GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS

CQD-113.37; Rev 1; 01/15/15
Part Number Gage Name Appraiser A Part Number Gage Name Appraiser A
50D0B102 Digital Height Gauge Akshay Khot 50D0B12 Digital Height Gauge Akshay Khot
Part Name Gage Number Appraiser B Part Name Gage Number Appraiser B
Al BUSHING - TYPE C, 12kV, 630A SPPPL/DHG/02 Mukesh Chaturvedi Al BUSHING - TYPE C, 12kV, SPPPL/DHG/02 Mukesh Chaturvedi
Characteristic Specification Gage Type Appraiser C Characteristic Gage Type Appraiser C
45.8 45.6 45.8 Variable Akshay Tambade 45.8 Variable Akshay Tambade
Characteristic Classification Trials Parts Appraisers Date Performed Characteristic Classification Trials Parts Appraisers Date Performed
Critcal 3 10 3 Critcal 3 10 3

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 45.70 45.71 45.68 45.76 45.69 45.77 45.66 45.67 45.78 45.68 45.710 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 45.69 45.72 45.67 45.78 45.70 45.76 45.68 45.66 45.78 45.67 45.711 = 0.013 x 0.5907 2 0.8865 = 100(0.007/0.033)
3 3 45.71 45.72 45.66 45.77 45.70 45.75 45.66 45.67 45.77 45.67 45.708 = 0.007 3 0.5907 = 22.45
4 AVE 45.70 45.72 45.67 45.77 45.70 45.76 45.67 45.67 45.78 45.67 xa= 45.710 Reproducibility - Appraiser Variation (AV)
5 R 0.02 0.01 0.02 0.02 0.01 0.02 0.02 0.01 0.01 0.01 ra= 0.015 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 45.70 45.71 45.67 45.77 45.71 45.77 45.68 45.66 45.78 45.67 45.712 = {(0.002 x 0.5236)^2 - (0.007 ^2/(10 x 3))}^1/2 = 100(0.000/0.033)
7 2 45.71 45.72 45.67 45.78 45.70 45.76 45.66 45.67 45.77 45.66 45.710 = 0.000 = 0.00
8 3 45.69 45.72 45.68 45.77 45.69 45.77 45.67 45.67 45.78 45.66 45.710 Appraisers 2 3
9 AVE 45.70 45.72 45.67 45.77 45.70 45.77 45.67 45.67 45.78 45.66 xb= 45.711 n = parts r = trials K2 0.7087 0.5236
10 R 0.02 0.01 0.01 0.01 0.02 0.01 0.02 0.01 0.01 0.01 rb= 0.013 Repeatability & Reproducibility (GRR) % GRR = 100 (GRR/Tol)
11. C 1 45.69 45.71 45.67 45.77 45.71 45.77 45.67 45.66 45.76 45.67 45.708 GRR = {(EV2 + AV2)}1/2 Parts K3 = 100(0.007/0.033)
12 2 45.70 45.71 45.68 45.78 45.72 45.77 45.68 45.66 45.77 45.67 45.714 = {(0.007^2 + 0.000^2)}^1/2 2 0.7087 = 22.45
13 3 45.70 45.72 45.68 45.77 45.72 45.76 45.68 45.67 45.76 45.66 45.712 = 0.007 3 0.5236 Gage system may be acceptable
14 AVE 45.70 45.71 45.68 45.77 45.72 45.77 45.68 45.66 45.76 45.67 xc= 45.711 Part Variation (PV) 4 0.4464
15 R 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 rc= 0.010 PV = RP x K3 5 0.4032 % PV = 100 (PV/Tol)
16. PART X= 45.711 = 0.107 x 0.3145 6 0.3745 = 100(0.034/0.033)
AVERAGE 45.70 45.72 45.67 45.77 45.70 45.76 45.67 45.67 45.77 45.67 Rp= 0.107 = 0.034 7 0.3534 = 100.64
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.013 Tolerance (Tol) 8 0.3378
18 xDIFF = (Max x - Min x) = xDIFF= 0.002 Tol = Upper - Lower / 6 9 0.3247 ndc = 1.41(PV/GRR)
19 * UCLR = R x D4 = UCLR= 0.033 = ( 45.8 - 45.6 ) / 6 10 0.3145 = 1.41(0.034/0.007)
= 0.033 = 6
* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are Gage discrimination acceptable
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R and the limiting value from the remaining observations. For information on the theory and constants used in the form see MSA Reference Manual, Third edition.

Notes:

Revision History
Rev 1; 01/15/15