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    Executive Summary

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    fikadubiruk87

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    © All Rights Reserved
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    Executive Summary

    Uploaded by

    fikadubiruk87
    1 views2 pages

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    1 views2 pages

    Executive Summary

    Uploaded by

    fikadubiruk87

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 2

    Executive Summary

    Our internship at Excell Plastic PLC provided a comprehensive overview of plastic fabrication,
    encompassing extrusion, injection molding, and blow molding processes. We gained hands-on
    experience in optimizing the injection molding process for a new line of blender bases, focusing on cycle
    time reduction and dimensional accuracy. This involved analyzing process parameters, evaluating
    materials, and implementing quality control measures. We also observed and learned about the
    extrusion process, where molten plastic is continuously forced through a die to create profile like pipes.
    Additionally, we were exposed to the blow molding process, where a parison (heated plastic tube) is
    inflated with air to create hollow objects like barrels. This internship provided a valuable foundation in
    plastic fabrication, highlighting the importance of process control, material selection, and sustainability
    in producing high-quality plastic products.

    Introduction

    This internship report delves into the intricate world of plastic processing, focusing on three fundamental
    techniques: injection molding, blow molding, and extrusion. These methods, while distinct in their
    approaches, share a common goal: transforming raw plastic materials into diverse and useful products.
    Before exploring these processes in detail, it's essential to understand the nature of plastics themselves.
    Plastics are essentially polymers, long chains of repeating molecular units. This report will examine
    several common types of polymers, including PVC resin (polyvinyl chloride), HDPE (high-density
    polyethylene), blowing materials used in blow molding, and PPR (polypropylene random copolymer).
    Each of these polymers possesses unique properties, making them suitable for different applications. For
    instance, PVC resin is known for its durability and versatility, while HDPE is renowned for its strength and
    resistance to chemicals. Blow molding materials are specifically formulated to withstand the stresses of
    the blow molding process, and PPR is valued for its thermal stability and resistance to corrosion. By
    exploring these polymers and their characteristics alongside the intricacies of injection molding, blow
    molding, and extrusion, this report aims to provide a comprehensive understanding of the crucial role
    these techniques play in shaping the modern world, from everyday consumer goods to advanced
    industrial components.
    Injection molding, a cornerstone of modern manufacturing, involves injecting molten plastic material
    into a precisely engineered mold cavity. This process, known for its high production rates and ability to
    create intricate designs, has revolutionized the way we create everything from bottle caps to car parts.

    Raw materials

    The Process in Detail:

    1. Mixing: The raw materials mixed were homopolypropylene (PP homo), polypropylene impact
    copolymer (PPcp), and masterbatch for color.

    2. Heating and Melting: The raw plastic material, often in pellet form, is fed into a heated hopper. The
    material is then conveyed to a heated barrel, where it is melted to a viscous, flowable state.

    3. Injection: A screw mechanism within the barrel pushes the molten plastic through a nozzle and into
    the mold cavity. The mold, meticulously crafted with the desired shape and features, is precisely
    clamped shut during this step. This process is used to create a variety of plastic products, including chairs
    and barrel lids.

    4.Cooling and Solidification: The molten plastic, forced into the mold cavity, cools and solidifies according
    to the design of the mold. This controlled cooling ensures the part maintains its shape and desired
    properties.

    5. Ejection and Demolding: Once solidified, the molded part is ejected from the mold by a system of
    Core, Clamp and Air mechanisms. The mold then reopens, ready to receive the next injection of material.

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