Hydro Treating

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Hydrotreating

Objectives for Hydrotreating


• Removing impurities, such as sulphur, nitrogen and oxygen for the control of a
final product specification or for the preparation of feed for further processing
(naphtha reformer feed and FCC feed).

• Removal of metals, usually in a separate guard catalytic reactor when the organo-
metallic compounds are hydrogenated and decomposed, resulting in metal
deposition on the catalyst pores (e.g. atmospheric residue desulphurization
(ARDS) guard reactor).

• Saturation of olefins and their unstable compounds.


• The process is highly exothermic and reversible.
Role of
Hydrotreating
• Hydrotreating units are
needed in the refinery to
clean streams from material
such as sulphur, nitrogen or
metals harmful to the
catalysts. That is why they
are located before the
reformer, hydrocracker and
FCC.
Hydrotreating- Chemistry involved
Hydrotreating- Chemistry involved (continued..)
Thermodynamics Associated along with limitations
Thermo-Kinetics for Hydrotreating
• Olefin hydrogenation is usually complete; however an aromatic hydrogenation
reaction can reach equilibrium under certain condition, as in kerosene and gas oil
hydrogenation.

• Hydrodesulphurization can be carried out easier than denitrogenation, while


aromatic saturation is the most difficult reaction.

• A conversion of 0.99 for thiophene hydrogenated to butane can be achieved at 15


bar and 395℃, while pyridine conversionto pentane at the same condition is
0.97. A conversion of 0.4 is achieved for hydrogenation of naphthalene
(aromatics) to tetra-hydronaphthalene at the same operating conditions.
Catalysts for Hydrotreating
• The catalysts mainly have pores with a surface area of (200–300 m2/g).
• Hydrodesulphurization can be carried out easier than denitrogenation, while
aromatic saturation is the most difficult reaction.
• Co–Mo catalysts are the most popular for desulphurization of straight run
petroleum fractions.
• Ni–Mo catalysts are chosen when higher activity is required for the saturation of
polynuclear aromatic compounds or for the removal of nitrogen and refractory
sulphur compounds,
• Ni–W catalysts are chosen only when very high activity aromatic saturation
• The pore size of a catalyst should be chosen carefully because a smaller size will
favour hydrodesulphurization (HDS) on the expense of hydrodemetallization
(HDM).
Primary Elements of a Hydrotreating Process

Fixed-bed H2S removed

Amine Scrubber

Some of the recycle gas is also purged to prevent the accumulation of light hydrocarbons (C1–
C4) and to control hydrogen partial pressure.
Naphtha Hydrotreating Process
Middle Distillate Hydrotreating Process
Atmospheric Residue Desulphurization Process
Atmospheric Residue Desulphurization Process
Atmospheric Residue Desulphurization Process

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