the torque produced
by the electromagnetic field moves a piece of iron along the quadratic scale, the iron be-
ing connected to the display index.
Owing to their particular resistance to current peaks, fixed reel devices are more suitable
for alternating current. With the passage of current in the devices provided with a fixed
reel, the torque produced by the electromagnetic field moves a piece of iron along the
quadratic scale, the iron being connected to the display index.
The clockwise movement of the index depends on polarity, which means that these de-
vices can be used for direct current only. The voltmeters and the ammeters, which are
available both in the version for alternating current and in the version for direct current,
are supplied in three standard dimensions of 48 mm x 48 mm, 72 mm x 72 mm and 96
mm x 96 mm (special versions available on request).
For ammeters without a scale, the interchangeable scale code with which accessorise
them is indicated. The range of front panel measuring instruments is completed by power-
factor meters and frequency meters for applications on single-phase and three-phase

continues 5.1.2
alternating current lines in the three standard dimensions of 48 mm x 48 mm, 72 mm x

72 mm and 96 mm x 96 mm.
Fig. 5.1 shows some of these instruments and the technical specifications are set out in
Table 5.2.
For a complete description of the instruments, the type and the code for ordering, see
the technical catalogue 2CSC400002D00209 System pro M compact®.
5
OVErViEw Of ABB rAngE
Fig. 5.2: Analogue measuring

instruments on front of panel
Max. rated insulation voltage V 650
Test Voltage V 2000 effective (50 Hz/1 min)
Accuracy rating 1.5 (0.5 for frequency meters)
Overloadability (1) :
- ammeter windings up to In x 10/<1 sec.
up to In x 2/permanent
- voltmeter windings up to Un x 2/<5 sec.
up to Un x 1.2/permanent
Operating temperature °C -20…+40
Storage temperature °C -40…+70
Average and max. relative humidity 65% (annual average)
(DIN 40040)(2) 85% (+35°C/60 days per year)
Vibration resistance (IEC 50-1) g (9.81 m/s) 0.08-1.8 (0.35 mm/10-55 Hz; 3 axes/6 h)
Protection class IP52 for interior
IP00 on terminals (IEC 144, DIN 40050)
IP40 with the terminal covers
Manufacturing material:
- cases and front edge self-extinguishing thermoplastic
material conforming to UL94 V-0,
resistant to fungi and termites
- display indices (DIN 43802) (3) moulded aluminium
- terminals brass
Assembly vertical/horizontal by means of screw
brackets(4)
Dimensions L x H x D (DIN 43700/43718) mm 48 x 48 x 53

72 x 72 x 53
96 x 96 x 53
Reference Standards IEC EN 61010-1
(1) In instruments with insertion by CT, the overload may be greater because the transformer
contains the peaks of secondary current within 10 In.
(2) Tropicalisation enables values up to 95% max. relative humidity to be tolerated (+35 °C/60
days). DIN 40040 requires them to be protected from humdity penetrating inside them.
Terminals, screws, washers, bolts and magnets are galvanically protected against rust whereas
the electrical circuits are coated with special Multicolor PC52 paint.
(3) The damping time for the display indices is 1 second.
The detected values are reset by means of the appropriate adjustment.
Table 5.2 Technical characteristics (4) With panels that are 0.5 mm – 19 mm thick the screws must be fitted in the fixing position that
of front panel analogue
is nearest the front edge of the measuring device. The panels that are 20 mm - 39 mm thick are
measuring instruments fixed by screws in the position that is furthest away from the front edge.

5.1.3
Advantages
Analogue ABB measuring instruments are distinguished by their reliability and stability
in indicating the measured value, thus making even remote reading simple; they also
have the following features, which are much appreciated during the installation phase:
- reduction of overall dimensions;
- complete range for panel front instruments (48 x 48, 72 x 72, 96 x 96 mm);
- do not require auxiliary supply;
- are able to provide multiple readings thanks to the selectors.
It is very convenient for the fitter and wholesaler to have a single instrument with am-
ple capacity (from 5 A to 2500 A), complete with a wide range of accessories and
accompanying devices for insertion, which include the DIN rail switches (fig. 5.3).

100
°
90
Fig. 5.3: DIN rail switches
and front panel switches
0
A final note on the type of scales available that are interchangeable to extend the
reading scope of electrical measurements detectable with analogue measuring
instruments.
For example, in figures 5.4a and 5.4b two different types of dials for scales are shown:
the first has a traditional 90° full scale, the second has a 78° full scale plus an extra
scale, which can be usefully used when, during the measurement, peak currents that
could exceed the full scale are detected (for example during the startup phase of an
asynchronous motor).
100 100
°
°
78
90
0 0
Fig. 5.4: a – 90° full scale
b – 78° full scale
with extra scale
SCL1/A1/100 SCL1/A5/100
100
°
78

5.2
Digital instruments
The range of ABB digital instruments is particularly wide: alongside traditional meas-
uring instruments (voltmeter, ammeter, frequency meter), both in the DIN rail and in
the panel front version, there are:
- the multimeters of the DMTME series that not only enable the main electrical quanti-
ties to be measured but also store the maximum, minimum and average values of
the main electrical quantities and count active and reactive energy;
- MTME and ANR series network analysers that not only monitor the quality of the
energy in real time but are also able to disconnect loads and send alarm signals;
- energy meters;
- temperature measuring units.
In addition, a wide range of accessories make these instruments universal for electric
5 plants and networks in the following range:

- voltage up to 600 V
- current up to 999 A
- frequency: from 40 to 80 Hz
It should lastly be noted that the absence of parts subject to wear through friction
ensures a longer operating life and particularly high regulating accuracy.
5.2.1
DIN rail digital instruments

Table 5.3 summarises the characteristics of ABB DIN rail digital instruments; for com-
plete information on the technical characteristics of the devices, see the technical
catalogue System pro M compact®.
All the instruments offer high measuring accuracy (0.5 rating) and easy and accurate read-
ing of the measured values: the range is completed by instruments with an internal relay
which display and monitor a measurement and when a programmable threshold is exceeded
they trip a relay contact and display the alarm condition. The alarm threshold can be pro-
grammed as a minimum or maximum threshold. The minimum and maximum recorded
peak values are saved in the instrument's permanent memory. The relay action is program-
mable. The factory setting is normally open contact that closes only in the event of an alarm.
In programming mode the instrument can be configured in such a way that the relay works
with positive safety: in this case the relay will close during correct operation and will open
in the event of an alarm or power failure. The instrument with the realy can be used alter-
natively either as a minimum realy or as a maximum realy but not simultaneously for both
alarms. The intruments also enable the minimum and maximum measurement value to be
Table 5.3 ABB digital
measuring instruments stored and displayed.

continues 5.2.1
Wiring diagrams for digital instruments, both DIN rail and front panel
VLMD-1-2 and VLMD-1-2-R FRZ-DIG

VLMD P and VLMD-R P

AMTD-1 and AMTD-1-R

AMTD-1 P and AMTD-1-R P
AMTD-2 and AMTD-2-R
AMTD-2 P and AMTD-2-R P 5

Fig. 5.5: Insertion method of different

*Only for instruments with output relay ABB digital instruments
5.2.2
Front panel digital instruments

These instruments are provided with three-digit red LEDs displays to indicate imme-
diately the electrical values detected.
A few simple operations enable the multiscale function to be accessed that enables
the range of displayable quantities to be varied or extended.
The product range comprises voltmeters, ammeters for direct or indirect measure-
ments using device transformers and shunts and temperature measuring units. The
application can be run in both alternating and direct current.
The absence of mechanical parts that are subject to wear makes these instruments
very reliable and durable.
Fig. 5.1 shows some of these instruments and the technical specifications are set out
in Table 5.4.
For a complete description of the instruments, the type and the code for ordering, see
Fig. 5.6: Panel front digital
the technical catalogue 2CSC400002D0208 System pro M compact®. measuring instruments

continues 5.2.2
Power supply [V] 230 V CA
Rated frequency [Hz] 50÷60
Ammeter full scale value [A] 5, 20, 25, 40, 60, 100, 150, 200, 250, 400,
600
Voltmeter full scale value [V] 300, 500

Frequency meter range [Hz] 35...400
Tripping delay [s] 1, 5, 10, 20, 30
Hysteresis [%] 5, 10, 20, 30 set threshold
Output pins [V] 3-4
Output relay [A] NO
Rated voltage relay [In/Vn 230 V CA
Rated current relay [%] AC1 16, AC15 3
5 Relay configuration NO relay closes in alarm status
NC relay opens in alarm status, positive
safety
Overload [In/Vn] 1, 2
Accuracy class [%] ±0,5 full scale ±1digit at 25 °C
Max. signal input value for ammeters [°C] 5 A CA/60 mV DC
Display [°C] 3 digit LED display
Operating temperature [VA] -10…+55
Storage temperature [mm] -40...+70
Protection degree IP20
Power consumption 4
Modules 3
Overall dimensions front panel 36x72x61.5 (51.5 depth inside the
Table 5.4 Technical characteristics devices switchboard)
of digital measuring instruments
Standard IEC EN 61010
on front of panel
5.2.3
DMTME multimeters
The instruments of the DMTME series are digital multimeters that enables the main elec-
trical quantities to be measured (TRMS) in 230/400 VAC three-phase networks, the maxi-
mum, minimum and average values of the main electrical quantities to be stored and the
active and reactive energy to be counted.
The multimeters of the DMTME series enable the same instrument to act as a voltmeter,
ammeter, power-factor meter, wattmeter, varmeter, frequency meter, active and reactive
energy counter, hour counter. This permits significant savings because both the size of
the panel and wiring time are reduced.
Fig. 5.7a shows a DMTME DIN rail (6-modules) multimeter that can be inserted via CT
.../5 A for measurements on 230/400 VAC lines (displayable measurements: V-I-W-VA-
Hz-kWh-kVARh); the DMTME-I-485 version is provided with two digital outlets that can
be programmed as alarm thresholds and pulse outlets for remote control of energy con-
sumption and a serial door RS485.
Fig. 5.7b shows the multimeters to be installed in the front of the panel in the two ver-
sions: traditional 96x96 mm and 72x72 mm in the more compact version that is ideal for
Fig. 5.7a DIN rail installation in power centres in which compact dimensions are required. From the serial
multimeter DMTME port RS485 several multimeters and other digital instruments can be connected to the
network via the Modbus RTU protocol. All the versions are supplied with a CD containing
the instruction manuals, technical documentation, communicaion protocol and
DMTME-SW tool.

continues 5.2.3
Rated voltage [V rms] 230 +15% - 10% DMTME-72 and DMTME-96
[V rms] 240 +15% - 10% DMTME-72 and DMTME-96
[V rms] 400 +10% - 10% DMTME-72
[V rms] 400 +10% - 10% DMTME-72
[V rms] 115 +15% - 10% DMTME-96
[V rms] 120 +15% - 10% DMTME-96
Frequency [Hz] 45…65
Power input [VA] <6
Safety fuse 0.1 A
Voltmeter inputs
Range [V rms] 10…500 V (L-N)
5
Non destructive max. [V rms] 550
Impedance (L-N) [MW] >8
Current inputs (only CT .../5 A external)

Range [A rms] 0.05…5
Overload 1.1 permanent
Measurements accuracy
Voltage ±0.5% F.S. ±1 digit in range
Current ±0.5% F.S. ±1 digit in range
Active power ±1% ±0.1% F.S. from cosj = 0.3 to cosj = -0.3
Frequency ±0.2% ±0.1Hz from 40.0 to 99.9 Hz
±0.2% ±1Hz from 100 to 500 Hz
Energy count
Maximum counted value per single phase 4294.9 MWh (MVarh) with KA = KV = 1
Maximum counted three-phase value 4294.9 MWh (MVarh) with KA = KV = 1
Accuracy Class 1
Figura. 5.7b: Multimetri
Max. power consumption 1.4 for each input (with Imax = 5 A rms) fronte quadro DMTME
Digital outputs
Pulse duration 50 ms OFF (min)/ 50 ms ON
Vmax on contact 48 V (peak DC or AC)
Power consumption 450 mW
Maximum frequency 10 pulses/sec
Imax contact 100 mA (max DC or AC)
Insulation 750 Vmax
Configurable parameters
VT transformation ratio 1…500
CT transformation ratio 1…1250
Free hour counter [h] 0…10,000,000, resettable
Countdown [h] 1…32,000
Operating temperature [°C] 0…+50
Storage temperature [°C] -10…+60
Relative humidity 90% max. (without condensation) a 40°C
Overall dimensions [mm] 96x96x103 DMTME-96
[mm] 72x72x90 DMTME-72
5.2.4
MTME and ANR network analysers

The MTME series network analysers (Fig. 5.8a) enable the main electrical quantities
to be measured as true effective values in 230/400 VAC three-phase networks, the
maximum, minimum and average values of the main electrical quantities to be stored
and the active and reactive energy to be counted on total or partial counters.
Owing to the THD (total harmonic distortion) measurement as an absolute and per-
centage value, it is possible to monitor in real time the quality of the energy of the
plant and to prevent damage to the devices.
MTME network analysers are also able, depending on the version, to manage and
disconnect loads to save energy and optimise consumption and to send alarm signals Fig. 5.8a Network analyser
relating to 34 quantities via two relay outlets. MTME-485-LCD-96

continues 5.2.4
Versions with an RS484 port enable all the quantities of an instrument or of a network
of instruments to be read and montored locally or remotely.
The local display of the quantities is shown on an LCD display with high-visibility back
lighting. The following features are also available:
- automatic recognition of the direction of the CT (selectable)
- programmable main screen
- access password
- frimware that is updatable via PC
All the versions are supplied with a CD containing the instruction manuals, technical
documentation, communicaion protocol and DMTME-SW software.
5 Rated voltage
Main characteristics of the MTME-485-LCD-96 network analyser
[V rms] 230 +15% - 10%
Overview of ABB range
[V rms] 240 +15% - 10%

[V rms] 115 +15% - 10%
[V rms] 120 +15% - 10%
Frequency [Hz] 45…65
Power input [VA] <6
Safety fuse T0, 1A
Voltmeter inputs
Range [V rms] 10…500 V (L-N)
Non destructive max. [V rms] 550
Impedance (L-N) [MΩ] >2
Current inputs (always use CT .../5 A)
Range [A rms] 0.05…5
Overload 1.1 permanent
Measurements accuracy
Voltage ±0.25% ±0.3% F.S.
Current ±0.25% ±0.3% F.S.
Active power ±0.5% ±0.1% F.S. from cosj = 0.3 to cosj = -0.3
±0.2% ±0.1Hz from 40.0 to 99.9 Hz
Frequency
±0.2% ±1Hz from 100 to 500 Hz
Energy count
Maximum counted value per single phase 4294.9 MWh (MVarh) with KA = KV = 1
Maximum counted three-phase value 4294.9 MWh (MVarh) with KA = KV = 1
Digital outputs
Pulse duration 50 ms OFF (min)/ 50 ms ON
Vmax on contact 48 V (peak DC or AC)
Power consumption 450 mW
Maximum frequency 10 impulsi/sec
Imax contact 100 mA (max DC or AC)
Insulation 750 Vmax
Configurable parameters
VT transformation ratio 1…500
CT transformation ratio 1…1000
Operating temperature [°C] 0…+50
Storage temperature [°C] -10…+60
Relative humidity 90% max. (without condensation) at 40°C
Overall dimensions [mm] 96x96x103
If even more advanced analysis functions are requested, the range of ABB panel instru-
ments, and ANR network analysers enable network, information and alarm parameters
to be measured and recorded by routing the data to supervision and monitoring
systems.
The SW01 software with which they are provided manages the programming, display
and recording of the measurement data and of the alarms.
Performance is top level:
- it is possible to measure, record and analyse over 60 electric parameters;
continues 5.2.4
- the voltage and currents are measured as true and effective values (“true RMS”) with
0.5 rating accuracy;
- communcations are provided on: programmable analogue outlets, digital outlets for
controls, pulses and alarms, status and/or non-electric parameters acquisition, Mod-
bus, Profibus, ASCII, Ethernet protocols;
The ANR network analysers are available in the 96 x 96 mm recessed format or in the
144 x 144 mm version (the latter have expansion cards) and have graphic back-lighted
128 x 128 pixel graphic LCD displays.
Their use permits extremely efficient monitoring of the quality of the energy in both sin-
gle-phase and three-phase distribution networks via instantaneous and historical vari-
ations of voltage, of supply interruptions, of microdisturbances and of harmonic com-
ponents up to the thirty-first order and wave shapes, and optimisation of energy costs
through prompt and historical analysis of consumption over four periods in a day that
Fig. 5.8b: Network analyser
ANR 144-230
5
are freely selected, with monitoring and disconnection of loads.

Main characteristics: ANR 144-230 network analyser
Packaging
Overall dimensions [mm] 96 x 96 x 130 - 144 x 144 x 66 IEC 61554
Max setion of wires [mm2] 2.5
Protection class IP52 frontal-IP20 terminal boards EN 60529
Weight [g] 430
Display
Graphic LCD 128x128 points with adjustable contrast with LED
back lighting
Display dimensions [mm] ANR96: 50 x 50-ANR144: 70 x 70 IEC 60529
Voltage (TRMS)
Direct measurement [V] 10 - 600
Transformation ratio range kTV [V] 0.01 - 5000,00
Permanent overload 750, above this value a voltage transformer must
be used
Consumption [VA] 0.2
Input resistance [MW] > 2
Current (TRMS)
3 insulated inputs with internal CTs .../5 A [A] 0.01 - 5
Minimum current measurement [mA] 10
Consumption [VA] 0.2
Display
Overload [A] 10 (100 A for 1 second)
Transformation ratio range kCT 0.01 - 5000,00
THD
Voltage and current Up to 31st harmonic
Frequency
[Hz] 30 - 500
Accuracy
Current [%] < 0.5 EN 61036
Voltage [%] < 0.5
Power [%] <1
Power factor [%] <1
Active energy [%] <1 IEC 62052-11
Reactive energy [%] 2 IEC 62053-23
Separate power supply
ANR96-230, ANR96P-230, ANR144-230 [V] 85 ÷ 265 AC/DC
ANR96-24, ANR96P-24, ANR144-24 [V] 20 ÷ 60 AC/DC
Internal fuse 5 x 20 mm 315 mA 250 V Fast
Conditions of use
Operating temperature [°C] -10 ÷ +50
Storage temperature [°C] -15 ÷ +70
Relative humidity [°C] 90% non condensated

continues 5.2.4
Insulation
Insulation voltage 3700 V AC rms for 1 minute
Serial output
RS485
Programmable Baud rate [bps] 1.200 - 19.200
Communication protocols Modbus RTU, ASCII
Internal memory
For ANR96 and ANR144 [kbyte] 128 (usable 80)
For ANR96P [Mbyte] 1
Type of memory Permanent data memory using internal buffer battery
Data storage period 5 years at 25°C
Internal clock
5 RTC clock
Accuracy [ppm] 5
IEC EN 61038
Digital outputs
Max setion of wires [mm² ] 0 ÷ 2.5
External pulse voltage [V] 12 ÷ 230 V AC/DC
Max. current [mA] 150
Digital inputs
Voltage [V] 12 - 24 DC
5.2.5
Temperature measuring units

They are used to monitor temperature levels and the ventilation functions of electric
machines, transformers, motors, etc. Preventive control of temperature enables mal-
functions and overloading to be avoided.
PT100 and RTD probes are used to measure temperatures. For each measurement
channel, two alarm levels (tripped alarms) can be set that trip two output relays to
remotely signal if a critical temperature level has been reached. The recorded values
and possible alarm statuses are displayed on the 3-digit double display on the front
of the device, from which the adjusting functions of the devices can be accessed via
the 5 programming keys. In addition, the control units enable the maximum values to
be stored, each intervention to be stored and ventilation inside the panel to be
controlled.
Fig. 5.9 – TMD-T4/96 unit Fig. 5.9 shows the panel front control unit TMD-T4/96
Main characteristics of the TMD-T4/96

Auxiliary supply voltage [V] 100 … 125, 220 … 240, 380 … 415/50-60 Hz
Max. consumption [VA] 4
Measuring inputs 2 RTD Pt100
Measuring range [°C] 0…+220 ±2 °C
Trip delay - hysterisis 5 s/2 °C
Measurement display LED display, 7 segments, digits
Outputs 1 12 V DC, 3 NA-C-NC relay, 8 A resistive load
Outlet functions alarm, trip, ventilation, autodiagnosis
Programmable functions ALARM, TRIP, HOLD, FAN, T. MAX
Connections extractable screw terminal boards, max. section 2.5 mm2
Insulation [Vrms] 2500/50 Hz - 1 min
IP52 on front panel
can be increased to IP65 with optional
Protection class protection cap code 2CSG524000R2021
IP20 on back panel
Operating temperature [°C] -10...+55, max. humidity 90%
Storage temperature [°C] -25 ... +80
IEC EN 50081-2, IEC EN 50082-2,
Standards
IEC 14.1, IEC EN 60255

5.2.6
Electronic energy meters

The wide range of DIN rail ABB energy meters for measuring energy is summarised in
Table 5.5. For a description of the specific technical characteristics of every single device,
see catalogue System pro M compact ®. Every electricity meter made by ABB is type
approved, verified and issued with a certificate of compliance according to MID require-
ments, Measuring Instruments Directive. ABB has chosen type approval according to
Annex B and initial verification according to Annex D. the product must fulfill relevant parts
of EN 50470 and be assessed by a Notified Body that then issues a certificate for that
product. ABB use NMi, an independent expert for metrology testing, certifying and cali-
brating, for any task.
The energy counters can be profitably used in both residential/tertiary environments and
in industrial environments. A typical example of the first case is the interior of a shopping
centre where local energy consumption can be measured, a record of consumption can
be established, the building can be managed remotely and be integrated with a manage-
5
ment system owing to different protocols chosen by the customer Modbus RTU, M-bus,

LonWork and Ethernet, GSM/GPRS, EIB/KNX thanks to the serial adapters.
As the current direction is recognised automatically, the counters also ensure safe and
error-free installation.
Equally significant are the installation advantages of the energy meters in industrial plants,
where certain specific features of the device are immediately reflected in economic ad-
vantages and reliability, as shown in Table 5.6.
Single-phase energy meters Three-phase energy meters

ODINsingle DELTAsingle ODIN DELTAplus
Tab. 5.5 – DIN rail electronic

energy meters
Direct measurement Direct measurement Direct measurement Direct measurement

up to 65 A up to 80 A up to 65 A indirect by up to 80 A indirect by
CT (5/5-900/5 A/A) CT (1-999 A)

5.3
Accessories for measuring instruments
5.3.1
Serial communication adapters

They permit serial communication of data between energy counters and the remote
supervision system; they have reduced dimensions (2 DIN modules) and can easily
be installed on the DIN section and can be coupled with the energy counter as shown
in Fig. 5.10.
5
Fig. 5.10: Coupling energy

meter-adapter
Their main function is to convert optical signals coming from the counters in the pow-
erline serial communication means, pair, etc and in the selected protocols (Modbus
RTU, Meter-bus, TCP/IP, KNX/EIB, GSM/GPRS).
Serial converter RS485 / RS232

The multifunction serial converter CUS (fig. 5.11) is used in all cases in which it is
necessary to convert or manage the serial lines EIA -232 (RS-232), EIA-485 (RS-485)
and EIA-422 (RS-422). The connection between devices that use these types of
communication bus (such as for example PLCs, measuring and control instruments,
connection between devices and computers with specific application software installed,
etc) often requires the type of serial line to be converted, the signal on the line to be
amplied, different parts of the communication network to be insulated etc. The CUS
converter is thus used widely, as it has broad applicational scope with different
adjustments and settings that enable it to be used in the most widely varying
applications.
Fig. 5.11 – CUS serial converter
CUS ensures the galvanically insulated conversion between the RS-232, the RS422-
485 side and the supply source.
The versatility of the device allows different operating modes:
- RS-232 conversion to RS-422 full duplex
- RS-232 conversion to single RS-485 half duplex
- RS-232 conversion to double RS-485 half duplex
- RS-485 repeater (and monitor function on RS-232)
The main applications are:

- networks for multipoint data transmission
- long-distance serial connections
- galvanic separation of peripherals
- extension of RS-485 lines

continues 5.3.1
Main characteristics of serial converter RS485 / RS232

Supply voltage [V] 230 V AC ±20%
Frequency [Hz] 50-60
Power input [VA] 7 max
Dissipated power [W] 3.5
Line fuse 500 mA internal
Dimension, supply terminals [mm2] 2.5 max
Dimension, RS485-422 terminals [mm2] 2.5 max
Connection RS232 Sub-D 9-pole female (DB9)
Length, max. RS232 line [m] 15
Length, max. RS485-422 line [m] 1200
Units that can be connected
in multidrop mode
Max 32
5
Operating temperature [°C] -20…+60

Storage temperature [°C] -20...+80
Modules [n°] 6
5.3.2
Current transformers
They are used to transform primary currents (max. 6000 A) into low-current second-
ary currents .../5 A supplying indirectly analogue and digital measuring instruments.
They are available with both a wound winding and a through winding. In the first case
they are supplied together with the bar or primary terminal; in the second the have a
hole in which to insert the bar or cable that constitutes the primary.
The range is very comprehensive: for a description of the specific technical charac-
teristics of every single device, see the technical catalogue System pro M compact ®.
System For example, in figure 5.12 three current transformers with different features
are shown:
1) DIN rail transformer.
2) transformer, with wound primary, primary current on bar, 25 mm, secondary on
terminals;
3) transformer with through primary: for primary current from cable, from horizontal
bar or from vertical bar;
Current transformer range
DIN rail transformer TRFM Transformer with wound Transformer with through
Fig. 5.12: Example of
primary primary
current transformers
Choice of primary
CT3 CT4 CT6 CT8 CT8-V CT12 CT12-V
21 25 50 2x30 2x35 2x50 2x35
Section
conductor 30x10 40x10 60x20 80x30 - 125x50 -
[mm]
20x10 40x10 - - 3x80x5 - 4x125x5

5.3.3
Voltage transformers
They are used to transform primary voltages up to 600 V into secondary voltages of
.../100 V max with which supply indirectly all measuring instruments, both analogue
and digital.
They are available in the case made of self-extinguishing rating 1 plastic (Fig. 5.13 a)
or in a 0.5 rating metal case (Fig. 5.13 b). They can be installed in three-phase net-
works, with or without neutral. For the selection of the single devices, see the cata-
logue for the System pro M compact®.
Examples of voltage transformers
5
Fig. 5.13: Examples of

voltage transformers a) in plastic case b) in metal case
5.3.4
Shunts for direct current

The shunts have 60 mV voltage and must be used with a maximum load of 0.25Ω in
combination with the DC measuring instruments for measuring current.
The two-pole cable with which they are fitted is 1 m long and has a 1.4 mm 2 section
Fig. 5.14: Direct current shunt that is equal to a resistance of 0.025Ω.
To ensure that the shunts operate correctly, check that:
- assembly can be both horizontal or vertical (the horizontal position enables the heat
to be dispersed better);
- the contact surface must be used completely and be clean; after connecting, cover
with a specific grease;
- the screws and bolts must be correctly tightened;
- the shunts must be sufficiently ventilated; as they are not insulated, they must be
protected against accidental contacts.
INSTRUMENT
+ –
+ +
G U
Fig. 5.15: Method of insertion of shunt – –
into measuring circuit

5

6
The measurements
6.1
TRMS Measurements
6.1.1
Linear loads
When the electricity is generated by the electric power utility, the wave form of the
voltage is sinusoidal.
The traditional loads are, for example:
- incandescent lamps and heaters (resistive loads);
- motors and transformers (inductive loads), absorb sinusoidal current if they are con-
nected to a sinusoidal voltage source.
The current absorbed by a purely resistive or inductive load has the same pattern and
thus the same wave form as the voltage that supplies it. Thus, in linear loads the wave
form of the current is the same as the voltage wave form (both are sinusoidal) and
there are no harmonics.
v(t) i(t) i(t) 90° delay v(t) i(t) i

1,5 compared with 1,5 ahe
v(t)
1 1
0,5 0,5
0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 4
-0,5 -0,5
-1
-1,5
-1
-1,5
–
inductive load capaci
v(t) i(t) i(t) 90° delay v(t) i(t) i(t) 90°

1,5 compared with 1,5 ahead of v(t)
v(t)
1 1
0,5 0,5
0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
-0,5 -0,5
-1 -1
-1,5Fig. 1: Sinusoidal linear voltage v(t) -1,5
inductive load capacitive load
and current i(t) pattern
6.1.2
Non linear loads

Technology and the need to reduce consumption, which is increasingly requested by
the market, have led to new high-performance loads being developed that are able
to operate with less energy absorption.
continues 6.1.2
The introduction of sophisticated control logics by means of static AC/DC converters

has enabled alternating-current motors to be obtained that provide dynamic responses
and performance that are similar to those of direct-current motors.
The wave form of the current absorbed by a device supplied by a converter is not si-
nusoidal but is a non sinusoidal alternating period wave shape with an amplitude and
frequency within the period that is the equivalent to the sinusoid.
Its wave form is very distorted compared with a sinusoidal wave and for this reason,
when a load is supplied by such a type of source, the supply is said to be a non linear
or a distorting load. In non-linear loads the absorbed current has a distorted wave
form that differs from the wave form of the voltage applied to the load.
v(t) i(t)
distorted i(t)
6
LE MISURE
Fig. 2: Non sinusoidal pattern
of a non-linear load
The following are examples of non-linear loads:
- c omputers, printers, monitors;
- U PS; y(t)
- A C/DC, AC/AC static converters;
- induction kilns;
- e lectronic regulators;
- s witching supply units (also in domestic appliances):
- illumination systems0 controlled by SCR/Triac; T
- v ariable speed drives; t
- X -ray machines;
- m agnetic-resonance machines
6.1.3
Problems connected with TRMS measurements

Measuring instruments can be of two types:
- instruments that measure the effective value (RMS) of the quantity;
- instruments that measure
v(t) thei(t)
effective value (TRMS) of the quantity;
The instruments that measure the effective value of the
distorted i(t) quantities assess the average
value of the rectified wave multiplied by the form factor 1.11 (typical of the sinusoidal
wave), thus taking an approximate measurement of the effective value of the wave.
The value read on the instrument is thus:
read value = average value x SinFF
where SinFF = Sinusoidal Form Factor, i.e. 1.11
Example: 22.4 A x 1.11 = 24.8 A
The average value in the half cycle can also be seen as the height of the rectangle with
a base that is the same as the half cycle and has the same area as the half wave.
y(t)
0 T
t
Fig. 3: Effective value

of a sinusoidal signal

continues 6.1.3
The instruments that measure the true effective value (TRMS) of the quantity perform
the following operations:
- sampling of the wave over the entire period;
- squaring the samples;
- adding up the squares and making the average;
- then calculating the square root.
n 2
YRMS= Yi
i=1 1 n/2 n
6 n
The measurements
Fig. 4: True effective value

of a sinusoidal signal
The instruments that measure only the effective value (RMS) of the quantities provide
the value corresponding to the true effective value (TRMS) only when they measure
quantities with a perfectly sinusoidal wave form.
In order to have accurate measurements in the presence of distorted waves, and en-
able the power to be determined correctly, instruments that are able to measure the
true effective value200
(TRMS) of the quantities must always be used.
n
100
2
YRMS= 0 Yi
6.2 i=1 1 n/2 n
-100
-200 n
Harmonic distorsion and THD
basic 5th HARM
Harmonics are sinusoidal7waves
th
HARM with frequencies that
resulting are the
distorted same as entire multiples
wave
(harmonic order) of the basic wave.
At network frequency (50 Hz), the dominant harmonics generated by the non linear
loads are the uneven harmonics:
- the third harmonic (150 Hz);
- the fifth harmonic (250 Hz);
- the seventh harmonic (350 Hz) etc.
200
100
0
-100
-200
basic 5th HARM
Fig. 5: Wave form with 7th HARM resulting distorted wave
harmonic components
Non linear loads, including those listed before, are sources of current
harmonics. When the concentration of these devices increases in an electric plant,
their influence on the internal electric distribution system also increases.
When the current harmonics reach a sufficient amplitude, there is the phenomenon
of interaction with the internal distribution system and with other devices installed in
the same plant.
The current harmonics interact with the impedance of the distribution system, creat-
ing voltage distorsions and energy loss.
When the harmonic distorsion reaches excessive levels, the devices may face differ-
ent problems, in particular:
- untimely tripping of the differential relays;
- current increase in the phase conductors;
- s ignificant current increase in the neutral conductor with consequent overheating;
- overheating of the transformers and increase in noise;
continues 6.2
- increase in the speed of the disc in the induction energy counters;

- premature aging of the electrical components;
- faults in the power-factor correction capacitors;
- faults in the filter capacitors and little stand-by power in the UPS;
- r eduction of power factor and imposition of penalties by electric power provider
When the loads are balanced also the harmonic currents, like the phase currents at
the basic frequency (50Hz), tend to cancel each other out.
This principle applies to all the harmonics with the exception of uneven harmonics that
are multiples of three, which, unlike the others, are added up together and return ex-
clusively through the neutral conductor.
In electric plants supplied by three-phase systems, star-connected non-linear loads
that generate harmonics that are multiples of three may cause possible overloads and
thus overheating of the neutral conductors.
The vector diagram below shows the quantities trend for the basic frequency, for the
6
fifth harmonic and for the third harmonic.
The measurements
The following table, which is taken from an actual measurement, shows how the total
neutral current is substantially equivalent to the sum of the three phase currents in
relation to the third harmonic.
L3 L2
L1
L2 L3 L2
L3
L1 L1
basic 5° HA 3° HA
TRMS current Measurements with analyser

measurements
Line TRMS Line I fundamental I Third harmonic I Firfth harmonic
L1 143.5 A L1 138.2 A 35.5 A 12.1 A
L2 145.5 A L2 140.7 A 34.7 A 11.6 A
L3 147.8 A L3 141.7 A 39.6 A 13.2 A
Table 1 Influence of the third harmonic
Neutral 109.9 A Neutral 10.6 A 109.4 A 3.1 A
on the neutral current
THD is the total harmonic distortion of the basic wave, which considers the contribution
of all harmonic components present. The THD is expressed as percentage of the basic
wave and is a good indicator of the presence or absence of harmonics. THD (Total Har-
monics Distortion) corresponds to the total harmonic distortion of the basic wave, which
considers the contribution of all harmonic components present.
In other words, THD is the harmonic distortion that is present in the measured quantity
compared with the basic wave. The THD value is expressed as a percentage and is a
good indicator of the presence of harmonics.
The IEC EN 50160 standard describes the 'voltage characteristics of electricity supplied
by public electricity networks'. Article 4.11 'Harmonic voltage' prescribes that the total
harmonic distortion of the supply voltage (including all harmonics up to the fortieth order)
must be less than or the same as 8 %.
The THD indication of current harmonics, even in percentages of a few units, becomes
an important indicator of the need for a thorough harmonic analysis in order to identify
the presence of harmonics, such as the third, which may be possible causes of malfunc-
tions in the electric plant.

6.3
Cosfì (cosϕ) and power factor (PF)

The cosfi, or more exactly cosϕ, is the cosine of the phase angle φ between current
and voltage in an alternating current electrical system.
In a purely resistive (also known as ohmic) system, the phase angle is nil, so
cosϕ = 1. In a real inductive system, i.e. with a non-nil resistive component (e.g. an
electric motor, a supply unit for a fluorescent lamp), the phase angle is between 0 and
π/2 (delayed phase displacement). In a system with a capacitive component the phase
displacement is between 0 and -π/2 (anticipated phase displacement). In both cases
the value of cosϕ is lowered by one until it theoretically reaches the value zero.
Cosϕ is also defined as the power factor because it is the equivalent of the ratio be-
tween active power and apparent power. A cosϕ with a unitary value means that the
apparent power corresponds to the active power and that reactive power is nil.
6 In the presence of electric lines with a harmonic content we have to talk of a power
factor (PF) as the effect of the harmonics is calculated in the active power/apparent
power ratio. Reactive power is always undesirable; a cosϕ value becomes more un-
The measurements
desirable the further it deviates from one.

As the inductive and capacitive phases occur in opposite directions, combining the
two components in a circuit appropriately, by, for example, adding capacitors to in-
ductive loads can be done in such a manner that they cancel one another, returning
the cosϕ near to one. Cosϕ is a parameter that is required to calculate power-factor
correction power.
6.4
Practical tips for installing a good measuring system
Start from the need: what do I want to measure? A single electric parameter or all
the electric parameters
There are different product families on the market: instruments that measure a single
electric parameter (voltage, current, frequency, phase angle cosϕ), generally used in sin-
gle phase systems, as instrumentation on the machine, and instruments that enable all
the electric parameters to be measured and displayed, both for the single phase and in
the three-phase system. This type of multifunction instrument is ideal in panels in which
space is limited, in panels of substations and in main industrial panels.
If not only electric parameters need to be monitored but also energy consumption needs
to be checked, measuring instruments that also include an active and reactive energy
count have to be selected.
Selecting the measuring system: single parameter, multifunction, analogue, digital

instrument
The instrument should be selected according to the type of distribution system.
In a single-phase system, analogue and digital instruments are selected for measuring
voltage, current, frequency and the power factor.
In a three-phase system instruments can be installed that measure the single electric pa-
rameter, one per phase, or a voltmeter and an current can be installed together with the
voltage and current switches, which enable the measurements to be displayed in se-
quence, phase by phase.
Choosing an analogue instrument ensure good reading stability, due to the mechanical
inertia of the needle and the fact that the reader immediately knows whether the instru-
ment is working normally or whether the reading is off-scale. The analogue instrument
indicates the point on the measuring scale in which it finds itself, showing the upper and
lower limits.
In digital instruments this indication is not possible as the only reference is the reading of
the value on the display, for example, of the current. Some measuring instruments have
bar indicators that show the current level as a percentage of the set full scale. Choosing
a digital instrument guarantees better readability, also in poor lighting, specially for instru-
ments with LED displays, and an immediate reaction to the measurement variation.
continues 6.4
Sizing the system, choosing the CT

Sizing the measuring system starts with knowing the main parameters of the plant; in
particular, starting from the characteristics of the protection switch, the type of distribu-
tion system, rated current, rated voltage and bar type can be known.
After the type of instrument has been defined that is most suitable for requirements, if the
measurement is conducted through indirect insertion, the accessories of the measuring
system such as current and voltage transformers must be chosen carefully.
If an 800 A current has to be measured, in most cases the instrument cannot be con-
nected directly to the line. A current transformer that is suitable for the application must
therefore be selected. The chosen parameters of a current transformer are not only rated
current, secondary current and power but also the type of assembly. Flexible and stiff
cables or bars for carrying power can be installed in a power panel The transformers can
be of different types, depending on the assembly system: a through cable or a cable with
a wound primary, transformers for assembly on horizontal or vertical bars.
6
The measurements
Cabling and wiring diagrams
Connecting analogue instruments is very simple; it in fact suffices to connect the phase
and neutral cables to the instrument's.terminal. Two cables fo the auxiliary supply must
always be connected for digital instruments.
Multifunction instruments can be used in different distribution systems. In three-phase
systems with distributed neutral three current transformers are required. In three-phase
systems without distibuted neutral in which the loads are balanced and symmetrical, an
Aron insertion can be carried out, i.e. two current transformers rather than three can be
used; the instrument will calculate by difference the third phase that is not measured di-
rectly, considering it to be the same as the other two. In multifunction instruments not
only the cables connected to the measurement, but also the RS485 serial port and the
analogue and digital outputs and inputs have to be cabled.
Protecting the instrument and earthing

In order to ensure that the instrument is properly protected, fuses must always be fitted
to the supply cables of digital instruments and to the voltmeter measuring inputs.
Earthing the secondaries of the CTs ensures an earth connection if the transformer de-
velops a fault and does not affect the measurement. If there is a great potential difference
between neutral and earth, this could affect the measurement negatively, in the case of
instruments with measuring inputs that are not galvanically insulated.
Setting digital instruments

Before digital instruments start operating they must be set with the parameters of the
measuring system and the communication parameters.
The main measuring parameters are the transformation ratios of the CTs and of the VTs,
which are defined as the mathematical ratio between the nominal value and the value of
the secondary; for example, setting the transformation ratio of an CT CT3/100 with a sec-
ondary at 5 A means setting kCT = 100: 5 = 20.
Troubleshooting during final testing

The main problems that arise during the test phase may be due to incorrect installation
of the instruments and the accessories.
Always check that the wiring complies with the instruction manual.
The following errors are those that are most frequently committed when installing a meas-
uring instrument:
- inverting the secondaries of the CTs
- inverting the phases of the current and voltage measuring inputs
- failure to eliminate the short circuit of the secondaries of the CTs
- setting an incorrect transformer ratio.

7
Digital communication
Digital communication is a data exchange (in binary form, i.e. represented by bits) (1)
between “smart” electronic devices equipped with the relative circuits and interfaces.
Communication is normally serial, i.e. the bits that constitute a message or a data
package are transmitted one after the other on the same transmission channel (physi-
cal means). The devices that have to exchange data and information are connected
to each other in a communication network. A network generally consists of nodes in-
(1)A
terconnected to communication lines:
bit is the basic unit of information
managed by a computer and corresponds - t he node (a “smart” device that is able to communicate with other devices) is the
to the status of a physical device, which is data transmission and/or reception point;
interpreted as 0 or 1. - t he communication line is the element that connects two nodes and represents the
A combination of bits may indicate an
direct path the information takes in order to be transferred between two nodes; in
alphabetic character or a numeric figure,
or may give a signal, make a switch or practice, it is the physical means (coaxial cable, twin-core telephone cable, optic
perform another function. fibres, infrared rays) along which the information and data travel.
1 1 1 1 1 1 1
0 0 0 0 0 0 0 0 receiving
devices
transmission
devices signal element
(bit)
Fig. 1: Bit sequence
The main communication networks can be classified as follows:

- L oop network. Loop networks consist of a series of nodes (represented by PCs in
Fig. 2), interconnected so as to form a closed loop.
Fig. 2: Loop network
continues 7
- S tar network. Star networks are based on a central node to which all the other pe-
ripheral nodes are connected.
La comunicazione digitale
Fig. 3: Star network
- B us network. The bus structure is based on a transmitting means (usually a twisted

cable or coaxial cable) for all the nodes that are thus parallel-connected.
Fig. 4: Bus network
Some examples of process management in which communication is requested be-

tween the devices inserted in a communication network are: (2)
LAN (Local Area Network): local networks
(e.g. Ethernet) that link computers and
terminals that are physically near that are
1) data exchange between the personal computers of a firm or company that are con-
for example located in the same office or
nected together in a LAN(2) network. in the same building.
Fig. 5: Example of LAN network

continues 7
2) transceiving data and commands between a supervision and control system and
the field devices (sensors and actuators) of an automation system to manage an in-
dustrial process.
7
Fig. 6: Example of a supervision
system for managing

an industrial process Actuator Sensor Actuator Sensor
A communication protocol is required to handle data traffic in the network and allow
the two communicating devices to understand each other. The communication pro-
tocol is the set of rules and behaviours that two entities have to follow to exchange
information; it is a precise convention associated with the data exchanged between
the communication partners. There are very many different protocols used for making
different devices communicate in industrial applications. They vary according to the
communication needs of each application. These needs may be:
- a mount of data to be transmitted;
- n umber of of devices involved;
- t he characteristics of the environment in which the communication occurs;
- t ime constraints;
- w hether the data to be transmitted are critical or not;
- p ossibility or not of correcting transmission errors;
and still others.
There is then a further wide variety of protocols used to make IT equipment such as
computers and the relative peripherals communicate. We shall not deal with these
protocols but shall merely describe the protocols that are dedicated to industrial com-
munication between field devices, i.e. the devices that interact directly with the physi-
cal process that is to be kept under control. In particular, the concepts of communi-
cation, supervision and control will be applied to managing the electric plants for
distributing low voltage energy.
7.1
Communication protocols
Very complex protocols are currently used in industrial communications. In order to
simplify the description, their operating layers are normally separated; each protocol
has a physical layer, a data link and an application layer. Each layer describes an op-
erating aspect of the communication and in particular:
- t he physical layer specifies the link between the different devices in terms of hard-
ware and describes the electric signals used to transmit the bits from one to the
other; it describes, for example, the electrical connections and the cabling methods,
the voltage and currents used to represent the bits 1 and 0 and their duration. In
industrial protocols, the physical layer is generally one of the standard interfaces
such as RS-232, RS-485, RS-422 etc;
- t he link layer describes how the bits are grouped by character and how these are
grouped by packet and how errors are detected and corrected. If necessary, it also
defines the shifts or priorities that the devices have to follow to access the transmis-
7
sion means;
- t he application layer describes what data have been transmitted and their meaning
for the process being monitored. This is the layer in which the data are specified that
have to be contained in the packets transmitted and received and how they are used.
Generally, the layers are independent of one another; by applying the concept of lay-
ers to communication between people we can agree whether to talk over the telephone
or via a transreceiver (physical layer), whether to speak English or French (link layer)
and what the topic of conversation will be (application layer). In order to establish
communication between two entities sucessfully, all the layers considered must cor-
respond to one another, i.e. for example, if we use the telephone we cannot talk to a
person who is using a radio; we could not understand each other if we used different
languages, etc. Without wanting to describe existing protocols in a complete manner,
we will nevertheless mention some features of the communication systems through a
short description of the three layers that have just been introduced.
7.1.1
The physical layer

At the physical layer we have:
- w ireless systems that use as a physical means radio waves, infrared rays or lumi-
nous signals that are freely propagated in space;
- wired, or cabled systems in which the signals are transmitted by cables (or possibly
optic fibres). The latter are:
- systems with point to point cabling in which each portion of cable connects two de-
vices and is used exclusively for communication between them (a classic example
is that of communication between a PC and a printer). This communication can be
of the full duplex type if the two devices can transmit simultaneously, or be half du-
plex if they can transmit only alternately;
- s ystems with multipoint cabling (also known as multidrop cabling) in which many
devices share in parallel the same communication cable (see Fig. 8). A very impor-
tant type of multipoint system are those with a bus connection, in which a main cable
without branches or with very short branches connects all the devices together in
parallel.
Device
1
Branch Main cable
(Stub) (Backbone)
Device Device Device Fig. 8: Multidrop system

2 3 4 with bus connection.

continues 7.1.1
In industrial networks, the most commonly used physical-layer interfaces are RS-232
for point-to-point links and RS-485 for multipoint links.
The interfaces RS-232 and RS-485

At the physical layer we have:
The RS-232 interface, which is so common in personal computers that it is known
as a 'serial port'. It is a point-to-point asynchronous serial communication system that
can operate in full duplex.
Fig. 9: RS-232 9 pin

serial connector
7
DigiTAl COMMuniCATiOn
Fig. 10: RS-232 9 pin

serial cable
We describe its characteristics simply:

- serial means that the bits are transmitted one after the other;
- asynchronous means that each device is free to transmit one character at a time
that are separated by long or short intervals, as required;
- point-by-point means that only two devices can be connected together in this man-
ner. If it is desired to use the RS-232 to connect more than two devices, each pair
must have an independent channel available, with two ports dedicated to it.
- Full duplex means that the devices can transmit and receive simultaneously. Full
duplex operation is possible because two electric connections exist that are sepa-
rated for the two directions in which the data can travel.
The bits are transmitted in the form of voltage levels from the transmission terminal
(Tx) of a device to the reception terminal (Rx) of the other device. The voltages refer
to an earth signal conductor (GND) connected to the GND terminal of the two
devices.
RS-232
Fig. 11: Point-to-point

connection between two PCs
Device port 1 Device port 2
GND2
Rx1
Tx2
Fig. 12: Basic connections Tx1
for communication between two
devices with the RS-232 interface Rx2
GND1
(3) Flow control: method for controlling the

information flow. Handshaking: Exchange
of preset signals between two devices in At least three wires (Tx, Rx and GND) are required for the connection: it is possible to use
order to obtain correct communication.
extra connections to regulate the data flow (e.g. indicating when a device is ready to
With this exchange of signals the
devices communicate to have data to be transmit and to receive); these operations, which constitute the hand shaking and flow
transmitted or to be ready to receive. control(3) processes, will not be discussed here.

continues 7.1.1
Each character that transits on the serial cable consists of:

- one or more start bits that warn the receiving device of the arrival of a new character
(as the interface is asynchronous it is not possible for the receiving device to know
when a character arrives, so it must be warned beforehand);
- a certain number of data bits (for example 8);
- a possible parity bit that recognises whether one of the transmitted bits is wrong (in
this case the entire character is considered to be invalid and is rejected): if the par-
ity bit is used it can be configured in even or odd mode;
- o ne or more stop bits that conclude the transmission.
All the listed bits have the same duration: the serial interface is configured for trans-
mitting a certain number of bits per second (bps or baud). Transmission speeds are
standardised, and traditionally multiples of 300 bits a second are used.
For example, a device could transmit at 9600, 19200 or 38400 bauds, or bits per
7
second.
In order to communicate correctly, the two devices have to use the same settings:
baud rate (transmission speed), number of data, start and stop bits, use or non use
of the parity bit and, if it is used, the mode (even or uneven).
If this does not occur, no character is recognised correctly and so it is impossible to
transmit data.
start stop
b0 b1 b2 b3 b4 b5 b6 b7 Fig. 13: Datum transmitted on 8 bits
For example, in the string of bits shown in Fig. 13 the following can be defined:
1 bit;
- a start
Resistenza di
- 8 bits (b0….b7)
start that make up the datum; Data – terminazione stop
- a stop
0 bit. Data +
The RS-485 interface b0 differs
b1 Rfrom
b2the RS-232
b3 b4through
b5 itsR b6electrical
b7 and connection
characteristics. Its Dispositivo
main advantages are: the possibility to make multidrop links(4) or
Dispositivo
1 N
links between more than two devices (see Fig. 14) and better immunity from electric
disturbances.
Dispositivo Dispositivo
Termination
2 Data – N-1 Resistance
Data +
R R
Device Device
1 N
Device Device Fig. 14: Multidrop system with bus

2 N-1
connection on RS-485
These characteristics have made the interface more used in industrial environments,
from the first versions of Modbus (1960s) to the more modern Modbus RTU, Profibus-
DP, DeviceNet, CANopen and As-Interface.
In the RS485, all the devices are connected in parallel on a single bus formed by two
conductors known as: Date+ and Date-, or A and B or also Data1 and Data2, depend-
ing on the manufacturers of the devices.
The signals used are differential; i.e. the bits are the potential difference betweeen
Data+ and Data-. The conductors are twisted and kept near to one another so that (4) In
principle, in a multidrop connection
the electrical disturbances hit them with equal intensity, so that the voltage difference the devices are connected in parallel to a
is altered as little as possible. When a device is not transmitting it goes into 'recep- main cable.
(5) EIA/TIA-485 “Differential Data
tion' mode, with great impedance on the communication port. The standard specifi-
Transmission System Basics” is the
cation RS-485 (EIA/TIA-485)(5) imposes limits on the input impedance and prescribes
document that describes standard
the current/power that each device has to be able to transfer to the line when it RS485, to which all the manufacturers
transmits. refer.

continues 7.1.1
In particular, in compliance with the prescriptions of the reference standard, correct

data transmission is possible if up to 32 devices 'in reception mode' are connected
on the line. Thus in accordance with the standard, RS-485 ensures that the commu-
nication can occur correctly with a maximum number of 32 devices connected to the
bus; and in each communication cycle a device is placed in 'transmission mode' and
the other 31 are placed in 'reception mode'.
In fact, as all the devices are connected in parallel on a single bus, only one at a time
can transmit, because otherwise the signals overlap and become unrecognisable.
The RS- 485 does not have any mechanism for defining the device authorised to
transmit; this task is delegated to higher layers of the protocol used. The structure of
each transmitted character, its duration and the possibilities of configuring transmis-
sion are those seen previously for the RS-232 serial; for example, transmission speed
7 set at 19200 baud, with 1 start bit, 1 stop bit and a used parity bit can be obtained.
All the devices connected to the same bus can have the same settings so as to be
able to communicate together.
7.1.2
The connection layer

The connecting level uses master-slave protocols when one of the devices (the mas-
ter) has the task of controlling and managing the communication of all the others
(slaves). Peer-to-peer systems are used when this hierarchy does not exist and the
devices access the communication means equally (in this case the protocol comprises
the procedures for managing the shifts and the access priority to the communication
means; a prime example is Ethernet).
The most widely used communication protocols are:

- M odbus RTU, the connection protocol most widely used with electronic-industrial
devices;
- P rofiBus-DP, used for field communication with sensors and smart actuators, gen-
erally for fast and cyclic data exchanges between field equipment and controllers;
- DeviceNet, also used for interfacing between field devices and controllers (PC, PLC);
- A S-i, for communication with very simple sensors, such as limit switches or control
devices (e.g. pushbuttons).
7.1.3
The applicational layer

The applicational layer gives a meaning to the transmitted data; i.e. it associates a
command (e.g.: open/close the switch) or a number (e.g. voltage values) with the data
in binary format that the devices exchange through the communication network.
For example, of the Modbus protocol is used to read the current values remotely that
are stored in a DMTME-I-485 multimeter.
The multimeter stores the values of the quantities and of the parameters in suitable
registers; these registers may be read-only registers (e.g. registers measuring the cur-
rents) or reading and writing registers (e.g. registers for setting current transformers
ratio).
When the master (e.g. a PC) wants to read the values of the currents, it sends the
multimeter a message containing:
- t he number of registers in which to read the data (the measured quantities are as-
sociated with the register number)
- t he type of operation to be run (e.g.: reading the values contained in the register).
The slave (in this case the multimeter) responds by sending the requested values to
the master.
These values are then shown to the operator in a comprehensible format through the
user interfaces of the software and of the supervision application programmes that
continues 7.1.3
facilitate presentation of the information of the data coming from the controlled
process.
Fig.15 shows a user interface of the DMTME-SW software through which an operator
can display the values of the currents and all the other electric parameters that the
multimeter measures.
DigiTAl COMMuniCATiOn
Fig. 15: screenshot of reading software
for DMTME-SW data of a series of
multimeters.
7.1.4
Compatibility between levels

In industrial communication, the different devices that exchange information have to
use the same protocols at all the levels involved.
For example, the multimeters and the ABB network analysers use the Modbus RTU
protocol on RS-485. However, there also exist industrial devices that use Modbus
RTU on RS-232 or Profibus-DP on RS-485.
7.2
Supervision of electrical distribution plants

A low voltage electrical distribution plant can be considered to be an industrial proc-
ess for distributing electric energy and as such it also requires a supervision and con-
trol system in order to increase its reliability and optimise its management. In order to
integrate traditional plant technology and control systems in order to manage, control
and monitor in a centralised and automatic manner domestic and industrial plants,
the electric plant can be considered affected by two flows:
- a main flow (energy flow) consisting of the power and the energy that, through the
line conductors and the command and protection devices, is supplied to the serv-
ices and to the loads of a plant;
- an information flow or an informative flow (digital flow) consisting of all the informa-
tion, the data and the commands used for monitoring and managing the plant.
This is the supervision system to manage this informative flow that travels on the com-
munication network.
Depending on the extent and the complexity of the plants to be managed, supervision
systems with different architectures can be devised, from very simple architecture
(two-level architecture) to the most complex architectures (multilevel architectures).
In the simplest two-level system there are:
1) The connection layer consisting of the SCADA (Supervisory Control and Data Ac-
quisition) system. system. In simpler applications this level comprises a computer
on which the plant's data acquisition, control or supervision software is installed.
It is at this level that the data transmitted by the sensors are acquired, displayed

continues 7.2
and processed and the commands are sent to the actuators. In this manner, an
operator can, from the same position, monitor the status of the entire plant and
undertake the operations required to ensure efficiency and correct operation. More
in general, in applications in which the electric distribution plant and the manage-
ment of the process are integrated the control level consists of the computer su-
pervising the automation system of the entire industrial process.
2) T he field layer consisting of field devices provided with a communication interface
(measuring instruments, sensors, actuators and protection switches equipped with
electronic cut-out means) installed in the electric plant that interact directly with the
plant and connect it with the control level. The main functions of the field layer are:
1) sending the plant data (e.g. currents, voltages, energy, power, etc) to the control
layer
7 2) actuating the commands (e.g. opening/closure of switches) received from the

control layer
The two layers communicate through a bus communication network. The information
(e.g. measured values) transmitted from the field layer to the control and command
level that travels in an opposite direction, constitutes the informative flow that transits
on the bus.
Power supervision system for

flow remote monitoring of electric
parameters and energy
consumption
main
power panel
ANR144-230
Modbus
RTU network
Information
Information
Information
Information
flow
flow
flow
flow
HVAC ANR96-24 monitoring

control of line 1
DMTME-I-485-96
Fig. 16: diagram of a supervision
system with networked multimeters
HVAC productive
an analysers. system line 1 motor 1 motor 2
7.3
The Modbus RS-485 network
7.3.1
Rules for correct cabling

The cabling of the industrial communication systems is different in some ways from the
cabling used for power cabling and the electrician may experience some difficulties if
he is not an expert in Modbus communication networks. A Modbus RS-485 connects
a Master device to one or more Slave devices. Henceforth, we shall consider Slave de-
vices to be ABB measuring instruments with serial communication, even if the cabling
is similar for all Modbus devices. The main rules are set out below that must be followed
for the cabling of this type of network.
1. Connection port
Each device has a communication port with two terminals, which are indicated for the
7
sake of convenience as A and B. In these two terminals the communication cable is
connected so that all the devices that take part in the communication are connected
in parallel. All the 'A' terminals must be connected together and all the 'B' terminals
must be connected together respectively; inverting the 'A' and 'B' connections of a
device does not only prevent it from communicating but may also stop the entire com-
munication system from working owing to incorrect direct (polarisation) voltage found
on the terminals of the incorrectly connected device. In order to avoid errors when
many devices are connected, cables of the same colour should be used for all the
connections to the terminals A and cables of the same colour should be used for all
the connections to the terminals B of the various devices (e.g. white for A and blue
for B); this makes it easier to identify cabling errors. The communication port on the
Master device, whatever it is, has two terminals that correspond to A and B.
2. Connection between the devices
Unlike what happens in many energy distribution systems, the manner in which the
devices are connected in parallel is important. The RS-485 system used for Modbus
communcation provides a main cable (Bus or backbone), to which all the devices have
to be connected with branches (also known as stubs) that are as short as possible.
The branches must be no longer than 1200m. Longer branches could cause signal
reflections and generate disturbances and consequent errors in the reception of
data.
Fig. 17 shows an example of a correct Bus connection.
Main cable/Backbone (Bus)
S
t
u Imax= 1 m
b
Fig. 17: Network with Bus structure
Fig. 18: Examples of incorrect Bus

connections
3. Maximum distance and maximum number of devices.

The main cable must be no longer than 700m. This distance does not include the
branches (which must nevertheless be short). The maximum number of devices that
can be connected to a main cable is 32, including the Master.

continues 7.3.1
4. Use of repeaters
In order to increase the extent of the Modbus network, repeaters can be used; and
signal amplifying and regenerating devices provided with two communication ports
that transfer to each what they receive from the other. Using a repeater, the main ca-
ble is divided into different segments, each of which can be up to 700m in length and
connect 32 devices (this number includes the repeaters). The maximum number of
repeaters that should be serially connected is 3. A higher number introduces exces-
sive delays in the communication system.
5. Type of cable to use
The cable to be used is a shielded twisted pair (telephone type). ABB specifies a
Belden 3105A cable, but different types of cable with equivalent characteristics can
be used. The twin consists of two conductors that are twisted together. This arrange-
7 ment improves immunity to electromagnetic disturbances because the cable forms a

series of successive coils, each of which faces in the opposite direction to the next
one: in this manner any magnetic field in the environment traverses each pair of coils
in opposite directions and its effect is thus very reduced (theoretically, the effect on
each coil is exactly the opposite of the effect on the next one and thus the effect is
cancelled). The shielding may be braided (be formed by a mesh of thin conducting
wires) or be a foil (consisting of a sheet of metal wound around the conductors): the
two types are equivalent.
sheath shield twisted

(foil-type) pair
Fig. 19 : Detail of a shielded

earthing
twisted pair. of shield
6. Connecting to the terminals

In some countries, inserting two cables into the same screw terminal is permitted. In
this case it is possible to connect the main inlet and outlet terminal directly to the ter-
minals of an instrument without creating a branch. If on the other hand each terminal
can accept only a single cable, a proper branch must be created using three auxiliary
terminals for each instrument to be connected.
7. Earth connection of the shield
The cable shield must be earthed only in one point. Normally, this connection is made
at one end of the main cable.
8. Termination resistance
In order to avoid signal reflections, a 120 Ohm termination resistance must be fitted
on each end of the main cable. The end resistance must be used only at the ends of
the main cable. If the total length of the main cable is less than 50 m termination re-
sistances can be avoided at the ends of the main cable.
Fig. 20 : 120 Ohm

resistance connection
continues 7.3.1
9. Connection to personal cmputer

If the master used is a personal computer, in general an RS-232/RS-485 serial converter
provides the connection to the bus.
7.3.2
The operation of the Modbus system

The traffic of the information on the bus is managed by a Master/Slave procedure with
the PC or the PLC acting as a Master and the switches acting as Slaves. The Master
directs all the traffic of the bus and only the Master can initiate the communication. It
transmits data and/or commands to the Slaves and asks them to transmit the data. The
Slaves transmit to the network when requested to do so by the Master. The Slaves can-
not communicate directly with one another: for example, to transfer a data item from
7
one Slave to another the Master must read the data item from the first Slave and trans-
fer it to the second. The communication sequence between each multimeter (Slave) and
the PC (Master) occurs in the following manner:
1) The PC sends a command or query to the bus.
2) the interrogated multimeter provides a response by taking the appropriate action,
which may be:
- running the received command;
- providing the requested data or
- informing it that the request cannot be met.
The command or the request contains the identification of the instrument to which the
communication has been sent and therefore, although the transmission has been re-
ceived by all the devices connected to the network, normally only the device concerned
will respond. The switches are interrogated by the PC through cyclical polling, i.e. one
at a time cylically so as to completely scan the plant within a set time (polling time). The
calculation of polling time considers computer processing time, tPC, to be negligible,
i.e. the time that elapses between the end of the RESPONSE of an instrument and the
start of a QUERY that the computer sends to the next instrument.
What is needed to implement a Modbus RTU system with ABB measuring instruments
and how does the Modbus protocol actually work?
What is needed:
- master, which may be a PC or a PLC or a SCADA
- if the master is a PC with a serial input port RS232, the network of instruments must
be interfaced with the master by a serial converter 232/485
- connection cable between the converter and PC that may have serial sockets or USB
inputs
- shielded twisted pair (telephone type), as described in paragraph 7.3.1
- instruments with a serial port RS485, consisting of a terminal board with 3 terminals
on the instrument marked A B C.
In order to be able to implement a Modbus RTU communication network between sev-

eral slaves comunicating in Modbus RTU, whether they be measuring instruments, pro-
tection switches, or temperature control unit, it is fundamental to set the same com-
munication parameters on all the objects in the network. The communication parameters
are:
- data transmission speed, known as the baud rate: from 2400 bps to 19200 bps
- data bit: 8
- parity number: Even, Odd, None
- stop bit 1, 2 (if parity number = none), 1(if parity number = even, odd or none)
- address for each slave
Once the same baud rate, parity number and stop bit has been set, and after each slave
has been given its own unique address, it is possible to acquire information from the
master.

continues 7.3.2
The master communicates with the slaves by sending requests for information or queries,
and the slaves communicate with the master by sending answers, known as responses,
to the master.
The slaves are interrogated one by one by the master, so if the network is very complex
in terms of the number of instruments connected and the physical distance between them,
response times increase. The Modbus network can manage up to 247 instruments. The
maximum distance that can be covered is 1200m; beyond that distance a signal repeater
must be used that amplifies the signal and enables distances that are greater than 1200
m to be covered.
The message that the master sends to the slave is an 8 bit message where each part of
the message has a meaning.
The first part of the message is the physical address of the slave to be interrogated.
7 Subsequently, the function is indicated that it is desired to perform; the functions are typi-
cally reading parameters, writing set-up settings in the instrument as a transformation
ratio of the CT and of the VT, and functions for acquiring the record of the networked
product. The central part of the message indicates what and how much information is
required. Lastly, the closure bits check that the message has arrived and has been de-
cyphered by the correct instrument.
The information that the master requests from a measuring instrument are the values of
the measured and calculated electrical parameters. The list of these values is located in
the instrument on a list, each parameter has its position inside this list; the list is known
as a memory map and each position is indicated as a register, which is why it is also
known as the registers map. The memory map is thus the list of all the registers contain-
ing the parameters read by the instrument. The following table shows the correspondence
between the address of each position, the length of the response string (2 means that the
slave will respond with two values, the first of which indicates the parameter mark), the
description of the electric parameter, the unit of measurement and the binary format.
Address Word Measurement description Unit Format

1000h 2 3-PHASE SYSTEM VOLTAGE Volt Unsigned Long
1002h 2 PHASE VOLTAGE L1-N Volt Unsigned Long
1008h 2 LINE VOLTAGE L1-2 Volt Unsigned Long
100Ah 2 LINE VOLTAGE L2-3 Volt Unsigned Long
100Ch 2 LINE VOLTAGE L3-1 Volt Unsigned Long
100Eh 2 3-PHASE SYSTEM CURRENT mA Unsigned Long
1010h 2 LINE CURRENT L1 mA Unsigned Long
1016h 2 3-PHASE SYS. POWER FACTOR *1000 Signed Long
1018h 2 POWER FACTOR L1i *1000 Signed Long
101Ah 2 POWER FACTOR L2i *1000 Signed Long
101Ch 2 POWER FACTOR L3i *1000 Signed Long
101Eh 2 3-PHASE SYSTEM COS i *1000 Signed Long
1020h 2 PHASE COS 1i *1000 Signed Long
1026h 2 3-PHASE S. APPARENT POWER VA Unsigned Long
1028h 2 APPARENT POWER L1 VA Unsigned Long
102Ah 2 APPARENT POWER L2 VA Unsigned Long
102Ch 2 APPARENT POWER L3 VA Unsigned Long
102Eh 2 3-PHASE SYS. ACTIVE POWER Watt Unsigned Long
1030h 2 ACTIVE POWER L1 Watt Unsigned Long
1036h 2 3-PHASE S. REACTIVE POWER VAr Unsigned Long
1038h 2 REACTIVE POWER L1 VAr Unsigned Long
103Ah 2 REACTIVE POWER L2 VAr Unsigned Long
103Ch 2 REACTIVE POWER L3 VAr Unsigned Long
103Eh 2 3-PHASE SYS. ACTIVE ENERGY Wh *100 Unsigned Long
1040h 2 3-PHASE S. REACTIVE ENERGY VArh *100 Unsigned Long
1046h 2 FREQUENCY mHz Unsigned Long
1060h 2 MAX LINE CURRENT L1 mA Unsigned Long
1066h 2 MAX 3-PHASE SYS. ACTIVE POWER Watt Unsigned Long
1068h 2 MAX 3-PHASE S. APPARENT POWER VA Unsigned Long
1070h 2 3-PHASE SYS. ACTIVE POWER 15' AVER Watt Unsigned Long
11A0h 2 CURRENT TRANSFORM RATIO (CT) 1 - 1250 Unsigned Long
Fig. 21 : Memory map registers map
11A2h 2 VOLTAGE TRANSFORM RATIO (VT) 1 - 500 Unsigned Long
of DMTME multimeters 11A4h 2 PULSE ENERGY WEIGHT 1 - 4ii Unsigned Long
continues 7.3.2
For example, if I want to know the value of the three-phase voltage, the master will have
to send a command consisting of:
- address of the instrument that I wish to interrogate (for example a multimeter located
on the main control panel of the plant)
- reading function
- address of the register of the 'three-phase voltage' value
- how many other parameters i want to read, up to 5
- testing and checking that the message has reached its destination
The string sent by the master has the following format:
Address Field = 1Fh

Function Code
Start Address H
=
=
03h
10h
7
Start Address L = 00h
No. of register H = 00h
No. Of register L = 14h
CRC H = 42h
CRC L = BBh
In the above example, the master sends a 03h reading function to the slave with the
address 1Fh, starting from the parameter of the 1000h register for 14 registers.
The response sent by the slave has the following format:
Address Field = 1Fh

Function Code = 03h
Byte count = 28h
Data Reg 1000 H = 10h
Data Reg 1000 L = EFh
-------------------------------
CRC H = Xxh
CRC L = Yyh
Analysing the map on the 1000h register there is the voltage of the three-phase system.
Thus starting from the first register for 14 registers, the Power Factor value up to phase
2 is read.
The values of the registers in the memory map are expressed as hexadecimal values.
When using freeware reading software downloaded from the Web such as Modbus Poll
or Modbus Contructor that enable the data read by a multimeter to be acquired, care
must be taken over whether hexadecimal or decimal values are requested from the
software.
For example, the three-phase voltage value is in the hexadecimal register 1000, which
become 4096 if converted into decimals.
The memory map is set by the manufacturer, who decides which register should be as-
sociated with the parameter read by the multimeter, and also decides whether all the
read and setting parameters of the instruments can be transmitted via serial
communication.
Who needs the registers map of a Modbus RTU instrument? It is normally the System
Integrator who has to implement the communication network via PC or PLC. This is the
person who implements communication between the various devices connected to the
bus.
The registers map is required to indicate to the master the addresses in which electrical
quantities are found.

8
Applicational examples
of network analysers
An applicational example is given below, with the relative instructions for setting and
use of the ANR range network analyser.
The application in the example refers to an industrial plant or to a tertiary sector (major
retailing) plant with mixed linear and non-linear loads.
The ANR 144 instrument is installed in the low voltage Main Power Panel.
Fig. 1: Network analyser

ANR144
Connect it in accordance with the instructions that follow
load
Fig. 2: Wiring diagram for inserting
ANR in three-phase network
with neutral. Insertion on 4-wire line with 3 CTs and 3 VTs
The supply for the operation of the instrument can be taken directly from the supply
line (ANR 144-230).

continues 8
If the events due to the interruption of the main supply need to be stored and dis-
played, the instrument must be supplied with a continuity subunit (UPS) or the ANR
144-24 model must be used that enables 20 to 60 VDC and VAC to be supplied also
from generators that are independent of the main supply (e.g batteries).
VOLTAGE
INPUTS
CURRENTS
INPUTS
8
Applicational examples of network analysers

230V AC
230V AC
outlet 12/24V DC
12/24V DC
Supply unit
AC/DC Battery
230 V AC input
Fig. 2: Wiring diagram in three-phase

network with neutral.
Once the instrument has been connected, the following parameters can be displayed
and stored and the utility of the detected values can be examined:
1. R ated voltage (phase/neutral) and linked voltage (phase/phase) as a true effective
TRMS value;
2. C urrent as true effective TRMS value on the three phases and on neutral;
3. P ower factor PF (cosϕ);
4. Active power
5. H armonic distortion rate (HDR) up to 31st harmonic displayed graphically and as a
percentage value; Alimentatore
c.a./c.c.
Batteria
st harmonic displayed graphically and as a percentage

6. Harmonic distortion up to 31
value;
7. A ctive energy consumed and generated with a subdivision of the count into total
counts and according to settable times of day.

8.1
Rated voltage (phase/neutral) and linked voltage (phase/phase) as a

true effective TRMS value
Measuring voltage is one of the main parameters for being able to conduct the net-
work analysis. It is also used to assess the state of balance of the voltage on the three
phases during normal operation of the plant.
Fig. 3: Display of the parameters
8 of the three-phase system.

8.2
Current as true effective TRMS value on the three phases and on

neutral
Measuring currents is one of the main parameters for being able to conduct the net-
work analysis. It is also important for checking that loads are correctly distributed over
the three phases.
Measuring the neutral current as a true effective TRMS value is important for estab-
lishing whether non-linear loads introduce a distortion of the third harmonic as indi-
cated in point 6.2.
- If the loads are balanced and there are no harmonic distortions, the current on the
neutral conductor is virtually nil;
- in normal conditions, with loads that are not balanced but in the absence of harmon-
ics, the neutral current is much less than the phase current;
- in the presence of harmonic distortion the third harmonic line currents are added to
neutral because they are phased together and a neutral current occurs that is greater
the higher the value of the third harmonic currents.
Fig. 4: Display of page dedicated

to phase and neutral currents.
8.3
Power factor PF (cosϕ)

The power factor, which is better known with the term cosϕ, must be maintained at a
value that is as close as possible to 1.
Measuring the power factor PF is important to avoid having to pay penalties to the
supplier of the electric energy for PF values below 0.9.
An alarm threshold should be inserted for this measurement to warn the user if the PF
gets near the 0.9 value (e.g. alarm tripped at 0.92)
Fig. 5: Display of cosphi values

and power factor.
8.4
Active power
As mentioned in chapters 1.5 and 1.6, in order to avoid penalties, it is important to
control and manage absorption peaks so as to never exceed the average of available
power. For correct management and optimisation of consumption, the instrument can
be programmed in such a way that:
- Consumption is recorded for analysis, also for times of day, in relation to the supply
contract;
- T he loads that can be disconnected with the least grave consequences by the in-
strument should be set for disconnection in the event of the available power thresh-
old being exceeded.

Fig. 6: Display of active power.
8.5
Total harmonic distortion rate (THD) up to 31 st harmonic displayed

graphically and as a percentage value
Displaying and storing the THD enables the total harmonic percentage of the loads in
the plant to be assessed over time.
Fig. 7: Display of percentage THD

values for voltages and currents.
8.6
Harmonic distortion up to 31st harmonic displayed graphically and

as a percentage value
If the preceding measurement detects a harmonic content in the electric plant, an analysis
of the harmonics present, up to the 31st harmonic, can be conducted, displaying the phe-
nomena both graphically and as a percentage value. When the harmonic distortion reaches
high levels, different problems may arise, as set out in point 6.2.
Fig. 8: Display of harmonic analysis

up to 31st order, numeric and graphic
representation.
8.7
Active energy consumed and generated with a subdivision of the

count into total counts and according to settable times of day.
This function is particularly useful for testing and the balance between energy con-
sumed from the network and energy produced in the case of self-generation.

9
Annex
9.1
Measurements Glossary
Accessory lement. Group of elements or device associ-

E
ated with the measuring circuit of a measuring
instrument to supply characteristics specified
for the measuring instrument.
Amplitude of the measuring field Algebric difference between the values of the
upper limit and of the lower limit of the measur-
ing field. It is expressed in units of the measured
quantity.
Measuring range (actual range) ield defined by two values of the measured
F
quantity, in which the margins of error of a
measuring instrument (and/or accessory) are
specified.
Auxiliary circuit ircuit, other than a measuring circuit, that is

C
necessary for the operation of the instrument.
Measuring circuit (of an instrument) art of the electric circuit located inside the in-
P
strument and its accessories, together with any
connection cords, supplied by voltage or a cur-
rent, one or both these quantities being an es-
sential factor for determining the measured
quantity (one of these quantities can be the ac-
tual measured quantity).
Accuracy rating Group of measuring instruments and/or acces-

sories that meet certain measuring prescriptions
that are designed to keep errors and variations
within the specified limits.
Reference conditions Appropriate set of specified values and of speci-

fied fields of values of the influence quantities
for which the permissible errors for an instru-
ment and/or for an accessory are specified.
Each influence quantity can have a reference
value or a reference field.
continues 9.1
Measuring cord Cord comprising one or more conductors, which

has been specially designed for connecting
measuring instruments to external circuits or to
accessories.
Shunt Resistor connected in parallel to a measuring

circuit of a measuring instrument.
Division istance between any two consecutive seg-

D
ments of a scale.
Error (absolute) For an instrument, a value that is obtained by

subtracting the true value from the indicated
value.
9
For an accessory, a value that is obtained by
ANNEX
subtracting the true value from the (expected)
marked value.
N.B.:
1 As the true value cannot be obtained through
a measurement, a value is used in its place
that is obtained in specified test conditions in
a specified instant. This value derives from
national measuring samples or from measur-
ing samples agreed between the manufac-
turer and the user.
2 Attention is drawn to the fact that an acces-
sory error can be transformed into the oppo-
site type of error when this accessory is as-
sociated with an instrument.
Scale error ifference between the value indicated by a

D
measuring instrument and the proportional val-
ue of the quantity measured at different points
of the scale after the instrument has been cali-
brated so that it does not have errors at two
points.
Error (intrinsic) Error of an instrument and/or of an accessory

placed in the reference conditions.
Phasemeter Instrument that indicates the phase angle be-

tween two electric input quantities of the same
frequency and with a similar wave shape.
This instrument measures:
- the phase angle between one voltage and an-
other voltage or between one current and an-
other current.
or
- the phase angle between a voltage and a
current.
Distortion factor Ratio:

(factor of total harmonic distortion effective value of the non-sinusoidal quantity
of a quantity) effective value of the harmonic content
Peak factor atio between the peak value and the effective
R
value of a periodic quantity.

continues 9.1
Graduation egments placed on the dial to divide the scale

S
into appropriate intervals so as to enable the
position of the index to be determined.
Index omponent (means) that is associated with the

C
scale and indicates the position of the movable
element of an instrument.
umber that indicates the accuracy rating.

N
Class index
Note:
some instruments and/or accessories may have
more than one class index.
9 Length of the scale ength of the line (cuved or straight) that passes
L
through the middle points of all the shortest
ANNEX
segments of the graduation, including between

the first and the last segment of the scale. It is
expressed in units of length.
Power factor meter Instrument designed to measure the ratio be-

tween the active power and the apparent power
of an electric circuit.
or a measuring instrument, it is the quality that

F
Accuracy
characterises the degree of proximity between
the indicated value and the true value. For an
accessory, it is the quality that characterises the
degree of proximity between the indicated (ex-
pected) value and the true value.
Note:
the accuracy of a measuring instrument and/or
of an accessory is defined by the intrinsic error
and by the limits of the variations.
Dial urface on which the scale and other inscrip-

S
tions and symbols are located.
Resistor (impedance) esistor (impedance) serially connected to

R
an additional measuring circuit of a measuring instrument.
Scale he entire graduation and all the numbers from

T
which, in combination with the index, the value
of the measured quantity is obtained.
Overshoot ifference (expressed as a fraction of the length

D
of the scale) between the maximum transitory
indication and the permanent indication when
the measured quantity changes suddenly from
one constant value to another constant value.
Measuring instrument intended for presenting

Analogue display instrument
or displaying the outlet information as a continu-
ous function of the measured quantity.
Note:
an instrument in which a variation of the indica-
tion occurs by small discrete steps but which
does not have a numeric display is considered
to be an analogue instrument.
continues 9.1
Instrument with a response Instrument that in a specified frequency field

as an effective value provides an indication that has to be proportional
to the effective value of the measured quantity,
even when the measured quantity is not sinu-
soidal or has a continuous component.
Electric measuring instrument Measuring instrument designed to measure an

electric quantity or a non-electric quantity using
electric means.
Electronic measuring instrument Measuring instrument designed to measure an

electric quantity or a non-electric quantity using
electronic means.
9
Direct-action indicating instrument Instrument in which the indicating device is con-
AnnEx
nected mechanically to the movable element
and is driven by the element.
Ripple rate (content) Ratio:

(of a quantity) effective value of the continuous component
effective value of the ripple component
Response time Time required for the indication to first enter and
then remain within a range centred on the final
permanent indication when the measured quan-
tity varies suddenly from zero (corresponding to
non-supplied status) to a value that is such that
the final permanent indication is a specified
point on the scale.
Assigned value Value of a quantity fixed, generally by the manu-

facturer, for a specified operating condition.
Conventional value Clearly specified value of a quantity to which the

errors of an instrument and/or of an accessory
refer, in order to define their respective degree
of accuracy.
Rated value Value of a quantity that indicates the envisaged

use of an instrument or an accessory.
The prescribed characteristics of the instruments
and the accessories are also nominal values.
Graduation zero Segment of the dial associated with the number

zero.
System pro M compact®
If you require further Contact us Contact us
details, you can order

the technical literature
ABB SACE a division of ABB S.p.A. In consideration of modifications to Standards and
2CSC400002D0209 - January 2011 - 14.000
System pro M compact® DIN Rail components for low voltage installation
materials, the characteristics and overall dimensions

ABB STOTZ-KONTAKT GmbH indicated in this catalogue may be considered binding
only following confirmation by ABB
Copyright 2011 ABB. All rights reserved.
illustrated here directly

on-line from the
home page of our Technical catalogue - Edition 2011
System pro M compact®

web site http://www. DIN Rail components
for low voltage installation
abb.com/abblibrary/
DownloadCenter/ in the
“Order documentation
and technical software”
section.
2CSC400002D0209

Contact us
A 250 500
200
150
V
(b) 100
(a) 50
0
t
A
ABB SACE 250 500
2CSC445012D0201 - 03/2011 - 1.500 - CAL.
Made to measure. Practical guide to electrical measurements in low voltage switchboards

The data and illustrations are not binding. We reserve 200
the right to modify the contents of this document on the 150
Una divisione di ABB S.p.A. basis of technical development of the products, 100
Apparecchi Modulari without prior notice.
50
Viale dell’Industria, 18 Copyright 2011 ABB. All rights reserved.

0
20010 Vittuone (MI)

Tel.: 02 9034 1
Fax: 02 9034 7609
bol.it.abb.com
www.abb.com
V 60
80 V
(f)
40
50 Hz
20
0 t
Made to measure.
Practical guide to electrical measurements
in low voltage switchboards

Made To Measure.: Practical Guide To Electrical Measurements in Low Voltage Switchboards

Uploaded by

Copyright:

Available Formats

Made To Measure.: Practical Guide To Electrical Measurements in Low Voltage Switchboards

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Made To Measure.: Practical Guide To Electrical Measurements in Low Voltage Switchboards

Uploaded by

Copyright:

Available Formats

Contact us

2CSC445012D0201 - 12/2010 - 1.500 - CAL.

Made to measure. Practical guide to electrical measurements in low voltage switchboards

Viale dell’Industria, 18 Copyright 2010 ABB. All rights reserved.

20010 Vittuone (MI)

1 Electrical measurements 5.3.2 Current transformers.......................................................... 37

Made to measure. Practical guide to electrical measurements in low voltage switchboards 1

Table 1.1 Basic SI unit Light intensity candle cd

2 Made to measure. Practical guide to electrical measurements in low voltage switchboards

Why is it important to measure?

Made to measure. Practical guide to electrical measurements in low voltage switchboards 3

Functions/objectives of electric measurements

Functions: Functions: Functions:

Problems connected with energy networks

4 Made to measure. Practical guide to electrical measurements in low voltage switchboards

Holes Partial decreases below 90% of rated

Short interruptions No voltage for ≤ 180 s

Interharmonics They are voltages or currents that may be

Symmetry of the three-phase Dissymmetry Inconsistent amplitude and/or angle

Made to measure. Practical guide to electrical measurements in low voltage switchboards 5

Fig. 1.2: Schematisation of

Key: Disturbances generated

6 Made to measure. Practical guide to electrical measurements in low voltage switchboards

Made to measure. Practical guide to electrical measurements in low voltage switchboards 7

needs to avoid paying for unnecessary power.

Instantaneous power Integrated value

8 Made to measure. Practical guide to electrical measurements in low voltage switchboards

Power Factor Correction and Maintenance

Remote and historical reading of information

Made to measure. Practical guide to electrical measurements in low voltage switchboards 9

Lastly, Committee 13 is entirely dedicated to publishing the standards governing ac-

Reference Standards for measuring instruments

TECHniCAl rEFErEnCE sTAnDArDs

Electrical energy Safety of measuring, Measuring equipment

Made to measure. Practical guide to electrical measurements in low voltage switchboards 11

Electromechanical Force or torque

12 Made to measure. Practical guide to electrical measurements in low voltage switchboards

Circuits in which it can be inserted

Alternating current Three-phase alternating

Direct and alternating current Three-phase alternating

Instrument to be used with Angle of tilt (optional)

Test voltage 2,000 V Instrument exempt from

Instrument Symbol Instrument Symbol

Movable iron Movable iron as ratio

Electrodynamic Electrodynamic as ratio

Electrodynamic with iron Electrodynamic with iron as

Induction Induction as ratio measuring

Hot-wire thermal overload fuse Bi-metal blade thermal

Electrostatic Vibrating blades

Movable thermocouple reel Movable reel with rectifier

Made to measure. Practical guide to electrical measurements in low voltage switchboards 13

Attenuator Converter Decoding

Fig. 3.2: General configuration

Fig. 3.3: Symbols most commonly

14 Made to measure. Practical guide to electrical measurements in low voltage switchboards

Measurement errors and accuracy ratings

Instrumental Loss Subjective On equipment

Reading Incorrect method

Parallax (1) Estimate (1)

Made to measure. Practical guide to electrical measurements in low voltage switchboards 1

2 Made to measure. Practical guide to electrical measurements in low voltage switchboards

Made to measure. Practical guide to electrical measurements in low voltage switchboards 3

Made to measure. Practical guide to electrical measurements in low voltage switchboards 5

6 Made to measure. Practical guide to electrical measurements in low voltage switchboards

8 Made to measure. Practical guide to electrical measurements in low voltage switchboards

Made to measure. Practical guide to electrical measurements in low voltage switchboards 9

Made to measure. Practical guide to electrical measurements in low voltage switchboards 13

Made to measure. Practical guide to electrical measurements in low voltage switchboards 17

Made to measure. Practical guide to electrical measurements in low voltage switchboards 21