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0% found this document useful (0 votes)
207 views127 pages

Catalog

Uploaded by

xosak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 127

ENGINEERING

LABORATORIES

General Catalog

July 1998

1
TABLE OF CONTENTS

Section 1 - General Information & Introduction 5-9


General Information 6
Consultation 7
Introduction 8-9

Section 2 - Lathes 11-61


Lathe Specification Chart 12-15
Part Number Construction 16
Part Identification 17
F Lathe, Accessories & Options 18-20
U Lathe, Accessories & Options 21-23
HSA/HSJA Lathe, Accessories & Options 24-27
HSJ Lathes, Accessories & Options 28-31
EE Lathes, Accessories & Options 32-34
EJ Lathes, Accessories & Options 35-37
ME Lathes, Accessories & Options 38-40
MJ Lathes, Accessories & Options 41-43
ESA Lathes, Accessories & Options 44-46
ESB Lathes, Accessories & Options 47-49
K Lathes, Accessories & Options 50-52
KA Lathes, Accessories & Options 53-54
KB Lathes, Accessories & Options 55-56
Vertical Sealing Machine, Accessories & Options 57-58
Vertical HSJ & HSJA Lathes 59
Horizontal/Vertical U Lathe 60
Benches 61

Section 3 - Chucks 63-80


Faceplates 64
Drill Chucks 65
Bison Chucks 66
Universal Planetary Three-Jaw Chucks 67-68
Universal Planetary Six-Jaw Chucks 69-70
Independent Four-Jaw Chucks 71-72
Litton Scroll Chucks 73-74
Litton Air Actuated Chucks 75-76
Guiding Chucks 77
Breeze Jet Clamps 78
Spools 78
Ceramic Sleeves For Arm Rods 78
Outboard Spindle Closure Discs 78
Outboard Spindle Nose Adaptors 79
Standard Spindle Nose Adaptors 79
Full Length Spindle Nose Adaptors 79
Interchangeable Chuck Backs 80

2
Section 4 - Burners 81-89
Burner Systems 82
Standard Burners 83
Swivel Burners 83
Ring Burners 83
Annealing Torches 83
Hand Torches 83
Q5 1-Fire Burner 83
Tapered Hole Plugs 83
Burner Replacement Parts 85-86
Rotary Burner 87
Water Cooled Ring Burner 88
Flow Rates for Litton Burners 89

Section 5 - General Accessories 91-104


Swivel/Stop System 92
Spindle Hose Nipple 92
Guide Bar & Bracket 92
Pressure Regulators And Gauges 92
Remote Controls 92
Felt Way Wipers 93
Roller Bearing Gibs 93
Pyrometer Mount 93
Firecarriages 94
Standard Firecarriage Cover 94
T-Slot Firecarriage Cover 94
Rack & Pinion Firecarriage Cover 94
Annealing Burner Mount Assembly 94
Mounting Bar, l-Fire 94
T-Slot Bracket and Rod 94
5C Hardinge Metal Collets 95-96
Redwood Collets and Accessories 97
Drag Bars 98
Stemheads 99
Piston Type Proportioner Valves 100
Spindle Air and Vacuum Control Valves 100
Foot Pedal Mechanisms 100
Proportioner Valves With Brackets (Piston Type) 100
Rotary Cock Valves, HS & EK 101-102
Rotary Cock Foot Pedal Mechanisms 101
EK Foot Pedal Stop Mechanism Option 101
Graphite Paddles 103
Glassmate 104

3
Section 6 - Automated Lathes 105-106
Automated Lathe Features
Cylinder Control System
Burner Gas Delivery System
Sequential Spindle Pressure System
Firecarriage
Toolingbar
Swivel/Stop System
Chucks
Burners
Benches
Lathe Specifications

Section 7 - Motorized Equipment & Controls 107-117


Motorized Firecarriage 108
T-Slot Firecarriage Cover 108
Rack & Pinion Firecarriage Cover 108
Motorized Tailstock Assemblies 108
Stepper Motor/Driver Systems 109
96000 Series Interfaces & Controls 110-113
9540 Spindle Motor Control 114
GlassMaker™ System 115-117

Section 8 - Fiber Optic Package 119-123


EE & ME Lathe Packages
Control & Interfaces
Model Specifications
Water Cooled Ring Burner
Scroll Chucks
Adjustable Burner Mount
Pyrometer Mount
Lathe Specifications 120
Part Number Construction 121
Accessories 122-123

Section 9 - Rebuilding and Maintenance 125-127


Rebuild Lathes 126
Rebuild Chucks 126
Lathe Maintenance Kit 127
Lathe Inspection and Maintenance Program 127

5/97

4
Section 1

General Information

&

Introduction

5
GENERAL INFORMATION
________________________________________________________________________

Ordering Procedure

All items in this catalog are listed by model number. Prices can be obtained by phoning,
writing, or e-mailing Litton Engineering Laboratories. Upon approval of credit, our terms
are Net 30 days, F.O.B. Grass Valley, California. Terms for international sales will be
negotiated on an individual basis.

ENGINEERING LABORATORIES

Post Office Box 950 FAX 530-477-1068


Grass Valley, CA 95945-0950 e-mail: [email protected]
530-273-6176

800/821-8866

The latest version of this catalog can be downloaded from our web site:
www.littonengr.com

If you have any questions, feel free to give us a call. Consultation services are listed on the
next page. Service and maintenance information is contained in Section 9.

______________________________________________________________________

Replacement Parts

Most replacement parts for lathes built over the last 50 years are available to purchase.

Custom Design

Through the years, Litton Engineering has excelled in the areas of electrical and mechanical
design and production and in the development of microprocessor controls. These
capabilities, along with our extensive background in the glassblowing community, enable
us to undertake a wide variety of special jobs. Feel free to contact us concerning any
special need you might encounter.

6
CONSULTATION SERVICES

Consultation is charged on an hourly basis at $100.00 per hour. Approximate time for
consultation depends upon the individual needs of your company.

1. GLASSBLOWING CONSULTATION

Job sequencing - recommending the proper order in the manufacturing


process.

Job cost estimating.

Training - making recommendations in the conversion from a manual to an


automated operation, including programming of automated controllers.

2. TOOLING CONSULTATION

Recommending the proper use of materials, tools, parts, equipment and


technique.

Training - correct technique and use of molds, chucks, burners and the
Litton Automated Tooling System.

3. ENGINEERING CONSULTATION

Custom equipment design and fabrication.

Evaluation of manual processes for conversion to automated processes.

Automated program design.

Custom development of proprietary equipment.

7/98

7
INTRODUCTION

Corporate Headquarters for Litton Engineering in Grass Valley, California

There are thousands of Litton Lathes in use throughout the world and many others
which feature some element of the Litton design. An innovator within the industry, Litton
has introduced the articulating jet mix burner, the planetary glass chuck, the horizontal stem
press mechanism, precision alignment design for heavy overhanging loads, foot control
valves to regulate flame size and spindle pressure, and the drag bar for spin and mold
forming. Recently Litton has introduced automated equipment such as the tooling bar, the
pressure control system, the burner control system and the multi-tasking motor control
system. Litton is a clear leader in technical innovation in glassblowing and glass process
control.
There are several reasons to choose a Litton Glassworking Lathe. Every machine
has: precision alignment of the spindles through ground, stress relieved, nodular cast iron
beds; hand scraped heads and tails; and precision bearings. While spindle alignment has
never been the subject of a guarantee, no lathe has ever left the factory with an accumulated
error greater than .002", for the full extended length. Beds are mounted in three point
suspension to eliminate distortion or misalignment that might result from warping or
unevenness in mounting on bench surfaces or floors. Precision ground box ways, which
maintain high accuracy in flatness and twist, are an integral part of the bed.
Spindles and drive parts are mounted in precision anti-friction bearings. Spindle
bearings are held to a maximum, non-repetitive runout of less than .0002".
Lathe spindles (except for the KB Series) contain their own packing glands for
applying air pressure or vacuum to the bore of the spindles, eliminating the need for
swivels or spit tubes. Optional differential orifice valves or computer pressure control
systems permit precise control of flow into the work. This feature prevents products of
combustion from condensing within the work during the softening process and also
permits continuous "floating" with pressure in forming and wall evening operations. The
lathes outfitted with seals can work with both pressure and vacuum. An optional selector
valve controls the introduction of air in either spindle, or in both simultaneously, by using
the foot pedals. The computer option uses the pressure control system and can control both
the magnitude and configuration of the blow.
8
Spindles are driven by sprocket and inverted tooth chain. These sprockets are co-
generated with the grinding operation from common centers and are an integral part of the
spindle. Backlash is controlled by long life fiber shoes, against which the back of the chain
rides. The fiber shoe contributes no wear to the chain and has the advantage that no link
chatter is produced. Chain stretch is readily taken up by an adjustment of these shoes.
In order to preserve precision during the operation of a lathe, where varying degrees
of heat are present in the working zone, it is necessary to shield the bed and heads from
radiant heat. Cover plates are provided at both head and tailstock, which effectively shield
the whole frontal area. The bed is covered by a continuous heat shield extending from
under the headstock to the end of the ways.
An integrated accessory system permits the interchange of accessories between
different lathe sizes, thereby minimizing investment and maximizing versatility. With
regard to chucking, a number of methods and accessories have been made available.
Burners have been developed primarily to provide the narrowest heating zone
commensurate with ample total heat. Fire control is usually by foot pedal, operating a fuel
proportioner valve assembly. The fuel valve assembly provides for a standby fire when
the foot pedal is fully released. The fuel mixture can be adjusted by a hand valve on the
face of the machine that permits manipulation of the proportioner valve while the lathe is in
use. Other burner controls include the Burner Control System which is operated by
computer. The functions of the Burner Control System can be over-ridden by the
computer logic interface control.
Of the 52 models of Litton Lathes, the Model F is the smallest. The F Lathe is
driven by a variable speed motor coupled to the drive shaft by a small timing belt. The U,
H, E, and K Series Lathes have an infinitely variable timing belt drive. A coaxial feature
allows the tail spindle to be disengaged while the headstock continues to rotate. The coaxial
feature is standard on the U and H machines and optional on the E an K machines. Coax
is not available on the longest version of the E series machines.
In the E Lathe series, all machines have the same firecarriage and drive
configuration. There are four bore diameters available in the series: 98 mm (EE, M, ME),
114 mm (EJ, MJ), 184 mm (ESA), and 209 mm (ESB). All are available in six bed
lengths. The M, ME and MJ are greater in radial clearance. The M Lathes have very short
legs to accommodate the extended radial clearance above the heat shield such that the
centerline of the spindle above the floor is the same as the EE. As a result, the handwheels
were designed with extensions for convenient operation. M Lathes can be equipped with
hand levers for valve operation, as opposed to foot pedals.
The K Lathe series represents the largest of the Litton Lathes. There are nine lathes
in this series (K, KS, KT, KA, KSA, KTA, KB, KSB, KTB) and they differ in two basic
respects. They come with either standard or raised radial clearance to the bed and in three
spindle bore sizes. The S designation refers to an 89 mm (3-1/2") increase in radial
clearance to the bed, the T designation refers to a 178 mm (7") increase in radial clearance
to the bed. The A designation refers to the 210 mm (8-1/4") spindle bore diameter and the
B designation refers to the 260 mm (10-1/4") spindle bore diameter. ESA Models of the
E series and models K, KS and KT of the K series have the same spindle nose
configuration. Similarly, the ESB Models of the E Series and models KA, KSA and KTA
of the K Series have the same spindle nose configuration. Therefore, although spindle bore
diameters are different, faceplates and chucks are interchangeable.
Litton lathes have a long field history, lasting 40 years or more. They can be rebuilt and
modernized to current design at the end of such period of service. Remote control and
automated systems are also available for convenience and safety, not to mention increased
productivity. At Litton - quality, innovation, and service are ongoing objectives.

7/97

9
10
Section 2

Glassworking Lathes

11
LITTON GLASSWORKING LATHE SPECIFICATIONS

A= Spindle bore diameter


B= Maximum length,
spindle nose to spindle
nose
D= Radial clearance above
heat shield
E= Radial clearance above
T-slot firecarriage cover
F= Length of spindle
G= Firecarriage travel
distance
I= Height, floor to ways

Dimensions are in Millimeters

Spindle
Model A B D E F G G I Speed
Motorize RPM
d
F053 33 527 102 89 152 425 425 Bench 20-400
U077 79 772 149 113 167 635 635 Bench 10-300
HSA093 67 927 232 190 238 737 699 Bench 10-300
HSJ093 114 927 232 190 241 737 699 Bench 10-240
HSJ143 114 1429 232 190 241 1238 1200 Bench 10-240
HTJ093 114 927 350 308 241 737 699 Bench 10-240
HTJ143 114 1429 350 308 241 1238 1200 Bench 10-240
EE125 98 1251 349 295 305 914 914 765 5-270
EE171 98 1708 349 295 305 1372 1372 765 5-270
EE199 98 1988 349 295 305 1652 1652 765 5-270
EE227 98 2267 349 295 305 1931 1931 765 5-100
EE255 98 2546 349 295 305 2210 2210 765 5-100
EE283 98 2826 349 295 305 2489 2489 765 5-100
EJ128 114 1281 349 295 291 914 914 765 5-225
EJ174 114 1738 349 295 291 1372 1372 765 5-225
EJ202 114 2018 349 295 291 1652 1652 765 5-225
EJ230 114 2297 349 295 291 1931 1931 765 5-85
EJ258 114 2576 349 295 291 2210 2210 765 5-85
EJ286 114 2856 349 295 291 2489 2489 765 5-85
ME120 98 1200 540 482 305 864 864 765 5-270
ME166 98 1657 540 482 305 1321 1321 765 5-270
ME194 98 1937 540 482 305 1601 1601 765 5-270
ME222 98 2216 540 482 305 1880 1880 765 5-100
ME250 98 2495 540 482 305 2159 2159 765 5-100
ME278 98 2775 540 482 305 2438 2438 765 5-100
MJ123 114 1230 540 482 291 864 864 765 5-225
MJ169 114 1687 540 482 291 1321 1321 765 5-225
MJ197 114 1967 540 482 291 1601 1601 765 5-225
MJ225 114 2246 540 482 291 1880 1880 765 5-85
MJ253 114 2525 540 482 291 2159 2159 765 5-85
MJ281 114 2805 540 482 291 2438 2438 765 5-85
ESA120 184 1200 349 295 337 864 864 765 5-165
ESA166 184 1657 349 295 337 1321 1321 765 5-165
ESA194 184 1937 349 295 337 1601 1601 765 5-165
ESA222 184 2216 349 295 337 1880 1880 765 5-60
ESA250 184 2495 349 295 337 2159 2159 765 5-60
ESA278 184 2775 349 295 337 2438 2438 765 5-60
ESB119 209 1187 349 295 362 864 864 765 5-120
ESB165 209 1645 349 295 362 1321 1321 765 5-120
ESB192 209 1924 349 295 362 1601 1601 765 5-120
ESB220 209 2203 349 295 362 1880 1880 765 5-50
ESB248 209 2483 349 295 362 2159 2159 765 5-50
ESB276 209 2762 349 295 362 2438 2438 765 5-50
12
K192 175 1918 441 393 391 1575 1575 822 5-145
KS192 175 1918 530 482 391 1575 1575 822 5-145
KT192 175 1918 619 571 391 1575 1575 822 5-145
KA192 209 1918 441 393 391 1575 1575 822 5-120
KSA192 209 1918 530 482 391 1575 1575 822 5-120
KTA192 209 1918 619 571 391 1575 1575 822 5-120
KB197 260 1968 441 393 365 1575 1575 822 5-95
KSB197 260 1968 530 482 365 1575 1575 822 5-95
KTB197 260 1968 619 571 365 1575 1575 822 5-95

13
LITTON GLASSWORKING LATHE SPECIFICATIONS

A= Spindle bore diameter


B= Maximum length,
spindle nose to spindle
nose
D= Radial clearance above
heat shield
E= Radial clearance above
T-slot firecarriage cover
F= Length of spindle
G= Firecarriage travel
distance
I= Height, floor to ways

Dimensions are in Inches

Spindle
Model A B D E F G G I Speed
Motorize RPM
d
F053 1-5/16 20-3/4 4 3-1/2 5-15/16 16-3/4 16-3/4 Bench 20-400
U077 3-1/8 30-3/8 5-7/8 4-7/16 6-9/16 25 25 Bench 10-300
HSA093 2-5/8 36-1/2 9-1/8 7-1/2 9-3/8 29 27-1/2 Bench 10-300
HSJ093 4-1/2 36-1/2 9-1/8 7-1/2 9-1/2 29 27-1/2 Bench 10-240
HSJ143 4-1/2 56-1/4 9-1/8 7-1/2 9-1/2 48-3/4 47-1/4 Bench 10-240
HTJ093 4-1/2 36-1/2 13-3/4 12-1/8 9-1/2 29 27-1/2 Bench 10-240
HTJ143 4-1/2 56-1/4 13-3/4 12-1/8 9-1/2 48-3/4 47-1/4 Bench 10-240
EE125 3-7/8 49-1/4 13-3/4 11-5/8 12 36 36 30-1/8 5-270
EE171 3-7/8 67-1/4 13-3/4 11-5/8 12 54 54 30-1/8 5-270
EE199 3-7/8 78-1/4 13-3/4 11-5/8 12 65 65 30-1/8 5-270
EE227 3-7/8 89-1/4 13-3/4 11-5/8 12 76 76 30-1/8 5-100
EE255 3-7/8 100-1/4 13-3/4 11-5/8 12 87 87 30-1/8 5-100
EE283 3-7/8 111-1/4 13-3/4 11-5/8 12 98 98 30-1/8 5-100
EJ128 4-1/2 50-1/2 13-3/4 11-5/8 11-1/2 36 36 30-1/8 5-225
EJ174 4-1/2 68-1/2 13-3/4 11-5/8 11-1/2 54 54 30-1/8 5-225
EJ202 4-1/2 79-1/2 13-3/4 11-5/8 11-1/2 65 65 30-1/8 5-225
EJ230 4-1/2 90-1/2 13-3/4 11-5/8 11-1/2 76 76 30-1/8 5-85
EJ258 4-1/2 101-1/2 13-3/4 11-5/8 11-1/2 87 87 30-1/8 5-85
EJ286 4-1/2 112-1/2 13-3/4 11-5/8 11-1/2 98 98 30-1/8 5-85
ME120 3-7/8 47-1/4 21-1/4 19 12 34 34 30-1/8 5-270
ME166 3-7/8 65-1/4 21-1/4 19 12 52 52 30-1/8 5-270
ME194 3-7/8 76-1/4 21-1/4 19 12 63 63 30-1/8 5-270
ME222 3-7/8 87-1/4 21-1/4 19 12 74 74 30-1/8 5-100
ME250 3-7/8 98-1/4 21-1/4 19 12 85 85 30-1/8 5-100
ME278 3-7/8 109-1/4 21-1/4 19 12 96 96 30-1/8 5-100
MJ123 4-1/2 48-1/2 21-1/4 19 11-1/2 34 34 30-1/8 5-225
MJ169 4-1/2 66-1/2 21-1/4 19 11-1/2 52 52 30-1/8 5-225
MJ197 4-1/2 77-1/2 21-1/4 19 11-1/2 63 63 30-1/8 5-225
MJ225 4-1/2 88-1/2 21-1/4 19 11-1/2 74 74 30-1/8 5-85
MJ253 4-1/2 99-1/2 21-1/4 19 11-1/2 85 85 30-1/8 5-85
MJ281 4-1/2 110-1/2 21-1/4 19 11-1/2 96 96 30-1/8 5-85
ESA120 7-1/4 47-1/4 13-3/4 11-5/8 13-3/4 34 34 30-1/8 5-165
ESA166 7-1/4 65-1/4 13-3/4 11-5/8 13-3/4 52 52 30-1/8 5-165
ESA194 7-1/4 76-1/4 13-3/4 11-5/8 13-3/4 63 63 30-1/8 5-165
ESA222 7-1/4 87-1/4 13-3/4 11-5/8 13-3/4 74 74 30-1/8 5-60
ESA250 7-1/4 98-1/4 13-3/4 11-5/8 13-3/4 85 85 30-1/8 5-60
ESA278 7-1/4 109-1/4 13-3/4 11-5/8 13-3/4 96 96 30-1/8 5-60
ESB119 8-1/4 46-3/4 13-3/4 11-5/8 14-1/2 34 34 30-1/8 5-120
ESB165 8-1/4 64-3/4 13-3/4 11-5/8 14-1/2 52 52 30-1/8 5-120
ESB192 8-1/4 75-3/4 13-3/4 11-5/8 14-1/2 63 63 30-1/8 5-120
ESB220 8-1/4 86-3/4 13-3/4 11-5/8 14-1/2 74 74 30-1/8 5-50
ESB248 8-1/4 97-3/4 13-3/4 11-5/8 14-1/2 85 85 30-1/8 5-50
ESB276 8-1/4 108-3/4 13-3/4 11-5/8 14-1/2 96 96 30-1/8 5-50
14
K192 6-7/8 75-1/2 17-3/8 15-1/2 15-3/8 62 62 32-3/8 5-145
KS192 6-7/8 75-1/2 20-7/8 19 15-3/8 62 62 32-3/8 5-145
KT192 6-7/8 75-1/2 24-3/8 22-1/2 15-3/8 62 62 32-3/8 5-145
KA192 8-1/4 75-1/2 17-3/8 15-1/2 15-3/8 62 62 32-3/8 5-120
KSA192 8-1/4 75-1/2 20-7/8 19 15-3/8 62 62 32-3/8 5-120
KTA192 8-1/4 75-1/2 24-3/8 22-1/2 15-3/8 62 62 32-3/8 5-120
KB197 10-1/4 77-1/2 17-3/8 15-1/2 14-3/8 62 62 32-3/8 5-95
KSB197 10-1/4 77-1/2 20-7/8 19 14-3/8 62 62 32-3/8 5-95
KTB197 10-1/4 77-1/2 24-3/8 22-1/2 14-3/8 62 62 32-3/8 5-95

15
LITTON LATHE PART NUMBER CONSTRUCTION
Litton Engineering Laboratories uses a significant digit type of numbering system for the numbering of
its lathes. The following chart will aid you in constructing the part numbers for less common machine
configurations that are not specifically listed in this catalog. Note that all configurations you may
construct are not necessarily available.

LLL N N n - N N N

Drive Pulley Ratios (xxx:1):

F 1= 2.000 E 1= 2.700 K 1= 2.700


U 1= 1.444 Series 2= 7.200 Series 2= 7.200
HA 1= 2.000
HJ 1= 2.000

Voltage Designator (50-60 Hz):

1= 110-120 VAC 3= 240 VAC


2= 220 VAC 4= 100 VAC

Drive designator:

0= No Drive 5=
1= Standard 6=
2= Coaxial 7=
3= 9540 8= Compumotor
4= 9540 Coaxial 9= Compumotor Coaxial

Special designator. This digit may not exist in a number at all.

1= Moveable Headstock

Bed Length designator (meters):

F 1= 0.787 EE, EJ, 1= NA K, KA, KB 1= NA


U 1= 1.038 EA, EB 2= 1.829 2= NA
HA 1= 1.276 3= 2.286 (L) 3= 2.743
HJ 1= 1.276 4= 2.565
2= 1.778 5= 2.845
6= 3.124
7= 3.404

Radial Clearance designator (millimeters):

F 1= 102 EE 1= 349 K, KA, KB 1= 441


U 1= 149 2= 540 (ME) 2= 530 (S)
HA 1= 232 EJ 1= 349 3= 619 (T)
HJ 1= 232 2= 540 (MJ)
2= 350 EA 1= 349
EB 1= 349

Basic lathe of a particular spindle bore diameter and lathe family (mm):
F (33), U (79), HA (67), HJ (114), EE (98), EJ (114), EA (184), EB (209), K (175), KA (209), KB
(260)

16
A Headstock I Firecarriage Handwheel
B Headstock Cover Plate J Firecarriage Handwheel Handle
C Tailstock K Tailstock Handwheel
D Tailstock Cover Plate L Tailstock Handwheel Handle
E Spindles O Spindle Speed Control
F Heat Shield P Drive Housing
G Firecarriage Q Bed
H Firecarriage Cover R Legs

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]

3/94
17
F LATHE SPECIFICATIONS
The Model F is the smallest of the fine quality, precision aligned Litton Lathes. The standard machine includes an
infinitely variable speed drive. This is a very efficient DC motor coupled to the drive shaft by a small timing belt.

Lateral movement of tailstock and firecarriage are by sprocket and chain, with the controlling handwheels
remaining in a fixed position. The F Lathe is equipped with a rack and pinion firecarriage burner bracket which
allows convenient vertical adjustment of the burner assembly for proper positioning. A lathe bed scale is also
standard.

Accessories must be ordered separately. Additional information on individual accessories which are listed can be
obtained under each accessory’s respective catalog listing. For information on burners and paddles, refer to the
Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover
F= Length of spindle L= Weight/Shipping weight

F053
A= mm 33
B= mm 527
D= mm 102
E= mm 89
F= mm 152
G= mm 425
H= mm 292
J= mm 1067
K= mm 356
L= ~kg 47/77

A= in 1-5/16
B= in 20-3/4
D= in 4
E= in 3-1/2
F= in 6
G= in 16-3/4
H= in 11-1/2
J= in 42
K= in 14
L= ~lb 104/170
Spindle speed range 20 to 400 rpm
Electrical supply required 100-240V AC, 50-60 Hz single phase
Voltage required must be specified at time of order

Part No. Model

F11-111 F053 Lathe

9071-01 F Firecarriage with Rack and Pinion Burner Mount Assembly

9637 Extended Spindle Option (One 9637 for One Spindle)

18
F LATHE ACCESSORIES
FIRECARRIAGE COVER OPTIONS
Lathes can be purchased with a T-slot firecarriage cover

9572 T-Slot Firecarriage Cover

BENCH CONFIGURATIONS
The plumbed bench has a stainless steel top and a black backboard. It is equipped with manifolds for gas,
air, and oxygen with separate cutoff valves for the lathe, the gas-oxygen hand torch and an air-gas
annealing burner. The basic bench is not plumbed and has no backboard.

9043-03 Plumbed Bench 9043-13 Basic Bench

VALVES AND FOOT PEDAL MECHANISMS


Model numbers listed on the left are for valves and foot pedal mechanisms which are installed to a bench,
model numbers on the right are for valves and foot pedal mechanisms which are not installed.

Rotary Cock gas-oxy proportioner, volume control and spindle air control
(foot pedal mechanism required)

9051-01 Valve 9051 Valve for all bench models


9311-02 Foot pedal mechanism 9311 Foot pedal mechanism

Piston type gas-oxy proportioner, volume control valve


9059-01 Small proportioner valve 9059 Small proportioner valve
9060-01 Large proportioner valve 9060 Large proportioner valve

Rotary Cock spindle air and vacuum control valve


9064 Spindle control valve 9061 Spindle control valve

Foot pedal mechanisms for two preceding valves


9393 For both valves 9318 For both valves
9394 For proportioner valve only 9320 For proportioner valve only
9395 For spindle control valve only 9321 For spindle control valve only

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the F Lathe. Maximum
measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3 of the
catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close.

9270 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9421 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9429 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
90009-01 4" Bison Chuck, 32 mm bore diameter, 0 mm → 60 mm capacity
56000-01C Scroll Chuck, 33 mm bore diameter, no handwheel
56000-01CC 0 mm → 51 mm capacity
56000-51C Scroll Chuck, 33 mm bore diameter, with handwheel
56000-51CC 0 mm → 51 mm capacity
9781-01 LAC033 Automatic Chuck, air actuated, 33 mm bore diameter, requires 9796 or 9797
2→18 & 15→35 mm capacity
9796 Foot pedal actuating switch for air actuated chucking devices
9797 Hand valve actuating switch for air actuated chucking devices
9898 FC Universal Planetary 3-jaw Chuck, 33 mm bore diameter
3 mm → 142 mm capacity, standard arm rods are 51 mm in length
4467 102 mm arm rods for FC Chuck, order 3 each
80481 102 mm arm rod option for FC Chuck

19
ADAPTORS (will adapt spindle nose of F Lathe to that of another lathe)
9442 U Lathe 9441 HA Lathe

MISCELLANEOUS ACCESSORIES
9296 Standard faceplate, 1" - 16 threads
per inch
9330 Outboard spindle nose adaptor
9628-01 Swivel/Stop Mechanism
1617 Spindle closure disc 9356 Guide bar & bracket
9345 Felt way wipers, set of four
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch

SPECIAL ORDER ACCESSORIES

COLLET SYSTEMS
REDWOOD
9241 Unbored spindle nose collet
9825 Bored spindle nose collet, specify bore, 6 mm - 70 mm
9265 Collet protector disc faceplate
2733 Unbored protector disc
9801 Bored protector disc, specify bore, 89 mm max
9221 Spindle nose collet draw-in bar assembly
9230 Collet draw-in bar assembly for outboard spindle nose adaptor
2633 2" adaptor collet, unbored
9401 2" adaptor collet, specify bore, 13 mm - 54 mm
9406 2" adaptor assembly
9402 3" adaptor collet, unbored
9804 3" adaptor collet, specify bore, 25 mm - 76 mm
9407 3" adaptor assembly
9415 3" adaptor collet draw-in bar assembly

Adaptor Extended METAL (collets not included in system)


Style Spindle Style
9400-311 9400-111 Hand wheel actuated 5C collet system
9005-421 9005-111 Lever actuated 5C collet system
9595-421 9595-111 Air actuated 5C collet system, headstock (9796 or 9797 required)
9596-421 9596-111 Air actuated 5C collet system, tailstock (9796 or 9797 required)

STEMHEADS AND ACTUATING MECHANISM (headstock)


9979 2-jaw small
9980 3-jaw small
9981 4-jaw small
9361 Stemhead actuating mechanism (for use on headstock only)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
3/96

20
U LATHE SPECIFICATIONS
The U Lathe has an infinitely variable "V" belt drive with the following features: spindle On/Off, speed and
direction controls; tailstock spindle On/Off switch; jog switch for spindles; and sockets which allow connection of
remote control devices for control of spindle On/Off and speed functions.

Standard features include a rack and pinion firecarriage burner bracket and a lathe bed scale. The U Lathe can be
purchased with motorized firecarriage and tailstock; additional sheets for motorized versions are available upon
request.

Accessories must be ordered separately. Additional information on individual accessories which are listed can be
obtained under each accessory’s respective catalog listing. For information on burners and paddles, refer to the
Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover
F= Length of spindle L= Weight/Shipping weight

U077
A= mm 79
B= mm 772
D= mm 149
E= mm 113
F= mm 167
G= mm 635
H= mm 378
J= mm 1359
K= mm 403
L= ~kg 83/119

A= in 3-1/8
B= in 30-3/8
D= in 5-7/8
E= in 4-7/16
F= in 6-9/16
G= in 25
H= in 14-7/8
J= in 53-1/2
K= in 15-7/8
L= ~lb 183/263
Spindle speed range 10 to 300 rpm
Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model

U11-211 U077 Lathe Co-ax

9262 U Firecarriage with Rack and Pinion Burner Mount Assembly (Required)

21
U LATHE ACCESSORIES
FIRECARRIAGE COVER OPTIONS
Lathes can be purchased with a T-slot firecarriage cover

9586 T-Slot Firecarriage Cover

BENCH CONFIGURATIONS
The plumbed bench has a stainless steel top and a black backboard. It is equipped with manifolds for gas,
air, and oxygen with separate cutoff valves for the lathe, the gas-oxygen hand torch and an air-gas
annealing burner. The basic bench is not plumbed and has no backboard.

9044-03 Plumbed Bench 9044-13 Basic Bench

VALVES AND FOOT PEDAL MECHANISMS


Model numbers listed on the left are for valves and foot pedal mechanisms which are installed to a bench,
model numbers on the right are for valves and foot pedal mechanisms which are not installed.

Rotary Cock gas-oxy proportioner, volume control and spindle air control
(foot pedal mechanism required)

9051-02 Valve 9051 Valve for all bench models


9311-02 Foot pedal mechanism 9311 Foot pedal mechanism

Piston type gas-oxy proportioner, volume control valve


9059-01 Small proportioner valve 9059 Small proportioner valve
9060-01 Large proportioner valve 9060 Large proportioner valve

Rotary Cock spindle air and vacuum control valve


9064 Spindle control valve 9061 Spindle control valve

Foot pedal mechanisms for two preceding valves


9393 For both valves 9318 For both valves
9394 For proportioner valve only 9320 For proportioner valve only
9395 For spindle control valve only 9321 For spindle control valve only

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the U Lathe. Maximum
measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3 of the
catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close.

9272 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9423 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9431 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
90009-02 4" Bison Chuck, 32 mm bore diameter, 0 mm → 60 mm capacity
56000-02C Scroll Chuck, 33 mm bore diameter, no handwheel
56000-02CC 0 mm → 51 mm capacity
56000-52C Scroll Chuck, 33 mm bore diameter, with handwheel
56000-52CC 0 mm → 51 mm capacity
97023-02 LSC080 Scroll Chuck C, 80 mm bore diameter / 2→124 & 10→156 mm capacity
97024-02 LSC080 Scroll Chuck CC, 80 mm bore diameter / 2→124 & 10→156 mm capacity
56011-02C Scroll-Universal Chuck, 79 mm bore diameter
56011-02CC 0 mm → 127 mm capacity Scroll/13 mm → 195 mm Universal
9781-02 LAC033 Automatic Chuck, air actuated, 33 mm bore diameter, requires 9796 or 9797
2→18 & 15→35 mm capacity
9779-02 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter, requires 9796 or 9797
3→25 & 25→47 mm capacity
9796 Foot pedal actuating mechanism for air actuated chucking devices
9797 Hand valve actuating mechanism for air actuated chucking devices
9959 UC Universal Planetary 3-jaw Chuck, 79 mm bore diameter
3 mm → 232 mm capacity, standard arm rods are 51 mm in length
4467 102 mm arm rods for UC Chuck, order 3 each
80481 102 mm arm rod option for UC Chuck

22
ADAPTORS (will adapt spindle nose of U Lathe to that of another lathe)
9457 F Lathe 9450 HJ Lathe
9458 HA Lathe 9449 EE Lathes

MISCELLANEOUS ACCESSORIES
9298 Standard faceplate, 1-1/4" - 16 9308 Optional faceplate, 1" - 16 threads
threads per inch per inch
9331 Outboard spindle nose adaptor
9628-02 Swivel/Stop Mechanism 9805 Spindle hose nipple
2220 Spindle closure disc 9387 Guide bar & bracket
9323-01 Drag bar 9323-21 Drag bar & stemhead actuating
mechanism combined
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch

SPECIAL ORDER ACCESSORIES

COLLET SYSTEMS
REDWOOD
9242 Unbored spindle nose collet
9826 Bored spindle nose collet, specify bore, 6 mm - 70 mm
9266 Collet protector disc faceplate
2610 Unbored protector disc
9802 Bored protector disc, specify bore, 89 mm max
9223 Spindle nose collet draw-in bar assembly
9232 Collet draw-in bar assembly for outboard spindle nose adaptor
1757 3" adaptor collet, unbored
9403 3" adaptor collet, specify bore, 25 mm - 73 mm
9408 3" adaptor assembly

METAL (collets not included in system)


9495 Hand wheel actuated 5C collet system
9633 Air actuated 5C collet system, headstock (9796 or 9797 required)
9634 Air actuated 5C collet system, tailstock (9796 or 9797 required)

STEMHEADS AND ACTUATING MECHANISM (headstock)


9982 2-jaw small 9991 2-jaw large
9983 3-jaw small 9992 3-jaw large
9984 4-jaw small
9362 Stemhead actuating mechanism (for use on headstock only)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/97

23
HSA/HSJA LATHE SPECIFICATIONS
The HSA Lathe has been replaced with the HSJA Lathe. The HSJA Lathe uses the same spindle as the HSA Lathe
but the headstock and tailstock are the same as those used on the HSJ Lathe. All accessories that were originally
designed to mount to the HSA spindle will still be able to be used on the HSJA Lathe. Only those accessories that
were dependent on the outside diameter of the headstock and tailstock will not be able to be used.

The HSJA Lathe has an infinitely variable "V" belt drive with the following features: spindle On/Off, speed and
direction controls; tailstock spindle On/Off switch; jog switch for spindles; and sockets which allow connection of
remote control devices for control of spindle On/Off and speed functions. Lathe bed scales are also a standard
feature.

The HSJA Lathe can be purchased with motorized firecarriage and tailstock; additional sheets for motorized
versions are available upon request.

Accessories must be ordered separately. Additional information on individual accessories which are listed can be
obtained under each accessory’s respective catalog listing. For information on burners and paddles, refer to the
Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover
F= Length of spindle L= Weight/Shipping weight

HSJA093
A= mm 67
B= mm 927
D= mm 232
E= mm 190
F= mm 238
G= mm 737
H= mm 520
J= mm 1625
K= mm 482
L= ~kg 175/217

A= in 2-5/8
B= in 36-1/2
D= in 9-1/8
E= in 7-1/2
F= in 9-3/8
G= in 29
H= in 20-1/2
J= in 64
K= in 19
L= ~lb 385/479
Spindle speed range 10 to 300 rpm
Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model

HA11-211 HSJA093 Lathe Co-ax

8983 HS Firecarriage Assembly (Required)

24
HSA/HSJA LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9674 Standard Firecarriage Cover and Burner Mount


9587 T-Slot Firecarriage Cover and Burner Mount
9366-01 Rack and Pinion Burner Mount
9366-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

BENCH CONFIGURATIONS
The plumbed bench has a stainless steel top and a black backboard. It is equipped with manifolds for gas,
air, and oxygen with separate cutoff valves for the lathe, the gas-oxygen hand torch and an air-gas
annealing burner. The basic bench is not plumbed and has no backboard.

9044-05 Plumbed Bench 9044-15 Basic Bench

VALVES AND FOOT PEDAL MECHANISMS


Model numbers listed on the left are for valves and foot pedal mechanisms which are installed to a bench,
model numbers on the right are for valves and foot pedal mechanisms which are not installed.

Rotary Cock gas-oxy proportioner, volume control and spindle air control
(foot pedal mechanism required)

9051-03 Valve 9051 Valve for all bench models


9311-02 Foot pedal mechanism 9311 Foot pedal mechanism

Piston type gas-oxy proportioner, volume control valve


9059-01 Small proportioner valve 9059 Small proportioner valve
9060-01 Large proportioner valve 9060 Large proportioner valve

Rotary Cock spindle air and vacuum control valve


9064 Spindle control valve 9061 Spindle control valve

Foot pedal mechanisms for two preceding valves


9393 For both valves 9318 For both valves
9394 For proportioner valve only 9320 For proportioner valve only
9395 For spindle control valve only 9321 For spindle control valve only

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the HSA Lathe.
Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3
of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9273 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9424 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9432 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
90009-03 4" Bison Chuck, 32 mm bore diameter, 0 mm → 60 mm capacity
56000-03C Scroll Chuck, 33 mm bore diameter, no handwheel
56000-03CC 0 mm → 51 mm capacity
56000-53C Scroll Chuck, 33 mm bore diameter, with handwheel
56000-53CC 0 mm → 51 mm capacity
97023-03 LSC080 Scroll Chuck C, 67 mm bore diameter / 2→124 & 10→156 mm capacity
97024-03 LSC080 Scroll Chuck CC, 67 mm bore diameter / 2→124 & 10→156 mm capacity
97035-03 LSC114 Scroll Chuck C, 67 mm bore diameter / 2 →175 & 48 →225 mm capacity
97036-03 LSC114 Scroll Chuck CC, 67 mm bore diameter / 2 →175 & 48 →225 mm capacity
56011-03C Scroll-Universal Chuck, 67 mm bore diameter
56011-03CC 0 mm → 127 mm capacity Scroll/13 mm → 195 mm Universal
56012-03C Scroll-Universal Chuck, 67 mm bore diameter
56012-03CC 0 mm → 191 mm capacity Scroll/13 mm → 356 mm Universal
9781-03 LAC033 Automatic Chuck, air actuated, 33 mm bore diameter, requires 9796 or 9797
2→18 & 15→35 mm capacity, for HSA093
9779-03 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter, requires 9796 or 9797
3→25 & 25→47 mm capacity, for HSA093
9781-53 LAC033 Automatic Chuck, air actuated, 33 mm bore diameter, requires 9796 or 9797
2→18 & 15→35 mm capacity, for HSJA093
9779-53 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter, requires 9796 or 9797
3→25 & 25→47 mm capacity, for HSJA093
9796 Foot pedal actuating mechanism for air actuated chucking devices
9797 Hand valve actuating mechanism for air actuated chucking devices
9960 UC Universal Planetary 3-jaw Chuck, 67 mm bore diameter
3 mm → 298 mm capacity, standard arm rods are 51 mm in length
25
4467 102 mm arm rods for UC Chuck, order 3 each
80481 102 mm arm rod option for UC Chuck
9897 HC Universal Planetary 3-jaw, 67 mm bore diameter
16 mm → 368 mm capacity, standard rods are 114 mm in length
9961 EC Universal Planetary 3-jaw Chuck, 67 mm bore diameter
25 mm → 400 mm capacity, standard rods are 114 mm in length
9968 HSJ Universal Planetary 6-jaw Chuck, 67 mm bore diameter
6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length
27 mm → 376 mm outer jaw capacity, standard rods are 114 mm in
length1748221 mm arm rods for HC, EC, HSJ Chucks, order 3
each80308221 mm arm rod option for HC, EC, HSJ
Chucks81026Donut Option for HC, EC Chucks9894 HSJ Guiding
Chuck, 114 mm bore diameter
6 mm → 134 mm capacity (outboard spindle nose adaptor required 9338)
9972 4601 Independent 4-jaw Chuck, 67 mm bore diameter
146 mm → 386 mm capacity, 0 mm → 241 mm with jaws reversed

ADAPTORS (will adapt spindle nose of HSA/HSJA Lathe to that of another lathe)
9456 F Lathe 9446 EE Lathes
9445 U Lathe 9448 EA, K Lathes
9447 HJ Lathe

MISCELLANEOUS ACCESSORIES
9299 Standard faceplate, 1-1/4" - 16 9309 Optional faceplate, 1" - 16 threads
threads per inch per inch
9332 Outboard spindle nose adaptor 9338 Outboard spindle nose adaptor
(special HSJ spindle nose to fit on
rear of spindle)
9628-03 Swivel/Stop Mechanism 9805 Spindle hose nipple
1686 Spindle closure disc 9388 Guide bar & bracket
9325-51 Drag bar for HSA093 9325-01 Drag bar for HSJA093
9027-01 Roller bearing gib 9029 Felt way wipers, set of four
specify front or rear
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch

26
SPECIAL ORDER ACCESSORIES

COLLET SYSTEMS
REDWOOD
9243 Unbored spindle nose collet
9827 Bored spindle nose collet, specify bore, 6 mm - 57 mm
9267 Collet protector disc faceplate
2610 Unbored protector disc
9802 Bored protector disc, specify bore, 89 mm max
9224 Spindle nose collet draw-in bar assembly
9233 Collet draw-in bar assembly for outboard spindle nose adaptor
1757 3" adaptor collet, unbored
9403 3" adaptor collet, specify bore, 25 mm - 73 mm
9409 3" adaptor assembly
1760 5-1/2" adaptor collet, unbored
9404 5-1/2" adaptor collet, specify bore, 51 mm - 137 mm
9411 5-1/2" adaptor assembly

METAL (collets not included in system)


9496 Hand wheel actuated 5C collet system

STEMHEADS AND ACTUATING MECHANISM (headstock)


9985 2-jaw small 9993 2-jaw large
9986 3-jaw small 9994 3-jaw large
9987 4-jaw small
9363 Stemhead actuating mechanism (for use on headstock only) for HSA093
9364 Stemhead actuating mechanism (for use on headstock only) for HSJA093

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/97

27
HSJ & HTJ LATHE SPECIFICATIONS
The HSJ and HTJ Lathes have an infinitely variable "V" belt drive with the following features: spindle On/Off,
speed and direction controls; tailstock spindle On/Off switch; jog switch for spindles; and sockets which allow
connection of remote control devices for control of spindle On/Off and speed functions. Lathe bed scales are also
a standard feature.

The HSJ and HTJ Lathes vary in radial clearance. Two bed lengths are available for each model (see specifications
below). Lathes can be purchased with motorized firecarriage and tailstock; additional sheets for motorized
versions are available upon request.

Accessories must be ordered separately. Additional information on individual accessories which are listed can be
obtained under each accessory’s respective catalog listing. For information on burners and paddles, refer to the
Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover
F= Length of spindle L= Weight/Shipping weight

HSJ093 HSJ143 HTJ093 HTJ143


A= mm 114 114 114 114
B= mm 927 1429 927 1429
D= mm 232 232 350 350
E= mm 190 190 308 308
F= mm 241 241 241 241
G= mm 737 1238 737 1238
H= mm 546 546 664 664
J= mm 1625 2127 1625 2127
K= mm 482 482 482 482
L= ~kg 189/232 222/264 212/255 245/288

A= in 4-1/2 4-1/2 4-1/2 4-1/2


B= in 36-1/2 56-1/4 36-1/2 56-1/4
D= in 9-1/8 9-1/8 13-3/4 13-3/4
E= in 7-1/2 7-1/2 12-1/8 12-1/8
F= in 9-1/2 9-1/2 9-1/2 9-1/2
G= in 29 48-3/4 29 48-3/4
H= in 21-1/2 21-1/2 26-1/8 26-1/8
J= in 64 83-3/4 64 83-3/4
K= in 19 19 19 19
L= ~lb 417/511 489/583 467/561 539/633
Spindle speed range 10 to 240 rpm
Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

HJ11-211 HSJ093 Lathe Co-ax HJ21-211 HTJ093 Lathe Co-ax


HJ12-211 HSJ143 Lathe Co-ax HJ22-211 HTJ143 Lathe Co-ax

8983 HS Firecarriage Assembly (Required)

28
HSJ & HTJ LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9674 Standard Firecarriage Cover and Burner Mount


9587 T-Slot Firecarriage Cover and Burner Mount
9366-01 Rack and Pinion Burner Mount
9366-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

BENCH CONFIGURATIONS
The plumbed bench has a stainless steel top and a black backboard. It is equipped with manifolds for gas,
air, and oxygen with separate cutoff valves for the lathe, the gas-oxygen hand torch and an air-gas
annealing burner. The basic bench is not plumbed and has no backboard.

9044-05 Plumbed Bench (HSJ093/HTJ093) 9044-15 Basic Bench (HSJ093/HTJ093)


9045-03 Plumbed Bench (HSJ143/HTJ143) 9045-13 Basic Bench (HSJ143/HTJ143)

VALVES AND FOOT PEDAL MECHANISMS


Model numbers listed on the left are for valves and foot pedal mechanisms which are installed to a bench,
model numbers on the right are for valves and foot pedal mechanisms which are not installed.

Rotary Cock gas-oxy proportioner, volume control and spindle air control
(foot pedal mechanism required)

9051-03 Valve (HSJ093/HTJ093) 9051 Valve for all bench models


9051-04 Valve (HSJ143/HTJ143)
9311-02 Foot pedal mechanism 9311 Foot pedal mechanism

Piston type gas-oxy proportioner, volume control valve


9059-01 Small proportioner valve 9059 Small proportioner valve
9060-01 Large proportioner valve 9060 Large proportioner valve

Rotary Cock spindle air and vacuum control valve


9064 Spindle control valve 9061 Spindle control valve

Foot pedal mechanisms for two preceding valves


9393 For both valves 9318 For both valves
9394 For proportioner valve only 9320 For proportioner valve only
9395 For spindle control valve only 9321 For spindle control valve only

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the HSJ & HTJ Lathe.
Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3
of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9274 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9425 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9433 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
90009-04 4" Bison Chuck, 32 mm bore diameter, 0 mm → 60 mm capacity
56000-04C Scroll Chuck, 33 mm bore diameter, no handwheel
56000-04CC 0 mm → 51 mm capacity
56000-54C Scroll Chuck, 33 mm bore diameter, with handwheel
56000-54CC 0 mm → 51 mm capacity
97023-04 LSC080 Scroll Chuck C, 80 mm bore diameter / 2→124 & 10→156 mm capacity
97024-04 LSC080 Scroll Chuck CC, 80 mm bore diameter / 2→124 & 10→156 mm capacity
97035-04 LSC114 Scroll Chuck C, 114 mm bore diameter / 2 →175 & 48 →225 mm capacity
97036-04 LSC114 Scroll Chuck CC, 114 mm bore diameter / 2 →175 & 48 →225 mm capacity
56011-04C Scroll-Universal Chuck, 81 mm bore diameter
56011-04CC 0 mm → 127 mm capacity Scroll/13 mm → 195 mm Universal
56012-04C Scroll-Universal Chuck, 114 mm bore diameter
56012-04CC 0 mm → 191 mm capacity Scroll/13 mm → 356 mm Universal

29
9781-04 LAC033 Automatic Chuck, air actuated, 33 mm bore diameter, requires 9796 or 9797
2→18 & 15→35 mm capacity
9779-04 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter, requires 9796 or 9797
3→25 & 25→47 mm capacity
9796 Foot pedal actuating mechanism for air actuated chucking devices
9797 Hand valve actuating mechanism for air actuated chucking devices
9899 UC Universal Planetary 3-jaw Chuck, 92 mm bore diameter
3 mm → 298 mm capacity, standard arm rods are 51 mm in length
4467 102 mm arm rods for UC Chuck, order 3 each
80481 102 mm arm rod option for UC Chuck
9962 EC Universal Planetary 3-jaw Chuck, 114 mm bore diameter
25 mm → 400 mm capacity, standard rods are 114 mm in length
9969 HSJ Universal Planetary 6-jaw Chuck, 114 mm bore diameter
6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length
27 mm → 376 mm outer jaw capacity, standard rods are 114 mm in length
1748 221 mm arm rods for EC, HSJ Chucks, order 3 each
80308 221 mm arm rod option for EC, HSJ Chucks
81026 Donut Option for EC Chuck
9894 HSJ Guiding Chuck , 114 mm bore diameter
6 mm → 134 mm capacity (outboard spindle nose adaptor required 9333)
9973 4601 Independent 4-jaw Chuck, 84 mm bore diameter
146 mm → 386 mm capacity, 0 mm → 241 mm with jaws reversed

ADAPTORS (will adapt spindle nose of HSJ & HTJ Lathe to that of another lathe)
9462 F Lathe 9465 EE Lathes
9464 U Lathe 9454 EA, K Lathes
9463 HA Lathe

MISCELLANEOUS ACCESSORIES
9300 Standard faceplate, 1-1/4" - 16 9310 Optional faceplate, 1" - 16 threads
threads per inch per inch
9333 Outboard spindle nose adaptor
9628-04 Swivel/Stop Mechanism 9806 Spindle hose nipple
1766 Spindle closure disc 9388 Guide bar & bracket
9325-01 Drag bar for HSJ093 9325-11 Drag bar for HTJ093
9325-02 Drag bar for HSJ143 9325-12 Drag bar for HTJ143
9027-01 Roller bearing gib 9029 Felt way wipers, set of four
specify front or rear
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch

30
SPECIAL ORDER ACCESSORIES

COLLET SYSTEMS
REDWOOD
9244 Unbored spindle nose collet
9828 Bored spindle nose collet, specify bore, 6 mm - 102 mm
9268 Collet protector disc faceplate
2634 Unbored protector disc
9803 Bored protector disc, specify bore, 102 mm max
9225 Spindle nose collet draw-in bar assembly
9234 Collet draw-in bar assembly for outboard spindle nose adaptor
1757 3" adaptor collet, unbored
9403 3" adaptor collet, specify bore, 25 mm - 73 mm
9410 3" adaptor assembly
1760 5-1/2" adaptor collet, unbored
9404 5-1/2" adaptor collet, specify bore, 51 mm - 137 mm
9412 5-1/2" adaptor assembly

METAL (collets not included in system)


9249 Hand wheel actuated 5C collet system

STEMHEADS AND ACTUATING MECHANISM (headstock)


9988 2-jaw small 9995 2-jaw large
9989 3-jaw small 9996 3-jaw large
9990 4-jaw small
9364 Stemhead actuating mechanism (for use on headstock only)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/97

31
EE LATHE SPECIFICATIONS
Model EE Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speed
and direction controls; jog switch for spindles; and sockets which allow connection of remote control devices for
control of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is available
for certain models indicated below. The co-ax version of EE199 is limited to a maximum speed of 100 RPM.

The spindle bore diameter of Model EE Lathes is 98 mm. The six different models of EE Lathes represent six
different bed lengths. Lathes can be purchased with motorized firecarriage and tailstock; additional sheets for
motorized versions are available upon request. Lathe bed scales are a standard feature.

Accessories must be ordered separately. Additional information on individual accessories which are listed can be
obtained under each accessory's respective catalog listing. For information on burners and paddles, refer to the
Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance I= Height-Floor to Ways
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover L= Weight/Shipping weight
F= Length of spindle M= Spindle Speed Range

EE125 EE171 EE199 EE227 EE255 EE283


A= mm 98 98 98 98 98 98
B= mm 1251 1708 1988 2267 2546 2826
D= mm 349 349 349 349 349 349
E= mm 295 295 295 295 295 295
F= mm 305 305 305 305 305 305
G= mm 914 1372 1652 1931 2210 2489
H= mm 1248 1248 1248 1248 1248 1248
I= mm 765 765 765 765 765 765
J= mm 2083 2540 2819 3099 3378 3658
K= mm 686 686 686 686 686 686
L= ~kg 590/748 635/805 661/831 689/859 717/887 744/914

A= in 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8


B= in 49-1/4 67-1/4 78-1/4 89-1/4 100-1/4 111-1/4
D= in 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4
E= in 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8
F= in 12 12 12 12 12 12
G= in 36 54 65 76 87 98
H= in 49-1/8 49-1/8 49-1/8 49-1/8 49-1/8 49-1/8
I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8
J= in 82 100 111 122 133 144
K= in 27 27 27 27 27 27
L= ~lb 1300/1650 1400/1775 1460/1835 1520/1895 1580/1955 1640/2015

M= RPM 5-270 5-270 5-270 5-100 5-100 5-100


Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

EE12-111 EE125 Lathe EE12-211 EE125 Lathe Co-ax


EE13-111 EE171 Lathe EE13-211 EE171 Lathe Co-ax
EE14-111 EE199 Lathe EE14-212 EE199 Lathe Co-ax (100RPM)
EE15-112 EE227 Lathe EE15-212 EE227 Lathe Co-ax
EE16-112 EE255 Lathe
EE17-112 EE283 Lathe

8984 E Firecarriage Assembly (Required)

32
EE LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9675 Standard Firecarriage Cover and Burner Mount


9589 T-Slot Firecarriage Cover and Burner Mount
9368-01 Rack and Pinion Burner Mount
9368-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

VALVES, FOOT PEDAL MECHANISM, AND HAND LEVER MECHANISM


Rotary Cock gas-oxy proportioner, volume control and spindle air control
An optional Foot Pedal Stop Mechanism allows you to hold the fire control foot pedal at any desired
position. It automatically releases when the foot pedal is pushed.
9869-01 Valve and Foot Pedal Mechanism Assembly
9869-02 Valve and Foot Pedal Mechanism Assembly with Foot Pedal Stop Mechanism
9869-03 Valve and Hand Lever Mechanism Assembly

Piston type gas-oxy proportioner, volume control valve


9059-03 Small Proportioner Valve and 9060-02 Large Proportioner Valve and
Bracket Bracket

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the EE Lathe.
Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3
of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9275 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9426 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9434 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
90009-05 4" Bison Chuck, 32 mm bore diameter, 0 mm → 60 mm capacity
56000-05C Scroll Chuck, 33 mm bore diameter, no handwheel
56000-05CC 0 mm → 51 mm capacity
56000-55C Scroll Chuck, 33 mm bore diameter, with handwheel
56000-55CC 0 mm → 51 mm capacity
97023-05 LSC080 Scroll Chuck C, 80 mm bore diameter / 2→124 & 10→156 mm capacity
97024-05 LSC080 Scroll Chuck CC, 80 mm bore diameter / 2→124 & 10→156 mm capacity
97035-05 LSC114 Scroll Chuck C, 98 mm bore diameter / 2 →175 & 48 →225 mm capacity
97036-05 LSC114 Scroll Chuck CC, 98 mm bore diameter / 2 →175 & 48 →225 mm capacity
56011-05C Scroll-Universal Chuck, 81 mm bore diameter
56011-05CC 0 mm → 127 mm capacity Scroll/13 mm → 195 mm Universal
56012-05C Scroll-Universal Chuck, 98 mm bore diameter
56012-05CC 0 mm → 191 mm capacity Scroll/13 mm → 356 mm Universal
9781-05 LAC033 Automatic Chuck, air actuated, 33 mm bore diameter, requires 9796 or 9797
2→18 & 15→35 mm capacity
9779-05 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter, requires 9796 or 9797
3→25 & 25→47 mm capacity
9796 Foot pedal actuating mechanism for air actuated chucking devices
9797 Hand valve actuating mechanism for air actuated chucking devices
9892 UC Universal Planetary 3-jaw Chuck, 92 mm bore diameter,
3 mm → 298 mm capacity, standard arm rods are 51 mm in length
4467 102 mm arm rods for UC Chuck, order 3 each
80481 102 mm arm rod option for UC Chuck
9963 EC Universal Planetary 3-jaw Chuck, 98 mm bore diameter,
25 mm → 418 mm capacity, standard rods are 114 mm in length
9970 HSJ Universal Planetary 6-jaw Chuck, 114 mm bore diameter
6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length
27 mm → 376 mm outer jaw capacity, standard rods are 114 mm in length
1748 221 mm arm rods for EC, HSJ Chucks, order 3 each
80308 221 mm arm rod option for EC, HSJ Chucks
81026 Donut Option for EC Chuck
9965 KC Universal Planetary 3-jaw Chuck, 98 mm bore diameter,
37 mm → 571 mm capacity, standard rods are 152 mm in length
1169 279 mm arm rods for KC Chuck, order 3 each
80309 279 mm arm rod option for KC Chuck

33
9894 HSJ Guiding Chuck , 114 mm bore diameter
6 mm → 134 mm capacity (outboard spindle nose adaptor required 9339)
9974 4601 Independent 4-jaw Chuck, 84 mm bore diameter
146 mm → 394 mm capacity, 0 mm → 241 mm with jaws reversed
80115 Extended Jaw Set with Wrench for 4601 Chuck, 445 mm → 617 mm capacity
80114 Extended Jaw Option for 4601 Chuck
9976 4600 Independent 4-jaw Chuck, 98 mm bore diameter
243 mm → 489 mm capacity, 203 mm → 445 mm with jaws reversed
80112 Extended Jaw Set with Wrench for 4600 Chuck, 527 mm → 580 mm capacity
80111 Extended Jaw Option for 4600 Chuck

ADAPTORS (will adapt spindle nose of EE Lathe to that of another lathe)


9459 F Lathe 9451 HJ Lathes
9461 U Lathe 9452 EA, K Lathes
9460 HA Lathe 9453 EB,KA Lathes

MISCELLANEOUS ACCESSORIES
9301 Standard faceplate, 1-1/4" - 16 9302 Optional faceplate, 2-1/2" - 12
threads per inch threads per inch
9334 Outboard spindle nose adaptor 9339 Outboard spindle nose adaptor
(special HSJ spindle nose to fit on
rear of spindle)
9628-05 Swivel/Stop Mechanism 9807 Spindle hose nipple
1490 Spindle closure disc 9389 Guide bar & bracket
9328-12 Drag bar for EE125 9328-15 Drag bar for EE227
9328-13 Drag bar for EE171 9328-16 Drag bar for EE255
9328-14 Drag bar for EE199 9328-17 Drag bar for EE283
9008 Roller bearing gib 9009B Felt way wipers, set of four
specify front or rear
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch
9594 Pyrometer Mount (T-Slot Required)

SPECIAL ORDER ACCESSORIES

COLLET SYSTEMS
REDWOOD
9245 Unbored spindle nose collet
9829 Bored spindle nose collet, specify bore, 6 mm - 86 mm
9269 Collet protector disc faceplate
2634 Unbored protector disc
9803 Bored protector disc, specify bore, 102 mm max
9226 Spindle nose collet draw-in bar assembly
9235 Collet draw-in bar assembly for outboard spindle nose adaptor
1760 5-1/2" adaptor collet, unbored
9404 5-1/2" adaptor collet, specify bore, 51 mm - 137 mm
9413 5-1/2" adaptor assembly

STEMHEADS AND ACTUATING MECHANISM (headstock)


9997 2-jaw large 9998 3-jaw large
9365 Stemhead actuating mechanism (for use on headstock only)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/97

34
EJ LATHE SPECIFICATIONS
Model EJ Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speed
and direction controls; jog switch for spindles; and sockets which allow connection of remote control devices for
control of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is available
for certain models indicated below. The co-ax version of EJ202 is limited to a maximum speed of 85 RPM.

The spindle bore diameter of Model EJ Lathes is 114 mm. The six different models of EJ Lathes represent six
different bed lengths. Lathes can be purchased with motorized firecarriage and tailstock; additional sheets for
motorized versions are available upon request. Lathe bed scales are a standard feature.

Accessories must be ordered separately. Additional information on individual accessories which are listed can be
obtained under each accessory's respective catalog listing. For information on burners and paddles, refer to the
Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance I= Height-Floor to Ways
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover L= Weight/Shipping weight
F= Length of spindle M= Spindle Speed Range

EJ128 EJ174 EJ202 EJ230 EJ258 EJ286


A= mm 114 114 114 114 114 114
B= mm 1281 1738 2018 2297 2576 2856
D= mm 349 349 349 349 349 349
E= mm 295 295 295 295 295 295
F= mm 291 291 291 291 291 291
G= mm 914 1372 1652 1931 2210 2489
H= mm 1248 1248 1248 1248 1248 1248
I= mm 765 765 765 765 765 765
J= mm 2083 2540 2819 3099 3378 3658
K= mm 686 686 686 686 686 686
L= ~kg 590/748 635/805 661/831 689/859 717/887 744/914

A= in 4-1/2 4-1/2 4-1/2 4-1/2 4-1/2 4-1/2


B= in 50-1/2 68-1/2 79-1/2 90-1/2 101-1/2 112-1/2
D= in 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4
E= in 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8
F= in 11-1/2 11-1/2 11-1/2 11-1/2 11-1/2 11-1/2
G= in 36 54 65 76 87 98
H= in 49-1/8 49-1/8 49-1/8 49-1/8 49-1/8 49-1/8
I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8
J= in 82 100 111 122 133 144
K= in 27 27 27 27 27 27
L= ~lb 1300/1650 1400/1775 1460/1835 1520/1895 1580/1955 1640/2015

M= RPM 5-225 5-225 5-225 5-85 5-85 5-85


Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

EJ12-111 EJ128 Lathe EJ12-211 EJ128 Lathe Co-ax


EJ13-111 EJ174 Lathe EJ13-211 EJ174 Lathe Co-ax
EJ14-111 EJ202 Lathe EJ14-212 EJ202 Lathe Co-ax (85RPM)
EJ15-112 EJ230 Lathe EJ15-212 EJ230 Lathe Co-ax
EJ16-112 EJ258 Lathe
EJ17-112 EJ286 Lathe

8984 E Firecarriage Assembly (Required)

35
EJ LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9675 Standard Firecarriage Cover and Burner Mount


9589 T-Slot Firecarriage Cover and Burner Mount
9368-01 Rack and Pinion Burner Mount
9368-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

VALVES, FOOT PEDAL MECHANISM, AND HAND LEVER MECHANISM


Rotary Cock gas-oxy proportioner, volume control and spindle air control
An optional Foot Pedal Stop Mechanism allows you to hold the fire control foot pedal at any desired
position. It automatically releases when the foot pedal is pushed.
9869-01 Valve and Foot Pedal Mechanism Assembly
9869-02 Valve and Foot Pedal Mechanism Assembly with Foot Pedal Stop Mechanism
9869-03 Valve and Hand Lever Mechanism Assembly

Piston type gas-oxy proportioner, volume control valve


9059-03 Small Proportioner Valve and 9060-02 Large Proportioner Valve and
Bracket Bracket

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the EJ Lathe.
Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3
of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9274 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9425 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9433 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
90009-04 4" Bison Chuck, 32 mm bore diameter, 0 mm → 60 mm capacity
56000-04C Scroll Chuck, 33 mm bore diameter, no handwheel
56000-04CC 0 mm → 51 mm capacity
56000-54C Scroll Chuck, 33 mm bore diameter, with handwheel
56000-54CC 0 mm → 51 mm capacity
97023-04 LSC080 Scroll Chuck C, 80 mm bore diameter / 2→124 & 10→156 mm capacity
97024-04 LSC080 Scroll Chuck CC, 80 mm bore diameter / 2→124 & 10→156 mm capacity
97035-04 LSC114 Scroll Chuck C, 114 mm bore diameter / 2 →175 & 48 →225 mm capacity
97036-04 LSC114 Scroll Chuck CC, 114 mm bore diameter / 2 →175 & 48 →225 mm capacity
56011-04C Scroll-Universal Chuck, 81 mm bore diameter
56011-04CC 0 mm → 127 mm capacity Scroll/13 mm → 195 mm Universal
56012-04C Scroll-Universal Chuck, 114 mm bore diameter
56012-04CC 0 mm → 191 mm capacity Scroll/13 mm → 356 mm Universal
9781-54 LAC033 Automatic Chuck, air actuated, 33 mm bore diameter, requires 9796 or 9797
2→18 & 15→35 mm capacity
9779-54 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter, requires 9796 or 9797
3→25 & 25→47 mm capacity
9796 Foot pedal actuating mechanism for air actuated chucking devices
9797 Hand valve actuating mechanism for air actuated chucking devices
9899 UC Universal Planetary 3-jaw Chuck, 92 mm bore diameter,
3 mm → 298 mm capacity, standard arm rods are 51 mm in length
4467 102 mm arm rods for UC Chuck, order 3 each
80481 102 mm arm rod option for UC Chuck
9962 EC Universal Planetary 3-jaw Chuck, 114 mm bore diameter,
25 mm → 418 mm capacity, standard rods are 114 mm in length
9969 HSJ Universal Planetary 6-jaw Chuck, 114 mm bore diameter
6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length
27 mm → 376 mm outer jaw capacity, standard rods are 114 mm in length
1748 221 mm arm rods for EC, HSJ Chucks, order 3 each
80308 221 mm arm rod option for EC, HSJ Chucks
81026 Donut Option for EC Chuck

36
9894 HSJ Guiding Chuck , 114 mm bore diameter
6 mm → 134 mm capacity (outboard spindle nose adaptor required 9333)
9973 4601 Independent 4-jaw Chuck, 84 mm bore diameter
146 mm → 394 mm capacity, 0 mm → 241 mm with jaws reversed
80115 Extended Jaw Set with Wrench for 4601 Chuck, 445 mm → 617 mm capacity
80114 Extended Jaw Option for 4601 Chuck

ADAPTORS (will adapt spindle nose of EJ Lathe to that of another lathe)


9462 F Lathe 9465 EE Lathes
9464 U Lathe 9454 EA, K Lathes
9463 HA Lathe

MISCELLANEOUS ACCESSORIES
9300 Standard faceplate, 1-1/4" - 16 9310 Optional faceplate, 1" - 16 threads
threads per inch per inch
9333 Outboard spindle nose adaptor
9628-04 Swivel/Stop Mechanism 9807 Spindle hose nipple
1766 Spindle closure disc 9389 Guide bar & bracket
9328-12 Drag bar for EJ128 9328-15 Drag bar for EJ230
9328-13 Drag bar for EJ174 9328-16 Drag bar for EJ258
9328-14 Drag bar for EJ202 9328-17 Drag bar for EJ286
9008 Roller bearing gib 9009B Felt way wipers, set of four
specify front or rear
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch
9594 Pyrometer Mount (T-Slot Required)

SPECIAL ORDER ACCESSORIES

COLLET SYSTEMS
REDWOOD
9244 Unbored spindle nose collet
9828 Bored spindle nose collet, specify bore, 6 mm - 102 mm
9268 Collet protector disc faceplate
2634 Unbored protector disc
9803 Bored protector disc, specify bore, 102 mm max
9225 Spindle nose collet draw-in bar assembly
9234 Collet draw-in bar assembly for outboard spindle nose adaptor
1760 5-1/2" adaptor collet, unbored
9404 5-1/2" adaptor collet, specify bore, 51 mm - 137 mm
9412 5-1/2" adaptor assembly

STEMHEADS AND ACTUATING MECHANISM (headstock)


9988 2-jaw small 9995 2-jaw large
9989 3-jaw small 9996 3-jaw large
9990 4-jaw small
9365 Stemhead actuating mechanism (for use on headstock only)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/97

37
ME LATHE SPECIFICATIONS
Model ME Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speed
and direction controls; jog switch for spindles; and sockets which allow connection of remote control devices for
control of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is available
for certain models indicated below. The co-ax version of ME194 is limited to a maximum speed of 100 RPM.

The spindle bore diameter of Model ME Lathes is 98 mm. ME and EE Lathes vary in radial clearance. ME Lathes
have a radial clearance of 540 mm, while EE Lathes have a radial clearance of 349 mm. The six different models of
ME Lathes represent six different bed lengths. Lathes can be purchased with motorized firecarriage and tailstock;
additional sheets for motorized versions are available upon request. Lathe bed scales are a standard feature.

Accessories must be ordered separately. Additional information on individual accessories which are listed can be
obtained under each accessory's respective catalog listing. For information on burners and paddles, refer to the
Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance I= Height-Floor to Ways
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover L= Weight/Shipping weight
F= Length of spindle M= Spindle Speed Range

ME120 ME166 ME194 ME222 ME250 ME278


A= mm 98 98 98 98 98 98
B= mm 1200 1656 1937 2216 2495 2775
D= mm 540 540 540 540 540 540
E= mm 482 482 482 482 482 482
F= mm 305 305 305 305 305 305
G= mm 864 1321 1600 1880 2159 2438
H= mm 1442 1442 1442 1442 1442 1442
I= mm 765 765 765 765 765 765
J= mm 2083 2540 2819 3099 3378 3658
K= mm 686 686 686 686 686 686
L= ~kg 726/885 771/941 799/969 826/996 853/1023 880/1050

A= in 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8


B= in 47-1/4 65-1/4 76-1/4 87-1/4 98-1/4 109-1/4
D= in 21-1/4 21-1/4 21-1/4 21-1/4 21-1/4 21-1/4
E= in 19 19 19 19 19 19
F= in 12 12 12 12 12 12
G= in 34 52 63 74 85 96
H= in 56-3/4 56-3/4 56-3/4 56-3/4 56-3/4 56-3/4
I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8
J= in 82 100 111 122 133 144
K= in 27 27 27 27 27 27
L= ~lb 1600/1950 1700/2075 1760/2135 1820/2195 1880/2255 1940/2315

M= RPM 5-270 5-270 5-270 5-100 5-100 5-100


Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

EE22-111 ME120 Lathe EE22-211 ME120 Lathe Co-ax


EE23-111 ME166 Lathe EE23-211 ME166 Lathe Co-ax
EE24-111 ME194 Lathe EE24-212 ME194 Lathe Co-ax (100 RPM)
EE25-112 ME222 Lathe EE25-212 ME222 Lathe Co-ax
EE26-112 ME250 Lathe
EE27-112 ME278 Lathe

8984 E Firecarriage Assembly (Required)

38
ME LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9675 Standard Firecarriage Cover and Burner Mount


9677 Standard Firecarriage Cover with Riser and Burner Mount
9589 T-Slot Firecarriage Cover and Burner Mount
9368-01 Rack and Pinion Burner Mount
9368-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

VALVES, FOOT PEDAL MECHANISM, AND HAND LEVER MECHANISM


Rotary Cock gas-oxy proportioner, volume control and spindle air control
An optional Foot Pedal Stop Mechanism allows you to hold the fire control foot pedal at any desired
position. It automatically releases when the foot pedal is pushed.
9869-01 Valve and Foot Pedal Mechanism Assembly
9869-02 Valve and Foot Pedal Mechanism Assembly with Foot Pedal Stop Mechanism
9869-03 Valve and Hand Lever Mechanism Assembly

Piston type gas-oxy proportioner, volume control valve


9059-03 Small Proportioner Valve and 9060-02 Large Proportioner Valve and
Bracket Bracket

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the ME Lathe.
Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3
of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9275 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9426 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9434 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
90009-05 4" Bison Chuck, 32 mm bore diameter, 0 mm → 60 mm capacity
56000-05C Scroll Chuck, 33 mm bore diameter, no handwheel
56000-05CC 0 mm → 51 mm capacity
56000-55C Scroll Chuck, 33 mm bore diameter, with handwheel
56000-55CC 0 mm → 51 mm capacity
97023-05 Scroll Chuck C , 80 mm bore diameter / 2→124 & 10→156 mm capacity
97024-05 Scroll Chuck CC, 80 mm bore diameter / 2→124 & 10→156 mm capacity
97035-05 Scroll Chuck C , 98 mm bore diameter / 2 →175 & 48 →225 mm capacity
97036-05 Scroll Chuck CC, 98 mm bore diameter / 2 →175 & 48 →225 mm capacity
56011-05C Scroll-Universal Chuck, 81 mm bore diameter
56011-05CC 0 mm → 127 mm capacity Scroll/13 mm → 195 mm Universal
56012-05C Scroll-Universal Chuck, 98 mm bore diameter
56012-05CC 0 mm → 191 mm capacity Scroll/13 mm → 356 mm Universal
9781-05 LAC033 Automatic Chuck, air actuated, 33 mm bore diameter, requires 9796 or 9797
2→18 & 15→35 mm capacity
9779-05 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter, requires 9796 or 9797
3→25 & 25→47 mm capacity
9796 Foot pedal actuating mechanism for air actuated chucking devices
9797 Hand valve actuating mechanism for air actuated chucking devices
9892 UC Universal Planetary 3-jaw Chuck, 92 mm bore diameter,
3 mm → 298 mm capacity, standard arm rods are 51 mm in length
4467 102 mm arm rods for UC Chuck, order 3 each
80481 102 mm arm rod option for UC Chuck
9963 EC Universal Planetary 3-jaw Chuck, 98 mm bore diameter,
25 mm → 418 mm capacity, standard rods are 114 mm in length
9970 HSJ Universal Planetary 6-jaw Chuck, 114 mm bore diameter
6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length
27 mm → 418 mm outer jaw capacity, standard rods are 114 mm in length
1748 221 mm arm rods for EC, HSJ Chucks, order 3 each
80308 221 mm arm rod option for EC, HSJ Chucks
81026 Donut Option for EC Chuck

39
9965 KC Universal Planetary 3-jaw Chuck, 98 mm bore diameter,
37 mm → 727 mm capacity, standard rods are 152 mm in length
1169 279 mm arm rods for KC Chuck, order 3 each
80309 279 mm arm rod option for KC Chuck
9894 HSJ Guiding Chuck , 114 mm bore diameter
6 mm → 134 mm capacity (outboard spindle nose adaptor required 9339)
9974 4601 Independent 4-jaw Chuck, 84 mm bore diameter
146 mm → 394 mm capacity, 0 mm → 241 mm with jaws reversed
80115 Extended Jaw Set with Wrench for 4601 Chuck, 445 mm → 699 mm capacity
80114 Extended Jaw Option for 4601 Chuck
9976 4600 Independent 4-jaw Chuck, 98 mm bore diameter
243 mm → 489 mm capacity, 203 mm - → mm with jaws reversed
80112 Extended Jaw Set with Wrench for 4600 Chuck, 527 mm → 876 mm capacity
80111 Extended Jaw Option for 4600 Chuck

ADAPTORS (will adapt spindle nose of ME Lathe to that of another lathe)


9459 F Lathe 9451 HJ Lathes
9461 U Lathe 9452 EA, K Lathes
9460 HA Lathe 9453 EB,KA Lathes

MISCELLANEOUS ACCESSORIES
9301 Standard faceplate, 1-1/4" - 16 9302 Optional faceplate, 2-1/2" - 12
threads per inch threads per inch
9334 Outboard spindle nose adaptor 9339 Outboard spindle nose adaptor
(special HSJ spindle nose to fit on
rear of spindle)
9628-05 Swivel/Stop Mechanism 9807 Spindle hose nipple
1490 Spindle closure disc 9389 Guide bar & bracket
9328-12 Drag bar for ME120 9328-15 Drag bar for ME222
9328-13 Drag bar for ME166 9328-16 Drag bar for ME250
9328-14 Drag bar for ME194 9328-17 Drag bar for ME278
9008 Roller bearing gib 9009B Felt way wipers, set of four
specify front or rear
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch
9594 Pyrometer Mount (T-Slot Required)

SPECIAL ORDER ACCESSORIES

COLLET SYSTEMS
REDWOOD
9245 Unbored spindle nose collet
9829 Bored spindle nose collet, specify bore, 6 mm - 86 mm
9269 Collet protector disc faceplate
2634 Unbored protector disc
9803 Bored protector disc, specify bore, 102 mm max
9226 Spindle nose collet draw-in bar assembly
9235 Collet draw-in bar assembly for outboard spindle nose adaptor
1760 5-1/2" adaptor collet, unbored
9404 5-1/2" adaptor collet, specify bore, 51 mm - 137 mm
9413 5-1/2" adaptor assembly

STEMHEADS AND ACTUATING MECHANISM (headstock)


9997 2-jaw large 9998 3-jaw large
9365 Stemhead actuating mechanism (for use on headstock only)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/97

40
MJ LATHE SPECIFICATIONS
Model MJ Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speed
and direction controls; jog switch for spindles; and sockets which allow connection of remote control devices for
control of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is available
for certain models indicated below. The co-ax version of MJ197 is limited to a maximum speed of 85 RPM.

The spindle bore diameter of Model MJ Lathes is 114 mm. MJ and EJ Lathes vary in radial clearance. MJ Lathes
have a radial clearance of 540 mm, while EJ Lathes have a radial clearance of 349 mm. The six different models of
MJ Lathes represent six different bed lengths. Lathes can be purchased with motorized firecarriage and tailstock;
additional sheets for motorized versions are available upon request. Lathe bed scales are a standard feature.

Accessories must be ordered separately. Additional information on individual accessories which are listed can be
obtained under each accessory's respective catalog listing. For information on burners and paddles, refer to the
Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance I= Height-Floor to Ways
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover L= Weight/Shipping weight
F= Length of spindle M= Spindle Speed Range

MJ123 MJ169 MJ197 MJ225 MJ253 MJ281


A= mm 114 114 114 114 114 114
B= mm 1230 1686 1967 2246 2525 2805
D= mm 540 540 540 540 540 540
E= mm 482 482 482 482 482 482
F= mm 291 291 291 291 291 291
G= mm 864 1321 1600 1880 2159 2438
H= mm 1442 1442 1442 1442 1442 1442
I= mm 765 765 765 765 765 765
J= mm 2083 2540 2819 3099 3378 3658
K= mm 686 686 686 686 686 686
L= ~kg 726/885 771/941 799/969 826/996 853/1023 880/1050

A= in 4-1/2 4-1/2 4-1/2 4-1/2 4-1/2 4-1/2


B= in 48-1/2 66-1/2 77-1/2 88-1/2 99-1/2 110-1/2
D= in 21-1/4 21-1/4 21-1/4 21-1/4 21-1/4 21-1/4
E= in 19 19 19 19 19 19
F= in 11-1/2 11-1/2 11-1/2 11-1/2 11-1/2 11-1/2
G= in 34 52 63 74 85 96
H= in 56-3/4 56-3/4 56-3/4 56-3/4 56-3/4 56-3/4
I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8
J= in 82 100 111 122 133 144
K= in 27 27 27 27 27 27
L= ~lb 1600/1950 1700/2075 1760/2135 1820/2195 1880/2255 1940/2315

M= RPM 5-225 5-225 5-225 5-85 5-85 5-85


Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

EJ22-111 MJ123 Lathe EJ22-211 MJ123 Lathe Co-ax


EJ23-111 MJ169 Lathe EJ23-211 MJ169 Lathe Co-ax
EJ24-111 MJ197 Lathe EJ24-212 MJ197 Lathe Co-ax (85 RPM)
EJ25-112 MJ225 Lathe EJ25-212 MJ225 Lathe Co-ax
EJ26-112 MJ253 Lathe
EJ27-112 MJ281 Lathe

8984 E Firecarriage Assembly (Required)

41
MJ LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9675 Standard Firecarriage Cover and Burner Mount


9677 Standard Firecarriage Cover with Riser and Burner Mount
9589 T-Slot Firecarriage Cover and Burner Mount
9368-01 Rack and Pinion Burner Mount
9368-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

VALVES, FOOT PEDAL MECHANISM, AND HAND LEVER MECHANISM


Rotary Cock gas-oxy proportioner, volume control and spindle air control
An optional Foot Pedal Stop Mechanism allows you to hold the fire control foot pedal at any desired
position. It automatically releases when the foot pedal is pushed.
9869-01 Valve and Foot Pedal Mechanism Assembly
9869-02 Valve and Foot Pedal Mechanism Assembly with Foot Pedal Stop Mechanism
9869-03 Valve and Hand Lever Mechanism Assembly

Piston type gas-oxy proportioner, volume control valve


9059-03 Small Proportioner Valve and 9060-02 Large Proportioner Valve and
Bracket Bracket

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the MJ Lathe.
Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3
of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9274 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9425 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9433 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
90009-04 4" Bison Chuck, 32 mm bore diameter, 0 mm → 60 mm capacity
56000-04C Scroll Chuck, 33 mm bore diameter, no handwheel
56000-04CC 0 mm → 51 mm capacity
56000-54C Scroll Chuck, 33 mm bore diameter, with handwheel
56000-54CC 0 mm → 51 mm capacity
97023-04 Scroll Chuck C , 80 mm bore diameter / 2→124 & 10→156 capacity
97024-04 Scroll Chuck CC, 80 mm bore diameter / 2→124 & 10→156 capacity
97035-04 Scroll Chuck C , 114 mm bore diameter / 2 →175 & 48 →225 mm capacity
97036-04 Scroll Chuck CC, 114 mm bore diameter / 2 →175 & 48 →225 mm capacity
56011-04C Scroll-Universal Chuck, 81 mm bore diameter
56011-04CC 0 mm → 127 mm capacity Scroll/13 mm → 195 mm Universal
56012-04C Scroll-Universal Chuck, 114 mm bore diameter
56012-04CC 0 mm → 191 mm capacity Scroll/13 mm → 356 mm Universal
9781-54 LAC033 Automatic Chuck, air actuated, 33 mm bore diameter, requires 9796 or 9797
2→18 & 15→35 mm capacity
9779-54 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter, requires 9796 or 9797
3→25 & 25→47 mm capacity
9796 Foot pedal actuating mechanism for air actuated chucking devices
9797 Hand valve actuating mechanism for air actuated chucking devices
9899 UC Universal Planetary 3-jaw Chuck, 92 mm bore diameter,
3 mm → 298 mm capacity, standard arm rods are 51 mm in length
4467 102 mm arm rods for UC Chuck, order 3 each
80481 102 mm arm rod option for UC Chuck
9962 EC Universal Planetary 3-jaw Chuck, 114 mm bore diameter,
25 mm → 418 mm capacity, standard rods are 114 mm in length
9969 HSJ Universal Planetary 6-jaw Chuck, 114 mm bore diameter
6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length
27 mm → 418 mm outer jaw capacity, standard rods are 114 mm in length
1748 221 mm arm rods for EC, HSJ Chucks, order 3 each
80308 221 mm arm rod option for EC, HSJ Chucks
81026 Donut Option for EC Chuck

42
9894 HSJ Guiding Chuck , 114 mm bore diameter
6 mm → 134 mm capacity (outboard spindle nose adaptor required 9333)
9973 4601 Independent 4-jaw Chuck, 84 mm bore diameter
146 mm → 394 mm capacity, 0 mm → 241 mm with jaws reversed
80115 Extended Jaw Set with Wrench for 4601 Chuck, 445 mm → 699 mm capacity
80114 Extended Jaw Option for 4601 Chuck

ADAPTORS (will adapt spindle nose of MJ Lathe to that of another lathe)


9462 F Lathe 9465 EE Lathes
9464 U Lathe 9454 EA, K Lathes
9463 HA Lathe

MISCELLANEOUS ACCESSORIES
9300 Standard faceplate, 1-1/4" - 16 9310 Optional faceplate, 1” - 16 threads
threads per inch per inch
9333 Outboard spindle nose adaptor
9628-04 Swivel/Stop Mechanism 9807 Spindle hose nipple
1766 Spindle closure disc 9389 Guide bar & bracket
9328-12 Drag bar for MJ123 9328-15 Drag bar for MJ225
9328-13 Drag bar for MJ169 9328-16 Drag bar for MJ253
9328-14 Drag bar for MJ197 9328-17 Drag bar for MJ281
9008 Roller bearing gib 9009B Felt way wipers, set of four
specify front or rear
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch
9594 Pyrometer Mount (T-Slot Required)

SPECIAL ORDER ACCESSORIES

COLLET SYSTEMS
REDWOOD
9244 Unbored spindle nose collet
9828 Bored spindle nose collet, specify bore, 6 mm - 86 mm
9268 Collet protector disc faceplate
2634 Unbored protector disc
9803 Bored protector disc, specify bore, 102 mm max
9225 Spindle nose collet draw-in bar assembly
9234 Collet draw-in bar assembly for outboard spindle nose adaptor
1760 5-1/2" adaptor collet, unbored
9404 5-1/2" adaptor collet, specify bore, 51 mm - 137 mm
9413 5-1/2" adaptor assembly

STEMHEADS AND ACTUATING MECHANISM (headstock)


9988 2-jaw small 9995 2-jaw large
9989 3-jaw small 9996 3-jaw large
9990 4-jaw small
9365 Stemhead actuating mechanism (for use on headstock only)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
7/97

43
ESA LATHE SPECIFICATIONS
Model ESA Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off,
speed and direction controls; jog switch for spindles; and sockets which allow connection of remote control
devices for control of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial)
is available for certain models indicated below. The co-ax version of ESA194 is limited to a maximum speed of 60
RPM.

The spindle bore diameter of Model ESA Lathes is 184 mm. The six different models of ESA Lathes represent six
different bed lengths. Lathes can be purchased with motorized firecarriage and tailstock; additional sheets for
motorized versions are available upon request. Lathe bed scales are a standard feature.

Accessories must be ordered separately. Additional information on individual accessories which are listed can be
obtained under each accessory's respective catalog listing. For information on burners and paddles, refer to the
Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance I= Height-Floor to Ways
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover L= Weight/Shipping weight
F= Length of spindle M= Spindle Speed Range

ESA120 ESA166 ESA194 ESA222 ESA250 ESA278


A= mm 184 184 184 184 184 184
B= mm 1200 1656 1937 2216 2495 2775
D= mm 349 349 349 349 349 349
E= mm 295 295 295 295 295 295
F= mm 337 337 337 337 337 337
G= mm 864 1321 1600 1880 2159 2438
H= mm 1289 1289 1289 1289 1289 1289
I= mm 765 765 765 765 765 765
J= mm 2083 2540 2819 3099 3378 3658
K= mm 686 686 686 686 686 686
L= ~kg 635/794 680/851 708/878 735/905 762/932 789/959

A= in 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4


B= in 47-1/4 65-1/4 76-1/4 87-1/4 98-1/4 109-1/4
D= in 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4
E= in 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8
F= in 13-1/4 13-1/4 13-1/4 13-1/4 13-1/4 13-1/4
G= in 34 52 63 74 85 96
H= in 50-3/4 50-3/4 50-3/4 50-3/4 50-3/4 50-3/4
I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8
J= in 82 100 111 122 133 144
K= in 27 27 27 27 27 27
L= ~lb 1400/1750 1500/1875 1560/1935 1620/1995 1680/2055 1740/2115

M= RPM 5-165 5-165 5-165 5-60 5-60 5-60


Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

EA12-111 ESA120 Lathe EA12-211 ESA120 Lathe Co-ax


EA13-111 ESA166 Lathe EA13-211 ESA166 Lathe Co-ax
EA14-111 ESA194 Lathe EA14-212 ESA194 Lathe Co-ax (60 RPM)
EA15-112 ESA222 Lathe EA15-212 ESA222 Lathe Co-ax
EA16-112 ESA250 Lathe
EA17-112 ESA278 Lathe

8984 E Firecarriage Assembly (Required)

44
ESA LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9675 Standard Firecarriage Cover and Burner Mount


9589 T-Slot Firecarriage Cover and Burner Mount
9368-01 Rack and Pinion Burner Mount
9368-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

VALVES, FOOT PEDAL MECHANISM, AND HAND LEVER MECHANISM


Rotary Cock gas-oxy proportioner, volume control and spindle air control
An optional Foot Pedal Stop Mechanism allows you to hold the fire control foot pedal at any desired
position. It automatically releases when the foot pedal is pushed.
9869-01 Valve and Foot Pedal Mechanism Assembly
9869-02 Valve and Foot Pedal Mechanism Assembly with Foot Pedal Stop Mechanism
9869-03 Valve and Hand Lever Mechanism Assembly

Piston type gas-oxy proportioner, volume control valve


9059-03 Small Proportioner Valve and 9060-02 Large Proportioner Valve and
Bracket Bracket

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the ESA Lathe.
Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3
of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9276 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9427 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9435 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
97035-06 LSC114 Scroll Chuck C, 114 mm bore diameter / 2 →175 & 48 →225 mm capacity
97036-06 LSC114 Scroll Chuck CC, 114 mm bore diameter / 2 →175 & 48 →225 mm capacity
56012-06C Scroll-Universal Chuck, 114 mm bore diameter
56012-06CC 0 mm → 191 mm capacity Scroll/13 mm → 356 mm Universal
9779-06 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter, requires 9796 or 9797
3→25 & 25→47 mm capacity
9964 EC Universal Planetary 3-jaw Chuck, 134 mm bore diameter,
25 mm → 418 mm capacity, standard rods are 114 mm in length
9896 ESC Universal Planetary 3-jaw Chuck, 184 mm bore diameter,
25 mm → 579 mm capacity, standard rods are 114 mm in length
9971 HSJ Universal Planetary 6-jaw Chuck, 134 mm bore diameter
6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length
27 mm → 418 mm outer jaw capacity, standard rods are 114 mm in length
9895 ESJ Universal Planetary 6-jaw Chuck, 184 mm bore diameter
6 mm → 222 mm inner jaw capacity, standard rods are 76 mm in length
22 mm → 604 mm outer jaw capacity, standard rods are 114 mm in length
1748 221 mm arm rods for EC, ESC, HSJ, ESJ Chucks, order 3 each
80308 221 mm arm rod option for EC, ESC, HSJ, ESJ Chucks
81026 Donut Option for EC, ESC Chuck
9966 KC Universal Planetary 3-jaw Chuck, 184 mm bore diameter,
37 mm → 571 mm capacity, standard rods are 152 mm in length
1169 279 mm arm rods for KC Chuck, order 3 each
80309 279 mm arm rod option for KC Chuck
9893 ESA Guiding Chuck , 184 mm bore diameter
6 mm → 192 mm capacity (outboard spindle nose adaptor required 9335)
9975 4601 Independent 4-jaw Chuck, 84 mm bore diameter
146 mm → 394 mm capacity, 0 mm → 241 mm with jaws reversed
80115 Extended Jaw Set with Wrench for 4601 Chuck, 445 mm → 617 mm capacity
80114 Extended Jaw Option for 4601 Chuck
9977 4600 Independent 4-jaw Chuck, 184 mm bore diameter
243 mm → 489 mm capacity, 203 mm → 445 mm with jaws reversed
80112 Extended Jaw Set with Wrench for 4600 Chuck, 527 mm → 580 mm capacity
80111 Extended Jaw Option for 4600 Chuck

45
ADAPTORS (will adapt spindle nose of ESA and K Lathes to that of another lathe)
9467 U Lathe 9468 EE Lathes
9466 HA Lathe 9455 EB,KA Lathes
9469 HJ Lathes

MISCELLANEOUS ACCESSORIES
9303 Standard faceplate, 1-1/4" - 16 9306 Optional faceplate, 4-1/4" - 12
threads per inch threads per inch
9335 Outboard spindle nose adaptor
9628-06 Swivel/Stop Mechanism 9807 Spindle hose nipple
2159 Spindle closure disc 9389 Guide bar & bracket
9328-02 Drag bar for ESA120 9328-05 Drag bar for ESA222
9328-03 Drag bar for ESA166 9328-06 Drag bar for ESA250
9328-04 Drag bar for ESA194 9328-07 Drag bar for ESA278
9008 Roller bearing gib 9009B Felt way wipers, set of four
specify front or rear
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch
9594 Pyrometer Mount (T-Slot Required)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/97

46
ESB LATHE SPECIFICATIONS
Model ESB Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off,
speed and direction controls; jog switch for spindles; and sockets which allow connection of remote control
devices for control of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial)
is available for certain models indicated below. The co-ax version of ESB192 is limited to a maximum speed of 50
RPM.

The spindle bore diameter of Model ESB Lathes is 209 mm. ESB Lathes have the same spindle nose and bore as
KA Lathes. The six different models of ESA Lathes represent six different bed lengths. Lathes can be purchased
with motorized firecarriage and tailstock; additional sheets for motorized versions are available upon request.
Lathe bed scales are a standard feature.

Accessories must be ordered separately. Additional information on individual accessories which are listed can be
obtained under each accessory's respective catalog listing. For information on burners and paddles, refer to the
Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance I= Height-Floor to Ways
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover L= Weight/Shipping weight
F= Length of spindle M= Spindle Speed Range

ESB119 ESB165 ESB192 ESB220 ESB248 ESB276


A= mm 209 209 209 209 209 209
B= mm 1187 1645 1924 2203 2483 2762
D= mm 349 349 349 349 349 349
E= mm 295 295 295 295 295 295
F= mm 362 362 362 362 362 362
G= mm 864 1321 1600 1880 2159 2438
H= mm 1289 1289 1289 1289 1289 1289
I= mm 765 765 765 765 765 765
J= mm 2083 2540 2819 3099 3378 3658
K= mm 686 686 686 686 686 686
L= ~kg 635/794 680/851 708/878 735/905 762/932 789/959

A= in 8-1/4 8-1/4 8-1/4 8-1/4 8-1/4 8-1/4


B= in 46-3/4 64-3/4 75-3/4 86-3/4 97-3/4 108-3/4
D= in 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4
E= in 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8
F= in 14-1/2 14-1/2 14-1/2 14-1/2 14-1/2 14-1/2
G= in 34 52 63 74 85 96
H= in 50-3/4 50-3/4 50-3/4 50-3/4 50-3/4 50-3/4
I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8
J= in 82 100 111 122 133 144
K= in 27 27 27 27 27 27
L= ~lb 1400/1750 1500/1875 1560/1935 1620/1995 1680/2055 1740/2115

M= RPM 5-120 5-120 5-120 5-50 5-50 5-50


Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

EB12-111 ESB119 Lathe EB12-211 ESB119 Lathe Co-ax


EB13-111 ESB165 Lathe EB13-211 ESB165 Lathe Co-ax
EB14-111 ESB192 Lathe EB14-212 ESB192 Lathe Co-ax (50 RPM)
EB15-112 ESB220 Lathe EB15-212 ESB220 Lathe Co-ax
EB16-112 ESB248 Lathe
EB17-112 ESB276 Lathe

8984 E Firecarriage Assembly (Required)

47
ESB LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9675 Standard Firecarriage Cover and Burner Mount


9589 T-Slot Firecarriage Cover and Burner Mount
9368-01 Rack and Pinion Burner Mount
9368-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

VALVES, FOOT PEDAL MECHANISM, AND HAND LEVER MECHANISM


Rotary Cock gas-oxy proportioner, volume control and spindle air control
An optional Foot Pedal Stop Mechanism allows you to hold the fire control foot pedal at any desired
position. It automatically releases when the foot pedal is pushed.
9869-01 Valve and Foot Pedal Mechanism Assembly
9869-02 Valve and Foot Pedal Mechanism Assembly with Foot Pedal Stop Mechanism
9869-03 Valve and Hand Lever Mechanism Assembly

Piston type gas-oxy proportioner, volume control valve


9059-03 Small Proportioner Valve and 9060-02 Large Proportioner Valve and
Bracket Bracket

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the ESB Lathe.
Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3
of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9277 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9428 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9436 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
9967 KC Universal Planetary 3-jaw Chuck, 209 mm bore diameter,
37 mm → 571 mm capacity, standard rods are 152 mm in length
1169 279 mm arm rods for KC Chuck, order 3 each
80309 279 mm arm rod option for KC Chuck
9978 4600 Independent 4-jaw Chuck, 209 mm bore diameter
243 mm → 489 mm capacity, 203 mm → 445 mm with jaws reversed
80112 Extended Jaw Set with Wrench for 4600 Chuck, 527 mm → 764 mm capacity
80111 Extended Jaw Option for 4600 Chuck

48
ADAPTORS (will adapt spindle nose of ESB and KA Lathes to that of another lathe)
9471 U Lathe 9472 EE Lathes
9470 HA Lathe 9474 EA,K Lathes
9473 HJ Lathes

MISCELLANEOUS ACCESSORIES
9304 Standard faceplate, 4-1/4" - 12 9307 Optional faceplate, 1-1/4" - 16
threads per inch threads per inch
9336 Outboard spindle nose adaptor
9628-08 Swivel/Stop Mechanism 9807 Spindle hose nipple
1931 Spindle closure disc 9389 Guide bar & bracket
9328-02 Drag bar for ESB119 9328-05 Drag bar for ESB220
9328-03 Drag bar for ESB165 9328-06 Drag bar for ESB248
9328-04 Drag bar for ESB192 9328-07 Drag bar for ESB276
9008 Roller bearing gib 9009B Felt way wipers, set of four
specify front or rear
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch
9594 Pyrometer Mount (T-Slot Required)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
3/96

49
K, KS, KT LATHE SPECIFICATIONS
Model K Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speed
and direction controls; jog switch for spindles; and sockets which allow connection of remote control devices for
control of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is available
for all models.

The spindle bore diameter of Model K Lathes is 175 mm, however, the spindle nose configuration is the same as
the ESA Lathe which allows the same spindle mounting accessories to be used on either machine. The K, KS and
KT Lathes differ in the radial clearance to the bed. Lathes can be purchased with motorized firecarriage and
tailstock; additional sheets for motorized versions are available upon request. Lathe bed scales are a standard
feature.

Accessories must be ordered separately. Additional information on individual accessories can be obtained under
each accessory's respective catalog listing. For information on burners and paddles, refer to the Burner section of
the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance
I= Height-Floor to Ways
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover
F= Length of spindle L= Weight/Shipping weight

K192 KS192 KT192


A= mm 175 175 175
B= mm 1918 1918 1918
D= mm 441 530 619
E= mm 393 482 571
F= mm 391 391 391
G= mm 1575 1575 1575
H= mm 1460 1549 1638
I= mm 822 822 822
J= mm 2945 2945 2945
K= mm 756 756 756
L= ~kg 953/1179 1043/1270 1135/1362

A= in 6-7/8 6-7/8 6-7/8


B= in 75-1/2 75-1/2 75-1/2
D= in 17-3/8 20-7/8 24-3/8
E= in 15-1/2 19 22-1/2
F= in 15-3/8 15-3/8 15-3/8
G= in 62 62 62
H= in 57-1/2 61 64-1/2
I= in 32-3/8 32-3/8 32-3/8
J= in 112 112 112
K= in 29-3/4 29-3/4 29-3/4
L= ~lb 2100/2600 2300/2800 2500/3000
Spindle speed range 5 to 145 rpm
Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

K13-111 K192 Lathe K13-211 K192 Lathe Co-ax


K23-111 KS192 Lathe K23-211 KS192 Lathe Co-ax
K33-111 KT192 Lathe K33-211 KT192 Lathe Co-ax

8985 K Firecarriage Assembly (Required)

50
K LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9676 Standard Firecarriage Cover and Burner Mount


9590 T-Slot Firecarriage Cover and Burner Mount
9369-01 Rack and Pinion Burner Mount
9369-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

VALVES AND FOOT PEDAL MECHANISM


Rotary Cock gas-oxy proportioner, volume control and spindle air control
9053 Valve
9316 Foot Pedal Mechanism for 9053
9392 Foot Pedal Stop Mechanism for 9316

Piston type gas-oxy proportioner, volume control valve


9059-03 Small Proportioner Valve and 9060-02 Large Proportioner Valve and
Bracket Bracket

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the K Lathe. Maximum
measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3 of the
catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9276 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9427 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9435 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
97035-06 LSC114 Scroll Chuck C, 114 mm bore diameter / 2 →175 & 48 →225 mm capacity
97036-06 LSC114 Scroll Chuck CC, 114 mm bore diameter / 2 →175 & 48 →225 mm capacity
56012-06C Scroll-Universal Chuck, 114 mm bore diameter
56012-06CC 0 mm → 191 mm capacity Scroll/13 mm → 356 mm Universal
9779-56 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter, requires 9796 or 9797
3→25 & 25→47 mm capacity
9964 EC Universal Planetary 3-jaw Chuck, 134 mm bore diameter,
25 mm → 418 mm capacity, standard rods are 114 mm in length
9896 ESC Universal Planetary 3-jaw Chuck, 175 mm bore diameter,
25 mm → 579 mm capacity, standard rods are 114 mm in length
9971 HSJ Universal Planetary 6-jaw Chuck, 134 mm bore diameter
6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length
27 mm → 418 mm outer jaw capacity, standard rods are 114 mm in length
9895 ESJ Universal Planetary 6-jaw Chuck, 175 mm bore diameter
6 mm → 222 mm inner jaw capacity, standard rods are 76 mm in length
22 mm → 604 mm outer jaw capacity, standard rods are 114 mm in length
1748 221 mm arm rods for EC, ESC, HSJ, ESJ Chucks, order 3 each
80308 221 mm arm rod option for EC, ESC, HSJ, ESJ Chucks
81026 Donut Option for EC, ESC Chuck
9966 KC Universal Planetary 3-jaw Chuck, 175 mm bore diameter,
37 mm → 727 mm capacity, standard rods are 152 mm in length
1169 279 mm arm rods for KC Chuck, order 3 each
80309 279 mm arm rod option for KC Chuck
9893 ESA Guiding Chuck , 175 mm bore diameter
6 mm → 192 mm capacity (outboard spindle nose adaptor required 9337)
9975 4601 Independent 4-jaw Chuck, 84 mm bore diameter
146 mm → 394 mm capacity, 0 mm → 241 mm with jaws reversed
80115 Extended Jaw Set with Wrench for 4601 Chuck, 445 mm → 699 mm capacity
80114 Extended Jaw Option for 4601 Chuck
9977 4600 Independent 4-jaw Chuck, 184 mm bore diameter
243 mm → 489 mm capacity, 203 mm → 445 mm with jaws reversed
80112 Extended Jaw Set with Wrench for 4600 Chuck, 527 mm → 764 mm capacity
80111 Extended Jaw Option for 4600 Chuck

51
ADAPTORS (will adapt spindle nose of ESA and K Lathes to that of another lathe)
9467 U Lathe 9468 EE Lathes
9466 HA Lathe 9455 EB,KA Lathes
9469 HJ Lathes

MISCELLANEOUS ACCESSORIES
9303 Standard faceplate, 1-1/4" - 16 9306 Optional faceplate, 4-1/4" - 12
threads per inch threads per inch
9337 Outboard spindle nose adaptor
9628-07 Swivel/Stop Mechanism 9807 Spindle hose nipple
1905 Spindle closure disc
9329-03 Drag bar
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch
9594 Pyrometer Mount (T-Slot Required)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/97

52
KA, KSA, KTA LATHE SPECIFICATIONS
Model KA Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speed
and direction controls; jog switch for spindles; and sockets which allow connection of remote control devices for
control of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is available
for all models.

The spindle bore diameter of Model KA Lathes is 209 mm, however, the spindle nose configuration is the same as
the ESB Lathe which allows the same spindle mounting accessories to be used on either machine. The KA, KSA
and KTA Lathes differ in the radial clearance to the bed. Lathes can be purchased with motorized firecarriage and
tailstock; additional sheets for motorized versions are available upon request. Lathe bed scales are a standard
feature.

Accessories must be ordered separately. Additional information on individual accessories can be obtained under
each accessory's respective catalog listing. For information on burners and paddles, refer to the Burner section of
the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance
I= Height-Floor to Ways
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover
F= Length of spindle L= Weight/Shipping weight

KA192 KSA192 KTA192


A= mm 209 209 209
B= mm 1918 1918 1918
D= mm 441 530 619
E= mm 393 482 571
F= mm 391 391 391
G= mm 1575 1575 1575
H= mm 1460 1549 1638
I= mm 822 822 822
J= mm 2945 2945 2945
K= mm 756 756 756
L= ~kg 953/1179 1043/1270 1135/1362

A= in 8-1/4 8-1/4 8-1/4


B= in 75-1/2 75-1/2 75-1/2
D= in 17-3/8 20-7/8 24-3/8
E= in 15-1/2 19 22-1/2
F= in 15-3/8 15-3/8 15-3/8
G= in 62 62 62
H= in 57-1/2 61 64-1/2
I= in 32-3/8 32-3/8 32-3/8
J= in 112 112 112
K= in 29-3/4 29-3/4 29-3/4
L= ~lb 2100/2600 2300/2800 2500/3000
Spindle speed range 5 to 120 rpm
Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

KA13-111 KA192 Lathe KA13-211 KA192 Lathe Co-ax


KA23-111 KSA192 Lathe KA23-211 KSA192 Lathe Co-ax
KA33-111 KTA192 Lathe KA33-211 KTA192 Lathe Co-ax

8985 K Firecarriage Assembly (Required)

53
KA LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9676 Standard Firecarriage Cover and Burner Mount


9590 T-Slot Firecarriage Cover and Burner Mount
9369-01 Rack and Pinion Burner Mount
9369-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

VALVES AND FOOT PEDAL MECHANISM


Rotary Cock gas-oxy proportioner, volume control and spindle air control
9053 Valve
9316 Foot Pedal Mechanism for 9053
9392 Foot Pedal Stop Mechanism for 9316

Piston type gas-oxy proportioner, volume control valve


9059-03 Small Proportioner Valve and 9060-02 Large Proportioner Valve and
Bracket Bracket

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the KA Lathe.
Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3
of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9277 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9428 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9436 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
9967 KC Universal Planetary 3-jaw Chuck, 209 mm bore diameter,
37 mm → 727 mm capacity, standard rods are 152 mm in length
1169 279 mm arm rods for KC Chuck, order 3 each
80309 279 mm arm rod option for KC Chuck
9978 4600 Independent 4-jaw Chuck, 209 mm bore diameter
243 mm → 489 mm capacity, 203 mm → 445 mm with jaws reversed
80112 Extended Jaw Set with Wrench for 4600 Chuck, 527 mm → 764 mm capacity
80111 Extended Jaw Option for 4600 Chuck

ADAPTORS (will adapt spindle nose of ESB and KA Lathes to that of another lathe)
9471 U Lathe 9472 EE Lathes
9470 HA Lathe 9474 EA,K Lathes
9473 HJ Lathes

MISCELLANEOUS ACCESSORIES
9304 Standard faceplate, 4-1/4" - 12 9307 Optional faceplate, 1-1/4" - 16
threads per inch threads per inch
9336 Outboard spindle nose adaptor
9628-08 Swivel/Stop Mechanism 9807 Spindle hose nipple
1931 Spindle closure disc
9329-03 Drag bar
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch
9594 Pyrometer Mount (T-Slot Required)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
3/96

54
KB, KSB, KTB LATHE SPECIFICATIONS
Model KB Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speed
and direction controls; jog switch for spindles; and sockets which allow connection of remote control devices for
control of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is available
for all models.

The spindle bore diameter of Model KB Lathes is 260 mm. The KB, KSB and KTB Lathes differ in the radial
clearance to the bed. Lathes can be purchased with motorized firecarriage and tailstock; additional sheets for
motorized versions are available upon request. Lathe bed scales are a standard feature.

Accessories must be ordered separately. Additional information on individual accessories can be obtained under
each accessory's respective catalog listing. For information on burners and paddles, refer to the Burner section of
the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance
I= Height-Floor to Ways
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover
F= Length of spindle L= Weight/Shipping weight

KB197 KSB197 KTB197


A= mm 260 260 260
B= mm 1968 1968 1968
D= mm 441 530 619
E= mm 393 482 571
F= mm 365 365 365
G= mm 1575 1575 1575
H= mm 1460 1549 1638
I= mm 822 822 822
J= mm 2945 2945 2945
K= mm 756 756 756
L= ~kg 953/1179 1043/1270 1135/1362

A= in 10-1/4 10-1/4 10-1/4


B= in 77-1/2 77-1/2 77-1/2
D= in 17-3/8 20-7/8 24-3/8
E= in 15-1/2 19 22-1/2
F= in 14-3/8 14-3/8 14-3/8
G= in 62 62 62
H= in 57-1/2 61 64-1/2
I= in 32-3/8 32-3/8 32-3/8
J= in 112 112 112
K= in 29-3/4 29-3/4 29-3/4
L= ~lb 2100/2600 2300/2800 2500/3000
Spindle speed range 5 to 95 rpm
Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

KB13-111 KB197 Lathe KB13-211 KB197 Lathe Co-ax


KB23-111 KSB197 Lathe KB23-211 KSB197 Lathe Co-ax
KB33-111 KTB197 Lathe KB33-211 KTB197 Lathe Co-ax

8985 K Firecarriage Assembly (Required)

55
KB LATHE ACCESSORIES
FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)
Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slot
firecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.
Model numbers are listed below.

9676 Standard Firecarriage Cover and Burner Mount


9590 T-Slot Firecarriage Cover and Burner Mount
9369-01 Rack and Pinion Burner Mount
9369-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover

VALVES AND FOOT PEDAL MECHANISM


Rotary Cock gas-oxy proportioner, volume control and spindle air control
9053 Valve
9316 Foot Pedal Mechanism for 9053
9392 Foot Pedal Stop Mechanism for 9316

Piston type gas-oxy proportioner, volume control valve


9059-03 Small Proportioner Valve and 9060-02 Large Proportioner Valve and
Bracket Bracket

CHUCKS
Chuck measurements listed below reflect their potential based on the dimensions of the KB Lathe.
Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section 3
of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9527 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9528 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9529 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
9891 KCB Universal Planetary 3-jaw Chuck, 260 mm bore diameter,
44 mm → 754 mm capacity, standard rods are 152 mm in length
7578 279 mm arm rods for KC Chuck, order 3 each
80307 279 mm arm rod option for KC Chuck

ADAPTORS (will adapt spindle nose of KB Lathe to that of another lathe)


9819 EA,K Lathe

MISCELLANEOUS ACCESSORIES
9305 Standard faceplate, 89 mm bore
(3-1/2 inch)
9340 Outboard spindle nose adaptor
9628-09 Swivel/Stop Mechanism 9807 Spindle hose nipple
80386 Spindle closure disc
9329-13 Drag bar
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch
9594 Pyrometer Mount (T-Slot Required)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
3/96

56
MODEL D VERTICAL SEALING MACHINE SPECIFICATIONS
The basic concept of the Vertical Sealing Machine is that the fires rotate while the work stands still. One of the
pieces to be joined is supported above the fires, and the other is supported through the axis of the rotating burner
system.

There are three coaxial movements along the axis of the rotating fire head. The first is the fire head itself, which
rotates at approximately 100 rpm. One of the handwheels at the front face of the machine serves to move the fire
head vertically over a 108 mm (4-1/4 inch) range. This motion, together with variable adjustment preselection of
the burner tip angle and radius, gives complete control over the position of the heating zone.

The second movement, completely independent of the first, consists of a double walled tubular member with a
threaded nose, to which many types of glass or metal chucking devices may be attached. The total vertical
movement of the mandrel is 203 mm (8 inches), permitting a full 89 mm (3-1/2 inch) range regardless of the
position of the fires.

The third movement involves a precision positioner with 64 mm (2-1/2 inches) of vertical movement, and a quick
release positioner clamp which holds a hollow 13 mm (1/2 inch) diameter mandrel extending throughout the other
mandrels. This mandrel provides the non-intersecting support required through the axis of the machine and holds
stems, metal seals, etc., in a fixed position with respect to the bulb or device being supported. It allows free
movement of the fires and chucking mandrel. This inner mandrel is hollow, and its lower end is connected to the
selector pressure valve, so that tubulated stems may be readily sealed to blanks.

The Model D Vertical Sealing Machine is equipped with gas-oxy proportioner valve (9003), air valve (selection &
volume control) (9004), foot pedals, and a burner assembly of six single jet tips (9145).

A= Overall height, alone D= Overall depth


B= Overall height, with work support system E= Weight/Shipping weight
C= Overall width F= Burner assembly RPM

VS D
A= mm 1232 in 48-1/2
B= mm 1759 in 69-1/4
C= mm 438 in 17-1/4
D= mm 540 in 21-1/4
E= ~kg 82/127 ~lb 180/280

F= RPM 100
Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

OPTIONAL WORK SUPPORT SYSTEMS (Only one can be used at a time.)


Polar Coordinate System. Consists of a single, precision ground steel support column which stands vertically at
the rear of the machine. This column supports the swinging and rotating support bars to which the clamps or
chucking devices are attached. Weight: 25 lbs (12 kg)

Three Dimensional Coordinate System. Consists of double, precision steel support columns with cross bars and
appropriate rack and pinion and pulley mechanisms. Provides for three dimensional movement of the work
support bracket. Work may be moved up or down, right or left, in or out by turning the appropriate handwheel or
knob. In addition, the work may be rotated in the vertical plane. Weight: 65 lbs (29 kg)

"PELICAN" CLAMP (optional)


The "Pelican" clamp (so named because it resembles a pelican) is designed to hold tubing from 1/2 inch diameter
to 3 inch diameter at a constant axial distance from a 3/4 inch bar.

Part No. Model Part No. Model

9000 Model D Vertical Seal 9099 Pelican Clamp


9001 Polar Coordinate System 9003 Gas-Oxy Valve
9002 Three Dimensional Coordinate 9004 Air Valve
System 9145 Burner Assembly

57
BURNER ASSEMBLY

Six single jet stainless steel burner tips along with sidearms, manifolds, clamps, and gaskets are standard with the
Vertical Sealing Machine. A replacement assembly can be ordered and is listed on the previous page.

Quantity Part No. Description


6 8265 Stainless Steel Single Jet Tip
12 8219 Sidearm
6 82567 Top Clamp, Front
6 7226 Top Clamp Screw
6 1138 Bottom Clamp
6 5651 Bottom Clamp Screw
6 1136 Manifold Block
6 1135 Block Gasket
1 1131 Tip Wrench

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
4/91

58
VERTICAL HSA & HSJ LATHES SPECIFICATIONS
The HSA-V and HSJ-V Lathes are vertical versions of our standard HSA and HSJ horizontal lathes. Spindle nose
accessories for the standard horizontal lathes will fit their vertical counterparts. See catalog pages HA and HJ for
listings of these accessories.

The spindle speed control for the vertical machines is the 9540 Control, which is a separate control box 140 mm
high x 483 mm wide x 318 mm deep. The Vertical Lathe is available with a valve and mechanism very similar to
the standard valve available for the horizontal machines, except that the foot pedal mechanism is more complex.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Table Height
distance I= Overall height
D= Radial clearance above heat shield J= Overall width
E= Radial clearance above T-slot K= Overall depth
firecarriage cover L= Weight/Shipping weight
F= Length of spindle M= Spindle Speed Range

HSAV093 HSJV093
A= mm 67 114
B= mm 854 854
D= mm 232 232
E= mm 190 190
F= mm 238 241
G= mm 664 664
H= mm 690 690
I= mm 2010 2010
J= mm 940 940
K= mm 838 838
L= ~kg 370/460 370/460

A= in 2-5/8 4-1/2
B= in 33-5/8 33-5/8
D= in 9-1/8 9-1/8
E= in 7-1/2 7-1/2
F= in 9-3/8 9-1/2
G= in 26-1/8 26-1/8
H= in 27-1/8 27-1/8
I= in 79-1/8 79-1/8
J= in 37 37
K= in 33 33
L= ~lb 810/1010 810/1010

M= RPM 10-300 10-240


Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model Part No. Model

9711 HSAV093 Lathe 9540 9713 HSAV093 Lathe 9540 with Valve
9712 HSJV093 Lathe 9540 9714 HSJV093 Lathe 9540 with Valve

9715 Valve and Footpedal Mechanism

ENGINEERING LABORATORIES
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Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
4/91

59
HORIZONTAL/VERTICAL U LATHE SPECIFICATIONS
The H/V U Lathe has an infinitely variable "V" belt drive with the following features: spindle On/Off, speed and
direction controls; tailstock spindle On/Off switch; jog switch for spindles; and sockets which allow connection of
remote control devices for control of spindle On/Off and speed functions. The lathe may be rotated from
horizontal through 90˚ to vertical or stopped anywhere in between. Due to the mechanics of counterweighting
the tailstock, some restrictions apply to the mounting of accessories to the outboard side of the tailstock.

Standard features include a rack and pinion firecarriage burner bracket and a lathe bed scale. The H/V U Lathe can
be purchased with motorized firecarriage and tailstock; additional sheets for motorized versions are available upon
request.

Accessories must be ordered separately, see catalog pages U for listings of these accessories. Additional
information on individual accessories which are listed can be obtained under each accessory’s respective catalog
listing. For information on burners and paddles, refer to the Burner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance
D= Radial clearance above heat shield J= Overall width
E= Radial clearance above T-slot K= Overall depth
firecarriage cover
F= Length of spindle L= Weight/Shipping weight

H/V U077
A= mm 79
B= mm 772
D= mm 149
E= mm 113
F= mm 167
G= mm 635
H= mm 1822
J= mm 1511
K= mm 775
L= ~kg 282/341

A= in 3-1/8
B= in 30-3/8
D= in 5-7/8
E= in 4-7/16
F= in 6-9/16
G= in 25
H= in 71-3/4
J= in 59-1/2
K= in 30-1/2
L= ~lb 620/750
Spindle speed range 10 to 300 rpm
Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model

99902-60 H/V U077 Lathe Co-ax

ENGINEERING LABORATORIES
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Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
4/91

60
BENCHES
Benches are available for all Litton bench model lathes. They are designed for lathes that have drives
completely above the table. Two types of benches are available; plumbed and basic. Benches may
be ordered undrilled, drilled for a specific lathe, or drilled and mounted to a specific lathe.

Plumbed benches have a stainless steel top and a black backboard. They are plumbed with three
manifolds, one for gas, one for air and one for oxygen. There is a cut off needle valve, for each
manifold where the gas, air or oxygen would be connected to the lathe. (See the three valve handles
on left side of the bench in the drawing.) These same manifolds also supply gas and oxygen for a
hand torch, and gas and air for an annealing burner. Again, there are cut off needle valves here also.
(See the four valve handles on the right side of the bench in drawing.)

Basic benches are not plumbed and do not have a backboard.

Plumbed Bench

Basic Bench

Dimensions Metric English


For Lathe Height Depth Length Height Depth Length
F053 705 mm 610 mm 1219 mm 27-3/4" 24" 48"
U077, HSA093
HSJ093, HTJ093 705 mm 610 mm 1829 mm 27-3/4" 24" 72"
HSJ143, HTJ143 705 mm 610 mm 2184 mm 27-3/4" 24" 86"

HSA093
F053 U077 HSJ093 HSJ143
HTJ093 HTJ143
Plumbed Bench with undrilled top 9043-01 9044-01 9044-01 9045-01
Plumbed Bench drilled for lathe 9043-02 9044-02 9044-04 9045-02
Plumbed Bench with lathe installed 9043-03 9044-03 9044-05 9045-03

Basic Bench with undrilled top 9043-11 9044-11 9044-11 9045-11


Basic Bench drilled for lathe 9043-12 9044-12 9044-14 9045-12
Basic Bench with lathe installed 9043-13 9044-13 9044-15 9045-13

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61
62
Section 3

Chucks

63
FACEPLATES

A = Bore diameter and thread


B = Outer diameter of faceplate
X = The distance from the end
of the spindle nose to the
face of the faceplate

Listed on the chart below are model numbers for both Standard Faceplates and Faceplates with an
optional, alternate bore diameter. Faceplates are supplied with one mounting wrench per pair.
Modifications to Faceplates for the purpose of accommodating the chucks of other manufacturers are
available upon special request. Faceplates are supplied with screws. Some faceplates use 3 screws,
others use 6 screws.

F U HA HJ, EJ EE EA, K EB,KA KB


Standard Faceplate Part Numbers, Replacement Screws Part Numbers, and Specifications
F/P # 9296 9298 9299 9300 9301 9303 9304 9305
52045- 52045- 52045- 52045- 52045- 52045- 52045-
Wrench # 187 187 187 187 250 250 250
Screw # 7146 7148 7147 7147 7145 7145 7145 50069
1" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 4-1/4" 89 mm
A 16 thread 16 thread 16 thread 16 thread 16 thread 16 thread 12 thread 3-1/2"
81 mm 138 mm 138 mm 190 mm 184 mm 272 mm 307 mm 324 mm
B 3-3/16" 5-7/16" 5-7/16" 7-1/2" 7-1/4" 10-3/4" 12-1/16" 12-3/4"
13.65 mm 10.16 mm 19.05 mm 15.01 mm 14.10 mm 13.34 mm 10.16 mm 26.67 mm
X .5375" .400" .750" .591" .555" .525" .400" 1.050"

F U HA HJ, EJ EE EA, K EB,KA KB


Optional Faceplate Part Numbers, Replacement Screws Part Numbers, and Specifications
F/P # 9308 9309 9310 9302 9306 9307
52045- 52045- 52045- 52045- 52045- 52045-
Wrench # 187 187 187 250 250 250
Screw # 7148 7147 7147 7145 7145 7145
1" 1" 1" 2-1/2" 4-1/4" 1-1/4"
A 16 thread 16 thread 16 thread 12 thread 12 thread 16 thread
138 mm 138 mm 190 mm 184 mm 272 mm 307 mm
B 5-7/16" 5-7/16" 7-1/2" 7-1/4" 10-3/4" 12-1/16"
10.16 mm 19.05 mm 15.01 mm 14.10 mm 13.34 mm 10.16 mm
X .400" .750" 591" .555" .525" .400"

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64
DRILL CHUCKS

A= Bore diameter of chuck


B= Outer diameter of faceplate
C= Diameter of chuck base
D= Approximate length of chuck,
jaws closed
X = The distance from the end of
the spindle nose to the face of
the faceplate

There are three sizes of Drill


Chucks. Model numbers are listed below. Chucks come with a mounting wrench only. Wrenches
for the Drill Chucks are not supplied as hand tightening is sufficient.
Capacity C D
DC1 1 mm to 13 mm 51 mm 93 mm
1/32" to 1/2" 2" 3-9/16"
DC2 5 mm to 19 mm 70 mm 126 mm
3/16" to 3/4" 2-3/4" 4-7/8"
DC3 5 mm to 26 mm 78 mm 154 mm
3/16" to 1-1/32" 3-1/16" 5-15/16"

F U HA HJ, EJ EE EA, K EB,KA KB


DC1 # 9270 9272 9273 9274 9275 9276 9277 9527
DC2 # 9421 9423 9424 9425 9426 9427 9428 9528
DC3 # 9429 9431 9432 9433 9434 9435 9436 9529
52045- 52045- 52045- 52045- 52045- 52045- 52045-
Wrench # 187 187 187 187 250 250 250
Screw # 7146 7148 7147 7147 7145 7145 7145 50069
81 mm 138 mm 138 mm 190 mm 184 mm 272 mm 307 mm 324 mm
B 3-3/16" 5-7/16" 5-7/16" 7-1/2" 7-1/4" 10-3/4" 12-1/16" 12-3/4"
13.65 mm 10.16 mm 19.05 mm 15.01 mm 14.10 mm 13.34 mm 10.16 mm 26.67 mm
X .5375" .400" .750" .591" .555" .525" .400" 1.050"
DC1 # 9270 9272 9273 9274 9275 9276 9277 9527
13 mm 13 mm 13 mm 13 mm 13 mm 13 mm 13 mm 13 mm
A 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2"
1 kg 1.4 kg 1.8 kg 2.4 kg 2.3 kg 3.2 kg 4.6 kg 6.4 kg
Weight 2-1/4 lb 3 lb 4 lb 5-1/4 lb 5 lb 7 lb 10 lb 14 lb
DC2 # 9421 9423 9424 9425 9426 9427 9428 9528
20 mm 20 mm 20 mm 20 mm 20 mm 20 mm 20 mm 20 mm
A 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16"
2.3 kg 2.5 kg 3 kg 3.6 kg 3.4 kg 4.7 kg 5.9 kg 7.7 kg
Weight 5 lb 5-1/2 lb 6-3/4 lb 8 lb 7-1/2 lb 10-1/4 lb 13 lb 17 lb
DC3 # 9429 9431 9432 9433 9434 9435 9436 9529
20 mm 25.4 mm 25.4 mm 25.4 mm 25.4 mm 25.4 mm 25.4 mm 25.4 mm
A 13/16" 1" 1" 1" 1" 1" 1" 1"
3.2 kg 3.5 kg 4 kg 4.6 kg 4.4 kg 5.6 kg 6.8 kg 8.6 kg
Weight 7 lb 7-3/4 lb 9 lb 10 lb 9-3/4 lb 12-1/4 lb 15 lb 19 lb

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65
BISON CHUCK

A= Bore diameter of chuck


B= Outer diameter of faceplate
C= Diameter of chuck base
D= Approximate length of chuck
X= The distance from the end of
the spindle nose to the face of
the faceplate

Bison Chucks are scroll chucks . These are high precision chucks which are well suited to work
which requires close tolerances. An adjustment wrench and a mounting wrench are supplied with
each Bison Chuck. The Bison Chucks come with two sets of jaws, inside and outside. The inside
jaws are installed when the chuck is shipped. With the use of spindle nose adaptors, some Bison
Chucks can be used with more lathes than are listed below.

A C Capacity - Inside Jaws Capacity - Outside Jaws


32 mm 101 mm 1.83 mm to 60 mm 0 mm to 114 mm
All chucks 1-1/4" 4" 5/64" to 2-3/8" 0" to 4-1/2"

F U HA HJ, EJ EE EA, K
Chuck # 90009-01 90009-02 90009-03 90009-04 90009-05 90009-06
Wrench # 52045-187 52045-187 52045-187 52045-187 52045-250 52045-250
Screw # 7146 7148 7147 7147 7145 7145
81 mm 138 mm 138 mm 190 mm 184 mm 272 mm
B 3-3/16" 5-7/16" 5-7/16" 7-1/2" 7-1/4" 10-3/4"
62 mm 52 mm 52 mm 55 mm 56 mm
D 2-7/16" 2-1/16" 2-1/16" 2-3/16" 2-1/4"
13.65 mm 10.16 mm 19.05 mm 15.01 mm 14.10 mm 13.34 mm
X .5375" .400" .750" .591" .555" .525"
2 kg 2.3 kg 2.8 kg 3.3 kg 3.2 kg
Weight 4-1/2 lb 5 lb 6-1/4 lb 7-1/4 lb 7 lb

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66
UNIVERSAL PLANETARY THREE-JAW CHUCKS
Three jaw chucks are available in the following models; FC, UC, HC, EC, ESC, KC and KCB. They
are ideal for holding spherical and conical shaped glass. The chucks can be purchased with standard
or long rods. The HC, EC, ESC chucks may be ordered with a donut option which provides gripping
similar to a scroll chuck with a minimum capacity close to 0. The model numbers for 3-jaw chucks,
longer rod options and donut option are listed below. Be sure to state both the chuck and option
numbers when ordering these options. Rods can also be purchased separately. Each chuck is equipped
with an adjustment wrench and a mounting wrench. Spools are not included but must be ordered
separately. With the use of interchangeable chuck backs and spindle nose adaptors, some chucks can
be used with more lathes than are listed below.

Three-Jaw Chuck Model Numbers:


Long
F U HA HJ EE EA EB KB Arm Donut Chuck
EJ K KA Rod Option Wrench #
Option
FC 9898 80481 52045-187
UC 9959 9960 9899 9892 80481 52045-187
HC 9897 80308 81026 52045-312
EC 9961 9962 9963 9964 80308 81026 52045-312
ESC 9896 80308 81026 52045-312
KC 9965 9966 9967 80309 52045-375
KCB 9891 80307 52045-375
Mounting
Wrench # 52045-187 52045-250
Screw # 7146 7148 7147 7145 50069

Arm Rods Only


The following chart indicates which long and short rods will fit each chuck. Be advised that the
model number represents only one arm rod. When ordering a set, order three each.
Long Arm Rods Short Arm Rods
FC, UC 4467 102 mm 4175 51 mm
HC, EC, ESC 1748 221 mm 2564 114 mm
KC 1169 279 mm 4109 152 mm
KCB 4138 279 mm 4110 152 mm

67
The chuck specifications which follow reflect the maximum capabilities of the chuck only, without
respect to the limitations imposed by the dimensions of the lathe it will be used on. When selecting a
chuck always be sure to check the dimensions of the lathe on which it will be used.

A = Bore diameter of chuck


B = Outer diameter of chuck
D = Distance from the face of the
chuck to the face of the arm
casting
E = Diameter of arm rod
X = The distance from the end of
the spindle nose to the face of
the chuck

Dimension FC UC HC EC ESC KC KCB


A mm 49 92 83 134 192 210 260
B mm 178 230 305 356 406 568 650
D mm 19 18 40 40 43 47 69
E mm 19.05 19.05 25.4 25.4 25.4 40.6 40.6
X-F mm 17
X-U mm 30
X-HA mm 34 21 41
X-HJ, EJ mm 53 52
X-EE mm 51 51 59
X-EA,K mm 51 33 60
X-EB,KA mm 70
X-KB mm 71
Short Arm Rod mm 51 51 114 114 114 152 152
Long Arm Rod mm 102 102 221 221 221 279 279
Capacity mm 3-198 3-298 16-368 25-418 25-579 37-732 44-891
Weight kg 1.8 5.0 9.0 10.9 11.4 35.9 43.2
A inch 1-15/16 3-5/8 3-1/8 5-1/4 7-9/16 8-1/4 10-1/4
B inch 7 9-1/16 12 14 16 22-3/8 25-5/8
D inch 3/4 3/4 1-5/8 1-5/8 1-11/16 1-7/8 2-3/4
E inch 3/4 3/4 1 1 1 1.6 1.6
X-F inch 11/16
X-U inch 1-3/16
X-HA inch 1-3/8 7/8 1-5/8
X-HJ, EJ inch 2-1/4 2-1/16
X-EE inch 2 2 2-5/16
X-EA,K inch 2 1-5/16 2-3/8
X-EB,KA inch 2-3/4
X-KB inch 2-13/16
Short Arm Rod inch 2 2 4-1/2 4-1/2 4-1/2 6 6
Long Arm Rod inch 4 4 8-11/16 8-11/16 8-11/16 11 11
1/8 1/8 5/8 1 1 1-7/16 1-3/4
Capacity inch 7-13/16 11-3/4 14-1/2 16-7/16 22-13/16 28-13/16 35-1/16
Weight lb 4 11 20 24 25 79 95

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68
UNIVERSAL PLANETARY INTERDIGITAL SIX-JAW CHUCKS
The 6-jaw chuck has two independent 3-jaw chucks in one. Use either set of jaws alone, or use both
sets to hold two separate pieces of glass coaxially. Perfect for dewar seals, water jackets or ring
seals.

There are two models of 6-jaw chucks; HSJ and ESJ. Both chucks can be purchased with longer
outer rods. The HSJ chuck can be purchased with longer inner rods also. When ordering chucks with
longer rods be sure to state the model number and the appropriate option number. If longer rods are
desired on both inner and outer jaws of the HSJ chuck, the model number and both option numbers are
required. (Example: an HSJ chuck with long rods for both inner and outer jaws for an EE Lathe would
require the numbers 9970, 80481 and 80308). All rods can also be ordered separately. Keep in mind
that the longer the rod the greater the chance of distortion to the chuck arm. Each chuck is equipped
with an adjustment wrench and a mounting wrench . Remember that with the use of interchangeable
chuck backs and spindle nose adaptors, some of these chucks can be used with more lathes than are
listed below.

Six-Jaw Chuck Model Numbers:


Long Inner Long Outer
HA HJ EE EA Arm Rod Arm Rod Chuck
EJ K Option Option Wrench #
HSJ 9968 9969 9970 9971 80481 80308 52045-312
ESJ 9895 80308 52045-312
Mounting
Wrench # 52045-187 52045-187 52045-250 52045-250
Screw # 7147 7147 7145 7145

Arm Rods Only


The following chart indicates which long and short rods will fit each chuck. Be advised that the
model number represents only one arm rod. When ordering a set, order three each.
Long Arm Rods Short Arm Rods
HSJ Inner 4467 102 mm 4175 51 mm
ESJ Inner 1609 76 mm
HSJ, ESJ Outer 1748 221 mm 2564 114 mm

69
The chuck specifications which follow reflect the maximum capabilities of the chuck only, without
respect to the limitations imposed by the dimensions of the lathe it will be used on. When selecting a
chuck always be sure to check the dimensions of the lathe on which it will be used.

A = Bore diameter of chuck


B = Outer diameter of chuck
D = Distance from the face of the
chuck to the face of the outer
arm casting
E= Diameter of outer arm rod
F= Diameter of inner arm rod
G= Distance from the face of the
chuck to the face of the inner
arm casting
X= The distance from the end of
the spindle nose to the face of
the chuck

Dimension HSJ ESJ


A mm 134 192
B mm 356 406
D mm 62 62
E mm 25.4 25.4
F mm 19.05 25.4
G mm 20 20
X-HA mm 58
X-HJ, EJ mm 64
X-EE mm 61
X-EA,K mm 64 36
Short Arm Rod Inner mm 51 76
Long Arm Rod Inner mm 102
Short Arm Rod Outer mm 114 114
Long Arm Rod Outer mm 221 221
Capacity Inner mm 6-171 6-222
Capacity Outer mm 27-418 22-604
Weight kg 13.2 14.1
A inch 5-1/4 7-9/16
B inch 14 16
D inch 2-7/16 2-7/16
E inch 1 1
F inch 3/4 1
G inch 13/16 13/16
X-HA inch 2-5/16
X-HJ, EJ inch 2-1/2
X-EE inch 2-3/8
X-EA,K inch 2-1/2 1-7/16
Short Arm Rod Inner inch 2 3
Long Arm Rod Inner inch 4
Short Arm Rod Outer inch 4-1/2 4-1/2
Long Arm Rod Outer inch 8-11/16 8-11/16
Capacity Inner inch 1/4 6-3/4 1/4 8-3/4
Capacity Outer inch 1-1/16 16-7/16 7/8 21-3/4
Weight lb 29 31

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70
INDEPENDENT FOUR-JAW CHUCKS
There are two models of 4-jaw chucks; the 4601 and the 4600. Each jaw on the Independent Four-
Jaw Chuck adjusts independently, allowing the chuck to be conveniently adjusted to hold irregularly
shaped glass.

Four-jaw chucks can be purchased with standard or extended jaws. Extended jaw sets can also be
ordered separately. When ordering a 4-jaw chuck with extended jaws, be sure to state both the chuck
model number and the option number.

Each chuck is equipped with an adjustment wrench and a mounting wrench. Remember that with the
use of interchangeable chuck backs and spindle nose adaptors, some chucks can be used with more
lathes than are listed here.

Four-Jaw Chuck Model Numbers:


Extended Chuck
HA HJ, EJ EE EA EB Jaw Chuck Wrench #
K KA Option Wrench # Extended
4601 9972 9973 9974 9975 80114 8316 8317
4600 9976 9977 9978 80111 8316 8317
Mounting 52045- 52045- 52045- 52045- 52045-
Wrench # 187 187 250 250 250
Screw # 7147 7147 7145 7145 7145

Extended Jaw Sets Only


The following chart indicates the part numbers for the extended and standard jaws for each chuck.
The number represents a set of four jaws and the appropriate chuck wrench.
Extended Jaws Standard Jaws
4601 80115 80116
4600 80112 80113

The extended jaws for 4601 cannot be used on the HSA or HSJ lathes.
The extended jaws for 4600 cannot be used on the EE or ESA lathes.

71
The chuck specifications which follow reflect the maximum capabilities of the chuck only, without
respect to the limitations imposed by the dimensions of the lathe it will be used on. When selecting a
chuck always be sure to check the dimensions of the lathe on which it will be used.

A= Bore diameter of chuck


B= Outer diameter of chuck
D= Length of Jaw
X= The distance from the end of
the spindle nose to the face of
the chuck

Dimension 4601 4600


A mm 84 210
B mm 454 610
D Standard Jaw mm 103 101
D Extended Jaw mm 138 140
X-HA mm 69
X-HJ, EJ mm 70
X-EE mm 70 75
X-EA,K mm 71 73
X-EB,KA mm 73
Capacity Standard Jaw mm 146-368 216-483
Capacity Standard Jaw Reversed mm 0-229 203-445
Capacity Extended Jaw mm 445-699 521-876
Weight kg 12.7 23.9
A inch 3-5/16 8-1/4
B inch 17-7/8 24
D Standard Jaw inch 4-1/16 4
D Extended Jaw inch 5-7/16 5-1/2
X-HA inch 2-3/4
X-HJ, EJ inch 2-3/4
X-EE inch 2-3/4 2-15/16
X-EA,K inch 2-13/16 2-7/8
X-EB,KA inch 2-7/8
Capacity Standard Jaw inch 5-3/4 14-1/2 8-1/2 19
Capacity Standard Jaw Reversed inch 0 9 8 17-1/2
Capacity Extended Jaw inch 17-1/2 27-1/2 20-1/2 34-1/2
Weight lb 28 52.5

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72
LITTON THREE-JAW SCROLL CHUCKS
The Scroll Chuck offers a high degree of accuracy and a strong positive grip. Adjustment is by means
of the handwheel. A knurled thumb screw locks the grip on the work. The face of the chuck has a
raised area and screw holes for easy mounting of heatshields should your particular application require
them. Two bore sizes are available at this time. The chuck comes with stainless steel inserts as
standard. The top jaws may be mounted to the master jaws in either of two positions, thereby
providing two minimum and maximum capacities. Special jaws may be ordered to provide custom
minimum and maximum capacities, however the difference between the minimum and maximum of
any set of jaws will always be the same.

Chuck model numbers for the various lathes are listed below. Chucks should be purchased which
correspond to the rotation of the spindle. If a spindle rotates clockwise, it requires the clockwise
chuck. If it rotates counter-clockwise, it requires the counter-clockwise chuck. The spindle rotation
relationship is denoted by C for clockwise close and CC for counterclockwise close.

The Litton Scroll Chuck is a metric chuck. All screws, set screws, etc. are metric.

Three-Jaw Scroll Model Numbers:


EA
F U HA HJ, EJ EE K
LSC033C Not Yet Not Yet Not Yet Not Yet Not Yet
LSC033CC Available Available Available Available Available
LSC080C 97023-02 97023-03 97023-04 97023-05
LSC080CC 97024-02 97024-03 97024-04 97024-05
LSC114C 97035-03 97035-04 97035-05 97035-06
LSC114CC 97036-03 97036-04 97036-05 97036-06
Mounting Wrench # 52045-187 52045-187 52045-187 52045-187 52045-250 52045-250
Screw # 7146 7148 7147 7147 7145 7145

Chuck Jaw Inserts


The following chart indicates part numbers for replacement jaw inserts for the above chucks. Each
number represents a set of three inserts, the set screws for mounting them and the metric allen wrench
for the set screws. Other special materials are available upon request.
Stainless Steel Brass
LSC033 Not Yet Available Not Yet Available
LSC080 810183-1 810183-2
LSC114 810161-1 810161-2

73
The chuck specifications which follow reflect the maximum capabilities of the chuck only, without
respect to the limitations imposed by the dimensions of the lathe it will be used on. When selecting a
chuck always be sure to check the dimensions of the lathe on which it will be used.

A = Bore diameter of chuck


B = Outer diameter of chuck
handwheel
D = Distance from the face of the
chuck to the end of the jaws
I = Length of jaw insert
X = The distance from the end of
the spindle nose to the face of
the chuck

Dimension LSC033 LSC080 LSC114


A mm 33 80 114
B mm 153 254 356
D mm 48 76 114
I mm 36 52 87
X-F mm 27
X-U mm 56
X-HA mm 49 52
X-HJ mm 79 59
X-EE mm 73 59
X-EA,K mm
Capacity mm 2→124 / 10→156 2→175 / 48→225
Weight kg 10.5 18
A inch 1-5/16 3-5/32 4-1/2
B inch 6 10 14
D inch 1-29/32 3 4-1/2
I inch 1-13/32 2-1-16 3-7/16
X-F inch 1-1/16
X-U inch 2-3/16
X-HA inch 1-15/16 2-1/16
X-HJ inch 3-1/8 2-5/16
X-EE inch 2-7/8 2-5/16
X-EA,K inch
1/16 →4-7/8 1/16 →6-7/8
Capacity inch 3/8→6-1/8 1-7/8→8-7/8
Weight lb 23 39

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74
LITTON THREE-JAW AIR ACTUATED CHUCKS
The Air Actuated Chuck offers a high degree of accuracy and a strong positive grip. The chuck jaws
are opened by depressing a foot switch or operating a hand lever (must be purchased separately). Two
bore sizes are available at this time. The chuck jaws come with stainless steel inserts as standard.
The top jaws may be mounted to the master jaws in either of two positions, thereby providing two
minimum and maximum capacities. Special jaws may be ordered to provide custom minimum and
maximum capacities, however the difference between the minimum and maximum of any set of jaws
will always be the same.

The Litton Air Actuated Chuck is ideally suited for use in high production jobs where the time to open
and close planetary or scroll chucks becomes a significant factor. Another benefit to using these
chucks instead of planetary or scroll chucks in high production situations is the minimization of the
work related medical disorders such as repetitive motion fatigue syndrome and carpal tunnel syndrome
that operators may be experiencing.

Chuck model numbers for the various lathes are listed below. These part numbers include the chuck
and the actuating mechanism. Actuating switches must be ordered separately.

The Litton Air Actuated Chuck is a metric chuck. All screws, set screws, etc. are metric.

Three-Jaw Air Actuated Model Numbers:


HA HJ EA
F U HJA EJ EE K
9781-03 9781-04
LAC033 9781-01 9781-02 9781-53 9781-54 9781-05
9779-03 9779-04 9779-06
LAC050 9779-02 9779-53 9779-54 9779-05 9779-56
Mounting Wrench # 52045-187 52045-187 52045-187 52045-187 52045-250 52045-250
Screw # 7146 7148 7147 7147 7145 7145

Air Control Valves for Air Actuated Chucks


9796 Foot pedal actuating switch 9797 Hand valve actuating switch

Chuck Jaw Inserts


The following chart indicates part numbers for replacement jaw inserts for the above chucks. Each
number represents a set of three inserts, the set screws for mounting them and the metric allen wrench
for the set screws. Other special materials are available upon request.
Stainless Steel Brass
LAC033 810204-1 810204-2
LAC050 810191-1 810191-2

75
The chuck specifications which follow reflect the maximum capabilities of the chuck only, without
respect to the limitations imposed by the dimensions of the lathe it will be used on. When selecting a
chuck always be sure to check the dimensions of the lathe on which it will be used.

A = Bore diameter of chuck


B = Outer diameter of chuck
D = Distance from the face of the
chuck to the end of the jaws
I = Length of jaw insert
X = The distance from the end of
the spindle nose to the face of
the chuck

Dimension LAC033 LAC050


A mm 33 50
B mm 107 163
D mm 35 52
I mm 23 36
X-F mm 70
X-U mm 70 102
X-HA mm 79 110
X-HJ mm 79 108
X-EE mm 74 106
X-EA,K mm
Capacity mm 2→18 / 15 →35 3→25 / 25 →47
Weight (Chuck Only) kg 2.3 7.3
A inch 1.3125 2.000
B inch 4.220 6.425
D inch 1.390 2.060
I inch 0.920 1.4375
X-F inch 2.766
X-U inch 2.770 4.020
X-HA inch 3.120 4.328
X-HJ inch 3.095 4.254
X-EE inch 2.926 4.175
X-EA,K inch
Capacity inch 0.0625→0.722 / 0.577→1.371 0.0938→1.000 / 0.982→1.876
Weight (Chuck Only) lb 5 16

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76
GUIDING CHUCKS

A = Bore diameter of chuck


B = Outer diameter of chuck
D = Distance from the face of the
chuck to the face of the arm
casting
E = Diameter of arm rod
H = Length of arm rod

There are two models of Guiding Chucks; the HSJ and ESA. Guiding Chucks are designed for
mounting on the rear of the spindle to guide pieces of tubing that extend through the spindle. An
outboard spindle nose adaptor (OBSNA) (not included) is required (except for 9823) to mount a
Guiding Chuck on the outboard side of the spindle. Guiding Chucks are not heavy duty chucks and
are not to be used as a primary support in the glassblowing process. Each chuck is equipped with an
adjustment wrench and a mounting wrench.

A B D E H Capacity Weight
HSJ 134 mm 257 mm 22 mm 32 mm 13 mm 6 mm to 134 mm 3.4 kg
ESA 192 mm 306 mm 22 mm 32 mm 13 mm 6 mm to 192 mm 5.7 kg
HSJ 5-5/16" 10-1/8" 7/8" 1-1/4 1/2" 1/4" to 5-5/16" 7.5 lb
ESA 7-9/16" 12-1/16" 7/8" 1-1/4 1/2" 1/4" to 7-9/16" 12.5 lb

HA HJ, EJ EE EA K EB, KA
Chuck # 9894 9894 9894 9893 9893 9823
OBSNA # 9338 9333 9339 9335 9337 None
Required
Chuck
Wrench # 52045-312 52045-312 52045-312 52045-312 52045-312 52045-312
Mounting
Wrench # 52045-187 52045-187 52045-187 52045-250 52045-250 None
Required
Screw # 7147 7147 7147 7145 7145 None
Required

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77
BREEZE JET CLAMPS
Breeze jet clamps are useful for holding long pieces of glass in planetary chucks. Replacement
numbers for 1 each are listed below.

Model Number Description


5135 2 inch Breeze clamp
5134 3 inch Breeze clamp
5133 6 inch Breeze clamp

SPOOLS
Chuck spools slip over the chuck arm rod to allow chucking of spherical glass. The following model
numbers are for 1 each.

Model Number Diameter of rod Length of spool


9096 Spool for 19.05 mm diameter rod 46 mm
9087 Spool for 25.4 mm diameter rod 60 mm
9097 Spool for 25.4 mm diameter rod 86 mm
9098 Spool for 40.64 mm diameter rod 86 mm

CERAMIC SLEEVES FOR ARM RODS


Ceramic sleeves not only provide protection for arm rods, they decrease slippage. The following
model numbers are for one each.

Model Number Arm Rod Diameter Arm Rod Length


4290 19.05 mm 51 mm
4291 19.05 mm 102 mm
4292 25.40 mm 114 mm
4293 25.40 mm 221 mm
4294 40.64 mm 152 mm
4295 40.64 mm 279 mm

SPINDLE CLOSURE DISCS


The Spindle Closure Disc seals off the outboard end of the spindle so that the spindle can be
pressurized. This assumes you are using some sort of chucking device on the other end of the spindle
that directs the applied air pressure to the inside of the work.
F U HA HJ, EJ EE EA K KA KB
1617 2220 1686 1766 1490 2159 1905 1931 80386

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78
ADAPTORS

Outboard Spindle Nose Adaptors

The outboard spindle nose adaptor screws onto the rear of the spindle. It allows mounting of all
chucks for a given spindle size on the rear of the spindle. There is a standard spindle nose adaptor
and a special HSJ spindle nose adaptor that fits on the rear of indicated spindles which allows the use
of the HSJ Guiding Chuck.

F U HA HJ, EJ EE EA K EB,KA KB
Standard 9330 9331 9332 9333 9334 9335 9337 9336 9340
HSJ Nose 9338 9339

Standard Spindle Nose Adaptors

Spindle nose adaptors enable the spindle nose of one machine to accept the accessories of another
machine. The chart below lists vertically in the left column the lathe on which the adaptor is to be
used, while spindle size is listed horizontally across the top. For instance: if you wanted to adapt U
Lathe accessories to your EE Lathe, you would purchase a #9461 adaptor.

Lathe Adaptor modifies spindle nose to that of:


Used On F U HA HJ, EJ EE EA, K EB, KA
F 9442 9441 9443
U 9457 9458 9450 9449
HA 9456 9445 9447 9446 9448
HJ, EJ 9462 9464 9463 9465 9454
EE 9459 9461 9460 9451 9452 9453
EA, K 9467 9466 9469 9468 9455
EB, KA 9471 9470 9473 9472 9474
KB 9819

Full Length Spindle Nose Adaptors

Full length spindle nose adaptors provide the same abilities as the standard spindle nose adaptor
except that they also allow spindle nose collets and draw-in bar extensions for smaller model lathes to
be used on larger model lathes. Again, the chart below lists vertically in the left column the lathe on
which the adaptor is to be used, while spindle size is listed horizontally across the top. To adapt U
Lathe accessories to an EE Lathe, you would purchase a #9480 adaptor.

Lathe Adaptor modifies spindle nose to that of:


Used On F U HA HJ,EJ EE EA K
U 9476 9477
HA 9475
HJ,EJ 9481 9483 9482 9484
EE 9478 9480 9479
EA, K 9486 9485 9488 9487
EB, KA 9490 9489 9492 9491 9494 9493

79
Interchangeable Chuck Backs

The following chucks have removable back plates to allow for adaptation to different spindles: UC,
EC and KC 3-jaw; HSJ 6-jaw; 4601 and 4600 4-jaw; and the LSC080 and LSC114 3-jaw Scroll. The
chart below lists the chuck model and the model number of the back which adapts it to the indicated
spindle size.

Chuck U HA HJ,EJ EE EA, K EB, KA


UC 3-Jaw 8330 8331 8339 8340
EC 3-Jaw 8332 8333 8334 8335
KC 3-Jaw 8336 8337 8338
HSJ 6-Jaw 8332 8333 8334 8335
4601 4-Jaw 8332 8333 8334 8335
4600 4-Jaw 8336 8337 8338
LSC080 7883-02 7883-03 7883-04 7883-05
LSC114 7920-03 7920-04 7920-05 7920-06
Mounting Wrench # 52045-187 52045-187 52045-187 52045-250 52045-250 52045-250
Screw # 7148 7147 7147 7145 7145 7145

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80
Section 4

Burners

81
BURNER SYSTEMS

Litton surface mix burners are available in Standard, Swivel, and Ring configurations. A
burner tip refers to a single burner head. The number of fires on a burner relates to the
number of burner tips present. Jet describes the hole or holes in the top of the tip, through
which the gas is released. A single jet tip has one flame hole, a 6/7N has 13, the 7-jet has
7, the 10/11N has 21 and the Q5 has 55.

All burners feature movable joints where tips are connected to sidearms and where
sidearms are connected to the bed block. This feature allows for varied heat zone width.

All burner tips are constructed of brass (which are chromium plated) or of stainless steel.
The tip, sidearm and entire burner assembly are available in stainless steel. To obtain
stainless steel tips with a burner, include the letters SS following the catalog number of the
burner assembly desired. To obtain stainless steel tips and sidearms, include the letters
SS2 following the catalog number. To obtain the entire assembly in stainless steel, include
the letters SS3 following the catalog number. The Single Jet tip and the Q5 tip are available
only in stainless steel.

The stainless steel Q5 surface mix burner tip was designed to utilize hydrogen and oxygen
to produce a flame capable of melting quartz. A 1" OD quartz test piece, rotating at
approximately 25 rpm, was heated in excess of 2620˚C (measured with an optical
pyrometer). Q5 burners can also be used with other gases.

The Litton Ring Burner was designed for use with stationary or rotating glass. It differs
from other Litton burners in that the burner bed is round and surrounds the glass. Each
burner tip is fix-mounted onto the ring. The burner tips can be swiveled in unison by a
rotational movement of the entire ring.

The swivel movement on both the swivel and ring burners allows perpendicular or angled
contact between flame and glass.

82
To obtain burners in stainless steel, use the following ordering procedure
Model # + SS = Burner with stainless steel tips
Model # + SS2 = Burner with stainless steel tips and sidearms
Model # + SS3 = Entire assembly in stainless steel

Standard Burner Model Numbers

2 4 6 8 10 12 14 16
Tip Fire Fire Fire Fire Fire Fire Fire Fire

Single Jet 9112SS 9119SS 9126SS 9133SS 9139SS 9146SS


6/7N 9115 9122 9129 9135 9141 9147
7 Jet 9116 9123 9130 9136 9142 9148 9216
10/11N 9118 9125 9132 9138 9144 9149 9343

Swivel Burner Model Numbers

2 4 6 8 10 12 14 16
Tip Fire Fire Fire Fire Fire Fire Fire Fire

Single Jet 9161SS 9170SS 9179SS 9186SS 9192SS 9157SS


6/7N 9164 9173 9182 9188 9194 9158
7 Jet 9165 9174 9183 9189 9195 9159 9214 9730
10/11N 9167 9176 9185 9191 9197 9160 9215
Q5 9198 9199 9545

Ring Burner Model Numbers

8 10 12
Tip Fire Fire Fire

Single Jet 9201SS 9203SS 9205SS


6/7N 9202 9204 9206
7 Jet 9207 9209 9211
10/11N 9208 9210 9212

Hand Torches

Single Jet 6/7 6/7N 7 Jet 10/11N Q5


9101SS 9103 9104 9105 9107 9109

Annealing Burners, Q5 1-Fire Burner, Taper Hole Plugs

Hand Annealing Hand Annealing Bench Mounting Q5 1-Fire Taper Hole Plug
Burner Burner Holding Annealing Burner Burner
Bracket Small Large
9151 1009 9152 9155 2788 2789

83
Overall Dimensions-Standard and Swivel Burners

Metric-mm English-inch Metric-mm English-inch

Standard Length Height Length Height Swivel Length Height Length Height

9112SS 178 64 7 2-1/2 9161SS 181 73 7-1/8 2-7/8


9115 178 58 7 2-1/4 9164 181 70 7-1/8 2-3/4
9116 225 77 8-7/8 3 9165 248 96 9-3/4 3-3/4
9118 225 73 8-7/8 2-7/8 9167 248 83 9-3/4 3-1/4
9198 248 83 9-3/4 3-1/4
9119SS 197 77 7-3/4 3 9170SS 238 83 9-3/8 3-1/4
9122 197 70 7-3/4 2-3/4 9173 238 80 9-3/8 3-1/8
9123 264 96 10-3/8 3-3/4 9174 324 115 12-3/4 4-1/2
9125 264 93 10-3/8 3-5/8 9176 324 105 12-3/4 4-1/8
9199 324 102 12-3/4 4
9126SS 235 89 9-1/4 3-1/2 9179SS 295 102 11-5/8 4
9129 235 86 9-1/4 3-3/8 9182 295 96 11-5/8 3-3/4
9130 324 128 12-3/4 5 9183 401 143 15-3/4 5-5/8
9132 324 121 12-3/4 4-3/4 9185 401 134 15-3/4 5-1/4
9545 401 131 15-3/4 5-1/8
9133SS 273 89 10-3/4 3-1/2 9186SS 353 128 13-7/8 5
9135 273 102 10-3/4 4 9188 353 115 13-7/8 4-1/2
9136 385 159 15-1/8 6-1/4 9189 477 175 18-3/4 6-7/8
9138 385 153 15-1/8 6 9191 477 165 18-3/4 6-1/2
9139SS 311 108 12-1/4 4-1/4 9192SS 410 153 16-1/8 6
9141 311 121 12-1/4 4-3/4 9194 410 115 16-1/8 4-1/2
9142 451 200 17-3/4 7-7/8 9195 553 216 21-3/4 8-1/2
9144 451 191 17-3/4 7-1/2 9197 553 226 21-3/4 8-7/8
9146SS 350 124 13-3/4 4-7/8 9157SS 467 175 18-3/8 6-7/8
9147 350 159 13-3/4 6-1/4 9158 467 172 18-3/8 6-3/4
9148 511 239 20-1/8 9-1/4 9159 629 251 24-3/4 9-7/8
9149 511 226 20-1/8 8-7/8 9160 629 229 24-3/4 9
9214 706 305 27-3/4 12
9343 572 267 22-1/2 10-1/2 9215 706 273 27-3/4 10-3/4
9216 769 337 30-1/4 13-1/4 9730 953 356 37-1/2 14

Bore Dimensions-Ring Burners

Metric-mm English-inch Metric-mm English-inch


Small Bore Bore Large Bore Bore
9201SS 120 4-3/4 9207 130 5-1/8
9202 120 4-3/4 9208 130 5-1/8
9203SS 156 6-1/8 9209 172 6-3/4
9204 156 6-1/8 9210 172 6-3/4
9205SS 194 7-5/8 9211 215 8-1/2
9206 194 7-5/8 9212 215 8-1/2

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84
REPLACEMENT BURNER PARTS
Single Jet 6/7N 7-Jet 10/11N Q5
Std Swvl Std Swvl Std Swvl Std Swvl 1-Fire Swvl
Tip Brass-Chrome 8254 8254 8255 8255 8257 8257
Plate 14x14 14x14 22x34 22x34 22x23 22x23
Tip SS 8265 8265 8264 8264 8263 8263 8262 8262 8260 8260
13x18 13x18 14x14 14x14 22x34 22x34 22x23 22x23 41x33 41x33
1st Sidearm 8201 8201 8202 8202 8221 8222 8221 8222 8235 8222
38 38 38 38 44 44 44 44 117 44
2nd Sidearm 8203 8205 8204 8206 8224 8225 8224 8225 8227
51 48 51 48 64 64 64 64 92
3rd Sidearm 8207 8207 8208 8208 8226 8227 8226 8227 8283
67 67 67 67 92 92 92 92 162
4th Sidearm 8209 8211 8210 8212 8229 8230 8229 8230
83 92 83 92 124 124 124 124
5th Sidearm 8213 8215 8214 8216 8231 8232 8231 8232
10 Fire 102 114 102 114 197 197 197 197
5th Sidearm 8281 8283 8281 8283
12 Fire 162 162 162 162
5th Sidearm 8281 8284 8281 8284
14 / 16 Fire 162 165 162 165
6th Sidearm 8217 8217 8218 8218 8231 8232 8231 8232
12 Fire 149 149 149 149 197 197 197 197
6th Sidearm 8231 8285 8231 8285
14 / 16 Fire 197 210 197 210
7th Sidearm 80059 8286 80059 8286
267 267
8th Sidearm 80066 80177 80066 80177

2-Fire Side 1107 1107 1257 1257


Bracket 64 64 70 70
4-Fire Side 1108 1108 1258 1258
Bracket 73 73 98 98
6-Fire Side 1109 1109 1259 1259
Bracket 111 111 159 159
8-Fire Side 1110 1110 1260 1260
Bracket 149 149 219 219
10-Fire Side 1111 1111 1261 1261
Bracket 187 187 279 279
12-Fire Side 1142 1142 1143 1143
Bracket 225 225 340 340
14-Fire Side 4108 4108
Bracket
Top Clamp, Front 82567 82567 82567 82567 81276 81276 81276 81276 81288 81288
Top Clamp, Rear 82568 82568 82568 82568 81278 81278 81278 81278 81288 81288
Bottom Clamp 87225 87225 81277 81277 81277
Clamp Screw 7226 7226 7226 7226 7227 7227 7227 7227 7227 7227
Swivel Block 1126 1126 1275 1275 1275
Swivl Blck Sprng 1128 1128 1128 1128 1128
Burner Wrench 1131 1131 1131 1131 1280 1280 1280 1280
Heat Sheild Cap 1132 1132 1281 1281
Numbers below part numbers are the dimensions to the nearest mm.

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85
REPLACEMENT BURNER PARTS FOR SS2 BURNERS
Single Jet 6/7N 7-Jet 10/11N Q5
Std Swvl Std Swvl Std Swvl Std Swvl Swvl
Tip SS 8265 8265 8264 8264 8263 8263 8262 8262 8260
13x18 13x18 14x14 14x14 22x34 22x34 22x23 22x23 41x33
1st Sidearm 82004SS 82004SS 82005SS 82005SS 82001SS 82006SS 82001SS 82006SS 82006SS
38 38 38 38 44 44 44 44 44
2nd Sidearm 82013SS 82014SS 82015SS 82016SS 82002SS 82007SS 82002SS 82007SS 82008SS
51 48 51 48 64 64 64 64 92
3rd Sidearm 82017SS 82017SS 82018SS 82018SS 82003SS 82008SS 82003SS 82008SS 82028SS
67 67 67 67 92 92 92 92 162
4th Sidearm 82019SS 82020SS 82021SS 82022SS 82009SS 82010SS 82009SS 82010SS
83 92 83 92 124 124 124 124
5th Sidearm 82023SS 82024SS 82025SS 82026SS 82011SS 82012SS 82011SS 82012SS
10 Fire 102 114 102 114 197 197 197 197
5th Sidearm 82027SS 82028SS 82027SS 82028SS
12 Fire 162 162 162 162
5th Sidearm 82027SS 82034SS 82027SS 82034SS
14 / 16 Fire 162 165 162 165
6th Sidearm 82029SS 82029SS 82030SS 82030SS 82011SS 82012SS 82011SS 82012SS
12 Fire 149 149 149 149 197 197 197 197
6th Sidearm 82011SS 82036SS 82011SS 82036SS
14 / 16 Fire 197 210 197 210
7th Sidearm 82037SS 82038SS 82037SS 82038SS
267 267
8th Sidearm 82039SS 82040SS 82039SS 82040SS

Sidearm Clamp 81191 81191 81191 81191 81190 81190 81190 81190 81190
Clamp Clip 52171 52171 52171 52171 52205 52205 52205 52205 52205
Clamp Screw 52176 52176 52176 52176 52173 52173 52173 52173 52173
Clamp Nut 52260 52260 52260 52260 52259 52259 52259 52259 52259
Swivel Block 1126 1126 1275 1275 1275
Side Bracket
Screw Hole 52261 52261 52262 52262
Plug Screw
Swivl Block 1128 1128 1128 1128 1128
Spring
Burner Wrench 1131 1131 1131 1131 1280 1280 1280 1280
Heat Sheild 1132 1132 1281 1281
Cap
Numbers below part numbers are the dimensions to the nearest mm.

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86
ROTARY BURNER
Suited to both soft glass and quartz, the motorized Rotary Burner rotates the burner tips so that the
work may remain stationary. The Rotary Burner is cooled by forced air and is chain driven. These
burners have been used in the production of ampules and complex necking operations with excellent
results. They are also ideal for window seals or complex tube assemblies which are too large to
rotate. The Rotary Burner is configured to meet the application needs of the customer.

• Burner Beds can be obtained in three sizes.


• Burner Pedestals come in variable lengths ranging from 50 to 230 millimeters.
• Pedestals can be rigid or articulated at the base and burner tip to facilitate adjustment.
• Four different size burner tips are available.
• The Rotary Burner can be configured for operation in a variety of ways.
- Compumotor, Driver
- Compumotor, Driver and Litton Control
- Compumotor, Driver & Litton Interface
- Compumotor, Programmable Driver
- DC Motor & Control

Rotary Burner Base (less motor and burner pedestals)


A B C D Number of Tips burner can support
mm mm mm mm Single Jet 6/7N 7-Jet 10/11N
8991 51 127 257 64 2,4,6 2,4,6 2 2
80487 51 267 394 64 2,4,6 2,4,6 2 2
90020 111 267 445 92 2,4,6 2,4,6 2,4,6 2,4,6

Rotary Burner Articulating Pedestals


Single Jet 6/7N 7-Jet 10/11N
80995-xxx 80996-xxx 80998-xxx 80997-xxx
When ordering articulating pedestals supply the sidearm length in mm in place of the xxx.

Factory representatives are available to help you determine the specifications for a Rotary Burner to
meet your application needs. To place an order it is necessary to specify:

- Burner Bed Model Number - Type and number of burner tips


- Length of Burner Pedestal - Compumotor & Driver (Control or Interface if
needed) or DC Motor & Control
- Type of Pedestal (rigid or - Mounting Bracket, if needed
articulating)

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87
WATER COOLED RING BURNER
This 220˚ Ring Burner is well suited to Fiber Optic Preform manufacture. The burner is water cooled,
uses 8 or 10 10/11N jets, operates on Hydrogen/Oxygen or Natural Gas/Oxygen, and can
accommodate glass from 12 mm to 28 mm in diameter. The jets are mounted in a water cooled ring
in a fixed position. Special customer specified angles of flame contact with the glass can be
accommodated for an additional fee when requested at time of order.

Model Number Model Number


9497 8-Fire Ring Burner 9360 10-Fire Ring Burner

Specifications

Be sure to compare dimensions of burner to that of lathe, prior to ordering.

A
B

E
C

D F

A = Inner Diameter
B = Outer Diameter
C = Distance from bottom of baseot center of ring
D = Width of base
E = Overall height
F = Overall depth

A B C D E F
Metric mm 110 241 178 76 233 86
English inch 4-5/16 9-1/2 7 3 9-3/16 3-3/8

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88
FLOW RATES FOR LITTON BURNERS
The following information was gathered using supply lines of a least 3/8 inch inside diameter tubing
and the following gas pressures:

Oxygen 5 Pounds per square inch


Hydrogen 18 inches of water column
Natural Gas 18 inches of water column

Oxygen-Hydrogen Tables
Flow Rate Normal Flow Maximum Flow
Tip O2 H2 BTU O2 H2 BTU
CFM CFM /min CFM CFM /min
Single Jet 0.10 0.30 95.70 0.18 0.30 95.70
6/7N 0.28 0.36 114.84 0.36 1.04 331.50
7 Jet 0.40 0.50 159.50 0.75 1.20 382.80
10/11N 0.35 0.45 143.55 0.90 1.10 350.90
Q5 1.20 1.60 510.40 1.50 2.00 638.00

Oxygen-Natural Gas Tables


Flow Rate Normal Flow Maximum Flow
Tip O2 Natural Gas BTU O2 Natural Gas BTU
CFM CFM /min CFM CFM /min
Single Jet 0.10 0.02 22.00 0.12 0.03 33.00
6/7N 0.24 0.05 55.00 0.38 0.17 187.00
7 Jet 0.35 0.05 55.00 0.42 0.15 165.00
10/11N 0.45 0.10 110.00 1.00 0.45 495.00
Annealing Burner 24 inch flame-no yellow Compressed Air 1.70 1,870.00

Note: The Annealing Burner is designed for Air and Natural Gas ONLY!!! Never use Hydrogen or
Oxygen with an Annealing Burner.

Note: The operation of any burner is dependent on the burner's ability to receive unrestricted flow. If
the plumbing to the burner system is not adequate, the burner will burn improperly. Litton has a
plumbing installation guide available free upon request.

1100 BTU per cubic foot for Natural Gas 319 BTU per cubic foot for Hydrogen

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89
90
Section 5

General Accessories

91
SWIVEL/STOP SYSTEM
The Swivel/Stop System delivers sealed pressure or vacuum to the work. No longer is it necessary to
pressureize the entire spindle. Stoppers are easily changed to accomodate different sizes of glass.

The Swivel/Stop is available for all Litton Lathes. A rotary union on the outboard end of the Swivel
Stop facilitates the delivery of pressure or vacuum via any air or vacuum source.

F U HA HJ, EJ EE EA K KA KB
9628-01 9628-02 9628-03 9628-04 9628-05 9628-06 9628-07 9628-08 9628-09

SPINDLE HOSE NIPPLE


Consists of two pieces. They screw into the inside of the spindle and provide for air hose connection
to the rotating work.

F U HA HJ, EJ EE EA K KA KB
NA 9805 9805 9806 9807 9807 9807 9807 NA

GUIDE BAR AND BRACKET


Mounts on the headstock or tailstock. May be used to mount various accessories or used as an arm
rest.
F U HA HJ EE, EJ EA K KA KB
9356 9387 9388 9388 9389 9389 NA NA NA

PRESSURE REGULATORS AND GAUGES


We supply standard Fisher regulators set for 5 psi for oxygen , and 18 inch water for gas and hydrogen.
The hydrogen regulator is modified slightly to eliminate diaphragm oscillation; a damping oil is also
supplied. The pressure gauges include a restrictor fitting to restrict sudden gas surges.
Natural Gas Hydrogen Oxygen
Gauge 9091 9091 9092
Regulator 9093 9095 9094

REMOTE CONTROLS
The spindle drive housing on Litton Lathes are pre-wired to accept remote controls for Spindle Speed
and On/Off functions. These controls can be customer supplied or they may be purchased from Litton.
We can currently supply a small hand control which provides an On/Off Switch and a Speed
Potentiometer. We can also supply a foot actuated ON/Off Switch. We also have a second type of
foot actuated switch that cuts power to the entire machine.
Old Style → 6/95 New Style 6/95→
Remote Motor Speed and On/Off Control F053 Lathe 90051-01 90067
Remote Motor Speed and On/Off Control 90051 90067
Foot Pedal Spindle On/Off Control 80377 90066
Foot Pedal Spindle Speed Control 90068
Foot Pedal Power On/Off Switch 90052 90052

92
FELT WAY WIPERS
Felt Way Wipers are an option for the firecarriage or tailstock. A wiper option consists of 4 wiper
felts and 4 wiper holders mounted left-front, left-rear, right-front, and right-rear of the firecarriage or
tailstock just above the ways such that the felts wipe on the top and side surfaces of the bed ways.
F U H E K
9345 9656 9029 9009B

ROLLER BEARING GIBS


Optional Roller Bearing Gibs are used when heavy overhanging loads, such as a pyrometer, will be
mounted to the firecarriage. These special gibs reduce the amount of wear along the underside of the
bed ways. These gibs replace the standard firecarriage bottom gibs. When ordering, specify whether
gib is to be mounted on the front or rear of the firecarriage (or both).
U H H Motorized E K
Field Installed 9027 9028 9007
Factory Installed 9027-01 9028-01 9008

PYROMETER MOUNT
The Pyrometer Mount attaches to the T-Slot firecarriage cover. The angle of the arm is adjustable
and an adjustable mounting plate for the Pyrometer is included. For use on E-Series and K-Series
Lathes only. The roller bearing gib is highly recommended when using a pyrometer mount.

9594 Pyrometer Mount

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93
FIRECARRIAGES AND FIRECARRIAGE COVERS
Litton Lathes can be purchased with a standard firecarriage cover and burner mount or with a T-Slot
Firecarriage Cover and/or a Rack and Pinion Burner Mount.

The T-Slot Firecarriage Cover provides a base for mounting other apparaturs to the firecarriage.
Included in the assembly is the T-Slot Firecarriage Cover, a burner mount, four 7/8" T-bolts and two
2" T-bolts.

The Rack and Pinion Burner Mount provides convenient vertical and horizontal adjustment of the
burner. Included in the assembly is a mounting bar for other accessories. The Rack and Pinion Burner
Mount is standard on the F and U Lathes.

Note: The U T-Slot Firecarriage Cover will mount on U Lathes with serial numbers 145 or higher.
For U Lathes prior to this a new firecarriage must be purchased.

F U H E K
Firecarriage 9071 9262-1 8983-1 8984-1 8985-1
Standard Cover 9674 9675 9676
Tall Cover for Model ME 9677
T-Slot Cover 9572 9586 9587 9589 9590
Rack & Pinion Cover Std Std 9366-01 9368-01 9369-01
T-Slot & Rack & Pinion Cover 9572 9586 9366-11 9368-11 9369-11

8387 7/8" T-Bolt 8388 2" T-Bolt

ANNEALING BURNER MOUNT


The annealing burner mount assembly provides for the mounting of an annealing burner (9152) to the
mounting bar which accompanies the adjustable burner mount. The assembly includes a circular
burner mount, a 1/2" diameter rod and a clamping bar. To attach directly to the T-slot firecarriage
cover, an 8385 T-Slot bracket and rod (below) are required.

9808 Annealing Burner Mount

1 FIRE MOUNTING BAR


The 1-fire mounting bar provides for the mounting of a 1-fire burner assembly to the mounting bar
which accompanies the adjustable burner mount. To attach directly to the T-slot firecarriage cover,
an 8385 T-Slot bracket and rod (below) are required.

2882 1-Fire Mounting Bar

T-SLOT BRACKET AND ROD


To attach the annealing burner mount assembly directly to the T-slot firecarriage cover, the following
bracket and rod assembly must be purchased. A T-slot bolt is included.
8385 T-Slot Bracket and Rod

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94
5C HARDINGE METAL COLLETS
The 5C Metal Collet System is used when quick acting repetitive chucking of small parts is required.
This system is usually found in use on metal working lathes. Litton has made the use of this type of
chucking system available on its bench model lathes. Typically this system is an add on spindle
accessory assembly which mounts to the spindle nose of the lathe. In the case of the Model F Lathe,
special extended spindles may be ordered instead and installed in the machine at time of final
assembly. This option decreases the maximum spindle nose to spindle nose dimension on the Model
F Lathe from 527 mm to 485 mm (when one extended spindle is ordered) and 443 mm (when two
extended spindles are ordered).

Several methods of opening and closing a 5C Collet are available. These include (1) Handwheel, (2)
Hand Actuated Lever, and (3) Air Actuated Lever. The Air Actuated type requires the purchase of
either a hand or foot operated air control valve to direct air pressure to the operating cylinder.

The part numbers below are for one each. If a collet system is needed for both the headstock and the
tailstock, then a quantity of two must be ordered. In the case of the extended spindle for the Model F,
the numbers below include the factory installation of the extended spindle.

The systems below do not include 5C collets.

Extended Spindle Accessory


Spindle
F F U HSA HSJ
Handwheel Actuated 9400-111 9400-311 9495 9496 9249
Lever Actuated 9005-111 9005-421
Air Actuated (Headstock) 9595-111 9595-421 9633B
Air Actuated (Tailstock) 9596-111 9596-421 9634B
Extended Spindle Only 9637
(installed)

Air Control Valves for Air Actuated 5C Collet Actuating Mechanisms


9796 Foot pedal actuating mechanism 9797 Hand valve actuating mechanism

95
5C COLLET SYSTEM PART NUMBER CONSTRUCTION FOR F LATHE
Litton Engineering Laboratories uses a significant digit type of numbering system for the numbering of
its 5C Collet Systems for the F Lathe. The following chart will aid you in constructing the part
numbers for system configurations. Note that all configurations you may construct are not necessarily
available.

9NNN - N N N
5C Collet Systems for F Lathe

Installation Option:

1= Factory installed on a new machine.


2= Factory installed on customer owned machine
3= Field installed by customer on customer owned machine

Drawbar Length Option:

0= No Drawbar (For instance you already own this option)

1= Drawbar for 1.5" Extension 2= Drawbar for 2.5" Extension

Collet Nose Option:

0= No Nose or Extended Spindle (For instance you already own this option)

1= 1.5" Extended Spindle 3= Adaptor Nose (2 Piece, 1.5" Extension)


2= 2.5" Extended Spindle 4= Adaptor Nose (1 Piece, 2.5" Extension)

Type of 5C Collet Actuating Mechanism:

9400= Handwheel Actuated 9595= Air Actuated (Head)


9005= Lever Actuated 9596= Air Actuated (Tail)

Collet Nose Option Number 1 2 3 4


Spindle 1631-02 1631-01 1631 1631
Nose None None 8805 80125
9400 Drawbar 8806 8806-01 8806 8806-01
9005 Drawbar 10092 3508 10092 3508
9595,6 Drawbar 8690-01 8690 8690-01 8690

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96
REDWOOD COLLETS AND ACCESSORIES

Spindle Nose Redwood Collets


The spindle nose redwood collet fits inside the spindle bore of the lathe and holds the glass. A draw-
in bar assembly mounts to the outboard end of the lathe spindle and opens and closes the collet by
drawing the collet into the tapered bore of the spindle (a spindle closure disc is part of the draw-in bar
assembly). The collet makes an airtight seal with the spindle so that air pressure may be applied to
the work. The protector faceplate mounts to the spindle nose and holds a metal disc which protects
the collet from the heat. Collets and metal discs can be purchased unbored or bored to a specific
diameter. When ordering bored items, specify the diameter of glass to be held.

F U HSA HSJ EE
Collets
Unbored 9241 9242 9243 9244 9245
Bored 9825 9826 9827 9828 9829
Bore Range min→max mm 3→25 6→70 6→57 6→102 6→86
Bore Range min→max inch 1/8→1 1/4→2-3/4 1/4→2-1/4 1/4→4 1/4→3-3/8
Draw-in Bar Assembly
Standard 9221 9223 9224 9225 9226
Use with outboard spindle nose adaptor 9230 9232 9233 9234 9235
Collet Protector Faceplates & Discs
Faceplate (disc not included) 9265 9266 9267 9268 9269
Unbored Disc 2733 2610 2610 2634 2634
Bored Disc 9801 9802 9802 9803 9803

Redwood Adaptor Collets


Collet adaptor assemblies mount outside the spindle bore to the spindle nose. They make larger collet
bore diameters possible. The adaptor collet fits inside the collet adaptor assembly and is opened and
closed by turning the nose ring of the assembly (except 3" F which requires a draw-in bar). Work can
extend thru the adaptor assembly and adaptor collet (except for 3" F). The adaptor collet may be
purchased unbored or bored to a specific diameter.
F U HSA HSJ EE
2" Adaptor Collet
Adaptor Assembly 9406
Unbored Adaptor Collet 2633
Bored Adaptor Collet 9401
Bore Range min→max mm 13 →54
Bore Range min→max inch 1/2→2-1/8
3" Adaptor Collet
Adaptor Assembly 9407 9408 9409 9410
Draw-in Bar Assembly 9415
Unbored Adaptor Collet 9402 1757 1757 1757
Bored Adaptor Collet 9804 9403 9403 9403
Bore Range min→max mm 25 →76 25 →73 25 →73 25 →73
Bore Range min→max inch 1→3 1→2-7/8 1→2-7/8 1→2-7/8
5-1/2" Adaptor Collet
Adaptor Assembly 9411 9412 9413
Unbored Adaptor Collet 1760 1760 1760
Bored Adaptor Collet 9404 9404 9404
Bore Range min→max mm 51 →137 51 →137 51 →137
Bore Range min→max inch 2→5-3/8 2→5-3/8 2→5-3/8

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97
DRAG BARS
The primary purpose of the Drag Bar is to provide for Lathe Part #
precision dressing of large tube ends. The drag bar makes U077 9323-01
uniform diameter, as well as fire polished narrow edges on glass with steamhead 9323-21
sections used for bell jar seals to gaskets. The double bar support HSA093 9325-51
structure is of general utility in holding auxiliary burners, HSJA093 9325-01
swinging half-molds, travel stops etc. HSJ093 9325-01
HSJ143 9325-02
The drag unit consists of a flat graphite paddle bar which can HTJ093 9325-11
be adjusted to give outside diameter control. It will release HTJ143 9325-12
quickly from its control position by rotating on the top bar of the EE125 9328-12
double bar unit, away from the work. In addition to this rotating EE171 9328-13
motion against stops in both directions, a longitudinal movement EE199 9328-14
EE227 9328-15
of 3/4" (19 mm) is provided by a headstock supported lever and EE255 9328-16
linkage. Together with the diameter controlling graphite block is EE283 9328-17
an end-mounted graphite block which controls and presses the EJ128 9328-12
free edge of the softened glass to a limit of 3/4" (19 mm) from EJ174 9328-13
EJ202 9328-14
initial position; thus the two together provide control of the EJ230 9328-15
outside diameter and face. Articulating from the block holding EJ258 9328-16
this double paddle system is a third support hinging and swinging EJ286 9328-17
a 3/4" (19 mm) or 1" (25.4 mm) diameter graphite bar which ME120 9328-12
engages the inner diameter of the glass. The glass blank is now ME166 9328-13
ME194 9328-14
confined on three sides. With proper heating and softening, the ME222 9328-15
last 1" (25 mm) or more of the glass can be shaped under these ME250 9328-16
guided conditions on a 3" to 12" (76 mm to 305 mm) blank, just ME278 9328-17
as the manual drag ironing process is commonly carried out at 1" MJ123 9328-12
MJ169 9328-13
(25 mm) and 2" (51 mm) . If the wall thickness is non-uniform, MJ197 9328-14
as is most often the case, this system simply drags the softened MJ225 9328-15
glass around the periphery, from thick side to thin side, until MJ253 9328-16
absolute uniformity is attained. MJ281 9328-17
It is true that some skill is required in properly heating the ESA120 9328-02
ESA166 9328-03
right areas, but it is easily acquired. Fire polished surfaces ESA194 9328-04
controlled in diameter to ± 0.010" (0.25 mm) and faces flat to ± ESA222 9328-05
0.002" (0.05 mm) are quite possible. Whether for bell jars or ESA250 9328-06
general purpose, the precision formation of edges preparatory to ESA278 9328-07
ESB119 9328-02
ring seals, flares, or simple joints adds the concept of precision to ESB165 9328-03
the glassblower’s art. ESB192 9328-04
Special graphite blocks may be substituted to aid in forming ESB220 9328-05
tapered flanges or other shaped cross-sections as required; blocks ESB248 9328-06
are easily removed for change of shape or replacement. Specially ESB276 9328-07
K192 9329-03
shaped paddles and bulb forming half-molds are available on KS192 9329-03
special order. To the right is a chart showing the catalog numbers KT192 9329-03
for the available drag bars. KA192 9329-03
KSA192 9329-03
KTA192 9329-03
KB197 9329-03
KSB197 9329-03
KTB197 9329-03

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98
STEMHEADS
Stemheads are used to make pressed seals on bulbs, tubes, etc. The Stemhead is operated by a lever
which closes the jaws down on the end of a molten piece of glass tubing and seals the glass around a
filament(s) (or whatever) which is being held by a customer supplied jig mounted to the end of the
center tube of the stemhead. They mount to the headstock of a lathe only, and are available in two
sizes: large and small. The small stemhead is available in three configurations: two-jaw, three-jaw,
and four-jaw. The large stemhead is available in two configurations: two-jaw and three-jaw. A
Stemhead Actuating Mechanism is required to operate the Stemhead. The chart below lists model
numbers for the various configurations.

Note: For the Model U Lathe, if the Stemhead Actuating Mechanism and the Drag Bar are being
used at the same time, relate this information to us since these two products share some components.
For all other lathes, use of the Stemhead and Drag Bar at the same time is not possible.

F U HA HJ, EJ EE
Small 2-Jaw 9979 9982 9985 9988
Small 3-Jaw 9980 9983 9986 9989
Small 4-Jaw 9981 9984 9987 9990
Large 2-Jaw 9991 9993 9995 9997
Large 3-Jaw 9992 9994 9996 9998
Actuating Mechanism 9361 9362 9363 HSA 9364 HJ 9365
9364 HSJA 9365 EJ

The small two-jaw stemhead is equipped with three sets of jaws for making three different sizes of
presses. The large two-jaw is equipped with four sets of jaws for making four different sizes of presses.
Dimensions for presses follow, the second measurement represents thickness of the press.

Shape of Press Dimension of Press Dimension of Press


Metric (mm) English (inch)

Small 2-Jaw Flat 19.05 x 3.18 0.750 x 0.125


Flat 15.88 x 2.54 0.625 x 0.100
Flat 12.70 x 2.03 0.500 x 0.080

Small 3-Jaw Star 25.40 x 2.54 1.000 x 0.100

Small 4-Jaw Cross 25.40 x 2.54 1.000 x 0.100

Large 2-Jaw Flat 31.75 x 6.35 1.250 x 0.250


Flat 25.40 x 5.72 1.000 x 0.225
Flat 19.05 x 3.18 0.750 x 0.125
Flat 15.88 x 2.54 0.625 x 0.100

Large 3-Jaw Star 31.75 x 2.54 1.250 x 0.100

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99
PISTON VALVES
SPINDLE AIR / VACUUM CONTROL VALVE
FOOT PEDAL MECHANISMS

The Piston valve uses logarithmic pistons in cylinders to vary the volume and adjust the gas-oxy
proportion. Moving the handle up and down varies the volume, and twisting the handle varies the
proportion of gas to oxygen. The valve is designed for mounting on the underside of a bench with pilot
adjust knobs sticking up through the bench. The valve is available in two sizes, the difference being
in maximum flow capacities. This valve is designed to operate with pressures of 5 lbs. oxygen and 18
inches of water column gas.

The Spindle Air Control valve is also designed for bench mounting. The knob in the center allows the
operator to select pressure or vacuum for either or both spindles. Movement of the levers applies the
chosen function to the chosen spindle(s). Designed primarily for use on bench style lathes; F, U,
HSA, HSJ Lathes.

The piston type proportioner valves may be used on the larger floor model lathes with the aid of a
special bracket and plate assembly. The following assemblies include the valve and bracket, neatly
assembled into one easy-to-mount unit. The complete unit mounts on the underside of the lathe bed.

Valve Not Installed Installed to Litton Bench

Valve Optional Foot Pedal Valve Optional Foot Pedal


Mechanism Mechanism
Small Piston 9059 9320 9059-01 9394
Large Piston 9060 9320 9060-01 9394
Spindle Air 9061 9321 9064 9395
Small Piston + Spindle Air 9059 + 9061 9318 9059-01 + 9064 9393
Large Piston + Spindle 9060 + 9061 9318 9060-01 + 9064 9393
Air
Small Piston + Bracket for 9062 NA NA NA
floor model Lathes
Large Piston + Bracket 9063 NA NA NA
for floor model Lathes

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100
ROTARY COCK VALVES AND FOOT PEDAL MECHANISMS
Listed below are the model numbers for standard cast iron valves and their required Foot Pedal
Mechanisms. These are gas-oxy proportioner and volume control valves with spindle air control.
Valves are designed to release a small flow of gas when actuating mechanisms are in the off position.
This provides a pilot for burners. The spindle air delivery function of the valves is compatible for use
with the Swivel/Stop System (see page 5-GACC-1 of the catalog). Recommended pressures to the
valves are 5 lbs oxygen, 18 inches of water column gas.

The EK Valve Foot Pedal Mechanism is available with an optional Foot Pedal Stop. It allows the
foot pedal volume control for the gas-oxy proportioner valve to be set at any desired position. It
automatically releases when the foot pedal is pushed.

The EK Valve Hand Lever Mechanism allows complete control of the valve through the use of hand
levers instead of requiring foot operation for volume control.

F U H Valve Not Installed Installed to Litton Bench

Valve Foot Pedal Valve Foot Pedal


Mechanism Mechanism
F053 9051 9311 9051-01 9311-02
U077 9051 9311 9051-02 9311-02
HS093 9051 9311 9051-03 9311-02
HS143 9051 9311 9051-04 9311-02
HS (old bed) 9052 9311 9052-01 9311-01

EK Valve Valve & Foot Pedal Valve & Foot Pedal Valve & Hand Lever
(new style bed) Mechanism Mechanism with Foot Mechanism
Pedal Stop
E Family 9869-01 9869-02 9869-03

EK Valve Valve Foot Pedal Foot Pedal Stop


(old style bed) Mechanism
E Family (old short bed) 9053 9314 9391
E Family (old long bed) 9053 9315 9391
K Family 9053 9316 9391

The following chart shows the serial number of the last lathe of the given model to use the old bed
design.

EE EEL ESA ESL ME MEL


441 139 168 103 3

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101
FUH Valve

To Headstock
Foot Pedal Foot Pedal
Linkage Linkage

Gas Oxy

Gas
Outlet Gas
To Tailstock Air Inlet
Inlet
Gas Minimum Oxy
Oxy Inlet Spindle Air
Fire Adjustment Outlet
Screw

Oxy Minimum
Fire Adjustment
Screw

EK Valve

To Tailstock Location Foot Pedal Linkage


Oxy Minimum
Location Foot Fire Adjustment
Pedal Linkage Screw

Air Spindle Oxy Gas

Gas Minimum
Fire Adjustment
Air Inlet Oxy Inlet Gas Inlet Screw
To Headstock

Oxy Outlet
Gas Outlet

102
GRAPHITE PADDLES

Light weight paddles are used to shape and form glass as it rotates on a glassworking lathe.
Interchangeable tips are made of a durable, high grade graphite (grade 580) or Glassmate and are
precision machined to a smooth finish. Tips are available in four standard shapes: chisel, triangular,
cone, or two thirds cone. A round blank tip is also available. Standard shapes come in diameters of
5/8" or 1", standard length is 3". Special shapes may be made to customer specifications.

The handle is constructed of stainless steel tubing for low heat conductivity. The handle is 1/2"
diameter x 8-1/4" long. All points fit the standard handle.

Grade 580 Chisel Triangular Cone 2/3 Cone Round Blank


5/8" x 3" Paddle 9372 9373 9374 9375 9371
Replacement Tip 7254 7255 7256 7257 1225
1" x 3" Paddle 9377 9378 9379 9380 9376
Replacement Tip 7258 7259 7260 7261 1220
Replacement Handle 1219 1219 1219 1219 1219

Glassmate Chisel Triangular Cone 2/3 Cone Round Blank


5/8" x 3" Paddle 9372-01 9373-01 9374-01 9375-01 9371-01
Replacement Tip 7254-01 7255-01 7256-01 7257-01 1225-01
1" x 3" Paddle 9377-01 9378-01 9379-01 9380-01 9376-01
Replacement Tip 7258-01 7259-01 7260-01 7261-01 1220-01
Replacement Handle 1219 1219 1219 1219 1219

Also available is a flat shape paddle made of ultra grade graphite or Glassmate with a width of either
2-1/4" or 3-5/8", with a standard length of 4". This paddle has a handle constructed of stainless steel
tubing, 3/4" diameter x 15" long.

Grade YU-40 Glassmate

2-1/4" x 4" flat paddle 9381 9381-01


Replacement tip for 2-1/4" x 4" flat paddle 1232 1232-01
3-5/8" x 4" flat paddle 9382 9382-01
Replacement tip for 3-5/8" x 4" flat paddle 1231 1231-01
Handle for flat paddle 8011 8011

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103
GLASSMATE

Originally developed for aerospace use, Glassmate was modified to meet the specific needs of
working glass or quartz. It is recommended for tooling and molds when precise repeatability is
required in the operation and when longer tool/mold life will increase production rates.

• High strength resulting in low wear.

• Self lubricating, therefore non sticking.

• Low thermal expansion rate.

• Fine grained and easily machined.

Data

Property Typical Value

Apparent Density (g/cc) 1.87


Hardness (scleroscope) 76
Flexural Strength (psi) 14,000
Compressive Strength (psi) 22,000
Particle Size (micron) 4
CTE (x 10-6 /°C) (RT-100°C) 8.35
*Oxidation Resistance 0.08%

*% weight loss of sample @ 1125 °F after 24 hours

To order Glassmate, call Litton today with the specifications required for your
application.

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104
Section 6

Automated Lathes

105
AUTOMATED LATHES

Litton Automated Lathes are available in Models F, U, and HS series machines.


Consultation is usually required to determine the specific configuration necessary to
accomplish the objective. Autolathes are controlled using The GlassMaker System of
hardware and software. A description of the Glassmaker system can be found on page
112 of this catalog (click on the GlassMaker Bookmark in Section 7 or click HERE).

Look for further information on the Litton Automated Lathe as it becomes available on our
Website: www.littonengr.com

106
Section 7

Motorized Equipment
&
Controls

107
MOTORIZED FIRECARRIAGES AND FIRECARRIAGE COVERS
MOTORIZED TAILSTOCK
Litton Lathes can be purchased with a motorized firecarriage and/or tailstock and corresponding
covers to accommodate the motorization. These Firecarriages and Tailstocks are designed to accept
standard stepping motors. Part numbers do not include the motor. All motorized configurations
include Declutchable Handwheels.

The T-Slot Firecarriage Cover provides a base for mounting other apparatus to the firecarriage.
Included in the assembly is the T-Slot Firecarriage Cover, a burner mount, four 7/8" T-bolts and two
2" T-bolts.

The Rack and Pinion Burner Mount provides convenient vertical and horizontal adjustment of the
burner. Included in the assembly is a mounting bar for other accessories. The Rack and Pinion Burner
Mount is standard on the F and U Lathes.

Note: The U T-Slot Firecarriage Cover will mount on U Lathes with serial numbers 145 or higher.
For U Lathes prior to this a new firecarriage must be purchased.

Firecarriages and F U H H E K
Frame Size Frame Frame Frame Frame Frame
Firecarriage Covers 23 Size 23 Size 23 Size 34 Size 34 Size 34
Motorized Firecarriage 9535B 9264-11 9680-11 9680B-11 9681-11 9682-11
1 Add Roller Bearing Gibs 9680-12 9680B-12 9681-12 9682-12
2 Add Digital Position Indicator 9681-111
Add 1 & 2 9681-121
T-Slot Cover 9572 9586 9588 9588 9589 9590
Rack & Pinion Cover Std Std 9367-02 9367-02 9368-02 9369-02
Rack & Pinion Cover for use 9368-021
with DPI
T-Slot & Rack & Pinion Cover 9572 9586 9367-12 9367-12 9368-12 9369-12
T-Slot & Rack & Pinion Cover 9368-121
for use with DPI

8387 7/8" T-Bolt 8388 2" T-Bolt

Motorized Tailstock F U H EE ME, EA K,KA,KB


Frame Frame Frame Frame Frame Frame
Options Size 23 Size 23 Size 34 Size 34 Size 34 Size 42
Installed 9535B 9532C 9530 9603 90024-01 9868
Not Installed 9534B 9606 9531B 90024 9688

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108
COMPUMOTOR™ STEPPER MOTOR/DRIVER SYSTEMS

The following stepper motors are microstepping motors that make 25,400 steps per revolution (M-
Series) or 25,000 steps per revolution (A-Series). The resulting smoothness and high resolution
provide the latest developments in motion control. They will run up to approximately 750 RPM.
However, above approximately 300 RPM the torque diminishes.

The OEM Series is the latest in Compumotor Systems that allows purchasing individual components.
Motors and drivers in this case do not have to be matched to each other.

The AX-Series Driver is user programmable. The E suffix indicates encoder attached.

Frame As
Size Static Torque Purchased Modified Installed
Model
N-m oz-in
M5783R12 23 0.55 80 5417 8635 88635
M57102R12 23 0.85 120 51051 8579 88579
M8362R12 34 1.00 140 5418 8636 88636
M83135R12 34 2.70 380 5419 8637 88637
M106178R12 42 8.06 700 51679 80712 880712
AL5783 23 0.55 80 52007 80928 880928
AL57102 23 0.85 120 52070 81011 881011
AL8362 34 1.00 140 52022 80952 880952
AL83135 34 2.70 380 52019 80953 880953
AH106205 42 17.10 2400 52020 80954 880954
AL5783E 23 0.55 80 52007E 80955 880955
AL57102E 23 0.85 120 52070E 81113 881113
AL8362E 34 1.00 140 52022E 80956 880956
AL83135E 34 2.70 380 52019E 80957 880957
AH106205E 42 17.10 2400 52020E 80958 880958
AXL5783 23 0.55 80 52050 81100 881100
AXL57102 23 0.85 120 52074 81016 881016
AXL8362 34 1.00 140 52051 81101 881101
AXL83135 34 2.70 380 52052 81102 881102
AXH106205 42 17.10 2400 52053 81103 881103

OEM300 NA 52247 NA NA PowerSuppl


y
OEM010 NA 52246 NA NA Indexer
OEM650 NA 52245 NA NA Driver
OEM650X NA 52249 NA NA Index/Driver
OEM57-83-MO- 23 0.55 80 52243 7890 87890 Motor
DS23
OEM83-62-MO- 34 1.00 140 52248 7891 87891 Motor
DS34
OEM83-135- 34 2.70 380 52244 7892 87892 Motor
MO-DS34
Note: Other motor/driver systems are available upon request.

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109
96000 SERIES INTERFACES & CONTROLS SPECIFICATIONS
The Litton 96000 controller provides a state of the art remote control interface for Litton semi-
automated glass lathes. These units provide a means of controlling the direction and feed rate of the
Parker Hannifin Compumotors that are used to move various components on the lathe such as the
firecarriage, tailstock, and tooling options. The control is form, fit, and function compatible with the
well established 9610 series controllers. This means that it can be used to update or expand an
existing installation with no change in support requirements. The 96000 is the same size as the 9610
units and uses the same input signals.

In addition, it has a convenient LCD touch panel display that provides additional functionality not
found on previous Litton controllers. Perhaps the greatest benefit of this method is the ease with
which the controller can be setup directly from the front panel. The unit accepts separate right and left
speed and delay settings and will automatically oscillate within a distance range selected by the user.
The LCD panel continuously displays the current direction and speed of the controlled function as
well as the number of cycles and passes accomplished. A zero reference can be set from the panel
and the motor can be jogged in either direction to a precisely monitored offset from the zero reference.
A freewheel function is provided for easy manual positioning.

In the remote mode, as with the 9611 interface, there are two speed ranges selected by applying logic
levels at pin 6 of the rear panel DB25 connector. They are nominally 0 to 300 mm per minute for the
low range and 0 to 5,500 mm per minute for the high range. Internal circuitry provides acceleration
and deceleration control to insure smooth motor starting and stopping. Feed rate is controlled by
applying a 0-10 Volt DC control voltage at the DB25 connector. The two ranges can be controlled by
a single 0-10 Volt source or an internal jumper ( JP2 ) can be changed to allow each range to be
controlled by separate supplies. The direction of motor travel is controlled at pin 3 of the DB25
connector. The polarity of this signal is configurable in software.

Although the 96000 was initially developed to control glassworking lathes, it can be used for any
stepper motor control application.

Installation typically requires attaching the motor cable connector to the Motor Output connector
and an optional remote control cable to either the Remote Input DB25 connector or the Remote
Input Terminal Strip on the rear panel of the controller. The remaining connector is for the AC
power cord. The user must provide the proper signals to the remote control cable. This typically
consists of a SPDT switch for each function ( High/Low, Direction, and Local/Remote ) and a 0-10
Volt adjustable DC power supply. On the DB25 connector, pins 1 or 13 can be used as a Ground and
pin 14 as a source of +12 Volts DC for applying to input pins 3, 4, and 6. One pole of each selector
switch can be connected to Ground, the other to +12 Volts. The center position of the switch can then
be connected to the appropriate pin on the DB25 connector as shown below. A terminal strip on the
rear panel provides a means of connecting limit sensors as well as the normal remote control inputs.
When the limit switches are activated they apply a 0 VDC (zero volts direct current) or GND
(Ground) level to the appropriate rear panel input. +12 VDC and +5 VDC are provided on the terminal
strip for use by the control circuitry.

Because of advances in component design the 96000 offers extremely good feed rate linearity relative
to input control voltage. The input impedance of the 0-10 Volt analog to digital input control modules
is very high and therefore presents minimal loading on the control voltage. The 96000 will work well
with any of the voltage sources used to control the 9610 series. Good control voltage regulation and
filtering is recommended in electrically noisy environments.

The use of sophisticated microprocessor techniques assures that the displayed values exactly match
the control pulses sent to the motor indexer units. This means that the displayed values are extremely
accurate. In addition this allows for more convenient entry of control parameters by means of the
touch screen interface. Speed, delay, distance, and cycle count can all be input either directly with
the onscreen keypad or by scrolling with onscreen up / down arrows. The response speed of the arrows
increases the longer they are held down. This allows for rapid scrolling to a particular range followed
by slower scrolling for fine control of settings.

The 96000 is highly configurable via RS-232 to assure a proper match of the controller to the
controlled motor. This is normally done at the factory but can easily be done in the field.

110
There is one internal jumper that is provided to insure compatibility with 9610 series controllers. It is
labeled JP2 and provides the capability of controlling both Hi and Lo remote speed ranges from either
a single voltage supply or separate voltage supplies. The default is to use a single supply. If separate
speed supplies are used, JP2 must be set to the “separate” position. Failure to do so effectively
shorts the two supplies together. This can damage both the supplies and the controller.

Features Touch Panel Controls

LCD Touch Panel Display and Data Entry Left Speed Pad
Digital Display of Speed in mm/min and Cycle/Pass Right Speed Pad
Counter
Can be used as an Interface or a stand alone Control Left End Delay Pad
Operates over programmed distance or between limit Right End Delay Pad
switches
Low Range 0-300 mm/min Distance of Travel Pad
High Range 100-5,500 mm/min Cycle / Pass Pad
Jog Controls Go Left Pad
Go Right Pad
Stop Pad
Count Reset Pad
Set-Up Screen Pad
Jog Speed Pad
Hi Jog Left Pad
Low Jog Left Pad
Hi Jog Right Pad
Low Jog Right Pad
Configure Pad
Return Pad
Set Zero Pad
Go Zero Pad
Free Wheel Pad
Go Home Pad

Power: 120 VAC, 5 amps, 50-60 Hz Dimensions: mm 483 W x 356 D x 146 H


inch 19 W x 14 D x 5 3/4 H
Weight: 9.1 kg. (20 lbs.) Operating Temperature: 0° - 60° C (32° - 140° F)

111
96000 SERIES INTERFACES & CONTROLS SPECIFICATIONS
Following is the pinout information for the 96000 Series' DB25 connector and terminal strip.
Descriptions in bold face type are Outputs, all others are Inputs.

Pin 96000 Terminal 96000


DB25 Strip
1 Ground 1 Ground
2 Low Range Input 2 Low Range Input
0-10 VDC 0-10 VDC
Direction Select Direction Select
3 Right = +12 to +24 VDC 3 Right = +12 to +24 VDC
Left = Open or 0 VDC Left = Open or 0 VDC
Remote/Local Remote/Local
4 Remote = +12 to +24 VDC 4 Remote = +12 to +24 VDC
Local = Open or 0 VDC Local = Open or 0 VDC
5 High Range Input 5 High Range Input
0-10 VDC 0-10 VDC
High/Low Range Select High/Low Range Select
6 High = +12 to +24 VDC 6 High = +12 to +24 VDC
Low = Open or 0 VDC Low = Open or 0 VDC
7 7 Ground
8 Left Limit Switch 8 Left Limit Sensor
Open/Close Input and Home (GND Activates)
9 9 12 VDC
10 10 Ground
11 11 Right Limit Sensor
Input and Home (GND Activates)
12 12 12 VDC
13 Ground 13 Ground
14 12 VDC 14 Left End of Travel Switch
15 5 VDC 15 12 VDC
16 16 Ground
17 17 Right End of Travel Switch
18 18 12 VDC
19 19
20 20 5 VDC
21 Right Limit Switch
Open/Close
22
23
24
25

112
96000 SERIES PART NUMBER CONSTRUCTION
Litton Engineering Laboratories uses a significant digit type of numbering system for the numbering of
its 96000 Series Electronics. The following chart will aid you in constructing the part numbers for
various configurations. Note that all configurations you may construct are not necessarily available.

961 N N L - L N
Voltage Designator (50-60 Hz):

1= 110-120 VAC 3=
2= 220-240 VAC 4= 100 VAC

"Gear" Ratio:

25,000 Step/Rev Pulses/mm

F= F Lathe 984.252
U= U Lathe 1,503.826
H= H Lathes 1,566.486
E= E Lathes 1,670.918
K= K Lathes 1,691.805

%= Motor RPM Customer Specified

Version Number
Motor Length

57 Frame Size 83 Frame Size

1= 40 1= 62
2= 51 2= 93
3= 83 3= 135

Motor Frame Size:

1= 57
2= 83

Series Number

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/97

113
9540 SPINDLE MOTOR CONTROL
The primary advantage of using the 9540 Spindle Motor Control is that it can be stationed at any
position for the operator's convenience and safety for high temperature work or with chemical work
associated with such processes as Fiber Optic Preform manufacture.

The 9540 Control replaces the standard electronic control housing on the lathe. The 9540 Control can
be mounted in a 19" rack mount chassis for remote installation. It may be used for all models of
lathes, with the exception of the F and U series.

The 9540 is used with permanent magnet motors with 90 volt armatures. The motor and motor cord is
not included but is available upon request. If the 9540 is ordered for a machine other than a Litton
Lathe; motor, pulleys, belts and motor mounts may need to be replaced.

The front panel controls consist of a main power switch, a start button, a stop button, a three position
reversing switch (forward, stop, reverse), a tailstock on/off switch (co-axial versions only), and a
speed potentiometer for infinite speed control over a 50-1 range.

The rear panel of the 9540 Control has three sockets. The "emergency stop" socket is intended for use
with a safety shut-off switch. A normally closed switch should be series connected to the plug. When
this switch is opened the machine will stop and must be re-started from the front panel.

The "external on/off" socket can be used for an on/off switch at any location. A normally open switch
should be series connected to the plug. When this switch is closed the machine will start and will
stop when the switch is opened.

More than one switch may be series connected to either of these sockets. The machine will not run
unless a jumpered plug or closed switch is connected to the emergency stop socket and the external
on/off socket. The control is supplied with jumpered plugs for these two sockets.

The socket marked "DC Motor" is for connecting a permanent magnet DC motor with a 90 volt
armature. A motor plug is supplied on the motor cord (motor with cord is not included with 9540). If
you wish to supply your own motor, the motor plug may be purchased separately using part number
51063.

See page Spec-3 at the beginning of section 2 for information on how to order a lathe with a 9540
control instead of the standard spindle control.

SPECIFICATIONS
120 VAC, 20 amps, 50-60 Hz Dimensions: mm 483 W x 356 D x 146 H
Power:
inch 19 W x 14 D x 5 3/4 H
Weight: 6.8 kg. (15 lbs.) Operating Temperature: 0°-60° C (32°-140° F)

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/91

114
GLASSMAKER
GlassMaker is a complete serial control system consisting of a set of hardware controller boards and a
software program. The Serial Controllers are connected in a "daisy chain" configuration that can
operate with any host computer that is capable of RS-232 serial communications.

The Hardware
A typical system used to control a
Litton Autolathe is illustrated at the
right. It consists of six Compumotors,
two Serial Controller Boards, a Serial
DC Motor Controller, and a Serial
Analog Controller Board. The host
computer has GlassMaker software
installed. The stepper motor drivers
provide stepper motor control for such
functions as the tailstock and fire
carriage. Each motor has an associated
home sensor. The Serial Controller
Board provides digital controller signals
to activate or deactivate air logic boards
or Grayhill AC/DC output modules.
Opto-isolated inputs are available that
can be used to read signals for program
control purposes. The Serial DC Motor
Controller is used to control 1/2 HP or
3/4 HP motors and a coaxial clutch.
The Serial Analog Controller provides
analog inputs and outputs used to
control such functions as mass flow
control valves.

The diagram illustrates the “daisy-


chain” serial networking configuration
used by Glassmaker. Each device block
shown has an independent
microcontroller dedicated to controlling
a particular task. In the diagram, the
first six devices control Compumotors,
followed by a device to control a DC
spindle motor, then two digital I/O
Serial Controllers, and finally an Analog
Control Board. The device numbering is
dependant upon the order in which the
devices are connected to the system at
the Serial Connector Board.

115
Glassmaker will work on any Macintosh computer but it is suggested that a 120 MHz Power PC with
20 megabytes or more of RAM be used as the host computer. This will assure optimum performance.

Compumotors are controlled by means of Serial Adapter Boards that interface each Compumotor
Indexer to the system. The microcontrollers for Compumotors are built into the Indexer unit. This
method provides flexibility in the choice of indexer / driver combinations. This is helpful in retrofitting
or updating older systems. The 650X Indexer/Driver is preferred for new installations. It combines both
the microcontroller controlled indexer and motor driver in one compact unit. Older installations can
continue to use existing “M” series drives by using an OEM010 indexer to provide the
microcontroller/indexer functions. The OEM010 can be used for the same purpose with an OEM650.
Possible combinations are shown below. The “Home” sensor for each motor connects to the
associated Serial Adapter Board.

The Serial DC Motor Controller interfaces the system to a Minarik DC Motor Driver and a coaxial
clutch. The Serial Controller Board provides for digital control inputs and outputs. Simple circuits are
shown for a proximity switch and three pushbuttons. The output signals drive auxilliary circuitry to
operate a wide range of devices. Note that the 16 outputs may be configured as 16 inputs. These
lines must be configured as all inputs or all outputs. No mixing is allowed. If more inputs or outputs
are required than can be provided by one Serial Controller Board, additional boards may be used. The
Serial Analog Controller Board interfaces Glassmaker to Grayhill 73G series analog I/O modules.
These are available in voltage or 4-20ma current loop models. Voltage models are available in 5 or
10 volt versions. Analog controls are used to monitor or control contiuously variable quantities. The
diagram on the following page shows how potentiometers (variable resistors) may be connected to
provide a continuously variable control voltage source. It also shows a meter used to monitor voltage
or current and a mass flow control used to operate a continuously variable valve.

116
The Software
GlassMaker 4.0 software is designed to make configuring , using, and programming the entire system
both easy and intuitive. It completely eliminates the need for cryptic control code syntax through the
use of comprehensive menus. All aspects of the system are accessible at the host computer. The
system has been designed to allow the operator to accomplish objectives rapidly by automating all
programming tasks.

GlassMaker software contains a set of powerful programming commands that allow the user to design
a sequence of events that can be used to control lathe operation. The user is prompted for information
that may be required to complete a command statement. The statements are displayed continuously
as the program is developed and the user can easily edit any changes quickly and easily using the
built-in editor. There is on-line help detailing how the commands are used.

117
118
Section 8

Fiber Optic Lathe


Packages

119
FIBER OPTIC PREFORM LATHE SPECIFICATIONS
Litton manufactures Fiber Lathe Packages for both the MCVD process and elongation in the VAD
process. Special designs with many options and accessories are available, including various degrees
of automation.

Included in a Fiber Lathe Package in addition to the Lathe are: (1) 9540 rack mount spindle drive
system for remote control of spindles (unless specified otherwise); including speed, ON/OFF and
reverse, (2) Firecarriage configured to accept a precision micro stepped stepper motor (feed rate up to
127.5 mm/sec), (3) T-slot firecarriage cover with burner bracket, (4) Front and rear firecarriage roller
bearing gibs, required for overhanging loads, (5) Firecarriage felt way wipers, (6) Lathe bed scale.

Many options are available such as: (1) two radial clearance choices, EE or ME, (2) two spindle
styles, standard or SS flanged, (3) four bed lengths, (4) various spindle drive types, (5) various
operating voltages, (6) headstock and tailstock motion combinations, (7) leg height. See the chart on
the next page for information on constructing a custom part number for the desired machine
configuration.

A= Spindle bore diameter G= Firecarriage travel distance


B= Maximum spindle nose to spindle nose H= Overall height
distance I= Height-Floor to Ways
D= Radial clearance above heat shield J= Overall length
E= Radial clearance above T-slot K= Overall width
firecarriage cover L= Weight/Shipping weight
F= Length of spindle M= Spindle Speed Range

EE171 EE199 EE227 EE255 ME166 ME194 ME222 ME250


A= mm 98 98 98 98 98 98 98 98
B= mm 1708 1988 2267 2546 1656 1937 2216 2495
D= mm 349 349 349 349 540 540 540 540
E= mm 295 295 295 295 482 482 482 482
F= mm 305 305 305 305 305 305 305 305
G= mm 1372 1652 1931 2210 1321 1600 1880 2159
H= mm 1248 1248 1248 1248 1442 1442 1442 1442
I= mm 765 765 765 765 765 765 765 765
J= mm 2540 2819 3099 3378 2540 2819 3099 3378
K= mm 686 686 686 686 686 686 686 686
L= ~kg 635 661 689 717 771 799 826 853
805 831 859 887 941 969 996 1023

A= in 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8


B= in 67-1/4 78-1/4 89-1/4 100-1/4 65-1/4 76-1/4 87-1/4 98-1/4
D= in 13-3/4 13-3/4 13-3/4 13-3/4 21-1/4 21-1/4 21-1/4 21-1/4
E= in 11-5/8 11-5/8 11-5/8 11-5/8 19 19 19 19
F= in 12 12 12 12 12 12 12 12
G= in 54 65 76 87 52 63 74 85
H= in 49-1/8 49-1/8 49-1/8 49-1/8 56-3/4 56-3/4 56-3/4 56-3/4
I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8
J= in 100 111 122 133 100 111 122 133
K= in 27 27 27 27 27 27 27 27
L= ~lb 1400 1460 1520 1580 1700 1760 1820 1880
1775 1835 1895 1955 2075 2135 2195 2255

M= RPM 5-100 5-100 5-100 5-100 5-100 5-100 5-100 5-100


Electrical supply required 110-120V AC, 50-60 Hz single phase
Note: Other electrical supplies can be accommodated at extra cost.

120
FIBER OPTIC PREFORM LATHE PART NUMBER CONSTRUCTION
Litton Engineering Laboratories uses a significant digit type of numbering system for the numbering of
its Fiber Optic Preform Lathes. The following chart will aid you in constructing the part numbers for
machine configurations. Note that all configurations you may construct are not necessarily available.

90N0 - N N N N N N

Bed Leg Height designator:

1= Standard 2= Tall

Add 238 mm (9-3/8 in) to H & I dimensions when selecting Tall

Stock Movement designator:

1= Fixed Headstock Hand Movable Tailstock


2= Hand Movable Headstock Hand Movable Tailstock
3= Motorized Headstock Hand Movable Tailstock
4= Fixed Headstock Motorized Tailstock
5= Hand Movable Headstock Motorized Tailstock
6= Motorized Headstock Motorized Tailstock

Voltage Designator (50-60 Hz):

1= 110-120 VAC 3= 240 VAC


2= 220 VAC 4= 100 VAC

Drive designator:

0= No Drive 5= AWS Configuration


1= Standard (Head-end Mounted) 6=
2= 7= Motor Only/No Electronic Drive
3= 9540 (Rack Mount) 8= Compumotor (Interface/Control
Req'd)
4= 9=

Bed Length designator (meters):

3= 2.286 EE171 ME166 5= 2.845 EE227 ME222


4= 2.565 EE199 ME194 6= 3.124 EE255 ME250

Spindle Style designator:

0= Standard Cast Iron 2=


1= 3= Flange Stainless Steel

Model and Radial Clearance designator:

1= EE 349 mm 2= ME 540 mm

121
ACCESSORIES
BURNER MOUNT OPTION
Fiber Optic Preform Lathes come standard with a T-Slot Firecarriage Cover with manually adjustable
burner mount.

9368-00 Rack and Pinion Burner Mount

VALVES
Piston type gas-oxy proportioner, volume control valve
9059-03 Small Proportioner Valve and 9060-02 Large Proportioner Valve and
Bracket Bracket

CHUCKS
For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close.

Standard Flange
Spindles Spindles

9275 9270-20 1/32 " to 1/2" Drill Chuck, 1 mm → 13 mm capacity


9426 9421-20 3/16 " to 3/4" Drill Chuck, 5 mm → 19 mm capacity
9434 9429-20 3/16 " to 1-1/32" Drill Chuck, 5 mm → 26 mm capacity
90009-05 90009-20 4" Bison Chuck, 32 mm bore diameter, 0 mm → 60 mm capacity
56000-05C Scroll Chuck, 33 mm bore diameter, no handwheel
56000-05CC 0 mm → 51 mm capacity
56000-55C Scroll Chuck, 33 mm bore diameter, with handwheel
56000-55CC 0 mm → 51 mm capacity
97023-05 97023-20 LSC080 Scroll Chuck C, 80 mm bore diameter
2→124 & 10→156 mm capacity
97024-05 97024-20 LSC080 Scroll Chuck CC, 80 mm bore diameter
2→124 & 10→156 mm capacity
97035-05 97035-20 LSC114 Scroll Chuck C, 98 mm bore diameter
2 →175 & 48 →225 mm capacity
97036-05 97036-20 LSC114 Scroll Chuck CC, 98 mm bore diameter
2 →175 & 48 →225 mm capacity
9781-05 9781-20 LAC033 Automatic Chuck, air actuated, 33 mm bore diameter,
2→18 & 15→35 mm capacity, requires 9796 or 9797
9779-05 9779-20 LAC050 Automatic Chuck, air actuated, 50 mm bore diameter,
3→25 & 25→47 mm capacity, requires 9796 or 9797
9796 9796 Foot pedal actuating mechanism for air actuated chucking devices
9797 9797 Hand valve actuating mechanism for air actuated chucking devices
9963 9963-20 EC Universal Planetary 3-jaw Chuck, 98 mm bore diameter,
25 mm → 418 mm capacity, standard rods are 114 mm in length
9970 9970-20 HSJ Universal Planetary 6-jaw Chuck, 114 mm bore diameter
6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length
27 mm → 376 mm outer jaw capacity, standard rods are 114 mm in length
1748 1748 221 mm arm rods for EC, HSJ Chucks, order 3 each
80308 80308 221 mm arm rod option for EC, HSJ Chucks
81026 81026 Donut Option for EC Chuck
9894 9894 HSJ Guiding Chuck , 114 mm bore diameter
6 mm → 134 mm capacity (outboard spindle nose adaptor required 9339)

BURNERS
9497 8-Fire Water Cooled Ring Burner 9360 10-Fire Water Cooled Ring Burner
220˚, 110 mm Bore 220˚, 110 mm Bore
9132SS2 6-Fire 10/11N Standard Burner 9185SS2 6-Fire 10/11N Swivel Burner
with Stainless Steel Tips and with Stainless Steel Tips and
Sidearms Sidearms
9138SS2 8-Fire 10/11N Standard Burner 9191SS2 8-Fire 10/11N Swivel Burner
with Stainless Steel Tips and with Stainless Steel Tips and
Sidearms Sidearms

122
MISCELLANEOUS ACCESSORIES
9301 Standard faceplate, 1-1/4" - 16 9302 Optional faceplate, 2-1/2" - 12
threads per inch threads per inch
9334 Outboard spindle nose adaptor 9339 Outboard spindle nose adaptor
(special HSJ spindle nose to fit on
rear of spindle)
1490 Spindle closure disc 9389 Guide bar & bracket
9594 Pyrometer Mount 9009B Felt way wipers, set of four
90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-
On/Off
90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch
9156 Spindle RPM Readout for 9540 8735 Limit Switch Assembly
Mounts on and is adjustable along
the bed

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/97

123
124
Section 9

Rebuilding
&
Maintenance

125
REBUILD: LATHES
Many times older lathes are less productive. A popular feature of Litton Lathes is their capability to
be rebuilt and/or retrofitted to current technology. A rebuilt lathe will have the same field life,
accuracy, smooth operation and appearance as a new lathe.

Customer Controls Cost


The cost of rebuilding an older lathe can be as low as 1/2 the price of a new lathe, depending upon
the type, the age and the condition of the lathe. The customer controls costs by determining the
degree of rebuild and/or upgrade. Typical turn-around time is 3 - 4 weeks from the time a quote is
accepted and a purchase order is issued. Following is the procedure for rebuilding a lathe.

Litton Lathe Rebuild Process


1. Complete evaluation is made and an estimate is given based upon parts needed
and labor required to upgrade machine. Customer decides degree of rebuild,
based on evaluation.
2. The bed may need to be reground to insure maximum travel and alignment of
head, tail and firecarriage.
3. Head, tail and firecarriage may need to be remachined to guarantee maximum
accuracy and alignment and, in most cases, to prepare for installation of parts to
upgrade to new machine status.
4. Head and tail are hand scraped for alignment and surface contact to insure
longevity. Head and tail spindle alignment is held to a total accumulated
tolerance of .002", or less, for the full length of the bed.
5. Lathe is sanded, primed and repainted.
6. Lathe is reassembled. Assembly may include new and/or repaired parts,
depending upon customer's specifications.
7. Lathe is run and tested for a minimum of 10 hours, after which alignment and
spindle tolerances are rechecked. Lathe is thoroughly inspected before shipment.
8. If fully upgraded, the lathe will be equivalent to a new machine, at a cost which
is considerably less.

REBUILD: CHUCKS
Older chucks which are damaged or worn can, in most cases, be restored to full usefulness by being
rebuilt. Rebuilt chucks are like new in appearance, performance and endurance.

Litton Chuck Rebuild Process


1. Dismantle Chuck.
2. Clean and inspect internal parts.
3. Issue repair and/or rebuild cost analysis.
4. Repair or replace worn parts which would effect proper operation of the chuck.
5. Reassemble chuck (includes painting and lubrication).
6. Realign chuck arms and rods.

Alignment Protection Tips!


1. Never lift or carry chuck by arms or arm rods.

2. Never rotate chuck on lathe by grasping the arms or arm rods.

3. Avoid grasping glass by the outer ends of the arm rods.

126
LITTON LATHE MAINTENANCE KIT
Litton Lathes are manufactured to standards which ensure long field life. Precise durable components
are combined with quality workmanship to produce equipment characterized by high performance and
precision. To compliment the excellence of Litton Lathes, regular field service is suggested.

The Litton Lathe Maintenance Kit provides a complete preventive maintenance program for Litton
Lathes. The kit includes all the necessary tools, devices and lubricants needed to properly service a
Litton Lathe, along with a complete maintenance and lubrication manual. The heavy duty metal box
which contains the kit is convenient to carry and easy to store.

Model Number 90050-01

LATHE INSPECTION AND MAINTENANCE PROGRAM


Inspection and maintenance (including any repairs) are charged on an hourly basis at $95.00 per hour
plus the cost of parts. Approximate time involved will depend upon the age and condition of the
machine and the number of accessories that are attached to the machine. Travel expenses will also
be charged, including $35.00 an hour travel time.

The lathe inspection and maintenance program includes inspection and maintenance of the following:

1. BEARINGS

2. SPINDLES

3. HEADSTOCK/TAILSTOCK (Alignment)
Inspect seals, grease fittings, friction blocks, side and bottom gibs, and chains;
tighten blocks. Replace any parts as necessary.

4. DRIVES

5. FIRECARRIAGE

6. ACCESSORIES
Inspect chucks, clutches, adjustable firecarriage, dragbar, heat shield, valves and
valve mechanisms, plumbing, benches and foot pedals. Replace any parts as
necessary.

APPROXIMATE MAINTENANCE TIMES (time may vary, depending upon parts replacement)
Model F U HS E K
Hours 2 3 3 4 4

Some repairs cannot be accomplished at the site and will require shipment of the machine to Litton
Engineering Laboratories in Grass Valley, California. These charges, including freight, will be
determined during inspection of the equipment.

ENGINEERING LABORATORIES
Post Office Box 950 800-821-8866 FAX 530-477-1068
Grass Valley, CA 95945-0950 530-273-6176 e-mail: [email protected]
5/93

127

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