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Abstract
This paper provides an overview of the early-age properties of cement-based materials, from a materials science perspective. The major
physical and chemical processes occurring at early ages are reviewed and strategies for mitigating early-age cracking are presented.
Published by Elsevier Ltd.
1. Settling, bleeding, and evaporative water loss during as a function of depth assumes a fairly linear profile (with
early-age curing/drying significant local variations) varying from a higher concentration
of particles at the bottom of the specimen to a lower concen-
Immediately after placement, gravitational forces and the tration at the top. This is illustrated in Fig. 1 that provides
local drying environment begin to influence the (micro)structure measured X-ray transmission profiles for a w/c = 0.40 blended
of a cement paste, mortar, or concrete. Depending on the cement paste achieved after 2.5 h and 4.5 h of sealed curing. A
mixture's water-to-cementitious materials mass ratio (w/c) (and lower transmission of the X-ray signal (lower normalized
aggregate volume fraction), the initial freshly cast material may counts, where the counts transmitted have been normalized by
be thought of either as a concentrated suspension of rigid parti- the counts transmitted through a reference specimen) indicates a
cles in water or as a granular water-filled porous media. In the higher concentration of particles, as the cement particles have a
former case, significant settling will be expected to occur, much higher X-ray absorption coefficient than water. In this
accompanied by bleeding. For present-day Portland cement case, the lower concentrations of solids (higher water-filled
pastes without admixture additions, for example, measurable porosity) established at the top surface during the first few hours
bleeding and settling are generally observed for water-to-cement of sealed curing may persist throughout the life of the material,
ratios (w/c) N 0.4. As the solid particles settle and a correspond- resulting in a surface layer that is weaker and that may be much
ing volume of water rises to the top of the specimen, a micr- more susceptible to scaling phenomena, for example.
ostructural (porosity/density) gradient will be established The situation is further complicated when drying (water
through the thickness of the specimen. In addition to the con- evaporation) is also occurring at the top surface of the specimen. If
centration and particle size distribution (PSD) of the solids, the the rate of evaporative water loss is even slightly greater than the
details of this gradient will depend also on the evaporative water rate of bleeding, menisci will be created between the particles at
loss from the specimen's top surface, e.g., the drying conditions. the top of the specimen, creating a capillary tension in the water
X-ray absorption measurements have been previously according to the Kelvin–Laplace equation:
applied to examining these microstructural gradients for cement
2gcosa lnðRHÞRT
pastes cured under sealed and drying conditions [1]. In the rcap ¼ ¼ ð1Þ
former case, as particles settle, the volume fraction of particles r Vm
where σcap is the capillary tension (Pa), γ is the surface tension
⁎ Tel.: +1 301 975 5865; fax: +1 301 990 6891. of the pore solution (N/m), α is the contact angle between the
E-mail address: [email protected]. pore solution and the capillary pore walls, Vm is the pore
0008-8846/$ - see front matter. Published by Elsevier Ltd.
doi:10.1016/j.cemconres.2007.09.005
D.P. Bentz / Cement and Concrete Research 38 (2008) 196–204 197
Fig. 1. Normalized counts for X-rays transmitted through a w/c = 0.40 blended Fig. 2. Normalized counts for X-rays transmitted through a w/c = 0.45 Portland
cement paste cured under sealed conditions at 23 °C, as a function of curing time cement paste immediately exposed to drying conditions (23 °C and 50% RH), as
(2.5 h or 4.5 h) and depth [2]. Top of specimen is located at 30 mm. a function of curing time (0.67 h, 4.67 h or 8.67 h) and depth [3]. Top of
specimen is located at about 5 mm.
solution molar volume (m3/mol), r is the meniscus radius (m), drying is observed to occur fairly uniformly throughout the
RH is the relative humidity (with values between 0 and 1), R is thickness of the specimen, and not as a front that penetrates
the universal gas constant [8.314 J/(mol K)], and T is the from the exposed surface inward. In this respect, the drying of
absolute temperature in K. In Eq. (1), often a contact angle of 0o cement pastes and mortars seems to more closely follow the
(complete wetting of the pore walls by the liquid) is assumed. theory presented previously for the convective drying of a
This capillary tension will compress the granular porous media, porous medium [7] than that developed for the drying of gels
particularly near the top surface. In this case, in addition to the [8]. Typical results are provided in Fig. 3 that shows the X-ray
densification occurring at the bottom of the specimen during transmission profiles for a w/c = 0.45 cement paste immediately
settling/bleeding, significant local densification may also occur exposed to a drying environment.
near the top surface of the specimen, as illustrated by the X-ray Similar to previous observations made on non-reactive bead
transmission results shown in Fig. 2, for a w/c = 0.45 cement packs [9], in bilayer composites, water is always first observed
paste immediately exposed to drying conditions. In comparing to be removed from a coarser pore structure during the initial
the 0.67 h and 4.67 h normalized counts profiles in Fig. 2, one stages of drying/hydration before subsequently being removed
can readily observe that a preferential densification has occurred from the finer one [6]. This is true whether the coarser pore
at the top (exposed) surface. From this perspective, the structure is due to a higher w/c ratio or to the use of a cement
American Concrete Institute (ACI) recommended practice of with a coarser PSD (at a constant w/c) [6]. The effects of a
applying a curing compound only when the top surface of the shrinkage-reducing admixture (SRA) on this drying process are
concrete first appears “dry and free of surface water” [4] should quite significant [5,10], but will be discussed in a separate
also be beneficial in promoting the formation of a superior section later in this paper.
quality surface layer in the field concrete. The development of
this capillary tension can also be responsible for plastic 2. Cement hydration and early-age properties
shrinkage cracking of cement-based materials. This cracking
will be dependent on the rate of evaporation, the initial water It is the hydration of cement(itious materials) that is
content of the mixture, and the surface tension of the pore responsible for the transformation of concrete from a viscous
solution [5]. suspension to a rigid load-bearing and durable solid element. In
Concurrent with settling/bleeding/evaporation, some small this paper, hydration will be considered specifically in terms of
but significant hydration of the cement will be taking place physical/microstructural, thermal, and moisture (saturation)
during the first few hours of curing. The general influence of effects. The influences of mixture parameters such as w/c and
this hydration will be to hasten the transition of the material
from a suspension of rigid particles in solution to a “granular”
porous solid, by locally (and ultimately globally) connecting
particles together into agglomerates. However, any reductions
in capillary pore sizes (that would result in increased capillary
pressures) due to this small amount of hydration are likely to be
overwhelmed by the pore size reductions due to settling and
local particle rearrangement, at these very early stages in the
curing process. These hydration reactions will also result in a
reduction in total volume of the system due to the chemical
shrinkage accompanying them; this topic will be considered in
detail in the sections that follow.
Fig. 3. Normalized counts for X-rays transmitted through a w/c = 0.45 Portland
X-ray absorption measurements have also been applied to cement paste immediately exposed to drying conditions (23 °C and 50% RH), as
observing the water distribution in cement pastes during further a function of curing time (4.67 h, 8.67 h, 12.67 h, or 24.67 h) and depth [3]. Top
drying/hydration, after the initial settlement [2,3,6]. In general, of specimen is located at about 5 mm.
198 D.P. Bentz / Cement and Concrete Research 38 (2008) 196–204
2.1.1. Setting
The setting of cement is a percolation process in which isolated
or weakly bound particles are connected together (percolated)
by the formation of hydration products [11,12]. Initial and final
setting, via Vicat measurements for example, are generally
defined by when the microstructure presents some finite mechan-
ical resistance to penetration or shear. Three previous studies have
shown a quantitative relationship between measured Vicat needle
penetrations and solids percolation as estimated using a three- Fig. 5. Measured and fitted heat capacities of hydrating cement paste as a
function of degree of hydration, with w/c = 0.3 and w/c = 0.4, cured under
dimensional microstructural model [13–15]. This equivalence is
saturated or sealed conditions at 20 °C [22]. Error bars indicate a reproducibility
further illustrated in Fig. 4 that compares needle resistance of ±2% in the experimental measurements.
(determined as 40 — the measured needle penetration in mm) to
the volume fraction of percolated solids for the same cement used
to prepare pastes with four different w/c [16]. These results also erties including elastic modulus, strength, stress relaxation,
illustrate the strong influence of w/c on setting, as higher w/c and creep. The same ultrasonic measurements that can be used
pastes will require more hydration (and likely more time) to as an indicator of setting [12] have also been extended to
achieve set due to the larger initial particle spacing. On the other predict compressive strength gains at early ages [18]. In gen-
hand, at a constant w/c, the influence of cement PSD on setting is eral, these mechanical properties are much more difficult to
not as obvious. While a coarser cement may require more time to measure at early ages than later in the hydration process, as
achieve set due to its slower hydration rate, it can actually achieve they are often continuously changing during the course of the
set at a lower degree of hydration as fewer “bridges” need to be physical measurement. Measurement of stress relaxation and
built between particles when fewer (but larger) particles are creep in tension are particularly challenging, but progress is
present in the initial paste [17]. being made [19]. In compression, conventional creep loading
has typically been employed [20]. Understanding the devel-
2.1.2. Early-age mechanical property development opment of these mechanical properties at early ages is one key
Concurrent with the development of a percolated solids to a fundamental materials science-based prediction of early-
network is the genesis of measurable solid mechanical prop- age cracking, as they control the resistance half of the load/
resistance paradigm [20,21].
For LWA reservoirs, this amount can be calculated according capillary forces, the surface layer will no longer be able to “pull”
to [77]: water from the higher surface tension water below; confirma-
tory measurements of these phenomena have been made
Cf ⁎CS⁎amax previously on bilayer (SRA over no SRA and no SRA over
MLWA ¼ ð3Þ SRA) composite specimens [10]. This results in a reduced
S⁎/LWA
evaporation rate in a system with an SRA relative to a system
where: MLWA = mass of (dry) LWA needed per unit volume with no SRA addition [10,85]. In regards to pore solution
of concrete (kg/m3 or lb/yd3), Cf = cement factor (content) for movement within a specimen, it is also worth mentioning that
concrete mixture (kg/m3 or lb/yd3), CS = chemical shrinkage the measured viscosity of a typical 10% SRA solution in
of cement (grams of water/gram of cement or lb/lb) at a degree distilled water is about 50% higher than that of distilled water
of hydration equal to 100%, αmax = maximum expected degree alone [86], implying a slower internal “flow rate”. As indicated
of hydration of cement, S = degree of saturation of aggregate by Lura et al. [5], the addition of the SRA thus results in “less
(0–1), and ϕLWA = absorption of lightweight aggregate (kg evaporation, reduced settlement, reduced capillary tension, and
water/kg dry LWA or lb/lb), or more appropriately desorption lower crack-inducing stresses at the topmost layer of the
from saturated surface dry conditions down to about 93% RH. mortar,” consistent with the experimental results of Esping and
Similar calculations can be employed for SAPs [71] or other Löfgren for self-consolidating concretes [85]. These effects all
sources for the IC water. In addition to supplying the needed combine to provide a reduction in the propensity to form plastic
volume of curing water, the spatial distribution of the water is shrinkage cracks when exposed to a drying environment [5,85].
also important. In this respect, using fine LWA as opposed to Recently [87], it has been shown that a similar reduction in
coarse LWA is preferable due to its more homogeneous and evaporative water loss can be achieved by the topical application
closer spaced distribution of the individual IC reservoirs of an SRA solution (10% or 20% by mass in water) as a curing
throughout the concrete volume [78,79]. solution. Timely application of the SRA solution to the top surface
of mortars being exposed to a 50% RH environment resulted in
3.2. Mitigation of early-age cracking via shrinkage-reducing significant reductions in subsequent evaporative water loss and
admixtures significant increases in the degree of hydration achieved in the
specimens at longer ages [87].
In the previous section, an approach was presented for By simply changing the surface tension (and viscosity) of the
reducing autogenous shrinkage and early-age cracking by pore solution, the early-age properties of cement-based materials
basically increasing the r term in Eq. (1). Another option is to can be significantly modified. In addition to the influences on
reduce the magnitude of γ, the surface tension of the pore drying rates and internal stress development, SRAs also increase
solution. Such a reduction can be conveniently achieved by the the freezable water content of cement pastes cured under saturated
addition of a shrinkage-reducing admixture (SRA) to the conditions at early ages [1,86], which may have negative impli-
mixture. First employed in Japan over twenty years ago [80], cations for the early-age frost resistance of these materials. This
SRAs have been utilized to reduce drying shrinkage for the past paper reinforces the critical role that water menisci play in the
ten years or so in the U.S. [81,82]. The addition of a few percent performance of partially saturated cement-based materials at early
SRA (by mass of cement) can reduce the measured surface ages and beyond. More research on this topic should result both in
tension of the concrete pore solution by a factor of two [5,10]. improved early-age performance, particularly in terms of
All other properties (contact angle, etc.) remaining equal, this avoiding early-age cracking, and in more durable concrete in
will result in half the capillary tension according to Eq. (1), the longer term.
which should translate into half the autogenous strain according
to Eq. (2). This hypothesized reduction in autogenous shrinkage
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