CH 1 Structural Loads Overview 2 M
CH 1 Structural Loads Overview 2 M
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Longitudinal & Lateral
Most loads are considered to be due to accelerations which are normalized with respect to
gravitational acceleration g (standard value of 9.80665 m/s2) A longitudinal acceleration of 490.33
m/s2 therefore equivalent to a 50g acceleration (e.g. on a GW) Known as Longitudinal ( longax.)
Similarly, a lateral acceleration of 245.2 m/s2 equates to 25g Known as lateral latax. Usually
represented as a normal load factor (n) = 25 in this case.
Load Factors
Aerospace structures conventionally designed through use of (design limit loads x load factors.)
Design Limit Loads
Maximum loads expected under normal operating conditions.
Load Factors
• Two type are generally used:
Proof Factor
• Under proof loading, airframe should not distort permanently by more than a small specified
amount (typically 0.1% ,0.2%, &0.5 permanent strain).
• Factor intended to ensure that structure always returns to original shape after design limit load
has been applied.
• Design stress x proof factor must be less than material allowable proof stress.
• For military a/c, proof factor = 1.125
• For civil a/c, proof factor = 1.0
Ultimate Factor
• Factor intended to cover variation of material and structural properties, deterioration in
service, inadequacy of load & stress analysis assumptions, flight outside envelope, etc.
• Under ultimate loading, airframe should not collapse.
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• Design stress x ultimate factor must be less than material allowable ultimate stress.
• Usually ultimate factor = 1.5 for all a/c.
Structure Life
• Application of proof and ultimate factors to limit loads generally only adequate for short-lived
aerostructures (e.g. GW).
• For most aircraft, additional design measures required to account for operational lifetimes.
• Three methods:
Safe Life & Life Factor
• Adequate life factor applied (usually > 3).
• Structure designed to have no catastrophic failure during life expectancy (x life factor).
• Structure tested to demonstrate this.
Fail Safe Concept
• Sometimes possible to design structure with
alternative load-paths if failure occurs.
• Failure has to be easily detectable on
inspection and repairable.
Damage Tolerant Design
• Fail safe concept limited since many cracks
are difficult to detect and locate.
• Overcome by ensuring that rate of crack
growth is very slow or completely arrested.
Symmetric Manoeuvres:
Unaccelerated Flight
• Analysis simplified by:
– ignoring couples produced by misalignment of lift, thrust,
drag and weight vectors
– neglecting tailplane and fuselage lift
• Three cases to consider:
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Unaccelerated descending flight
T D W sin
L W cos
n = L / W = cos
Accelerated Flight
• A body of mass (m) subjected to an acceleration (a) possesses an inertial force of magnitude
(ma) acting in opposite direction to acceleration.
• (From Newton’s 2nd & 3rd laws of motion).
• D’Alembert’s principle states that, if the inertial loads are included then the whole system of
loads and reactions can be considered as being in state of quasi-static balance.
Pull-Ups
• Consider an aircraft pulling out of a dive in the vertical plane.
Centrifugal force:
Fcf = mV2/R
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= WV2/(Rg)
Quasi-static balance at (B) gives:
L = W cos + W V2 / (Rg)
= W [cos + (V2 / (Rg))]
n L / W cos V 2 / Rg
nmax 1 V 2 / Rg
nmax when = 0o (i.e. at bottom of pull-up)
Pull-Up – Example
• An aircraft weighing 18 kN pulls out of a dive, as shown.
• Its speed is 250 km/hr at A & B but 160 km/hr at C.
• Calculate the lift and normal load factor at positions A, B & C.
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Boundaries
• n1 = maximum positive limit load factor (given in aircraft specification) Typically:
– n2 = 1 – 0.3 n1
– n3 = - 0.6 (n1 – 1)
• Stall boundaries:
– Using n = L/W = (0.5ρoVe2SCL,max)/W
– n = (ρoSCL,max/2W)Ve2
– Negative stall as for positive case but different CL,max
As defined by JAR 25 VC = normal operating (cruise) speed
Military Transports 3 to 4 -1 to -2
strategic bombers 3 -1
tactical bombers 4 -2
Fighters 6.5 to 9 -3 to -6
Civilian transports (<1870 kg) 3.8 -1.5
transports (>22 t) 2.5 -1
Utility 4.4 -1.8
Aerobatic 6 -3
Homebuilts 5 -2
Symmetric Manoeuvres
Accelerated Flight with Pitching Acceleration
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Aircraft pitching acceleration =
resultant normal acceleration =
(where r is distance from a/c CG)
normal inertial force =
• Initially at angle of attack () with lift coefficient (CL) and lift curve slope (a1).
• Assume instant effect of gust on entire a/c with no resultant trim change.
• Change in angle of attack () = tan-1 (U/V)
• For small values of , = (U/V)
CL = (U/V) a1
L = ½ ρ V2 S CL = ½ ρ V2 S (U/V) a1
VUa1
ng L /
2 W / S
= ½ ρ V U S a1
• Or, since L = W = ½ ρ V2 S CL
ng = ρ V U a1 S / (2 W) = ρ V U a1 S / [2 (½ ρ V2 S CL )]
i.e.
Ua1
ng
VCL
Gust Alleviation Factors
• In reality, gusts follow cosine-like intensity as aircraft flies through, thus reducing impact:
• Gust alleviation factor (K) applied to “design” gust speeds:
K 0.88 5.3
K 1.03 6.95 1.03
2 W / S gca1
• Where
and accounts for smaller aircraft being more susceptible to gusts than large aircraft and also
altitude dependence.
Design Gust Values
• Usually use following (all in EAS), or similar:
– At VD, U = 7.6 m/s
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– At VH or VC, U = 15.2 m/s
– 0At “rough air speed” (VG or VA), U = 20 m/s
• Positive and negative gust load factors then calculated from equations (8a) or (8b) (including
gust alleviation factors) and superimposed onto n-V diagram to establish critical conditions.
Construct gust n-V diagram for BAe 125 executive jet for an altitude of 10.5 km (ρ/ρo = 0.3163)
Gross weight = 59 kN; gross wing area = 33 m2; rough airspeed (V G) = 400 km/hr (TAS);
cruise airspeed (VC) = 720 km/hr (TAS); dive airspeed (VC) = 830 km/hr (TAS); CL,max = 1.8,
lift curve slope = 4 per rad; K = 0.73
Ve 10 20 30 40 50 60
n 0.062 0.247 0.555 0.987 1.542 2.220
• For gust lines: using equation (8a):
ng = ρ Ve Ue a1 K / 2 (W/S) = (½ x 1.225 x 4 x 0.73 x 33 / 59000) Ve Ue = 1.003 x 10-3 Ve Ue
• At VG = 62.49 m/s:
ng = 1.003 x 10-3 x 62.49 x 16 = ± 1.0
n = 1 ± 1.0 = 0, +2.0
• At VC = 112.48 m/s:
ng = 1.003 x 10-3 x 112.48 x 11.5 = ± 1.29
n = 1 ± 1.29 = -0.29, +2.29
• At VD = 129.67 m/s:
ng = 1.003 x 10-3 x 129.67 x 6 = ± 0.78
n = 1 ± 0.78 = +0.22, +1.78
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Aircraft Inertial Loading
Product of relevant normal load factor (n) and weight distribution
Example
For a constant n = 3 case:
Total Inertia Load Calculation Obtained from inertia loading distribution
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I1 = area under curve 0-1
n
I In
Total load (I) from: 1
n
Ix I n xn
Position at which it acts 1
( ), found from:
Split total area under curve into as many increments as required for accuracy. Treat each increment
as either a triangle or square.
• As follows:
1 2
I1 x1y1 x1 x1
2 3 (1)
1
I 2 I 2, R I 2,T x2 y1 x2 y2 y1
2 (2)
1
2
x2,T x1 x2 x2, R x1 x2
3 2 etc.
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Obtained directly from loading distribution: Sign convention – say positive when up when moving
left to right
x
shear force (SF) I l dx
0
i.e. shear force at any point = area under load distribution curve up to that point.
Example – due to distributed loading with point loads.
– SF at 0 and C = 0
– SF at A = - (area under curve 0-1) SF at A = - (area under curve 0-1) + LA
– SF at B = - (area under curve 0-1-2) + LA SF at B =-(area under curve 0-1-2)+LA+LB
Notes
• steps at point loads
• total +ve area = total –ve area
Shear Force & Bending Moment Diagrams
• Bending moment = shear force x distance
x
bending moment (BM) (SF)dx
i.e. 0
• BM at any point = area under SF diagram to one side of that point (can be either side since
shear forces and moments must balance out for equilibrium).
• Sign convention arbitrary, say positive for anti-clockwise moment (moving left to right).
Example – using previous loading and SF diagrams.
– BM at 0 = 0
– BM at A = + (area under SF curve 0-1)
– BM at J = + (area under SF curve 0-1) - (area under SF curve 2-J)
– BM at B = + (area under SF curve 0-1) - (area under SF curve 2-J) + (area under SF curve J-3)
– BM at C = 0
Notes
• maxima and minima when SF = 0 (since SF = d(BM)/dx)
• can be drawn directly from loading diagram if required
• steps only if point moments act (e.g. pitching moment about wing aerodynamic centre)
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Beam cantilevered at 0 UDL1 = 10 kN/m, W1 = 20 kN, W2 = 30 kN
Solution
SF Diagram
BM Diagram
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Wing geometric chord = 2.7 m
Wing pitching moment coefficient = -0.05
At particular moment in a symmetrical manoeuvre, following conditions exist:
flight path angle to horizontal = +20o; equivalent airspeed = 500 km/hr; acceleration normal to flight
path = +15 m/s2; pitching acceleration = +1.6 rad/s2 (nose-up)
1-Calculate variation of normal load factor along fuselage.
2-Obtain inertia loading distribution normal to fuselage axis.
3- Calculate aerodynamic loads at wing & tail aerodynamic x (m) r (m) n
centres. 0 7.277 3.647
4- Calculate and plot SF diagram. 2 5.277 3.321
Solution 4 3.277 2.995
Using eq. (7a): 6 1.277 2.669
n L / W cos an / g r / g 8 -0.773 2.343
n = cos 20 + (15 + 1.6 r) / 9.81 10 -2.773 2.016
= 2.4687 + 0.1631 r 10.5 -3.273 1.935
(x = distance from front datum, r = distance forward of CG) 11 -3.773 1.853
Inertia loading = weight distribution x local n value. 12 -4.773 1.690
X Loading x Im
(m) (kN/m) (m) (kN) (m) (kNm)
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0 0 2 9.96 1.33 13.28
2 (m = 1) 9.963
2 9.963 2 19.93 + 8.01 = 27.94 3 59.79 + 26.67 = 86.46
4 (m = 2) 17.97 3.33
4 37.37 2 32.02 + 1.96 = 33.98 5 160.1 + 9.15 = 169.25
6 (m = 3) 32.80 4.67
6 37.37 2 65.6 + 4.57 = 70.17 7 459.2 + 30.48 = 489.68
8 (m = 4) 32.80 6.67
8 32.80 2 56.44 + 4.58 = 61.02 9 507.96 + 39.71 =
10 (m = 5) 28.22 8.67 547.67
10 28.22 0.5 13.55 + 0.28 = 13.83 10.25 138.89 + 2.85 = 141.74
10.5 (m = 6) 27.09 10.17
10.5 11.61 1.5 8.71 11 95.78
12 (m = 7) 0
m7
I Im m 7
Ix Im xm =
m 1
= 225.61 kN m 1
1543.86 kNm
x = 6.84 m
Substituting into (1) & (2):
x (m) SF (kN) point load (kN) SF (kN)
LW = 225.61 – LT
0, 2 -9.96 0, -9.96
6 LW + 10.5 LT = 1543.86 - 33.5 =
2, 4 -27.94 -37.9
1510.36
4, 6 -33.98 +190.79 -71.88
LT = 34.82 kN, LW = 190.79 kN 6, 8 -70.17 +118.91, +48.74
8, 10 -61.02 -12.28
10, 10.5 -13.83 +34.82 -26.11
10.5, 12 -8.71 +8.71, 0
SF Diagram
Example 2
An aircraft in steady level flight at Ve = 550 km/hr is subjected to an upwards acceleration of
15 m/s2 and a nose-up pitching acceleration of 1.2 rad/s2. Calculate the variation of the load
factor n along the fuselage length and plot the SF and BM diagrams.
Aircraft Data: Wing: area = 145 m2, mean chord = 5 m, CM0 = -0.07
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Tailplane: area = 50 m2, mean chord = 3 m, CM0 = 0
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Taking moments about nose: (LW x 12) + (LT x 27) + 725.54 = 9529.4 ____ (2)
Solving simultaneous equations gives:
LW = 810.79 kN, LT = -34.28 kN
Next calculate SF and BM values from following resultant loading diagram:
x (m) SF (kN) BM (kNm)
0 0 0
5 0, -99.71 0
10 -99.71, -484.85 +498.6
12 -484.85, +325.94 +1468.3, +2193.8
15 +325.94, +136.80 +1216.0
20 +136.80, +92.66 +532.0
25 +92.66, +34.28 +68.72
27 +34.28, 0 0
30 0 0
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Wing & Tail Loads
Obtained from general balance of forces acting on airframe for any general manoeuvre.
Assuming T acts along flight path, summing forces normal and parallel to flight path and summing
moments about CG gives:
Number of unknowns usually 4 (LWB, LT, T & D) so that iterative approach required, allied with use
of drag polar equation (CD = CD0 + kCL2)
1- Obtain wing and tailplane lift for = 10o at equivalent airspeed of 60 m/s.
Solution
• Using equations (13) in this case:
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LWB LT W cos 0
T D W sin 0
LWBlW LT lT M 0 M 0T Dd Tt 0
• Using
M 0 0.5oVe ScCM 0
2
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Accurate predictions involve complicated processes, e.g. wind tunnel experiments, aerodynamic
panel methods and CFD programs.
For preliminary design work, classical lifting-line theory (e.g. using vortex lifting line and Kutta-
Joukowski theories) valid. Spanwise distribution may be obtained using Schrenk’s approximation
method
Schrenk’s Loading Approximation
Method commonly used to determine overall spanwise lift distribution, especially for low sweep and
moderate to high aspect ratio wings. Load distribution is arithmetic mean of:
– load distribution representing actual planform shape
– elliptical distribution of same span and area
cy 1
b b
For an ellipse
,
wy 1
b b
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4L 2 y 2
wy 1
b b
where L = total wing lift = 750 kN, b = wing span = 40 m, y = outboard distance from a/c centre-line
(a) Calculate and plot aerodynamic loading at y = 0, 5, 9.5, 14.5, 18 & 20 m,
(b) calculate and plot total weight distribution,
(c) construct SF and BM diagrams,
(d) calculate SF & BM values at wing root.
wy
b b
1
20
y SF SF BM BM
(m) (kN) (kN) (kNm) (kNm)
20 0 0 0 0
19 1.6 1.6 - -
18 6.5 8.1 3 3
17 6.5 14.6 - -
16 8 22.6 32 35
15 9.3 31.9 - -
14.5 5 36.9 46.5 81.5
14.5 -18 18.9 - -
14 5.4 24.3 11.5 93
12 22.8 47.1 72 165
10 25.2 72.3 122 287
9.5 6.4 78.7 38 325
9.5 -18 60.7 - -
9 6.4 67.1 31.5 356.5
8 13 80.1 73 429.5
6 26.4 106.5 184 613.5
4 26.4 132.9 240 853.5
2 26 158.9 292 1145.5
0 25.4 184.3 340 1485.5
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