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Lecture 1 LDCS 18 Jan 24

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21 views10 pages

Lecture 1 LDCS 18 Jan 24

Uploaded by

Brem
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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ICPC25 – Logic And Distributed Control Systems

(Prog. Core for B.Tech in ICE)

Lec-1: Orientation to the course


Dr. Sri Ram Shankar R.
Assistant Professor, Dept. of ICE,
Chamber No. 204-A, First Floor, Dept. Main Building
NIT-Tiruchirappalli.
E-mail: [email protected]
Phone: +91-96111 91544
Key Course Information
ICPC25 – Logic and Distributed Control Systems
Slot C – B.Tech 3rd year (6th Sem.) – Section-A
Session: Jan 2024, Batch: 2021-2025

Class Timings:
• Tuesdays 8.30-9.20
• Wednesdays 9.20-10.10
• Thursdays 10.30- 11.20

How to contact the Instructor?


- Contact Hour at the Instructor’s Chamber : Wednesdays 3.40-4.00 PM
- Send an email with the Subject starting with “ICPC25 - ”
(Response to emails can be expected by the end of the next working day)
- Send a text in Mobile
- Call only if absolutely necessary, however during the Office Hours, i.e. Mon-Fri: 9 AM- 5 PM.

Lec-1: Logic and Distributed Control Systems


Course Objectives

1. To introduce the importance of process automation techniques.

2. To impart knowledge in PLC based programming.

3. To introduce distributed control system and different communication protocols.

4. To have adequate information with respect to interfaces used in DCS

Lec-1: Logic and Distributed Control Systems


Course Content
MODULE-1:
Review of PC based control design for process automation:
Functional Block diagram of Computer control of process - Mathematical representation – Sampling
Consideration- Data Acquisition system and SCADA, Hybrid, Direct Digital Control System, Distributed Control
System architecture and Comparison with respect to different performance attributes.

MODULE-2:
Programmable logic controller (PLC) basics:
Definition, overview of PLC systems, Block diagram of PLC. General PLC programming procedures: ON/OFF
instruction, Timer instruction sets, Counter Instruction sets -Design, development and simulation of PLC
programming using above instruction sets for simple applications.

MODULE-3:
PLC Data manipulation instruction:
Arithmetic and comparison instruction- Skip, Master Control Reset (MCR) and Zone Control Last state (ZCL)
instruction – PID and other important instruction set. PLC Installation, troubleshooting and maintenance. Design
of alarm and interlocks, networking of PLC – Case studies using above instruction sets.
Lec-1: Logic and Distributed Control Systems
Course Content…

MODULE-4:
Distributed Control System:
Local Control Unit (LCU) architecture - Comparison of different LCU architectures – LCU Process
Interfacing Issues: - Block diagram, Overview of different LCU security design approaches, secure
control output design, Manual and redundant backup designs.

MODULE-5:
LCU communication Facilities :
Communication system requirements – Architectural Issues – Operator Interfaces – Engineering
Interfaces. Development of Field Control Unit (FCU) diagram for simple control applications.
Introduction to HART and Field bus protocol. Interfacing Smart field devices (wired and wireless) with
DCS controller. Introduction to Object Linking and Embedding (OLE) for Process Control, Automation
in the cloud with case studies.

Lec-1: Logic and Distributed Control Systems


Books
Text Books:
1. John W. Webb and Ronald A. Reis, Programmable Logic Controllers - Principles and
Applications, Prentice Hall Inc., New Jersey, 5th Edition,2003.
2. Lukas M.P Distributed Control Systems, Van Nostrand Reinhold Co., New York,1986.
3. Frank D. Petruzella, Programmable Logic Controllers, McGraw Hill, New York, 5th Edition,
2016.

Reference Books
1. Deshpande P. Band Ash R.H., Elements of Process Control Applications, ISA Press, New
York 1995.
2. Curtis D. Johnson, Process Control Instrumentation Technology, Pearson New
International, 8th Edition,2013.
3. Krishna Kant, Computer-based Industrial Control, Prentice Hall,
NewDelhi,2ndEdition,2011.
4. D. Popovic and V.P. Bhatkar, Distributed computer control for industrial Automation,
Marcel Dekker, Inc., New York, Lec-1:
1990. Logic and Distributed Control Systems
Course Outcomes
On completion of this course, the students will be

1. Familiar with process automation technologies.

2. Able to design and develop a PLC ladder programming for simple process
applications.

3. Able to apply different security design approaches, engineering and operator


interface issues for designing of Distributed Control System.

4. Familiar with latest communication technologies like HART and Field bus protocol.

Lec-1: Logic and Distributed Control Systems


Industrial Automation
Advantages of Automated Control

• Reduce Periodic or Manual


Checking
• Increase Productivity
• Reduce Production Cost
• Improve Product Quality
Manual Control → Automated • Increase Flexibility
Control • Operator-Friendly
• Improve Safety

www.elprocus.com/an-overview-on-industrial-automation/

Lec-1: Logic and Distributed Control Systems


Some examples

Fukushima-Daiichi Nuclear Power Plant, Japan


March 11, 2011.

Lec-1: Logic and Distributed Control Systems


Automation Layers Enterprise level
- Tasks like Scheduling, Product
Planning, Orders and Sales.

SCADA Layer: Supervising Level


- Data from various control devices
displayed on HMI
- Interaction with Field Devices, Alarms

Control Layer: Automation Control Level


- Industrial Control Devices: PC, PLC, DCS
- Embedded Processors, PID Algorithms

Process Layer: Sensor Level


- Sensors, Actuators, Pneumatic
Instruments, Smart Instruments
Lec-1: Logic and Distributed Control Systems

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